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DESIGN CONSIDERATIONS
Vehicle dynamics - The focus is on friction and Requirements - Equally challenging is defining the right
aerodynamic drag interactions with weight and set of requirements to meet the vehicle performance and
gradability factors accounted for in the equations. functionality goals. Requirements refinement proceeds
iteratively and depends on implementation costs and
Overall System Design - The first step in the design equipment availability.
process of the hybrid powertrain is to study the
maximum torque demand of the vehicle as a function of System-level realization – The systems engineer has to
the vehicle speed. A typical graph is shown in Figure 2. conceptualize the operation of the system’s various
Ratings of the motor and the engine are determined components and understand the complex interactions
iteratively to satisfy performance criteria and constraints. between them. This often requires experimentation with
The acceleration capabilities are determined by the peak various system topologies. For example, studies may
power output of the motor while the engine delivers the include comparing a series configuration with a parallel
power for cruising at rated velocity, assuming that the configuration. Because the goal is a better
battery energy is limited. Power sources are coupled to understanding of the overall system behavior, the
supply power by the power-splitter, and the gear ratio of models must include the appropriate level of detail.
the power-splitter is determined in tandem. The next
steps include developing efficient management System integration – As the design progresses from a
strategies for these power sources to optimize fuel system level to a more detailed implementation,
economy and designing the controllers. The final steps engineers elaborate the subsystem models to realize the
focus on optimizing the performance of this system complete detailed system model. This can be
under a variety of operating conditions. accomplished by replacing each initial model of a
component with the detailed model and observing the
effects on performance. Completing this process and
realizing a detailed model of the system requires robust prototype. Figure 3 shows the key elements of Model-
algorithms for solving complex mathematics in a timely Based Design.
fashion.
The system model forms the “executable specification”
Multidomain complexity – The HEV system has electrical that is used to communicate the desired system
and mechanical components. Typically these performance. This model is handed over to the various
components are designed by domain specialists. To specialists who use simulation to design and further
speed development, these engineers need to effectively elaborate the subsystem models. These specialists
communicate and exchange design ideas with a refine the requirements further by adding details or
minimum of ambiguity. modifying them. The detailed models are then integrated
back into the system level realization piece by piece and
Power management strategy – A principal goal of a verified through simulation. This goes on iteratively until
typical HEV design is to increase the fuel efficiency of a convergence to an optimal design that best meets the
the vehicle while maintaining performance demands. requirements results. During Model-Based Design, C-
Intuitively, one can look at this problem as finding the code generation becomes an essential tool for verifying
optimal use of the power sources as a function of the the system model. The control algorithm model can be
vehicle internal states, inputs, and outputs satisfying automatically converted to code and quickly deployed to
various constraints. This translates to the requirement the target processor for immediate testing. Code can
for switching between various operational “power also be generated for the physical system to accelerate
modes” of the vehicle as a function of the states, inputs, the simulation and/or to test the controller with Hardware
and measured outputs [4]. In a true environment for in the Loop simulation.
Model-Based Design the power management algorithms
co-exist with the physical system models.
VEHICLE DYNAMICS
POWER MANAGEMENT
MODE LOGIC
REQUIREMENTS REFINEMENT
Figure 8: Mode logic modeled with Stateflow®.
The machine drive is an aggregated model of the
SYSTEM REALIZATION machine and the power electronics drive. In the system
level modeling phase, the key specification is the torque-
After the HEV components have been designed, they speed relationship and the power loss. This information
can be assembled to form the parallel hybrid system was sufficient to define an abstract model to meet the
shown in Figure 9. high-level conceptual requirements.
4. CONTROLLER DEPLOYMENT
Cost and performance considerations will drive design Figure 17: Comparison of Simulink® simulation
decisions regarding the selection of floating point or modes for the detailed HEV model.
fixed point implementation of each controller. For
example, one may consider implementing the controller CONCLUSION
for the synchronous generator on a fixed-point processor
to lower the cost of the overall architecture. In this paper, we first described a typical HEV design
and gave an overview of the key challenges. We
6. SIMULATION PERFORMANCE discussed how the multidomain complications arise from
the complex interaction between various mechanical and
The final system-level model of the HEV will contain electrical components—engine, battery, electric
detailed lower-level models of the various components. machines, controllers, and vehicle mechanics. This
As model complexity increases, it will take longer to complexity, combined with the large number of
simulate the model in the software environment. This subsystem parameters, makes HEV design a formidable
behavior is expected because the model contains more engineering problem.
variables, equations, and added components which
incur an additional computational cost. Intuitively, this We chose Model-Based Design as a viable approach for
can be visualized as an inverse relationship between solving the problem because of its numerous
simulation performance and complexity of the model as advantages, including the use of a single environment
shown in Figure 16. for managing multidomain complexity, the facilitation of
iterative modeling, and design elaboration. Continuous
Running the simulations in a high-performance validation and verification of requirements throughout
computing environment can offset the increase in the design process reduced errors and development
simulation times that comes with increased complexity. . time.
With the advent of faster, multicore processors, it is
possible to run large simulations without having to invest Our first step in the development process was the
in supercomputer technology. realization of a system-level model of the entire HEV.
The subsystem components were averaged models,
which underwent model elaboration with requirements
refinement and modifications in parallel. We showed
how statecharts can be used to visualize the operating
modes of the vehicle. After each component model was
elaborated, we integrated it into the system-level model,
compared simulation results of the averaged and
detailed models, and noted the effect of model
elaboration on the outputs. When simulation times grew
long as we moved towards a fully detailed model, we
introduced techniques to alleviate this issue.
ACKNOWLEDGMENTS Drag coefficient 0.26
Tire rolling radius 0.3 m
The authors would like to acknowledge the following
fellow MathWorks staff who contributed towards the Tire rated vertical 3000 N
development of the HEV models used in this paper and load
the writing of this paper. In alphabetical order—Bill Tire slip at peak 0.1
Chou, Craig Buhr, Jason Ghidella, Jeff Wendlandt, Jon force at rated load
Friedman, Rebecca Porter, Rick Hyde, and Steve Miller. Tire inertia 0.5 kg-m2
Tom Egel—Applications Engineering Group, The MATLAB and Simulink are registered trademarks of The MathWorks, Inc.
MathWorks Inc., Tom.Egel@mathworks.com See www.mathworks.com/trademarks for a list of additional trademarks.
Other product or brand names may be trademarks or registered trademarks of
APPENDIX: Parameters of key HEV components their respective holders.