Iqwq-ce1092-Mpere-00-0001 - 1 Static Equipement Installation Plan (Tank)

IQWQ-CE1092-MPERE-00-0001STATIC EQUIPMENT INSTALLATION PLAN (TANK)23-May-2017
TABLE OF CONTENTS
1.0 PURPOSE ................................................................................................................................ 1
2.0 REFERENCE CODES, DRAWINGS AND DOCUMENTS ...................................................... 1
3.0 PROCEDURE ........................................................................................................................... 1
3.1 Tank construction sequence………………………………………………………………2
3.2 Materials storage and inspection .............................................................................. 2
3.3 Pre-fabrication ........................................................................................................... 2
3.4 Acceptance of tank foundation .................................................................................. 3
3.5 Tank bottom installation ............................................................................................ 3
3.6 Shell course erection ................................................................................................. 7
3.7 Roof installation ......................................................................................................... 9
3.8 Installation of tank internal piping .............................................................................. 9
3.9 Hydrostatic test ........................................................................................................ 10
3.10 Coating and painting ............................................................................................... 11
3.11 Tanks Box-up .......................................................................................................... 11
3.12 Handing over ........................................................................................................... 11
4.0 SCAFFOLDING ...................................................................................................................... 11
5.0 MANPOWER REQUIREMENT .............................................................................................. 11
6.0 MECHANICAL EQUIPMENT REQUIREMENT ..................................................................... 12
7.0 PERMIT REQUIREMENTS .................................................................................................... 12
8.0 SAFETY .................................................................................................................................. 13
1.0 PURPOSE
The purpose of this static equipment installation plan is to describe the sequential work activities for
tank installation at West Qurna-1 M-109 job site. This installation plan does not cover any electrical,
instrumentation or firefighting activities.
2.0 REFERENCE CODES, DRAWINGS AND DOCUMENTS
 API 650 latest edition
 ASME Section V Non Destructive Examination
 ASME Section IX Qualification Standard for Welding &brazing Procedure
 Quality control procedure for field fabricated tanks IQWQ-CE1092-QPQAC-00-0004
 Welding consumable control procedure IQWQ-CE1092-KPWLD-00-0001
 Welding procedure specification (WPS) (Tank) IQWQ-CE1092-KPWLD-00-0004
 Tank General arrangement drawing and related drawings
 Confined space entry IQWQ-CE1092-SPSAF-00-0003
 Scaffolding managementIQWQ-CE1092-SPSAF-00-0002
 Coat &blastingprocedureIQWQ-CE1092-KPZZZ-00-0001
 Radiographic testing procedure IQWQ-CE1092-QPQAC-00-0009
 Liquid penetrant testing procedure IQWQ-CE1092-QPQAC-00-0012
 Magnetic particle testing procedure IQWQ-CE1092-QPQAC-00-0011
3.0 PROCEDURE
Erection of tank will follow the procedure as below:
a) Materials storage and inspection
b) Pre-fabrication
c) Acceptance of tank foundation includes cathodic protection, sleeves, liners etc.
d) Installation of tank bottom
e) Scaffolding erection
f) Shell course erection
g) Installation of tank roof
h) Installation of tank connections and appurtenances
i) NDT activities
j) Tank hydrostatic test and dewatering
k) Coating and painting as required
l) Box-up
m) Handover
CPECC Page 1 of 15 Rev. 1

3.1 Tank construction sequence
Materials storage and inspection → Pre -fabrication → Acceptance of tank concrete foundation → Lay
→ RT for butt welds (Repair if any) → Lay out bottom plate and
out annular plate and welding
welding → Installation of 1 course shell plate (Bottom shell plate) → RT for butt welds (Repair if any)
st
→ Installation of 2 - 6 course shell plate in sequence → RT for butt welds (Repair if any) →Lift and
nd th
install tank roof plate by crane →Installation of manholes, nozzles and accessories → PT test for fillet
welds (Repair if any)→ Vacuum testing for the welds of bottom plate and shell plate → Gas tight
→ Hydrostatic testing → Painting and coating → Box
testing for the welds of tank roof up →
Handover.
3.2 Materials storage and inspection
 Only those materials, which are approved by the COMPANY/CONTRACTOR, shall be used on this
job. All materials received at Rumaila camp/site related to the construction of tank, shall be inspected
and stored in an open area with proper support and where required in warehouse.
 Each Piece of Plate, fittings or any other component of tanksystem shall be clearly identified by
marking heat number on the part using hard punching. In order to avoid damage during handling,
particular care shall be given to the bevels of the steel shell plates, flanges, pipes, face of flange and
wherever required.
 Materials shall be recorded as per the company approved ITP to ensure material traceability.
3.3 Pre-fabrication
th
 All work of fabrication shall be done in accordance with API 650 12 edition and with the drawing
approved and issued for construction.
 Plates etc., necessary for assembly and erection of tanks are to be fabricated as per drawing. Any
sub-contract for fabrication deemed necessary will be awarded only to qualified fabricator.
 Rolling of shell plate and nozzle reinforcing pads will be done with rolling machine and will be
checked as per detailed drawing.
 Preparation→materialsinspection→mark cutting lines→checking the dimensions→cutting→grinding

the bevel→dimensions checking and records→marking→send for erection.
 The annular platebutt joints shall be cut and assembled as in Figure.1
Fig. 1
 Materials usedtoaid in the fabrication of tanks shall not have a detrimental effect on the structural
integrity of the tank.
 All special plates that are cut to shape before shipment as well as roof-supporting structural
members shall be marked as shown on the construction drawing.

 All component to be fabricated on site shall be measured and recorded as per company approved
ITP.
3.4 Acceptance of tank foundation
 Before starting the erection activity, the tank foundation shall be checked (axes, elevation, level,
contour, slope, anchor straps position, etc.) according to the civil drawings, record the measurement
datum as per company approved ITP, the deviation must be within the tolerances required.
 Camber and flatness of foundation surface.
 Foundation level under the shell.
 Pitch, diameter, and height above ground of anchor devices.
 The deficiencies, if any shall be rectified according to the approved repair procedure before starting
erection.
 Verification to be done on cathodic protection systems, pipe sleeves, liners etc. before releasing the
foundation for erection activities.
The sequence of tank erection:
3.5 Installation of tank bottom
3.5.1 Marking lines
 Prior to lay out the bottom plates, the directions for tank erection shall be marked on the foundation.
 The cardinal points must be marked as a minimum.
 Marking lines for all the bottom plates and annular plates according to the layout drawing.
3.5.2 Lay out bottom plates
 Underneath of both Bottom and Annular plates shall be grit blasted to SA 2.5 and coated prior to
laying out on foundation.
 The center point shall be positioned and bottom center plate shall be laid outfirstly according to the
drawing approved and issued for construction.After that, the annular plate will be laid out and then
other bottom plates. The annular plates should be laid clockwise.
 The annular plates with backing strip will be fixed by gantry plates to make sure no moving while
welding.
 Lay out the bottom plates from center to circumference and tack weld to fix the plate in position.
 And the lap width of final welding line shall be taken above 40mm to compensate for the welding
shrinkage.
 Outside diameter of annular plate may be arranged in excess of the dimension on the drawing.
 Bottom plates shall be laid out with slope down towards the tank periphery.
 Bottom plate lap joints shall be as per specification, still to be developed.
 Plate to plate overlap in long seam and short seam shall be maintained as per drawing.
 Drawing diameter plus 30 to 50mm may be expected

 Draw-off sump will be installed as per drawing.
 All plates shall be placed ontimber for easy lifting access.
 Lifting of plates will be done with load attaching devices. These load attaching devices will be load
tested and certified before use.
3.5.3 Bottom plate lay out drawing
3.5.3.1Annular plate lay out
 Annular plate should be laid out as the marked number in a clockwise and anticlockwise direction as
below Fig.2.
Fig. 2
3.5.3.2Bottom plates lay out
 The bottom plates shall be laid out from the centertoward the outside successively.The sequence is
shown in Fig 3. The sump shall be installed into the hole prior to lay the bottom plate above the
Sump.
Fig. 3
3.5.4 Welding
3.5.4.1 General sequence of welding

 Welding approx.300mm of annual plate outside.

st
 Erection of 1 course shell plate and welding of vertical joint.
 Welding bottom annular plate to shell plate (inside and outside).
 Welding residual part of bottom annular plate.
 Welding bottom annular plate to bottom plate.
 Butt joint of bottom annular plate shall be inspected and NDE before erection of 1st course shell
plate.
3.5.4.2Requirement of welding
 Tack welds used during the assembly of vertical joints of tank shells shall be removed and shall not
remain in the finished joints when the joints are welded manually.
 No welding of any kind shall be performed when the surfaces to be welded are wet from rain, snow,
or ice; when rain or snow is falling on such surfaces; or during periods of high winds unless the
welder and the work are properly shielded.
 Preheat shall be applied when metal temperature is below the temperature required.
 All welding shall be free from coarse ripples, grooves, overlaps, abrupt ridges, and valleys that
interfere with interpretation of NDT results.
 After the joint fit up, the root pass will be done always by Back stepWelding method with enough
welders allotted all along, equally divided circumferential joint. Welding of 1st pass shall be done by
the back-step welding method by manual welding with a pitch of about 300mm.
 On the 2nd or further pass, continuous welding by manual welding will be adopted.
 For the three plate laps, when the plate corners are flame cut, take care not to damage the lower
plate.
 All welding shall be performed by qualified welder and procedure.
 Low-hydrogen electrodes shall be used for all manual metal-arc welds in annular rings and shell
courses, including the attachment of the first shell course to bottom or annular plates.
 To prevent welding distortion, reinforcing shall be installed.
 Welding including tacking shall be made as per approved procedure, Welders are to be qualified in
accordance with ASME Section IX and the approved welding procedure. Welding procedure
specification (WPS) and applicable procedure qualification record (PQR) shall be submitted to
Company for approval prior to start welding operation.
 Complete welding summary as per company approved ITP’s requirement.
3.5.4.3Sequence of welding annular plate
 There are 5 weld joints which marked 1 will be welded approx 300mm at first from outside to center.
When weld joint 1 completed,the same method as welding joint 2.

3.5.4.4Sequence of welding bottom plate
 Weld the long welds prior to the short welds, the welds between bottom plates and annual plates
shall be welded after the welds between annual plates completed.
3.5.4.5Anti distortion fixture for welding bottom plate
 When we weld the short bottom plate welds, we use anti distortion fixture beside the weld side
100mm.
 The below diagrammatic sketch just for the position of anti-distortion fixture.
3.5.5 Test the tank bottom
 All bottom plate joints shall be vacuum tested using soapsuds solution as per API STD 650 and at 10
psig (-0.069Mpa).
 Vacuum testing is performed using a testing box approximately 150mm (6 inch) wide by750mm (30
inch) long with a clear window in the top, which provides proper visibility to view the area under
inspection. During testing, illumination shall be adequate for proper evaluation and interpretation of
the test. The open bottom shall be sealed against the tank surface by a suitable gasket. Connections
valves lightning and gauges, as required, shall be provided. A soap film solution or commercial leak
detection solution, appreciate to the conditions, shall be used.
 A partial vacuum of 20Kpa (3 lbf/in 2/6in.Hg) to 35kpa (5 lbf/in 2/10in.Hg) gauge shall be used for the
test. A second partial vacuum test of 55kpa (8 lbf/in 2/16in.Hg) to 70 Kpa (10 lbf/in 2/20in.Hg) shall
be performed for the detection of very small leaks.

 The vacuum-box testing shall have 50mm(2in) overlap of previously viewed surface on each
application.
 The metal surface temperature limits shall be between 4°C (40°F) and 52°C (125°F), unless the film
solution is proven to work at temperatures outside these limits, either by testing or manufacturer’s
recommendations.
 A minimum light intensity of 1000 Lux (100 fc) at the point of examination is required during the
application of examination and evaluation for leaks.
 The vacuum shall be maintained for the greater of either at least 5 seconds or the time required to
view the area under test.
 The presence of a through-thickness leak indicated by continuous formation or growth of a bubble(s)

or foam, produced by air passing through the thickness, is unacceptable. The presence of a large
opening leak, indicated by a quick bursting bubble or spitting response at the initial setting of the
vacuum box is unacceptable. Leaks shall be repaired and retested.
 The vacuum test report shall be recorded as per the company approved ITP and submit to company.
 Vacuum leak test of bottom plate to be performed before hydrotest.
3.6 Shell course erection

st nd rd th th th
Tank shell course will be erected in a sequence of 1 →2 →3 →4 →5 →6 .
st
3.6.1 Erection of 1 shell plate
st
 Mark the 1 shell course positioning circle, 20mm greater than the specified diameter on drawing to
st
compensate the welding shrinkage of vertical joints and foundation camber. The 1 course shell
plate shall be erected according to the marking on the annular plate.
 The annular to annular butt weld seams under the shell plate shall be ground smooth.
 Plates to be joined by butt welding shall be matched accurately and retained in position during the
welding operation. Misalignment in completed vertical joints for plates greater than 16mm thick shall
not exceed 10% of the plate thickness or 3mm, whichever is less, misalignment for plates less than
or equal to 16mm thick shall not exceed 1.5 mm.
 Shell plates will be aligned by metal clips attached to the bottom plates, and the shell must be tack
welded to the bottom before continuous welding is started between the bottom edge of the shell plate
and the bottom plates.
st
 The welding of the 1 shell to the bottom shall be practically completed before the welding of bottom
joints that have been left open to compensate for shrinkage of any welds previously made is
completed.
 Level, radius, roundness and verticality shall be checked and adjusted, after completion of 1st
course shell plate erection.
 Manual welding will be used for shell plate erection.

nd th
3.6.2 Erection of 2 to 6 course
nd th
 Erectscaffolding platform as necessary for erecting the 2 - 6 course.

 The shell plates shall be lifted by crawler or mobile crane, and fixed in position by metal clips.
 In principle, the vertical joint will be welded prior to welding the circumferential joints.
 In completed horizontal butt joints, the upper plate shall not project beyond the face of the lower
plates at any point by more than 20% of the thickness of the upper plate, with a maximum projection
of 3mm.
 The reverse side of double-welded butt joints shall be thoroughly cleaned in a manner that will leave
the exposed surface satisfactory for fusion of the weld metal to be added, prior to the application of
the first bead to the second side.
 The maximum out-of-plumbness of the top of the shell relative to the bottom of the shell shall not
exceed 1/200 of the total tank height. The out-of-plumbness in one shell course shall not exceed the
permissible variations for flatness and waviness as specified in ASMT A 6M/A, ASTM A 20M/A, or
ASTM A 480M/A 480, whichever is applicable.
 Plate misalignments shall not be corrected by grinding off plate thickness to reduce offset.
 The areas where temporary attachments (ex. Erection jigs, scaffold hook etc.) are removed, shall be
examined visually and by the liquid penetrant method. Any plate repair will be tested by MPI as per
the company approvedMagnetic particle testing procedure IQWQ-CE1092-QPQAC-00-0011.
3.6.3 Test for the shell
 All specified non-destructive examinations for shell welding joints must be performed in accordance
th
with the minimum requirement of API-650 12 revision and site NDT procedure, whichever is more
stringent, and are inspected and found satisfactorily.
 The initial shell-to-bottom weld pass inside the shell shall have all slag and non-metals removed from
the surface of the weld and then examined for its entire circumference prior to welding the first weld
pass outside the shell (temporary weld fit-up tacks excepted), both visually and solvent liquid
penetrant methods will be performed. The solvent liquid method will performed as per the company
approved liquid penetrant testing procedure IQWQ-CE1092-QPQAC-00-0012.
 Applying a solvent liquid penetrant to the weld and then applying a developer to the gap between the
shell and bottom and examining for leaks after a minimum dwell time of one hour.
 Thoroughly clean all residual examination materials from the as yet to be welded surfaces and from
the un-welded gap between the shell and bottom. Remove defective weld segments and re-weld as
required. Reexamine the repaired welds and minimum of 150 mm to either side in the manner
described above. Repeat this clean-remove-repair-examine-and-clean process until there is no
evidence of leaking.
 Inspection for the quality of the butt welds shall be made using the radiographic method in
accordance with the company approved site RT procedure IQWQ-CE1092-QPQAC-00-0009. In
addition to the radiographic method, these butt welds shall also be visually examined for cracks, arc
strikes, excessive undercut, surface porosity, incomplete fusion and other defects.
 Welds examined by radiography shall be judged as acceptable or unacceptable by the standards of

Paragraph UW-51(b) in Section Ⅷ of the ASME Code.

 After fabrication is completed but before the tank is filled with test water, the reinforcing plates by the
manufacturer by applying up to 100kpa(15lbf /in2)gauge pneumatic pressure between the tank shell
and the reinforcement plate on each opening using the telltale hole.
 After the entire tank and roof structure is completed, the shell will be tested by 2 kind of method
(1)painting all of joints on the inside with a highly penetrating oil, such as automobile spring oil, and
carefully examining the outside of the joints for leakage, (2)applying vacuum to either side of the
joints.
 All NDT work will be by the third party agency.
3.7 Roof installation
 All roof reinforcement and roof plates shall be prefabricated as per the drawing dimensions and all
members shall be provided with proper identification number to enable easy reassemble at erection
site.
3.7.1The center columns shall be installed to support the tank roof during construction.
Two roof sectors at opposite each other will be installed. During the installation of first roof sector,
bring the workers to the top of center column with a basket lifted by a crane. Secure the first roof
sector in position and then erect safety barriers at both sides of this roof sector. This first roof sector
will become a work access passageway. Install the second roof sector at opposite the first roof
sector. Similarly, erect safety barriers at both sides of this second roof sector. It will become another
work access passageway. The rest roof sectors will be installed in the same symmetrical manner.
After installing all the roof sectors, install the lateral bracings and roof plates in the areas between
these roof sectors. Life lines shall be installed from center of roof to circumference of roof at each
roof sector.
 After the roof plates welding completed, the roof nozzles, roof platform, handrails, stair, seals (if
any) and other appurtenance shall be installed according to the approved drawings.
3.7.2 Testing of the roof
Upon completion, applying internal air pressure not exceeding the weight of the roof plates and
applying to the weld joints a bubble solution or other materials suitable for the detection of leaks.
3.8 Installation of tank connections and appurtenances
 Prefabricate all the tank internal piping according to the approved drawings.
 Install the internal piping according to the approved drawings.
 After installation of the shell and roof plate, the nozzles and manholes shall be installed.
 Nozzles with insert-type reinforcement shall be attached by welds fully penetrating the shell.
 Pressure test holes in reinforcing plates at nozzles and manholes shall be plugged with a plastic
sealant after testing.
 To prevent welding distortion, temporary reinforcement shall be installed for nozzles of manhole over
6 inches nominal diameter as shown below in Figure.2.

Fig. 2
3.9 Hydrostatic testing
 Inspect all the items according to the approved drawings and approved ITP.
 Connect water piping from water source to the tank.
 Pump water inside tank.
 Keep water inside of tank at least 2 days.
 Shell settlement measurements shall be made after tank erection, prior to hydrostatic and during
water filling at the 1/2, 3/4 and full levels corresponding to the maximum filling height of the tank.
Water shall be held at the 1/2 and 3/4 levels for 24 hours and settlement data assessed for
unexpected soil behavior. Shell settlement reading shall be taken at the beginning and end of each
hold period. Assessment to be reviewed by the Company’s engineer. 16 settlement readings shall be
taken around the tank shell on well marked locations on the annular plate or on clips welded to the
shell.
 Bottom internal settlement measurements shall be made after hydrostatic testing. Such
measurements shall be made at 10 ft (3m) intervals at 0°, 90°, 180°, 270° axes.
 After complete tank hydrotest, all the water should be drained out of tank slowly.
 Clean the inside of tank.
 Tank specific hydrostatic pressure test dewatering, cleaning and drying procedure shall be prepared
separately.

3.10 Coating and painting
 All coating and painting work shall be performed in accordance with the Painting procedure (IQWQ-
FT-RSPDS-00-290203 Painting Requirements) and manufacture recommendations.
 MSDS must be available for all chemicals and communicated.
 Complete coating report and the company approved ITP.
3.11 Box-up tank
3.11.1 Inspection requirements prior to box up
 Conduct flushing operations as required. Dispose of wastes and cleaning media in accordance with
the company’s instruction. Make sure the cleanliness is comply with the company’s requirement.
 Make sure all internal have been installed correctly.
 Make sure all instruments and electric apparatus have been installed correctly.
 Carry out final inspection by owner as per company approved ITP prior to box-up.
3.11.2 Documentation required for box up
 Submit allnecessarydocuments to owner prior to box up tank.
 Documents shall be completed as per the company approved tank inspection and test plan (IQWQ-
CE-MPITP-00-0902_0) requirements.
3.11.3 Flange management
 Tight and torque all flange joints as per Flange management procedure.
 Complete joint integrity ITRs as per company approved procedure.
3.12 Handing over
 Prepare all signed documents and hand over them to owner.
 Handover tank to company in accordance with company handover procedures.
4.0 SCAFFOLDING
 All scaffold work need to be carried out according to scaffolding erection procedure.
 Scaffold shall be inspected every 7 days/weekly or after inclement weather by a competent person.
5.0 MANPOWER REQUIREMENT
SL.No Manpower Requirement QTY
1 Team leader 1
2 HSE engineer 1
3 Supervisor 1
4 Mechanical fitter 10

5 Welders 5
6 Riggers 3
7 Driver/Operators 2
8 Scaffolding worker 4
9 Electrician 1
6.0 MECHANICAL EQUIPMENT REQUIREMENT
SL.No Mechanical Equipment Requirement QTY
1 Mobile crane 100T 1
2 Mobile crane 25T 1
3 Welding machine 6
4 Forklift 1
5 Electrode baking & holding ovens 1
6 Manlift 1
7 Diesel Driven Generators 1
8 Theodolite 1
9 Level 1
10 Diesel driven air compressor 1
11 Grinder 8
12 Cutting machine/Torch 4
13 Vacuum Kit 1
14 X-ray machine 1
15 DFT Tester 1
16 Profile Gauge 1
17 Holiday tester 1
18 Scaffolding tubes, couplers and boards 3000m+1000Ea+500Ea
19 Hydrotest pump skid 1 set
7.0 PERMIT REQUIREMENTS
Permits to Work

Description
CSE Critical General Critical Lift Temporary Hot works
Works Works Defeat
Mark position x
Lift plates or x
roof sector for
erection
Cut, grind and x

weld the plates
Confined space X
Hydrotest x x
Waste clean-up x
8.0 SAFETY
 Occupational and health hazards will be carefully observed and mitigated. Hazards will be managed
in accordance with the hierarchy of control elimination, engineering, transfer, paper, PPE
 Risk assessment will be submitted for the scope of works related to the Tank Installation.
 All lifting and erection activities will be controlled by PTW, which includes lifting method statement,
check of lift parameters, JSA confined space entry, Radiography, Hydrostatic Testing, Scaffolding,
Hot Work etc.
 Crane configuration and location to be checked per permit basis,
 Transportation of materials shall be carried out safely. - Include in Mobile Equipment Procedure.
 Scaffolding Plan and Procedure to be developed for the elevated works.
 All the gas cylinders such as Oxygen, acetylene etc. shall be handled with care, protected against
excessive heat and kept away from any oil and grease. All cylinders shall be kept to the vertical
position and secured with suitable steadying device.
 Only one person will be designated to give signals to the crane operator
 Before starting the radiography work, the restricted area shall be checked to confirm that no
unauthorized persons are in the area.
 In case of strong wind no course to be free without welding.

IQWQ-CE1092-MPERE-00-0001STATIC EQUIPMENT INSTALLATION PLAN (TANK)10-Apr-2017
ENL
Safety
Equipment
JS Risks Method
Plot P&IDd CSE/exi CS CS General Machi Riggin Job Hydro Work Ladders Scaffoldin Scaffold Health
Description A' Asse Statem
Plan rawin t entrystan equipme lift ne- g Specific test height check g check ing check
s ss ent
g checkli d by nt tools check ries study checkli check check list list study list
st person check list list check st list list
check list list
Mark
X X X X
position
Lift plates
X X X X X
Cut,grind,
X X X X
welding
Confined
X X X X
space
Hydrotest
X X X X
clean-up
X X X

IQWQ-CE1092-MPERE-00-0001STATIC EQUIPMENT INSTALLATION PLAN (TANK)10-Apr-2017
ENL
Safety
Equipment
Fire
Hot Isolatio LOT UXO UXO UG Job Confined General Gas MS DS
Description watch
n O completi chec clearance specific space emergency test
check
certific on k list s evac plan rescure evac plot
list
ate report excavatio plan plan
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Check
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X X
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Lift plates
X X
Cut,grind,
X X X X
welding
Confined
X X X
space
Hydrotest
clean-up
X

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IQWQ-CE1092-MPERE-00-0001STATIC EQUIPMENT INSTALLATION PLAN (TANK)23-May-2017

2.0 REFERENCE CODES, DRAWINGS AND DOCUMENTS

 API 650 latest edition

 ASME Section V Non Destructive Examination

 ASME Section IX Qualification Standard for Welding &brazing Procedure

 Quality control procedure for field fabricated tanks IQWQ-CE1092-QPQAC-00-0004

 Welding consumable control procedure IQWQ-CE1092-KPWLD-00-0001

 Welding procedure specification (WPS) (Tank) IQWQ-CE1092-KPWLD-00-0004

 Tank General arrangement drawing and related drawings

 Confined space entry IQWQ-CE1092-SPSAF-00-0003

 Radiographic testing procedure IQWQ-CE1092-QPQAC-00-0009

 Liquid penetrant testing procedure IQWQ-CE1092-QPQAC-00-0012

 Magnetic particle testing procedure IQWQ-CE1092-QPQAC-00-0011

Erection of tank will follow the procedure as below:

a) Materials storage and inspection

c) Acceptance of tank foundation includes cathodic protection, sleeves, liners etc.

d) Installation of tank bottom

f) Shell course erection

g) Installation of tank roof

h) Installation of tank connections and appurtenances

j) Tank hydrostatic test and dewatering

k) Coating and painting as required

CPECC Page 1 of 15 Rev. 1

3.1 Tank construction sequence

3.2 Materials storage and inspection

 Preparation→materialsinspection→mark cutting lines→checking the dimensions→cutting→grinding

 The annular platebutt joints shall be cut and assembled as in Figure.1

CPECC Page 2 of 15 Rev. 1

3.4 Acceptance of tank foundation

 Camber and flatness of foundation surface.

 Foundation level under the shell.

 Pitch, diameter, and height above ground of anchor devices.

The sequence of tank erection:

3.5 Installation of tank bottom

3.5.1 Marking lines

 The cardinal points must be marked as a minimum.

3.5.2 Lay out bottom plates

 Bottom plate lap joints shall be as per specification, still to be developed.

 Drawing diameter plus 30 to 50mm may be expected

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 Draw-off sump will be installed as per drawing.

 All plates shall be placed ontimber for easy lifting access.

3.5.3 Bottom plate lay out drawing

3.5.3.1Annular plate lay out

3.5.3.2Bottom plates lay out

3.5.4.1 General sequence of welding

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 Welding approx.300mm of annual plate outside.

 Welding bottom annular plate to shell plate (inside and outside).

 Welding residual part of bottom annular plate.

 Welding bottom annular plate to bottom plate.

 All welding shall be performed by qualified welder and procedure.

 To prevent welding distortion, reinforcing shall be installed.

 Complete welding summary as per company approved ITP’s requirement.

3.5.4.3Sequence of welding annular plate

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3.5.4.4Sequence of welding bottom plate

3.5.4.5Anti distortion fixture for welding bottom plate

3.5.5 Test the tank bottom

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 The presence of a through-thickness leak indicated by continuous formation or growth of a bubble(s)

 Vacuum leak test of bottom plate to be performed before hydrotest.

3.6 Shell course erection