Polaris Service Tools

CONTENTS
ATV Special Tools

Engine/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Transmission/Gearcase/Driveline . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
PVT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Suspension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Body/Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance/Tune-Up/Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Snowmobile Special Tools

Engine/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Transmission/Gearcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Clutch Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Suspension/Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Track/Drive Line/Body/Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Watercraft Special Tools

Engine/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Pump/Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Victory Tools
Engine/Transmission/Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Chassis/Wheels/Suspension/Brakes. . . . . . . . . . . . . . . . . . . . . . . . . 43
Electrical/Diagnostic/Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Electrical/Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Equipment/Tool Organization & Storage System . . . . . . . . . . . . . . . 51
Diagnostic Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
General Service Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Order Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657 i

HOW TO ORDER
Doing Business with SPX Kent-Moore Service Parts
Special service tools are easy to purchase by simply All SPX Kent-Moore products are serviceable and
contacting SPX Kent-Moore by phone, fax, mail or replacement items are available. To order or obtain price
over the internet. information on unidentified parts, please describe the
required part as thoroughly as possible using whatever
• Phone 1-800-328-6657
tool numbers are available.
Business Hours:
8:00 am - 6:00 pm EST Returned/Repaired Goods Policy
• Fax 1-586-578-7375 Returns may be made upon request and a credit issued
• Mail SPX Corporation, Kent-Moore if product is in saleable condition.
28635 Mound Road 1. All goods returned to SPX Kent-Moore for any reason
Warren, MI 48092-5509 must be shipped PREPAID.
• Internet www.polaris.spx.com 2. Please make all claims for SHORTAGES and
DAMAGES within twenty (20) days from receipt
F.O.B. Shipping Point of shipment. CLAIMS after this period may not
All tool shipments will be made F.O.B. shipping point. be honored.
Shipment will be made by the method you specify. Normal
3. Return/Repair processing requires two (2) copies of the
methods include United Parcel Service, Parcel Post or UPS Air.
original invoice and/or pack slip. One (1) on the outside
Information and Specifications of the package and one (1) with the product inside.
All information and specifications in this catalog are effective 4. Drop shipped items should be returned directly to
January 1, 2004 and are subject to change without notice. the manufacturer. Please call our Customer Service
SPX Kent-Moore reserves the right to make changes in the Department for instructions on how to return drop
design and construction of the tools without obligation to shipped items. (1-800-328-6657)
incorporate such changes in tools previously purchased. 5. All returns will be inspected and must be received within
30 days of invoice date to avoid a restocking fee.
Taxes
6. Returns will not be credited after 90 days of invoice date.
United States
7. Send returns/repairs to:
State and local sales and/or use tax will be added to order
U.S.A. Address: SPX Corporation
if applicable.
Attn: Returned Goods
Canada 655 Eisenhower Dr.
Owatonna, MN 55060
Prices include duty, freight to Windsor, brokerage fee,
and exchange rate. Taxes are added where applicable. Canadian Address: SPX Corporation
Freight from Windsor will be added to the invoice. Kent-Moore
c/o INTEX
Attn: Returned Goods
434 Tecumseh Road East
Windsor, Ontario N8X 2R6
SERVICES
Lifetime Marathon Call toll free for Fax available 24 hours, Overnight and second day Buy Direct:
Warranty. Special Service experienced technical for prompt service, air delivery available We accept Visa,
Tools guaranteed for a specialists for product dial 1-586-578-7375. upon request. MasterCard, American
lifetime and to perform as and customer service Express, Discover, or
promised. See inside support 1-800-328-6657. Dealer Account
back cover for details.
ii POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

ATV SPECIAL TOOLS
TOOLS PART NUMBER DESCRIPTION
ENGINE/COOLING
2201512 FLYWHEEL HOLDER ADAPTER
To hold flywheel on diesel engines. Must be used with

Flywheel Wrench 8700229.
2201513 VALVE LIFTER STOP

2201514
To service valves on diesel engine.
2201515 VALVE LIFTER DEPRESSOR
To depress lifters on diesel engine.
2201516 COMPRESSION TESTER ADAPTER
Replaces injector on diesel engine to test compression.
2460761 HALL SENSOR PROBE HARNESS
To check speedometer sensor operation. Must be used with

Timing Light Harness 2871745.
2870303 AMMCO HONE KIT
Rigid hone to correct tapered and out of round cylinders.

Range: 47.6 mm – 69.8 mm (17⁄8" – 23⁄4").
Contains 60 and 220 grit stones, driveshank with depth
stop and metal storage box. Oversize stone kits increase
range to 92 mm ( 35⁄8").
Replacement Stone Kits

2870304 47.6 – 69.8 mm, 60 grit
2870305 47.6 – 69.8 mm, 220 grit
2870306 69.8 – 92 mm, 60 grit
2870307 69.8 – 92 mm, 220 grit
2871536 47.6 – 69.8 mm for Ni-Ca-Sil deglazing
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657 1

ATV SPECIAL TOOLS
ENGINE/COOLING CONT.
2870588 HONING OIL
12 oz can with dispensing tip. Promotes better finishes,

faster cutting and longer stone life.
2870386 PISTON PIN PULLER
Removes 18 mm piston pins from all Polaris pistons.

Required for many Polaris puller attachments.
Note: Some engines require adapters.
2871445 PISTON PIN PULLER ADAPTER
For 350 and 400 2-stroke engines. Needed to position

piston puller correctly on to piston. Must be used with
the piston pin puller 2870386.
2870390 PISTON SUPPORT BLOCK
Safely supports piston while disassembling or assembling

engine top end.
2870710 CRANKSHAFT ALIGNMENT FIXTURE
For holding crankshaft while checking run-out on Polaris

ATVs. Part #2870569 recommended for dealers also selling
PWCs or Snow products.
2870773 C-CLIP INSTALLATION TOOL
For installing piston pin c-clips on most Polaris engines.
2870967 SLOTTED NUT SOCKET
For removal and installation of crankshaft slotted nut

on Fuji/Robin EC35/38 PL engines (350 and 400
2-stroke engines).
2 POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

ATV SPECIAL TOOLS
2870968 COUNTER BALANCER PULLER
For removing counter balance shaft from crankcase of

EC35/38 PL engines (350 and 400 2-stroke engines).
2871043 HEAVY DUTY FLYWHEEL PULLER – 6 BOLT
Removes all current Polaris flywheels.
Parts also sold separately

5130910 Heavy Duty F.W.P. Plate
5020648 Center bolt for puller
2872112 Center bolt for puller (length 2”)
5020650 Flywheel puller cap. 1992 PWC only
3080706 6 mm bolts (4)
221537 8 mm bolt (1)
2871283 CRANKSHAFT/WATER PUMP SEAL

INSTALLATION KIT
Prevents damage to crankshaft and main bearings during

installation. Includes tools needed to install water pump
seals on 4-stroke ATV/RANGER. (Not for 600 & 700).
2871293-A SLOTTED NUT SOCKET
For removal and installation of crankshaft slotted nut on

Fuji/Robin 4-stroke engines.
2872105 WATER PUMP MECHANICAL SEAL PULLER
For removal of water pump mechanical seal without engine

removal and disassembly. For 4-stroke, 425 & 500 ATV and
RANGER engines.
PA-44995 WATER PUMP MECHANICAL SEAL INSTALLER
Used to install and set the mechanical seal properly

into the mag end gear case.
Application: Domestic ATV 4-stroke and Frontier

ATV SPECIAL TOOLS
PA-45153 FLYWHEEL PULLER
For flywheel removal on Youth ATV’s, Series 50 and 90.
PA-45155 OIL PUMP DRIVE GEAR REMOVER
PA-45401 WATER PUMP SEAL SAVER
Used to protect the water pump seal while installing the

mag end gear cover.
PA-45483 MAIN SEAL INSTALLER
Used to install the crankshaft mag end seal into the

gear cover.
PA-45658 MAIN CRANKSHAFT SEAL SAVER
Used to set the seal lips in the correct position and

protect the seal when the mag end gear cover is installed.
PA-45958 CAM CHAIN TENSIONER ASSEMBLY TOOL
Used to preload cam chain tension prior to its assembly

on the engine.
Application: Predator

ATV SPECIAL TOOLS
PA-46075 FLYWHEEL PULLER
Used to pull the flywheel from the engine.
PA-46076 MAG END CRANKSHAFT RETAINING NUT

REMOVER/INSTALLER
Used to remove the crankshaft retaining nut from the crank

shaft and case prior to disassembly. It is also used to
torque the crankshaft retaining nut during re-assembly.
PA-46077 MAG END CRANKSHAFT INSTALLER
This tool is used to pull the crankshaft into the MAG side
of the crankcase half.
PA-46087 CRANKCASE SEPARATOR
Used to push the crankshaft out of the crankcase on all

2 & 4-stroke Polaris FUJI ATV engines.
PA-46502 VALVE SPRING COMPRESSOR
Used to compress the valve springs on all Polaris

FUJI 4-stroke engines.
PU-45255 PISTON PIN PULLER
Requires Adapters for 800 Series Snow, 1200 Series

Watercraft and 500 Series ATV/RANGER application.
Must be used with PU-45248 Adapter.

ATV SPECIAL TOOLS
PU-45248 PISTON PIN PULLER ADAPTER
Adapter for 2-stroke 800 Series Snow, 1200 Series

Watercraft and 500 Series ATV/RANGER applications.
Must be used with PU-45255.
PU-45257 VALVE SPRING COMPRESSOR
Used to depress the valve springs to remove the spring

keepers during valve servicing.
PU-45497 GEAR ALIGNMENT TOOL SET
The PU-45497-1 is used to preload the cam gear springs

in the bottom half of the cam gear. They are needed to
assemble the two halves of the gear.
The PU-45497-2 is used to align the teeth of the split cam

gear and enable the installation of the cam gear.
PU-45498 CAM SPANNER WRENCH
Used to rotate the cam when the crank, cam and

counter balancer gears are being serviced without
removing any other components such as the head
or cylinder.
PU-45543 UNIVERSAL DRIVER HANDLE
Used with the PA-45483 Main Seal Installer.

ATV SPECIAL TOOLS
PU-45778 OIL SYSTEM PRIMING TOOL
To be used after an engine rebuild to fill the oil passages

and prime the oil pump. This operation minimizes the
amount of time the engine runs without oil.
PU-45838 GEAR HOLDER
Used to hold the cam and counter balance gears when

removing their retaining bolts. Also used when installing
and torquing the retaining bolts. Must use PU-45543
Universal Driver Handle.
TRANSMISSION/GEARCASE/DRIVELINE
8700226 CV BOOT CLAMP PLIERS
8700225
8700226 (A) For ear type clamps
8700225 (B) For earless type clamps
Required to secure clamping bands for CV driveshaft boots.
2870772 STRAIGHT WRENCH
To remove axle nuts when servicing rear axle assembly on

chain driven ATV’s 13⁄4".
2870871 BALL JOINT REPLACEMENT TOOL
For removal and installation of lower ball joints on models

with pressed-in ball joints on the front strut casting.
2871199 SEAL SLEEVE INSTALLATION TOOL KIT
For installation of seal sleeves on front hub strut of all

4x4 ATVs with AWD located on front hubs.
(Non-centralized Hilliard applications).

ATV SPECIAL TOOLS
TRANSMISSION/GEARCASE/DRIVELINE CONT.
2871282 BEARING SEAL DRIVER (50MM I.D.)
For installing bearings and case seals during transmission

gearcase overhauls.
2871702 SHAFT DRIVE TRANSMISSION AND

FRONT GEARCASE TOOL KIT
For installation of bearings and seals. Also used for

checking gear assembly backlash.
Parts also sold separately:

A. 2871693 Spanner tool for front housing
B. 2871694 Bearing press tool
C. 2871695 Backlash setting tool
D. 2871696 Front gearcase fixture
E. 2871697 Center drive bushing tool
F. 2871698 Rear output seal driver
G. 2871699 Rear driveshaft seal guide
H. 2871701 21⁄8" wrench
2871813 (1.060") YOKE GAUGE TOOL FOR SHAFT DRIVE MODELS

2871814 (0.9958")
For checking yoke alignment when replacing U-joints on
independent rear suspension models (1999-earlier).
2872315 TRANSMISSION ALIGNMENT TOOL
To align transmission on shaft ride models.
Application: Magnum
2872608 ROLL PIN REMOVAL TOOL
To drive out roll pins on front and rear propshafts and

driveshafts.
PP-46969 CLUTCH OFFSET ALIGNMENT TOOL
To align the clutches on the 1500 UTV.

ATV SPECIAL TOOLS
PVT
2870338 CLUTCH SPIDER NUT SOCKET
For plastic limiter nut on EBS.
2870341-A DRIVE CLUTCH SPIDER REMOVAL

& INSTALLATION TOOL
For removal and re-torquing drive shaft spider.
2870506 T-HANDLE DRIVE CLUTCH PULLER
For removing drive clutch. Replacement T-Handle 5020326.
Not applicable to: 800 domestic twin
2870507 CLUTCH PIN PUNCH
For removal and replacement of spider weight pins.
2870576 TAPERED REAMER FOR DRIVE CLUTCH BORE
Ensures proper fit between drive clutch bore and

engine crankshaft.
2870888 HILLIARD CLUTCH GARTER SPRING

INSTALLATION TOOL
Prevents damage to Hilliard clutch garter spring during

installation. (Non-centralized Hilliard applications).
2870910-A ROLLER PIN TOOL
This tool has been updated so it can be used with all

Polaris aluminum Drive Clutches to service Drive
Rollers and their bushings.

ATV SPECIAL TOOLS
PVT CONT.
2870913 DRIVEN CLUTCH PULLER
For removal of driven clutch from transmission input shaft.
Application: P90
2870985 DRIVE BUTTON REMOVAL TOOL
Removes tight spider buttons.
2871173 PRIMARY CLUTCH COMPRESSION TOOL
For compressing drive clutch while clutch is still on engine.

(Used for changing shift weights and clutch inspection.)
2871226 CLUTCH BUSHING REPLACEMENT TOOL KIT
Needed to remove and replace clutch bushings on

P-90 clutches. Requires piston pin puller 2870386
(sold separately). Snow products dealers need kit 2871025
for both ATVs and Snow.
Products also sold separately:

5020628 P-90 clutch bushing installation tool
5020629 Drive cover bushing remover and installer
5020631 P-90 Driver clutch bushing removal tool
5020632 Main puller adapter
5020633 #2 puller adapter
5010279 Adapter reducer
2201379 EBS BUSHING REPLACEMENT KIT
Needed to remove and replace EBS clutch bushings.

Requires piston pin puller 2870386 (sold separately).
(Use with 2871226)

ATV SPECIAL TOOLS
PVT CONT.
2871358 DRIVE CLUTCH HOLDING FIXTURE
Holds all Polaris aluminum drive clutches.
2872296 DIESEL CLUTCH HOLDING FIXTURE
Holds diesel drive clutch during disassembly and assembly.
2871710 10" CENTER DIST TOOL
To set and hold drive and driven clutch center distance at

10" (254 mm) during engine or transmission installation.
2872292 CLUTCH ALIGNMENT TOOL, EBS
Establishes correct offset and alignment on EBS clutches.
2872573 CLUTCH OFFSET ALIGNMENT TOOL, DIESEL
To set proper offset between drive and drive clutch on

diesel engines.
2870654 CLUTCH OFFSET ALIGNMENT TOOL
Measures 1⁄2" offset between drive and driven clutch.
8700220 CLUTCH COMPRESSION TOOL
For compressing drive clutch for assembly and disassembly.

Also aids disassembly and assembly of driven clutch.

ATV SPECIAL TOOLS
PVT CONT.
9314177-A CLUTCH HOLDING WRENCH
To hold drive clutch for retainer bolt removal or torquing.

For both P-85 and P-90 drive clutches.
PA-44688 CLUTCH BASKET HOLDER
To hold clutch basket when removing or servicing change

clutch on Xpedition models.
PA-44689 VALVE/CLUTCH ADJUSTER
Multipurpose tool for shift clutch adjustment on Xpeditions

and intake/exhaust valve adjustment on Fuji/Robin
4-strokes in ATV/RANGER.
SUSPENSION
2871573 STRUT SPRING COMPRESSOR
2871574
Compresses front strut spring during installation.
Both tools required:

2871573 Left hand tool
2871574 Right hand tool
2200421 GAS SHOCK RECHARGING KIT
For recharging gas shocks. Nitrogen bottle not included.

7052069-A Charging needle
7050502 High Pressure hose
2110003 Gas Pressure gauge
7051004 Recharging valve
7052068 Air chuck
2110005 High pressure regulator
2870623 SHOCK ABSORBER SPRING COMPRESSION TOOL
Compresses rear shock springs on ATVs for spring removal

and installation.

ATV SPECIAL TOOLS
SUSPENSION CONT.
2870803 SHOCK SPANNER WRENCH
To adjust shock absorber spring pre-load.
2870872 SHOCK SPANNER WRENCH
To adjust shock absorber spring pre-load.
2871071 SHOCK BODY HOLDING TOOL
Safely holds gas shock body during rebuilding without

damage to shock. Use with shop vise (not included).
2871351 GAS SHOCK IFP DEPTH TOOL
For removing internal floating piston and set proper IFP

depth during reassembly.
2871352 SHOCK ROD HOLDING TOOL – 1⁄2" ROD

2872429 SHOCK ROD HOLDING – 5⁄8" ROD
Safely secures gas shock damper rod during rebuilding

without damage to rod. Use with shop vise (not included).
2871572 STRUT ROD WRENCH
Holds strut rod when removing or replacing strut rod nut.
PA-46821-A CV BOOT KIT
To install CV boots without disassembling the shaft. To be

used only with replacement boot part # 2202629 Fast boot.
Do not use with production OEM boot.

ATV SPECIAL TOOLS
BODY/BRAKES
2201177 WILWOOD HYDRAULIC AUXILIARY
BRAKE MASTER CYLINDER TOOL
For installing U-pack seals in hydraulic auxiliary brake

master cylinders.
Kit includes:
2201190 Tool – Piston Install, 1⁄2" Bore
2201191 Tool – Piston Insert, 1⁄2" Bore
2870658 LOW PRESSURE TIRE GAUGE
Range: 0-15 psi.
2870962-B TYPE III MASTER CYLINDER OVERHAUL TOOL
Installs U-pack seal in master cylinders (except Wilwood)

or 6x6 RH brake. Wilwood Brake Master Cylinder
Overhaul Tools.
2200879 MASTER CYLINDER OVERHAUL TOOLS

2200880
2200879 Type IV (19 mm I.D. Piston Bores)
2200880 Type V (16 mm I.D. Piston Bores)
To install U-pack seals in master cylinders.
2871188 RIVET INSTALLATION TOOL
To install buck rivets on some ATV floor boards. Includes

anvil and striker.
PU-45485 EXHAUST VALVE SPRING TOOL
Used to remove the exhaust springs.

ATV SPECIAL TOOLS
MAINTENANCE/TUNE-UP/FUEL
8717024 TORX BIT. T-20R
To remove Torx screws on CV carburetors.
PU-47082 TPS TESTER ADAPTER HARNESS
Used with the 2871745 tester to adjust the TPS on the

EFI ATV models.
PV-43527 OIL FILTER WRENCH
Used to remove and install oil filter. Requires a 3⁄8"

drive ratchet.

SNOWMOBILE SPECIAL TOOLS
ENGINE/COOLING
2871846 WATER PUMP SEAL INSTALLATION TOOLS
2871847
Used to install water pump mechanical seal (PN 3610050)
on ’97 and ’98 600 & 700 cc domestic twin cylinder engines
and ’97 440 XCR.
Both required.
2871846 Guide
2871847 Driver

Range: 47.6 mm – 69.8 mm (17⁄8" – 23⁄4").
range to 92 mm ( 35⁄8").

2870304 47.6 – 69.8 mm, 60 grit
2870305 47.6 – 69.8 mm, 220 grit
2870306 69.8 – 92 mm, 60 grit
2870307 69.8 – 92 mm, 220 grit
2870588 HONING OIL

Removes 18 mm piston pins from many Polaris pistons.

For EC 58 snowmobile engines. Needed for proper

positioning of piston pin puller on piston to prevent
damage to piston. Requires use of 2870386 piston
pin puller.

For domestic Liberty™ engines. Needed to position piston

pin puller correctly on to piston to prevent damage to
piston. Piston Pin puller 2870386 needed to use this tool.

engine top end.
2870569 CRANKSHAFT TRUING STAND
For holding crankshaft while checking runout for all

Polaris engines.
2871043 HEAVY DUTY FLYWHEEL PULLER – 6 BOLT
Removes all current Polaris flywheels.
Parts also sold separately

5130910 Heavy Duty F.W.P. Plate
5020648 Center bolt for puller
2872112 Center bolt for puller (length 2”)
5020650 Flywheel puller cap. 1992 PWC only
3080706 6 mm bolts (4)
221537 8 mm bolt (1)
2871989 ENGINE MOUNT SOCKETS
For removing and installing all snowmobile engines

that have drive tabs. Low profile small diameter.
PS-45384 For removing tall rubber mounts that have

drive tabs. Large diameter.

2872010 WATER PUMP SEAL INSTALLATION TOOL
For installing water pump mechanical seal to depth of

8.4 mm on 1998 – Present small block domestic twins
(440, 500 and 600 EV).
2872389 WATER PUMP SEAL INSTALLATION TOOL
For installing water pump mechanical seal to depth of

8.9 mm on 1999 – Present Big Block domestic twins
(600,700 & 800).
2872401 20 MM C-CLIP TOOL
To install C-clip on small bore domestic twin engines.
2872622A 22 MM C-CLIP TOOL
To install C-clip on Big Block domestic twin engines

and 1200 PWC.
5131135 EC68PL & EC59PL WATER PUMP

INSTALLATION TOOL
For installing water pump seal on EC68PL & EC59PL

engines. Does not include bolt, nut or washers.
PA-44995 WATER PUMP MECHANICAL SEAL INSTALLER
Used to install and set the mechanical seal properly

into the mag end gear case.

PA-45401 WATER PUMP SEAL SAVER
Used to protect the water pump seal while installing the

mag end gear cover.
PA-45483 MAIN SEAL INSTALLER
Used to install the crankshaft mag end seal into the

gear cover.
PA-45658 MAIN CRANKSHAFT SEAL SAVER
Used to set the seal lips in the correct position and

protect the seal when the mag end gear cover is installed.
PA-46502 VALVE SPRING COMPRESSOR
Used to compress the valve springs on all Polaris

FUJI 4-stroke engines.

Watercraft and 500 Series ATV applications.
Adapter for 800 Series Snow, 1200 Series Watercraft and

500 Series ATV applications. Must be used with PU-45255.

PU-45257 VALVE SPRING COMPRESSOR
Used to depress the valve springs to remove the spring

keepers during valve servicing.
PU-45497 GEAR ALIGNMENT TOOL SET
The PU-45497-1 is used to preload the cam gear springs

in the bottom half of the cam gear. They are needed to
assemble the two halves of the gear.
The PU-45497-2 is used to align the teeth of the split cam

gear and enable the installation of the cam gear.
PU-45498 CAM SPANNER WRENCH
Used to rotate the cam when the crank, cam and

counter balancer gears are being serviced without
removing any other components such as the head
or cylinder.
PU-45543 UNIVERSAL DRIVER HANDLE
Used with the PA-45483 Main Seal Installer.
PU-45778 OIL SYSTEM PRIMING TOOL
To be used after an engine rebuild to fill the oil passages

and prime the oil pump. This operation minimizes the
amount of time the engine runs without oil.

PU-45838 GEAR HOLDER
Used to hold the cam and counter balance gears when

removing their retaining bolts. Also used when installing
and torquing the retaining bolts. Must use PU-45543
Universal Driver Handle.
TRANSMISSION/GEARCASE
2871282 TRANSMISSION SEAL DRIVER (50 MM)
For installing bearings and seals in transmissions and

gearcases.
2871475 BEARING INSTALLATION TOOL
For installing bearings on driveshafts with bolts welded

to flangette.
CLUTCH TOOLS
2870338 DRIVE CLUTCH SPIDER NUT SOCKET
For removing and installing spider jam nut on P-85

clutches.
2870341-A DRIVE CLUTCH SPIDER REMOVAL

AND INSTALLATION TOOL
For removing and re-torquing clutch spider. Fits all

aluminum drive clutch spiders.
2870401 PIN CENTERING TOOL
To center spider pin for early model Snow Drive Clutches.

CLUTCH TOOLS CONT.

2870402 CLUTCH PIN INSTALLATION TOOL
For installing cold rolled pin for shift weight pin on

early clutches.
2870507 CLUTCH PIN PUNCH
To remove and replace spider weight pins.
2870576 TAPERED REAMER FOR DIVE CLUTCH BORE
To ensure proper fit between drive clutch bore and

engine crankshaft.
2870910-A ROLLER PIN TOOL
This tool has been updated so it can be used with

all Polaris aluminum Drive Clutches to service
Drive Rollers and their bushings.
2870914 P-90 SNOWMOBILE CLUTCH OFFSET

ALIGNMENT TOOL
Establishes correct offset and alignment on P-90 clutches.
2870985 DRIVE CLUTCH BUTTON REMOVAL TOOL
Removes tight spider buttons.

CLUTCH TOOLS CONT.

2871025 CLUTCH BUSHING REPLACEMENT TOOL KIT
Needed to remove and replace clutch drive and drive

bushings on all Polaris clutches. Requires piston pin puller
2870386 (sold separately).
Parts also separately:

5020629 Drive cover bushing remover and installer
5020630 P-85 driver bushing installation tool
5020631 P-90 driven clutch bushing removal tool
5020632 Main puller adapter
5020633 #2 puller adapter
5010279 Adapter reducer
5130862 P-85 driven sheave removal tool
5222768 P-85 driven sheave removal bridge
2871173 DRIVE CLUTCH COMPRESSION TOOL
Compresses drive clutch while still on engine.
2871358 DRIVE CLUTCH HOLDING FIXTURE
Holds all Polaris aluminum drive clutches.
2871056 DRIVEN CLUTCH PULLER
Removes driven clutch from jackshaft. For 1993 Storms

and some P-90 clutches.
2870506 DRIVE CLUTCH PULLER
For removing clutch drive on all models except 400, 500,

600, 700, 800 domestic twins, 1999 700 and 800 XCR,
and 1999 Trail RMK, Supersport (550 Fuji)
(Replacement T-Handle 5020326).

CLUTCH TOOLS CONT.

For domestic engines 1999 and earlier (14 mm thread size).

For 500, 600, 700 and 800 cc domestic twins (Replacement
T-handle 5020326).
⁄4-16x7⁄16". (1999-2001) 440 Fan and 550 Fuji/Robin air

3
cooled engines and drive clutch puller (Replacement

T-Handle 5020326).

3
⁄4-16x14 mm. 1999-2001 700/800 XCR Fuji/Robin
3 cylinder engine drive clutch puller (Replacement
T-Handle 5020326). 2000-2001 domestic engines.
8700220 CLUTCH COMPRESSION TOOL
To compress drive clutch for assembly and disassembly.

Also helps in disassembly and assembly of driven clutch.
PS-45909 CLUTCH COMPRESSION EXTENSIONS
Used with 8700220 to compress the Team clutches.
8700221 SPIDER ASSEMBLY TOOL
Spring loaded mandrel to line up spider, roller and

spacer washers. Mandrel retracts into tool when roller
pin is installed.

CLUTCH TOOLS CONT.

PS-46998 P-85 CLUTCH ALIGNMENT TOOL
This clutch alignment tool provides an accurate method

to check 5⁄8” clutch offset and alignment by referencing
both stationary sheaves.
PU-45779 CLUTCH PILOT TOOL
Used with the 2871358 to compress the clutch.
SUSPENSION/STEERING
2200421 GAS SHOCK RECHARGING KIT
To recharge gas shocks for adjustment after rebuilding

(Dealer must supply nitrogen bottles).

7052069-A Charging needle
7050502 High pressure hose
2110003 Gas Pressure hose
7051004 Recharging valve
7052066 Female/male fitting
7052067 1⁄8" 3-way tee
7052076 1⁄8" male fitting
7052068 Air Chuck
2110005 High pressure regulator
7051003 Shrader valve
2201639 SHOCK SHAFT SEAL PROTECTOR
To protect seal during installation on .498 dia. (1⁄2")

shock shaft.
2201640 SHOCK SHAFT SEAL PROTECTOR
To protect seal during installation on .620 dia. (5⁄8")

shock shaft.

SUSPENSION/STEERING CONT.
2870623 SHOCK ABSORBER SPRING COMPRESSION TOOL
Compresses shock springs for removal and installation.
2870803 SHOCK SPRING PRE-LOAD ADJUSTMENT TOOL
Adjusts spring compression.
2871071 SHOCK BODY HOLDING TOOL
Safely holds gas shock body during rebuilding.

Requires shop vice.
2871352 SHOCK ROD HOLDING TOOL – 1⁄2" ROD

2872429 SHOCK ROD HOLDING – 5⁄8" ROD
Safely secures shock damper rod during rebuilding

without damage to rod. Use with shop vise (not included).
2871095 REPLACEMENT TOOL KIT SPANNER WRENCH
For IFS shock spring pre-load cam adjuster.
2871232 GAS SHOCK SPANNER
To adjust gas shocks that have threaded spring

pre-load adjusters.
2871351 GAS SHOCK IFP DEPTH TOOL
For removing Internal Floating Piston and setting proper

IFP depth for reassembly.

2871537 TRAVEL LOCATION BAR KIT
To set camber and toe-in on CRC front ends.

5211822 Travel location bar, 1997 CRC. 11.65"
5211713 Travel location bar, 15.20"
5211714 Travel location bar, 13.70"
102050 Travel location fasteners
RS-3400-1250 Travel location Hex lock nut
5333508 Travel location CRC ski alignment bar, 46"
PA-46355 ACE SUSPENSION DIAGNOSTIC HARNESS
This interface harness is used to perform diagnostic

procedures on the M-10 ACE-equipped snowmobiles.
Also used to power up the ECU on 2005 866/900 IQ
for digital wrench.
PS-44925 SHOCK TUBE PULLER
Required to remove inner piston sleeve on welded dome

PPS Shocks.
PS-45152 THIN OPEN END WRENCH
Needed to hold bushing while removing rear torque arm

bolts from tunnel on Edge models.
PS-45259 GAS FILL TOOL
Gauge and needles to properly recharge Ryde FX™ Shocks.

Comes with 5 needles. Replacement needles PS-45259-1
(20 pack). Does not include regulator or nitrogen tank.
PS-45260 LOWER RETAINER SPANNER WRENCH
To adjust lower retainer on Ryde FX™ Shocks.

PS-45261 IFP POSITIONING/EXTRACTION TOOL
For Ryde FX™ Shocks.
PS-45262 CYLINDER HEAD WRENCH
Spanner wrench for cylinder head on Ryde FX™ Shocks.
PS-45263 WEAR BAND TOOL
To properly install wear band on Ryde FX™ Shocks.
PS-45280 SHOCK COLLAR TOOL
For removal of shock collar on Ryde FX™ Shocks.
PS-45629 SHOCK BODY HOLDER

PS-45281 SHOCK RESERVOIR HOLDER
To hold Ryde FX™ Shocks in vise for service.
PS-45678 SHOCK SHAFT SEAL PROTECTOR
This tool is used to protect the seal during installation

on .51 diameter shock shaft.
PS-45683 SHOCK SPRING COMPRESSOR
A new shock spring compressor has been created to com

press and aid in the removal of the coil springs from the
M-10 and many other shocks.

PS-45908 T-HANDLE TOOL
Used to remove and install the floating piston of the

Walker Evans shock. The tool can also be used to set the
floating piston height.
Application: Walker Evans Shocks
PU-45779 CLUTCH PILOT TOOL
Used with the 2871358 Clutch Holding Fixture to guide

the Driven Clutch Helix into place over the stationary shaft
on assembly.
Application: P-85 Drive Clutch only
TRACK/DRIVE LINE/BODY/BRAKES
2870380 YOKOHAMA TRACK CLIP INSTALLATION TOOL
For installing track clips on Yokohama tracks.
2870962-B TYPE III BRAKE OVERHAUL TOOL
For installing U-pack seal in master cylinder. For use 1999

and earlier models.
2870974 JACKSHAFT INSTALLATION TOOL
Required for 1991-Present Indys (13 spline jackshaft).

Prevents damage to upper chaincase oil seal.
2871041 CAMOPLAST TRACK CLIP INSTALLATION TOOL
For installing track guides and clips on Camoplast tracks.

TRACK/DRIVE LINE/BODY/BRAKES CONT.

2871337 CAMOPLAST TRACK CLIP REMOVAL TOOL
Removes track guides and clips from Camoplast tracks.
2871296 JACKSHAFT INSTALLATION TOOL
For larger diameter shafts on XTRA suspension models

(15 spline jackshaft). Prevents seal damage.
2871188 TUNNEL RIVET INSTALLATION TOOL
For installing buck rivets in snowmobile tunnels.
2871535 JACKSHAFT ALIGNMENT TOOL
For larger diameter shafts on XTRA suspension models.

Ensures proper chaincase jackshaft bearing alignment.
PS-45484 RIVET PUNCH
Used to remove the self-piercing rivets used in 2000 and

newer Snowmobile bulkheads and tunnels.
PU-45485 EXHAUST VALVE SPRING TOOL
Used to remove the exhaust springs.

2871810 KEIHIN CARB SYNCHRONIZING TOOLS
2871811
2872092 2871810 For ’97 700 SKS
2872093 Rod diameter .031"/.047" (.79 – 1.19 mm)
2872305 2871811 for ’97 700 RMK and ’98 600 RMK
Rod diameter .078"/.094" (2.0 – 2.4 mm)
2872092 for ’98-’99 700 XC/SKS
Rod diameter .051"/.063" (1.3 – 1.6 mm)
2872093 for ‘98-’99 600 XC and ’98 700 RMK
Rod diameter .028"/.059" (.7 – 1.5 mm)
2872305 for ’99 600/700 RMK
Rod diameter .102"/.118" (2.6 – 3.0 mm)
To precisely synchronize Keihin carburetor slides.
2201519 THROTTLE POSITION SENSOR TESTER KIT
To test T.P.S. on all 2-stroke Snow models with T.P.S.
2870509 UNI-SYN GAUGE
Visual method of synchronizing carburetors on

multi-carbureted engine.
2871174 GREASE GUN ADAPTER
For lubricating some driveshaft bearings.
2872126 FLOAT HEIGHT GAUGE, KEIHIN
For setting float heights at 16 mm on all Keihin PWK 39 mm

carburetors. Determines if floats are parallel to each other.
8717024 TAMPER RESISTANT TORX BIT - T20
To remove Torx screws on some Mikuni & Keihin

carburetors and T.P.S.

MAINTENANCE/TUNE-UP/FUEL CONT.
PS-45831-A TPS INITIALIZER
Used to activate the T.P.S. if the service of T.P.S. on the

throttle body is necessary.
Application: Frontier
PV-43527 OIL FILTER WRENCH
Used to remove and install oil filter.

Requires a 3⁄8" drive ratchet.

WATERCRAFT SPECIAL TOOLS
ENGINE/COOLING

Range: 47.6 mm – 69.8 mm (17⁄8" – 23⁄4").
range to 92 mm ( 35⁄8").

2870304 47.6 – 69.8 mm, 60 grit
2870305 47.6 – 69.8 mm, 220 grit
2870306 69.8 – 92 mm, 60 grit
2870307 69.8 – 92 mm, 220 grit
2870588 HONING OIL
12 oz. can with dispensing tip. Promotes better finishes,

Removes 18 mm piston pins from many Polaris pistons.


engine top end.
2870569 CRANKSHAFT TRUING STAND
Holds crankshaft while checking run-out for all

Polaris engines.

2870569-Clamp Toggle clamp
2870569-Jaws Bolt cutter jaws
2870569-Vblock V-block only

For domestic engines. Needed to position piston pin puller

correctly onto piston (Piston pin puller PN 2870386 needed
to use this tool).

Adapter for 800 Series Snow, 1200 Series Watercraft

and 500 Series ATV/RANGER applications. Must be
used with PU-45255.
PW-46592 PUMP/ENGINE ALIGNMENT ADAPTER
This tool is required for engine and drive pump alignment

on current Polaris MSX Watercraft models. This tool is
necessary for engine and drive pump alignment on models
equipped with the three (3) piece engine coupler.
Used with 2871343 Pump/Engine Alignment bar.
PW-46593 DRIVESHAFT REMOVAL AND INSTALLATION TOOL
This tool is required for the removal of the drive shaft

from the current Polaris MSX Watercraft models. This tool
facilitates the removal of the driveshaft from models
equipped with the new three (3) piece engine coupler.
PW-46981 ENGINE TURNING TOOL
Used to rotate the crankshaft.
Application: MSX 110/150

PW-46982 GEAR PULLER
Used to remove balance shaft gear when used

with PW-46989.
PW-46983 PISTON RING COMPRESSOR
Used to install pistons into engine block.
PW-46984 ENGINE STAND ADAPTER
Used to support the MSX 110/150 on an engine stand

or bench mount adapter.
PW-43070 ROLLING ENGINE STAND
This engine stand supports the PW-46984 Engine Stand

Adapter and can be rolled around the service department.
The engines can be tilted into various positions and is
height adjustable.
PW-47053 BENCH MOUNT ENGINE STAND ADAPTER
Used to support the PW-46984 on a bench.
PW-47054 ENGINE STAND ADAPTER SLEEVE
The engine stand sleeve is used with the PW-46984

Engine Stand Adapter to mount to most universal
rolling engine stands.

PW-46985 CAM CHAIN BREAKER/MENDOR
Used to remove and reinstall timing chain.
PW-46989 FLYWHEEL PULLER
Used to remove magnet rotor and balance shaft gear

when used with PW-46982.
PW-47076 PROTRACTOR/DEGREE WHEEL
Used to validate TDC timing for MSX 110/150.
PW-47077 CAMSHAFT ALIGNMENT TOOL
Installs into camshaft to lock into TDC position.
PW-47079 CAM CHAIN INSTALLATION TOOL
Routes timing chain through engine crankcase

during installation.
PW-47108 TIMING CHAIN WEDGE AND HOOK TOOL
Used during timing chain installation.
PW-47163 VALVE GUIDE ADJUSTER
Used to remove and install valve lash shims

for MSX 110/150.

ELECTRICAL
2872290 TIMING ADJUSTER
To adjust timing on second generation PWC’s

(PVL ignition).
2872454 E.M.M. LAPTOP COM. CORD
Connects all DI Powered Watercraft to the dealer's

service computer.
2872456 E.M.M. SERVICE POWER CONNECTOR
To service fuel injection system on all PWCs using

DI fuel injection.
2872604 BUMP STOP TOOL
For a positive stop when setting timing on all

PWCs using DI fuel injection.
2872623 P.D.S. JUMPER

DI fuel injection.
PW-45776 COMMUNICATOR CABLE ADAPTER
This adapter is required for 2002 - 2004 DI equipped PWC

to allow communication with your DI diagnostic software..
TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657 37 37

PUMP/FINAL DRIVE
2871036 PUMP IMPELLER REMOVAL TOOL
For removing impeller O.D.: 21.65 mm.
2871037 COUPLER REMOVAL TOOL
For removing small, steel couplers O.D.: 20 mm.
2871343 PUMP/ALIGNMENT TOOL
For proper alignment between engine and jet pump.
2871425 THROUGH-HULL FITTING TOOL
For removing and installing threaded driveshaft through-

hull fitting.
2871745 STATIC TIMING LIGHT HARNESS
To adjust ignition timing on Polaris engines equipped with

Hall-Effect sensors. Can also be used to test Hall-Effect
sensors. Requires 9 volt battery (not included).

2871080 CARBURETOR FUEL SCREW ADJUSTMENT TOOL
To adjust high and low speed fuel screws on most Polaris

carbureted watercraft.
2871174 GREASE GUN ADAPTER
To grease most drive shaft couplers and carrier bearing/

seal housings.
2872602 SHRADER VALVE
To test fuel pressure on 1999 DI models.
2872621 FUEL PUMP RING SPANNER WRENCH
Removes retaining ring on all DI powered models and

all MSX based models.

VICTORY TOOLS
ENGINE/TRANSMISSION/CLUTCH
PV-1253 VALVE SPRING COMPRESSOR
Used to compress the valve springs on all Victory engines.
PV-4019 VALVE SPRING COMPRESSOR
Features quick-release lever design and includes universal

adapter. Used with PV-43513 Compressor Adapter.
PV-34483 VALVE LASH FEELER GAUGES
PV-43502-A ENGINE LOCK TOOL
Used to lock engine from rotating when removing

retaining nuts from engine or transmission shafts.
PV-43503 CASE SPLITTING STUDS
Used to disassemble crankcases for service on

1999-2001 engines.
PV-43504 CRANKCASE BEARING PROTECTOR
Used to protect right side main bearing from cam

sprocket during disassembly and assembly of
crankcases.
PV-43505 FINAL DRIVE SEAL INSTALLER
Used to install output shaft (5th gear) seal to

correct depth.

VICTORY TOOLS
ENGINE/TRANSMISSION/CLUTCH CONT.
PV-43513-A VALVE SPRING COMPRESSOR ADAPTER
Used with a valve spring compressor such as PV-4019 to

disassemble and assemble valve and valve spring assembly
for service.
PV-43518 CLUTCH HOLDING WRENCH
Used to hold clutch basket during clutch disassembly and

assembly. Requires a 3⁄8" drive ratchet for 1999 & 2001.
PV-43527 OIL FILTER WRENCH (1999-2001)
Used to remove and install oil filter.

Requires a 3⁄8" drive ratchet.
PV-43532 BELT TENSION GAUGE
Used to properly set drive belt tension.
PV-43533 FLYWHEEL PULLER
Used to remove flywheel from crankshaft.
PV-43534 CRANKSHAFT LOCK RING PLIERS
Used to remove and install circlip for one-way

starter gear.
PV-43570 PISTON RING COMPRESSING PLIERS
Includes:
PV-43570-1 Pliers
PV-43570-2 Band (35⁄8" to 37⁄8")
PV-45028 CLUTCH SHAFT HOLDER (2001-CURRENT)
Locks transmission shaft so transmission fasteners can

be removed/installed.

VICTORY TOOLS
ENGINE/TRANSMISSION/CLUTCH CONT.
PV-45029 CRANKCASE SEPARATOR (2001-2004)
Tool is required for crankcase separation.
*Also used on 1999-2000 if transmission kit installed.
PV-45030 MAINSHAFT/CRANKCASE INSTALLER (2001-2002)
Tool is needed to install the output shaft.
*See PV-46299 for 2003-2004 models.
PV-45031 TRANSMISSION REBUILD SPACER (2001-2004)
This spacer is required to support the clutch shaft bearing

during transmission assembly.
PV-45032 CLUTCH SPRING COMPRESSOR (2001-CURRENT)
Compresses clutch spring (diaphragm spring) for clutch

disassembly and assembly.
PV-45249 HELI-COIL THREAD REPAIR KIT
PV-46299 MAINSHAFT/CRANKCASE INSTALLER (2003-2004)
This screw must be used with the PV-45030 Output Shaft

Installer to install the output shaft.
*Also used on 1999-2002 with transmission kit installed.
PV-46988 CRANKSHAFT ROTATION SOCKET
Needed to rotate the crankshaft during assembly

and disassembly.

VICTORY TOOLS
CHASSIS/WHEELS/SUSPENSION/BRAKES
PV-43507 REAR SHOCK ADJUSTMENT WRENCH -
GAS SHOCKS
Used to adjust rear shock preload tension.
PV-43508 STEERING HEAD ADJUSTMENT SOCKET
Used to adjust preload of steering stem tapered roller

bearings and tighten steering stem locknut to proper
torque. Used with PV-43509 Locknut Spanner Wrench.
PV-43509 LOCKNUT SPANNER WRENCH
Used to hold steering stem preload nut in place while

locknut is torqued. Used with PV-43508 Steering Head
Adjustment Socket.
PV-43515 BUSHING AND BEARING SERVICE SET
This multi-purpose tool set is used for the

following service procedures:
1. Install inner race of steering stem bearings
2. Install wheel bearings
3. Remove and install swingarm bushings
PV-43516-A 45 MM FORK SEAL INSTALLER
Used to install front fork dust seals and oil seals on models
with 45 mm conventional forks.
PV-44624 50 MM FORK SEAL INSTALLER
Required tool to install front dust and oil seal on

2000-2001 Sportcruiser™.
PV-43517 DAMPER ROD HOLDER
Used to hold damper rod during front fork

disassembly and assembly.

VICTORY TOOLS
CHASSIS/WHEELS/SUSPENSION/BRAKES CONT.
PV-43528 WHEEL ALIGNMENT TOOL KIT (1999-2001)
Used with a tape measure to properly set rear wheel

alignment. Two required, sold individually.
PV-43536 WHEEL RIM PROTECTORS
Used to protect rim during tire removal or installation.

Three protectors included.
PV-43545-10 HAND PUMP ACCESSORY KIT
Kit contains pump attachments for brake bleeding

and diagnostic checks. Used with PV-43545 Hand
Vacuum Pump.
PV-43571 SHOCK SPRING COMPRESSOR
Compresses shock assembly for service of seals,

spring and shock.
PV-44683 LOWER STEERING STEM BEARING REMOVAL TOOL
Used to remove the Lower Steering Stem Bearing.
PV-59000-A FORK OIL LEVEL GAUGE
PV-46993 PRELOAD SPANNER WRENCH
Used to adjust shock spring pre-load on Vegas and

Kingpin models.

VICTORY TOOLS
CHASSIS/WHEELS/SUSPENSION/BRAKES CONT.
PV-47035 43 MM INVERTED FORK SEAL INSTALLER
Used to drive fork bushing and seals on 43mm

inverted forks.
PV-47036 43 MM CONVENTIONAL FORK SEAL INSTALLER
Used to drive fork bushing and seals on 43mm fork tubes.
PV-47037 43 MM SEAL GUIDE
Used to guide the fork seal and dust seal over 43mm
tubes to prevent seal damage.
PV-47060 CARTRIDGE SHAFT TOOL
Used to bleed the cartridge an install spring on

inverted forks.
ELECTRICAL/DIAGNOSTIC/FUEL
PV-8036-B INDUCTIVE SELF-POWERED DIGITAL TACHOMETER
Displays RPM reading on any engine that has a spark

plug regardless of ignition voltage or system.
Inductive pickup clips over any spark plug wire for safe
use with engine running.
PV-25070 HEAT GUN
Heats to 500-750 degrees F.
PV-33223 COMPRESSION GAUGE SET
0-300 psi
Includes:
PV-33223-3 M12 x 1.25 Victory Adapter
14 mm/18 mm Combination Adapter
10 mm Adapter

VICTORY TOOLS
ELECTRICAL/DIAGNOSTIC/FUEL CONT.
PV-33261-A COIL TESTER
This tester features an adjustable spark gap and built-in

circuitry to accurately bench test ignition coil.
PV-33277-A BATTERY POWERED TIMING LIGHT
PV-34898 HIGH CURRENT SHUNT
High current shunt is a calibrated resistance wire which

is connected in series with the electrical accessory to
be tested and plugged into the digital multimeter. The
multimeter will then provide a direct readout of current
draw from 0-99 amps (100-199 amps momentary), in
0.1 amp increments.
PV-35457 BLACK LIGHT LEAK DETECTOR KIT
Includes:
Fluorescent Black Light
PV-28431-6 Oil Additive (6) 1 oz. bottles
PV-35667-A CYLINDER LEAKDOWN TESTER
PV-35667-A will test for worn piston rings, cylinder

walls, valves, gaskets and any other related leakage
problems. Uses shop air. M12 x 1.25 Adapter and
instructions included.
PV-39565 ENGINE EAR ELECTRONIC LISTENING DEVICE
Engine EAR amplifies sounds while shutting out

surrounding noises. Helps to identify worn components
and internal engine noises. Includes carrying case.

VICTORY TOOLS
PV-39617 CURRENT CLAMP
1 - 400 amp DC, 1 - 600 amp AC.

Used with digital multi-meter to measure current draw
PV-39951-A DIGITAL TACHOMETER
This digital tachometer accurately measures engine

RPM and maximum RPM of 2 or 4 stroke engines. The
dual display allows for readings of current RPM alone
or current and maximum RPM. Also features two
maximum RPM memories for comparison.
PV-39991 PEAK VOLTAGE READING ADAPTER
For Fluke multimeters. Measures peak voltage output of

components for diagnosis.
PV-43506 FUEL PRESSURE GAUGE
Used to measure fuel pressure for fuel injection

diagnostic work.
PV-43526 CONNECTOR TEST KIT
Used for diagnostic work when troubleshooting and

testing fuel injection or ignition systems. Used with a
digital multi-meter.
PV-43529 INJECTOR TEST LIGHT
Diagnostic aid to determine if injector is receiving

voltage pulses from ECU.
PV-43530 EFI CONTROL UNIT TESTER (1999-2001)
Used to clear ECU trouble codes and to perform

TPS adjustments.

VICTORY TOOLS
PV-43531 OIL PRESSURE GAUGE
Used to measure oil pressure for both the lubrication

and cooling systems.
PV-43541 ANTI-STATIC WRIST STRAP
Used to avoid electro-static discharge damage to

ECU components.
PV-43542 ECU COMPUTER CHIP REMOVER
Used to remove EPROM from Electronic Control Unit

on 1999-2001 models.
PV-43544 SPEEDOMETER SIGNAL TESTER
Used to check for electrical impulses from

speedometer signal generator.
PV-43545 PRESSURE / VACUUM HAND PUMP
Mityvac brand Super Pump. Higher displacement than

standard Mityvac. Requires fewer pumps for high
volume components.
Contains pump attachments needed for diagnostic

checks.
PV-43545-20 HAND PUMP STORAGE CASE
For storage of PV-43545 Hand Pump and PV-43545-10

Accessory Kit.

VICTORY TOOLS
PV-43546 FLUKE 73 DIGITAL MULTIMETER
0-600 volts, rotary dial function selection switch,

analog bar graph, auto and manual ranging with
automatic polarity selection, audible continuity beep,
diode test, automatic Touch Hold captures stable
readings, audible notification of voltage drops of less
than 0.7 volts, sleep mode to preserve battery life,
0.3% accuracy. Includes test leads, alligator clips,
9-volt battery and instruction manual.
0-1000 volts, easy-to-read display with analog bar

graph, rotary dial function selection switch, push
button auto and manual range selection, audible
continuity beep, diode test, automatic Touch Hold
captures stable readings, sleep mode to preserve
battery life, rugged overmolded case protects meter,
0.3% accuracy. Includes test leads, alligator clips,
PV-45410 AIR/FUEL RATIO MONITOR

ART NOT
AVAILABLE Used in conjunction with Digital Wrench to set TPS.

VICTORY TOOLS
ELECTRICAL/BATTERY
PV-37453 CHRISTIE DE-SULFATING BATTERY CHARGER
This double unit charger features electronic circuitry to

charge sulfated batteries and maintenance-free
batteries. The high initial charge of 20 volts, which is
electronically controlled and monitored, adjusts to
normal charging voltage once the sulfation barrier is
broken down.
PV-42376 FERRET 43 BATTERY LOAD TESTER
This versatile volt/amp/load tester is made especially

for troubleshooting power systems on motorcycles.
An optional rolling stand is available under part
number PV-42388.
PV-63070 CHRISTIE MULTI-BATTERY CHARGER
Charges up to 10 batteries simultaneously, six 12 volt

and four 6 volt. DC output is 10 amps for both 6 and
12 volt batteries. Includes ten 30" long plug-in leads.
PV-43700 ACCURACY BATTERY TESTER
Accurately tests 6 or 12 volt batteries discharged down

to as low as 1 volt. No time consuming recharging
required. Microprocessor controlled testing is
completed in 17 seconds. Immediate results for
waiting customers. Test without disconnecting cables
from battery terminals. More accurate than heavy,
cumbersome carbon pile testers. Data interpretation
is eliminated. Weighs only 2 lbs. Self-powered by
9 volt battery. 3 year warranty. Includes molded
carrying case, cranking amps reference chart and
complete instructions.

VICTORY TOOLS EQUIPMENT/
TOOL ORGANIZATION
& STORAGE SYSTEM
PV-21000 TIRE SPREADER
PV-28700 BEAD EXPANDER
PV-43556 WHEEL TRUING AND BALANCING STAND
Adjustable stand by Rowe. Used to hold all types of

wheels when truing and balancing.
TOOL ORGANIZATION
PV-34100 GREAT CRATE I
21.5" x 15.5" x 9.75", molded blue polyethylene

1.4 cubic ft. storage capacity.
PV-34755 GREAT CRATE I TOOL STORAGE SYSTEM
Includes:
(12) PV-34100 Great Crate I (12) Self-Adhesive
Header Cards
(1) PV-34700 Storage Rack
14 gauge steel rack with grey enamel finish.
35" wide, 21" deep, 69" high.
Holds 12 PV-34100 Great Crates and tools
PV-35805 GREAT CRATE II
27" x 17" x 12.5", molded blue polyethylene

2.4 cubic ft. storage capacity.

TOOL ORGANIZATION
& STORAGE SYSTEM
TOOL ORGANIZATION CONT.

PV-35810 GREAT CRATE II TOOL STORAGE SYSTEM
Includes:
(8) PV-35805 Great Crate II (8) Self-Adhesive
Header Cards
(1) PV-35806 Storage Rack
14 gauge steel rack with grey enamel finish.
38.5" wide, 27.5" deep, 54" high.
Holds 8 PV-35805 Great Crates and tools
TOOL BOARD HOOKS

PV-34702-25 HOOK #2
25 Per Package
PV-34703-25 HOOK #3
25 Per Package
PV-34705-10 HOOK #5
10 Per Package
PV-34706-10 HOOK #6
10 Per Package
PV-34708-25 HOOK #8
25 Per Package

TOOL ORGANIZATION
& STORAGE SYSTEM
TOOL BOARD HOOKS CONT.

PV-34709-10 HOOK #9
10 Per Package
PV-34710-5 HOOK #10
5 Per Package
PV-34712-5 HOOK #12
5 Per Package
PV-34714-5 HOOK #14
5 Per Package
PV-34715-5 HOOK #15
5 Per Package
PV-34718-10 HOOK #18
10 Per Package
PV-34719-10 HOOK #19
10 Per Package

DIAGNOSTIC
SOFTWARE
2872454 E.M.M. LAPTOP COM. CORD
Connects all DI Powered Watercraft to the dealer's

service computer.
2872456 E.M.M. SERVICE POWER CONNECTOR

DI fuel injection.
PU-47063 DIGITAL WRENCH
This diagnostic kit assists the technicians with powerful

computer diagnostic capabilities. An all new “guided
diagnostics” feature offers step-by-step diagnosis and
repair, wire diagrams, photos and more. The kit contains
the EFI diagnostic software CD, PU-47151 Interface Cable
and instruction manual.
PU-47151 REPLACEMENT INTERFACE CABLE
This is the primary interface cable for the Digital Wrench.
PU-47102 MSX150 INTERFACE CABLE ADAPTER
This adapter must be used with the PU-47151 Interface

Cable to diagnose the MSX 110/150 models.

DIAGNOSTIC
SOFTWARE
PV-46085 VICTORY DIAGNOSTIC SOFTWARE (2002-CURRENT)
This diagnostic kit assists the technicians with powerful

computer diagnostic capabilities. An all new “guided
diagnostics” feature offers step-by-step diagnosis and
repair, wire diagrams, photos and more. The kit contains
the EFI diagnostic software CD, Interface Cable and
instruction manual.
*Kit includes the PV-46085-2 Victory Adapter &

PU-47151 Interface Cable.
PV-46085-2 VICTORY INTERFACE CABLE ADAPTER

ART NOT
AVAILABLE
PV-43555 EFI DIAGNOSTIC SOFTWARE (1999-2001)
PC based diagnostics are the future of the service

industry. They are more cost effective, versatile, flexible
and upgradeable than cartridge-based scan tools.
This Windows-based software for a laptop or desktop
computer features:
• Simple-to-understand graphical user interface.
• View live engine data for analysis.
• Display historic and current trouble codes.
• Print function for customer reports.
• Interactive help system - click on screen display area to
view associated help and diagnostic information.
• User manual integrated in the software.
• Includes PC-to-motorcycle interface cable (PV-43555-2).
Note: Must have DOS capability to run this software.

Only works on Windows 95, 98 and ME, will not
work on Windows XP.

GENERAL
SERVICE
TOOLS
2200634 VALVE SEAT RECONDITIONER KIT
For reconditioning valve seats on Polaris 4-stroke

ATV/RANGER engines.
PS-45536 Valve Seat Cutter Set for XC120
2201209 DUCATI IGNITION TEST PROBES
Jumper lead for testing small connecting pins. Prevents

damage to harness pins from multi-meter probes.
2870159 FLYWHEEL PULLER
Removes all 4 bolt pattern flywheels from ’60 thru ’70

Polaris engines.

Range: 47.6 mm – 69.8 mm (17⁄8" – 23⁄4").
range to 92 mm ( 35⁄8").

2870304 47.6 – 69.8 mm, 60 grit
2870305 47.6 – 69.8 mm, 220 grit
2870306 69.8 – 92 mm, 60 grit
2870307 69.8 – 92 mm, 220 grit
2870588 HONING OIL

Removes 18 mm piston pins from all Polaris pistons.


GENERAL
SERVICE
TOOLS

engine top end.
2870630 TIMING LIGHT
Self contained. Needs 2 “D” cell batteries (not included).

For ignition system diagnostics and checking timing.
2870836 BATTERY HYDROMETER
To check specific gravity of all Polaris batteries.

Specially sized to test small batteries.
2870852 COMPRESSION GAUGE - 14 MM THREADS
Measures engine compression for troubleshooting.

Extension from local tool suppliers needed for
4-stroke engines. See shop manuals for checking
ATV air cooled engines.
2870975 MITY-VAC PRESSURE TEST TOOL
Source of vacuum and pressure. For carburetor needle &

seat testing, brake bleeding and cooling system testing.
2871489 STAPLE GUN
To install seat covers.
2871489-ST Staples (stainless steel)

GENERAL
SERVICE
TOOLS
2871555 SPONSON INSERT TOOL KIT
To install all expandable inserts for all Polaris products.

Includes 10 – 32 UNC; 1⁄4-20; 5⁄16-18 inserts and adapters.
2872022 ⁄8" SQUARE DRIVER BIT

1
For removing square drive crate screws. Body hexagonal

to fit drill.
2873015-A CARBURETOR ADJUSTMENT TOOL
8700229 FLYWHEEL HOLDING WRENCH
For holding flywheel when removing or torquing

retainer nut.
8700229-ADAPT FLYWHEEL HOLDER ADAPTER
For Fuji P.W.C. flywheels. Requires 8700229.
PU-43506 FUEL PRESSURE GAUGE KIT
Used to check the fuel pressure and bleed the fuel systems
of air from the 2002 Frontier.
PU-45149 HOSE PINCHER
Pinch off pliers help keep hoses and lines clamped tightly.
Adapter for 800 Series Snow, 1200 Series Watercraft

and 500 Series ATV/RANGER applications. Must be
used with PU-45255.
.

GENERAL
SERVICE
TOOLS

PU-45257 VALVE SPRING DEPRESSOR WRENCH
PU-45417 GASOLINE QUALITY TEST KIT
This unique kit helps you reduce troubleshooting time

by verifying if fuel quality is affecting performance,
thereby ruling out other causes. Kit applies to all gasoline
engines, from small engines to heavy-duty. It permits
checking for water in the fuel tank without tank removal.
Fuel volatility may also be tested by measuring its vapor
pressure. You can also test for alcohol in the fuel and the
percentage present.
PU-45535 - Alcohol Detection Kit - Included with PU-45417,

detects percent of alcohol in fuel.
PU-45418 SELF TAPPING PULLER
Easily removes or pulls out hard to fix dents and creases

in fenders, side panels, door panels, and tops without
time consuming removal of inside panels and upholstery.
A hole is drilled at the base of the dent and the tool’s
self-tapping screw is threaded into it. A few sharp blows
of the slide hammer will pull the dent out. Puller is 17"
long with Pyralin handle grip and replaceable sheet metal
screw. Instructions included.
PU-45419 STRAP WRENCH
There are many uses you’ll find for this new, heavy-duty
strap wrench. The 53" long nylon strap won’t mar precision
surfaces of shafts, pulleys, or other components. Especially
useful on small engine pulleys or as a pipe wrench. Special
head design self-tightens the strap as force is applied.
Light-weight, aluminum, 12" long handle.
305085 - Replacement Strap

GENERAL
SERVICE
TOOLS
PU-45420 CHAIN WRENCH
Head design permits turning in either direction without

removing wrench from the work. Ratcheting action also
makes it possible to regrip without removal.
209199 - Replacement Chain
Note: Care is needed to protect surface finish of object

being held.
PU-45423 TELESCOPING GAUGE SET
Permit accurate measurement of slots and small cylinders.

Insert into work piece and release contact by turning knob
on handle. Measurement is read from outside micrometer.
PU-45423-1 Telescoping gauge 5⁄16" – 1⁄2"

PU-45423-3 Telescoping gauge 3⁄4" – 11⁄4”
PU-45423-4 Telescoping gauge 11⁄4" – 21⁄8”
PU-45423-6 Telescoping gauge 31⁄2" – 6"
PU-45424 UNIVERSAL DIAL INDICATOR SET
Set has jeweled bearing dial indicator with rear

mounted plunger.
Includes items not shown:

2 extra radiused contacts (3⁄16" dia. and 5⁄16" dia.)
Powerful magnetic base with post
Indicator rod and 2 universal connectors
Fitted steel case

GENERAL
SERVICE
TOOLS
PU-45425 OUTSIDE MICROMETER 0" – 1"

These micrometers are equipped with friction stops to

ensure consistently accurate measurements and spindle
locks for making repeat measurements. The frames are
forged, with baked enamel finish. The graduations are in
.001" increments and are numbered on the thimble for
direct reading. Anvil and spindle faces are ground and
lapped for flatness and parallelism, ensuring high accuracy.
A simplified zero adjustment allows resetting without the
use of a special wrench.
PU-45431 DEPTH MICROMETER 0" – 6"
Depth of holes, slots, and piston-to-deck height can easily

be measured with this depth micrometer. A friction stop is
provided and graduations read right-side-up when the tool
is in position for use. This set is packaged, complete with
rods, in a fitted case for convenience and protection. The
range is 0" to 6" with .001” graduations. A 4" long base
provides stability.
PU-45432 DIAL CALIPER 0" – 6"
This quality, steel construction, precision instrument will

provide accuracy and durability with a range from 0-6
inches. Easy to read scale is graduated in .001" increments
with a metric vernier on the back side. Reads outside, inside
and depth measurements. Dial indicator has fine line
indicating hand for accurate reading.
PU-45433 “O” RING/OIL SEAL PICK SET
Fishing a stubborn O-ring or oil seal of its seat is easy if you

have this pair of picks in your toolbox. A small investment
that can pay for itself in no time at all.

GENERAL
SERVICE
TOOLS
PU-45434 JIMMY BAR 18"
Forged from chrome alloy steel and heat treated to resist

bending and breaking.
PU-45435 ROLLING HEAD PRY BARS

PU-45436
PU-45437 PU-45435 Rolling Head Pry Bars 6"
PU-45438 PU-45436 Rolling Head Pry Bar, 12"
PU-45437 Rolling Head Pry Bar, 16"
PU-45438 Rolling Head Pry Bar, 18"
Rolling head makes a great deal of leverage possible. Long

tapered body may be used as a lining-up drift.
PU-45439 2 TON JACK STANDS, PAIR
Used with comparable lifting equipment these stands will

handle the big service jobs. Ruggedly constructed and has
a large base for stability.
PU-45495 PACKARD CRIMPER
Produces a professional crimp on most wire connectors

used in the Polaris product line.
PU-45994 TAMPER RESISTANT TORX BIT - T25
PU-46219 OIL EXTRACTOR
Used to draw the engine oil from the crankcase.
PU-47165 CARB. IDLE ADJUSTMENT SCREW PLUG REMOVER
Used to remove the idle mixture screw plug on

Mikuni carbs.

GENERAL
SERVICE
TOOLS
PV-3006 0-25 MM MICROMETER
PV-3017 CYLINDER BORE GAUGE
50-100 mm
PV-3097 METRIC DIAL INDICATOR
.01 mm graduations, 5 mm range.
Service Parts: PV-3097-1 Replacement Cap
PV-5000-A SNAP RING PLIER SET

GENERAL
SERVICE
TOOLS
PV-5018 8MM HEX DRIVER
Short shank, 3⁄8” drive.
PV-5045 M5 X 0.8 (ISO) TAP SET
PV-5047 M8 X 1.25 TAP SET
PV-5048 M10 X 1.25 TAP SET
PV-5059 M12 X 1.25 DIE
PV-8002 TIME-SERT M12 X 1.25 THREAD REPAIR KIT
Kit includes step tap, wrench, seat cutter, insert driver

(inserts not included).
PV-8002-1 M12 x 1.25 x 15mm Insert

(order inserts in 10 quantity increments)
Kit includes drill, counterbore, cutting tap,

insert driver and 5 inserts.
PV-8003-1 M10 x 1.25 x 14mm Insert


GENERAL
SERVICE
TOOLS

PV-8004-1 M8 x 1.25 x 11.7 mm Insert

PV-8004-2 M8 x 1.25 x 16.2 mm Insert

PV-8005-1 M6 x 1.0 x 9.4 mm Insert

PV-23672 DIAL INDICATOR ROLLER ADAPTER
PV-26900-7 METRIC DIAL CALIPER
0-150 mm range.
PV-39776 ELECTRONIC DIGITAL CALIPERS
English - Metric conversion with push of a button.

0 - 6 range in .0005" increments
0 - 150 mm range in .01 increments
PV-26900-8 THICKNESS GAUGE-26 BLADES
(.002" - .035")
PV-26900-9 THICKNESS GAUGE-13 BLADES
(.03 mm - 0.5 mm)

GENERAL
SERVICE
TOOLS
PV-26900-12 METRIC ADJUSTABLE DIAL INDICATOR
10 mm travel.
PV-33211 ANTI-SEIZE COMPOUND
Keeps bolts and nuts from corroding and seizing.
PV-33258 HOLE GAUGE SET
Two gauge set (5-10 mm).
PV-33269 8 MM HEX DRIVER
Long shank, 3⁄8" drive.
PV-34481 FLEXIBLE MAGNETIC DIAL INDICATOR STAND
PV-34673 PRECISION STRAIGHT EDGE
8" L x 1⁄2" W x 3⁄4" D
PV-35457 BLACK LIGHT LEAK DETECTOR KIT
Includes:
Fluorescent Black Light
PV-28431-6 Oil Additive (6) 1 oz. bottles

GENERAL
SERVICE
TOOLS
PV-35667-A CYLINDER LEAKDOWN TESTER
PV-35667-A will test for worn piston rings, cylinder

walls, valves, gaskets and any other related leakage
problems. Uses shop air. M12 x 1.25 Adapter and
instructions included.
PV-37453 CHRISTIE DE-SULFATING BATTERY CHARGER
This double unit charger features electronic circuitry to

charge sulfated batteries and maintenance-free batteries.
The high initial charge of 20 volts, which is electronically
controlled and monitored, adjusts to normal charging
voltage once the sulfation barrier is broken down.
PV-39617 CURRENT CLAMP
1 - 400 amp DC, 1 - 600 amp AC.

Used with digital multi-meter to measure current draw.
PV-39565 ENGINE EAR ELECTRONIC LISTENING DEVICE
Engine EAR amplifies sounds while shutting out

surrounding noises. Helps to identify worn components
and internal engine noises. Includes carrying case.
PV-39951-A ENGINE TACHOMETER
This digital tachometer accurately measures engine

RPM and maximum RPM of 2 or 4-stroke engines.
PV-39991 PEAK VOLTAGE READING ADAPTER
For Fluke multimeters. Measures peak voltage output of

components for diagnosis.
PV-43538 TOOL KIT STORAGE CASE
For storage of essential mechanical tools.

Size: 26" x 15.5" x 4.5"

GENERAL
SERVICE
TOOLS
PV-43539 TOOL KIT STORAGE CASE
For storage of essential electrical tools.

Size: 12.25" x 8" x 4".
PV-43543 TORQUE WRENCH
Beam design, 0-50 in. lb. with 3⁄8" drive.
PV-43545 PRESSURE / VACUUM HAND PUMP
Mityvac brand Super Pump.

Higher displacement than standard Mityvac.
Requires fewer pumps for high volume components.
Kit contains pump attachments for diagnostic checks

and brake bleeding.
PV-43545-20 HAND PUMP STORAGE CASE
For storage of PV-43545 Hand Pump and PV-43545-10

Accessory Kit.
0-600 volts, rotary dial function selection switch, analog bar

graph, auto and manual ranging with automatic polarity
selection, audible continuity beep, diode test, automatic
Touch Hold captures stable readings, audible notification of
voltage drops of less than 0.7 volts, sleep mode to preserve
battery life, 0.3% accuracy. Includes test leads, alligator
clips, 9-volt battery and instruction manual.

GENERAL
SERVICE
TOOLS
Kit includes drill, counterbore, cutting tap, insert driver

and 5 inserts.
PV-43548-1 M9 x 1.25 x 18 mm Insert

Kit includes drill, counterbore, cutting tap, insert driver

and 5 inserts.
PV-43549-1 M11 x 1.50 x 22 mm Insert

PV-43550 M12 X 1.25 SPARK PLUG THREAD REPAIR KIT
Kit includes step tap, wrench, seat cutter, insert driver

(inserts not included).
PV-43550-1 M12 X 1.25 X 15 MM SPARK PLUG INSERT
PV-43551 BUSHING & BEARING PULLER SET
Use to remove bushings and bearings from blind holes

and stepped through holes.
PV-43551-1 Bridge
PV-43551-2 Forcing Screw
PV-43551-3 Expander Pin
PV-43551-4 1
⁄2" Collet
PV-43551-5 5
⁄8" Collet
PV-43551-6 3
⁄4" Collet
PV-43565 11⁄8" PULLER COLLET
Not included in PV-43551 Bushing & Bearing Puller Set

Use with PV-43566 Slide Hammer Assembly and
PV-43551-3 Expander Pin.

GENERAL
SERVICE
TOOLS
Beam design, 0-150 ft. lbs. with 1⁄2" drive.
PV-43554 V-BLOCK SET
Includes (2) 9" long V-Blocks.
PV-43557 METRIC THREAD CHASER SET
PV-43558 SEAL AND BEARING DRIVER SET
Includes one handle and 12 disks

in diameters from 5⁄8" to 21⁄8" increments.
Storage case included.
Short shank, 3⁄8" drive.

GENERAL
SERVICE
TOOLS
Adjustable design, 15-100 ft. lbs. with 3⁄8" drive.
PV-43566 SLIDE HAMMER ASSEMBLY
6 lb. Weight, 5⁄8” x 18 threaded shaft includes

1
⁄2" x 13 threaded adapter. Use with PV-43551
Puller Set and PV-43565 Puller Collet.
0-1000 volts, easy-to-read display with analog bar graph,

rotary dial function selection switch, push button auto and
manual range selection, audible continuity beep, diode test,
automatic Touch Hold captures stable readings, sleep mode
to preserve battery life, rugged overmolded case protects
meter, 0.3% accuracy. Includes test leads, alligator clips,
PV-63070 CHRISTIE MULTI-BATTERY CHARGER
Chargers up to 10 batteries simultaneously, six 12 volt and

four 6 volt. DC output is 10 camps for both 6 and 12 volt
batteries. Includes ten 30" long plug-in leads.

INDEX
PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE
102050 . . . . . . . . . . . . . . . . . . . . . 27 2870507. . . . . . . . . . . . . . . . . . . 9, 22 2871080 . . . . . . . . . . . . . . . . . . . . 39

221537 . . . . . . . . . . . . . . . . . . . 3, 17 2870509 . . . . . . . . . . . . . . . . . . . . 31 2871095 . . . . . . . . . . . . . . . . . . . . 26
305085 . . . . . . . . . . . . . . . . . . . . . 59 2870569. . . . . . . . . . . . . . . . . . 17, 33 2871173. . . . . . . . . . . . . . . . . . 10, 23
2110003. . . . . . . . . . . . . . . . . . 12, 25 2870569-Clamp . . . . . . . . . . . . . . . 33 2871174. . . . . . . . . . . . . . . . . . 31, 39
2110005. . . . . . . . . . . . . . . . . . 12, 25 2870569-Jaws . . . . . . . . . . . . . . . . 33 2871188. . . . . . . . . . . . . . . . . . 14, 30
2200421. . . . . . . . . . . . . . . . . . 12, 25 2870569-Vblock . . . . . . . . . . . . . . . 33 2871199 . . . . . . . . . . . . . . . . . . . . . 7
2200634 . . . . . . . . . . . . . . . . . . . . 56 2870576. . . . . . . . . . . . . . . . . . . 9, 22 2871226 . . . . . . . . . . . . . . . . . . . . 10
2200879 . . . . . . . . . . . . . . . . . . . . 14 2870588 . . . . . . . . . . . . . 2, 16, 33, 56 2871232 . . . . . . . . . . . . . . . . . . . . 26
2200880 . . . . . . . . . . . . . . . . . . . . 14 2870623. . . . . . . . . . . . . . . . . . 12, 26 2871282. . . . . . . . . . . . . . . . . . . 8, 21
2201177 . . . . . . . . . . . . . . . . . . . . 14 2870630 . . . . . . . . . . . . . . . . . . . . 57 2871283 . . . . . . . . . . . . . . . . . . . . . 3
2201190 . . . . . . . . . . . . . . . . . . . . 14 2870654 . . . . . . . . . . . . . . . . . . . . 11 2871293-A . . . . . . . . . . . . . . . . . . . . 3
2201191 . . . . . . . . . . . . . . . . . . . . 14 2870658 . . . . . . . . . . . . . . . . . . . . 14 2871296 . . . . . . . . . . . . . . . . . . . . 30
2201209 . . . . . . . . . . . . . . . . . . . . 56 2870710 . . . . . . . . . . . . . . . . . . . . . 2 2871337 . . . . . . . . . . . . . . . . . . . . 30
2201379 . . . . . . . . . . . . . . . . . . . . 10 2870772 . . . . . . . . . . . . . . . . . . . . . 7 2871342 . . . . . . . . . . . . . . . . . . . . 16
2201512 . . . . . . . . . . . . . . . . . . . . . 1 2870773 . . . . . . . . . . . . . 2, 17, 34, 57 2871343 . . . . . . . . . . . . . . . . . . . . 38
2201513 . . . . . . . . . . . . . . . . . . . . . 1 2870803. . . . . . . . . . . . . . . . . . 13, 26 2871351. . . . . . . . . . . . . . . . . . 13, 26
2201514 . . . . . . . . . . . . . . . . . . . . . 1 2870836 . . . . . . . . . . . . . . . . . . . . 57 2871352. . . . . . . . . . . . . . . . . . 13, 26
2201515 . . . . . . . . . . . . . . . . . . . . . 1 2870852 . . . . . . . . . . . . . . . . . . . . 57 2871358. . . . . . . . . . . . . . . . . . 11, 23
2201516 . . . . . . . . . . . . . . . . . . . . . 1 2870871 . . . . . . . . . . . . . . . . . . . . . 7 2871425 . . . . . . . . . . . . . . . . . . . . 38
2201519 . . . . . . . . . . . . . . . . . . . . 31 2870872 . . . . . . . . . . . . . . . . . . . . 13 2871445. . . . . . . . . . . . . . . . 2, 17, 34
2201639 . . . . . . . . . . . . . . . . . . . . 25 2870888 . . . . . . . . . . . . . . . . . . . . . 9 2871475 . . . . . . . . . . . . . . . . . . . . 21
2201640 . . . . . . . . . . . . . . . . . . . . 25 2870910-A . . . . . . . . . . . . . . . . . 9, 22 2871489 . . . . . . . . . . . . . . . . . . . . 57
2460761 . . . . . . . . . . . . . . . . . . . . . 1 2870913 . . . . . . . . . . . . . . . . . . . . 10 2871489-ST . . . . . . . . . . . . . . . . . . 57
2870159 . . . . . . . . . . . . . . . . . . . . 56 2870914 . . . . . . . . . . . . . . . . . . . . 22 2871535 . . . . . . . . . . . . . . . . . . . . 30
2870303 . . . . . . . . . . . . . 1, 16, 33, 56 2870962-B . . . . . . . . . . . . . . . . 14, 29 2871536 . . . . . . . . . . . . . 1, 16, 33, 56
2870304 . . . . . . . . . . . . . 1, 16, 33, 56 2870967 . . . . . . . . . . . . . . . . . . . . . 2 2871537 . . . . . . . . . . . . . . . . . . . . 27
2870305 . . . . . . . . . . . . . 1, 16, 33, 56 2870968 . . . . . . . . . . . . . . . . . . . . . 3 2871555 . . . . . . . . . . . . . . . . . . . . 58
2870306 . . . . . . . . . . . . . 1, 16, 33, 56 2870974 . . . . . . . . . . . . . . . . . . . . 29 2871572 . . . . . . . . . . . . . . . . . . . . 13
2870307 . . . . . . . . . . . . . 1, 16, 33, 56 2870975 . . . . . . . . . . . . . . . . . . . . 57 2871573 . . . . . . . . . . . . . . . . . . . . 12
2870338. . . . . . . . . . . . . . . . . . . 9, 21 2870985. . . . . . . . . . . . . . . . . . 10, 22 2871574 . . . . . . . . . . . . . . . . . . . . 12
2870341-A . . . . . . . . . . . . . . . . . 9, 21 2871025 . . . . . . . . . . . . . . . . . . . . 23 2871693 . . . . . . . . . . . . . . . . . . . . . 8
2870380 . . . . . . . . . . . . . . . . . . . . 29 2871036 . . . . . . . . . . . . . . . . . . . . 38 2871694 . . . . . . . . . . . . . . . . . . . . . 8
2870386 . . . . . . . . . . . . . 2, 16, 33, 56 2871037 . . . . . . . . . . . . . . . . . . . . 38 2871695 . . . . . . . . . . . . . . . . . . . . . 8
2870390 . . . . . . . . . . . . . 2, 17, 33, 57 2871041 . . . . . . . . . . . . . . . . . . . . 29 2871696 . . . . . . . . . . . . . . . . . . . . . 8
2870401 . . . . . . . . . . . . . . . . . . . . 21 2871043. . . . . . . . . . . . . . . . . . . 3, 17 2871697 . . . . . . . . . . . . . . . . . . . . . 8
2870402 . . . . . . . . . . . . . . . . . . . . 22 2871056 . . . . . . . . . . . . . . . . . . . . 23 2871698 . . . . . . . . . . . . . . . . . . . . . 8
2870506. . . . . . . . . . . . . . . . . . . 9, 23 2871071. . . . . . . . . . . . . . . . . . 13, 26 2871699 . . . . . . . . . . . . . . . . . . . . . 8

INDEX
2871701 . . . . . . . . . . . . . . . . . . . . . 8 2872623 . . . . . . . . . . . . . . . . . . . . 37 PA-44688 . . . . . . . . . . . . . . . . . . . . 12

2871702 . . . . . . . . . . . . . . . . . . . . . 8 2873015-A . . . . . . . . . . . . . . . . . . . 58 PA-44689 . . . . . . . . . . . . . . . . . . . . 12
2871710 . . . . . . . . . . . . . . . . . . . . 11 3080706. . . . . . . . . . . . . . . . . . . 3, 17 PA-44995 . . . . . . . . . . . . . . . . . . 3, 18
2871745 . . . . . . . . . . . . . . . . . . . . 38 5010279. . . . . . . . . . . . . . . . . . 10, 23 PA-45153. . . . . . . . . . . . . . . . . . . . . 4
2871810 . . . . . . . . . . . . . . . . . . . . 31 5020627 . . . . . . . . . . . . . . . . . . . . 23 PA-45155. . . . . . . . . . . . . . . . . . . . . 4
2871811 . . . . . . . . . . . . . . . . . . . . 31 5020628. . . . . . . . . . . . . . . . . . 10, 23 PA-45401 . . . . . . . . . . . . . . . . . . 4, 19
2871813 . . . . . . . . . . . . . . . . . . . . . 8 5020629. . . . . . . . . . . . . . . . . . 10, 23 PA-45483 . . . . . . . . . . . . . . . . . . 4, 19
2871814 . . . . . . . . . . . . . . . . . . . . . 8 5020630 . . . . . . . . . . . . . . . . . . . . 23 PA-45658 . . . . . . . . . . . . . . . . . . 4, 19
2871846 . . . . . . . . . . . . . . . . . . . . 16 5020631. . . . . . . . . . . . . . . . . . 10, 23 PA-45958. . . . . . . . . . . . . . . . . . . . . 4
2871847 . . . . . . . . . . . . . . . . . . . . 16 5020632. . . . . . . . . . . . . . . . . . 10, 23 PA-46075. . . . . . . . . . . . . . . . . . . . . 5
2871855 . . . . . . . . . . . . . . . . . . . . 24 5020633. . . . . . . . . . . . . . . . . . 10, 23 PA-46076. . . . . . . . . . . . . . . . . . . . . 5
2871989 . . . . . . . . . . . . . . . . . . . . 17 5020648. . . . . . . . . . . . . . . . . . . 3, 17 PA-46077. . . . . . . . . . . . . . . . . . . . . 5
2872010 . . . . . . . . . . . . . . . . . . . . 18 5020650. . . . . . . . . . . . . . . . . . . 3, 17 PA-46087. . . . . . . . . . . . . . . . . . . . . 5
2872022 . . . . . . . . . . . . . . . . . . . . 58 5130862 . . . . . . . . . . . . . . . . . . . . 23 PA-46355 . . . . . . . . . . . . . . . . . . . . 27
2872084 . . . . . . . . . . . . . . . . . . . . 24 5130910. . . . . . . . . . . . . . . . . . . 3, 17 PA-46502 . . . . . . . . . . . . . . . . . . 5, 19
2872085 . . . . . . . . . . . . . . . . . . . . 24 5131135 . . . . . . . . . . . . . . . . . . . . 18 PA-46821-A . . . . . . . . . . . . . . . . . . 13
2872092 . . . . . . . . . . . . . . . . . . . . 31 5211713 . . . . . . . . . . . . . . . . . . . . 27 PP-46969. . . . . . . . . . . . . . . . . . . . . 8
2872093 . . . . . . . . . . . . . . . . . . . . 31 5211714 . . . . . . . . . . . . . . . . . . . . 27 PS-44925. . . . . . . . . . . . . . . . . . . . 27
2872105 . . . . . . . . . . . . . . . . . . . . . 3 5211822 . . . . . . . . . . . . . . . . . . . . 27 PS-45152. . . . . . . . . . . . . . . . . . . . 27
2872112. . . . . . . . . . . . . . . . . . . 3, 17 5222768 . . . . . . . . . . . . . . . . . . . . 23 PS-45259. . . . . . . . . . . . . . . . . . . . 27
2872126 . . . . . . . . . . . . . . . . . . . . 31 5333508 . . . . . . . . . . . . . . . . . . . . 27 PS-45260. . . . . . . . . . . . . . . . . . . . 27
2872290 . . . . . . . . . . . . . . . . . . . . 37 7050502. . . . . . . . . . . . . . . . . . 12, 25 PS-45261. . . . . . . . . . . . . . . . . . . . 28
2872292 . . . . . . . . . . . . . . . . . . . . 11 7051003 . . . . . . . . . . . . . . . . . . . . 25 PS-45262. . . . . . . . . . . . . . . . . . . . 28
2872296 . . . . . . . . . . . . . . . . . . . . 11 7051004. . . . . . . . . . . . . . . . . . 12, 25 PS-45263. . . . . . . . . . . . . . . . . . . . 28
2872305 . . . . . . . . . . . . . . . . . . . . 31 7052066 . . . . . . . . . . . . . . . . . . . . 25 PS-45280. . . . . . . . . . . . . . . . . . . . 28
2872315 . . . . . . . . . . . . . . . . . . . . . 8 7052067 . . . . . . . . . . . . . . . . . . . . 25 PS-45281. . . . . . . . . . . . . . . . . . . . 28
2872389 . . . . . . . . . . . . . . . . . . . . 18 7052068. . . . . . . . . . . . . . . . . . 12, 25 PS-45484. . . . . . . . . . . . . . . . . . . . 30
2872401 . . . . . . . . . . . . . . . . . . . . 18 7052069-A . . . . . . . . . . . . . . . . 12, 25 PS-45536. . . . . . . . . . . . . . . . . . . . 56
2872429. . . . . . . . . . . . . . . . . . 13, 26 7052076 . . . . . . . . . . . . . . . . . . . . 25 PS-45629. . . . . . . . . . . . . . . . . . . . 28
2872454. . . . . . . . . . . . . . . . . . 37, 54 8700220. . . . . . . . . . . . . . . . . . 11, 24 PS-45678. . . . . . . . . . . . . . . . . . . . 28
2872456. . . . . . . . . . . . . . . . . . 37, 54 8700221 . . . . . . . . . . . . . . . . . . . . 24 PS-45683. . . . . . . . . . . . . . . . . . . . 28
2872573 . . . . . . . . . . . . . . . . . . . . 11 8700225 . . . . . . . . . . . . . . . . . . . . . 7 PS-45831-A . . . . . . . . . . . . . . . . . . 32
2872602 . . . . . . . . . . . . . . . . . . . . 39 8700226 . . . . . . . . . . . . . . . . . . . . . 7 PS-45908. . . . . . . . . . . . . . . . . . . . 29
2872604 . . . . . . . . . . . . . . . . . . . . 37 8700229 . . . . . . . . . . . . . . . . . . . . 58 PS-45909. . . . . . . . . . . . . . . . . . . . 24
2872608 . . . . . . . . . . . . . . . . . . . . . 8 8700229-ADAPT. . . . . . . . . . . . . . . 58 PS-46998. . . . . . . . . . . . . . . . . . . . 25
2872621 . . . . . . . . . . . . . . . . . . . . 39 8717024. . . . . . . . . . . . . . . . . . 15, 31 PU-43506. . . . . . . . . . . . . . . . . . . . 58
2872622A . . . . . . . . . . . . . . . . . . . 18 9314177-A . . . . . . . . . . . . . . . . . . . 12 PU-45149. . . . . . . . . . . . . . . . . . . . 58

INDEX
PU-45248 . . . . . . . . . . . . 6, 19, 34, 58 PU-45779. . . . . . . . . . . . . . . . . 25, 29 PV-26900-8 . . . . . . . . . . . . . . . . . . 65

PU-45255 . . . . . . . . . . . . 5, 19, 34, 59 PU-45838. . . . . . . . . . . . . . . . . . 7, 21 PV-26900-9 . . . . . . . . . . . . . . . . . . 65
PU-45257. . . . . . . . . . . . . . . 6, 20, 59 PU-45994. . . . . . . . . . . . . . . . . . . . 62 PV-26900-12 . . . . . . . . . . . . . . . . . 66
PU-45417. . . . . . . . . . . . . . . . . . . . 59 PU-46219. . . . . . . . . . . . . . . . . . . . 62 PV-28431-6 . . . . . . . . . . . . . . . 46, 66
PU-45418. . . . . . . . . . . . . . . . . . . . 59 PU-47063. . . . . . . . . . . . . . . . . . . . 54 PV-28700. . . . . . . . . . . . . . . . . . . . 51
PU-45419. . . . . . . . . . . . . . . . . . . . 59 PU-47082. . . . . . . . . . . . . . . . . . . . 15 PV-33211. . . . . . . . . . . . . . . . . . . . 66
PU-45420. . . . . . . . . . . . . . . . . . . . 60 PU-47102. . . . . . . . . . . . . . . . . . . . 54 PV-33223. . . . . . . . . . . . . . . . . . . . 45
PU-45423. . . . . . . . . . . . . . . . . . . . 60 PU-47151. . . . . . . . . . . . . . . . . . . . 54 PV-33223-3 . . . . . . . . . . . . . . . . . . 45
PU-45423-1 . . . . . . . . . . . . . . . . . . 60 PU-47165. . . . . . . . . . . . . . . . . . . . 62 PV-33258. . . . . . . . . . . . . . . . . . . . 66
PU-45423-2 . . . . . . . . . . . . . . . . . . 60 PV-1253. . . . . . . . . . . . . . . . . . . . . 40 PV-33261-A . . . . . . . . . . . . . . . . . . 46
PU-45423-3 . . . . . . . . . . . . . . . . . . 60 PV-3006. . . . . . . . . . . . . . . . . . . . . 63 PV-33269. . . . . . . . . . . . . . . . . . . . 66
PU-45423-4 . . . . . . . . . . . . . . . . . . 60 PV-3007. . . . . . . . . . . . . . . . . . . . . 63 PV-33277-A . . . . . . . . . . . . . . . . . . 46
PU-45423-5 . . . . . . . . . . . . . . . . . . 60 PV-3008. . . . . . . . . . . . . . . . . . . . . 63 PV-34100. . . . . . . . . . . . . . . . . . . . 51
PU-45423-6 . . . . . . . . . . . . . . . . . . 60 PV-3009. . . . . . . . . . . . . . . . . . . . . 63 PV-34481. . . . . . . . . . . . . . . . . . . . 66
PU-45424. . . . . . . . . . . . . . . . . . . . 60 PV-3017. . . . . . . . . . . . . . . . . . . . . 63 PV-34483. . . . . . . . . . . . . . . . . . . . 40
PU-45425. . . . . . . . . . . . . . . . . . . . 61 PV-3097. . . . . . . . . . . . . . . . . . . . . 63 PV-34673. . . . . . . . . . . . . . . . . . . . 66
PU-45426. . . . . . . . . . . . . . . . . . . . 61 PV-4019. . . . . . . . . . . . . . . . . . . . . 40 PV-34700. . . . . . . . . . . . . . . . . . . . 51
PU-45427. . . . . . . . . . . . . . . . . . . . 61 PV-5000-A . . . . . . . . . . . . . . . . . . . 63 PV-34702-25 . . . . . . . . . . . . . . . . . 52
PU-45428. . . . . . . . . . . . . . . . . . . . 61 PV-5018. . . . . . . . . . . . . . . . . . . . . 64 PV-34703-25 . . . . . . . . . . . . . . . . . 52
PU-45429. . . . . . . . . . . . . . . . . . . . 61 PV-5045. . . . . . . . . . . . . . . . . . . . . 64 PV-34705-10 . . . . . . . . . . . . . . . . . 52
PU-45430. . . . . . . . . . . . . . . . . . . . 61 PV-5047. . . . . . . . . . . . . . . . . . . . . 64 PV-34706-10 . . . . . . . . . . . . . . . . . 52
PU-45431. . . . . . . . . . . . . . . . . . . . 61 PV-5048. . . . . . . . . . . . . . . . . . . . . 64 PV-34708-25 . . . . . . . . . . . . . . . . . 52
PU-45432. . . . . . . . . . . . . . . . . . . . 61 PV-5059. . . . . . . . . . . . . . . . . . . . . 64 PV-34709-10 . . . . . . . . . . . . . . . . . 53
PU-45433. . . . . . . . . . . . . . . . . . . . 61 PV-8002. . . . . . . . . . . . . . . . . . . . . 64 PV-34710-5 . . . . . . . . . . . . . . . . . . 53
PU-45434. . . . . . . . . . . . . . . . . . . . 62 PV-8002-1 . . . . . . . . . . . . . . . . . . . 64 PV-34712-5 . . . . . . . . . . . . . . . . . . 53
PU-45435. . . . . . . . . . . . . . . . . . . . 62 PV-8003. . . . . . . . . . . . . . . . . . . . . 64 PV-34714-5 . . . . . . . . . . . . . . . . . . 53
PU-45436. . . . . . . . . . . . . . . . . . . . 62 PV-8003-1 . . . . . . . . . . . . . . . . . . . 64 PV-34715-5 . . . . . . . . . . . . . . . . . . 53
PU-45437. . . . . . . . . . . . . . . . . . . . 62 PV-8004. . . . . . . . . . . . . . . . . . . . . 65 PV-34718-10 . . . . . . . . . . . . . . . . . 53
PU-45438. . . . . . . . . . . . . . . . . . . . 62 PV-8004-1 . . . . . . . . . . . . . . . . . . . 65 PV-34719-10 . . . . . . . . . . . . . . . . . 53
PU-45439. . . . . . . . . . . . . . . . . . . . 62 PV-8004-2 . . . . . . . . . . . . . . . . . . . 65 PV-34755. . . . . . . . . . . . . . . . . . . . 51
PU-45485. . . . . . . . . . . . . . . . . 14, 30 PV-8005. . . . . . . . . . . . . . . . . . . . . 65 PV-34898. . . . . . . . . . . . . . . . . . . . 46
PU-45495. . . . . . . . . . . . . . . . . . . . 62 PV-8005-1 . . . . . . . . . . . . . . . . . . . 65 PV-35457 . . . . . . . . . . . . . . . . . 46, 66
PU-45497. . . . . . . . . . . . . . . . . . 6, 20 PV-8036-B . . . . . . . . . . . . . . . . . . . 45 PV-35667-A . . . . . . . . . . . . . . . 46, 67
PU-45498. . . . . . . . . . . . . . . . . . 6, 20 PV-21000. . . . . . . . . . . . . . . . . . . . 51 PV-35805 . . . . . . . . . . . . . . . . . 51, 52
PU-45535. . . . . . . . . . . . . . . . . . . . 59 PV-23672. . . . . . . . . . . . . . . . . . . . 65 PV-35806. . . . . . . . . . . . . . . . . . . . 52
PU-45543. . . . . . . . . . . . . . . . . . 6, 20 PV-25070. . . . . . . . . . . . . . . . . . . . 45 PV-35810. . . . . . . . . . . . . . . . . . . . 52
PU-45778. . . . . . . . . . . . . . . . . . 7, 20 PV-26900-7 . . . . . . . . . . . . . . . . . . 65 PV-37453 . . . . . . . . . . . . . . . . . 50, 67

INDEX
PV-39565 . . . . . . . . . . . . . . . . . 46, 67 PV-43545-20 . . . . . . . . . . . . . . 48, 68 PV-45028. . . . . . . . . . . . . . . . . . . . 41

PV-39617 . . . . . . . . . . . . . . . . . 47, 67 PV-43546 . . . . . . . . . . . . . . . . . 49, 68 PV-45029. . . . . . . . . . . . . . . . . . . . 42
PV-39776. . . . . . . . . . . . . . . . . . . . 65 PV-43548. . . . . . . . . . . . . . . . . . . . 69 PV-45030. . . . . . . . . . . . . . . . . . . . 42
PV-39951-A . . . . . . . . . . . . . . . 47, 67 PV-43548-1 . . . . . . . . . . . . . . . . . . 69 PV-45031. . . . . . . . . . . . . . . . . . . . 42
PV-39991 . . . . . . . . . . . . . . . . . 47, 67 PV-43549. . . . . . . . . . . . . . . . . . . . 69 PV-45032. . . . . . . . . . . . . . . . . . . . 42
PV-42376. . . . . . . . . . . . . . . . . . . . 50 PV-43549-1 . . . . . . . . . . . . . . . . . . 69 PV-45249. . . . . . . . . . . . . . . . . . . . 42
PV-43502-A . . . . . . . . . . . . . . . . . . 40 PV-43550. . . . . . . . . . . . . . . . . . . . 69 PV-45410. . . . . . . . . . . . . . . . . . . . 49
PV-43503. . . . . . . . . . . . . . . . . . . . 40 PV-43550-1 . . . . . . . . . . . . . . . . . . 69 PV-46085. . . . . . . . . . . . . . . . . . . . 55
PV-43504. . . . . . . . . . . . . . . . . . . . 40 PV-43551. . . . . . . . . . . . . . . . . . . . 69 PV-46085-2 . . . . . . . . . . . . . . . . . . 55
PV-43505. . . . . . . . . . . . . . . . . . . . 40 PV-43551-1 . . . . . . . . . . . . . . . . . . 69 PV-46299. . . . . . . . . . . . . . . . . . . . 42
PV-43506. . . . . . . . . . . . . . . . . . . . 47 PV-43551-2 . . . . . . . . . . . . . . . . . . 69 PV-46988. . . . . . . . . . . . . . . . . . . . 42
PV-43507. . . . . . . . . . . . . . . . . . . . 43 PV-43551-3 . . . . . . . . . . . . . . . . . . 69 PV-46993. . . . . . . . . . . . . . . . . . . . 44
PV-43508. . . . . . . . . . . . . . . . . . . . 43 PV-43551-4 . . . . . . . . . . . . . . . . . . 69 PV-47035. . . . . . . . . . . . . . . . . . . . 45
PV-43509. . . . . . . . . . . . . . . . . . . . 43 PV-43551-5 . . . . . . . . . . . . . . . . . . 69 PV-47036. . . . . . . . . . . . . . . . . . . . 45
PV-43513-A . . . . . . . . . . . . . . . . . . 41 PV-43551-6 . . . . . . . . . . . . . . . . . . 69 PV-47037. . . . . . . . . . . . . . . . . . . . 45
PV-43515. . . . . . . . . . . . . . . . . . . . 43 PV-43552. . . . . . . . . . . . . . . . . . . . 70 PV-47060. . . . . . . . . . . . . . . . . . . . 45
PV-43516-A . . . . . . . . . . . . . . . . . . 43 PV-43554. . . . . . . . . . . . . . . . . . . . 70 PV-59000-A . . . . . . . . . . . . . . . . . . 44
PV-43517. . . . . . . . . . . . . . . . . . . . 43 PV-43555. . . . . . . . . . . . . . . . . . . . 55 PV-63070 . . . . . . . . . . . . . . . . . 50, 71
PV-43518. . . . . . . . . . . . . . . . . . . . 41 PV-43556. . . . . . . . . . . . . . . . . . . . 51 PW-43070 . . . . . . . . . . . . . . . . . . . 35
PV-43526. . . . . . . . . . . . . . . . . . . . 47 PV-43557. . . . . . . . . . . . . . . . . . . . 70 PW-45776 . . . . . . . . . . . . . . . . . . . 37
PV-43527 . . . . . . . . . . . . . . 15, 32, 41 PV-43558. . . . . . . . . . . . . . . . . . . . 70 PW-46592 . . . . . . . . . . . . . . . . . . . 34
PV-43528. . . . . . . . . . . . . . . . . . . . 44 PV-43559. . . . . . . . . . . . . . . . . . . . 70 PW-46593 . . . . . . . . . . . . . . . . . . . 34
PV-43529. . . . . . . . . . . . . . . . . . . . 47 PV-43560. . . . . . . . . . . . . . . . . . . . 70 PW-46981 . . . . . . . . . . . . . . . . . . . 34
PV-43530. . . . . . . . . . . . . . . . . . . . 47 PV-43561. . . . . . . . . . . . . . . . . . . . 70 PW-46982 . . . . . . . . . . . . . . . . . . . 35
PV-43531. . . . . . . . . . . . . . . . . . . . 48 PV-43562. . . . . . . . . . . . . . . . . . . . 71 PW-46983 . . . . . . . . . . . . . . . . . . . 35
PV-43532. . . . . . . . . . . . . . . . . . . . 41 PV-43563. . . . . . . . . . . . . . . . . . . . 71 PW-46984 . . . . . . . . . . . . . . . . . . . 35
PV-43533. . . . . . . . . . . . . . . . . . . . 41 PV-43564. . . . . . . . . . . . . . . . . . . . 71 PW-46985 . . . . . . . . . . . . . . . . . . . 36
PV-43534. . . . . . . . . . . . . . . . . . . . 41 PV-43565. . . . . . . . . . . . . . . . . . . . 69 PW-46989 . . . . . . . . . . . . . . . . . . . 36
PV-43536. . . . . . . . . . . . . . . . . . . . 44 PV-43566. . . . . . . . . . . . . . . . . . . . 71 PW-47053 . . . . . . . . . . . . . . . . . . . 35
PV-43538. . . . . . . . . . . . . . . . . . . . 67 PV-43568 . . . . . . . . . . . . . . . . . 49, 71 PW-47054 . . . . . . . . . . . . . . . . . . . 35
PV-43539. . . . . . . . . . . . . . . . . . . . 68 PV-43570. . . . . . . . . . . . . . . . . . . . 41 PW-47076 . . . . . . . . . . . . . . . . . . . 36
PV-43541. . . . . . . . . . . . . . . . . . . . 48 PV-43570-1 . . . . . . . . . . . . . . . . . . 41 PW-47077 . . . . . . . . . . . . . . . . . . . 36
PV-43542. . . . . . . . . . . . . . . . . . . . 48 PV-43570-2 . . . . . . . . . . . . . . . . . . 41 PW-47079 . . . . . . . . . . . . . . . . . . . 36
PV-43543. . . . . . . . . . . . . . . . . . . . 68 PV-43571. . . . . . . . . . . . . . . . . . . . 44 PW-47108 . . . . . . . . . . . . . . . . . . . 36
PV-43544. . . . . . . . . . . . . . . . . . . . 48 PV-43700. . . . . . . . . . . . . . . . . . . . 50 PW-47163 . . . . . . . . . . . . . . . . . . . 36
PV-43545 . . . . . . . . . . . . . . . . . 48, 68 PV-44624. . . . . . . . . . . . . . . . . . . . 43 RS-3400-1250 . . . . . . . . . . . . . . . . 27
PV-43545-10 . . . . . . . . . . . 44, 48, 68 PV-44683. . . . . . . . . . . . . . . . . . . . 44

NOTES

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Polaris Service Tools

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Polaris Service Tools

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CONTENTS

ATV Special Tools

Snowmobile Special Tools

Watercraft Special Tools

General Service Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657 i

ii POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

To hold flywheel on diesel engines. Must be used with

2201513 VALVE LIFTER STOP

2201515 VALVE LIFTER DEPRESSOR

To depress lifters on diesel engine.

2201516 COMPRESSION TESTER ADAPTER

Replaces injector on diesel engine to test compression.

2460761 HALL SENSOR PROBE HARNESS

To check speedometer sensor operation. Must be used with

2870303 AMMCO HONE KIT

Rigid hone to correct tapered and out of round cylinders.

Replacement Stone Kits

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657 1

12 oz can with dispensing tip. Promotes better finishes,

2870386 PISTON PIN PULLER

Removes 18 mm piston pins from all Polaris pistons.

Note: Some engines require adapters.

2871445 PISTON PIN PULLER ADAPTER

For 350 and 400 2-stroke engines. Needed to position

2870390 PISTON SUPPORT BLOCK

Safely supports piston while disassembling or assembling

2870710 CRANKSHAFT ALIGNMENT FIXTURE

For holding crankshaft while checking run-out on Polaris

2870773 C-CLIP INSTALLATION TOOL

For installing piston pin c-clips on most Polaris engines.

2870967 SLOTTED NUT SOCKET

For removal and installation of crankshaft slotted nut

2 POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

For removing counter balance shaft from crankcase of

2871043 HEAVY DUTY FLYWHEEL PULLER – 6 BOLT

Removes all current Polaris flywheels.

Parts also sold separately

2871283 CRANKSHAFT/WATER PUMP SEAL

Prevents damage to crankshaft and main bearings during

2871293-A SLOTTED NUT SOCKET

For removal and installation of crankshaft slotted nut on

2872105 WATER PUMP MECHANICAL SEAL PULLER

For removal of water pump mechanical seal without engine

PA-44995 WATER PUMP MECHANICAL SEAL INSTALLER

Used to install and set the mechanical seal properly

Application: Domestic ATV 4-stroke and Frontier

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657 3

For flywheel removal on Youth ATV’s, Series 50 and 90.

PA-45155 OIL PUMP DRIVE GEAR REMOVER

Application: Domestic ATV 4-stroke and Frontier

PA-45401 WATER PUMP SEAL SAVER

Used to protect the water pump seal while installing the

Application: Domestic ATV 4-stroke and Frontier

PA-45483 MAIN SEAL INSTALLER

Used to install the crankshaft mag end seal into the

Application: Domestic ATV 4-stroke and Frontier

PA-45658 MAIN CRANKSHAFT SEAL SAVER

Used to set the seal lips in the correct position and

Application: Domestic ATV 4-stroke and Frontier

PA-45958 CAM CHAIN TENSIONER ASSEMBLY TOOL

Used to preload cam chain tension prior to its assembly

4 POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

Used to pull the flywheel from the engine.