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Workshop Manual
MWM-International Motores
9.612.0.006.7160 - 11/06
Impresso no Brasil
Presentation
1-1
Presentation
9.612.0.006.7160 - 05/04
Presentation
1-2
Introduction
This manual contains complete information and specification to assembly and disassembly MWM Acteon engines
and all components manufactured by MWM Motores Diesel Ltda.
Read and follow all safety instructions. Consult the item ATTENTION in the Safety General Instructions, in the next
section.
The repairing procedures, described in this manual, consider that the engine is positioned on an appropriate stand.
Some of the assembly and disassembly procedures require special tools.
Make sure that the correct tools are used according indicated in the procedures.
The assembly and disassembly specifications and information presented in this manual are the ones which is
effective in the moment of its print. MWM Motores Diesel Ltda. reserves the right of making any change, at any
moment. MWM Motores Diesel Ltda. reserves the right of doing changes in the product at any moment without this
to incur in any further obligation. In case of any difference in the engine or information of this manual, contact an
MWM Authorized Distributor or the factory.
The components used in MWM engines production are produced with last generation technology components and
with high level quality standards. When parts changes are necessary, it is recommended to use only MWM genuine
spare parts. These parts can be identified by the following marks.
To create this Manual it has been taken as base a generic MWM Acteon engine, which operations and maintenance
procedures are the same for all models of this series. The illustrations therefore, could differ from application to
application.
In this Manual, all references to the components of the engine are divided in 17 specific sections. For your convenience,
the organization of the Manual is consistent with MWM Service Bulletins.
Remissive Index
In the end of the manual there is a remissive index to help the location of specific information.
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Presentation
1-3
Important Safety Remarks
Attention
• Incorrect procedures and lack of care can cause burns, cuts, mutilation, asphyxia or other
injuries and even death.
Carefully read all safety procedures and remarks before performing any repair in the engine. The following list presents
the general cautions that must be followed to guarantee your personal safety. Special safety measures can be
presented with the procedures, if necessary.
• Make sure that the work area around the engine is dry, well lightened, ventilated, organized; without tools and
loosened parts, ignition sources and dangerous substances. Check for dangerous conditions can happen and
avoid them.
• Always use individual protection equipments (safety eyeglasses, gloves, shoes, etc.) while you are working.
• Remember that parts in movement can cause cuts, mutilation and strangling.
• Do not use loosen or ripped clothes. Remove jewellery and watches before working.
• Disconnect the battery (negative cable first) and discharge the capacitors before beginning the repairs.
• In case the repair is being made in the vehicle, disconnect the starter motor to avoid an accidental start of the
engine. In case of industrial engines, place a “Do Not Operate” warning in the operator compartment or on the
controls.
• To manually rotate the engine, use ONLY the recommended procedures. Never try to rotate the crankshaft with
the fan. This practice can cause serious personal injuries or damages to the fan blades, causing the premature
failure of the component.
• If the engine was in operation and the cooling fluid is hot, leave the engine to cold down before slowly open the
cover of the reservoir to relief the pressure of the cooling system.
• Do not work with materials that are lifted by jacks or cranes.
Always use correct blocks, stands or brackets to position the engine before performing any repair.
Relief the pressure of the pneumatic (brakes), lubrication and cooling systems before removing or disconnect
any piping, connections or other elements. Pay attention to the pressure existence before to disconnect any item
of a pressurized system. Do not check pressure leakages with the hand. Oil or fuel at high pressure can cause
injuries.
• To avoid injuries, use a crane, or ask for help to lift components which weight more than 20 kg. Make sure that all
lift equipments as chains, hooks or belts are in good conditions and have the correct load capacity. Make sure
that hooks are correctly positioned. Always use an extension when necessary. The lift hooks must not receive
side loads.
• Never leave the engine operating in a closed and non ventilated area. The engine exhaust gases are harmful to
health.
• The MWM coolant has alkaline substances. Avoid the contact with the eyes. Avoid the prolonged or repetitive
contact with the skin. Do not ingest. In case of contact with the skin, wash immediately with water and soap. In
case of contact with the eyes, abundantly wash with water for, at least 15 minutes. CALL MEDICAL HELP
IMMEDIATELY. KEEP AWAY FROM THE REACH OF THE CHILDREN AND ANIMALS.
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Presentation
1-4
• Cleaning solutions and solvents are inflammable materials that must be handled with a lot of care. Follow the
manufacturer instructions to use these products. KEEP AWAY FROM THE REACH OF CHILDREN AND ANIMALS.
• To avoid burns, pay attention to hot spots on engines that have just been stopped and to hot piping and
compartments.
• Always use tools in good conditions. Make sure that you know how to handle the tools before beginning any
repair. Use ONLY genuine MWM spare parts.
• Some international public health institutions prove that used lubricant oil can be cancerous and contaminates the
human reproducer system. Avoid inhaling vapours, ingesting or keeping prolonged contact with these substances.
• People with pacemaker must avoid standing close to the engine electronic injection system.
General Instructions
This engine has been manufactured with the most advanced technology; nevertheless, it was designed to be repaired
using regular techniques complemented by quality standards.
• Use good quality fuel, free of water and impurities.
• Use only recommended lubricant oil.
• In case of any irregularity seek for a dealer or authorized service of the vehicle / equipment manufacturer or
MWM. Avoid that outsiders make any service in the engine, because this cancels the warranty.
• To use a parallel battery to start de engine, the amperages of both batteries must be the same to avoid tension
peaks. The standard procedure is always first to connect the cable on the negative pole and later on the positive
pole. Take care to do not invert the poles.
• The inadequate removal of the battery cables may cause the loss of data from ECM, erasing the saved errors
from the last start of the engine. It can also cause tension peak, provoking ECM to break down.
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Presentation
1-5
Cleaning General Instructions
2. Electric harness;
3. Fuel injectors;
6. Bearings.
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Presentation
1-6
The engine identification and serial number can be found in the following places:
1. Identification plate on the water pipe.
2. Engraving on the right side of the engine block, close to the cylinder head of the cylinder #3.
6.12 TCE
Electronic
Aftercooler
Turbocharged
Series
Cylinders numbers
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Presentation
1-7
Cylinders Numeration
The numeration of the cylinders starts from the flywheel, according to the illustration below.
Cylinder #1
Flywheel
During the assembly, check the numbers on the block (A) and on the bearings (B), which indicates the right assembly
position.
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1-8
NOTES
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Technical Data
2-1
Technical Data
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Technical Data
2-2
Technical Data
Fuel System
Maximum pressure
≤ 0,8 bar
reduction in fuel filter
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Technical Data
2-3
Lubrication System
Cooling System
Thermostat
17.210E OD
Opening beginning Total opening Minimum operation course
Thermostat
9.412.0.757.001.6 75 ± 2°C 90°C 10.0 mm
9.150E / 17.260E OT
Opening beginning Total opening Minimum operation course
Thermostat
9.412.0.757.002.6 80 ± 2°C 95°C 10.0 mm
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2-4
NOTES
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Operation and Maintenance
3-1
Operation and Maintenance
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Operation and Maintenance
3-2
Cold Start
The difficulty of start at very low temperatures can happen due to the collapse of the filter because paraffin formation
or lack of ignition of the fuel.
The following actions can be observed:
• Use winter fuel, which does not form paraffinic flakes at low temperatures, or;
• Case the winter fuel is not available, it is necessary that the filter has a heater on the cylinder head to allow fuel
flow before the start.
Turbocharger Cares
Almost all failures in turbochargers are caused by lubrication deficiency (delay in lubrication,
restriction or lack of oil, intake of impurities in the oil, etc.) or objects or impurities entrance through
intake.
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Operation and Maintenance
3-3
Running-in
OAll MWM engines are assembled and tested in the factory, making sure its immediate operation.
However, it needs to be correctly ran-in, regarding that its performance and durability depend, largely, on the cares
taken during first operation phase.
As general rule, it is considered as running-in period the first 2,000 km for vehicular engines or the firsts 50 service
hours for stationary, industrial and agriculture engines. The vehicle or equipment moderate operation has decisive
importance to its durability, service safety and economy.
Fuel Specifications
MWM Acteon engine must operate with regular Diesel fuel. It is recommended to use fuel of specification according
to the Brazilian Resolution CNP nr. 07/80 of Petroleum National Council.
The fog point (beginning of paraffin segregation) must be below the ambient temperature and the Cetan index must
not be less than 40.
Lubricant oil
Oil Level Check
• Stop the engine and wait 30 minutes so that the oil can flow back to the carter.
• Make sure that the vehicle is levelled.
• Before pulling oil dipstick, clean the surroundings.
• If necessary complete up to the upper mark (MAXIMUM), without exceeding it. Use the same oil mark and type
to complete the level.
• Do not operate the engine with the level below the lower mark (MINIMUM).
• Use only recommended lubricant oil.
• Do not mix different oil brands.
• Chosen an oil type and brand, always use the same.
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Operation and Maintenance
3-4
Oil Change
• Clean the sealing area of the filter with a clean and without threads cloth.
• Lubricate the filter gasket and manually screw until touch.
• Manually tighten.
• Fill up with new oil. In a levelled vehicle, the oil level must reach the upper mark of the dipstick.
• Run the engine checking the sealing of the filter and carter plug.
• Stop the engine and, after 30 minutes, check oil level again, filling up if necessary.
Attention
Lubricant Oil
The lubricant oil is very important for a good conservation of the inner components of the engine. Lubricant oil
contaminated with sand, soil, dust, water or fuel cause problems to the engine.
Check the appearance of the engine lubricant oil. A dark coloration and low viscosity could mean presence of fuel in
the lubricant oil. The presence of bubbles or a milky coloration could indicate presence of water in the oil.
Attention
• Do not mix different oil brands. Chosen one oil type, always use the same in the filling.
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Operation and Maintenance
3-5
Cooling Fluid and Coolant
Oil Level Check
Attention
• Do not open the expansion reservoir cap while the engine is hot.
• Check the level when the engine is cold.
• Check the level of the cooling system daily. If the level is not correct, add clean water +
MWM coolant according to the proportion recommended on the bottle.
• Carefully open the first stage of the cap relieving the vapour pressure.
• Check for leaks through cooling piping.
• Check the nominal pressure of the cap in case of change.
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Operation and Maintenance
3-6
MWM COOLANT
1. Remove the cap from the engine radiator or from the expansion reservoir of the vehicle;
2. Drain the cooling system fluid through the lateral plug of the engine block;
3. Flush the whole system until to leave only clean water;
4. Close the system and fill with clean water;
5. Operate the engine until to reach the normal operation temperature and leave it running for 15 minutes;
Remark: If the vehicle has hot air conditioning, turn the button in hot position.
6. Stop the engine and wait to cool down;
7. Open the drain, remove the radiator cap and leave the water to flow out all again;
8. Close the drain outlet and fill the system with clean water and MWM coolant according to the recommended proportion;
9. Operate the engine up to the normal operation temperature and leave it running for 15 minutes;
Remark: If the vehicle has hot air conditioning, turn the button in hot position.
10. Check the level of the cooling system completing if it is necessary.
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Operation and Maintenance
3-7
MAINTENANCE TABLE
MWM ACTEON VEHICULAR ENGINES
Initial A B
MAINTENANCE PLAN
120.000 Km
40.000 Km
80.000 Km
60.000 Km
10.000 Km
30.000 Km
15.000 Km
20.000 Km
2.500 Km
5.000 Km
Daily
A) Up to 50,000 km/year conditions
B) Over than 50,000 km/year conditions
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Operation and Maintenance
3-8
Remarks:
• Renew the engine conservation procedure after each 8 months of inactivity.
• In case of new brand engines, do not consider items 1, 2 and 3.
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Operation and Maintenance
3-9
Protective Oils
Graxas
(*) Other products with similar technical features could be used with a previous approval of MWM.
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3 - 10
NOTES
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Engine Block
4-1
Engine Block
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Engine Block
4-2
Disassembly Notes
The cylinder liners removal must be made with the
special tool MWM nr. 9.610.0.690.017.6 in order to do
not damage the engine block or the liners.
The lower part of the tool must be fitted on the lower
edge of the liner.
The liner can be removed screwing the nut of the puller.
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Engine Block
4-3
Pre-Assembly Inspections and Measurements
Liner Protrusion Specification
Measure mm
TOMBAK Ring
Thickness mm
9.612.0.340.002.4 0.15
Thickness mm
9.612.8.340.004.4 0.05
9.612.8.340.005.4 0.10
9.612.8.340.006.4 0.20
9.612.8.340.007.4 0.50
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Engine Block
4-4
Liners
Measure mm
Maximum waste 0.06
Out-of-roundness 0.02
Ø Inner 105.000 - 105.022
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Engine Block
4-5
Liners and Pistons Assembly Specifications
Liners Assembly
W X Y Z Gasket nr. / Application
8.04 to 8.06 0.23 to 0.59 0.95 to 1.10 1.35 to 1.69 9.612.0.854.003.4 / Spare part
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Engine Block
4-6
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Engine Block
4-7
Camshaft Bearing (C) and (E)
Ø inner mm
without bushing
standard nominal 50.000 - 50.025
maximum 50.045
1st repair
without bushing 54.000 - 54.030
with bushing 49.990 - 50.050
*Remark.: Camshaft bearing (D) has originally bushing and the others do not.
When it is necessary the other bearings can receive bushing as repair.
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Engine Block
4-8
0.06 to
0.10 mm
A
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Engine Block
4-9
Lubricate with engine oil the contact area of the liner
with the sealing rings, if they are assembled in the
engine block.
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Engine Block
4 - 10
Attention
• The rings must be completely clean to avoid torsion or cut during the assembly, causing
lubricant oil contamination with water.
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Engine Block
4 - 11
Assembly
Install the sealing rings.
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Engine Block
4 - 12
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Crankshaft
5-1
Crankshaft
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Crankshaft
5-2
Disassembly Notes
After removing the carter, pistons and connecting rods,
flywheel and pulley, position the engine on the stand
in upright position and loosen the main bearing caps.
To remove the bearing caps use the fixation bolts.
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Crankshaft
5-3
Crankshaft Specification
Gear
Diameter mm
Seat 60.020 - 60.059
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Crankshaft
5-4
Main Journal
Diameter mm
Standard 85.942 - 85.964
1st repair 85.692 - 85.714
2nd repair 85.442 - 85.464
3rd repair 85.192 - 85.214
4th repair 84.942 - 84.964
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Crankshaft
5-5
Crankpins Specification
Crankpins
Diameter mm
Standard 62.951 - 62.970
1st repair 62.701 - 62.720
2nd repair 62.451 - 62.470
3rd repair 62.201 - 62.220
4th repair 61.951 - 61.970
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Crankshaft
5-6
Maximum Out-of-roundness mm
A x C and B x D 0.01
Maximum Taper mm
A x B and C x D 0.01
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Crankshaft
5-7
Radial Clearance
Radial Clearance mm
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Crankshaft
5-8
Fillets
Fillet mm
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Crankshaft
5-9
Pre-Assembly Inspections and
Measurements
Crankshaft
Crankshaft, as well as the bearings, can be visually
checked. It is necessary to check for overheating
signs, deep scratches, cracks or other types of
damage.
Presenting anyone of these damages it is necessary
to check the possibility of machining and to use
oversized bearing shells.
Measure the fillets with a calibrated sphere.
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Crankshaft
5 - 10
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Crankshaft
5 - 11
Bearing shells
Main Bearings Specifications
Engine Block
Diameter mm
Bearing shell
Diameter mm
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Crankshaft
5 - 12
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Crankshaft
5 - 13
Position the bearing shells with the aid of the
expansion pin.
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Crankshaft
5 - 14
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Crankshaft
5 - 15
Crankshaft
With the bearing shells of the first and last bearings
only installed and oiled, place crankshaft. With a dial
indicator gauge on the central main journal, turn
crankshaft and measure warping.
4 cyl. 6 cyl.
Maximum Warping (mm) 0.11 0.15
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Crankshaft
5 - 16
Lmax = 133.50 mm
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Crankshaft
5 - 17
Assembly
Install piston cooling oil injectors.
Apply torque of 10 ± 1.5 Nm.
Install crankshaft.
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Crankshaft
5 - 18
Attention
• Thrust rings grooves must stay towards the crankshaft (mobile side).
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Crankshaft
5 - 19
Tighten bolts in two steps and tighten according the
specification.
The torque must be applied from the center to the
extremities.
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Crankshaft
5 - 20
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Camshaft
6-1
Camshaft
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Camshaft
6-2
Disassembly Notes
Remove camshaft gear.
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Camshaft
6-3
Camshaft Specifications
Main journals
Bearing Clearance mm
Diameter (C) mm
Axial 0.05 - 0.19
Standard 49.920 - 49.940 Radial 0.05 - 0.13
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Camshaft
6-4
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Camshaft
6-5
Pre-Assembly Inspections and
Measurements
Visually check the tappets. Check if there are marks
of excessive waste on the contact area with the cams
of the camshaft.
Attention
• During its operation the tappets perform a rotating movement, responsible for a uniform
distribution of the force, uniforming the waste. It must not have waste on only one area.
Attention
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Camshaft
6-6
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Camshaft
6-7
Comparing the performed measurements, obtain the
clearance between the bearing and the housing.
4 cyl. 6 cyl.
Maximum warping (mm) 0.04 0.04
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Camshaft
6-8
8.5 ± 1.0 Nm
20 ± 3 Nm
35 ± 5 Nm
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Camshaft
6-9
Assembly
Clean and lubricate the tappets and the tappets
housing.
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Camshaft
6 - 10
After camshaft installation, install the axial lock and tighten fixation bolts according to the specification.
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Camshaft
6 - 11
View of the assembled camshaft and lock.
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Camshaft
6 - 12
4.12 6.12
Pay attention to the difference between the pulse wheels of the 4 and 6 cylinders engines.
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Pistons and Connecting Rods
7-1
Pistons and Connecting Rods
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Pistons and Connecting Rods
7-2
Disassembly Notes
After the removal of the carter and cylinder heads,
position the engine in upright position to remove the
connecting rods.
Remove connecting rod caps. The bolts must be
loosened alternately and in steps. Do not complete
loosen the screw of one side and later loosen other.
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Pistons and Connecting Rods
7-3
Remove piston rings with an appropriate device.
Atenção
• No ato da retirada do conjunto pistão / biela, observar a posição do ejetor de óleo para
evitar batidas e amassamentos.
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Pistons and Connecting Rods
7-4
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Pistons and Connecting Rods
7-5
CIdentification code:
(*) As spare part it is only available connecting rods of the “Y” strip mass that is used to replace connecting rods of
any other strips.
Important: Do not assembly connecting rods of “X” and “Z” mass strip in the same engine, because these connecting
rods exceed the maximum limit of mass difference.
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Pistons and Connecting Rods
7-6
Remark: The rings of the 10 Series engines are identified by a red strip on the outer diameter.
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Pistons and Connecting Rods
7-7
Ring Ends Gaps Specification
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Pistons and Connecting Rods
7-8
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Pistons and Connecting Rods
7-9
Connecting Rods Specifications
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Pistons and Connecting Rods
7 - 10
ØA
Piston Pin
Diameter (mm)
Nominal 37.994 to 38.000
Maximum 37.900
ØB
Connecting Rod Bushing (assembled)
Diameter (mm)
Nominal 38.030 to 38.080
Maximum 38.140
ØC
Connecting Rod Bushing (housing)
Diameter (mm)
Nominal 41.000 to 41.016
ØD
Piston Pin
Clearance (mm)
Nominal 0.030 to 0.086
Maximum 0.150
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Pistons and Connecting Rods
7 - 11
Pre-Assembly Inspections and
Measurements
Visually check pistons, pins and connecting rods.
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Pistons and Connecting Rods
7 - 12
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Pistons and Connecting Rods
7 - 13
Turn the bore gauge 90° and perform the second
measurement of the diameter.
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Pistons and Connecting Rods
7 - 14
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Pistons and Connecting Rods
7 - 15
With the bore gauge at 90° from the partition of the
connecting rod, reset the dial indicator gauge, remove
one of the connecting rod bolts and measure its
pre-tension.
Pre-tension = 0.06 - 0.12 mm
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Pistons and Connecting Rods
7 - 16
Torque-Angle
Etep
1st .................... 30 ± 5 Nm
2nd ..................... 60° ± 3°
Lmax = 59.20 mm
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Pistons and Connecting Rods
7 - 17
Assembly
The "CTOPW", “CTOPK" and "CTOP" marks must be
upward.
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Pistons and Connecting Rods
7 - 18
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Pistons and Connecting Rods
7 - 19
Install the device for piston assembly to close the
rings.
Note: Position the engine flywheel upward. This avoids
the contact of the connecting rod with the oil
injectors.
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Pistons and Connecting Rods
7 - 20
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Cylinder heads
8-1
Cylinder Heads
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Cylinder heads
8-2
Disassembly Notes
Before loosening the cylinder head fixation bolts,
remove valves covers, rocker arms and push rods.
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Cylinder heads
8-3
Valve Seats Specification
Ø (A)
Housing (mm)
Standard
Intake 46.046 - 46.086
Exhaust 42.976 - 43.016
Ø (B)
Outer (mm)
Standard
Intake 46.152 - 46.168
Exhaust 43.097 - 43.113
Ø (C)
Seat Width (mm)
Standard
Intake 1.90 - 2.00
Exhaust 2.17 - 2.28
Maximum 2.80
Ø (D)
Seat Angle (mm)
Intake 60°
Escape 45°
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Cylinder heads
8-4
Valves Specification
Ø (A)
Stem (mm)
Nominal 8.952 - 8.970
Minimum 8.949
Ø (B)
Head height (mm)
Intake 2.7
Exhaust 2.1
Ø (C)
Surface width (mm)
Intake 3.60
Exhaust 3.11
Ø (D)
Head (mm)
Intake 44.9 - 45.1
Exhaust 40.9 - 41.1
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Cylinder heads
8-5
Valve Guides Specification
Ø (A)
After assembly (mm)
Nominal 9.000 - 9.022
Repair 9.013 - 9.028
Maximum 9.060
Ø (B)
Outer (mm)
Nominal 15.028 - 15.039
Ø (C)
Housing (mm)
Nominal 14.991 - 15.021
Ø (D)
Clearance at the Stem (mm)
Nominal 0.030 - 0.070
Maximum 0.111
9.612.0.006.7160 - 05/04
Cylinder heads
8-6
Distance to cylinder
(mm)
head surface (B)
Nominal
Intake 0.8 - 1.1
Exhaust 1.30 - 1.60
Maximum
Intake 1.35
Exhaust 1.85
9.612.0.006.7160 - 05/04
Cylinder heads
8-7
Valves Course and Clearance
Ø (A)
Course (mm)
Intake 11.10 - 11.34
Exhaust 11.22 - 11.46
Ø (B)
Clearance (mm)
Intake
0.40
Exhaust
9.612.0.006.7160 - 05/04
Cylinder heads
8-8
A
B
Diameters mm Clearance mm
Rocker arm (A) 16.000 - 16.018 Radial (C) 0.016 - 0.052
Shaft (B) 15.966 - 15.984 Axial (D) 0.050 - 0.260
9.612.0.006.7160 - 05/04
Cylinder heads
8-9
The test is performed placing the springs on a special device and reading the closing force for two different deflections
according to the following table. The intake valves springs are single (only one spring) and exhaust valves springs are
double.
Intake valve spring and outer exhaust valve spring Exhaust valve inner spring
Ø wire 3,50 mm Ø wire 2,50 mm
Load (Kgf) Length (mm) Load (Kgf) Length (mm)
9.612.0.006.7160 - 05/04
Cylinder heads
8 - 10
Valves Diagram
Valves clearance: 1 mm
(After the check, readjust the clearance to 0.40 mm)
Intake: Open 3° after TDC
Close 23° after PMI
Exhaust: Open 33° before PMI
Close 1° after TDC
Tolerance: ± 3°
9.612.0.006.7160 - 05/04
Cylinder heads
8 - 11
Pre-Assembly Inspections and
Measurements
Visually check cylinder heads for leaks.
9.612.0.006.7160 - 05/04
Cylinder heads
8 - 12
Attention
9.612.0.006.7160 - 05/04
Cylinder heads
8 - 13
Measure valve guide housing bore.
9.612.0.006.7160 - 05/04
Cylinder heads
8 - 14
9.612.0.006.7160 - 05/04
Cylinder heads
8 - 15
Check if the rocker arm ends do not present excessive
waste or cracks in the shaft housing or on the contact
area with the valve stem. After removing the rocker
arms, check for grip signs.
9.612.0.006.7160 - 05/04
Cylinder heads
8 - 16
9.612.0.006.7160 - 05/04
Cylinder heads
8 - 17
Bolts Tighten Torques Specifications
56 ± 8 Nm 20 + 6 Nm
15 + 5 Nm
110 ± 15 Nm
Torque - Angle
Step
1st ...................... 60 + 10 Nm
2nd ..................... 60° ± 3°
3rd ...................... 60° ± 3°
Lmax = 148.50 mm
15 + 5 Nm
9.612.0.006.7160 - 05/04
Cylinder heads
8 - 18
Remark
• Before beginning the assembly of the cylinder head set, all parts must be well clean.
Assembly
Make the seat of the valves on the respective seats
(new seats are provided semi finished). Make sure if
the seat obtained between the valve and seat is
uniform.
9.612.0.006.7160 - 05/04
Cylinder heads
8 - 19
Install valves seals on the guides with the special
tool MWM nr. 9.610.0.690.015.4.
9.612.0.006.7160 - 05/04
Cylinder heads
8 - 20
9.612.0.006.7160 - 05/04
Cylinder heads
8 - 21
Cylinder Head Gasket
The cylinder head gasket is made of steel and its
main characteristic is its double assembly, that is to
say, for two cylinder heads.
Gasket Identification
Supplier Identification
MWM Nr.
Thickness
Assembly side
Attention
9.612.0.006.7160 - 05/04
Cylinder heads
8 - 22
9.612.0.006.7160 - 05/04
Cylinder heads
8 - 23
Install rocker arms set assembled, tightening
according to the specification.
Attention
• Totally unscrew the valve clearance adjustment screw before installing the rocker arms.
9.612.0.006.7160 - 05/04
Cylinder heads
8 - 24
Continue the adjustment following the engine firing order, turning the engine in the rotation sense (anticlockwise seen
by the flywheel side or water pump gear) approximately 180° (4 cylinders engine) and 120° (6 cylinders engine),
according to the table below.
4 Cylinders 6 Cylinders
To swing 4213 624153
To adjust 1342 153624
9.612.0.006.7160 - 05/04
Gearing Carcass
9-1
Gearing Carcass
9.612.0.006.7160 - 05/04
Gearing Carcass
9-2
Disassembly Notes
Before disassembling the pulley, lock the flywheel with
the special tool MWM nr. 9.610.0.690.026.4.
9.612.0.006.7160 - 05/04
Gearing Carcass
9-3
Inspections and Measurements
Visually check damper and pulley(s).
Visually check gears. Check for waste signs or cracks
on the base of the teeth.
Presenting such as those defects, the gears must be
replaced.
Measure the components of the gearing carcass
according to the following illustration:
Specifications
9.612.0.006.7160 - 05/04
Gearing Carcass
9-4
Specifications
E
Thrust ring
E (mm) MWM nr.
3.46 - 3.48 9.610.0.433.004.4
3.51 - 3.53 9.610.0.433.005.4
3.57 - 3.59 9.610.0.433.006.4
Idle gear
Ø furo mm
Without bushing 50.000 - 50.015
With bushing 45.024 - 45.070
Nos de dentes 6
9.612.0.006.7160 - 05/04
Gearing Carcass
9-5
Specifications
Camshaft gear
Ø hole mm 52.00 - 52.03
quantity of teeth 72
9.612.0.006.7160 - 05/04
Gearing Carcass
9-6
ID DENOMINATION
A Crankshaft gear
B Idle gear
C High pressure fuel pump gear
D Camshaft gear
E Water pump gear
F Air compressor gear
G Oil pump gear
H Balancer unit driving gear (*)
I/J Balancer unit gears (*)
E
Z = 18
C
Z = 27
F
Z = 32
D
B Z = 72
Z = 61
G
A Z = 26
Z = 36
H
Z = 76
I
J
Z = 38
Z = 38
9.612.0.006.7160 - 05/04
Gearing Carcass
9-7
Bolts Tightening Torques Specification
20 ± 3 Nm
8.5 ± 1 Nm
5 + 5 Nm
60 ± 5 Nm
5 + 5 Nm
Tightening sequence
20 ± 3 Nm
20 ± 3 Nm
9.612.0.006.7160 - 05/04
Gearing Carcass
9-8
40 ± 6 Nm
105 ± 5 Nm
45 ± 5 Nm
200 + 50 Nm (*)
9.612.0.006.7160 - 05/04
Gearing Carcass
9-9
Bolts Tightening Torques Specification
8.5 ± 1 Nm
60 ± 5 Nm
1st) 100 ± 10 Nm
2nd) 275 ± 15 Nm
Lmax= 66.00 mm
60 ± 5 Nm
9.612.0.006.7160 - 05/04
Gearing Carcass
9 - 10
30 ± 5 Nm
30 ± 5 Nm
40 ± 6 Nm
30 ± 5 Nm
20 ± 3 Nm
9.612.0.006.7160 - 05/04
Gearing Carcass
9 - 11
Assembly
Install the idle bearing without the disk and the thrust
ring for a perfect centralization of the intermediary piece.
9.612.0.006.7160 - 05/04
Gearing Carcass
9 - 12
Attention
9.612.0.006.7160 - 05/04
Gearing Carcass
9 - 13
Install lubrication pipes tightening according to the
specification.
9.612.0.006.7160 - 05/04
Gearing Carcass
9 - 14
9.612.0.006.7160 - 05/04
Gearing Carcass
9 - 15
Tighten all fixation bolts of the gears with the specified
torques.
9.612.0.006.7160 - 05/04
Gearing Carcass
9 - 16
Attntion
Centre the front cover with the special tool MWM nr.
9.610.0.690.019.6.
Place the bolts without tightening to allow the
movement of the cover.
9.612.0.006.7160 - 05/04
Gearing Carcass
9 - 17
Install the crankshaft seal with the special tool MWM
nr. 9.610.0.690.019.6.
9.612.0.006.7160 - 05/04
Gearing Carcass
9 - 18
9.612.0.006.7160 - 05/04
Gearing Carcass
9 - 19
Assembly the adapter, then the sensor of phase and
apply the specified torque.
9.612.0.006.7160 - 05/04
9 - 20
NOTES
9.612.0.006.7160 - 05/04
Flywheel and Flywheel Housing
10 - 1
Flywheel and Flywheel Housing
9.612.0.006.7160 - 05/04
Flywheel and Flywheel Housing
10 - 2
Disassembly Notes
Before removing flywheel, lock the engine crankshaft
with the special tool MWM nr. 9.610.0.690.026.4.
9.612.0.006.7160 - 05/04
Flywheel and Flywheel Housing
10 - 3
Pre-Assembly Inspections
Visually check flywheel housing for cracks or any
damage.
9.612.0.006.7160 - 05/04
Flywheel and Flywheel Housing
10 - 4
8 ± 2 Nm
100 ± 15 Nm
250 + 20 Nm *
100 ± 15 Nm
100 ± 15 Nm
Tighten sequence
9.612.0.006.7160 - 05/04
Flywheel and Flywheel Housing
10 - 5
Assembly
To install the gear ring on the flywheel, first heat it up
to a temperature of about 250°C and assembly paying
attention to the assembly position of the chamfer
indicated by an arrow.
9.612.0.006.7160 - 05/04
Flywheel and Flywheel Housing
10 - 6
Install the rear seal with the special tool MWM nr.
9.610.0.690.020.6.
9.612.0.006.7160 - 05/04
Flywheel and Flywheel Housing
10 - 7
Check the side oscillation of the flywheel.
Maximum side
oscillation = 0.30 mm
Acceptable
unbalancing = 425 g.mm.
9.612.0.006.7160 - 05/04
10 - 8
NOTES
9.612.0.006.7160 - 05/04
Balancer Unit
11 - 1
Balancer Unit
9.612.0.006.7160 - 05/04
Balancer Unit
11 - 2
Remark
The balancer unit is an exclusive item of the 4 cylinders engines, especially in vehicular applications.
It is not recommended its removal because that, despite does not affect the useful life of the engine, can cause
excessive vibration on the systems connected to the engine (vehicle cabin, connections, etc).
Disassembly Notes
After removing the carter, carefully remove the oil
suction pipe in order to do not let the sealing ring to
fall inside the suction gallery.
9.612.0.006.7160 - 05/04
Balancer Unit
11 - 3
Assembly
Loosen the bolts of the bearing caps correspondent
to the balancer unit and, with a rubber hammer, move
them away to the maximum.
9.612.0.006.7160 - 05/04
Balancer Unit
11 - 4
60 ± 5 Nm
9.612.0.006.7160 - 05/04
Balancer Unit
11 - 5
Measurements After Assembly
Perform a pre-adjustment with a shim of 0.20 mm.
Lean the bearing to eliminate the clearance and slightly
move the bearing that is free.
9.612.0.006.7160 - 05/04
Balancer Unit
11 - 6
9.612.0.006.7160 - 05/04
Balancer Unit
11 - 7
Reinstall balancer deflector, oil suction pipe and carter,
tightening the bolts according to the specification.
9.612.0.006.7160 - 05/04
11 - 8
NOTES
9.612.0.006.7160 - 05/04
Lubrication System
12 - 1
Lubrication System
9.612.0.006.7160 - 05/04
Lubrication System
12 - 2
Lubrication System
Lubrication Circuit
9.612.0.006.7160 - 05/04
Lubrication System
12 - 3
Disassembly Notes
Remove lubricant oil cooler removing only the
hexagonal bolts.
During the removal of the oil cooler, do not remove the
"Torx" bolts, avoiding the mixture of lubricant oil in the
cooling system.
The bolts "Torx" types require a special driver for their
removal and, if necessary, only can be removed when
the oil cooler is removed from the engine block.
9.612.0.006.7160 - 05/04
Lubrication System
12 - 4
Visually check the drive gear of the oil pump, the inner
part of the carcass and the rotor, for damages or
excessive waste.
9.612.0.006.7160 - 05/04
Lubrication System
12 - 5
Tightening Torques Specification for Components of the Lubrication System
25 ± 4 Nm
25 ± 4 Nm
65 ± 10 Nm
25 + 5 Nm
20 ± 3 Nm
Tighten sequence
15 13 7 5 1 3 9 11 17
16 14 8 6 2 4 10 12 18
25 ± 2 Nm
20 ± 3 Nm
20 ± 3 Nm
9.612.0.006.7160 - 05/04
Lubrication System
12 - 6
20 ± 6 Nm
20 ± 6 Nm
20 ± 6 Nm
20 ± 6 Nm
10 ± 2 Nm
9.612.0.006.7160 - 05/04
Lubrication System
12 - 7
Assembly
Carefully install the oil suction pipe in order to do not
let the sealing ring to fall inside the suction gallery.
Install a new carter gasket. The gasket must be
assembled without glues or adhesives.
9.612.0.006.7160 - 05/04
Lubrication System
12 - 8
Clean the sealing surfaces and carefully assembly, reinstalling the oil cooler. Tighten the sextavado bolts crosswise
applying the specified torque.
9.612.0.006.7160 - 05/04
Cooling System
13 - 1
Cooling System
9.612.0.006.7160 - 05/04
Cooling System
13 - 2
Cooling Circuit
9.612.0.006.7160 - 05/04
Cooling System
13 - 3
Disassembly Notes
Attention
• Never perform a service in any component of the cooling system while the engine is
running.
• Avoid touching the components of the cooling system soon after the operation of the
engine, this can cause burns.
• The cooling fluid can spill and cause burns if the radiator cap is removed while the
system is still hot. Remove the radiator cap, let the system to cool down, turn the cap
until the first stage and wait all the pressure to be relieved.
Inspections
Check water pump carcass and rotor.
9.612.0.006.7160 - 05/04
Cooling System
13 - 4
9.612.0.006.7160 - 05/04
Cooling System
13 - 5
Bolts Tightening Torques Specification
25 ± 4 Nm
8,5 ± 1 Nm
20 + 6 Nm
20 ± 3 Nm
20 ± 3 Nm
40 ± 6 Nm
20 ± 3 Nm
8.5 ± 1 Nm
20 ± 3 Nm
20 + 5 Nm
9.612.0.006.7160 - 05/04
Cooling System
13 - 6
Assembly
Assembly the thermostat in the carcass with a new
sealing ring.
Cautions
• Never operate the engine without the thermostat, because the engine will not reach the
correct operation temperature.
• The sealing rings of the component disassembled must be always changed.
9.612.0.006.7160 - 05/04
Cooling System
13 - 7
Assembly the thermostat set and tighten the bolts
according to the specification.
9.612.0.006.7160 - 05/04
Cooling System
13 - 8
Attention
• For the best performance of the cooling system, it is necessary that all the water
passages inside the engine are properly filled up. The aeration of the cooling system
can cause high temperature spots on the cylinder heads and engine block surfaces,
causing cracks in those components and burns on cylinder head gaskets.
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 1
Fuel Injection System
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 2
Cautions
• Never perform service on any component of the system while the engine is running.
• Do not smoke while is servicing on the fuel system or any other system of the engine.
• Avoid contact with electric components that may produce sparks.
• Always check tanks, piping, hoses and other components of the fuel system for leakages.
• When the engine is in operation, do not touch on the injectors connectors. The high
tension can cause serious injuries.
• Do not bleed the fuel injection system with the engine in operation. The high pressure
in the system can cause serious injuries if disassembled.
• The ECM, under no circumstances, can be disassembled for any kind of service.
Only the Bosch authorized service station can check or repair any problem in this
component after analyzed by the scanner. The inappropriate repair causes the
cancellation of the component warranty and consequently the cancellation of the total
warranty of the engine.
• The solenoids installed on the Rail only can be disassembled if problems on its operation
are shown up by the scanner. Otherwise it must not be disassembled under any
circumstances.
• Before beggining to assembly the harness on the ECM, make sure that the battery cables
are disconnected.
• The repairing on the injection system only can be performed after 30 seconds of the
engine stop, necessary time to assure the total reduction of the pressure in the Rail.
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 3
Common Rail Modulated Pressure Fuel Injection System
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 4
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 5
CP 3.3 Pump – Rear Part View
C
D
E
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 6
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 7
Remove the locks of the fuel injectors.
Atenção
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 8
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 9
Tightening Torques Specification - 6.12 Fuel Piping
30 + 3 Nm
30 + 3 Nm
30 + 3 Nm
10 ± 1.5 Nm
25 ± 2 Nm
25 ± 2 Nm
25 ± 2 Nm 30 + 3 Nm
25 ± 4 Nm
20 + 6 Nm
20 ± 3 Nm
40 ± 6 Nm
20 + 6 Nm
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 10
1.5 ± 0.25 Nm
1 - Fuel return
1st) 14 ± 1 Nm
2 - Fuel filter/CP 3.3 Pump
2nd) 55° ± 2° Nm
3 - Cooler/CP 3.3 Pump
4 - CP 3.3 Pump/Fuel Filter 25 - 3 Nm
5 - CP 3.3 Pump/Rail
25 ± 2 Nm
2 25 ± 2 Nm
1
20 + 6 Nm
40 ± 6 Nm
25 ± 2 Nm
25 ± 2 Nm
20 + 6 Nm
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 11
Tightening Torques Specification - ECM
Tightening Sequence
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 12
30 + 3 Nm
30 + 3 Nm
30 + 3 Nm
25 ± 2 Nm
10 ± 1.5 Nm 25 ± 2 Nm
30 + 3 Nm
25 ± 2 Nm
30 + 3 Nm
40 ± 6 Nm
25 ± 4 Nm
40 ± 6 Nm
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 13
Tightening Torques Specification - Harness Brackets
10 ± 1.5 Nm 10 ± 1.5 Nm
10 ± 1.5 Nm
10 ± 1.5 Nm
10 ± 1.5 Nm
10 ± 1.5 Nm
10 ± 1.5 Nm
10 ± 1.5 Nm
10 ± 1.5 Nm
10 ± 1.5 Nm
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 14
Attention
• The high pressure pump must never be disassembled. Any violation cancels the warranty.
• If it is necessary to repair the pump, it must to be sent to the Bosch authorized network.
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 15
Electronic Control Module Disassembly/
Assembly (ECM)
If it is necessary to change the ECM, first loosen the
bolts that fix the module to the cooler.
Attention
• The ECM is a "Black-Box" and must never be disassembled for any reason;
• Antes de fazer a substituição do componente, constatado através da análise do
diagnóstico de falhas, inspecionar os pinos conectores do chicote e da ECM quanto a
corrosão, pinos tortos ou presença de umidade;
• Usar somente pontas de prova próprias para o teste ao fazer as medições; e
• Verificar todos os códigos de falha ativos.
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 16
Inspection
Perform a visual analysis on the cooler to check for
any irregularity. Change it if necessary.
Check cooler drain plug for leakages.
Change it if necessary.
Tighten with 10 ± 1.5 Nm.
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 17
Visually check the ECM pins set. Check for dirt and
clean if necessary.
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 18
Assembly
Assembly the cooler bracket. Apply the specified
torque. After assembling the bracket, assembly
cushions on the bracket and apply the specified torque.
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 19
Assembly the ECM. Attention to the centralization of
the fixation bolts in the cooler.
After positioning the ECM, tighten the bolts and apply
the specified torque.
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 20
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 21
After assembling the pump, position the gear on the
shaft and assembly. Once there is not timing on this
gear the pump shaft does not have cotter for
positioning.
Position gear washer and fixation nut and apply the
specified torque.
The protective caps must be removed only
immediately before the piping assembly, avoiding
contaminations.
Attention
• The cone of the high pressure pump shaft and the gear must be clean and free of oil
and grease before the fixation. The materials for cleaning can be: test benzene, ethyl
alcohol, glycol or isopropanol.
• The high-pressure pump, due to its lubrication by the fuel, in any case may work dry.
Before the first start, fill approximately 60 ml of fuel to guarantee the lubrication of the
inner parts. For the first filling, a electric fuel pump can be used with minimum pressure
of 2 bar and 4 bar maximum.
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 22
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 23
After positioning the injectors, assembly the return
pipe.
The assembly must be performed carefully in the
connector tightening sense, to avoid loosening.
If the connector loosen, apply the torque of 3 ± 0.5
Nm.
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 24
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 25
Assembly the high pressure pipe on the Rail. Apply
the specified torque.
The high-pressure piping must be assembled free of
tension, avoiding damages and deformations in the
piping and nut-caps.
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 26
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 27
Assembly the fuel outlet pipe. Keep the same
procedure used in the fuel inlet pipe assembly.
Assembly fuel inlet and outlet pipes of the filter head.
First, visually check the condition of the nipples. If
necessary, change them. Apply the specified torque.
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 28
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 29
Assembly the high pressure pipe of the pump to the
Rail. Apply the specified torque.
9.612.0.006.7160 - 05/04
Fuel Injection System
14 - 30
Atenção
9.612.0.006.7160 - 05/04
Intake, Exhaust and Turbocharger System
15 - 1
Intake, Exhaust and Turbocharger System
9.612.0.006.7160 - 05/04
Intake, Exhaust and Turbocharger System
15 - 2
Cautions
• Wait the engine to cool down to perform any service. Exhaust manifold and turbocharger
reach very high temperatures and offer burns risk.
• Never perform service on any component of the system while the engine is running.
• Do not inspect the exhaust system with the engine in operation inside rooms without
appropriate ventilation, because exhaust gases are extremely toxic.
Disassembly Notes
4.12TCE and 6.12TCE Engines: During turbocharger
disassembly, pay attention to do not loosen the waste-
gate adjustment nut.
During the disassembly of the exhaust tripartite
manifold, the crusts of coal must be removed from
the rings and sealing seats between manifolds.
To loosen the manifolds bolts use the tool MWM nr.
9.612.0.690.002.4.
Inspections
Check the general condition of the turbo blades. The
contamination of the intake air can cause premature
waste of the rotor. Check if there are oil leakages
through the sealing rings of the rotor shaft. To check
for leakages, visually check the gases outlet in the
turbine carcass and the air outlet in the compressor
carcass.
Check for contact marks between rotors and
carcasses. If any irregularity is detected, take the
turbocharger to an authorized service station of the
turbo manufacturer. Any violation of this component
causes the cancellation of the warranty.
Test the waste-gate system. Disconnect the waste-
gate pipe and with compressed air apply 1 bar pressure
to the waste-gate. The valve is correctly operating if it
can be detected the movement of the stem.
9.612.0.006.7160 - 05/04
Intake, Exhaust and Turbocharger System
15 - 3
Intake Manifold and Elbow Tightening Torques Specification
3 ± 0.5 Nm
25 ± 4 Nm
25 ± 4 Nm
25 ± 4 Nm
56 ± 8 Nm
3 ± 0.5 Nm
25 ± 4 Nm
56 ± 8 Nm
9.612.0.006.7160 - 05/04
Intake, Exhaust and Turbocharger System
15 - 4
56 ± 8 Nm *
20 ± 6 Nm
20 + 6 Nm
70 ± 10 Nm * 10 ± 2 Nm
70 ± 10 Nm *
10 ± 2 Nm 6 ± 2 Nm
6 ± 2 Nm
20 ± 3 Nm
9.612.0.006.7160 - 05/04
Intake, Exhaust and Turbocharger System
15 - 5
Assembly
During the assembly of the exhaust tripartite manifold,
use sealant on the sealing rings. Do not use an
excessive amount in order to do not remain residues
that could cause damages to the turbocharger. After
applying the product, join the manifold parts and
assembly on the cylinder heads, so that the drying
occurs with the manifold already assembled.
9.612.0.006.7160 - 05/04
Intake, Exhaust and Turbocharger System
15 - 6
9.612.0.006.7160 - 05/04
Intake, Exhaust and Turbocharger System
15 - 7
Tighten the bolts according to the specification.
9.612.0.006.7160 - 05/04
Intake, Exhaust and Turbocharger System
15 - 8
9.612.0.006.7160 - 05/04
Failure Diagnosis
16 - 1
Failures Diagnosis
9.612.0.006.7160 - 05/04
Failure Diagnosis
16 - 2
Introduction
Next they are presented some typical problems which the engine may present, their probable causes and possible
corrections for these problems.
Attention
9.612.0.006.7160 - 05/04
Failure Diagnosis
16 - 3
Symptoms Table
Overheating 09-14-18-19-39-44-45-46-47-48-51-
58-63-64-65
9.612.0.006.7160 - 05/04
Failure Diagnosis
16 - 4
9.612.0.006.7160 - 05/04
Failure Diagnosis
16 - 5
Symptoms Table (Continuation)
02 Bad contact on the electrical connections Clean and retighten the connections
09 Restriction in the air intake system Free the intake system or clean air
filter element (dry type)
19 Leak through cylinder head gasket Change gasket and check the
causes of the leakage
9.612.0.006.7160 - 05/04
Failure Diagnosis
16 - 6
34 Oil pump pressure relief valve locked open Free and correct
35 Oil pump pressure relief valve locked closed Free and correct
9.612.0.006.7160 - 05/04
Failure Diagnosis
16 - 7
Symptoms Table (Continuation)
9.612.0.006.7160 - 05/04
Failure Diagnosis
16 - 8
9.612.0.006.7160 - 05/04
Special Tools
17 - 1
GUIDE-PIN FOR EXHAUST AND INTAKE MANIFOLD
9.407.0.690.027.4
9.407.0.690.030.4
9.610.0.690.025.4
9.612.0.690.001.4
9.612.0.006.7160 - 05/04
Special Tools
17 - 2
9.407.0.690.044.6
9.612.0.690.003.4
9.610.0.690.011.6
9.610.0.690.014.6
9.612.0.006.7160 - 05/04
Special Tools
17 - 3
DEVICE TO ASSEMBLY FRONT SEAL
9.610.0.690.015.4
9.610.0.690.017.6
9.610.0.690.019.6
9.610.0.690.020.6
9.612.0.006.7160 - 05/04
Special Tools
17 - 4
9.612.0.690.002.4
9.610.0.690.026.4
9.610.0.690.024.6
9.610.0.690.032.4
9.612.0.006.7160 - 05/04
Produzido por:
ASC Comunicação Técnica
www.asccomunicacao.com.br