MANUFACTURE

AND
REPAIRS OF
TECHNOLOGICAL
DEVICES FOR
HYDRO
ENERGY
 • 1950 - 1990: 26 hydro
power plants built in Hydro Power In
Slovakia
Slovakia
• Current total installed
capacity: 2,500 MW

• Hydro power:
approximately 16% of
the total consumption
of Slovakia

2
 Founded 2001
Head office
Production
Trnava
Dubnica n/Váhom
About the
Personnel: 170+ employees
Company
Services
Manufacture, sale and service of
components, assemblies and systems
in hydro, nuclear and thermal power
generation

Custom manufacturing (welding,

machining, assembling)

Service, overhaul and retrofiting of

third party equipment Production facility in Dubnica n/ Váhom

3

Direct-flow horizontal Kaplan turbine
D=2,000 mm, P=0.710 MW
Turbines applicability
4
Equipment For Small
Hydro Power Plants
STM POWER is a universal manufacturer of
turbines and other technological equipment
for SHPPs
For SHPPs we can offer following:
Production of various types of turbines:
Kaplan and Francis
Output: from 0.5 to 8 MW
Arrangement: horizontal, S-type or vertical
 Small Hydro Program

5
 Small Hydro Program
Construction arrangement of direct flow axial kaplan turbine

6
 STM POWER provides overhauls,
refurbishments and general
Overhauls And Maintenance
maintenance services for hydro
turbines up to 90 MW
Services For Hydro Power
We offer: Plants
Unit supply
Control mechanisms
Turbine operation
Bearings
Gears and gearboxes
Sealings
Auxiliaries:
• cooling and lubrication systems
• leakage control
• oil capture systems
• submersible gates, intake and
outflow stoplogs
Oil separation
Spare parts
Removal, assembly and installation
Technical inspection and testing
Turn-key delivery Runner handling, P=12.8 MW, HPP Lipovec, Slovak Republic

7
OVERHAULS AND MAINTENANCE When carrying out a
SERVICES FOR HYDRO POWER project, we always apply
PLANTS
the following:
Design and production • Quality management system according
capabilities for various types of to STN EN ISO 9001:2009, Environmental
turbines: management system according to ISO
14001:2004 and Safety management
system according to OHSAS 18001:2009
Turbine H (m) P (MW) D (m) • Up-to-date systems for renovation of
Type damaged parts
• Use of modern materials and original
Kaplan 2 – 20 0.5 - 6 1-4
design solutions for their use
Francis 2 – 120 0.5 - 8 0.5 - 2 • Installation of new elements for safe and
fully automatic operation,
• Diagnostics and monitoring
• Minimization or full replacement of
hazardous materials

8
 Key Projects (continued)
HPP Madunice HPP Ladce
2000 – 2003 2001
Overhauls of 3 Kaplan Cooperation with
ALSTOM POWER
4K turbines, Ø 3.800 mm,
Modernization of 2 Kaplan 4K
vertical; P = 15.1 MW
turbines, Ø 3,450 mm,
vertical; P = 9.5 MW
HPP Nové Mesto
2002
General overhaul of
machinery parts,
Kaplan 4K; Ø 3,750 mm,
vertical; P = 13.5 MW

9
 Key Projects (continued)
PSHPP Čierny Váh SHPP Nováky SHPP Preseľany
2003 – 2004 2003 2003
Guide vane refurbishment Comprehensive overhaul Manufacturing 2 pcs of
Francis F; Ø 2,600 mm, Kaplan 4K; Ø 3,750 mm, turbines according to
design documentation of
vertical; P = 124.4 MW P = 13.6 MW
the customer, Ø 1,250
mm, P = 0.4 MW

10
 Key Projects (continued)
HPP Liptovská Mara
2004
Comprehensive overhaul
Kaplan 6K; Ø 4,590 mm,
vertical; P = 50.3 MW
Weight of the runner = 80 t
11
HPP Kostolná SHPP Borislav
2005 2004
Comprehensive overhaul Manufacturing 2 pcs of
Kaplan 4K; Ø 3,750 mm, vertical; turbines according to design
P = 13.6 MW documentation of the customer, Ø
350/400 mm; P = 0.11/.25 MW
 Key Projects (continued)
HPP Kostolná SHPP Trenčianske Biskupice HPP Žilina
2006 2006 2007
Governor refurbishment Turn key project of SHPP Runner overhaul
Kaplan 4K; Ø 3,750 mm, vertical; according to design Cooperation with VA-TECH Linz
P = 13.6 MW documentation of the customer, 2 Ø 4,800 mm,
turbines and SHPP construction,
Kaplan, Ø 1,250 mm, P = 0,4 MW, P = 38.1 MW, Weight of the
runner = 40 t

12
 Key Projects (continued)
PSHPP Dobšiná
2008
Needle valve refurbishment
Francis F; Ø 985 mm, horizontal;
P = 12 MW
SHPP Vír 2, Czech Republic
2009
Turbine manufacturing according to
design documentation of the
customer and modernization,
Ø 1,180 mm; P = 0,89 MW
HPP Krpeľany
2009 – 2011
Overhaul of 3 Kaplan 4K turbines
Ø 3,800 mm, vertical; P = 9 MW

13
 Key Projects (continued)
HPP Nosice TG3 HPP Lipovec TG3 SHPP Znojmo
2012 2013 2013
Turbine overhaul incl. application Turbine overhaul Turn key project of SHPP
of stainless weld to increase Kaplan 4K; Ø 3,620 mm, vertical; according to design
cavitation resistance, Kaplan 5K; P = 12.8 MW documentation of the
Ø 4,800 mm, vertical; P = 23.5 customer and
MW, Weight of the runner: 64 t modernization
Ø 1,100 mm,
P = 0,75 MW

14
 Key Projects (continued)
SHPP Šalková
2013
Turn key project of SHPP
according to design
documentation of the customer
Ø 2,000 mm, vertical; P = 0,8 MW
15
SHPP Dobšiná III
2013
Turn key project of SHPP according
to design documentation of the
customer
Ø 750 mm, vertical; P = 0,255 MW
 Key Projects (continued)
San Gabán, Peru:
Production of nozzle for Pelton turbine
55 MW / 5 nozzles

16
 Key Projects (continued)
SHPP Zvolen - Union SHPP Prievidza
2014 2014
Delivery of turbine according to Manufacturing of
customer's design documentation, technological devices for
Kaplan horizontal, Ø 1,400 mm, new SHPP,
P=0,5 MW Ø 750 mm, P=0,11 MW

17
 Key Projects (continued)
SHPP Plav TG2
2015
Manufacturing of new Francis
turbine
Ø 300 mm, P=0,28 MW
SHPP Terlicko TG2
2015
Manufacturing of new Francis
turbine runner
Ø 300 mm, P=0,235 MW

18
 Key Projects (continued)
HPP Lipovec TG2 Kostolná closures 4pc
2015 2015
Turbine overhaul Manufacturing of
Kaplan 4K; Ø 3,620 mm, vertical; P technological devices for
= 12.8 MW new SHPP,
Ø 750 mm, P=0,11 MW

19
 Key Projects (upcomming)
HPP Nosice TG2
2016
Turbine overhaul incl. application
of stainless weld to increase
cavitation resistance, Kaplan 5K;
Ø 4,800 mm, vertical; P = 23.5
MW, Weight of the runner: 64 t
20
SHPP Trenčianske Biskupice II
2016
Manufacturing of technological
devices for new SHPP,
Kaplan PIT turbine
Ø 1750 mm, P=0,975 MW
 Project references - gallery

21
 Project references - gallery

22
 Repairs of Wicket Gates

HPP Liptovská Mara:

Kaplan turbine,
D=4.6 m, 50 MW

23
 Repairs of Wicket Gates

HPP Nosice:
Kaplan turbine,
D= 3.8 m, 12,5 MW

24
 Repairs of Wicket Gates

HPP Čierny Váh: Francis turbine, D=2.6 m, 122 MW

25
 Repairs of Other Guide Vane Components
Guide vane
levers:
before
the repair ...

Gland packing ring

Gland And after...

Packing ring

26
 Guide Vane Test Set-Up

HPP Krpeľany: Kaplan turbine, D=3.8 m, 8 MW

27
 Repairs of Hydraulic Servomotors
Guide vane
servomotors

Stoplogs
servomotors

28
 Inspection Measurements

On-site guide vane inspection

Initial shaft Turbine shaft inspection

inspection in the HPP machine room

29
 Manufacture and Repairs of Hydraulic Regulators

Hydraulic power unit Regulator control

Regulator In detail Runner oil supply segment

30
 Hydraulic Power Unit – Oil Supply
High-pressure pump with oil supply distribution pipelines

Guide vane servomotors

31
 Lubrication, Cooling and Water Pressure
Regulation

Modernization of needle valve regulation

Cooling and lubrication systems

32
 Turbine Runner Assembly

33
 Failure Detection of Turbine Runner Particular
Parts

34
 Runner Static Balancing
HPP Liptovská
Mara,
weight of the
Runner – 80 ton

35
 Runner Blades Machining

HPP Žilina:
Kaplan turbine,
D=4.8 m, 36 MW

36
 Runner Manipulation – in Power Plant

37
38
 Runner Assembly – in Power Plant
Kaplan turbine, 36 MW, HPP Žilina

Diagonal turbine, 49 MW,

PHPP Liptovská Mara

39
 Turbine Shaft Machining

40
 Manufacture of Radial and Axial Bearings
Radial guide bearing

Components
of radial bearing

Axial bearing

41
 Manufacture of Sealings and Bearings

Carbon-fibre gland seal

Radial bearing and its components

42
 Manufacture Of Supporting And Auxiliary Parts

Gland packing ring

Turbine bracket Turbine cover

Runner cone

43
44
45
 Transport

46
 Manufacture and Repairs of Stoplogs

47
 Manufacture and Assembly of Turbines

Turbine stator Runner blade machining Completed turbine stator and rotor

48
 Entire process including:
Construction Of Small
• Site selection Hydro Power Plants
• Initial analysis
• Documentation for supervisory
authorities and project
ddocumentation
• Manufacture of technological
devices
• Construction works
• Installation and assembly of
technological devices
• Connection to the electric
distribution network and
commissioning
• Operation of SHPP and its
complete life-cycle maintenance SHPP Trenčianske Biskupice

49
 Construction of Small Hydro Power Plants

1. Site selection 2. Documentation 3. Civil works 4. Installation of

For authorities, detailed technological
design equipment

5. 2 units per 0.4 MW, SHPP Trenčianske Biskupice, Slovak Republic

50
 Digitization Of Technical Documentation

Services suitable for old

HPPs lacking precise
technical
documentation. We
offer completion of the
documentation and
make it available in
digital form.

51
 We provide other
Design and Manufacture of necessary HPP

Technological Devices components such as:

Trash racks and cleaning

machines
Stoplogs: inlet and outlet
Systems for oil capturing
and separation

52
 Manufacturing and Assembly
from manufacture to installation

53
 Manufacturing and Assembly
from manufacture to installation

54
55
Contacts

Main Office: Commercial contact: Production:

STM POWER a.s. STM POWER Trading s.r.o. STM POWER a.s.
Ul. Lieskovec 598/75 Miletičova 23 Ul. Lieskovec 598/75
018 41 Dubnica nad Váhom 821 09 Bratislava 018 41 Dubnica nad Váhom
Slovak Republic Slovak Republic Slovak Republic

tel.: +421 42 448 52 01 tel.: +421 2 402 013 28 tel.: +421 42 448 52 01
fax: +421 42 448 52 03 email: trading@stmpower.eu fax: +421 42 448 52 03
www.stmpower.eu GPS: 48.971217, 18.191857

56