Escolar Documentos
Profissional Documentos
Cultura Documentos
BO1001
BO1000
BO1002
Proyecto / Project:
000570-00-ELC-ET-0012 1/88 A4
Título del documento / Document Title: Unid
Cambios / Changes:
© This document must not be copied or disclosed to third parties without TSK consent.
Projectcode Document Title:
BO1001
BO1000
Earthing and Lightning Protection Technical Specification
BO1002
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 2/88
TABLE OF CONTENTS:
1 INTRODUCTION ..................................................................................................6
2 SCOPE OF SUPPLY............................................................................................7
4 SITE DATA.........................................................................................................15
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 3/88
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 4/88
6 EARTHING .........................................................................................................26
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 5/88
7.5 SEPARATION OF CABLES .................................................................................................. 34
ATTACHMENT A ......................................................................................................49
ATTACHMENT B ......................................................................................................53
ATTACHMENT C ......................................................................................................56
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 6/88
1 INTRODUCTION
- Termoeléctrica de Warnes, that will be located near Warnes (Santa Cruz), and will consist on Two (2)
blocks of Combined Cycle Power Plants on 2x1 configuration + Two (2) blocks of Steam Tailing
Power Plants on 2x1 configuration, all of them based on a Wet Cooling Technology.
- Termoeléctrica del Sur, that will be located near Yaguacua (Yacuiba), and will consist on Two (2) blocks
of Combined Cycle Power Plants on 2x1 configuration + Two (2) blocks of Steam Tailing Power
Plants on 2x1 configuration, all of them based on a Dry Cooling Technology.
- Termoeléctrica de Entre Ríos, that will be located near Entre Ríos (Cochabamba), and will consist on
Three (3) blocks of Combined Cycle Power Plants on 2x1 configuration, all of them based on a Wet
Cooling Technology.
1.2 PURPOSE
The purpose of this document is to specify the requirements for the design, manufacturing, cleaning, painting,
shop testing, delivery, transport including insurance, erection supervision, commissioning and start up
supervision of the earthing and lightning protection systems.
1.3 CONFIDENTIALITY
Any document exchanged, whether in digital format or on paper, (including this specification) shall be kept in
strict confidentiality. It is strictly forbidden to extract or reproduce any part of said documents.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 7/88
2 SCOPE OF SUPPLY
The scope shall include the execution and supply by the VENDOR of all the work, materials or services in
general, including those not expressly indicated in the text but necessary for the proper operation of the facility’s
equipment and systems. The VENDOR shall supply all components or services required for the satisfactory
operation of the facility, without any additional cost for the Buyer. The VENDOR shall take care that the scope
of supply includes all the components necessary for a proper and safe operation.
The equipment supplied shall be designed taking into account the access points in order to facilitate the
inspection, cleaning, maintenance and repair activities. These accesses must be included in the supply.
All the items of equipment shall be new and shall incorporate state-of-the-art technology in its area that has
been duly tested in similar uses (no prototypes shall be accepted).
The Supply shall comply with the terms and conditions figuring in this Technical Specification relating to
operational requirements, design and construction criteria, guarantees and delivery times. All the requirements
or recommendations commonly established for the design, material selection, manufacture, inspections, tests,
preparation for shipment and commissioning of this type of equipment and facilities shall be observed in
accordance with good practice and are included in the VENDOR’s scope.
The VENDOR shall have adequate technical assistance and maintenance services.
The Tender shall include and quote all the works, materials and services in general that are not expressly
mentioned in the text, but that are necessary for the proper operation of the facility.
In case of contradiction among the various requirements included in this technical specification (and annexes),
the other contractual technical specification and/or the applicable standards or regulations, the one to be applied
is the most restrictive one, the one which gives better performance or benefit to the Purchaser. In any case, the
Purchaser reserves the right to decide which of the different requirements are to be fulfilled. In case of
contradiction, only the purchaser by a written statement is able to decide which is the compulsory requirement
to be finally applied.
The supply shall follow the local region and Bolivian laws, regulations or instructions by the authorities whenever
deemed to do so, specially those related to Health, Safety and Environment. When there is not any explicit
Directive the Codes and Standards listed in the Technical Specification shall be applied. The Contractor shall
provide any document or certification requested by the authorities related to these requirements.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 8/88
The Supplier shall be responsible for the complete design, procurement of materials and equipment,
manufacturing, inspection and factory testing, cleaning, coating, packing protection for shipment, transport to
site and unloading of earthing and lightning systems as detailed in this technical specification.
The Supplier shall also be responsible for submitting to the Purchaser the information, data, calculations, risk
analysis, drawings, procedures, certificates and other documents, as may be required by this specification, the
applicable codes and standards and other reference documents specified herein.
Should the Supplier wish to subcontract any of the work covered by this specification, it is his responsibility to
ensure that his subcontractors are made fully aware of the relevant requirements of this specification.
2.3 SERVICES
• Packing, shipping and transport, in accordance with the requirements in the purchasing conditions.
The spares recommended and subsequently quoted by the VENDOR in the contract, after approval by the
Buyer, shall cover the following:
• Spares for five (5) years operation (optional scope). The period of validity of the spares quoted for five
(5) years operation shall be established in the contract of supply.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 9/88
After contract, spare parts list for operation shall be submitted by Vendor according to a specific template to be
provided by the Buyer.
The materials to be used during the erection, testing and commissioning activities up to the acceptance test
shall not be considered as spares and shall be supplied with the main items of equipment as part of the contract.
If during said period it were necessary to use any component included in the Buyer’s stock of spares, said
components shall be considered to be lent by the VENDOR with no additional cost.
The spares shall be marked and packaged so that they are protected against damage, deformation, loss, etc.
during transport and storage. The VENDOR shall indicate the storage requirements of the spares, if any.
The delivery time for spare parts shall be agreed upon so that the first set of spares reaches the Purchaser Plant
before equipment tests are commenced.
The VENDOR shall specify if special hoisting devices are required for the assembly or disassembly of parts of
the equipment supplied.
The VENDOR shall identify and include in its costs the special tools required for the erection of the equipment
and auxiliary devices supplied, as well as those that could be used for operation and maintenance activities.
All the tools accepted to be supplied under the contract shall be referenced taking into consideration its use in
the application of the Supply Operation and Maintenance Manual.
After contract, special tools, consumables, lubricants and maintenance measures list shall be submitted by
Vendor according to a specific template to be provided by the Buyer.
2.6 LABELLING
All the components included in the scope of supply, marked with KKS classifications, shall be supplied by the
VENDOR with provisional KKS labels made of plastic or similar. Additionally, permanent labels according to the
technical specification BO1001-20111-AEC102-447981252 shall be supplied by the VENDOR separately for final
installation by the purchaser.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 10/88
• Water and/or electricity consumed on site during the erection, commissioning and testing activities.
• External wiring.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 11/88
The standards, codes, calculation basis and procedures and, generally, the technical criteria to be applied to
the project and execution of the supply shall be approved by the Buyer. No modification shall be made to the
technical conditions approved by the Buyer without its prior written authorization. The approval by the Buyer
shall not exempt the VENDOR from its responsibilities.
The Supply shall comply with said codes, standards, specifications and documentation (always in their latest
and valid editions and addenda, unless otherwise specified).
The VENDOR shall be responsible for complying with all the requirements figuring in the Bolivian regulations
and legislation, in the National and Local Codes and in any other applicable document during the life of the
contract.
Should there be any discrepancy between the requirements figuring in the various documents, the following
order of prevalence shall apply:
• Legal requirements
• Technical specification
• Datasheets
The VENDOR shall be responsible to ensure that any conflict between documents that could compromise the
purchase order be settled and agreed in writing with the Buyer before starting the manufacture or construction
of the parts affected. The VENDOR could be requested to attend a meeting with the Buyer for design review
and coordination purposes before the start of the manufacturing process.
Should this request or any other document, code, standard, etc., mentioned establish various requirements that
make reference to the same concept, the most stringent one shall apply.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 12/88
Should the VENDOR detect any such conflict, it shall inform the Buyer within a maximum of 5 working days.
The VENDOR or its subcontractors shall fully comply with the applicable Regulations and/or local, regional,
national (Bolivia) and international requirements.
The Supplier shall supply the official documentation required to obtain all the permits up to the commissioning
phase.
- Bolivian electrical regulations related to low voltage, high voltage and complementary technical
instruction
The design, materials, manufacture, construction, tests, cleaning, coating, packaging, etc. of all equipment and
components included in the scope of this document shall comply with the applicable standards, published by
the standardization associations listed below. Should there be any discrepancy between the standards; the most
stringent criterion shall always be applied.
• IEC 62305-3 Protection against lightning - Part 3: Physical damage to structures and life hazard.
• IEC 62305-4 Protection against lightning - Part 4: Electrical and electronic systems within structures.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 13/88
• EN 13601 Copper and copper alloys - Copper rod, bar and wire for general electrical purposes.
• UNE 21186 Protection against lightning: Surge arresters using early streamer emission air terminals.
• NFC 17102 Protection against lightning: Early streamer emission lightning protection systems.
The last edition of the standard in force on the date that the request for tender is received shall apply. Should
there be any discrepancy between the standards and this specification, or between sections of this specification,
the VENDOR shall inform the Buyer in order to settle it.
Should there be any conflict, it shall be reported and the most stringent criterion selected, unless otherwise
expressly indicated by the Buyer.
The VENDOR shall be responsible to be well informed about the codes and standards referenced above. Should
any change or modification to the equipment be required in order to comply with the standards, it shall be to the
account of the VENDOR.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 14/88
• Language: English. Additionally O&M Manual and training courses shall also be submitted in Spanish.
Equipment nameplates and labels shall be in Spanish. Other documents that may be required in
Spanish language shall be specified by Buyer before contract awarding.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 15/88
4 SITE DATA
The specific data of these three (3) Thermoelectric Power Plants in Bolivia, such as design temperatures,
seismic data, wind conditions, etc, are defined in the following documents:
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 16/88
5 LIGHTNING PROTECTION
5.1 DEFINITIONS
5.1.1 General
Every building/structure and area is assigned to a certain Lightning Protection Level (LPL) and Lightning
Protection Zone (LPZ). Each LPL and LPZ has individual civil requirements for lightning protection and shielding.
At the interface point between different LPZ’s, additional measures are to be taken to prevent interferences.
Lightning protection zone (LPZ) is a zone which classifies the degree of danger from either induction effects or
electromagnetic fields both caused by a lightning strike to the plant.
Assigning a LPZ to the various buildings/structures and areas within the power plant area represents a risk
assessment of lightning strikes. The main goal is to avoid damages to equipment and to achieve a reliable
operation of all systems. Further information describing the lightning protection zones is stated in relevant
standards as indicated in section 3.3.
• Lightning Protection Zone 0A (LPZ 0A). In this zone, direct lightning strikes are possible. Full and partial
lightning currents and electromagnetic fields occur. There is no protection against direct lightning strikes.
• Lightning Protection Zone 0B (LPZ 0B). In this zone, partial lightning currents and full electromagnetic
fields occur. There is protection against direct lightning strikes.
• Lightning Protection Zone 1 (LPZ 1). In this zone, lightning currents are reduced due to the lightning
current distribution. Zone 1 is within buildings/structures protected against direct lightning strikes. The
electromagnetic field is reduced by the electromagnetic shielding of the building/structure.
The LPZ 1 shielding effects in buildings are ensured normally by the combination of a dense-meshed
foundation earthing grid, a conductively interconnected wall-cladding and a roof realized by metal sheets
or at least equipped with a dense-meshed air-termination system. Similar shielding effects could also
be achieved by a dense-meshed interconnection of the reinforcement-structures of concrete buildings.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 17/88
o by open-air cable support system if cable troughs with cover are used
o by shielded cables
A preliminary list of LPZ for buildings/structures and areas of power plant is outlined below:
Building LPZ
GT enclosed structure 1
ST enclosed structure 1
Boiler 1/0B
Trasformer yard 0B
Electrical module 1
Control building 1 (Note 1)
Water treatment plant building 1
Warehouse building 1
Air cooler condenser 1
Emergency diesel module 1
Black Start diesel module 1
Cable trench 1
Pipe rack and cable bridge 0B
Reinforced in-situ cable-ducts 1
Underground cable ducts without continuous reinforcement 0B
Underground cable duct banks, shielded 1
Cable trays with cover 1
Protected outdoor areas 0B
Unprotected outdoor areas 0A
Note 1 ≡ In the case of new control building.
The final LPZ for buildings/structures and areas shall be obtained from the lightning calculations. The list of LPZ
applicable to the projects shall be included in the lightning calculation document of each project (see section
3.4).
In case that the civil requirements for LPZ 1 cannot be provided for the complete building, the measures
described in chapter 7.3.2 have to be taken into account for I&C cabling as a minimum requirement.
Beside the shielding measures described in this specification, e.g. metal cladding or reinforced concrete building,
there are other special shielding measures to achieve LPZ 1 for a building or single building-sections. These
special measures are to be defined and specified related to the requirement of project.
The LPL (I to IV) determines the technical parameters (peak currents impulse charge, time parameters,
steepness) in relation to occurrence probabilities of natural lightning strikes to be considered. LPL I considers
lightning strikes with the highest parameters, LPL IV those with the lowest ones.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 18/88
The LPL’s results in certain requirements on the lightning protection system, which are summarized in so called
protection classes, whereas class I represents the highest requirement and class IV the lowest one.
The table below show the relationship between LPL, radius of rolling sphere, mesh width, distance between
down/cross conductor and lightning current levels of external lightning protection system and foundation earthing
systems.
A preliminary list of LPL for buildings/structures and areas of power plant is outlined below:
Building LPL
GT enclosed structure II
ST enclosed structure II
Boiler III
Trasformer yard III
Electrical module II
Control building I (Note 1)
Water treatment plant building III
Warehouse building III
Air cooler condenser III
Emergency diesel module II
Black Start diesel module II
Cable trench III
Pipe rack and cable bridge III
Reinforced in-situ cable-ducts III
Underground cable ducts without continuous reinforcement III
Underground cable duct banks, shielded III
Note 1 ≡ In the case of new control building.
The final LPL for buildings/structures and areas shall be calculated. The list of LPL applicable to the projects
shall be included in the lightning calculation document of each project (see section 3.4).
The purpose of a lightning protection system (LPS) is to protect buildings from direct lightning strikes which can
cause damage resulting in different types of losses.
Four classes of LPS (I, II, III and IV) are defined in IEC 62305-1 based on the corresponding LPL. The
performance of each class of LPS is given in IEC 62305-2.
Project: Bolivia Combined Cycles Power Plants
Projectcode Document Title:
BO1001
BO1000
Earthing and Lightning Protection Technical Specification
BO1002
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 19/88
The LPS consists of external and internal LPS. The function of the external system is to intercept lightning
strikes, to safely conduct and distribute lightning current to earth.
The function of the internal systems is to prevent dangerous sparking inside the structure as this can cause
extensive damage and fires. This is achieved by establishing equipotential bonding or maintaining a “separation
distance” or in other words a sufficient electrical isolation between the components of the LPS and other
electrically conductive elements.
5.2.1 General
Assessment of lightning protection area can be carried out either by application of the Rolling Sphere Method
or Protection Angle Method or other methods accepted by current standards.
By use of the Rolling Sphere Method a sphere is virtually rolled around the buildings/structures. The area below
the contact points of sphere to buildings and earth is protected against direct lightning strikes. The unprotected
areas could be struck directly by lightning. The unprotected areas belonging to the buildings or structures need
appropriate protection measures to ensure they comply with its assigned LPL.
By use of the Protection Angle Method the protected area is defined via the parameters of diagram according
to figure A.1 of IEC 62305-3. Within the crown circle the area is protected against direct lightning strikes. The
unprotected areas could be struck directly by lightning. The unprotected areas belonging to the buildings or
structures need appropriate protection measures to ensure they comply with its assigned LPL.
There are other methods to define the protected area against direct lightning strike, e.g. methods applied on
outdoor air insulated switchyards or overhead lines. The general principle of these special methods is mainly
derived from the Rolling Sphere Method.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 20/88
5.2.5.1 General
The external lightning protection system of building/structure consists of air terminals, down conductors and
cross conductors. The system is connected to the foundation earthing system in order to form a “Faraday Cage”
around the complete building or structure to be protected. Metal frames and other metal structures integrated in
the outer walls need to be connected to the lightning protection system.
The minimum mesh width of the external lightning protection system is defined according to table of section
5.1.3.
In order to achieve additional shielding effects and to reduce required separation distances the reinforcement
must be conductively connected to the outer lightning protection system.
The material for lightning conductors shall be steel, aluminium or copper. Depending on the use of material, the
specified minimum cross section or thickness of material has to be applied according to IEC 62305, below there
is a table with a summary of the standard data.
An air terminal network has to be installed on the roof. The maximum mesh width shall correspond with the LPL
determined for the building/structure as per table of section 5.1.3. The following “natural” air terminals can be
used if the minimum design requirements according to table of paragraph 5.2.5.2 are fulfilled:
It must be ensured that all connections of the “natural” air terminals are carried out by welding, clamping or
screwing in order to provide a continuous conductive electrical connection. The connections must provide at
least the minimum cross sections according to table of paragraph 5.2.5.2.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 21/88
Where necessary the mesh width shall be reduced significantly or amended further by other appropriate
measures especially in building areas contenting sensitive electronic equipment in order to ensure significant
shielding measures.
The air terminations could be early streamer emission (ESE) air terminals. The installation of the Lightning
Protection System using ESE air terminals must follow the relevant standards (NFC 17102, UNE 21186 or
similar).
The air terminals on the roof have to be interconnected by down conductors to the foundation earthing system
or/and outdoor earthing system. Down conductors shall safely conduct the lightning current to earth. The number
of and distance between down conductors depends on the defined LPL of the building and its associated mesh
width as per table of section 5.1.3.
The following “natural” down conductors can be used if the minimum design requirements according to table of
section 5.2.5.2 are fulfilled:
It must be ensured that all connections of the “natural” down conductors are carried out by welding, clamping or
screwing in order to provide continuous conductivity. Where necessary the distance between down conductors
shall be reduced significantly and/or amended further by other appropriate measures especially in building areas
contenting sensitive electronic equipment in order to ensure significant shielding measures.
The down conductors must be installed vertically in a straight line so that they represent the shortest most direct
connection to earth. The required separation distance between down conductors and doors or windows or pipes
shall be maintained. This separation shall be calculated in accordance with section 6.3 of IEC 62305-3.
The earth entry rods or connectors which interconnect the down conductors to the ring earth electrode BERE
must be protected against corrosion above and below the surface of the earth.
Horizontal conductors cross-connected with down conductors are required to provide the mesh width according
to table of section 5.1.3 on the outer building walls. “Natural” cross-conductors can be used as specified under
the item Down Conductors.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 22/88
The metal enclosed power control centre is a completely shielded metal enclosure and serves as a “Faraday
Cage”. The enclosure is to be connected to the earthing system. This type of PCC is able to withstand direct
lightning strikes and provides best possible shielding effects against electromagnetic fields.
5.2.7.1 General
Outdoor cable routes provide different degrees of shielding against electromagnetic fields depending on their
design and location. Distances between different voltages levels shall be executed as laid down in paragraph
7.5. The distances are valid for all cable routes.
Ducts made of reinforced in-situ concrete shall have a continuously connected reinforcement. All expansion
joints have to be bridged around the whole circumference of the duct. The reinforcement shall be connected to
the earthing system of the buildings at the interface points at least in all 4 corners.
Depending on the dimension of the reinforced in-situ concrete cable duct, the amount of foundation earth
electrodes (FEE) has to be adapted. The distance between FEE shall be approx. 10m. At least in all 4 corners
a FEE shall be applied as a minimum. The reinforcement of the in-situ concrete duct has to be connected to the
FEE at distances of 2-3 m by twisted tying wires or clamping.
In order to provide a LPZ 1 screening effect for cable routes, buried plastic (PVC) conduits have to be encased
by metal structures. Reinforcement mats with a maximum mesh width of 15cm x 15cm are a sufficient measure.
The mats have to be overlapping and to be interconnected by twisted tie wires. At terminations to building
structures, cable pulling pits or cable channels, conductive connections have to be provided.
A bare stranded copper conductor (minimum cross section according to table of paragraph 5.2.5.2) has to be
laid above the buried cable conduits in order to provide protection against direct lightning strikes to the cables
or cable conduits. The conductor is laid approx. 0.6 m deep in earth. A protective angle of approx. 90° is applied.
If necessary, several bare stranded copper conductors have to be installed for wider cable arrangements. The
protection conductor has to be interconnected with the outdoor earthing system at crossings.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 23/88
5.2.7.4 Cable Conduits Below Reinforced Foundations
Short PVC-conduits running completely below expanded, continuous foundations in close vicinity to high metal
structures ensuring maximum dissipation of lightning currents (as for example applied between the Power
control centre and the turbine hall) are assumed to be shielded sufficiently by the reinforcement and foundation
earth electrodes embedded in the foundation plate. The lateral coverage of the foundation plate shall be at least
1.5m related to the outer cable conduits.
A bare stranded copper conductor (minimum cross section according to table of paragraph 5.2.5.2) has to be
laid above buried cable conduits or directly buried cables in order to provide protection against the direct lightning
strikes to the cables only. The conductor is laid approx. 0.6 m deep in earth. A protective angle of approx. 90°
is applied. If necessary, several bare stranded copper conductors have to be installed for wider cable
arrangements. The protection conductor has to be interconnected with the outdoor earthing system at crossings.
In case cables cannot be laid in a shielded environment they have to be treated as stated in section 7.3 at their
transition to other LPZ’s.
• masoned elements
Such ducts provide LPZ 0B, the same LPZ as for buried cable conduits. Significant shielding effects (LPZ 1) for
cables can be achieved by application of closed-metal covered cable trays or use of shielded cables, terminated
to the earthing system at least at both ends.
Direct buried LV-cables apply only in exceptional cases for equipment, which is not directly relevant for the
operation of the power plant or having significant safety relevance (lamp posts, camera system). Measures
against lightning strikes shall follow the descriptions as stated in section 7.3.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 24/88
In general such routes provide the same LPZ as the ambient area, which they are routed in.
The cable route itself can provide a continuously enclosed shielding and therefore a LPZ 1 if at least one of the
following requirements are fulfilled:
• Made of continuous metal conduit or metal cable trough with metal cover
• Application of metal conduits or cable troughs connected to the earthing system at least at both ends.
• Cable route consisting of a system of cable trays is encased by grid-like metal structures connected to
the earthing system at least at both ends
5.3.1 General
The correct application of the external lightning protection measures will prevent high lightning currents from
penetrating the buildings where the same could cause electro-magnetic interferences. However in order to
provide maximum protection for the electric and especially electronic equipment, additional measures are taken
into account inside the buildings. These measures are summarized in the following sub-sections.
The equipotential bonding system is the comprehensive term for all measures of external and internal lightning
protection and the earthing system which are all interconnected and which all electric or I&C-components as
well as other conductive parts and components are directly or indirectly terminated to. Thus a so called Common
Bonding Network (CBN) is formed avoiding or at least reducing undesired potential differences.
At the interface point between LPZ 0 and LPZ 1 all penetrating metal components have to be terminated to the
equipotential bonding system. By this external lightning currents are prevented to enter the building due to direct
conducting to earth.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 25/88
• Cable shields
In case of buried, insulated pipes with cathodic protection the earthing connection has to be made by means of
suitable isolating spark gaps.
Due to the very high necessary efforts for design, installation as well as testing and maintenance the number of
surge protection device shall be kept to a minimum. SPD’s shall be used only, when the required protection
aims cannot be achieved by others measures such as avoiding transitions of LPZ’s by realisation of shielded
cable routes (shielded duct banks or cable ducts) or application of shielded cables.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 26/88
6 EARTHING
6.1 GENERAL
In the following section the basic earthing concept is explained.
The earth electrodes shall be manufactured from pure and high conductivity hard drawn copper according to EN
13601.
6.2.1 General
The outdoor earthing system comprises a power plant area wide meshed network (which is limited by the
boundary fence of power plant) of buried earth electrodes (BEE), which are multiply interconnected and bonded
to:
• distant buildings or structures which need to be integrated into the power plant earthing and lightning
protection measures
The BEE is made of bare stranded copper conductor (minimum cross section according to table of paragraph
5.2.5.2) and shall have a mesh width of approx. 20 m x 20 m up to 40 m x 40 m. The BEE shall be laid in earth
at a depth of approx. 0.6 m.
Peripheral isolated buildings with electrical and electronic systems belonging to the power plant shall be
connected to this earth grid.
Special care has to be taken in case of interconnection of earthing systems of existing and new power plant
units or buildings in order to avoid electrolytic corrosion problems.
A reduced mesh size has to be considered in the direct vicinity of buildings and structures in order to ensure an
optimized distribution of currents caused by lightning strikes.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 27/88
Herewith a maximum mesh-width of 10m and a mesh-length of 30m shall be realized whereas foundation earth
electrodes and ring earth electrodes of neighboring buildings can be considered as substitutes for single
meshes.
A ring earth electrode made of bare stranded copper conductor (minimum cross section according to table of
paragraph 5.2.5.2) shall be laid in earth at a depth of approx. 0.6 m and at a distance of approx. 1 m around
every building. The buildings down conductors have to be interconnected to the BERE. The earth entry
connections must be protected according section 5.2.5.4. The distances of down conductor and interconnections
are defined in table of section 5.1.3 according to the relevant LPL of the building. Due to the risk of corrosion
additional anticorrosion measures should be taken.
Material, configuration and minimum dimensions of the earth electrodes shall be according to table 7 of
IEC62305-3.
The foundation earth electrode (FEE) is formed by a mesh of solid round or solid flat steel bars. The necessary
cross section of the FEE shall be selected according to table of paragraph 5.2.5.2. Secure interconnections of
steel bars are carried out by welding or clamping. The required mesh width is defined in table of section 5.1.3
according to the relevant LPL of the building. The reinforcement of foundation has to be connected to the FEE
at distances of approx. 2 - 3 m by twisted tying wires or clamping.
Expansion joints in the base plate of structure have to be conductively bridged with the selected cross section
of table of section 5.2.6.
Outdoor earthing terminals are used to interconnect the FEE with BERE, BEE, down and cross conductors. The
amount of outdoor earthing terminals shall comply with the minimum number of down conductors as specified
in table of section 5.1.3.
6.3.1 General
The indoor earthing system includes all earthing measures inside buildings, which prevent dangerous potentials
on touchable metallic surfaces. Additionally, the indoor earthing system is an integral part of the EMC measures.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 28/88
The indoor earthing system consists of main earthing conductors (MEC), the earthing conductors (EC),
additional potential grading conductors and all metallic parts conductively connected forming the Common
Bonding Network (CBN).
The MEC consist of bare stranded copper conductors (minimum cross section according to table of section
5.2.5.2). They run throughout the building and provide definite earth potential connection points. Each MEC is
to be connected to the outdoor earthing system in minimum at two different locations. Intermediate terminations
to steel parts connected to the foundation and or outdoor earthing system improves the function of the MEC
significantly.
The EC is a link conductor connected to the MEC made of bare stranded copper. The EC provides definite
earthing connections to metal components and equipment. The EC may alternatively be connected to earth
potential at BEE or BERE terminal points.
Protective earth conductor (PE) or protective earth and neutral conductor (PEN) in power cables serve as the
EC.
In order to avoid potential differences between metal parts potential grading conductors are installed. Such
conductors shall have at least 16mm² copper fulfilling the requirements as a conductor for lightning protection
bonding.
Steel columns and metal frames shall have as minimum one visible connection to the earthing system. The type
of construction shall ensure electrical continuity.
Embedded base-frames for I&C and electrical cubicles shall be directly connected to the foundation earthing
system or to the floor reinforcement. At least two interconnections at opposite sides have to be applied per base-
frame structure.
Indoor earthing terminals are used to interconnect the FEE with BERE, MEC or EC. They shall be provided at
least in each corner of building or structure or room containing equipment to be earthed. The distance between
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 29/88
each indoor earthing terminal shall not exceed 15m (also in vertical direction in case of structures with more
floors e.g. boiler).
Attention has to be paid, that such earthing terminals are realized in all locations, where electrical or I&C-
equipment are arranged and required to be terminated to the earthing system by shortest possible connections.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 30/88
7.1 GENERAL
Electromagnetic fields as they are caused especially by switching actions or strong lightning strikes could disturb
the operation of the plant by maloperations or other faulty signals or even damage electrical and electronic
devices.
Preferably electronic devices shall be arranged in buildings or structures with appropriate shielding effects
(buildings with continuously connected metal roofs and wall claddings).
In general all devices have to be selected in terms of their interference resistivity related to the LPZ (0B or 1)
they are arranged in.
The following measures are part of the overall electromagnetic compatibility (EMC) measures of the power plant.
7.3.1 General
Cable routes shall be planned in such a way, that cables are laid in areas not less than LPZ 0B in order exclude
direct lightning strikes.
In order to avoid transition of different LPZ’s cable routes shall be designed to ensure significant shielding effects.
For measures to achieve LPZ 1 for cable laying in outdoor areas, see chapter 5.2.7.
In any case the overall design of cable routes shall be done in such a way, that partial lightning currents running
along the cable routes are as low as possible. This can be achieved by for example:
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 31/88
• a dense meshed grid of buried earth conductors around buildings being subject to lightning strikes for
best current dissipation
• an earthing system (foundation- and buried-earthing system) ensuring best possible conduction of
lightning currents to earth
• connection of other conductive service lines to the potential grading systems at the entrance to buildings
or structures
The term I&C cable refers to the following cable types with maximum operation voltage U < 60V:
• I&C cables
• Control cables
I&C-cables including the devices they are terminated to are endangered by the following instances:
In order to avoid these effects a number of measures are determined in the power plant:
• Cable routes are preferably planned in such a way, that all I&C-cables are laid in areas providing LPZ
1.
• Cable routes are planned in such a way, that all I&C-cables are laid in areas not less than LPZ 0B
• I&C-cables laid at least partly in LPZ 0B are equipped with an additional copper braid shield (> 80%
covering). In case of I&C cables are laid entirely within the LPZ 1 a foil shield is sufficient
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 32/88
• In case I&C-cables, which cannot be equipped with braided shield and run through LPZ 0B areas SPD
must be installed
• The foil screen has to be connected to earth within the terminated equipment at both ends (e.g. via
shielding bus of cubicle or direct connection to the earthed enclosure)
• The braided shield has to be connected at least twice to earth, the connection by appropriate brackets
shall encompass the shield circumference as much as possible
• The braided shield has to be connected to earth close to the entrance to a higher LPZ, the connection
by appropriate brackets shall encompass the shield circumference as much as possible
• Cables carrying significant partial lightning currents must be laid on separated cable routes
• If the cable shield cannot be bonded at the sensor, e.g. the sensor has a plastic enclosure, the cable
shield shall be only bonded at the next terminal point close by, usually in the sub-distribution board.
Alternatively the sensor can be equipped with EMC-cable-glands with terminal for earthing purposes.
• Shields of intrinsically safe cables have to be earthed at least once. Shields of intrinsically safe cables
shall be connected to earth in the non Ex-zone only. In the Ex-zone these shields remain unearthed.
IEC 60079-14, chapters 12.2.2 and 9.6.3 have to be followed.
Power supply cables with operating voltage U< 60 V are laid in LPZ 1-environment and do not need a shield.
The term power cable represents the following cable types with operating voltage U ≥ 60V:
• Control cables
LV-power- and control-cables including the devices they are terminated to are endangered by the following
instances caused by lightning strikes:
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 33/88
These effects could cause unpermitted high overvoltage, which could lead to damages to cables, terminated
equipment and sparking endangering equipment and personnel in explosive areas.
In order to avoid these effects a number of measures are determined in the power plant:
Cable routes are preferably realized in such a way, that all Power-cables are laid over there whole
lengths in areas providing LPZ 1 so that there are no transitions of Lightning Protection Zones:
• If Power-cables cannot be laid in LPZ 1 area entirely the following measures shall apply:
o Shielded cables
Power cables, which cross LPZ 0B and enter LPZ 1 shall be equipped with a copper shield or
by means of steel wire armouring. The shield of power cable has to be bonded to the earthing
system in close vicinity of the interface point to the higher LPZ or directly to the shielding
equipment located in 0B-area. The bonding connection shall encompass the shield
circumference as much as possible. Sufficient shield or conductor cross section for equipotential
bonding along cable route has to be ensured (in total 16 mm2 copper equivalent).
Alternatively the cable can be equipped with SPD’s at the interface point to the higher LPZ 1
terminal point or directly in the electrical or electronic device the cable is terminated to.
Electrical and I&C equipment have generally to be located in 0B-areas. However, in case of systems or
equipment not being directly relevant for the undisturbed operation of the power plant or having not
significant safety relevance (lamp posts, camera system) exceptions are permitted.
In case, that power cables are crossing LPZ 0A and enter LPZ 1 the same shall be shielded with a
copper shield or by means of steel wire armouring. Sufficient shield or conductor cross section for
equipotential bonding along cable route has to be ensured (in total 25 mm2 copper equivalent).
The shield of power cables has to be bonded to the earthing system in close vicinity of the interface
point to the higher LPZ as well as the equipment the cable is connected to. Beside that SPD’s have to
be installed in the system source (e.g. lighting distribution boards) near zone transfer.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 34/88
The level 1 will be installed the upper one and the level 4 will be the lower one. The minimum vertical separation
distance between levels of cable trays will be 200 mm from top to bottom. The minimum separation distances
for cable conduit arrangements will be 250mm between centers of the conduits.
The given minimum separation distances are applicable for direct buried cables as well as for individual cable
arrangements.
The separation distances can be reduced if the parallel cable routes of different levels are short. The following
table defines reduced separation distances in relation to the parallel run of cables.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 35/88
If the following building components are used as natural parts of the lightning protection system separation
distances do not need to be considered inside buildings/structures:
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 36/88
8.1 INSPECTIONS
All the stages of design, material procurement, manufacture, construction, trials and tests, transport, etc.
included in this specification shall be subject to inspection by the Buyer or by its representatives.
The Buyer shall have the right to visit the Supplier’s premises in order to verify compliance with the requirements
figuring in this specification, and mainly in the documents required by the specification but not requested for
approval.
8.2 CERTIFICATES
Certificates of each equipment supplied must be sent.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 37/88
9 QUALITY REQUIREMENTS
The product covered by this specification shall comply with the requirements figuring in said specification and
with those imposed by the operating conditions. Furthermore, it shall also comply with international best practice
of recognized prestige.
For this purpose, the VENDOR shall apply and document a quality system certified as per ISO 9001. The scope
of this system shall cover all the products, systems and services connected with the contract and, consequently,
the VENDOR shall be responsible of its application throughout the chain of subcontractors.
Furthermore, the VENDOR shall prepare and deliver an Inspection Points Program for the Supply, a
Manufacture and Quality Procedure and a Final Quality Control Report.
Purchaser reserves the right to verify and assess the application of the quality system defined, including that of
its subcontractors, at any time during the life of the contract. This right extends to the final customer and their
authorized representatives.
Should there be any deviation in the application of the quality system that entails any doubt or evidence regarding
product quality, the Purchaser reserves the right to carry out verifications or tests additional to those initially
scheduled either at the VENDOR’s premises or at those of its subcontractors.
Acceptance by the Purchaser of any document or activity associated with the product does not exempt the
VENDOR from its obligation to supply and install a product fully compliant with the specification and the service
conditions and requirements.
Purchaser's inspectors and/or representatives shall verify the progress of the work by means of visits to
Contractor's premises. They shall verify that work is on schedule and that material and/or equipment is being
manufactured in accordance with the technical specifications, codes, standards and procedures detailed on the
purchase order and attachments thereto.
After contract award, the detailed list of tests must form the basis of an inspection test program from which
Purchaser will select tests to be witnessed by Purchaser's representatives. Tests must be recorded by issuing
tests certificates stating all significant test parameters. Test certificates are to be dispatched promptly to
Purchaser after test completion.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 38/88
Witness and approval of tests by Purchaser's representatives will not relieve Contractor of any contractual
liabilities or responsibilities.
• Validation status of the product parts, components and equipment. Plans and provisions for those that
have not been validated as suitable for this specification and for the operation and service requirements.
• Standard quality plan. Typical quality plan for this product. It shall have the usual format of the inspection
and test plans and include all the product equipment. It shall identify its parts, components and the whole
equipment.
• Design changes
All major changes to documents already approved in the design reviews and to those issued for
manufacture/construction shall be subject to the approval of Buyer and shall not be processed without
its approval.
Minor changes shall be reported at the time of their approval by the VENDOR.
- Major changes: changes that may affect contractual requirements or that may significantly affect
the form, function, interface with other equipment or structures, or the integrity of same.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 39/88
• Non conformities
The list of non conformities of the VENDOR and their subcontractors shall be monthly submitted to the
Buyer.
All the proposals to settle major non conformities shall be subject to the approval of Buyer. No settlement
shall be applied until it has been approved by the Buyer.
The definition of major non conformities is as defined in the previous point for design changes.
• Product validation
The VENDOR shall demonstrate that all main, auxiliary and control equipment is qualified for operation
under the requirements and service conditions figuring in this specification.
Means such as type qualification, design verification and/or review, validation tests and experience shall
be used at the VENDOR’s discretion.
The quality control plan shall include all the activities necessary to ensure correct processing of the
product. This plan shall have at least the format of an inspection points program (PPI) in order to be
accepted.
It shall cover all product elements, i.e. parts, components, equipment (including standardized elements),
and the overall product up to the level required to include everything that affects its operation and life.
The plan shall contain all processing stages, from material procurement up to testing.
The plan shall include all the activities, operations and verifications carried out during product
processing.
The plan shall identify the following: sequence of operations, applicable procedures, participants and
their control activity (from the raw material subcontractor up to the VENDOR), type of
verification/inspection, sampling system, when applicable, and type of records to be issued.
Whenever a Notified Body or third party participates in the activities, this shall be specified in the plan.
The Buyer shall include in this quality control plan both its inspection points and those of the final
customer. The VENDOR shall give advance notice to the Buyer of the date when the inspections are
going to be performed.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 40/88
• Product documentation
The documentation to be delivered during the contract has been defined in point 10. Trial and test
certificates and reports for materials and equipment, process and welder’s qualification, NDTs and tests
shall be as per type 3.1 of EN 10204.
For each point the Supplier shall indicate the internal procedure that is applicable. He shall also indicate whether
a report or protocol will be generated for each point, or whether other associated documentation will be provided
(quality certificates, reception reports, etc.).
The Purchaser shall select the points on this programme which they or their representatives shall witness.
During the inspection visits, the Purchaser reserves the right to review applicable documentation that has not
been presented for his approval (reception procedures, manufacturing procedures, etc.).
The Inspection and Test Plan (ITP) shall comprise a minimum of the following sections in which the following
information shall be given:
• Materials inspection.
Main materials and components: inspection upon reception of materials to be used in manufacture, with
indication of those that will require quality certificates.
• Inspection of manufacturing.
A list of all the tests indicated in this specification, with reference to each associated procedure that
specifies the acceptance criteria for the test in question.
A statement of the monitoring or inspection of these activities setting out the procedures to be applied
and including a revision point for the final documentation dossier and an issue point for the Delivery
Note.
Project: Bolivia Combined Cycles Power Plants
Projectcode Document Title:
BO1001
BO1000
Earthing and Lightning Protection Technical Specification
BO1002
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 41/88
The Contractor shall submit monthly reports of the activities carried out during that period. These reports shall
identify any deviation from the project schedule. They shall include a planning of the activities to be carried out
in the following period and an action plan to avoid deviations and settle pending items.
Meetings may be held at the VENDOR’s premises in order to confirm the quality and progress of the project.
These meetings shall analyze design development, material preparation, manufacture, procedures, tests, etc.
The date and place of these meetings shall be included in the project contractual schedule; nevertheless, the
Buyer reserves the right to hold additional meetings giving advance notice to the VENDOR.
The acceptance or approval by the Buyer of any VENDOR’s document, process or report shall not release the
VENDOR from its contractual obligations.
All the documentation between the VENDOR and the Buyer shall be exchanged by means of a software tool
that operates in a safe web environment managed by the Buyer. Not fulfilling this requirement shall be
considered as a non compliance of the scope of supply.
The coding, format and management of project documentation shall be carried out in accordance with the guides
and procedures to be provided by the Buyer after the award.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 42/88
All the documentation, manuals, diagrams, training courses, etc., shall be written in English. At least O&M
Manuals and training courses shall be also submitted in Spanish. Other documents that may be required in
Spanish language shall be specified by Buyer before contract awarding
The documents shall be prepared in MS-Office 2000 or compatible program. The drawings and diagrams shall
be made in AUTOCAD format. When preparing the documents, they shall be printed in Acrobat .pdf format,
version 7 or better.
By defect, the documentation shall be exchanged in a “.pdf” format of sufficient density, unless in those cases
when the executable file is requested. Nevertheless, after the project documentation has been approved,
including the as-built documentation, all the documentation generated by the VENDOR shall be provided in
executable format.
Furthermore, once approved, two (2) sets of the final dossiers shall be provided on paper and organized into
folders for each one of the three (3) Power Plants, in accordance with the requirements specified by the Buyer
in the corresponding procedure. Also a CD with an electronic copy shall be provided for each Power Plant. Both
printed copies as well as the CDs shall be sent by the VENDOR to Bolivia. Specific shipping addresses will be
provided by Buyer after contract award.
The format and folding of drawings and/or documents shall comply with DIN standards. The smallest allowable
format for drawings and diagrams shall be A3 (A4 for documents) as per UNE 1027.
All the documents shall be prepared using the formats supplied to the winning bidder at the kick-off meeting.
These documents shall contain at least the identification of the project, date and revision number, document
change control table, reference or applicable documents and signatures of the author and the approver.
The International System of Units shall be used, except in the case of units corresponding to pipe size and
diameter, which shall comply with ANSI/ASME.
The approval by Buyer of drawings or other document revisions by the VENDOR shall not release the latter from
its obligation to comply with all the requirements figuring in the Purchase Order.
After receiving a drawing or other document, the VENDOR shall identify the revision by means of a digit in the
corresponding box and specify the reason for the request for modification.
All the changes in documents and drawings shall be clearly marked up in subsequent revisions.
The VENDOR shall not be allowed to make changes in previously approved drawings or other documents unless
expressly authorized in writing by the Buyer.
The Buyer shall have two (2) working weeks to return to the VENDOR the first edition with comments of the
drawings or documents.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 43/88
VENDOR shall have a maximum of two (2) working weeks to return to the Buyer the revised documents or
drawings according to Buyer’s comments, except those duly justified and agreed between Buyer and VENDOR
within these two (2) weeks. VENDOR shall submit a new revision of the documents/drawings until Buyer’s
acceptance.
• List of components.
• List of references.
• Completed datasheets.
• Single-line diagrams.
• Guarantees.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 44/88
• Design standards and list of tests that the VENDOR plans to carry out on each of the items of equipment
included in the supply, indicating the standards followed for the tests.
• Time schedule including at least the following milestones: delivery of documentation, manufacture, shop
erection and tests, transport, testing and commissioning.
• Complete list of recommended spares, auxiliary items and test equipment quoted. This list shall include
unit prices and clearly separate the spares foreseen for the commissioning period and those
recommended for two years’ operation.
• List of deviations and/or exclusions. It shall be understood that everything not explicitly included in this
list shall be performed in accordance with this specification.
The specific project document list will be provided after acceptance of the Purchase Order has been given and
no later than the defined dates.
Any changes to the documents shall be controlled during the development of the project. Changes may originate
from design modifications, non-conformance, as-built deviation, etc. All changes approved by the Purchaser
shall be incorporated in order to maintain all project documents updated. The final edition of all documents in
the "as built" edition shall be incorporated into a Final Dossier.
The Final Dossiers shall be submitted by the VENDOR. Each group of documents of the final Dossiers will be
identified by a first divider sheet including a section number and pagination. Dividers will have the section
numbers at different levels to facilitate location.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 45/88
1 List of documents
7 Bill of materials (if not included on the drawings) and other lists
10 Datasheets
11 Mechanical drawings
13 Electrical drawings
14 Instrumentation drawings
2 CE Declaration of Conformity
6 Welding book
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 46/88
7 Procedures
10 Reports / Certificates:
2 Test procedure
4 Topographic protocols
5 Welding
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 47/88
6 Testing
7 Tests
8 Material control (Materials managed by the site, not processed by the manufacturing or
purchasing departments)
12 Auxiliary records required in the Dossier (letters, project modifications, repairs, etc.)
13 As-built drawings
1 Engineering documentation
1.3 Logic
2 Commissioning documentation
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 48/88
3 Protocols
3.2.1 Instruments
3.2.3 Logic
3.3.1 Cleaning
3.3.2 Equipment
3.3.3 Alignment
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 49/88
ATTACHMENT A
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 50/88
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 51/88
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 52/88
Notes:
(2) Weeks after the document attains RCC status (Reviewed with comments). The document shall be
reviewed until it attains RSC status (Reviewed without comments).
(4) After the RSC status is attained (Reviewed without comments), the electronic file in “.pdf” and
executable format is required.
(5) 2 hard copies organized into folders and 1 copy on CD are required with the electronic files in “.pdf” and
executable format.
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 53/88
ATTACHMENT B
GROUNDING GRID
J.J.R. P.G.G.
BO1001-00BAU-EEC102-448220640 Revision Page Number
- 56/88
ATTACHMENT C
Technical Requirements
Earthing
1. General....................................................................................................... 4
1.1 Introduction ........................................................................................................ 4
1.2 Definitions and explanations ............................................................................. 5
1.3 Description of the different types of earthing systems .................................... 5
1.3.1 External Grid in ground .......................................................................... 5
1.3.2 Equipotential bonding system –safety earthing ...................................... 5
1.3.3 Protective Earth, PE, system –safety earthing ........................................ 6
1.3.4 Instrument Earth IE, SC –functional earthing......................................... 6
1.3.5 Intrinsically Safe (IS) –functional earthing............................................. 6
1.3.6 Lightning Protection System................................................................... 6
1.4 Suppliers responsibility ..................................................................................... 8
1.4.1 Civil contractor ....................................................................................... 8
1.4.2 Other sub-contractor ............................................................................... 7
1.4.3 Electrical installation contractor ............................................................. 7
2. References.................................................................................................. 9
3. General requirements............................................................................. 10
3.1 Standardisation ................................................................................................ 10
3.1.1 Electrical standards to apply: ................................................................ 10
3.2 General technical requirements ...................................................................... 11
3.2.1 Maximum allowed resistances within earthing system ........................ 11
3.2.2 Earthing conductors material and coating/colour coding ..................... 11
3.2.3 Earthing conductor termination ............................................................ 11
3.2.4 Earthing conductor minimum dimensions ............................................ 11
1.1 Introduction
Intended users of this document are suppliers, designers of electrical equipment and
systems, mounting staff at site and at Siemens assembly work shop, inspection and
application personnel.
The purpose of this document is to provide the minimum requirements concerning the
earthing, sometimes called earthing, system for the Electrical Installation.
This document is one out of a subset of documents specifying different aspects of the
electrical installation (see “References”).
A user of this or any other document in the subset shall also read “General
Requirements” (see “References”).
A supplier shall conform to the requirements stated in this document, and if necessary
in writing detail express the points of divergence to Siemens.
Mechanic
components
Potential
equalising ring Bonding
conductor
Down conductor
to grid
Connection to potential
equalising ring
Reinforcements
Connection to
reinforcements
Grid in ground
2. References
In general valid requirements and directives can be found in the document
“General Requirements” (see below).
In that document there are also descriptions of structure of the subset and what
other rules that might influence the electrical installation.
Other aspects of the electrical installation will be covered by documents listed in a
document list in “General Requirements” (see below).
Always to be used:
Document title : Document nr:
General Requirements 1CS77949
Design documents:
Document title : Document number:
Earth Boss 2080243
Earth Bar 2080648
3.1 Standardisation
IEC 62305
Lightning protection
HD 637/IEC 61936-1
Mainly to be used by civil contractor in order to determine the maximum resistance to
earth (see “Maximum allowed resistances within earthing system”).
NFPA 70 for North American Markets applications
National Electric Code-Article 250 specifically deals with bonding and earthing
requirements for American installations.
• From any metallic part within protective bonding system to another metallic part,
earth boss or to grid in ground ≤ 1 Ω
● BF
BF
Fig 4. Acceptable method (serial bonding or daisy chaining) if no metallic parting the
chain is likely to be removed
Examples of assemblies where the bolting does not ensure good metallic contact and
accordingly shall have complementary protective bonding:
• Assemblies or change over from one part to another with non conducting material
(paint, bellows, gaskets) in between the assembled parts
• Assemblies where the material is likely to corrode (e.g. carbon steel, dissimilar
metals) such as pipe connection flanges, bolts etc of carbon steel.
The three different situations illustrated in Fig 6 are all in the normal case bonds that do
not need complementary Protective bonding. However, type and thickness of paint varies
which can make the use of toothed plate connectors uncertain. Hence the resistance must
be verified to not exceed maximum allowed level (see chapter 3.2.1 “Maximum allowed
resistances within earthing system” and note * in chapter 3.2.4).
Fig 6. One example of good metallic contact is non corrosive metals bolted together. In
the case where the surfaces are painted it can be sufficient to use serrated/toothed lock
washers or self tapping screws, the resistance from one part to the other shall be verified
not to exceed maximum allowed resistance.. Lock washers shall be used to ensure
mechanical integrity of earthing connection..
4.2.4 Installation
The protective connection shall be carried out by earth conductors between separate
connection points for that purpose only (see coming chapters)Where redundancy is
required, diagonal and parallel connection (see fig 1 and 6) shall be used. Crossing of
the conductors minimizes the encircled area in which a magnetic field, if it varies,
gives rise to circulating earth currents.
4.2.5.3 Prefabricated
Earth bosses shall as far as possible be prefabricated and welded into base frame or
structure.
Threaded rod
Locking nut
Fig 7: Earth boss with threaded rod, the maximum 5 cable lugs, locking washer and
nut (see “References” for design document).
Earth Boss
M10 Earth Bar M10
Fig 8: Earth bar bolted between two earth bosses in order to achieve individual
connection of all earth conductors on BF (see “References” for design document).
The threaded rod shall be screwed down to bottom of earth boss and be cut so that it is
not sticking out more than 10 mm from nut. The edge of the rod shall be smoothened.
Alternatively, the rod might be sticking out just enough to fit an end protection/cap.
During the painting process of the baseframe, earthing surfaces shall be protected
from paint at a minimum on the washer and bolt.
When carrying out the electrical installation it shall be ensured that all washers and
bolts on earth bosses are of stainless steel material.
4.2.8.1 Installation
If necessary, earth connection points can be made by drilling and threading in a base
frame to create a connection point. The connection shall be cleared from grit and dirt
including paint to ensure a proper electrical connection.
1
Change over from part to part with non conducting material in between and each section of a building such as wall and
roof sections of GT enclosure, LCM or air module must be linked together and connected to equipotential bonding system.
The connecting links shall be of Cu conductors (yellow and green) which may be connected to frame work by self-tapping
screws.
2
The earthing of fuel pipes shall be as follows:
• On Siemens side of, and immediately next to, the delivery limit of the fuel pipe towards the customer/fuel supplier, there
must be a connection point for earthing. To this point a earthing wire shall be connected to join this point to earth.
• Each fuel manifold shall be equipped with a connection point for earthing wire. To this point shall be connected a earthing
wire connecting the manifold to earth.
Case Maximum
disconnecting
time
For installations in North American Markets, ground fault protection devices shall
adhere to the requirements of NFPA 70 and shall be listed for use by a NRTL.
5.1.1.5 Cabinets and Junction boxes for distributed I/O – Separate IS earth bars
Cabinets shall be equipped with separate internal earth bars for IS earthing only (see
fig 2). The IS bar shall be insulated from enclosure and other earthing systems. The IS
bar shall be separately connected as close to earth as possible.