JP33 Service Manual

JP-33 SERVICE MANUAL
Revision 5.03
Issue: 2004/04/01
Service Manual
JP-33 Automatic Film Processor
Maintenance and Technical Support
Corporate:
JUNGWON PRECISION IND. CO., LTD
www.jpi.co.kr
Woolim e-Biz center #608,170-5, Kuro-3-dong,
Kuro-gu, Seoul, Korea, 152-847
TEL : 82-2-2108-2580 FAX : 82-2-2108-1180
U.S. Office:
JPI AMERICA, INC
www.jpiamerica.com
22-36 Harman Street, Ridgewood, NY 11385
TEL: 01-718-417-3020 Fax: 01-718-417-6641
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Maintenance Program
This chapter provides instructions for cleaning and preventive maintenance of the JP33, and
explains how users may keep the processor in optimal condition.
Only experienced technicians should install the JP-33. The technicians who install the unit
should review the JP-33 Instruction Manual before installation and should strictly follow all
guidelines of the manual. The technician should instruct and train all users to perform daily
and weekly maintenance and provide users with blank copies of maintenance records. We
highly recommend that an experienced technician perform the monthly and annual
maintenance. A proper maintenance program will guarantee trouble free use with optimal
performance.
Use of Maintenance Record

Use the maintenance record as a guideline and to log daily, weekly, monthly and annual
maintenance performed. The user must keep records for technician evaluation. The JP-33
warranty will be void if maintenance is not performed properly.
Do not use the original maintenance record; copies should be made for use.
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Maintenance Record
X-Ray Film Processor JP-33 Term Code: D – Daily, W – Weekly M – Monthly, Y - Yearly
Date of (Jan, Feb, March, April, May, June, July, Aug, Oct, Sep, Nov, Dec,) Year 20____
Term
Check Item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Clean feed tray D
Clean film receiver D

Clean Roller by cleaning
D
film
Check Chemical Level D
Check Hose Plumbing D
Clean DEV Rack W
Clean FIX Rack W
Clean Wash Rack W
Clean Wash Tank W
Clean Drain Filter W

Check Roller Damage or
Scratch W
Check Roller Spring
Tension W
Clean DEV, FIX, Wash
Rack M
Clean DEV, FIX, Wash
Tank & O/F M
Check Hose Clamp,
Plumbing M
Check Lubricant
M
Clean Valve of
Pumps Y
Check Worm & Drive
Gear Y
X Please cross out each box when task is complete.

Do not use the original maintenance record; extra copies should be made for use.
- - 3
Maintenance Program - Cleaning

Cleaning
Cleaning is one of the most important factors in the maintenance program. It is very important for proper
operation. Stains or contamination on the unit from water or chemicals may cause damage and corrosion. It
may also seriously affect the unit’s performance, which may deteriorate image quality.
Caution: The temperature of water used for cleaning the tanks should not be more than 129° F (54° C).
The technician cleaning the unit should follow the instructions provided in the service manual. Do not use
any abrasive detergent or material to clean the unit. Only use neutral detergent and soft lint-free material.
Warning: For safety purposes, unit should be turned off while performing maintenance and /or service
on mechanical and electrical parts (gear, shaft, PCB, pumps, etc.)
Daily Cleaning
The daily cleaning should be performed in accordance with the maintenance schedule.
1. Clean the feed tray

A. Use a damp lint-free cloth to clean the film inlet and inside the feed tray. All chemical residues
should be cleaned
B. Make sure the surface is dry after cleaning, use a dry lint-free cloth if needed.
Note: Be careful not to touch the film sensor lever when cleaning the feed tray.
2. Cleaning the film receiver

Apply a damp, lint-free cloth to clean the film receiver on the top cover. Make sure the surface is
dry after cleaning; use a dry lint-free cloth if needed.
3. Clean roller with Cleaning-Film

We recommend using 3~5 pieces of cleaning film.
Continuously feed the cleaning film to get rid of any impurities (artifacts) on the rollers and film
guides. This step is not mandatory if the weekly inspection is performed regularly or scratches are
found on image. In the event there are scratches on the image, please refer to trouble shooting
section 1.3.
- - 4
Weekly Cleaning
Caution!
When cleaning tanks and roller, do not use any abrasive material that can damage the surface.
Caution!
When removing the rack assembly from the unit, make sure the unit is turned off. Do not spill
chemicals or water into other tanks or onto other parts of the unit, such as the control panel. In the
event water or chemistry spills onto any electrical parts immediately dry the part using a dry lint-free
cloth and a blow dryer.
1. Cleaning the DEV, FIX, WASH rack
Caution: When removing and cleaning racks, note that the worm wheel (gear) maybe lubricated with
grease. Avoid allowing grease to come in contact with clothing, rollers, gears or any other part of the
rack.
A. Carefully remove rack covers.

B. Be careful not to spill chemicals while removing the DEV, FIX and WASH racks.
C. Use a lint-free cloth to clean the rack and rack cover. If required, apply alcohol or
a neutral detergent onto a soft sponge to remove foreign substances on the surface. The surface
of each roller should be thoroughly cleaned out.
Note: Soft materials like a sponge should be used to clean the roller. Do not use abrasive
materials (scrubbing brush, etc.). Abrasive material may damage the surface of rollers. Do not
apply too much pressure; it may damage the roller tension spring.
D. Check the rollers and the operational condition of each rack. Check the condition of film guides
and make sure they are mounted properly.
2. Cleaning the wash tank

A. The wash tank should be cleaned once a week.
B. Open the wash drain valve to empty the wash tank.
C. Use a soft sponge and/or soft scrubbing brush with lukewarm water to clean the base and walls
inside the tank.
- - 5
3. Cleaning the drain filter of the DEV, FIX, WASH tanks

A. In the event there is trouble with the drain filters in the tanks (clogging or obstructions by leftovers),
problems with the circulation and replenishment of the chemicals may occur. This may accelerate
contamination of chemicals and can rapidly increase or decrease the temperature of the chemistry.
B. Remove all the drain filters from tanks.
C. Wash residue and all foreign objects off by running the filter under lukewarm water.
D. Make sure the filter mesh is not damaged.
E. Install the cleaned drain filter back in its original location.
4. Place all parts and rack assemblies back securely in their original location.
- - 6
Monthly Cleaning
All rack assemblies and tanks must be cleaned thoroughly every month. This procedure may take up to
two hours.
Caution!
Make sure unit is turned off before performing monthly cleaning.
1. Clean the DEV, FIX, WASH racks

A. Open the drain valve to remove the developer, fixer and water from tanks.
B. Remove the racks from the unit and clean the racks. (Follow weekly cleaning procedure on page 5)
C. Remove all drain filters and rinse them with lukewarm water.
D. Check the condition of each rack and rack side plates. Rotate rollers, by turning worm wheel (Gear)
in one direction, to make sure rotation is smooth.
Note: Fixer rack has a higher potential for damage than the developer rack. This originates from the
chemical reaction of the fixer. Therefore, the conditions of the fixer rack (rollers, gears, guides,
side plates and bushings) must be checked thoroughly and frequently.
2. Clean the DEV, FIX, WASH tanks and OVER FLOW line
A. With racks out of the tanks, close drain valves and pour lukewarm water into the tanks. With a soft
brush clean the base and walls of each tank. Once finished, open drain valves to remove water.
B. Pour lukewarm water into the overflow hole to remove foreign substances.
C. Once you have cleaned all the tanks, make sure to close the drain valves, fill each tank with
lukewarm water then mount all the racks and turn the unit on. You should run the processor for
approximately 15 minutes while you are checking the circulation of the water and the operation of
each rack.
D. Once this is complete drain the water and follows procedures for filling chemistry. (Page 10)
- - 7
Maintenance Program - Inspection

Preventative maintenance
Daily Inspection
1. Check the tank levels
Make sure that the chemistry inside the tanks is at the appropriate level. Also make sure to check the
level of the replenishment tanks.
2. Check the hoses and plumbing

Check all hose and connections for leaks. If there are any leaks contact your service center
immediately. Check each hose for kinks and make the appropriate adjustments to eliminate the kinks.
Weekly Inspection
1. Check the roller and film guide
Check the surface of roller for any damage, scratch or pollutants.
Check the film guide for any damage. Make sure all film guides are mounted firmly in their location.
2. Check the roller spring tension
A. The spring tension supporting the roller is a very important part of the rack.
B. The spring tension should firmly support the roller and it should not be loose.
- If the spring tension supporting the dryer exit rollers is loose, the film may not be guided out
properly and may be lost inside the unit or Jam the unit.
- If the spring tension supporting the squeegee rollers (rubber rollers) is loose, they will not
squeeze (dry) the chemistry or water, which will affect the image quality.
- The spring tension should not be too hard. This will make it difficult for the racks to rotate
smoothly. In this case, the rack will jump and/or film will jam.
- The spring tension should be the same on both ends of the roller. If not, due to uneven tension the
film may be guided off alignment and jam.
- - 8
Maintenance Program - Checking and Inspect
Monthly Inspection
1. Check the hoses, clamps and plumbing
-Do not tighten the hose clamps too much. Clamps that are too tight may cut hose and cause leakage,
which may result in damage to pumps and electrical components.
-Check hose for kinks or cracks.
2. Check lubricated parts
Remove old lubrication and apply new lubrication for appropriate parts in accordance with the oiling
schedule.
A. Remove old lubricant

Old lubricant should be removed before applying new fresh lubricant. The absorption of dust or
other foreign substances on the old lubricant may cause unwanted friction.
B. Cleaning
Before applying new lubricant, use a brush to remove any foreign material or pollutant from the
gears.
C. Lubricating pointer
Main drive shaft and Bracket Oil/Teflon oil
Worm Gear, Drive Gear Oil/Teflon oil
Main Motor Sprocket and Chain Grease
Annual Inspection
1. Check the RPL. Pump Valve
A. Unscrew the valve-fixing cap off the replenishment pump.
B. Remove the valve from the pump to prevent damage.
C. Soak the separated valve in warm water. Physically check the valve for pollutant.
D. Carefully place the clean and checked valve back into the pump. Make sure the valve is positioned
properly.
E. Screw the valve-fixing cap back onto pump.
F. Handling of the valve of RPL pump should be in strict accordance with the above
instructions and other instructions in this manual.
2. Check the worm drive and worm wheel (gear)

A. The worm drive and worm wheel (gear) are critical parts of the transport system. These two parts
are exposed to great pressure. Therefore, it is important to carefully examine the parts for wear
and tear.
B. Carefully check the worm drive and worm wheel (gear) for wear and tear, and replace the part when
needed.
- - 9
Maintenance Program - Change Chemical

When & How to Replace Chemicals
Important: The chemistry’s condition is important for proper film processing. Exhausted and/or
contaminated chemistry will lead to poor images. Since the processor is used in the final stage of
generating an image, it is normally blamed for poor image quality, overlooking the chemistry.
Before assuming the poor image quality is due to a processor problem we highly recommend that
the chemistry be checked.
1. Generals
When is to replace the Chemistry.
: Refer to trouble shooting guide section 4, reasons for poor image quality.
When there are no problems, chemistry should be replaced in accordance to the chemical
manufacturer’s guidelines.
2. Procedure for replacing the chemistry

1) Removing old chemistry.
- Before opening drain valves, make sure the drain hoses are inserted inside the tank or drain.
- Remove all the racks (DEV, FIX, WASH). Be careful worm wheel (gear) is lubricated.
DO NOT GET LUBRICANT ON CLOTHING OR OTHER PARTS OF THE RACK.
Open top cover Æ remove rack cover Æ open rack locks Æ remove DEV, FIX, WASH
racks Æ be careful not to spill chemicals on the floor, on any electrical components and
keep the chemicals away from the operator’s body and clothes.
- Open drain valve to drain the old chemicals.
2) Waste disposal
Disposal of waste should be performed in accordance to local rules and regulations.
- - 10
Maintenance Program - Change Chemical
3) Clean processor before adding new chemistry

- Cleaning tanks (Close drain valves)
z With lukewarm water rinse each tank.
z Drain the used water by opening the drain valves.
z Dry all tanks with a lint-free cloth
z Close the drain valve after cleaning all the tanks.
- Cleaning of rack
Important: Do not submerge worm gear in water. Grease from worm gear may loosen
and stick to other parts of rack, also when handling worm gear make sure to not get
grease on other parts of rack.
Soak the three racks in water separately, or clean each rack with running water while
rotating the worm wheel (gear). Be careful not to damage the roller surface during
cleaning.
- Cleaning of replenishment tanks

Wash out the tanks with lukewarm water. Make sure there are no foreign materials
inside the tanks.
4) Prepare new chemicals

-Please follow chemical manufacturer’s mixing process and guidelines.
5) Filling processor tanks
Important: To prevent cross contamination; make sure to add fixer before developer.
Then with a damp lint-free cloth wipe clean developer tank. Make sure to clean any
fixer residue.
A. Add fixer into the fixer tank by using the pitcher provided with the processor.
- Wash out the measuring cup with running water.
- Fill the fixer tank.
- Pour about 2~2 1/2 pitchers into the tank. Make sure to fill the tank up to overflow
level.
B. Filling developer tank: make sure the tank is clean and the pitcher is thoroughly clean.
To fill developer tank, follow the same method used to fill the fixer tank.
Be careful not to mix the developer and fixer when handling the chemicals.
C. Fill washer tank with water up to overflow level.
- - 11
Maintenance Program - Change

6) Install replenishment tanks
- Place replenishment tanks in their proper location under the processor.
- Connect hoses or insert hoses into tanks. Refer to color codes and picture to prevent error.
- Color codes of hoses used with the processor
z Red: Developer
z Blue: Fixer
z Clear: Washer (Or Black six-foot hose with ¾ inch fittings).
7) Inspection
Check all hoses and connections for leaks.
Clean any spilled chemicals inside and outside the processor
8) Installation of racks and final testing.

- Install the cleaned rack in the marked location
Make sure main worm gears are positioned properly on the worm drive.
Lock racks into place
- Cover all racks.
- Turn the power on.
Check the operation of the racks and make sure there are no unusual noise, leaks or odors.
- Place top cover into position.
9) Check for proper operation by running one test film.
- - 12
Technical Support
This chapter provides technical supports for technical service personnel.
Part I. Trouble Shooting. -------------------------------------- page 14

Part II. Developer-Temperature calibration. ---------------- page 30
Part III. AC-Power voltage setting (220/240V). ----------- page 31
Part IV. How to replace key parts. --------------------------- page 35

Part V. Location of Components ----------------------------- page 43
1. Location of Electrical Components
2. Location of Developer Rack Components
3. Location of Fixer Rack Components
4. Location of Washer/Dryer Rack Components
5. Location of the Main Drive Shaft Components

Part VI. Electrical schematics ------------------------------- page 49
1. Block-Diagram of Electrical
2. Schematic Circuit Diagram

3. Microprocessor Sequence Table
Part VII. Part List --------------------------------------------- page 53
- - 13
Technical Support - Trouble Shooting

PART I -Trouble Shooting
Please refer to this trouble-shooting guide before contacting technical support. This guide
provides possible causes for the problems you are experiencing. Some simple checks or
minor adjustments on your part may eliminate the problems and restore proper operation.
To resolve a problem you will need to check the trouble-shooting table of contents to find the
problem or related problems. Once you have identified the problem you may need to use
one or more of the provided solutions to eliminate the problem. In the event you have tried
the remedies indicated but the problem is not solved; contact technical support as soon as
possible.
Table of Contents
1. General problems
1-1. Cannot insert film, or unit does not activate when film is inserted.
1-2. Unit continues to operate as if film is being processed (non-stop).
1-3. Scratch or marking on film.
a. White or black streaks parallel to film feed direction.
b. Scratches or markings on the film that are perpendicular to film feed direction and are
similar in size, distance and location.
c. Scratches or markings on the film that are not similar in size, distance or location.
1-4. Film Jam or lost film in processor.
1-5. Chemistry is not replenishing.
1-6. Replenishing rate is too high or too low.
1-7. Unit continuously replenishes.
1-8. Film is not dry.
1-9. During processing you hear squeaking.
2. Electrical problems
2-1. Unit does not turn on.

2-2. Circuit breaker continuously trips.
2-3. Unstable operation, the unit repeatedly runs and stops.
2-4. Display panel does not work.
2-5. Buzzer is not working
2-6. Main motor is not working.
2-7. Developer displayed temperature not the same as actual temperature.
2-8. Over or under supply of water.
2-9. Dryer heater does not work.
2-10. DEV heater overheats.
- - 14
3. Mechanical problems
3-1. The unit squeaks during operation.
3-2. Rack jumps and rattles.
3-3. Wrinkled film.
3-4. Film exits unit at an angle.
4. Poor image quality.

4-1. High contrast.
4-2. Low contrast.
4-3. Film is milky.
4-4. Film surface is spotty.
4-5. Wet film.
4-6. Dirty film.
4-7. Film is sticking in dryer.
4-8. Film emulsion is coming off in developer.
4-9. Increased base fog.
4-10. Scratches or markings on film.
4-11. Sandy film
4-12. Developer turn dark
4-13. Strong Ammonia smell from processor.
4-14. Fixer color is milky.
- - 15

Troubleshooting general problems
1-1. Problem
Cannot insert film, or unit does not activate when film is inserted.
Check Film Sensor manually.

Film Sensor is located inside the Feed Tray.
: It can easily be seen and accessed when feed tray cover is opened.
Check the operation of the sensor by a dummy film inserting.
: If the magnetic sensor is not working properly because of obstructions, sensor bar can
not sensing (: up) or recovering position (: down).
You can repair a obstruction by sensor adjusting.
You check wiring by bellow diagram.
- - 16
Check to see if main motor is operating.

Remove the top-cover and check if the motor is operating.
: If motor is not functioning properly, contact tech support.
Check if DEV Rack is placed in tank properly.
: Make sure worm wheel (gear) is resting properly and securely on worm drive.
Index: instruction manual page 19 “4.6.3. Check installing the Rack.”
Check if the tension spring supporting DEV Rack Roller is loose and rollers are running idle.
: Adjust the spring tension manually for proper operation.
If rollers are running idle because of the

Tension Spring is loose, bend the Tension Spring so that it will increase tension on the
roller.
1.2 Problem
Unit continues to operate as if film is being processed (non-stop).
z Control Panel displays “Feed-In” and the Feed Time continues to increases.
z Main motor is on and unit continues to replenish chemistry.
z Next film feed in indicator does not prompt.
Check Film Sensor manually.

Film Sensor is located under the Feed Tray.
: It can be easily accessed when feed tray is retracted.
If the Sensor Lever is not returning to its original position and is stuck, a manual adjustment
will have to be made.
- If the lever gets stuck on any part of the unit and does not return to its original
position, manual adjustments will have to be maid to avoid obstacles.
- Check if there is any chemical residue that is preventing the sensor from working
properly. To correct this problem, clean the lever and the area around the sensor
with an alcohol or water dipped lint-free cloth, make sure not to bend lever out of
shape.
Note: In case version 2.0, Film Sensor is located inside the Feed-Tray
You can see on this manual page 16th.
- - 17
1.3 Problem
Scratches or Markings on developed Film.
A. There are white or black lines parallel to film feed direction.

Check if the Film-Guide is contaminated, damaged or dislocated.
Clean the Film Guide or replace the damaged Film Guide.
Check if the Film Guide is bent. Make manual adjustments if necessary.
Check if the film is being feed on an angle or is exiting on an angle.
Check if the user inserts the film on an angle?
Make sure tension springs on the rollers are not too tight. If so, make manual adjustment
Make sure unit is level.
B. There are scratches or markings on the film that are perpendicular to film feed direction and are
similar in size, distance and location.
Check if there is any damage or contamination on the surface of the Roller.
Clean and/or replace the Roller.
C. There are irregular scratches or markings.
Check if there is any damage of contamination on the part of Feed Tray.
Clean the Feed Tray.
Check if there was damage or contamination on the film before developing.

Inspect Film Cassette for contamination or damage.
Check if the damage arises during use of ID Printer.
1.4 Problem
Film jammed or lost in processor.
Check if the Rack is dislocated.

Make sure unit Base and Unit are level.
Make sure racks are positioned properly in place.
Make sure worm wheel (gear) is resting properly and securely on worm drive.
Check Roller Tension Springs.

If the Tension Springs are too loose or tight:
z Too loose: The film will not be guided properly.
z Too tight: The film may not be able to go in between rollers
Film Guide is dislocated or transformed.

Correct the location of the Film Guide by making manual adjustments
- - 18
1.5 Problem
A chemical is not replenishing.
Air is in the pipe or hose.

Remove air bubbles by opening the Drain Valve to release air.
Reduce the size of RPL Hose if it is to long.
RPL rate is to low

Set RPL Time over 30 seconds.
: In this case 100ml of chemical is supplied for 30 seconds to develop a sheet of film.
Set RPL Time as over “00” in Setting Mode.
: Replenishment is supplied automatically according to the size of film.
REVIEW REPLENISHMENT RATE CHART IN SECTION 1.6 OF TROUBLE SHOOTING
GUIDE
Check and make sure there are no particles inside hoses and pipes
Check the pipes connecting to replenishment tanks
Check if there is any alien substance or dried chemicals in the pipe and hoses.
.
1.6 Problem
Replenishment rate is too high or too low.
Adjust the replenishment rate.

Set “RPL Time” high/low in System Setting Mode.
The RPL is factory set at “00”: RPL “00” is for standard processing conditions.
JP-33 Film Processor is set-up to replenish Developer and Fixer according to the following chart.
Please program the RPL time accordingly to required specifications for your applications.
Replenishment rate of DEV, FIX chemical (bases on 14” x17” film = 50sec loading time)
Set RPL Time in sec.
RPL pump capacity (ml/sec.)
00 10 20 30 40 60
Fixer 100% 4.16 ml/sec 200ml 42ml 83ml 125ml 166ml 250ml
Developer 80% 3.33 ml/sec 160ml 33ml 67ml 100ml 133ml 200ml
Note: The IWAKI-bellows type pumps used on the JP-33 has a mechanical cam adjustment
screw. If your processing needs requires increasing the RPL, you can adjust the cam up
to 100% of the pumps capacity.
- - 19
1.7 Problem
Chemicals are being supplied without stopping.
Check the operation of the Film Detection Sensor.

Check feed sensor, refer to trouble shooting section 1.2.
1.8 Problem
Film is not drying
Check if the Dryer air is warm or cold.

If the dryer air is cold, then the dryer heater is malfunctioning. Contact Technical
support ASAP.
If the dryer air is warm, then the fixer may be exhausted or the washer is contaminated.
Replace the fixer and/or cleaning water.
Check if dryer vents in the Dry Rack are aligned properly.
1.9 Problem
During processing you hear squeaking
Check for air bubbles in re-circulation pump or if the pump is empty.

Check if there is sufficient chemical in the tank.
Drain the air bubbles.
: How to drain air bubbles is described in trouble shooting section 1.5.
- - 20

Troubleshooting for Electrical problems
When dealing with electrical problems make sure to unplug unit from power supply.
If the operator does not have professional knowledge in electricity, don’t investigate or take any
actions other than described below.
2.1 Unit does not turn on.

Are you receiving electricity?
z Power outage.
z Check your circuit breaker.
z Please check and correct the Voltage for the processor
250V?
220V?
240V?
The main fuse is blown.

Replace the fuse. Make sure to use the proper fuse. (SPT 5x20. current rating 20A, Voltage
rating 250V)
The location of the fuse and how to replace the fuse is located in the operation manual (Page
7/2.2.1)
2.2 -Circuit breakers continuously trips.
Check if there is electricity leakage or overload in the unit.

z Check if there is any leakage of chemical or water?
Clean leaks dry with a blow dryer.
z Check if there is a burning smell or burn marks in the unit.
z Make sure the breaker is rated to handle all utilities connected to it.
Check if breaker switch is too old

z Connect the power plug to another power source.
z Make sure your breaker switch is rated to produce the required power supply needed for the
processor and any other devices on the same power supply line.
- - 21
2.3 -Unstable operation the unit turns on and off.

: Or the display board blinks.
Check if there is a voltage or a current change?

Main power supplied may be lowered temporarily. Turn off the power for 2 or 3
minutes and resume operation.
If you use other equipment on the same power supply line, we highly recommend
contacting a professional electrician to make sure the breaker is rated to handle all your
equipment needs. Power can be cut temporarily because of the interference of the
other unit(s).
2.4 -Display panel does not work

Open top cover and check the control panel.
Check if there is any chemical or water on Control Panel, if so dry with a blow dryer.
Check control board connections; make sure they are plugged in properly.
2.5-Buzzer is not working

Check if the film detection sensor is working properly.
REFER TO TROUBLE SHOOTING SECTION 1.2
2.6 -Main Motor is not working.

Check if the feed sensor is working properly.
- - 22
2.7 -Developer display temperature not the same as actual temperature.

Are there volatile changes in environment (: room temperature)?
If temperature in dark room is unstable, wait until the temperature is stabilized and recheck it.
Check the chemical circulation
In the event there are air bubbles in the hoses or pumps Æ Refer to trouble shooting
section 1.5.
Chemical is not circulated because of contamination and clogging of Drain Filter Æ Clean
Drain Filter.
2.8- Over or under supply of water

Adjust the water supply.
Check the water pressure, reduce or increase pressure as needed.
Check the operation of the Film Detection Sensor.
Check the operation of the Water Level Sensor.
Make sure the level sensor behind the Wash Rack moves freely.
Remove any particles affecting the float and clean it to ensure the float moves
freely.
Check if the Level Sensor Bracket is securely in place. If the sensor is not securely
in place it will not function properly.
- - 23
2.9- Dry Heater does not work.

Is there any change in voltage?
Dry Heater is defective.
If the heater is malfunctioning due to dry heater temperature fuse or thermostat, contact
technical support to replace heater.
2.10- DEV Heater overheats.

Check if there is sufficient DEV and FIX chemicals in the Tank.
Check the developer and fixer tanks levels and also check replenishment tank levels.
Check if there is air in DEV and FIX pipes.

If there is air bubbles in a pipe, hose or pump the heater can overheat because of poor
circulation.
Turn off power supply and open the Drain Valve to drain air.
- - 24

Troubleshooting for Mechanical problems.
3.1 The unit squeaks during operation
There is noise because of friction of Main Motor Power Delivery (Power Delivery Gear).
Apply lubricant or Vaseline on the Worm or Drive Gear where noise is apparent
3.2 Rack jumps and rattles.

The rack is not positioned properly in it’s location.
Make sure the rack is positioned properly and securley.
Make sure the worm wheel (gear) is resting on the worm drive properly.
We recommend that you remove rack and re-install it.
If Dry Rack is not positioned properly, aline the rack and make sure to lock it in place.
Insert the Dry Rack securley in place and then make sure worm wheel is resting
properly on worm drive.
Make sure rack is locked into place.
Check to make sure the rack locks are not broken or bent.
Make sure the rack is aligned properly.

Place the Rack on a flat surface and make sure the rack sits properly on the side
plates (Flush).
If the side plates are not completely flush with the surface apply presure to corners of
the rack to make proper adjustments.
- - 25
3.3 Wrinkled film.

Caused when film jams in racks.
Check if the rack is bent or out of shape (: out of square). Refer to trouble shooting
section 3.2
Make sure racks are positioned properly.
If a film jam position is identified, make ajustments in film guides as needed or check
roller spring tension.
Check the tension of the roller spring.

Refer to trouble shooting section 1.4.
Check if Film is being inserted properly

Film should be inserted properly without tilting.
- - 26

Troubleshooting poor image quality.
4.1 High Contrast

1. Developer has too little starter.
2. Not enough water in the developer Mixture.
3. The washer temperature is too hot causing thermal (heat) contamination increasing the
developer temperature.
4. Wash water is not circulating or not supplied.
5. Expired and degraded film.
6. Film has been exposed to high heat.
7. Cassette is leaking light.
8. Replenishment rate is too high.
9. Developer Temperature is too high.
4.2 Low Contrast

1. The developer has too much starter.
2. Improperly mixed developer.
3. Developer is contaminated.
4. Depleted fixer.
5. Oxidized (rusted) developer.
6. Degraded or improperly stored film.
7. Developer temperature is not set high enough.
8. Depleted developer due to low replenishment rate.
9. Re-circulation of the developer has stopped.
4.3 Film is milky

1. Fixer is depleted.
2. Film is not washed properly (Low water level in wash tank).
4.4 Film Surface is spotty

1. The dryer rack vents are dirty.
2. The developer roller rack tension may need adjustment.
3. Check for damage on rollers.
4. Check for defective roller mechanism.
- - 27

4.5 Wet film
1. The chemistry is mixed with too much hardener or too much water has been used.
2. Developer contaminated.
3. Fixer does not have hardener added to it.
4. Depleted fixer.
5. Developer level is to low.
6. Low replenishment of developer or fixer.
7. Developer temperature is to low.
8. Fixer temperature is too high.
9. Chemistry is not being re-circulated.
10. The water flow may not be sufficient, check for blockage of water supply.
11. Dryer temperature too low.
4.6 Dirty film

1. Improperly mixed chemistry.
2. Developer in the processor is contaminated.
3. Fixer has depleted.
4. The developer has been depleted.
5. Developer filter may be dirty or clogged.
6. Developer temperature not set properly.
7. Rollers are dirty.
8. Chemistry is not re-circulating.
9. Dryer temperature is too high.
4.7 Film is sticking in dryer

1. The developer is exhausted.
2. The fixer is missing hardener.
3. The replenishment rate for the fixer is to low.
4.8 Film emulsion is coming off in developer

1. The film emulsion is defective.
2. The developer is exhausted.
3. There is no hardener in chemistry.
4. Replenishment rate is low.
- - 28

4.9 Increased base fog
1. Starter has not been added to the developer.
2. Fixer level is too low.
3. Fixer has contaminated developer.
4. Developer replenishment rate is too high.
5. Developer temperature is too high.
6. Processor rollers are worn or dirty.
7. Film has not been properly stored.
4.10 Scratches or markings on film

1. Film was packaged loosely and has been damaged.
2. Film loading area may be dirty.
3. Fixer maybe depleted.
4. Developer under replenished.
5. Developer level too low.
6. Fixer and developer may have been improperly mixed
7. For additional remedies refer to Trouble shooting section 1.3.
4.11 Sandy film

1. Dry temperature to high
2. Air vents in dryer rack are dirty.
4.12 Developer turns dark

1. Excessive heat has been applied to the developer. Make sure standby mode is functioning.
2. Developers oxidized, make sure stored developer is in an enclosed container.
4.13 Strong ammonia smell from processor

1. Chemistry has been contaminated.
2. Developer and fixer were mixed.
4.14 Fixer color is milky
1. Fixer is old and need to be replaced.
2. Fixer was exposed to excessive heat.
- - 29
Technical Support - Temperature Calibration

PART II Temperature calibration instruction
WARNING:
DO NOT TOUCH OR ATTEMPT TO ADJUST VR2!
VR2 is used for calibrating the high and low temperature of the developer and the fixer heater (In factory).
1. Tools needed for calibration
1) Thermometer (Calibrated)
2) Small screw driver
2. Calibrating display to actual developer temperature.
A. Make sure the DEV temperature sensor is connected properly.
B. Measure the actual DEV temperature by placing thermometer in or near the tank replenishment inlet.
This will give you the most accurate temperature.
C. If the displayed temperature is not the same as the actual temperature, using the screwdriver adjust VR1
until the “actual temperature value” is displayed.
3. Do not make any adjustments to VR2. Adjustments to VR2 will prompt an error.
- - 30
Technical Support - AC power voltage setting

Part III AC power voltage setting (220V or 240V)
This revision adapt to after Jun 1. 2003. Version 5.01.
Please check and correct the Voltage for the processor, 250V? / 220V? / 240V?
1. New applicant Transformer: see attachment Drawing 1
Before Change) AC In-Put: 110volt, 220volt
After Change) AC In-Put: 220volt, 240volt
JP-33 of 220voltage field area has dual AC input 220volt, 240volt.
How can use?
- If field AC-voltage is 210volt ~ 240volt: use 220V terminal
- If field AC voltage is 240volt ~ 260volt: use 240V terminal
2. Method of Application Voltage: see attachment Drawing 2

Set voltage
Use for 220volt Use for 240volt
Jump-wire on PCB
“220volt” marking Jump-
Connect a wiring Remove or cut-off a wiring.
wire
“240volt” marking Jump- Remove or cut-off a
Connect a wiring
wire wiring
3. Changing method of voltage and discriminate terminal of transformer: see attachment drawing 1.
You can see the printing of part-no or shielding by Plastic Case, this side terminal is for AC
in-put.
4. Reference: 1) Transformer Structure

2) Wiring and Mounting on the main PCB
- - 31
- - 32
Attach 1 : Transformer Structure
- - 33
Attach 2 : Transformer wiring and mounting on the main PCB
- - 34
Technical Support - How to replace key parts

Part IV How to replace key parts
IMPORTANT!
• Before replacing any part make sure the unit is turned off. When replacing
electrical parts we recommend that the unit is unplugged from power source.
• Before replacing hoses, replenishment pumps, re-circulation pumps, solenoid
valve or developer heater, make sure the chemistry and/or water are drained.
Working under the processor with chemistry in tanks is very dangerous; chemistry may spill on
technician’s clothing and may spill and damage electrical parts.
- - 35
Technical Support How to replace key parts
A. Replacing replenishment pump Developer and/or Fixer.
NOTE: The developer and fixer replenishment pumps are identical in appearance and
wiring. Identify the correct pump before execution. If the two pumps are being replaced,
make sure to replace each pump separately (Remove and replace pump one and then work
on pump two).
1. Make sure unit is turned off and chemistry is drained.

2. Remove hoses from pump nipple.
Note: When removing hoses be careful not to apply pressure on the nipple.
Twist hose off carefully but firmly.
3. Disconnect the green wire with yellow stripe (Ground wire).
4. Identify the two screws holding the pump in place and remove them.
5. Disconnect the remaining wires.
6. Only when replacing Developer pump, remove the (red/burgundy) cover from the
new pump, then replace it with the cover of the old pump. This will insure the
pump fits properly in its original position. When replacing fixer pump use the new
pump with the new cover.
Note: When replacing developer pump you may need to unscrew the fixer
pump to have access to the developer pump wires.
7. To install the new pump attach the two (green) power wires to the brown and white
wires (Alternative current) wiring position does not matter. Place and screw pump
into position, make sure bare wires are not exposed and wires are placed snug in
original position.
8. Connect the hoses securely: There are directional arrows on the nipples; the
arrows are pointing in the direction the fluid will flow. Please identify the exit
hose and entry hose and connect them to the corresponding nipple.
9. Make sure to strap any loose wires and check for leaks.
- - 36
- - 37
B. Replacing developer/fixer heater
NOTE: The developer/fixer heater is an external inline heater. This single heater
is heating both the developer and fixer. Make sure both tanks are drained before
removing the heater.
1. Make sure unit is turned off and chemistry is drained.

2. Remove hoses from heater by unclamping them.
a. There may still be chemistry in the heater and hoses; it is a good idea to have a
bucket or pitcher available to drain chemistry into.
b. Make sure to mark each hose position for installation.
3. Identify and remove the two screws holding the heater bracket in place.
a. There is a ground wire (green wire with yellow stripe) that is held in place by
one of the screws.
b. Make sure to remember the heater position.
4. Identify and remove the two wires connected to the heater. One is connected to the
PCB and the other to the power. When cutting the wires cut as close to the heater as
possible to provide sufficient wiring for the new heater.
5. Place the new heater in position, then place and screw the heater bracket into position.
Make sure to connect the ground wire (green wire with yellow strip) to the screw
closest to it.
6. Connect and clamp all the hoses onto the appropriate nipple. You will need 4 small
clamps.
7. Connect the two red wires. Make sure exposed wire is covered.
- - 38
Version
Revise Note: The picture of new developer heater adapt to after October 2003.
DEV and FIX heating pipe new version
- - 39
C. Replacing re-circulation pumps
NOTE: The developer and fixer re-circulation pumps are identical in appearance and
wiring. Identify the correct pump before execution. If the two pumps are being replaced,
make sure to replace each pump separately (Remove and replace pump one and then work
on pump two).
1. Make sure unit is tuned off and the appropriate chemistry is drained.
2. Remove hoses from pump by unclamping them.
a. There may still be chemistry in the pump and hoses; it is a good idea to have a
bucket or pitcher available to drain chemistry into.
b. Make sure to mark each hose position for installation.
3. Identify and remove the two screws holding the pump in place.
a. Make sure to remember the pump position.
4. Identify and remove the two wires connected to the pump. One is connected to the
PCB and the other to the power. When cutting the wires cut as close to the pump as
possible to provide sufficient wiring for the new pump.
5. Place and screw the new pump into position.
6. Connect and clamp all the hoses on to the appropriate nipple. You will need 2 small
clamps.
7. Connect the two power wires. Make sure exposed wire is covered.
- - 40
D. Replacing developer temperature sensor
1. Make sure unit is tuned off and the appropriate chemistry is drained.
Note: The developer temperature sensor is located in line between the Developer
heater and the processors developer inlet. It is also covered by black insulation
to insulate the sensor from thermal leakage.
2. Cut straps and remove the black insulation. Make sure not to damage
insulation.
3. Unclamp and disconnect sensor from hoses.
4. Go to the front of the unit and open PCB access bay. Pull PCB out and
remove the developer temperature sensor wires. Ref. To the electrical
block diagram for detailed wiring information.
5. Take new sensor and wire according to electrical circuit block diagram.
6. Attach the sensor back on to the hoses and clamp into place (Need two
clamps).
7. Strap insulation back onto the sensor to prevent any thermal leakage.
- - 41
E. Replacing dry heater
Construction of Dry Heater
- - 42
Technical Support Location of Components and Part List

Part V Location of Components and Parts List
4. Location of Washer, Dryer Rack Components
5. Location of the Main Drive Shaft Components
- - 43
Technical Support Location of Components

(18) (20)
(16)
(17) (19)
No Part Name Part No. Quantity

1 Main PCB Assembly F63-23001 1
2 Terminal Block F63-21016 1
3 Main Switch F63-21013 1
4 Fuse F63-21015 2
5 SSR for Dry Heater (:110volt only) F63-21018 1
6 Main Motor F63-21001 1
7 Condenser for Main Motor F63-21001 con 1
8 Blower Fan Motor F63-21002 1
9 Condenser for Blower F63-21003 1
10 DEV Heater F63-21006 1
11 Dry Heater ( located on upper side) F63-21012 1
12 Circulation Pump F63-21009 2
13 Solenoid Valve for Water F63-21010 12
14 RPL Pump F63-21005 2
15 Thermostat of DEV Heater Outer F63-21022 1
16 Level Sensor for Wash F63-00012 1
17 Temperature Sensor of DEV F63-00010 1
18 Film Sensor (inside Feed-Tray) F63-00013 2
19 Limit Switch for Film Sensor F63-00008 1
20 Pilot Indicator of Film Loading F63-00014 2
- - 44

Right Side View Left Side View

1 DEV rack side plate R F63-11027B 1
2 DEV rack side plate L F63-11027A 1
3 Spring A & C (Large type) F63-13004A & B 4
4 Film Guide B Small F63-11021 4
5 Film Guide A Large F63-11020 1
6 Roller Bushing F63-11026 21
7 Snap Ring Type “E” F63-14002 15
8 Gear Worm Wheel F63-11025 1
9 Gear A 0.8” D-cut F63-11022 8
10 Gear C 1.5” D-cut F63-11024 1
11 Gear B 1.5” Idle F63-11023 2
12 Roller Rubber F63-13001 8
- - 45

(14)

1 FIX rack side plate R F63-11028B 1
2 FIX rack side plate L F63-11028A 1
9 Gear A 0.8” D-cut F63-11022 8
10 Gear C 1.5” D-cut F63-11024 1
11 Gear B 1.5” Idle F63-11023 2
13 Roller PVC F63-13002 3
14 Film Guide of Crossover F63-11031 1
- - 46

4. Location of Washer, Dryer Rack Components
(17)

1 Wash rack side plate R F63-11029B 1
2 Wash rack side plate L F63-11029A 1
4 Spring B & D (Small type) F63-13005A & B 10
10 Gear A 0.8” D-cut F63-11022 14
11 Gear C 1.5” D-cut F63-11024 1
12 Gear B 1.5” Idle F63-11023 7
14 Roller PVC F63-13002 4
15 Roller Phenol F63-13003 2
16 Air Pipe for Dryer F63-13019 4
17 Film Guide of Crossover F63-11031 1
- - 47

5. Location of Main Drive Shaft Components

1 Sprocket of Main Drive Shaft F63-14007B 1
2 Main Drive Shaft F63-12001 1
3 Bracket of Min Drive Shaft F63-11005 3
5 Worm F63-11006 3
6 Locker of DEV, FIX, WASH-racks F63-13022 3
7 Bushing F63-11026 3
- - 48
Technical Support - Electrical Schematic

Part VI Electrical schematics
Block-Diagram of Electrical
Electrical Circuit Block-Diagram
Electric Power -Voltage Checking (for AC Line)
- - 49

2. Schematic Circuit Diagram
- - 50

3. Microprocessor sequence table BUZZER
AC Power
ON
OK OFF
1sec HEATER
Sensor Checking JPI
Set
FILM PROCESSOR
Temp.
Thermal sensor check LIMIT sensor ON
0.5sec NG
check SYSTEM Checking HEATER
NG NG
DEV 000℉ 00℃
... Error ... ... Error ...

0.5sec
On Temp sensor On Film sensor SYSTEM Checking
Dev xxxF xx℃ DRY 000℉
00℃
SYSTEM Checking 0.5sec

NG RPL TIME 00sec
Ｌｅｖｅｌ
MODE switch on WASH WATER sensor check
BUZZER 0.5sec
Error recovering REPILL
MOTOR 20ｓｅｃ
0.5sec 20ｓｅｃ
WAIT.... am00:00 7ｓｅｃ
FAN
DEV 000℉ 00℃
RPL
READY Lamp
0.5sec
Stand-BY am00:00
Lamp
DEV 000℉ 00℃
Lamp MOTOR
off
LIMIT
ON PROCESSING 1 0.5sec RPL
7Sec
off/on Feed in 00:00
Power ON DRY
Next
0.5sec
film-
FAN
PROCESSING 1
Lamp
on Developing 00:00
0.5sec
PROCESSING 1 FAN
Lamp
on VENTILATE 00:00 Power ON
WASH REFILL
270sec On
Stand-BY am00:00
Lamp DEV. HEATER
on DEV 000℉ 00℃
- - 51
ERROR CHECK
1. ON Temp Sensor.
Reason: Open & Short a Temperature Sensor (Pt-100)
Situation
1) Beep: beeping continuous.
2) Display: “DEV xxxF℃ XX℃”on LCD.
Recovering
1) Tentative: MODE switches ON Æ automatically can setting to 32’C default.
2) Regular: Change a temperature sensor
2. ON film Sensor.
Reason: Hold a magnetic film sensor ON-Mode.
Situation
1) Beep: sound an error beeping.
2) Display: “error on Film Sensor” at LCD.
Recovering: Adjust a sensor arm and change sensor switch.
3. Film in error
Reason: Film overlap at feed-in.
Situation
1) Beeping: sound an error beeping one time.
2) Display: “Film-in error”
Recovering: can automatically recovering after overlap film-in finishing.
4. System error
Reason: Not ready yet at initial Power-ON or have something system trouble
Situation
1) Beep: sound an error beeping
2) Display: Power Up again when motor off
Recovering: Retry switching OFF and wait for 120seconds.
READY Indicator Operation

1. Status: Flash On ….… not ready by setting temperature
2. Status: Lighting On ……. ready
3. Status: Lighting Off …….during the film feeding
PROCESS TIME JOG CYCLE TIME at stand-by

Mode – Developing ------ Ventilate 1. FAN: 60sec work at 15minute term
90 ---- 118 sec ------- 30sec 2. Motor: 30sec work at 30minute term
120 ---- 154 sec ------- 30sec 3. RPL Pump: 15sec work at 30minute term
180 ---- 226 sec ------- 30sec
210 ---- 262 sec ------- 30sec
- - 52
Technical Support - Parts List

PART VII JP-33 Parts List
JP-33 Parts List for Assembly Section

Issued: Jan. 01. 2005.
No New P/N Description Q'ty Specification
F63-00001 Top Cover Assembly
1 F63-11001 Top Cover 1 HIPS 401AF, Grey color
2 F63-43002 Cushion Sponge for Top-Cover Shield 1 10t 15 x 380, with Glue Tape
3 F63-13018 LCD Window with Glue 1 Acryl w/silk print
4 F63-11004 Button of Control 1 HIPS 401AF with Blue Painting
5 F63-14004A Screw PH Tapping 3 x 10 3 SUS316
6 F63-43004C Rubber Sponge of Door shield 1 Rubber Sponge 20 x 30 x 5t
F63-00002 Bottom Base Assembly

6 F63-11002 Bottom Base 1 HIPS 401AF, Grey color
7 F63-43004 Rubber Sponge for Main-body Shield 1 Rubber Sponge 10 x 380 x 5t
Bottom Nipple Assembly

8 F63-11009 Nipple In A Large type 9 HIPS 401AF, Grey color
9 F63-12029C Nipple of Tank Outlet DEV,FIX,WASH 3 SUS316 φ25 x 20, w/ Pipe φ16
10 F63-14011F Hose Band φ19.5, Ear Clamp 3 SUS 316
11 F63-12029B Nipple of Tank Inlet T type (DEV, FIX) 2 SUS316 φ25 x 20, w/ Pipe φ16, φ8
13 F63-14011A Hose Band φ12.8, Ear Clamp 2 SUS316
14 F63-12029D Nipple of Tank Inlet (WASH) 1 SUS316 φ25 x 20, with pipe φ8
16 F63-12023 Nipple of O/F (Water, DEV, Fix) 3 SUS316 φ30 x 50
17 F63-14022 O-ring A out φ26.5, in φ20 x 2.0t 6 EPDM rubber
18 F63-14014 O-ring C φ24 x 2.4t 9 EPDM rubber
Supporting Bracket Assembly

19 F63-12051 Bracket of Protect Torsion (L) 1 PVC 10 x 10 x 70
20 F63-12052 Bracket of Protect Torsion (S) 1 PVC 10 x 10 x 70
21 F63-12055 Bracket of WASH Rack Mounting 1 ABS 15 x 50 x 100
F63-00007 Main Shaft Assembly

22 F63-11005 Bracket of Main shaft 3 PBT Black
23 F63-12001 Shaft A for Motor drive 1 SUS316 φ8 x 407
24 F63-11006 Warm 3 PBT Black
25 F63-14010 Spring pin for Warm 3 SUS316 φ2.0 x 20
26 F63-14007B Sprocket B (inside hole Φ8) 1 Type No.25 Tooth 19, M4 x 2
27 F63-14006 Wrench Bolt Hex M4 x 8 1 SUS316
28 F63-14004D Screw PH Tapping 4 x 12 6 SUS316
F63-00008 Film Sensor Limit Assembly

29 F63-21021 Reed Switch for Film Sensor Limit 1 LDW-1002, Seo-Il Elec.
30 F63-12037 Bracket of Film Sensor Limit 1 ABS 30 x 30 x 10t
31 F63-43010 Epoxy Glue 1 Epoxy, Araldite 5minute Rapid
32 F63-22022 Heat Tube 2 UL, 3pie x 15
33 F63-22010 Wire 0.26 white for Reed Switch 2 Teflon 0.26pie x 150, White
34 F63-14003 Screw PH M3 x 12 1 SUS316
Wiring
35 F63-23003 Flexible wire w/Connector 1 14wires x 800 w/ Connectors
- -53
36 F63-22010B Wire 1.25 White for Film Sensor 2 Teflon φ1.25, UL

37 F63-14017 Cable Mounted 1 ABS UL
Main PCB Assembly

38 F63-23001 Main PCB Assembly 1 PCB Parts List (ver. 5.0)
39 F63-11013 Case of Main PCB 1 HIPS 401AF, Grey color
40 F63-14004E Screw PH Tapping 4 x 16 2 SUS316
41 F63-11014 Cover of Main PCB Case 1 HIPS 401AF, Grey color
Terminal Block Assembly

43 F63-21016 Terminal Block 1 250VA 20A KH-6020 10P
45 F63-12044 Cover of Terminal Block 1 PE Sheet 200 x 200 x 1.5t
46 F63-14004F Screw PH M5 x 10 3 SUS316
Drain Valve Assembly

48 F63-32003A Drain Valve (Lab Cock Type) 3 Plastic φ10 x 3/8"
49 F63-14009B Hose φ12 x 200, 2m (DEV,FIX,WASH) Red-DEV,Blue-FIX,Clean-WASH
50 F63-43030 Cable Ties 140mm Black 3 PVC UL
Front Nipple Assembly

51 F63-11008 Nipple Out B Small type 3 HIPS 401AF, Grey color
52 F63-11010 Nipple In B Small type 3 HIPS 401AF, Grey color
53 F63-11012 Nipple Nut B Small type 3 HIPS 401AF, Grey color
54 F63-14015 O-ring D φ13 x 2.6t 3 EPDM rubber
55 F63-14016 O-ring E φ15.5 x 2.4t 6 EPDM rubber
56 F63-14017 Cable Mounted for Dummy Cover 3 ABS UL
57 F63-12033A Nipple L type of Drain DEV,FIX,WASH 3 SUS316 φ16.5 x 40
58 F63-12033C Nut of Front Nipple L Type 3 PVC φ16.5
RPL Pump Assembly

60 F63-21005 RPL Pump for DEV, FIX 2 Iwaki KBR-3XBU3M
62 F63-22004 Terminal of "O" type 2 O type w/Insulation Cap
63 F63-22013 Wire 1.25 Green for RPL-Pump Wiring 1 Teflon 1.25pie, UL
Solenoid Valve Assembly

64 F63-21010 Solenoid Valve for Water 1 110volt-Siebe, 220volt-PAKER
65 F63-14018 Nipple Φ12 "I" Type for Solenoid 1 Bronze 220volt only
66 F63-12025 Nipple for Wash in-let 1 SUS316 φ26 x 55 220volt only
67 F63-13014 Bracket for Solenoid 1 SUS316 1.6t 200 x 40,
69 F63-14004F Screw PH M5 x 10 2 SUS316
71 F63-22012 Wire 1.25 Blue for Sol-Valve Wiring 1 Teflon 1.25pie, UL
Circulation Pump Assembly

72 F63-21009 Circulation Pump 2 Iwaki MD-10
75 F63-12049 Spacer of CIR pump 4 ABS 20 x 20 x 5t
76 F63-12048 Bracket of CIR Hose 2 ABS φ20 x 50
Wring
77 F63-22009 Wire 1.25 Violet for Level Sensor 1 Teflon φ1 x 450, Black
- -54
78 F63-22015 Wire Yellow for Dry Heater Wiring 1 Teflon φ1.25, UL

79 F63-22011 Wire Green/Yellow for Ground 1 Teflon φ1.25, UL
Blower Fan Assembly

80 F63-21002 Blower Fan 1 ebm G2E 108-AA 01-01
82 F63-21003 Capacitor for Blower Fan 1 450VA 1.5uF
84 F63-13007 Bracket for Blower Fan 1 SUS316 1.6t 72 X 90
85 F63-14003D Screw PH M4 x 8 2 SUS316
87 F63-22018 Wire 1.25 Brown for Blow-Fan Wiring 1 Teflon 1.25pie, UL
Main Motor Assembly

88 F63-21001 Main Motor w/ Capacitor 1 15W 70 X 70 with Capacitor 1.2uF
90 F63-21001A Reducer for 60Hz Only 1 STD 25:1, VS.18:1, 50Hz 18:1
91 F63-13006 Bracket of main motor 1 SUS316 2.0t 100 x 150
92 F63-14004 Screw PH Tapping 4 x 20 4 SUS316
93 F63-14007A Sprocket A (inside hole Φ10) 1 Type No.25 Tooth 19, Tapping M4
94 F63-14006 Wrench Bolt Hex M4 x 8 1 SUS316
95 F63-14008 Chain of Min motor 1 Type No.25/ Length 271.5mm/ 42P
tp F63-13006A Spacer of main motor bracket 4 SUS316 φ8 x 5.5t
96 F63-22016 Wire 1.25 Orange for Main-Motor 1 Teflon 1.25pie, UL
Switch of Main power Assembly

97 F63-21013 Switch of Main power 1 16A250V ACT125
98 F63-21014 Fuse Holder 2 250V 20A FEU 0031-1673
99 F63-21015 Fuse 2 250V 8A, DIA 6.3 x 32mm
100 F63-22017 Wire 1.25 Black for AC in-put Wiring 1 Teflon 1.25pie, UL
101 F63-22006 Terminal of Clip Type Large 3 Terminal w/ insulation Tube
Bracket of Foot Bolt Assembly

102 F63-11015 Bracket of Foot Bolt 4 HIPS 401AF, Grey color w/Tap
103 F63-32005 Foot Bolt 4 M12 X 40L w/Rubber foot
F63-00009 Heater of DEV Assembly

104 F63-21006 Heater of DEV, with Thermostat 1 220V 900W with Thermostat 65N
105 F63-21022 Thermostat Extra (DEV Heater Outer) 1 PW-65N
106 F63-12008 Pipe for FIX Heating 1 SUS316 Pipe φ8 x 200
107 F63-12057 Pipe for DEV heating (L) 1 SUS316 Pipe φ8 x 50 with Tap M8
108 F63-12058 Pipe for DEV heating (S) 1 SUS316 Pipe φ8 x 40 with Tap M8
109 F63-12009 Stainless core (for Temp. Exchange) 1 SUS 304 φ20 x100 with φ8 hole x2
110 F63-13009 Bracket for DEV Heater 2 SUS316 1.0t 40 x 140
112 F63-43006 Silicon Compound for Heat-sink 1 DC HCC 435
113 F63-14011A Hose Band φ12.8, Ear Clamp 4 SUS 316
114 F63-22014 Wire 1.25 Red for DEV-Heater Wiring 1 Teflon 1.25pie, UL
F63-00010 DEV Sensor Assembly

115 F63-21007 Sensor of DEV Temp. 1 PT-100
116 F63-12010 Pipe of DEV Sensor 1 SUS316 Pipe φ8 x 70
117 F63-43001 Sponge for DEV Sensor 1 10t 100 x 100
118 F63-43005 Teflon Tape for DEV Sensor 1 Sealing Tape
119 F63-14011A Hose Band φ12.8, Ear Clamp 2 SUS 316
Plumbing
120 F63-12015 Nipple "T" for RPL coupling(DEV, FIX) 2 SUS316 Pipe φ8 x 80,φ12 X 40
- -55

Power Cord Assembly

123 F63-21017 Power cord w/Bushing 1 AC250V 16A H05VV-F
124 F63-13023 Bracket of AC Cord 1 SUS316 1.5t 30 x 80
126 F63-13020 Bracket for Main Body 1 SUS316 2.0t 30 x 380
F63-00011 Dry Heater Assembly

127 F63-21012 Heater of Dry 1 1.0Kw w/thermostat, thermo-fuse
128 F63-13011 Case for Dry Heater 1 SUS316 1.6t 85 x 340, 120 x 110
129 F63-12026 Ground Pin for Dry ESD 1 SUS 316 φ1.0 x 100
130 F63-13011B Net for Dry Heater case 1 SUS316 Net Mash
131 F63-13012 Bracket for Dry Heater 1 SUS316 1.6t 90 x 90
133 F63-22008 Wire-Connection for Dry Heater 2 UL, Yellow Cap Insulator
134 F63-12019 Insulator for Dry Heater coil 1 Mica 1.0t 80 x 160 Dry Heater
F63-00012 Sensor of Water level Assembly

135 F63-21011 Sensor of Water level 1 Material PVC, DLF-103
136 F63-13010 Bracket for Level Sensor 1 SUS316 20 x 80 with painting
Control PCB Assembly

138 F63-11003 Case of Control PCB 1 HIPS 401AF, Grey color
139 F63-12004 Cover of Control PCB 1 ABS, Natural
140 F63-12017 Stud of Control Cover 4 Acetyl φ5 x 10
141 F63-23002 PCB Assembly for Control 1 PCB Assembly Parts List
142 F63-14004C Screw PH Tapping 4 x 10 3 SUS316
144 F63-14017 Mount of Cable 1 PVC w/양면 Tape
145 F63-43019 Rubber Sheet of Control Cover 1 Silicon Rubber
146 F63-12059 Bracket of Rubber Holder 2 ABS 2t x 5 x 50
147 F63-12060 Plate of Control Case Inner 1 PE Sheet 1.5t x 50 x 50
Rack Lock Assembly

148 F63-12031 Locker of Rack 3 Plastic
149 F63-12032 Space of Rack Locker 3 SUS316 φ6.1 x 7.1t
150 F63-14005B Plate Washer φ4 3 SUS316
152 F63-12021 Drain Filter Assembly 3 SUS Bracket 2pcs w/ SUS Net
153 F63-12011 Cover Plate of Tank Inlet Hole 3 ABS 3.0t 56 x 100
154 F63-14004C Screw PH Tapping 4 x 10 6 SUS316 Rack Locker Hole
F63-00003 Door Assembly

155 F63-11016 Door-Top 1 HIPS 401AF, Grey color
156 F63-11017 Door-Bottom 1 HIPS 401AF, Grey color
157 F63-11018 Door Hinge 1 HIPS 401AF, Grey color
158 F63-11019 Door Decoration 1 HIPS 401AF with Blue painting
159 F63-12006 Hinge pin A (large) of Door 1 SUS316 φ6 x 27.8
160 F63-12006B Hinge Pipe (large) of Door 1 SUS316 φ6 x 27.8 Pipe
161 F63-12007 Hinge pin B (small) of Door 2 SUS316 φ4 x 27.8
162 F63-14004B Screw PH Tapping 3 x 12 7 SUS316
163 F63-43004C Rubber Sponge of Door shield 1 5t 10 x 380
164 F63-12028 Bracket of Door Shield 1 SUS316 361 x 30 x 13 x 1.0t
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165 F63-43002B Cushion Sponge of Top Inside Shield 1 Sponge 5 x 380 x 10t
166 F63-43002C Cushion Sponge of Bottom Shield 2 Sponge 10 x 120 x 10t
F63-00013 Film Sensor Assembly

167 F63-21021 Reed Switch for Film Sensor 2 LDW-1002, Seo-Il Elec.
168 F63-12034 Bracket of Film Sensor (Reed Switch) 2 ABS 30 x 50 x 5t
169 F63-23004 Magnetic for Sensor Rod 2 CYL 5pie x 3t
170 F63-12035 Rod of Magnetic 2 SUS316 φ5 x 20
171 F63-12036 Pin of Magnetic Rod 2 SUS316 φ1 x 30
173 F63-22022 Heat Tube 4 UL, φ3 x 15
174 F63-22010 Wire 0.26 white for Reed Switch Teflon φ0.26 x 150, White
F63-00014 Pilot Indicator Assembly

175 F63-21020 LED for Film Loading Pilot 2 Red Color, Long-Wave, φ3
176 F63-12038 Lens of LED 2 Acryl Clean 10 x 10 x 10
178 F63-22022 Heat Tube 4 UL, φ3 x 15
179 F63-22009 Wire 1.25 Violet for Level Sensor 2 Teflon φ1 x 450, Black
180 F63-22010 Wire 0.26 white for Reed Switch 2 Teflon φ0.26 x 150, White
181 F63-23004 Magnetic for Film Sensor Limit 1 CYL 5pie x 3t

182 F63-23004A Sub Magnetic for Film Sensor Limit 1 Square 2 x 6 x 10
Rack Assembly
F63-00004 DEV rack assembly
183 F63-11027A Rack side plate of DEV L 1 ABS w/glass 15%, Red color
184 F63-11027B Rack side plate of DEV R 1 ABS w/glass 15%, Red color
185 F63-11020 Film Guide A Large 1 ABS Natural, Clean color
186 F63-11021 Film Guide B Small 4 ABS Natural, Clean color
187 F63-12003 Shaft C for Film Guide, Spacer 8 SUS316 φ6 x 376
188 F63-14003 Screw PH M3 x 12 16 SUS316
189 F63-14005 Spring washer M3 16 SUS316
190 F63-12002 Shaft B for Rack Drive 1 SUS316 φ8 x 471.2
191 F63-13001 Roller-Rubber 8 SUS316 w/Rubber
192 F63-12005A Stud for Idle Gear and rack mounting 2 SUS316 φ8 x 33.5
193 F63-11026 Bushing of Roller 19 PBT Black
194 F63-13004A Spring A (in Large type) 4 SUS316 0.6t 20 x 65
195 F63-13004B Spring C (out Large type) 4 SUS316 0.6t 20 x 65
197 F63-11025 Gear worm Wheel 1 PBT Black
198 F63-11022 Gear A of 0.8" D-cut 8 PBT Black
199 F63-11023 Gear B of 1.5" Idle 2 PBT Black
200 F63-11024 Gear-C of 1.5" D-cut 1 PBT Black
201 F63-14001 Snap Ring type "C" 3 SUS316 φ7
202 F63-14002 Snap Ring type "E" 12 SUS316 φ7
F63-00005 FIX rack assembly

203 F63-11028A Rack side plate FIX L 1 ABS w/glass 15%, Blue color
204 F63-11028B Rack side plate FIX R 1 ABS w/glass 15%, Blue color
207 F63-11031 Film Guide C for Fix, Wash Crossover 4 F62-5902 common
209 F63-12003B Shaft D for Film Guide C 2 SUS316 φ6 x 375
210 F63-14003 Screw PH M3 x 12 18 SUS316
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214 F63-13001 Roller-Rubber 5 SUS316 w/Rubber
215 F63-13002 Roller-PVC 3 SUS316 w/PVC
F63-00006 Wash rack assembly

227 F63-11029A Rack side plate Wash L 1 ABS w/glass 15%, Black color
228 F63-11029B Rack side plate Wash R 1 ABS w/glass 15%, Black color
231 F63-11031 Film Guide C for Fix, Wash Crossover 4 F62-5902, common
233 F63-12003B Shaft D for Film Guide C 2 SUS316 φ6 x 375
234 F63-14003 Screw PH M3 x 12 24 SUS316
238 F63-13001 Roller-rubber 8 SUS316 w/Rubber
239 F63-13002 Roller-PVC 4 SUS316 w/PVC
240 F63-13003 Roller-phenol 2 SUS316 w/Phenol
241 F63-12005 Stud for Idle Gear 6 SUS316 φ8 x 26
245 F63-13005A Spring B (in Small type) 10 SUS316 0.5t 20 x 45
246 F63-13005B Spring D (out Small type) 10 SUS316 0.5t 20 x 45
253 F63-13019 Air pipe for Dryer 4 ABS Molding, Grey Color
254 F63-11030 Pusher dry roller 2 PBT Black
255 F63-12013 Inner cover A for Dryer 1 Plastic SUS316 1.6t 376 x 80
256 F63-12014 Inner cover B for Dryer 1 Plastic 1.6t 376 x 115
257 F63-13021 Inner Case of Dryer 1 Plastic 0.6t 376 x 210
258 F63-14009A Hoses Diameter-In φ8.0 1 Silicon Red, Blue, Clean

259 F63-14009B Hoses Diameter-In φ12.0 1 Silicon Red, Blue
260 F63-14009C Hoses Diameter-In φ16.0 1 Silicon Red, Blue, Clean
Spare Parts Pack in Beaker

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266 F63-14011D Hose Band φ12.8, Worm Drive Clamp 3 SUS 316, for Accessory
267 F63-14011E Hose Band φ22.6, Worm Drive Clamp 6 SUS 316, for Accessory
Hoses Kit in DEV Chemical Tank

269 F63-12012 RPL Pipe with Hose Red, Blue 2 SUS316 φ8 x380, Hose φ8.0 x1m
270 F63-14009C Drain Hose Red, Blue, Clean 3 Hose φ16 x 2meter
271 F63-14009C O/F Hose Red, Blue, Clean 3 Hose φ16 x 2meter
272 F63-14021 Hose Assembly for Water In-let 1 Hose φ15 x 2m, Female coupling
Accessory in FIX Chemical Tank

273 F63-13016 Rack cover for DEV 1 PVC 2.0t 200 x400 "ㄷ" Bending
274 F63-12016 Handle of Rack cover 1 PVC φ10 x 15
275 F63-13015 Rack cover for FIX 1 PVC 2.0t 200 x400 "ㄷ" Bending
276 F63-12016 Handle of Rack cover 1 PVC φ10 x 15
277 F63-32006 Floater of chemical tanks 2 Polycarbonate 150 x 380
278 F63-43008 Beaker
279 F63-31002 I/Manual 1 Printing
280 F63-12053 Bracket Bar for Feed-Tray Under Shield 1 ABS 5 x 5 x 350
281 F63-32001 Tank of DEV, FIX RPL 2 25liter with φ8.5 Hole
282 F63-32004 Stand Table w/ Foot Bolt 1 Aluminum profile w/die-casting
Parts Balance for Optional Requirements
AC Voltage 110volt Requirements

1 F63-12043 Bracket of 110V Sol-Valve 1 SUS316 60 x 60 x 2t
2 F63-14018 Nipple Φ12 "I" Type for Solenoid -1 Bronze 220volt only
3 F63-12025 Nipple for Wash in-let -1 SUS316 φ26 x 55 220volt only
4 F63-13014 Bracket for Solenoid -1 SUS316 1.6t 200 x 40,
5 F63-14021B Hose for Water In-let 110V 1 Hose φ15 x 2m with Female coupling
6 F63-14021 Hose Assembly for Water In-let -1 Hose φ15 x 2m with Female coupling
7 F63-21018 SSR AC Drive Type (110volt only) 1 AC input to AC output, 40A rating
1 inch Air-Gap Requirements

1 F63-12061 Bracket of 1" Gap Nipple 1 ABS 2t x 20 x 20
2 F63-12062 Bracket of 1" Gap Hose 1 ABS 15 x 15 x 15
2 F63-11007A Nipple Out A Large for 1" Gap 1 HIPS 401AF, Grey color
4 F63-11008A Nipple Out B Small type for 1" Gap 1 HIPS 401AF, Grey color
3 F63-11009A Nipple In A Large type for 1" Gap 1 HIPS 401AF, Grey color
5 F63-14016 O-ring E φ15.5 x 2.4t 1 EPDM rubber
6 F63-14009A Hose of 1" Air-Gap, Clean 1 Silicon Red, Blue, Clean
7 F63-11009 Nipple In A Large type -1 HIPS 401AF, Grey color/ with Tap
8 F63-12011 Cover of Tank RPL Hole -1 ABS 3.0t 56 x 100
9 F63-14004C Screw PH Tapping 4 x 10 -1 SUS316 Rack Locker Hole Covering
Desk-Top Requirements
1 F63-12047 Sub Bracket of Desk-Top A 3 PVC φ30 x 40t
2 F63-12047B Sub Bracket of Desk-Top B 1 PVC φ30 x 40t with Slot
Main-Motor Variable Speed Requirements

1 F63-21019 Main Motor (Variable Speed) w/ Gear, Capacitor 1 15W 70 X 70 with Capacitor 1.2uF, VS Sensor
2 F63-21019A Variable Speed Controller 1 Rating 15watt, w/mounting bracket
3 F63-21001 Main Motor w/ Capacitor -1 15W 70 X 70 with Capacitor 1.2uF
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Wash RPL Pump Type (Close Loop)

1 F63-21005 RPL Pump for Wash 1 Iwaki KBR-3XBU3M
2 F63-13024 Bracket of Water RPL 1 SUS316 1.5t 80 x 150
3 F63-21010 Solenoid Valve for Water -1 110volt – Siebe, 220volt - PAKER
4 F63-14018 Nipple Φ12 "I" Type for Solenoid -1 Bronze 220volt only
5 F63-12025 Nipple for Wash in-let -1 SUS316 φ26 x 55 220volt only
6 F63-13014 Bracket for Solenoid -1 SUS316 1.6t 200 x 40
7 F63-14004D Screw PH Tapping 4 x 12 -8 SUS316
8 F63-14004F Screw PH M5 x 10 -2 SUS316
9 F63-14011A Hose Band φ12.8, Ear Clamp -1 SUS316
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JP33 Service Manual

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JP-33 SERVICE MANUAL

Use of Maintenance Record

Clean feed tray D

Clean film receiver D

Check Hose Plumbing D

Clean DEV Rack W

Clean FIX Rack W

Clean Wash Rack W

Clean Wash Tank W

Clean Drain Filter W

X Please cross out each box when task is complete.

Maintenance Program - Cleaning

1. Clean the feed tray

2. Cleaning the film receiver

3. Clean roller with Cleaning-Film

Maintenance Program - Cleaning

1. Cleaning the DEV, FIX, WASH rack

A. Carefully remove rack covers.

2. Cleaning the wash tank

Maintenance Program - Cleaning

3. Cleaning the drain filter of the DEV, FIX, WASH tanks

Maintenance Program - Cleaning

1. Clean the DEV, FIX, WASH racks

Maintenance Program - Inspection

2. Check the hoses and plumbing

Maintenance Program - Checking and Inspect

A. Remove old lubricant

2. Check the worm drive and worm wheel (gear)

Maintenance Program - Change Chemical

2. Procedure for replacing the chemistry

Maintenance Program - Change Chemical

3) Clean processor before adding new chemistry

- Cleaning of replenishment tanks

4) Prepare new chemicals

5) Filling processor tanks

Maintenance Program - Change

8) Installation of racks and final testing.

9) Check for proper operation by running one test film.

Part I. Trouble Shooting. -------------------------------------- page 14

Part III. AC-Power voltage setting (220/240V). ----------- page 31

Part IV. How to replace key parts. --------------------------- page 35

1. Location of Electrical Components

2. Location of Developer Rack Components

3. Location of Fixer Rack Components

4. Location of Washer/Dryer Rack Components

5. Location of the Main Drive Shaft Components

2. Schematic Circuit Diagram

Part VII. Part List --------------------------------------------- page 53

Technical Support - Trouble Shooting

2-1. Unit does not turn on.

Technical Support - Trouble Shooting

4. Poor image quality.

Technical Support - Trouble Shooting

Check Film Sensor manually.

You can repair a obstruction by sensor adjusting.

You check wiring by bellow diagram.

Technical Support - Trouble Shooting

Check to see if main motor is operating.

If rollers are running idle because of the

Check Film Sensor manually.

Technical Support - Trouble Shooting

A. There are white or black lines parallel to film feed direction.

Check if there was damage or contamination on the film before developing.