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Ocean Engineering
journal homepage: www.elsevier.com/locate/oceaneng
art ic l e i nf o a b s t r a c t
Article history: A wake-adapted design method of downstream fixed guide vanes (FGV) for marine propeller is proposed
Received 3 February 2015 based on propeller vortex theory (PVT) and surface panel method (SPM). The FGV is designed to recover
Accepted 17 September 2015 the slipstream rotational energy of propeller into an additional thrust. The hydrodynamic interaction
Available online 12 October 2015
between the propeller and the FGV is the key point in the combined propulsor design and is considered
Keywords: through induced velocities calculated by SPM. As the guide vanes are fixed and work in nonuniform wake
Propeller field, different blades have significantly different inflow velocities. Therefore, the blades of FGV ought to
Fixed guide vanes be designed independently. The radial circulation distributions of the combined propulsor as well as the
Propeller vortex theory tangential induced velocities in the slipstream are calculated to validate the energy saving principle of
Surface panel method
FGV. The results of design case study indicate that the FGV after propeller can recover the slipstream
Energy saving principle
rotational energy of propeller effectively.
& 2015 Elsevier Ltd. All rights reserved.
1. Introduction Zhang, 1988; Ma and Zhang, 1989). Designs of the upstream and
downstream FGV were carried out by Glover (1991) using the lifting
As the world's energy shortage problem gets increasingly ser- line theory and Gaafary and Mosaad (1991) through linearized
ious and the energy efficiency design index ( EEDI ) for new ship lifting surface theory respectively. Lee et al (2014) proposed a novel
came into effect on January 1, 2013, reducing fuel consumption energy recovering turbine behind a marine propeller having similar
and building green ship not just relate directly to the operating function to FGV. The difference is that the new device achieves the
costs but also help to deal with other risk factors (Osborne, 2012). energy saving purpose by converting the propeller slipstream
Although marine propellers already have high propulsive effi- rotational energy to electrical energy. Celik and Güner (2007) have
ciency, the rotating propeller induces a swirling motion of water, devoted great effort to the design of downstream FGV. The con-
which is considered as energy loss for ship propulsion (Carlton, tracted form of helical vortices is analyzed, and the optimum
2008). Multi-component propulsors have been devised to recover number of the stator blades and the axial spacing between the
the rotational energy, including counter rotating propellers (CRP) propeller and the stator are discussed. The significant conclusions
and vane wheel propulsors (Kravitz, 2011; Zondervan et al, 2011; are given through design examples. However, the wake field behind
Güner et al, 2001). Although the concept of these propulsion the ship hull is not considered. As propulsors work behind the ship
configurations is hydrodynamically perfect, the application to full hull, having designs about downstream FGV in nonuniform inflow
scale has been limited for one reason or another. is necessary for energy saving.
The downstream FGV is a kind of reacting fin. By recovering the In the present paper, a detailed design method about down-
slipstream rotational energy of the propeller, the FGV can produce stream FGV in nonuniform inflow is proposed. A containership is
an additional thrust by converting the rotating slipstream of the taken as the research object. The full scale design as well as
propeller into axial flow and obtain significant gains in efficiency. unsteady hydrodynamic performance prediction is carried out. A
Studies about FGV have been conducted universally. Chinese ship special procedure for FGV design is established according to the
scientific research center carried out systematic design researches obviously different local inflow velocities of FGV blades. The
about FGV after propeller in the 1980s (Zhang and Dong, 1983; nonuniformity of inflow causes the propeller blade elements to
experience periodic variations in inflow velocity and angle of
n attack, resulting in undesirable fluctuating in loading. This
Corresponding author.
E-mail addresses: 07093129@163.com (L.X. Hou), unsteady loading produces unsteady forces and moments which
wangchunhui_heu@163.com (C.H. Wang). are transmitted through the propeller shafting and bearing and
http://dx.doi.org/10.1016/j.oceaneng.2015.09.036
0029-8018/& 2015 Elsevier Ltd. All rights reserved.
12 L.X. Hou et al. / Ocean Engineering 110 (2015) 11–17
often produce severe vibration and noise. The unsteady hydro- propeller plane can be calculated as:
dynamic performance of the designed combined propulsor is R1
calculated to analyze the influence of FGV on the unsteady forces rua 0ðrÞdr
ua 0 ¼ 0 R 1 ð1Þ
and moments of the propeller. The energy recovery capabilities are 0 rdr
estimated from the radial circulation distributions of the combined
In this equation, ua 0ðr Þ is the circumferential mean of the axial
propulsor and the tangential induced velocities in the slipstream.
induced velocities at r.
This study is of great significance to achieve the energy-saving sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
purpose and provides a deeper understanding as to how the ua 0 þ 1
slipstream rotational energy of propeller is recovered. The results δ¼ ð2Þ
2ua 0 þ 1
of this study will give a meaningful reference for practising pro-
fessional naval architects. The contraction ratio δ of the slipstream at FGV plane is cal-
culated through Eq. (2). The FGV diameter can be determined as
d ¼ δ D.
2. Basic theory For the geometric design of FGV, the disturbance velocities
from the propeller obtained through SPM need to be circumfer-
2.1. Design theory description entially averaged. So the disturbance velocities are only functions
of the radial coordinate when the axial spacing between the
This study adopts the PVT combined with SPM to have a propeller and the FGV is given. If the slipstream rotational energy
comprehensive research. The SPM used in this paper is based on of propeller is recovered in maximum, the most ideal result should
the velocity potential and adopts hyperboloidal panels. The FGV is be that the tangential induced velocity far downstream of the
considered as a propeller without rotating. The FGV diameter is propeller is zero definitely.
determined through analyzing the propeller slipstream and the tip The determination of circulation distribution is the key point of
radius of FGV is set to equal to the radius of the contracted FGV design. Stokes theorem is used to determine the circulation
propeller slipstream at the FGV plane. The lifting line theory and relationship on the coaxial cylinder of the propeller and the FGV,
the lifting surface theory are used to design the propeller and FGV which are approximated to have infinite blades, namely, the pro-
respectively (Koichi, 2013). peller blade number Z 11 and the FGV blade number Z 21 approach
For the propeller design, the initial design parameters including to infinite. The tangential induced velocity ut ðrÞ far downstream of
diameter, number of blades, thrust needed, rate of rotation, ship the combined propulsor at r can be calculated as:
speed and wake field are given first. The wake used for design
Z 11 Γ 11 ðr Þ þ Z 21 Γ 21 ðr Þ
includes the induced velocities from FGV. Using the given data the ut ðr Þ ¼ ð3Þ
2π r
propeller design is carried out by PVT.
The diameter of the designed FGV ought to be smaller than that where Γ 11 ðr Þ and Γ 21 ðr Þ denote the one blade circulation
of the propeller and be on-line with the slipstream diameter at the distributions of the propeller and the FGV with infinite blades, Z 11
FGV plane. The main purpose is to recover the rotational velocities Γ 11 ðrÞ and Z 21 Γ 21 ðrÞ represent the total circulations of the pro-
induced by the propeller as much as possible within the slip- peller and the FGV at r respectively.
stream, and avoid the additional increasing drag due to the greater If ut ðrÞ 0, there is the equation:
FGV diameter than that of the slipstream as there is nothing to Z 11 Γ 11 ðr Þ þ Z 21 Γ 21 ðr Þ 0 ð4Þ
save outside of the slipstream. What’s more, the impingement
from the propeller tip vortex on the FGV blade can be avoided in For the propeller and FGV with finite blades, there is equation
this way. It is assumed that the slipstream of the propeller is similarly:
already stable and the diameter of the FGV is set equal to the Z 1 Γ 1 ðrÞ þ Z 2 Γ 2 ðrÞ ¼ 0 ð5Þ
diameter of contracted slipstream at the FGV plane, as shown in
Fig. 1, where D and d denote the diameters of the propeller and the Hence:
FGV respectively. Z
According to the theory that the axial induced velocities the
Γ 2 ðrÞ ¼ 1 Γ 1 ðrÞ ð6Þ
Z2
propeller has at infinity of the downstream double those at the
where Z 1 , Z 2 are the blade numbers of the propeller and the
propeller plane, the contraction ratio of the slipstream at stable
FGV, Γ 1 ðrÞ, Γ 2 ðrÞ represent one blade circulation distributions of
can be obtained. The mean axial induced velocities ua 0 at the
the propeller and the FGV, respectively.
With the initial design parameters given, the propeller can be
designed and its circulation distribution along the radial direction
can be obtained. Then, the FGV circulation can be determined
through Eq. (6).
where S,Sw represent the propeller surface and the wake sur- 3. Wake analysis
face respectively, Δϕ is the potential jump across the wake sheet,
φq represents the velocity potential at any point q on S, and G 3.1. Ship Model Experiment
denotes the Green’s function. In the case of unbounded three-
dimensional fluid domain, G is given as In order to demonstrate application of the propeller/FGV design
procedure numerical design example is carried out involving a
1
G ¼ Gðp; qÞ ¼ ð8Þ container ship. Table 1 lists the main parameters of the full scale
Rðp; qÞ
ship. The wake field is obtained through model tests carried out in
with Rðp; qÞ being the distance between points p and q. ς in Eq. Shanghai Ship & Shipping Research Institute (SSSRI). The tests
(7) has values as follows: were conducted at the SSSRI facilities on the ship model manu-
factured by SSSRI equipped in the deep water towing tank. The
* ς ¼ 1 , if p lies in the flow field, but not on S, model scale ratio is 50.7940, and the operating speed is 1.588 m/s
* ς ¼ 1/2, if p lies on S, with the full scale vessel being 11.32 m/s.
* ς ¼ 0, if p lies within S. For the wake field at the propeller plane measured in this
paper, the Cartesian coordinate (X, Y, Z) is used for displaying the
The propeller surface and wake sheet is discretized with data, where X points in the downstream direction, Y starboard, and
hyperboloidal panels. A constant source and a constant dipole are Z upstream direction. The origin of the inertial frame is selected to
then distributed on each panel. During unsteady calculation, the coincide with the center of the propeller plane. All the coordinates
integral Eq. (7) is solved at each time step, and time-dependent are nondimensionalized by D.
terms are updated at the next time step. The Eq. (7) can be dis- The axial and in-plane nominal wake fields measured at the
cretized as follows: propeller plane are shown in Fig. 2, Values in which are non-
dimensionalized by the ship speed V0. Axial wake contours and
X
NP X
MB
transverse velocity vectors show good symmetry with respect to
ai;j φj ðnÞ þ W i;m;1 Δφm;1 ðnÞ ¼ RHSi ðnÞ; i ¼ 1; 2; …; NP ð9Þ
j¼1 m¼1
the Y¼ 0 plane. Most transverse velocity vectors are directed
upward and inward, and downward flow vectors are observed
above the hub.
NB X
X NP NB X
X NP
bi;j σ Zj ðnÞ aZi;j φZj ðnÞ
Z
RHSi ðnÞ ¼
Z ¼1j¼1 Z ¼2j¼1 3.2. Wake conversion of the full scale ship
NB X
X MB X
NW
W Zi;m;l ΔφZm;l ðnÞ The wake field of the full scale vessel is difficult to obtain
Z ¼2m¼1l¼1 directly. However, it can be gotten approximately by using the
existing theoretical empirical formulas. This paper adopts the
MB X
X NW
W Zi;m;l Δϕm;l ðnÞ
m¼1l¼2 Table 1
Main parameters of the full scale ship.
where Z is the number of blades. For each blade, NC is the number
of chordwise panels, N R is the number of spanwise panels, NP ¼ 2 Title
N C N R is the total number of panels, and N W is the number of
Z Length of waterline (m) 290.60
chordwise panels in the wake. The influence coefficients aZi;j and bi;j Length between perpendiculars (m) 286.00
are defined as the potentials induced at panel i by unit (constant) Breadth moulded (m) 48.20
strength dipole and source distributions, respectively, located at Draught fore (m) 14.80
Draught aft (m) 14.80
panel j on blade Z. The wake influence coefficients W Zi;m;l are
Design draft moulded (m) 12.50
defined similarly. The definitions of the influence coefficients are Displacement volume moulded (m3) 143390.0
given in the dissertation of Hsin (1990).
The velocities on the propeller surface can be obtained by dif-
ferentiating the resulting velocity potential, and the pressure dis-
tribution is calculated by using Bernoulli’s equation. As the FGV
torque doesn’t have any contribution to the hydrodynamic per-
formance of the combined propulsor, it isn’t considered here. The
hydrodynamic performance coefficients of the combined pro-
pulsor can be defined as follows:
ωs Þ
; K TP ¼ ρn2pD4 ; K Q P ¼ ρn2pD5 ; ηP ¼ KKQTPP J ð1
V0 T Q
J ¼ nD 2π
Td K TZ J ð1 ωs Þ
K Td ¼ ; T Z ¼ T p þ T d ; K TZ ¼ K TP þ K Td ; ηZ ¼
ρn 2 D 4 KQP 2π
wake correction formula ITTC recommended for calculation. the propeller and the FGV is considered through the induced
W ts ¼ ðt m þ 0:04Þ þ ðW tm t m 0:04Þ velocities obtained by utilizing the SPM.
In step a of Fig. 3, the induced velocities from FGV are not
ð1 þ KÞC Fs þ ΔC F =½ð1 þK ÞC Fm ð9Þ
considered in the first design process. The induced velocities of
Where t m , W tm denote the thrust deduction and the nominal FGV on propeller calculated in step c include the induced velo-
wake of the model scale vessel respectively, C Fs and C Fm represent cities, used for propeller design, at the design points of propeller
the frictional resistance coefficients of the full scale and model and those, used for hydrodynamic performance prediction, at the
scale ships respectively, ΔC F is the correlation factor, 1þ K is the panel centroids of the designed propeller.
form factor. The nominal wake field of the full scale vessel can be The FGV design in step b is different from the propeller design.
obtained through Eq. (9). As the FGV is fixed in the wake field after propeller, different
The ship model used for wake measurement was also used for blades have different inflow velocities (considering the dis-
the self-propulsion test with a stock propeller. The propeller dia- turbance velocities from the propeller). In order to produce addi-
meter was 9.60 m for the prototype and 0.189 m for the model tional thrust as much as possible, the FGV blades need to be
ship. The model scale and full scale self-propulsion tests gave the designed independently. An FGV of Z 2 blades needs Z 2 designs.
resistance and propulsive coefficients, as shown in Table 2. Each blade needs to be designed independently. Taking the first
As the propeller should be designed in the effective wake field blade as example, the inflow velocity can be determined according
of the full scale vessel, the effective wake field of the full scale to its position. The flow field is considered circumferentially uni-
vessel is obtained through some transformation with the nominal form and the radial inflow velocity distribution is equal to that of
wake. The mean-modified method is the commonly used trans- the first blade. Thus, an interim FGV of Z 2 same blades can be
formation method (Chu, 2012): designed using the diameter d and circulation Γ 2 . Taking the
designed interim FGV blade as the first blade needed. The other
1:0 W ts
W E ¼ 1:0 ð1:0 ωS Þ ð10Þ blades are designed in the same way.
1:0 ωV The total thrust T Z of the combined propulsor ought to reach
where W E is the effective wake distribution, ωV denotes the the required thrust. As the FGV produce thrust too, the propeller
body average of the nominal wake distribution. By using the thrust thrust T P of the combined propulsor ought to be smaller than the
identity method, we can get the mean effective axial wake fraction required thrust.
of the full scale ship, namely, ωS ¼ 0:2738.
4.2. Design results
Yes
Yes
Step c: Calculation
of Induced
Velocities of FGV No
Step a: Propeller Design through PTV
on Propeller K and K Converge or not
and Performance Prediction by SPM
Calculation of Induced d= δ D
Calculation of Slipstream
Velocities of Propeller on
Contraction Ratio δ
Design Points of FGV
ut/V0
KTP
0.22 0.15
0.218 0.1
0.216 0.05
0.214
0 100 200 300 400 0
0.1 0.3 0.5 0.7 0.9 1.1
φ[º] r
Fig. 7. Thrust over one revolution for single propeller and propeller with FGV.
0.3
Single propeller
Single propeller Propeller with FGV 0.25
0.35 Combined propulsor
0.348 0.2
ut/V0
0.346 0.15
0.344
10KQ
0.1
0.342
0.05
0.34
0.338 0
0.1 0.3 0.5 0.7 0.9 1.1
0.336 r
0 100 200 300 400
φ[º]
0.25
Fig. 8. Torque over one revolution for single propeller and propeller with FGV. Single propeller
0.2 Combined propulsor
Table 3 0.15
Hydrodynamic performance time-averaged result.
ut/V0
0.1
KT 10KQ η
0.05
Single propeller 0.2201 0.344 0.736
Combined propulsor KTP:0.2231þ KTd: 0.0163 (2912598.61N) 0.345 0.797 0
0.1 0.3 0.5 0.7 0.9 1.1
-0.05
r
0.3
Single propeller
0.25 Combined propulsor
0.2
ut/V0
0.15
0.1
0.05
condition. The existence of FGV changes the radial circulation For better understanding about the energy saving principle of
distribution of propeller and makes the loading on the propeller FGV, the radial circulation distributions of the combined propulsor
blade shifted inboard. The result agrees with the conclusion of and the single propeller and the tangential induced velocities at
literature by Lee et al (2014), although the turbine is in free the disk 1.15 D downstream of the propeller plane are calculated.
rotation. The tangential induced velocities produced by the designed com-
This paper calculates the average tangential induced velocities bined propulsor are obviously smaller than those by the single
produced by the designed combined propulsor as well as the propeller. In other words, the slipstream rotational energy of the
designed single propeller for one revolution along the radial propeller is recovered efficiently to some extent.
direction on the disk which is 1.15D downstream from the propeller The method proposed in this paper has universality and suits for
plane. Four radial lines are chosen as the research objects, the line the FGV design of almost kinds of ships. In the context of energy
θ ¼0° is allocated above the propeller shaft and parallel with the saving and emission reduction, this paper has great application value.
first FGV blade, the other lines are arranged anticlockwise viewing
from downstream. The angular spacing of lines is 90°as shown in
Fig. 10. Fig. 11 gives the calculated results. The tangential induced References
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