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INTRODUCTION
M(s + ds)
P(s + ds)
global
coord
-M(s) system
-*P(s) y
1125
(3)
R ' - X - ' •
as
when R is the position vector.
In order to obtain the component form of Eqs. 1-2 it is simply nec-
essary to first of all write the stress resultant vectors in their component
form and then differentiate both the components and the unit vectors.
Let
P = P,t + P„n + Phb ., (4)
M = M t t + M„n + Mfcb (5)
(Expressions for p and m can be written in a similar manner.)
In Eqs. 4-5 the subscripts t, n, and b refer to the usual tangent, nor-
mal, and binormal directions and t, n, and b the associated unit vectors.
The derivatives of the unit vectors are given by the Serret-Frenet for-
mulas (7).
t' = KII n' = -Kt + -rb b ' = —rn (6)
in which K and T are the curvature and torsion respectively. Equations
1-2 then reduce to
Pi + Vt - KP„ = 0; p ; + p, + K P , - T P t = 0;
Pi, + Pi + T P „ = 0 (7)
M't + mt- K M „ = 0; M,', + m„ + KM, - TM( - Pb = 0;
Mi, + mb + T M „ + P„ = 0 (8)
In Eq. 8 use has been made of the identity
t x p = - P „ n + P„b (9)
Note (7) that for a helix with radius r and helix angle a
,a a
K = cos2 - T = sin a • cos -— (10)
r r
DEFORMATIONS OF THE TAPE
tape 4_
The shearing strain on the surface is zero, (v is Poisson's ratio for the
material of the cylinder.) Since the cylinder, for purposes here, is the
stranded conductor, v will be set to zero leaving a single strain com-
ponent on the surface. It follows directly using the method of Mohr's
circle that the strain e along the tape centerline is
= c r sin 0 sin (15)
The bending of the cylinder produces a curvature in the initially straight
tape which is somewhat more difficult to compute. Reissner (5) again
offers a formal procedure for dealing with the kinematics of selecting
appropriate strain-type variables to be associated with the stress result-
ants which were introduced in the section entitled "Equilibrium of a He-
lical Beam." This procedure is sketched in Appendix I. For reasons of
simplicity only two of those results will be used here. First, it can be
noted that Reissner's strain term associated with the thrust checks the
strain term indicated in Eq. 15 which was computed directly using the
method of Mohr's circle. The other strain term of interest is curvature
which is associated with the normal bending moment M„. That term,
which will be called v" here, is shown in Appendix I to be
• cos 9 (16)
It is now possible to return to Eqs. 7-8 and compute the applied dis-
tributed loads required to maintain equilibrium under the imposed strain
and curvature computed above. It is first of all convenient to assume
that the tape is thin and cannot transmit any moment about the binor-
mal axis or that M 6 = 0 = > P „ = 0. It will also be similarly assumed that
the twisting moment Mt = 0. It follows that from Eq. 7 that
1127
used to obtain
Pt = M'„ (18)
If M„ is now written in terms of the tape properties E and I as
M„ = EI v" (19)
it follows that
C 0 S tt
n ^ -n » ^
Pi, = — E I v = — E I(-c sin a • cos 6) = EI c sin a • sin 6
ds As r
c
= EI- cos a • sin a • sin 0 (20)
r
d c ,
and that P'b = — Pb = EI—2 cos a • sin a • cos 0 = -pb (21)
ds r
If S is the initial tape tension, after straining the tape tension is
Many types of distress ranging from tape tearing (usually due to high
taping tensions) to local tape buckling to tape migration can occur in
power cable designs. Until recently, efforts were concentrated on effects
such as tape buckling which could be dealt with using two-dimensional
theory (3). The material of this paper applies to two facets of tape dis-
tress: tape tearing and conditions for incipient slip which are related to
tape migration.
Tape tearing is the more simple of these to deal with. Given the initial
taping strain, the tape centerline strain (Eq. 15), the curvature (Eq. 16),
and the tape width (as related in the following paragraph), it is a rela-
tively simple matter to compute the maximum of the strain in the tape
edges. This is shown in Fig. 3 which indicates a critical helix angle of
about 10° for the example shown using a failure strain of 0.003.
A word about tape width is in order. If tapes are wound with a fixed
butt space fraction B, then there is a relationship between the helix angle
a and the tape width w
1128
?l 1 1 1 1 p 1 1 1
-180.M -135.00 -90.00 -45.00 0.00 45.00 90.00 135.00 180.00
ANGLE
a
w = 2ITT • sin — y (25)
(1 + B) '
Equation 24 can be obtained simply by equating the tape pitch, 2-rrr tan
a, to the "effective" width, (1 + B) w sec a.
For the example shown in Figs. 3-5, r = 2 in. (5.08 cm) (cylinder ra-
dius); c = 0.025 in. - 1 (0.0098 cm"1) (cylinder curvature); t = 0.02 in. (0.051
cm) (Tape thickness); E = 1.6 X 106 psi (11.02 x 106 kPa) (Young's Mod-
f^ 1 1 1 1 • 1 1 < 1
-180.00 -135.00 -90.00 -45.00 0.00 45.00 90.00 135.00 180.00
ANGLE
EXPERIMENTAL VERIFICATION
CONCLUDING REMARKS
In spite of the simple nature of the model used in this paper, it ap-
parently relates quite well to manufacturing experience with taping ca-
bles. Still left open, however, are questions of exactly how tapes migrate
to form what are known as "soft spots." We would only point out here
that tape motion is a relatively complex phenomenon, well beyond the
methods of this paper, and probably properly relegated to a numerical
simulation. We hope to do that in the near future.
ACKNOWLEDGMENTS
This work has been supported by the U.S. Department of Energy un-
der contract EC-78-S-02-4610 with Rensselaer Polytechnic Institute. The
experimental work has been directed by Mr. Robert Levy, a graduate
student at RPI.
The authors also wish to thank Professor Z. M. Elias who pointed out
an error in the original version of the manuscript.
I=
P (p • 8 + m • ta)ds (27)
The coefficients of P and M in the right hand side of Eq. 28 then serve
to define the appropriate strain-type variables.
Following the procedure described, using again the Serret-Frenet for-
mulas, the strain variables associated with the member force/moment
terms can be derived. These are indicated in Table 1.
1131
(1) (2)
Pt 8, — 8 „ K
Pn b'„ + 8,K — 8 6 T - cot
P> 8J + 8„T + co„
M, CO,' — CO„ K
M„ COj + CO„T
APPENDIX II.—REFERENCES
APPENDIX III.—NOTATION
1133