Escolar Documentos
Profissional Documentos
Cultura Documentos
3, 2011
V. Edwin Geo*
Department of Mechanical Engineering,
GKM College of Engineering and Technology,
Chennai 600063, India
Fax: 0091-44-2279-0012 E-mail: ve_geo@yahoo.com
*Corresponding author
G. Nagarajan
Department of Mechanical Engineering,
Anna University,
Chennai, 600025, India
E-mail: nagarajan1963@annauniv.edu
B. Nagalingam
Department of Automobile Engineering,
SRM University, Chennai 603203, Tamil Nadu, India
E-mail: bnagsiit@yahoo.com
Abstract: In the present work, experiments have been carried out to assess the
suitability of rubber seed oil and its blends with diesel in a diesel engine. Tests
were conducted with different blends of R80-D20 (80% of rubber seed oil and
20% of diesel by volume) and R70-D30 (70% of rubber seed oil and 30% of
diesel by volume). Experimental results indicate that the brake thermal
efficiency increases from 26.5% to 27.7% with the optimum blend of R70-D30.
There is a reduction in emissions is also observed except NOx level at all loads.
Smoke emission reduces drastically from 6.1 to 4.7 BSU. Combustion
parameters indicated a decrease in ignition delay and combustion duration
compared with neat RSO. This will also contribute to higher heat release rate in
the premixed combustion phase. Current investigations reveal that the
performance of R70-D30 blend is closer to diesel.
1 Introduction
The world is confronted with the twin crises of fossil fuel depletion and environmental
degradation. Indiscriminate extraction and increased consumption of fossil fuels have led
to the reduction in carbon-based resources. Alternative fuels promise to harmonise
sustainable development, energy conservation, management efficiency and
environmental preservation. Due to the shortage of petroleum products and its increasing
cost, efforts are on to develop alternative fuels especially to diesel oil for full or partial
replacement. It has been found that vegetable oils are promising fuels because their
properties are similar to that of diesel and are produced easily from the crop which is a
renewable source (Babu and Devaradjane, 2003; Senthil Kumar et al., 2001; Swain and
Shaheed, 2000; Subramanian et al., 2005; Sapuan et al., 1996). None other than Rudolph
308 V.E. Geo et al.
Diesel, the father of diesel engine, demonstrated the first use of vegetable oil in
compression ignition engine. He used peanut oil as fuel for his experimental engine.
The ideal diesel fuel molecule is a saturated non-branched hydrocarbon molecule
with carbon atoms varying from 12 to 18, whereas vegetable oil molecules are
triglycerides generally with non-branched chain of different lengths and different degree
of saturation. They have molecules up to four times larger than that of typical diesel
fuels. Vegetable oils contain substantial amount of oxygen in their structure. Figures 1
and 2 show the typical structure of diesel and vegetable oil. The carbon cycle of
vegetable oils consists of release and absorption of carbon dioxide. Combustion process
releases carbon dioxide and crops for their photosynthesis process absorb the carbon
dioxide. Thus, the accumulation of carbon dioxide in atmosphere balances. In exhaust
fumes sulphur dioxide emissions are eliminated (vegetable oil contains no sulphur).
There are a wide variety of vegetable oils available and their properties fall within a
narrow band and are close to diesel fuel.
H H H H H H H H H H H H
H C C C C C C C C C C C C H
H H H H H H H H H H H H
H O H H H H H H H H H H H
H C O C C C C C C C C C C C H
H H H H H H H H H H H
n
O H H H H H H H H H H H
H C O C C C C C C C C C C C H
H H H H H H H H H
n
O H H H H H H H H H H H
H C O C C C C C C C C C C C H
H H H H H H H H
n
Vegetable oils have 10% less heating value than diesel oil due to the oxygen content in
their molecules. The kinematic viscosity is several times higher than diesel fuel. The
viscosity of diesel fuel is about 4.0 mm2/sec where as vegetable oils have more than
40 mm2/sec. This high viscosity leads to pumping and atomisation problems. The high
carbon residue of vegetable oil causes heavy smoke emissions from the engine. The
density of vegetable oil is also higher than diesel fuel. Volatility is lower than diesel fuel.
This causes lower evaporation rates when injected into the cylinder. Hence, they are not
Experimental study on the performance, emission and combustion 309
suitable for spark ignition engines. Flash and fire points are much higher than diesel and
hence they are much safer to store. Their cloud point is higher which indicates the
problem of thickening or even freezing at low ambient temperatures. The cetane number
of most of the vegetable oils is in the range of 32–40, which is slightly lower than that of
diesel. They mix very easily with diesel oils and form very stable blends. This makes it
possible to use them blended with diesel fuels. By their properties, vegetable oils are
suitable only for compression ignition engines. The properties of some of the vegetable
oils are compared with diesel in Table 1.
Table 1 Properties of some vegetable oils in comparison with diesel
In recent years, systematic efforts were undertaken by many researchers to determine the
suitability of vegetable oil as fuel in diesel engines. The high viscosity is due to the large
molecular mass and complex chemical structure of vegetable oils that in turn leads to
problems related to pumping, atomisation and combustion in a diesel engine. Due to the
high viscosity, the long-term operation of the engine with vegetable oils resulted in the
development of gumming, the formation of injector deposits, ring sticking and problems
related to the lubricating oils (Bandel and Heinrich, 1982; Ziejewski and Goettier, 1986;
Kalam and Masjuki, 2004; Humke and Barsic, 1981; Bari et al., 2002). Therefore, the
reduction of viscosity of vegetable oils is of prime importance to make it a suitable
alternative fuel for diesel engines. The problem of high viscosity of vegetable oils can be
reduced in several ways, such as transesterification (Usta, 2005; Geo et al., 2006;
Sukumar et al., 2005), microemulsification (Bora et al., 2004), preheating the oils
(Senthil Kumar et al., 2004; Geo et al., 2008) and blending with other fuels (Nwafor and
Rice, 1996; Lotko et al., 2001; Herchel et al., 2001; Raheman and Phadatare, 2004; Choi
et al., 1997). Operation of a diesel engine with various percentage blends of vegetable oil
and diesel offered a net reduction in HC, CO and smoke emissions with improvement in
brake thermal efficiency.
the raw vegetable oil to its esters, which will reduce the yield of the esterification process
(Ramadhas et al., 2005a; Ikwuagwu et al., 2000).
In the present investigation, RSO, a non-edible type of vegetable oil has been
considered as a potential alternative for compression ignition engines to find out its
suitability for use as fuel oil. The properties of RSO compares well against other
vegetable oils and more importantly to diesel itself in terms of its fuel rating. However,
the greatest difference between RSO and diesel oil is its viscosity. The high viscosity of
RSO may contribute to the formation of carbon deposits in the engines, incomplete
combustion and increased emission from the engine.
In this study, the RSO is blended with diesel to increase the efficiency and reducing
the exhaust gas emissions of the diesel engine without any engine modifications. RSO
mixes easily with diesel in any proportion and can be used to partially substitute diesel.
The main objective the present study is to use the maximum utilisation of RSO in diesel
engine. Therefore, diesel and RSO blends of R60:D40, R70:D30, R80:D20 and R90:D10
by volume were prepared and tried in the diesel engine at the rated speed of 1,500 rpm.
Experiments were conducted on Kirloskar TAF1, four stroke, single cylinder, air cooled,
CI engine. The rated power of the engine was 4.4 kW at 1,500 rpm. The engine was
operated at a constant speed of 1,500 rpm. The specifications of the engine are given in
Table 2. The engine was coupled to an electrical dynamometer which was used for
loading the engine. The fuel system was modified by adding a three-way, hand operated,
two-position directional control valve, which allowed rapid switching between the diesel
used as a standard fuel and the test fuel. An orifice metre connected to an air surge tank
was attached to inlet manifold of the engine to measure airflow. The fuel flow rate was
measured on volume basis using a burette and a stop watch. K-type thermocouple and a
digital display were employed to note the exhaust gas temperature.
Table 2 Specifications of test engine
1 Make Kirloskar
2 No of cylinders One
3 Type of cooling Air cooled
4 Bore 87.5 mm
5 Stroke 110 mm
6 Compression ratio 17.5:1
7 Piston bowl Hemispherical
8 Rated power 4.4 kW @1,500 rpm
9 Lubrication oil SAE 40
Bosch smoke metre was used for measurement of smoke. A QROTECH, QRO-401
exhaust gas analyser was used to measure the hydrocarbon (HC), oxides of nitrogen
(NOx) and carbon monoxide (CO) emissions. This analyser was configured to perform a
measurement by applying non-dispersive infrared (NDIR) method for analysing CO and
HC and electrochemical method for analysing NOx. A digital data acquisition system in
conjunction with a piezoelectic pressure transducer was used for the measurement of
Experimental study on the performance, emission and combustion 311
engine cylinder pressure at every one-degree crank angle. An optical shaft position
encoder was used to give signal at TDC. The pressure signal and the TDC position signal
was also acquired by the A/D converter installed in the personal computer. These voltage
signals were stored in two columns in a file at uniform time intervals. The schematic
diagram of the experimental set up is shown in Figure 3.
10 9
11
12
8
14 13
6
3 7
4 5
from the pressure-crank angle data have been calculated. This experimental procedure
was repeated for different RSO-diesel blends.
Figure 4 Variation of brake thermal efficiency with different blends of RSO and diesel
35
Brake thermal efficiency (%)
30
25
R70:D30
20 R80:D20
15 RSO100
Diesel
10
0
0 1 2 3 4 5
Brake power (kW)
30
25
BSEC (MJ/kWh)
20 R70:D30
R80:D20
15
RSO100
10 Diesel
0
0 1 2 3 4 5
Brake power (kW)
Figure 6 Variation of exhaust gas temperature with different blends of RSO and diesel
450
Exhaust gas temp. (deg.C)
400
350
R70:D30
300 R80:D20
250 RSO100
Diesel
200
150
100
0 1 2 3 4 5
Brake power (kW)
decrease in exhaust gas temperature with RSO-diesel blend is due to higher combustion
rate on account of better mixture formation.
16
14
12
R70:D30
NOx (g/kWh)
10
R80:D20
8
RSO100
6
Diesel
4
2
0
0 1 2 3 4 5
Brake power (kW)
16
14
12
R70:D30
CO (g/kWh)
10
R80:D20
8
RSO100
6
Diesel
4
2
0
0 1 2 3 4 5
Brake power (kW)
Experimental study on the performance, emission and combustion 315
3.5 CO emission
The variation of CO emission is given in Figure 8. The RSO gives higher CO emission
compared to diesel. The CO emission with RSO and diesel is 6.7 g/kWh and 4.6 g/kWh,
respectively. This may be due to poor spray characteristics of RSO and hence improper
mixing, resulting in poor combustion. There is a reduction in the CO emission with the
increase in the concentration of diesel with RSO. The CO level is reduced from
6.7 g/kWh for RSO to 5.8 g/kWh for R70-D30 blend. However R80-D20 blend results in
6 g/kWh of CO emission. This may be because of the oxygen content in the added RSO.
Too high RSO blends deteriorate performance due to poor mixture formation.
3.6 HC emissions
The variation of HC emissions with different fuels is shown in Figure 9. RSO results in
higher HC emission compared to diesel. At full load the HC level varies from 1.3 g/kWh
at 25% load to 0.62 g/kWh at full load and from 1 g/kWh to 0.55 g/kWh with RSO and
diesel respectively. High viscosity leads to bigger fuel droplets and hence a non-uniform
distribution with air. Non-uniform distribution will lead to too rich pockets that can result
in higher HC. This higher viscosity of RSO can be reduced by blending with diesel. The
R70-D30 blend results in an acceptable drop in HC emissions of 0.6 g/kWh at full load,
which is lower compared to neat RSO. This indicates better mixture preparation and
combustion with the blend.
1.4
1.2
1
R70:D30
HC (g/kWh)
0.8 R80:D20
0.6 RSO100
Diesel
0.4
0.2
0
0 1 2 3 4 5
Brake power (kW)
this leads to larger droplet sizes, consequently sluggish combustion which results in
higher smoke emission in neat RSO. Smoke level decreases by increasing the percentage
of diesel with RSO. The R70-D30 blend drastically reduces the smoke level from
6.1 BSU to 4.7 BSU at full load. This is because of the better mixture formation in the
case of blend.
Figure 10 Variation of smoke density with different blends of RSO and diesel
6
Smoke density (BSU)
5
R70:D30
4 R80:D20
3 RSO100
Diesel
2
0
0 1 2 3 4 5
Brake power (kW)
Figure 11 Variation of peak pressure with different blends of RSO and diesel
80
75
Peak pressure (bar)
70 R70:D30
R80:D20
65
RSO100
60 Diesel
55
50
0 1 2 3 4 5
Brake power (kW)
maximum rate of pressure rise is noticed with diesel. In compression ignition engines, the
peak pressure depends on the combustion rate in the initial combustion period, which in
turn depends on the amount of fuel taking part in the premixed combustion phase. Peak
pressure and the rate of pressure rise increases slightly with blends of RSO-diesel.
R70-D30 blend results in higher values of maximum rate of pressure rise and peak
pressure compared to other blends and neat RSO, which indicates faster combustion due
to high concentration of diesel. An increase of two bar is observed with the R70-D30
blend compared to neat RSO. The peak pressure with RSO is about 72 bar and for
R70-D30 it is 74 bar at maximum power. However, with diesel it is 75 bar. An almost
similar trend is noticed with rate of pressure rise. The rate of pressure rise with diesel,
R70-D30 and RSO is 4.5, 4 and 3.6 bar/°CA respectively at full load.
Figure 12 Variation of maximum rate of pressure rise with different blends of RSO and diesel
5
4.5
Max. rate of pressure rise
4
3.5
(bar/deg. CA)
R70:D30
3
R80:D20
2.5
RSO100
2
1.5 Diesel
1
0.5
0
0 1 2 3 4 5
Brake power (kW)
dominant with this blend and RSO. Blending of diesel with RSO reduces the delay period
and hence combustion starts earlier than RSO.
Figure 13 Heat rate release rate diagram for diesel and RSO at full load
80
Heat release rate (J/deg.CA)
70
60
50
40 R70:D30
30 R80:D20
20 RSO 100
10 Diesel
0
-10330 345 360 375 390 405 420
-20
Crank angle (deg.)
Figure 14 Variation of ignition delay with different blends of RSO and diesel
16
14
Ignition delay (deg.CA)
12
R70:D30
10
R80:D20
8
RSO100
6
Diesel
4
2
0
0 1 2 3 4 5
Brake power (kW)
in the ignition delay as the amount of diesel in the blend is raised. This is mainly due to
the shortening of the physical delay at high loads. At high outputs probably due to the
drop in viscosity of various blends and thus the physical delay, the ignition delay is lower
than RSO. The ignition delay for R70-D30 blend is 7°CA. By increasing the percentage
of RSO the physical delay of the blend increases. This in turn will increase the ignition
delay.
Figure 15 Variation of combustion duration with different blends of RSO and diesel
50
Combustion duration (deg.CA)
45
R70:D30
40
R80:D20
RSO100
35
Diesel
30
25
0 1 2 3 4 5
Brake power (kW)
4 Estimation of uncertainty
In measuring any quantity, the results will always differ from the true value even with
careful experimentation. This error in measurement may be either random or systematic.
By adding a correction value, the systematic error can be removed. Random error can
only be estimated statistically and cannot be predicted in advance. Its presence only can
be detected when the same quantity is measured again and again under the same
conditions. The estimated uncertainty values at typical operating conditions are:
320 V.E. Geo et al.
Speed + 1.5%
Brake power + 1.5%
HC + 3%
CO + 3%
NOx + 4%
Exhaust temperature + 0.6%
Smoke (BSU) + 3.5%
5 Conclusions
The following conclusions are drawn based on the experimental study of RSO and diesel
blend:
• The use of the raw RSO results in inferior performance and high emissions as
compared to diesel because of its high viscosity, poor atomisation and mixing.
• Engine operation with the blend of RSO and diesel results in better performance than
neat RSO. At full load, the brake thermal efficiency with neat RSO is 26.56% and
for the optimum blend of R70-D30 it is 27.68% while that of diesel is 29.93%.
• Exhaust gas temperature is higher with the RSO as compared to diesel due to slow
combustion. The exhaust temperature decreases with increase in quantity of diesel in
the RSO-diesel blend.
• NOx emissions for the RSO operation is 6.9 g/kWh and 10.7 g/kWh with diesel at
full load. With an increase in percentage of diesel in the RSO-diesel blend
(R70-D30) NOx increases to 9.3 g/kWh.
• Both HC and CO emission are found to be high for RSO under normal operating
conditions. The RSO-diesel blend results in lower CO and HC emissions at high
load. This may be because of its reduced viscosity at high operating temperatures.
The HC and CO emission for the optimum blend quantity of R70-D30 is 0.6 g/kWh
and 5.8 g/kWh, respectively.
• There is a reduction in smoke level with RSO-diesel blend in comparison to neat
RSO due to better mixture formation with the blend resulting in improved
combustion. The smoke level with R70-D30 blend is 4.7 BSU, for neat RSO it is
6.1 BSU and for diesel it is 3.4 BSU.
• Peak pressure and maximum rate of pressure rise are higher with the RSO-diesel
blends due to improved premixed combustion.
• Heat release with neat RSO indicates higher diffusion burning and lower premixed
burning rates as compared to diesel. Blending of diesel with RSO increases the
premixed combustion phase which leads to increase in the brake thermal efficiency.
It is concluded that the blending of diesel with RSO will increase the performance and
decrease the CO, HC and smoke emissions. Among the various blends, R70-D30 blend
shows improved performance and reduced emissions.
Experimental study on the performance, emission and combustion 321
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Appendix
Pressure pick-up
Measurement range 0 – 250 bar
Resolution 0.0004
Rise time 6 μs
Sensitivity ≈ –14.80 pC/bar
Experimental study on the performance, emission and combustion 323
Charge amplifier
Output voltage +10 V
Output current +50 mA
Output impedance 100 Ω
Insulation resistance at input 1,014 Ω
Frequency range 0 – 180 kHz
Linearity +0.05%
Accuracy range +1%