Ksl1l-Yyb-g-05-089 Itp For Building Rev - B

DOCUMENT REPLY SHEETS
Kalsel-1 2 X 100MW Coal Fired Power Plant

<Return Status>
Document Number KSL1L-YYB-G-05-089 A : Approved
AC : Approved except as Noted
Document RC : Return for Correction
Document Title INSPECTION AND TEST PLAN FOR BUILDING
Information X : Rejection
I : Received for Information
Category A Discipline QA IC : Received for Information and
Returned With Comments
Comment note.
Contractor's Transmittal No. KSL1-HEC-TPI-T2006 Rev. No. A Issue date 14-Apr-17
Employer's Transmittal No. KSL1-TPI-T3579 Return status AC Issue date 26-Apr-17
Employer's comment
No. Reference Owner's Comment Contractor's reply applied to next
Revision (Y/N)
Minimum overlap shall be following the manufacture recommendation Adjust ITP 3.2
1 ITP 3.2 Y
of each brands that used. : Minimum overlap : 50mm → Each Manufacturer's instruction
2 ITP change all HGU inspection level : Witness → Hold Adjust all HGU inspection level to 'H'. Y
We always think about that and work carefully. Also our RFI form
For all work that interface with other discipline, shall be add with
3 General already have each discipline blank for interface work. So we think N
"interface work" column.
adding new column for interface work is no need.
According to the comment, we add a new column and provide adquate

acceptance criteria in ITR. And result of checking the contract
Acceptance criteria shall be mention/provide too.
4 ITR requirements, many requirements was fulfilled by procuring right Y
Please confirm that all requirement on the EPC contract was fulfiled.
materials. The other requirements that will be fulfilled by right
constructing are provided in ITR.
DOCUMENT REPLY SHEETS
Kalsel-1 2 X 100MW Coal Fired Power Plant
<Return Status>
Document Number KSL1L-YYB-G-05-089 A : Approved
AC : Approved except as Noted
Document RC : Return for Correction
Document Title INSPECTION AND TEST PLAN FOR BUILDING
Information X : Rejection
I : Received for Information
Category A Discipline QA IC : Received for Information and
Returned With Comments
We request to construction team. Sequence, materials and method of

Need to add the sequence, materials and method of installation for the
5 ITR 5.01 installation for the cavity walls will be provided in Method Statement. N
Cavity Walls.
Quality team check opening area by using ITR 5.01, No.12 and ITR 5.02.
Adjust ITR 5.03.

6 ITR 5.03 Necessary tests need to provide and mention too here. : Check point No.10. Y
Water proofing test as per manufacture spedification
- Deleted before 11.0 Furniture elementary

7 ITP - -
- Adding now 11.0 Final Building inspection
For Approval
B 31.05.17 Issued For Approval D.H.Nam J.H.Seo Y.H.Chung

A 12.04.17 Issued For Approval D.H.Nam J.H.Seo Y.H.Chung
REV. DATE DESCRIPTION PRPD CHKD APPD
OWNER
PROJECT :
KALSEL-1 COAL FIRED POWER PLANT PROJECT
CONTRACTOR :
PREPARED BY DATE TITLE
D.H.Nam 31.05.17
CHECKED BY DATE
INSPECTION AND TEST PLAN
J.H.Seo 31.05.17
FOR BUILDING
APPROVED BY DATE
Y.H.Chung 31.05.17
JOB NO. DOCUMENT NUMBER REV.
KSL1L-YYB-G-05-089 B
KALSEL-1 2ｘ100MW Coal Fired Power Plant
CONTENT
1.0 PURPOSE ……………………………………………………………………………………...…. 3
2.0 SCOPE …………………………………….…………………………………………………….... 3
3.0 DEFINITION ………………………………………………………………………………………. 3
4.0 RESPONSIBILITY …………………………………………………………………………….…. 3
5.0 ATTACHMENT …………………………………………………………….…………………….. 4
# INSPECTION AND TEST PLAN FOR BUILDING ……..………...…………………..……… 5
KSL1L-YYB-G-05-089
INSPECTION AND TEST PLAN FOR BUILDING
Rev.B
2
1.0 Purpose
This document establishes the instruction for the preparation and control of inspection and
test plan about building work and notification to the TPI for their selected inspection point in
a timely manner.
2.0 Scope
This document is applicable to the all works relevant to inspection and testing for building
work in KALSEL-1 2 x 100MW Coal Fired Power Plant such as :
- All kinds of building (Administration building, Water treatment building, etc.)
3.0 Definition
Inspection and Test Plan (ITP) : A document which identifies the main activities and test
to be performed during construction or installation.
Inspection : Conformity evaluation by observation and judgment accompanied as

appropriate by measurement, testing or gauging.
Test : Determination of one or more characteristics according to a procedure.
Review Points (R) : Report Review Point / Contractor / Subcontractor is required to

prepare a certificate or document attesting to the satisfactory performance of the related
test or inspection for review by the Employer
Spot Witness Points (SW) : Contractor / Subcontractor shall submit request for inspection
(Sampling, 10%) to the Employer decide whether they will attend such inspection or not.
Witness Points (W) : Contractor / Subcontractor shall submit request for inspection to the
Employer decide whether they will attend such inspection or not.
Hold Points (H) : Downstream construction and other activities shall not proceed without
attendance or any written approval of the Employer.
4.0 Responsibility
4.1 Site Manager or his representative responsible for
 Approval of ITP
 Overall supervision the inspection and test activities for Work.
4.2 Site QA/QC Manager or his representative responsible for
 Review of ITP including designation of witness and/or hold points.

 Controlling the supervision of inspection and test activities
 Assign the trained Quality Engineer to inspection and test activities
KSL1L-YYB-G-05-089
Rev.B
3
 Maintain and update the approved ITP and its master files
4.3 Quality Engineer is responsible for
 Preparation of ITP
 Selection of witness and/or hold points of site work to verify conformance to the
requirements of specified document (i.e. procedure, specification, drawings, code a
nd standard etc.)
 Performing the inspection and test pertaining to witness and/or hold points at the
appointed time
 Submitting the notification to the OWNER for their selected witness and/or hold po
int inspections of site work according to Inspection and Test Procedure.
4.4 Construction Manager or his representative is responsible for
 Preparing acknowledgement of ITP including designation of Witness/Hold points

 Overall supervision the work preparation for inspection and test activities
 Providing timely written inspection notification to Quality Engineer
4.5 Each section of construction (or Subcontractor) is responsible for
 Providing timely written notification (RFI issue) to Quality Engineer in accordance

with approved ITP
 Taking a prompt corrective action for any rejected items
5.0 Attachment
# INSPECTION AND TEST PLAN FOR BUILDING
5.01 ITR for Masonry (Brickwork)

5.02 ITR for Plaster
5.03 ITR for Water Proofing
5.04 ITR for Building Metal Siding and Roofing
5.05 ITR for Painting
5.06 ITR for Doors/Windows/Hardware/Glazing/Key plan
5.07 ITR for Tile
5.08 ITR for Raised Floors
5.09 ITR for Suspended Ceiling
5.10 ITR for Gypsum Board
5.11 Punch List
KSL1L-YYB-G-05-089
Rev.B
4
ITP No. : KSL1L-YYB-G-05-089

Page : 1 of 5
PROJECT : KALSEL-1 2x100MW COAL FIRED POWER PLANT
Inspection by
Acceptance Criteria/ Verifying
No Description Remarks
Reference Document Document Sub-
con HGU TPI
1.0 MATERIAL RECEVEING INSPECTION
1.1 Materials for buildings Delivery Ticket MRIR H H R
2.0 MASONRY AND PALSTERING WORK
Masonry
- Concrete Block shall be laid in plumb & horizontal Joint,
2.1
For length 6m (-10mm to +10mm)
For vertical height 3m (-10mm to +10mm) Tech. Spec
ITR 5.01
Drawing H H SW
ITR 5.02
Plastering Procedure
- Cement plaster : Minimum thickness
2.2
20mm for exterior plaster
15mm for interior plaster
3.0 WATERPROOFING FOR ROOF SLAB & UNDER GROUND
Inspection before installing Membrane

Tech. Spec
- All roof surfaces shall be sloped to the drain with a
3.1 Drawing ITR 5.03 H H SW
Minimum 1:150(Turbine building, CCB, ADM etc.)
Procedure
- Bituminous felt : 4mm
KSL1L-YYB-G-05-089
Rev. B
5

Page : 2 of 5
Inspection by
con HGU TPI
Inspection before installing Membrane

Tech. Spec
- Water test after membrane application (only roof). ITR 5.03
3.2 Drawing H H SW
- Min. 24hrs flood testing. ITR 5.04
Procedure
- Minimum overlap : Each Manufacturer’s instruction
4.0 FLOOR SCREEDS
Tech. Spec
- Horizontal alignment
4.1 Drawing - H H SW
- Elevation level.
Procedure
5.0 PAINTING WORKS OF BUILDILNG
Surface Preparation
5.1 - Clean, free from dust, superficial moisture etc.
- Cracks, wavy, air voids shall be repair
Tech. Spec
Painting Application SSPC-SP10
ITR 5.05 H H SW
5.2 - Each coat of paint shall be dry & harden as per Drawing
manufacturer instruction. Procedure
Coating Inspection
5.3
- DFT Test
KSL1L-YYB-G-05-089
Rev. B
6

Page : 3 of 5
Inspection by
con HGU TPI
6.0 DOOR AND WINDOWS INSTALLATION
Door and Windows

Tech. Spec
- Frame / Glass
6.1 Drawing ITR 5.06 H H SW
- Hardware / Accessories
Procedure
- Operation
7.0 TILE WORK
Waterproofing (if applicable)

- Surface Preparation Only Toilet,
7.1 ITR 5.03 H H SW
- Applying waterproofing Shower room
- Leak Test
Tech. Spec
Tile Installation (PVC, Ceramic tile) Drawing
7.2 - Gap, alignment and expansion joint Procedure
- Approved material
ITR 5.07 H H SW
Flow Test Only Toilet,

7.3
- put water up to desired level Shower room
KSL1L-YYB-G-05-089
Rev. B
7

Page : 4 of 5
Inspection by
con HGU TPI
8.0 STRUCTURE
Cladding Works
8.1 ITR 5.04
- Check approved material Tech. Spec
Drawing H H SW
Gypsum Works Procedure
8.2 ITR 5.10
- Check approved material
9.0 RAISED FLOOR INSTALLATION
Support, Raised Floor Panel Install

- Clean Tech. Spec
9.1 - under floor shall remove all dirts & painted (static paint) Drawing ITR 5.08 H H SW
- 600x600mm square panel alignment ±2.5mm whole Procedure
area & ±1.5mm / 3m distance
10.0 SUSPENDED CEILING WORKS
- Support and Frame Tech. Spec

10.1 - Panel Drawing ITR 5.09 H H SW
- Leveling & Proper Fixing Procedure
KSL1L-YYB-G-05-089
Rev. B
8

Page : 5 of 5
Inspection by
con HGU TPI
11.0 FINAL BUILDING INSPECTION
Tech. Spec
Final Building Inspection
11.1 Drawing ITR 5.11 H H W
- Punch check for each Building structure
Procedure
KSL1L-YYB-G-05-089
Rev. B
9
5.01 ITR for Masonry (Brickwork)
Inspection and Test Report

for Masonry (Brickwork)
Project KALSEL-1 2x100 MW Coal Fired Power Plant

Subcontractor ITR No.
Location RFI No.
Insepction Item DWG No.
Acceptance Result
Criteria Accept Reject
Verify use of correct materials
1 Engineering brick, face brick, common brick Bricks:
≥ 80 kg/cm2
2 Cement, fine aggregate, water Concrete Blocks:
3 Wall ties, reinforcing, flashing ≥ 100 kg/cm2
Inspect construction of brickwork & concrete blocks work

4 Coursing and wythes
For length 6m
Application of mortar (±10mm)
5
(Non-Load Bearing wall & Load Bearing Wall & Cement Pointing)
For vertical
6 Inserts height 3m
(±10mm)
7 Tie-in and anchoring
Ascertain Workshop
8 Alignment of bond
as per
9 Brickwork is plumb and true draw ing
10 Mortar joints uniformly struck or tooled
11 Cleanliness upon completion no particle
12 Pointing to masonty work as per

13 Expansion joints in masonry work draw ing
* Note
Inspected by Subcontracor HGU-CONST. HGU-QC TPI
Signature
Date
KSL1L-YYB-G-05-089
Rev. B
10
5.02 ITR for Plaster

for Plaster

Location RFI No.
Acceptance Result
Verify the correct use of plaster materials
1 Cement
2 Lime No lumps,
No crack,
3 Sand Free of
4 Water moisture
5 Lath
Inspect application of plaster
5 Proportioning of plaster mixtures Minimum
6 Application Technique thickness :
20mm for
7 Subsuface preparation exterior plaster,
8 Thickness of application 15mm for
interior plaster
9 Installation of accessories (corner beads, etc.)
Ascertain Workmanship
10 Plater face plumb and in one plane
No defects,
11 Plater flush with inserts No crack
12 Troweled surface uniform
* Note
Signature
Date
KSL1L-YYB-G-05-089
Rev. B
11
5.03 ITR for Water Proofing

for Water Proofing

Location RFI No.
Acceptance Result
1 Slop cement screed for roof
Slope:
2 Surface preparaton Min. 1:150
Bituminous felt:
3 Bitumen primer
4mm
4 Proofing membrane
As per
5 Coats, laps and thickness
draw ing
6 Protection concrete for roof Min. 50mm
As per
7 Protection board for wall
draw ing
8 Rigid insulation for roof Min. 50mm
thickness
9 Polyethlene sheet for roof 0.1,
PE film 2PLY
as per
10 Water proofing test manufacture
specification
* Note
Signature
Date
KSL1L-YYB-G-05-089
Rev. B
12
5.04 ITR for Building Metal Siding and Roofing

for Building Metal Siding
and Roofing
Location RFI No.
Acceptance Result
Verify use of correct materials
1 Correct siding profile
As per
2 Correct roofing profile draw ing
3 Fasteners, flashing, closer strips and caulking
Inspect installation of siding and roof panels per design
5 Correct spacing of fasteners
Min. 24hrs
6 Flasing flood testing
7 leak test
Ascertain workmanship
10 Alignment of seams and fastener
11 Tightness of joints
As per
12 Repair of damage to panels or finish draw ing
13 Cleanliness upon completion
14 Systems free of damage
* Note
Signature
Date
KSL1L-YYB-G-05-089
Rev. B
13
5.05 ITR for Painting

for Painting

Location RFI No.
Acceptance Result
Verify use correct painting materials
1 Trade name and manufacturer
2 Grade As per
3 Pot or shelf life draw ing
4 Correct colors
Inspect painting application
5 Surface preparation
6 Number of coats SSPC-SP10
7 Thickness of dry film

8 Evenness of applied coat
As per
9 Brush marks, sags, runs, etc. draw ing
10 Cleanliness of area upon completion
* COATING SYSTEM
1) Structural steel (indoor and outdoor condition) 6) Gypsum board (lightw eight partition and ceiling)
• Shop coat 1 : Inorganic zinc rich primer : 75 microns • Coat 1 : Water soluble vinyl paint : 40 microns
• Shop coat 2 : Polyamide epoxy : 50 microns • Coat 2 : Water soluble vinyl paint : 40 microns
• Field coat 1 : Polyamide epoxy : 50 microns 7) Concrete floor surface
2) Concrete or plastered w all surface (indoor and outdoor) (turbine operating floor-heavy duty type)
• Coat 1 : Acrylic emulsion : 30 microns • Coat 1 : Epoxy primer/sealer : 50 microns
• Coat 2 : Acrylic emulsion : 30 microns • Coat 2 : Polyamide epoxy : 200 microns
• Coat 3 : Acrylic emulsion : 30 microns • Coat 3 : Polyamide epoxy : 50 microns
3) Skirting-concrete or plastered surface (indoor) 8) Concrete or plastered w all surface
• Coat 1 : Acrylic resin paint : 40 microns (acid resistant finish, battery room)
• Coat 2 : Acrylic resin paint : 40 microns • Coat 1 : Epoxy primer/sealer : 40 microns
4) Concrete or plastered floor surface • Coat 2 : Polyamide epoxy high build : 40 microns
(indoor and outdoor, turbine area, mechanical room, • Coat 3 : Polyamide epoxy high build : 40 microns
electrical room, store, etc.) 9) Concrete surface
• Coat 1 : Epoxy primer : 50 microns (w ater & w aste w ater treatment area, battery room,
• Coat 2 : Polyamide epoxy : 100 microns chemical storage area, w aste w ater treatment pond)
• Coat 3 : Polyamide epoxy : 50 microns • Coat 1 : Epoxy primer/sealer : 50 microns
5) Concrete floor surface (underneath of access floor) • Coat 2 : Phenolic epoxy : 125 microns
• Coat 1 : Epoxy primer : 40 microns • Coat 3 : Phenolic epoxy : 125 microns
• Coat 2 : Polyamide epoxy : 40 microns
• Coat 3 : Polyamide epoxy : 40 microns
Signature
Date
KSL1L-YYB-G-05-089
Rev. B
14
5.06 ITR for Doors/Windows/Hardware/Glazing/Key plan

for Doors/Windows/Harware/
Glazing/Keyplan
Location RFI No.
Acceptance Result
1 Correct materials used for doors, door bucks
2 Correct materials used for window sash and liners
3 Correct materials used for hardware
4 Correct materials used for window glass and putty
Correct materials used for eletrical components for power
5
operated doors
Correct materials used for guides and panel section for

6
telescoping doors
7 Verify the general operation of the doors As per
drqw ing
8 Frames anchored plumb and level
Doors and sashes not inhibited or bound from normal
9
movement
10 Hardware in good mechanical operation
11 Glass well bedded and putty neatl trimmed
Operarion of overhead or telescoping doors
12
(controls, smoothness and speed)
13 Telescoping door guides installed, secured and aligned
14 Intallation hardware is correct
* Note
Signature
Date
KSL1L-YYB-G-05-089
Rev. B
15
5.07 ITR for Tile

for Tile

Location RFI No.
Acceptance Result
1 Type and color of tile
2 Type and color of mortar
2 Insepction of substrate
4 Proportioning of mortar mixture
As per
5 Application procedures acceptable draw ing
As per
6 Subsurface preparation
specification
7 Grout procedure, pointing acceptable
Tile face plumb and in place, diving over floor and

8
wall surface
9 Inspect for cracks, misalignment
10 Grout joint uniform
* Note
Signature
Date
KSL1L-YYB-G-05-089
Rev. B
16
5.08 ITR for Raised Floors

for Raised Floors

Location RFI No.
Acceptance Result
1 Correct materials used for floor panels/elements

As per
drawing
2 Correct materials used for floor supports
No particle
No crack
3 Correct materials used for floor finishing
600x600mm
square panel
alignment ±
4 Verify system level and square 2.5mm
whole area
& ±1.5mm /
3m distance
5 Floor system clean and free of damage
* Note
Signature
Date
KSL1L-YYB-G-05-089
Rev. B
17
5.09 ITR for Suspended Ceiling

for Suspended Ceiling

Location RFI No.
Acceptance Result
Verify correct materials per design
1 Ceilling board
As per
2 Suspension system/exposed "T" system
drawing
3 Verify reflected ceiling plan
Inspect suspended ceiling construction
Completion of all work above the ceiling, prior to start of
work or ceiling close out
1) pipes pressure and leak tested
4 All clear
2) fixing and covers in place
3) ductwork insulation complete
4) access handhold and manholes defined
Suspension system (e.g. set level and square, prior to
5
installation of ceiling board) As per
6 ceiling board fixed correctly draw ing
7 Adoption for recessed lighting fixtures

8 Cut boards at ceiling line As per
9 Boards free of discoloration or damage draw ing
* Note
Signature
Date
KSL1L-YYB-G-05-089
Rev. B
18
5.10 ITR for Gypsum Board

for Gypsum

Location RFI No.
Acceptance Result
1 To identify the material
2 Marking on the ceiling and floor is appropriate
As per
3 Stud track is fixed frimly and the space is identified draw ing
4 Gypsum board is attached properly
5 Screws for fixing are positioned at correct location
Manufacturer's
6 Joints of each gypsum board are applied by proper sealant
recommendation
After installation, the apperance is suitable such as

7 No damages
flatness
* Note
Signature
Date
KSL1L-YYB-G-05-089
Rev. B
19
5.11 Punch List
PUNCH LIST
Subcontractor Report No.
Location / Item Related Report No.
Level
No Discipline Description Remark
(A/B/C)
Result □ ACCPET □ REJECT
INSPECTED BY SUBCONTRACTOR HGU - CONST. HGU - QC TPI
SIGNATURE
DATE
KSL1L-YYB-G-05-089
Rev. B
20

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DOCUMENT REPLY SHEETS

Kalsel-1 2 X 100MW Coal Fired Power Plant

Employer's Transmittal No. KSL1-TPI-T3579 Return status AC Issue date 26-Apr-17

According to the comment, we add a new column and provide adquate

We request to construction team. Sequence, materials and method of

Adjust ITR 5.03.

- Deleted before 11.0 Furniture elementary

B 31.05.17 Issued For Approval D.H.Nam J.H.Seo Y.H.Chung

PREPARED BY DATE TITLE

1.0 PURPOSE ……………………………………………………………………………………...…. 3

2.0 SCOPE …………………………………….…………………………………………………….... 3

3.0 DEFINITION ………………………………………………………………………………………. 3

4.0 RESPONSIBILITY …………………………………………………………………………….…. 3

5.0 ATTACHMENT …………………………………………………………….…………………….. 4

# INSPECTION AND TEST PLAN FOR BUILDING ……..………...…………………..……… 5

- All kinds of building (Administration building, Water treatment building, etc.)

Inspection : Conformity evaluation by observation and judgment accompanied as

Test : Determination of one or more characteristics according to a procedure.

Review Points (R) : Report Review Point / Contractor / Subcontractor is required to

4.1 Site Manager or his representative responsible for

4.2 Site QA/QC Manager or his representative responsible for

 Review of ITP including designation of witness and/or hold points.

4.3 Quality Engineer is responsible for

4.4 Construction Manager or his representative is responsible for

 Preparing acknowledgement of ITP including designation of Witness/Hold points

4.5 Each section of construction (or Subcontractor) is responsible for

 Providing timely written notification (RFI issue) to Quality Engineer in accordance

# INSPECTION AND TEST PLAN FOR BUILDING

5.01 ITR for Masonry (Brickwork)

ITP No. : KSL1L-YYB-G-05-089

PROJECT : KALSEL-1 2x100MW COAL FIRED POWER PLANT

1.0 MATERIAL RECEVEING INSPECTION

1.1 Materials for buildings Delivery Ticket MRIR H H R

2.0 MASONRY AND PALSTERING WORK

3.0 WATERPROOFING FOR ROOF SLAB & UNDER GROUND

Inspection before installing Membrane

ITP No. : KSL1L-YYB-G-05-089

PROJECT : KALSEL-1 2x100MW COAL FIRED POWER PLANT

Inspection before installing Membrane

4.0 FLOOR SCREEDS

5.0 PAINTING WORKS OF BUILDILNG

ITP No. : KSL1L-YYB-G-05-089

PROJECT : KALSEL-1 2x100MW COAL FIRED POWER PLANT

6.0 DOOR AND WINDOWS INSTALLATION

Door and Windows

7.0 TILE WORK

Waterproofing (if applicable)

Flow Test Only Toilet,

ITP No. : KSL1L-YYB-G-05-089

PROJECT : KALSEL-1 2x100MW COAL FIRED POWER PLANT

9.0 RAISED FLOOR INSTALLATION

Support, Raised Floor Panel Install

10.0 SUSPENDED CEILING WORKS

- Support and Frame Tech. Spec

ITP No. : KSL1L-YYB-G-05-089

PROJECT : KALSEL-1 2x100MW COAL FIRED POWER PLANT

11.0 FINAL BUILDING INSPECTION

5.01 ITR for Masonry (Brickwork)

Inspection and Test Report

Project KALSEL-1 2x100 MW Coal Fired Power Plant

Inspect construction of brickwork & concrete blocks work

12 Pointing to masonty work as per

Inspected by Subcontracor HGU-CONST. HGU-QC TPI