VULCAN CORE INDUSTRIES

SAMPLE INSPECTION REPORT

SUPPLIER NAME : Vulcan Core Industries SUPPLIER ACTIVITY : Manufacturer

CUSTOMER NAME : Metso & NC Sourcing CUSTOMER ACTIVITY : Automation

PART NAME : Cover BC16/M DATE : 14.10.2014

PART NO.: (Drg: 176830, Rev.H, Dated-16.12.2009) MATERIAL: GG20

PURCHASE ORDER REF.No.:PO-6329 Dated on -03.07.14 TYPE OF SUPPLY: ☐ Prototype  Production

PROCUREMENT TECH. SPEC.: EN 1561 Standard LOT SIZE: 100 Nos. SAMPLE SIZE: 05 Nos.
S. Observations
Parameters Specifications Method Remarks
No. 1 2 3 4 5
1 Ref Height 4.0 mm Height Gauge 4.20/4.30 4.0/4.35 3.80/4.10 3.90/4.30 3.80/4.30

2 Chamfer 0.50mmX 45°(±0.1) Visual OK OK OK OK OK

3 Inner Dia 80.0mm H10 +0.120 Vernier Caliper 80.06 80.05 80.07 80.06 80.05

4 Dimension 5.0 mm Height Gauge 4.92/4.96 4.91/4.95 4.92/4.94 4.90/4.96 4.92/4.95

5 Dimension 26.30mm (+0.4) Height Gauge 26.42/26.48 26.48/26.52 26.45/26.49 26.41/26.48 26.39/26.45

6 Radius R0.8 Radius Gauge OK OK OK OK OK

7 Inner Dia 83.0mm H8 +0.054 Bore Gauge 83.032 83.042 83.05 83.04 83.035

8 Chamfer 0.30mmX 45°(±0.1) Visual OK OK OK OK OK

9 Surface Finish Ra 6.3 Surface Comparator OK OK OK OK OK

10 Surface Finish Ra 6.3 Surface Comparator OK OK OK OK OK

11 Outer Dia 95.0mm h8(-0.054) Micrometer 94.96/94.98 94.96/94.98 94.98/94.99 94.96/94.98 94.96/94.98

12 Concentricity 0.07 A By Mendral/CMM 0.07 0.05 0.06 0.06 0.06

13 Total Height 31.30mm (±0.2) Height Gauge 31.46 31.48 31.45 31.47 31.45

14 Chamfer 1.0mmX 45°(±0.1) Visual OK OK OK OK OK

15 Surface Finish Ra 6.3 Surface Comparator OK OK OK OK OK

16 Radius R0.8 Radius Gauge OK OK OK OK OK

17 Surface Finish Ra 6.3 Surface Comparator OK OK OK OK OK

18 Perpendicularty 0.1 A Height Gauge 0.03 0.04 0.03 0.05 0.03

19 Surface Finish Ra 6.3 Surface Comparator OK OK OK OK OK

20 Height 17.30mm (±0.1) Height Gauge 17.35 17.32 17.34 17.33 17.35

21 Thickness 10.0 mm Vernier Caliper 9.70/10.30 9.8/10.40 9.9/10.50 9.8/10.40 9.70/10.30

22 4 Pcs. Drill Dia 7.0mm (±0.1) Vernier Caliper 7.02/7.05 7.04/7.06 7.03/7.05 7.01/7.04 7.02/7.04

23 CD 88.0MM Rec. Gauge/H G 87.97 87.95 87.98 88.03 87.96

24 CD 46.0MM Rec. Gauge/H G 46.02 46.01 46.03 46.05 46.03

25 CD 119.0MM Rec. Gauge/H G 119.05 119.04 119.06 119.04 119.06

26 CD 46.0MM Rec. Gauge/H G 46.00 46.01 46.03 46.02 46.01

27 CD 46.0MM Rec. Gauge/H G 46.02 45.98 46.01 46.03 45.99

28 CD 46.0MM Rec. Gauge/H G 46.01 46.02 46.04 46.03 46.02

Remarks :

Inspected By : Deepak Malik Approved By :Pramod Upadhyay

QAF-QAD-28 Page 1 of 2
 VULCAN CORE INDUSTRIES
SAMPLE INSPECTION REPORT
SUPPLIER NAME : Vulcan Core Industries SUPPLIER ACTIVITY : Manufacturer

CUSTOMER NAME : Metso & NC Sourcing CUSTOMER ACTIVITY : Automation

PART NAME : Cover BC16/M DATE : 14.10.2014

PART NO.: (Drg: 176830, Rev.H, Dated-16.12.2009) MATERIAL: GG20

PURCHASE ORDER REF.No.:PO-6329 Dated on -03.07.14 TYPE OF SUPPLY: ☐ Prototype  Production

PROCUREMENT TECH. SPEC.: EN 1561 Standard LOT SIZE: 100 Nos. SAMPLE SIZE: 05 Nos.

S. Observations
Parameters Specifications Method Remarks
No. 1 2 3 4 5
29 Tapping M 8 (2 Nos.) M8X1.25 TPG OK OK OK OK OK

30 CD 30.0MM Rec. Gauge/H G 30.05 30.04 30.02 30.03 30.04

31 CD 7.0MM Rec. Gauge/H G 7.03 7.02 7.01 7.02 7.01

32 CD 83.0MM Rec. Gauge/H G 83.02 83.04 83.01 83.00 83.03

33 Diameter 10.0MM Vernier Caliper 10.05 10.04 10.03 10.06 10.05

34 CD 66.0MM Rec. Gauge/H G 66.04 66.02 66.03 66.02 66.01

35 CD 46.0MM Rec. Gauge/H G 45.95 45.94 45.98 46.02 45.99

36 CD 30.0MM(±0.2) Rec. Gauge/H G 30.02 30.01 30.03 30.04 30.02

37 CD 15.0MM Rec. Gauge/H G 15.05 15.04 15.07 15.02 15.03

38 Tapping M5 (2 Nos.) M5 TPG OK OK OK OK OK

39 CD 65.0MM(±0.2) Rec. Gauge/H G 65.06 65.09 65.08 65.07 65.05

No Sharp Edge/Burr
40 Appearance , Blow holes & Rust Visual OK OK OK OK OK
Allowed

Remarks :

Inspected By : Deepak Malik Approved By :Pramod Upadhyay

QAF-QAD-28 Page 2 of 2