Escolar Documentos
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Cultura Documentos
Process units enter and exit must be through badge control gate.
Comply with PPE when entering into plant area.
Eating in the Sub Station is not allowed.
Sleeping not allowed inside the refinery at all.
Usage of utilities should be informed to hot and cold utilities panel.
Using mobile phone in process area is strictly prohibited - TPC cooperation is the key to solve this
problem.
Tk-2001 (acid tank) leaking. Pls take care when working near this tank
PROCESS
AREA 1A
Unit 12: NHT
Cat circulation rate at 100% circulation & white burn and Platforming side in normal operation.
AIC-502 (oxygen analyzer) in Regenerator is in auto at 0.4%, this was calibrated and cross checked with
portable oxygen analyzer.
Start Recovery plus System but experienced 3 times tripped (2 times high discharge pressure and 1 time
manual trip due to doubt in liquid carry over and abnormal noise).
Catalyst addition via the spent catalyst lift line in progress 2 drums loaded (for info total 5 drums will be
loaded).
D-1302A (net gas chloride treater) intermittently being drained to close drain as the pump (P-1308) is not
working.
H2 from net gas chloride treater to FG collection header is at 10% open.
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Hydrogen once through operation. R-2303 @ 31Kg/cm2g; T-2301 @ 12.5 Kg/cm2g; T-2302 @ 1.8 Kg/cm2g.
Light Naphtha circulation: NHT > DR-2303 > D-2301 > R-2303 > T-2301 > T-2303 > Tk-5106
Dry-out is in progress with temperature at 190oC. Dryer DR-2304 regeneration is in progress. Nitrogen once
through at Methanator.
1630H start HCl injection about 5kg/10minutes for testing only.
AREA 1B
CDU feed from Tk-6001C and bleed in from Tk-6001B. ( 10% valve open)
Heater outlet temperature @ 350oC with 4 fuel gas and 4 fuel oil burners.
The following MOS are in override: 011FT-062, 011-DG-208 & 011XXA-502.
Crude feed tank and recirculation maintained to Tk-6001A.
T-1101 overhead (top) temperature 1350C. Target Naphtha FBP is 180oC; latest result at 0800H is 169.9oC.
P1106B is still under maintenance.
AREA 2
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Caustic circulation.
Receiving untreated LPG from U-15.
Treated LPG (110m3/hr) is going to U-21 and Tk-5212B.
Caustic circulation.
Receiving untreated gasoline from U-15 & treated gasoline (196m3/hr) R/d to Tk-5108A.
AREA 3
Unit is running with both towers on line and sending stripped water to CDU & Tk-1801. Average flow rate of
stripped water to CDU at 43.4m3/hr.
Unit in hot circulation to and from U-15/U24 with 81.6m3/hr. Total amine loaded today is 28 drums.
Normal operation, treated brine sent to ETP at rate 1.55m3/hr with pH at 7. Current route: TK2001/2 =>R-
2001 =>D-2001=> T-2001=> Tk-2004 => D-2003A/B => ETP.
Kerosene circulation D-2003A with P-2005A and D-2003B with P-2005B.
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No activity.
COLD UTILITIES
TK-3101 A/B (fresh water): % 91 Target 051FQI-047 (Fresh water supply): 1232386 Target
Tk-3103 A/B (demin water): % 89 - Chloride (031AI-521/621) mg/l 0.000 < 0.1
Conductivity 031AI-541/641 : µs/c 0.14 <4 Silica content (031AI-552A/B) ppb 5.47 <20
Conductivity 031AI-551/651
0.13 <0.2 DW consumption (m3/hr) 231
(after mixed bed) : µs/cm
Nitrogen plant maintain on LIN mode and filling to V-3601 (since 0630H).
P-3801A & B running to supply fuel oil to Boiler D from Tk-3801A. DCO from RFCC lined up to Tk-3801B.
P-3802 running and suction from Tk-5110A sending Diesel oil to Boiler B and C.
0920H started P-3801B after completion of mechanical works, now both pumps are running. Take note that
the spill back is in MANUAL control at 37% open and discharge pressure of both pumps is stable at
15Kg/cm2g.
INFO: since 1635H draining from Tk-3801A is already close and now level is dropping by 20mm/h which
means at 3180mm level at 1600H there is no problem regarding level till tomorrow.
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4 aerators A5821E01A, B, C & D running in AUTO mode. Aeration basin A5821-TK02: pH = 5.79 O2= 3.05
mg/l. Tk-5804 level = 81.8 %
1620H DAF is running and instruction is to keep running till 0100H.
TK 5901A/B = 86.1%.
P-5901C on service with 13.0 Kg/cm2g.
HOT UTILITIES
Both condensates treating package on line sending treated condensate to U-32 & U-40 with 166 & 200m3/h.
Condensate treatment package A3201-V03B & A3202-V03B in service.
BOILER
Boiler A (Fuel Gas), B (Diesel Oil), C (Diesel oil) & D (Fuel Oil) in service with total steam production @ 365
ton/hr.
Boiler B, C & D on Master Control and Boiler A in Manual control.
P-4031 & P-4032 running and P-4033 in stand-by condition.
Boiler A change to Fuel Gas and increased load to give way for Boiler B shutdown for purging at 1150H and
start Boiler B at 1230H and at 1310H boiler B on line and in Master control.
STG/EMCS
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ADO blending to TK-5119B completed at 1120H (29/07/09); sample taken at 1500H after circulation and
settling: Density=819.1, Pour Point=12; Cetane Index= 60.3 Total Sulfur=268ppm
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No activity.
Tk-6001C (100%), Tk-6001B (3%) & Tk-6001D (6%) feeding to CDU with P-6001A & B on service.
TK-6001D outlet opens at 6% to CDU; 1100H open also Tk-6001B outlet by 3% to CDU.
1400H switched Tk-6001A to C in order to give way for certification of Tk-6001A at 11 meters level, once
this activity is finished please switched back again feeding tank to Tk-6001A.
Slop injection to P-6001 suction stop at 1635H after completion of 24 hours test.
JETTY/SPM
SPM HULL HPU header pressure 235 kg/cm2g & TT HPU Header pressure 197 kg/cm2g
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