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SUMMARY SHEET FOR STACK ADEQUACY Pressure

1 Overfire draft: 0.5000


(Given by manufacturer)

2 Boiler draft loss: 0.3000


(Given by manufacturer)

3 Total friction loss due to straight run of ducts: 0.0029


(Pages: 4,5,6)

4 Total friction loss due to bends: 0.2029


(Pages: 7,8)

5 Total pressure drops or gains due to area changes: 0.0000


(Pages: 9)

6 Other friction losses:


Item Qty.: friction loss (in w.g.)
Dampers: 1 0.0088
Entry Port: 1 0.1 0.1000

7 Stack Draft Effect: 0.2823


(Pages: 3)

TOTAL GAINS ( Sum of positive pressure differentials) 0.7823

TOTAL LOSSES ( Sum of negative pressure differentials) 0.6146

FACTOR OF SAFETY (note: e.g. 10% is to be entered as 1.1) 1.1

8 Net available draft:

(TOTAL GAINS) - (TOTAL LOSSES) x (FACTOR OF SAFETY): 0.1062

If line 8 is positive the stack is adequate.

If line 8 is negative and an I.D. fan is to be used to convert net


loss to equivalent loss at 70 deg. F and size I.D. fan accordingly;

9 Conclusion:

The Stack is adequate

Stack Adequacy 01/23/2018


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Pressure

in. w.c.

in. w.c.

in. w.c.

in. w.c.

in. w.c.

in. w.c.
in. w.c.

in. w.c.

in. w.c.

in. w.c.

in. w.c.

Stack Adequacy 01/23/2018


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Volume flow rate of flue gases Calculation (Method 1)

Assuming that one(1) cubic feet of 60 °F flue gas is produced for every 95 Btu of gross input
(Reference: Flow of flue gases, page 155, North American Combustion Handbook, 1965)

( assumed that the flue gas and air density are the same )
Boiler Horsepower 265 BHP
Total Btu of gross input: 8,857 MBH at 60 °F or 520
(data from vendor) 8,857,000 Btu/hr per one(1) boiler

Formula Constant 1 177,500,000

Assumed flue gas temp. where breeching joins chimney (Tbc): 430 °F
Assumed flue gas temp. at top of stack (Ts): 370 °F

Average stack flue gas temperature (Te): 400 °F

Flue gas volume rate (1) Boiler: 43 cfs


2,575 cfm

Number of Boilers 4

Total Flue gas volume rate (4) Boilers 172 cfs


10,299 cfm

Volume flow rate of flue gases Calculation (Method 2)


Using equation from page (ii) GK calculation notes)

Excess air 30 %
Average stack flue gas temperature (Te): 400 °F
(From Calculation Method 1)

Oil Fired Rate per (1) Boiler, light oil, EASCO Model 199 60 GPH
Number of Boilers: 4

After applying Formula in 3.a, Page (ii), Gary Krishnan Hand out copy, we found :

Flue gas volume rate, per one(1) boiler 3,083 cfm

Flue gas volume rate, per two(4) boilers 12,332.40 cfm

Volume flow rate of flue gases Calculation (Method 3)

Flue CFM 01/23/2018


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Based on GPH and CFM rule of thumb

(1) GPH is equivalent to: Flue Gas 53 cfm

Flue gas volume rate, per one(1) boiler 3,180 cfm

Flue gas volume rate, per two(4) boilers 12,720 cfm

USE: 3,250 cfm 1 boiler


13,000 cfm 4 boilers

Flue CFM 01/23/2018


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°R

Flue CFM 01/23/2018


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Flue CFM 01/23/2018


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Chimney Height
Refer to dwg. Elevations, Original Design, A-8, Sheet 8, Nov. 6,1956
Elev. (ft)

Finished Cellar Fl 44' - 0"


Bottom of Steel
Breeching 60'-0"
Finished First Fl 66' - 0" 6
Finished Second Fl
Finished Third Fl
Finished Fourth Fl
Top of Roof Slab
Tof of Penthouse Roof Slab 121'-4"
Top of Brick Chimney 124' - 4" 58.33 assumed

Chimney total height 64.33

Theoretical Chimney Draft Effect


Using equations from page (iii) GK calculation notes)

Formula Constant (C1) 2.96


Formula Constant (C2) 0.000388
Formula Constant (C3) 0.00126
Formula Constant (C4) 0.031
Formula Constant (C5) 0.029

Height of Chimney (H) 64.33


Barometric pressure (Bo) 29.92
Weight of air at 0°F and sea level pressure (Wo) 0.0863
Weight of stack gases at 0°F and sea level pressure (Wc) 0.09
Absolute temperature of outside air in worst condition (To) 555
Average stack flue gas temperature (Tc): 860

Weight of gases generated by boiler (W) 9.528

Coefficient of friction (F) 0.016

Stack Inside diameter (D)

Cross sectional dimensions of stack (W x H) Width: 60


Height: 60

Stack Effct Calc 01/23/2018


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Rectangular Stack Draft Effect (Dr) 0.282

Stack Effct Calc 01/23/2018


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ft
in. Hg
lbs/cf
lbs/cf
°R
°R

lbs/sec

in 5.00 ft
in 5.00 ft

Stack Effct Calc 01/23/2018


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in. w.c.

Stack Effct Calc 01/23/2018


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Breeching Straight Runs Friction Losses


Straight Run location: B-D

Type of duct: Rectangular 30 in Width


30 in Height
Breeching equivalent
diameter: 32.79 in Duct Design, Chapter 14, Table 14-2, SMACNA

Straight Duct Length 6.50 ft

Exhaust gas flow 3250 cfm One boiler

Flue velocity 520 fpm

Straight Run Friction Losses:

Friction Loss 0.015 in. w.c. /100ft from Fig.C-9, Calculation notes, GK

Correction for temperature 0.74 at 400 deg F from Fig.C-5, Calculation notes, GK
Correction for roughness 0.97 medium smooth from Fig.C-3C, Calculation notes, GK

Corrected Friction loss 0.011 in. w.c. /100ft

Friction Loss: 0.0007 in. w.c.

Straight Run location: C

Type of duct: Rectangular 30 in Width


30 in Height
Breeching equivalent
diameter: 32.79 ft Duct Design, Chapter 14, Table 14-2, SMACNA

Straight Duct Length 5.42 ft

Exhaust gas flow 3250 cfm One boiler

Flue velocity 520 fpm

Straight Run Friction Losses:

Friction Loss 0.015 in. w.c. /100ft from Fig.C-9, Calculation notes, GK

Correction for temperature 0.74 at 400 deg F from Fig.C-5, Calculation notes, GK
Correction for roughness 0.98 medium smooth from Fig.C-3C, Calculation notes, GK

Corrected Friction loss 0.011 in. w.c. /100ft

Friction Loss: 0.0006 in. w.c.

Straight Run Losses 01/23/2018


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Straight Run Losses 01/23/2018


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Straight Run location: E

Type of duct: Rectangular 26 in Width


34 in Height
Breeching equivalent
diameter: 32.43 in Duct Design, Chapter 14, Table 14-2, SMACNA

Straight Duct Length 6.50 ft

Exhaust gas flow 3250 cfm One boiler

Flue velocity 529 fpm

Straight Run Friction Losses:

Friction Loss 0.017 in. w.c. /100ft from Fig.C-9, Calculation notes, GK

Correction for temperature 0.7 at 400 deg F from Fig.C-5, Calculation notes, GK
Correction for roughness 0.98 medium smooth from Fig.C-3C, Calculation notes, GK

Corrected Friction loss 0.012 in. w.c. /100ft

Friction Loss: 0.001 in. w.c.

Straight Run location: G

Type of duct: Rectangular 32 in Width


32 in Height
Breeching equivalent
diameter: 34.98 in Duct Duct Design, Chapter 14, Table 14-2, SMACNA

Straight Duct Length 10.00 ft

Exhaust gas flow 3250 cfm One boiler

Flue velocity 457 fpm

Straight Run Friction Losses:

Friction Loss 0.01 in. w.c. /100ft from Fig.C-9, Calculation notes, GK

Correction for temperature 0.7 at 400 deg F from Fig.C-5, Calculation notes, GK
Correction for roughness 0.98 medium smooth from Fig.C-3C, Calculation notes, GK

Corrected Friction loss 0.007 in. w.c. /100ft

Friction Loss: 0.0007 in. w.c.

Straight Run Losses 01/23/2018


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Straight Run Losses 01/23/2018


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Straight Run location: G-H

Type of duct: Rectangular 50 in Width


28 in Height
Breeching equivalent
diameter: 40.48 in Duct Duct Design, Chapter 14, Table 14-2, SMACNA

Straight Duct Length 2.50 ft

Exhaust gas flow 13000 cfm Two boilers


Equivalent diameter 40.48 in 3.37 ft
Flue velocity 1455 fpm

Straight Run Friction Losses:

Friction Loss 0.01 in. w.c. /100ft from Fig.C-9, Calculation notes, GK

Correction for temperature 0.7 at 400 deg F from Fig.C-5, Calculation notes, GK
Correction for roughness 0.98 medium smooth from Fig.C-3C, Calculation notes, GK

Corrected Friction loss 0.007 in. w.c. /100ft

Friction Loss: 0.0002 in. w.c.

Total Straight Run Friction Losses: 0.0029 in. w.c.

Straight Run Losses 01/23/2018


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Bend Losses in Breeching


Bend location: B

Type of bend: Rectangular W= 30 in H= 30 in

Breeching equivalent
diameter: 32.79 in

R (ft) W (ft) H (ft) R/W H/W L/W L (ft)


Rectangular breeching: 2.50 2.50 0.000 1

Exhaust gas flow 3250 cfm One Boiler


Equivalent diameter 33 in 2.73 ft
Flue velocity 554 fpm

Bend Loss:

Elbow Loss Coefficent 0.1 from Table 3, Calculation notes, GK

Velocity Pressure 0.019 in. w.c.

Pressure Loss: 0.002 in. w.c.

Bend location: C

Type of bend: Rectangular W= 34 in H= 26 in

Breeching equivalent
diameter: 32.43 in

R (ft) W (ft) H (ft) R/W H/W L/W L (ft)


Rectangular breeching: 2.83 2.17 0.000 0.764706 0.176471 0.5

Exhaust gas flow 3200 cfm One Boiler


Equivalent diameter 32.43 in 2.70 ft
Flue velocity 558 fpm

Bend Loss:

Elbow Loss Coefficent 1.104 from Table CR3-8, Pag 200, Duct Fitting
Loss Coefficient Tables, ASHRAE
Velocity Pressure 0.019 in. w.c.

Pressure Loss: 0.021 in. w.c.

Bend Losses 01/23/2018


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Bend location: F-G

Type of bend: Rectangular W= 50 in H= 28 in

Breeching equivalent
diameter: 40.48 in

R (ft) W (ft) H (ft) H/W (ft) R/W (ft)


Rectangular breeching: 5.41 4.17 2.33 0.6 1.30

Exhaust gas flow 13000 cfm Two Boilers


Equivalent diameter 40.48 in 3.37 ft
Flue velocity 1455 fpm

Bend Loss:

Elbow Loss Coefficent 0.13 from Table 3, Calculation notes, GK


(Rectangular section)
Velocity Pressure 0.132 in. w.c.

Pressure Loss: 0.017 in. w.c.

Bend location: H

Type of bend: Rectangular W= 50 in H= 28 in

Breeching equivalent
diameter: 40.48 in

R (ft) W (ft) H (ft) H/W (ft) R/W (ft)


Rectangular breeching: 5.41 4.17 2.33 0.6 1.30

Exhaust gas flow 13000 cfm Two Boilers


Equivalent diameter 40.48 in 3.37 ft
Flue velocity 1455 fpm

Bend Loss:

Elbow Loss Coefficent 1.23 from Table CR3-6, Pag 198, Duct Fitting
Loss Coefficient Tables, ASHRAE
Velocity Pressure 0.132 in. w.c.

Pressure Loss: 0.162 in. w.c.

Total Bend Losses: 0.203 in. w.c.

Bend Losses 01/23/2018


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Transition and Area change Losses in Breeching


Fitting location: A-B

Type : Transition Wo = 46 in Ho = 20
W1 = 30 in H1 = 30
L= 48 in

Equivalent diameter Do: 34.23 in 2.85 ft


Equivalent diameter D1: 33.85 in 2.82 ft

Rectangular Transition: R (ft) Wo (ft) Ho (ft) W1-Wo (ft) L(ft) Deg.


3.83 1.67 1.333 4 18.4

Exhaust gas flow 3250 cfm One Boiler

Flue velocity at Do 509 fpm


Flue velocity at D1 520 fpm

Transition Friction Losses:

Loss Coefficent 0 from Table 4, Calculation notes, GK


(Gradual Contraction)
Velocity Pressure 0.017 in. w.c.
(at D1)

Pressure Loss: 0.000 in. w.c.

Total Transition Losses: 0.0000 in. w.c.

Trans. Loss Calc 01/23/2018


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Trans. Loss Calc 01/23/2018


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in
in

on notes, GK

Trans. Loss Calc 01/23/2018


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Trans. Loss Calc 01/23/2018


Dampers Losses in Breeching
Fitting location: C

Type : Rect Duct Wo = 30 in Ho = 30

Exhaust gas flow 3250 cfm One Boiler

Flue velocity at Duct 520 fpm

Damper Friction Loss

Using ASHRAE Duct Fitting Loss Coefficient Table CR9-4, for Damper, Opposed Blades (Brown 1957)

assuming: (N) Number of Damper Blades: 6


(W) Duct dimension parallel to blades axis, in 30
(H) Duct Height, in. 30
L Sum of Damper Blade length, in. (N x W)
R Perimeter of Duct, in (2 x (H + W)

L/R: 1.5
Blades Angle: 0 Degree

Loss Coefficent 0.52 from Table CR9-4

Velocity Pressure 0.017 in. w.c.

Pressure Loss: 0.009 in. w.c.

Total Damper Losses: 0.0088 in. w.c.


in

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