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Table 1 – Phases of planning and execution process of the Well Performance Analysis
acid fracturing treatment. After possible candidates were selected from the field review,
Phase 1: Phase 2: Phase 3: a detailed individual well analysis was carried out to
Acid Fracturing Design Treatment Execution Post-Job Evaluation
understand the current well performance and evaluate the
1. Well candidate selection
2. Well performance analysis:
1. Wellbore preparation:
• Integrity Test
1. Treatment analysis/injectivity
test analysis production enhancement potential. The analysis was
• Pressure Buildup analysis • Tubing Pickling 2. Actual production
performance
completed by following the procedures outlined below:
• Nodal Analysis • Tree saver installation
• Production Forecast 2. Treatment fluid filtration to 1 micron 3. Pressure buildup analysis
4. Production optimization using
3. Fracture design:
• Stress/Mechanical Model
3. DataFrac execution:
• Injectivity Test
Nodal Analysis − Review of open-hole logs and past pressure buildup tests
• DataFRAC Design
• Acid Frac design
• Pressure falloff Test
• Optimizing main treatment
to identify the formation properties for model building,
• Simulation Results 4. Main acid fracturing treatment: i.e. formation capacity (kh), skin and reservoir pressure.
Actual Measured Pumping
−
4. Compatibility tests with crude oil:
• 15% HCL Schedule/Stage Pressures & Rates Build a nodal analysis model with the results obtained
• VDA
• ClearFRAC
from above analysis, and then match with the actual
production performance1, 2, 3, 4.
− Evaluate the equivalent skin that the proposed acid
fracturing treatment could achieve.
Typical well completion − Forecast the future well performance and evaluate the
More than half of the wells in this field are completed with 7 economics of the proposed treatment5.
5/8 in. casing cemented near the top of the reservoir with a 5
½ in. liner set through the producing interval. The remaining The first candidate well (Well A) was perforated in Middle
wells are completed with 7 ¾ in. casing. All wells are Marrat section, and produced about 2798 BOPD at 1780 psi
equipped with 3 ½ in. tubing set on a packer. Inner tubing flowing wellhead pressure (see Fig. 3). A pressure buildup test
combinations range from a single 2 7/8 in. or combinations of performed in November 2004 was analyzed6, 7, and a kh value
2 7/8 in. and 2 3/8 in. respectively. The wells flow naturally. of 841 md-ft and skin of 0.1 were obtained from the analysis
Fig. 2 shows a typical well completion schematic. as shown in Fig. 4. One can clearly estimate pressure losses in
the reservoir and in the wellbore from pressure buildup test
data8, 9, 10.
7 5/8”
Casing
L = 10,000 ft
3.5“ Tubing
L = 9,500 ft
2 3/8“ Tubing
L = 45 ft
5.5”
Liner
Mid Point L = 2,100 ft
@ 11,500 ft
Treatment Design
In-situ stress, in particular the minimum in-situ stress (termed
as the fracture closure pressure, the average in-situ stress for
non-homogeneous zones) is the dominant parameter
controlling fracture geometry. Stress differences between
different geological layers are the primary controlling factor
over the important parameter of height growth. The stress also
has a large bearing on material requirements, pumping
equipment and well completion etc., required for a treatment,
since the bottomhole pressure must exceed the in-situ stress
for fracture propagation. Therefore, the detailed design of
fracture treatments required detailed information on the in-situ
stresses11.
Normally the stress profile can be derived from Dipole
Sonic Imager (DSI) log with measurement of both
compressional and shear wave slowness, and calibrated
through either laboratory rock mechanical tests or data frac
(short injection and falloff test)11.
However, the DSI log was not available for this candidate
Fig. 5 – High pressure losses in the reservoir and in the well, and therefore the offset wells were investigated to
wellbore. develop a geo-mechanical model for the fracture simulation.
4 IPTC 11347
The approach was to build a correlation between formation or to open existing fractures. As the acid flows
compressional wave slowness (DTC) and shear wave slowness along the fracture, portions of the fracture face are dissolved.
(DTS) against one of the lithology information for the offset Since flowing acid tends to etch in a non-uniform manner,
well in which DSI log was available12, such as porosity, conductive channels are created which usually remain open
gamma ray, and shale content, etc. Then this correlation could after the fracture closes. The length of the etched fracture is
be applied to the candidate well to calculate shear wave determined by the acid type, strength, volume, acid leak-off
slowness which was missing for stress profile computation. parameters, reaction rate and spending rate of acid. These
After accessing all the options, it was found that gamma ray factors are mutually dependent upon each other. The
can be correlated to the relation of DTC and DTS, which is effectiveness of the acid fracturing treatment is largely
shown in Fig. 8. Thus the equations were derived for each determined by the length of the etched fracture.
gamma ray range and then applied to the candidate well. The A new approach was proposed to overcome two main
derived stress profile is shown in Fig. 9. problems, namely fracture extension and well cleanup. It uses
a nonreactive viscous pad fluid for fracture initiation followed
by alternating stages of acid and diversion. The pad fluid
initiates a fracture for the first of acid stage to follow. The first
acid stage etches a portion of the fracture face and also creates
leak off wormholes, which are controlled by the diverter in the
second acid stage. This allows the second acid stage to fill up
the initiated wormholes and prevents the following acid stages
from entering the established wormholes. This acid stage will
also etch the next increment of fracture as well as creating new
wormholes in the next fracture increment. The process is
repeated until the designed treatment volumes are depleted.
Visco-elastic surfactant (VES) based fluid systems have
been successfully used in fracturing treatments for many
years13, 14. The mechanism and benefit of the system has been
Fig. 8 - Relationship of DTC and DTS in the offset well detailed in previous publications and compared to polymer
against different GR correlation based fluid systems. There are two types of VES fluid systems
proposed in the treatment: one is nonreactive VES system
composed of a visco-elastic surfactant and brine to open up
the fracture by building hydrostatic pressure, thereby creating
fracture length and hydraulic width. The other is HCl based
VES system to provide temporary diversion by building high
viscosity upon acid spending. The high viscosity temporarily
blocks the wormholes formed in the rock matrix, forcing the
following pad stage to be diverted, thereby allowing the next
stage of plain acid to cover the untreated area.
The treatment was designed to be pumped in three stages
in order to achieve an etched fracture half-length of 71.5 ft
with an average conductivity of 1609 md-ft. The pumping
schedule is presented in Table 3 and simulation results are
shown in Fig. 10.
evaluated before pumping into the well, i.e. the rate of As shown in Table 4, the sample No.2 with a de-
separation, phase condition, and emulsion or sludge forming emulsifier gives 100% separation within 10 minutes after
tendencies, etc. The tests were carried out with the API putting into the water bath, and there is no sludge tendency.
recommended procedure (RP-4215). All the treatment fluids, Whereas, the sample No.1 without de-emulsifiers shows no
including 15% HCl, VES pad fluid and VES diverting acid, separation after one hour, which indicates that the crude oil
were tested and the results are shown in Table 3 through has a high tendency of forming emulsion with any foreign
Table 5. fluid. The same results were obtained from the tests with VES
acid diverter shown in Table 5.
Table 3 - Designed pumping schedule
Job Description If an emulsion occurs between VES pad fluid and crude
Stage Pump Fluid Stage Acid oil, a multifunctional surfactant preflush is required to enhance
Name Rate Name Fluid Conc. the cleanup and the preflush volume can be optimized in the
(bbl/m Volume (%)
in) (gal) lab. This multifunctional surfactant preflush can also give the
PAD 25-14 6% VES PAD 5000 0 following benefits to the treatment:
ACID 13-16 15% HCL 3500 15
DIVERTE 35 7.5% VES 6000 20 • Remove any organic deposit (e.g. asphaltene) formed
R Diverting acid
PAD 35-14 6% VES PAD 5000 0
in the near wellbore region during the production
ACID 13-18 15% HCL 3500 15 • Enhance the cleanup of all the VES fluids
DIVERTE 35 7.5% VES 6000 20 • Reduce the surface tension and capillary pressure
R Diverting acid during the flowback period
PAD
ACID
35-15
13
6% VES PAD
15% HCL
5000
4000
0
15
• Act as a spacer between treatment fluids and crude
FLUSH 15 4% NH4CL Brine 3154 0 oil to prevent the emulsion
Table 4 - 15% HCl compatibility test results with The samples shown in Table 6 are mixed with
formation crude oil multifunctional surfactant preflush fluid at different ratio, and
Acid Separation then tested with crude oil by following the sample procedures
Ratio
Sample
Fluid with Oil
% with Time in min as the other fluid system. It is clear that even 10% preflush
No. fluid will give 90% emulsion separation within one hour, and
[ml] 5 10 20 30 40 60
the higher percentage (30%) gives even better results (94%
Without
1 De- 50:50 0 0 0 0 0 0 emulsion separation within 30 minutes). Therefore, it was
emulsifier decided to pump 170 bbls multifunctional surfactant preflush
With as the first part of data frac fluid to enhance the fluid cleanup.
2 De- 50:50 88 100 100 100 100 100
emulsifier
Treatment Execution
Table 5 - VES diverting acid compatibility test results with
formation crude oil Well Preparation:
Acid Separation
Ratio Since the well completion was installed many years ago, well-
Sample % with Time in min
Fluid with Oil
No.
[ml]
bore integrity test was conducted prior to the treatment in
5 10 20 30 40 60
order to ensure the entire treatment can be pumped safely. The
Without tubing was tested to the desired maximum treating pressure
3 De- 50:50 5 10 20 30 40 60
emulsifier (13,000 psi) by setting a plug on the landing nipple at the end
With of tubing string. The annulus was also tested to 5,000 psi to
4 De- 50:50 10 20 30 40 60 100 check for any communication. Although the wellhead is rated
emulsifier to 15,000 psi, a 15,000 psi Tree Saver was used to isolate the
wellhead from the high treating pressure and avoid any
Table 6 - VES pad compatibility test results with leakage during the treatment.
formation crude oil During any acidizing treatment, a certain amount of iron is
Acid Separation dissolved. Much of the dissolved iron results from the
Ratio
Sample % with Time in min
No.
Fluid with Oil removal of iron scales present in the pipe. These scales may
[ml] 5 10 20 30 40 60 include magnetite (mill scale), hematite (rust) and iron sulfide.
5
10% PF+90%
50:50 0 0 6 6 10 90 Even in a newly completed well, the principal source of iron
VES will be mill scale16. This mill scale could consume a rather
6 20% PF+80%VES 50:50 0 10 20 20 20 98 large quantity of the treatment acid. Consequently, large
30% PF+70% concentrations of ferric iron compound can be found in the
7 50:50 0 6 30 94 100 100
VES acid. The best approach here is to perform tubing pickling
Note: PF – multifunctional surfactant preflush. prior to the stimulation treatment.
25 bbls 15% HCl was injected into the wellbore and
displaced to 50 ft above the tubing end with 40 bbls 4%
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Fig. 16 - Step down test analysis Fig. 17 - Predicted closure time from post-closure pressure
analysis
8 IPTC 11347
The pressure falloff was analyzed and shown in Fig. 18. and tested in May 2007. The results were found to be more
The estimated effective permeability is 9.9 md, considering encouraging. The well is able to produce 7700 BOPD at the
the viscosity of oil at reservoir temperature to be about 0.55 cp wellhead pressure of 1940 psi. Multiple rate tests after the
and net pay of 95 ft. The reservoir pressure is estimated to be treatment confirmed a post-fracturing PI of 3.8 STB/day/psi.
8,356 psi. The results were found to be very close to that This is more than three times higher than the prefracturing PI
obtained from pre-acid fracturing pressure buildup analysis. (1.1 STB/day/psi) as shown in Fig. 22.
Acknowledgments
The authors would like to thank FDSEK Management for their
support throughout Marrat team activities, particularly Hashim
Hashim, and Jamal Al-Humoud.
Fig. 21 – Optimization process for continuous
improvement Nomenclature
k = formation permeability, L2, md
h = formation thickness, L, ft
Pwf = flowing bottomhole pressure, m/Lt2, psi
Pwh = flowing wellhead pressure, m/Lt2, psi
PI = productivity index, L4t/m, STB/day/psi
Qo = oil production rate, L3/t, BOPD
Δp = pressure drop, m/Lt2, psi
Pr = reservoir pressure, m/Lt2, psi
Pc = fracture closure pressure, m/Lt2, psi
Pext = fracture extension pressure, m/Lt2, psi
FG = fracture pressure gradient, m/L2t2, psi/ft
WC = water cut, L3/L3, %
GOR = gas oil ratio, L3/L3, scf/bbl
μ = viscosity, m/Lt, cp
Xf = fracture half-length, L, ft
kfwf = fracture conductivity, L3, md-ft
s = total skin, dimensionless
BHP = bottomhole pressure, m/Lt2, psi
Fig. 22 – Nodal analysis comparing pre and post-acid DTC = compressional wave slowness, t/L, μs/ft
fracturing production results DTS = shear wave slowness, t/L, μs/ft
References
Conclusions 1. Brown, K.E. and Lea, J.F.: “Nodal Systems Analysis of Oil and
The followings can be concluded from this work: Gas Wells,” JPT (Oct. 1985) 1751.
2. Mach, J., Proano, E., and Brown, K.E.: “A Nodal Approach for
Applying Systems Analysis to the Flowing and Artificial Lift
1. This paper presents the process of acid fracturing design,
Oil or Gas Well,” paper SPE 8025 available at SPE, Richardson,
execution and evaluation that lead to the successful TX.
implementation of acid fracturing treatment. 3. Brown, K.E. et al.: “Production Optimization of Oil and Gas
2. The formation tends to produces oil with high aspheltene Wells by Nodal Systems Analysis,” Technology of Artificial Lift
content when the flowing bottomhole pressure is drawn Methods, PennWell Publishing Co., Tulsa (1984) 4.
below the AOP. 4. Vogel, J.V.: “Inflow Performance Relationships for Solution-
3. Acid fracturing was evaluated and found to enhance the Gas Drive Wells,” JPT (January 1968) 83; Trans., AIME, 243.
productivity of Marrat wells and to mitigate the 5. Buhidma, I. et al.: “Production Systems Analysis of Vertically
aspheltene deposition issue in the reservoir by allowing Fractured Wells,” paper SPE 10842 presented at the 1982
SPE/DOE Unconventional Gas Recovery Symposium
the wells to produce above the AOP.
Pittsburgh, PA, May 16-18.
4. The fluid systems used in the treatment are discussed in 6. Kuchuk, F.J., Karakas, M., and Ayestaran, L.: “Well Testing
details including the application of polymer-free and Analysis Techniques for Layered Reservoirs,” SPEFE
viscoelastic surfactant based fluids. (Aug. 1986) 342.
5. Surveillance program was implemented to monitor and 7. Ehlig-Economides, C.A. and Joseph, J.: “A New Test for
evaluate the acid treatment. Determination of Individual Layer Properties in a Multilayered
Reservoir,” SPEFE (Sept. 1987) 261.
10 IPTC 11347