Connector Location Component Location Component Identifiers (CID¹)

Component Schematic Machine Component Schematic Machine Module Identifier (MID²)

Connector Number
Schematic
Location
Machine
Location Alarm - Action
Location
E-5
Location
1 Sensor - Wheel Speed (Right Front)
Location
A-2
Location
27 CID Component
SENR6716-02
Harness And Wire Electrical Schematic Symbols
CONN 1 A-15 4 Alarm - Backup D-15 2 Sensor - Wheel Speed (Right Rear) I-11 28 Caterpillar Monitoring System MID 30
CONN 2 Diagnostic Conn B-15 8 Alternator E-13 3 Sensor - WLPMS Lift Cylinder Pressure A-2 29 096 Fuel Level Sensor August 1997 Symbols
Arc Suppressor (A/C) A-15 4 Sensor - WLPMS Lift Position A-2 30 110 Engine Coolant Temp Sensor
CONN 3 D-15 52 177 Torque Converter Oil Temp Sensor
CONN 4 D-15 50 Arc Suppressor -(Secondary Steering) A-14 5 Solenoid - 4th Function Diverter Valves (1T38F Only) H-1 31
248 CAT Data Link
CONN 4A E-15 50 Aux Start Recptacle F-14 6 Solenoid - (Pilot Valve Up) Bucket/ForkDetent B-6 C 263 8 Volt Sensor Power Supply T
Battery F-15 7 Solenoid - (Pilot Valve Up) Float Detent B-S C 271 Action Alarm
CONN 5 D-15 49 Pressure Temperature Level Flow Circuit Breaker
Breaker - Alternator (80A) C-15 8 Solenoid - (Pilot Valve Up) 11ft Detent B-6 C 324 Action Lamp
CONN 5A H-13 49 Symbol Symbol Symbol Symbol Symbol
Breaker - Blower Motors (15A) C-11 C Solenoid - A/C Clutch A-15 4 600 Hydraulic Oil Temp Sensor
CONN 6 E-15 51 819 Display Data Link
Breaker - Main (80A) C-15 8 Solenoid - Engine Shutdown B-15 32
CONN 6A F-15 51
Breaker - Running Lamp (15A) C-15 8 Solenoid - ON/OFF Pilot I-11 33 821 9 Volt Display Power Supply Symbols and Definitions
CONN 7 A-13 52 Breaker - Seat (Air Compressor/Heater) (15A) C-11 C Solenoid - Proportional (Left Front) I-11 38 Autoshift Transmission Control MID 81
CONN 8 E-15 23 Caterpillar Monitoring System E-5 A Solenoid - Proportional (Left Rear) H-11 38 168 Electrical System Voltage Fuse: A component in an electrical circuit that will open the circuit if too much current flows
CONN 9 A-12 21 Control - CST Autoshift E-12 9 Solenoid - Proportional (Right Front) I-11 38 190 Engine RPM Sensor through it.
CONN 9A B-13 21 191 Transmission Speed Sensor
Control - Secondary Steering A-14 5 Solenoid - Proportional (Right Rear) H-11 38
248 CAT Data Link Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
CONN 10 A-11 53 Control - Traction Control System H-12 10 Solenoid - Ride Control (2) B-1 35,36 362 Ride Control Solenoid circle indicates that the component has screw terminals and a wire can be disconnected from it.
CONN 11 A-11 53 Control - WLPCSII E-3 11 Solenoid - Start Aid E-14 37 368 Auto/Manual Switch
CONN 12 B-11 54 Converter F-7 12 Solenoid - Transmission (6) C-12 34 617 Air Inlet Heater Relay
CONN 13 B-11 54 Defroster - (Rear) (COSA Only) F-11 13 Starter F-14 39 621 Downshift Switch Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
Dimmer E-4 C Switch - 4th Function Diverter (1T38F Only) F-10 C 641 Solenoid 1 (Forward High) No circle indicates that the wire cannot be disconnected from the component.
CONN 14 B-10 54
CONN 15 Options Code Plug F-12 52 Flasher E-6 A Switch - A/C Hi/Low Pressure A-15 4 642 Solenoid 2 (Reverse)
Fuses C-11 C Switch - Auto Ride Control E-7 C 643 Solenoid 3 (Forward Low) Ground (Wired): This indicates that the component is connected to a grounded wire. The
CONN 16 Std Harness Code Plug G-11 53
644 Solenoid 4 (Speed 1) grounded wire is fastened to the machine.
CONN 16A Service Code Plug Fuses C-15 C Switch - Beacon D-10 C
G-11 53 645 Solenoid 4 (Speed 2)
For Bleeding Brake Oil Gauge (Ouad) F-4 A Switch - Blower D-5 A 646 Solenoid 6 (Speed 3) Ground (Case): This indicates that the component does not have a wire connected to ground.
CONN 17 Diagnostic Conn H-11 53 Horn - Forward B-1 43 Switch - Brake Oil Pressure C-13 38 650 Harness Code It is grounded by being fastened to the machine.
CONN 18 I-12 56 Intake Air Heater F-13 14 Switch - Bucket Positioner B-1 40 660
CONN 19 I-12 56 Keypad - (WLPCS) C-3 11 Switch - Bucket/Fork Positioner (1T38F Only) F-10 C thru Shift Handle
668 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
CONN 20 C-10 C Lamp - Action D-4 B Switch - Defroster (Rear Window)(COSA Only) E-11 C 680 Ride Control Switch contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONN 21 D-10 C Lamp - Auto Ride Control F-4 B Switch - Detent Lockout B-7 C 687 Options Idenification Code
CONN 22 D-10 C Lamp - Automatic Transmission Mode D-4 B Switch - Dimmer (COSA Only) D-2 C Traction Control System MID 28
CONN 23
CONN 23A
F-10
F-11
C
C
Lamp - Defroster (Rear Window)(COSA Only)
Lamp - Flood Indicator
E-11
D-4
B
B
Switch - Disconnect
Switch - Engine Oil
F-14
A-15
41
42
168
248
Electrical System Voltage
CAT Data Link
938F Wheel Loader T
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
Lamp-Hazard_Flasher F-4 B Switch - Flood Lamp E-11 C 263 10 Volt Power Supply
CONN 24
CONN 25
F-11
B-8
C
C
Lamp- Hi/Low/Position/Turn (Left Hand)
(COSA Only) E-1 B Switch - Forward Horn C-6 B
270
605
Harness Code
Left Front Speed Sensor
IT38F Integrated Toolcarrier Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
CONN 26 B-7 54 606 Right Front Speed Sensor
CONN 27
CONN 28
D-8
B-7
C
33
Lamp - Hi/Low/Position/Turn (Right Hand)
(COSA Only)
Lamp - Neutra11zer Override D-4 B
E-1
Switch - Key Start
B Switch - Intake Air Heater E-8
E-9 C
C 607
608
Left Rear Speed Sensor
Right Rear Speed Sensor
Electrical System electromagnet can open or close the switch part of the relay.

CONN 29 B-7 48 609 Left Front Brake Solenoid Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
Lamp - Ride Control F-4 B Switch - Kickout Neutra11zer (1T38F Only) F-10 C
610 Right Front Brake Solenoid coil that makes an electromagnet when current flows through it. The electromagnet
CONN 30 D-7 C Lamp - Turn Indicator (Left) F-4 B Switch - Lift Positioner A-1 44 611 Left Rear Brake Solenoid 938F: IT38F: can open or close a valve or move a piece of metal that can do work.
CONN 31 D-7 C Lamp - Turn Indicator (Left) F-4 B Switch - Neutra11zer C-1 45 612 Right Rear Brake Solenoid
CONN 32 D-7 C Lamp - Turn Indicator (Right) D-4 B Switch - Parking Brake E-12 46 613 ON/OFF Solenoid 1KM1-UP 5DR1-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
CONN 33 D-7 C Motor - (Secondary Steering) A-14 5 Switch - Primary Steer Pressure A-14 47 615 Articulation Angle Sensor
CONN 34 D-6 56 Motor - Blower (2) C-3 15 Switch - Primary Steering (Att) B-13 47 616 Test/Enable Switch 2RM1-UP 6FN1-UP activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
CONN 35 D-6 A Motor - Washer (Front) B-13 16 Switch - Running Lamp E-10 C 653
687
TCS (ECM) Control
TCS Options Code Plug
8SM1-UP the latch coil circuit open at the time the coil latches.
CONN 36 Harness Code Plug F-6 A Motor - Washer (Rear) B-13 16 Switch - Secondary Steer Manual D-8 C
CONN 37 Service Mode Plug F-5 A Motor - Wiper (Front) B-3 17 Switch - Secondary Steer Pressure A-14 5
¹ The CID is a diagnostic code that indicates which component is faulty.
²The MID is a diagnostic code that indicates which electronic control module
7SN1-UP Harness and Wire Symbols
CONN 38 B-5 54 Motor - Wiper (Rear) F-10 18 Switch - Secondary Steering (AU) B-13 5 diagnosed the fault.
Relay - Bosch Motor (Secondary Steering) A-14 5 Switch - Start Aid D-8 C Wire, Cable, or Harness Harness Identification Letter(s):
CONN 39 A-2 55 Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
CONN 39A I-6 55 Relay - Start C-15 8 Switch - Start Aid Coolant E-14 22 Harness Identification Letters and
Resistor - (Blower Motor) C-3 15 Switch-Stop Lamp C-1 45 Harness Connector Serialization Code:
CONN 39B I-3 55 Harness Connector Serialization
Failure Mode Identifiers (FMI)¹ The "C" stands for "Connector" and the
Resistor - (Intake Air Heater) F-13 14 Switch - Tach/Speedo/Serv Meter Select F-8 C Codes (see sample).
number indicates which connector in the
CONN 40 A-3 57
Resistor - (Main Relay) C-14 8 Switch - Test/Enable F-8 C FMI No. Failure Description AG-C4 L-C12 harness (C1, C2, C3, ...).
CONN 40A H-6 57 L-C12
Resistor - (Starter) F-14 19 Switch - Thermostat (Blower Motor) C-3 15 0 Data valid but above normal operational range. 111-7898 3E-5179
CONN 40B H-3 57 3E-5179
Sender - Fuel Level D-14 20 Switch - Transmission Auto/Manual D-11 C 1 Data valid but below normal operational range.
CONN 41 A-3 57 Sensor - Articulation MgIe Position I-10 21 Switch - Transmission Downshift B-6 48
Part Number: for Connector Plug 1
2 Data erratic, intermittent, or incorrect. Part Number: for Connector Receptacle
CONN 41A D-6 57 Sensor - Coolant Temp E-14 22 Switch - Transmission Neutralizer Override E-7 C 3 Voltage above normal or shorted high. 2
CONN 41B D-3 57 Sensor - Engine Speed C-13 23 Switch -Turn Signal D-6 B 4 Voltage below normal or shorted low.
CONN 42 A-3 57 Sensor - Hydraulic Temp B-14 24 Switch - Wiper (Front Intermittant) E-8 C Plug Receptacle
5 Current below normal or open circuit.
CONN 42A H-6 57 Sensor - Torque Converter Oil Temp C-13 34 Switch - Wiper (Rear) E-8 C Pin or Socket Number
6 Current above normal or grounded circuit. 5A
CONN 42B H-3 57 Sensor - Transmission Speed C-13 34 Tachometer/Speedometer E-4 A Deutsch connector: Typical representation
7 Mechanical system not responding properly. 1 Component
CONN 43 C-3 15 Sensor - Wheel Speed (Left Front) A-2 25 TCS Display Module B-3 C of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
8 Abnormal frequency, pulse width, or period. 2 sockets and the receptacle contains all pins.
CONN 44 Customer Data Conn D-3 52 Sensor - Wheel Speed (Left Rear) I-11 26 Transmission Shifter F-3 B
9 Abnormal update. 325-AG135 PK-14
CONN 45 ECAP Service Conn D-3 52 Machine locations are repeated for components located close together. 10 Abnormal rate of change. 1 Sure-Seal connector: Typical representation Harness identification code:
CONN 46 E-3 A A = Operator Compartment - Dash Console of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
B = Operator Compartment - Steering Column 11 Failure mode not identifiable. 2
CONN 47 E-3 A contain both pins and sockets. wire 135 in harness "AG". Wire Color
C = Operator Compartment - Right Console 12 Bad device or component.
CONN 48 B-2 55
13 Out of calibration.
CONN 49 C-2 59
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
CONN 49A H-5 59
© 1997 Caterpillar Printed in U.S.A.
CONN 49B H-2 59
CONN 49C E-2 59
All Rights Reserved
CONN 50 C-2 58
CONN 50A I-5 58
CONN 50B I-2 58
CONN 50C E-2 58
CONN 51 C-2 45
CONN 52 D-2 C Wire Description
CONN 52A D-2 C Wire Wire Wire Wire
CONN 53 F-1 A Description Description
Number Color Number Color
CONN 54 F-1 A Off Machine Switch Specification Power Circuits Accessory Circuits (Continued)
CONN 55 G-14 60 Part No. Function Actuate Deactuate Contact Position 101 RD Bat (+) 503 BR Wiper - Rear (Park)
CONN 56 H-14 61 4 grams 1.5 grams 102 BU Hd Lmp 504 YL Wiper - Rear (Low)
3E-6429 Supplemental Steering Oil Flow Normally Open
CONN 57 H-14 61 (.14 oz) (.05 oz) 105 BR KeySw 505 BU Wiper- Rear (Hi)
CONN 58 H-14 63 38 ± 3°C 27°C MIN 108 BU Aux Ckt 506 PU Washer - Front
3E-6449 Start Aid Coolant Normally Closed
CONN 58A H-15 63 (100 ± 5°F) (60.6°F)
109 OR Alt Output (+) Term 507 WH Washer - Rear
CONN 59 H-14 62 3E-6450 Primary Steering Pressure
1200 kPa MAX 700 ± 100 kPa A-C! Normally Closed
(175 psi MAX) (100 ± 15 psi) A-B, Normally Open 112 PU Main Power Rly Output 508 PU Radio Speaker - Left
CONN 60 H-14 62
58 90 ± 21 kPa 70 ± 21 kPa A-B, Normally Open 113 OR Opr Mon Panel 509 WH Radio Speaker - Left (Commom)
CONN 61 I-4 58 3E-6455 Engine Oil Pressure (EMS)
62 26 6 16 25 (13 ± 3.0 psi) (10 ± 3.0 psi) A-C, Normally Closed 114 GN Warning Horn (Forward) 511 BR Radio Speaker - Right
CONN 62 H-2 31 7 46 34 38
CONN 63 C-4 C 10700 kPa MAX 8960 ± 345 kPa A-B, Normally Open 116 BR Aux Ckt 512 GN Radio Speaker - Right (Common)
3 22 39 37 36 3E-7693 Brake Oil Pressure (EMS)
41 51 44 43 (1550 psi MAX) (1300 ± 50 psi) A-C, Normally Closed

(Dimensions: 39 inches x 24 inches)

55 118 GY Aux Ckt 513 OR A/C Compressor/Retriçerant Pressure SW
The connectors shown in this chart are for harness to harness connectors. 19 45
57 275 to 1750 kPa ¹ - 120 YL Aux Ckt 515 GY Blower Motor (Hi)
Connectors that join a harness to a component are generally located at or 60 14 56 114-5333 Refrigerant Pressure (AC) Normally Open ²
63 13 35 (40 to 255 psi) -
near the component. See the Component Location Chart. 9 10 12 B A 17 121 YL Back Alarm To Lamp 516 GN Blower Motor (Medium)
2 40 ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
18 21 15 124 GN A/C 517 BU Blower Motor (Low)
condition can be maintained down to 170 kPa (25psi).
126 PK Xmsn Ctrl 521 YL A/C SW To Refrigerant SW
20 42 32 23 1 ² Contact postion at the contacts of the harness connector.
50 8 24 52 53 48

SENR6716-02
4 30 31 127 OR Aux Ckt 522 WH A/C Clutch To Thermostat SW
49 29
5 33 11 128 PK Aux Ckt 537 GN Turn Signal SW To Flasher
61 28 C 54 27
129 BU Aux Ott 538 BR Hazard Indicator
47 59
130 GN Aux Ckl A513 PK DC/DC Converter Memory Output
Related Electrical Service Manuals Rear Window Defroster
Title Form Number 133 OR Aux Ckt A538 OR
(Resistive Element In Glass)
Alternator 9W-3043 SENR3685 135 BU Aux Ckt Lighting Circuits
Caterpillar Monitoring System SENR6717 136 GN Suppl Ster 603 PK Rotary Beacon
Payload Monitor SENR4733 138 GN Auto Lube Pump To Payload Mon 604 OR Stop Lamp
Starting And Charging Systems SENR2947 144 GN Aux Ckt 605 YL Turn Lamp - Left
Starting Motor: 9X-9995 150 OR Bat (+) 606 GY Turn Lamp - Right
164 WH Hydra Ctrl WTL Powertrain Ctrl 608 GN Flood Lamp - Rear
Consist: 3E-2298 SENR3581
8C-4773 SENR3859 12 167 OR Aux Ckt 610 OR Head Lamp Basic
Resistor, Sender and Solenoid Specifications
106-8558 SENR3559 Part No. Component Description Resistance (Ohms)¹ 188 WH Aux Ckt 611 PU Head Lamp Hi
Traction Control System SENR5956 Ground Circuits 612 GY Backup Lamp
13 9G-1950 Resistor - Blower Motor Speed Overall 2.0 ± .1; Tap 1.0 ± 05
Transmission Control SENR5989 11 200 BK Main Chassis 614 PU Park/Tail/Dash/Lamp
6T-7864 Resistor - Main Realy 39 ± 1.95 201 BK Operator Monitor Return 615 YL Cab Flood Lamp/Rops

44 202 BK XMSN Ctrl 617 BR Tail/Position Lamp - Left (Road Pkg)/Width

18 A B
22
63 C 48 56 1 17 30 43 3E-7842 Resistor - Starter/Diagnostic Conn 150 ± 7.5 203 BK Chassis Diagnostic 619 GN Head Lamp Lo
14 37 59 58 40 240 - 260 Empty 207 BK Starter Diagnostic 661 GN Tachometer Lamp
51 32 15 134-7262 Sender - Fuel Level
19 46 33 27.5 - 39.5 Full 250 BK Payload Mon - Customer Ond 662 YL Speedometer Lamp
50 24 9 45
10 54 38
60 3 4 8 3E-8848 Sensor - Engine Speed 1000-1200 251 BK Payload Mon - System Ond 663 GY Gauge Lamps
53 34 52
42 39 6 23 16 21 36 270 BK Ident Code 0 Control Circuits
5 57 35 Sender - Hydraulic Oil Temp, Torque 54°C (130°F)-560 to 716
4W-9972 271 BK Ident Code 1 709 OR Sensor Power Supply
Monitoring System Modes 29 Converter 110°C (230°F) - 72 to 82

20 Page,
2 41 31 55 272 BK Ident Code 2 710 GN XMSN Speed Pickup Signal
Mode Of Operation Mode Number
61 62 49 6V-2455 Sensor - Transmission Speed 110 - 200
Normal 0 273 BK Ident Code 3 720 PU XMSN Brake SW
20
Harness Code 1 7 26 28 25 27 8T-8808 Solenoid - Fourth Function Diverter 34.3 ± 1.7
274 BK Ident Code 4 727 GN Suppi Ster Motor Relay
Numeric Readout 2 47 275 BK Ident Code 5 751 GN XMSN Shift Sot No. 1 Or 3
Service 3 134-3999 Solenoid - A/C Clutch 17.6 ± 0.6 290 BK Service 752 YL XMSN Shift Sot No. 2
Tattletale (Log) 4 291 BK Clear 754 BU XMSN Shift Sot NO. 3 Or 1
1.55 ± 0.15
Units 5 8C-3663 Solenoid - Engine Shutdown
10.3± 1.03 A219 BK Ctrt Gnd 755 OR XMSN Shift Sol No. 4 Or 5
Setup 6 A221 BK XMSN Ctrl Options Code 0 761 GY Uft Kickout Sot SW
Calibration 7 116-4152 Solenoid - Pilot ON/Off 34.3 ± 1.7
E10084 A222 BK XMSN CIrl Options Code 1 762 YL Bucket Positioner Sot SW
6T-8046 Solenoid - Aide Control 20.1 ± 1.0 A223 BK Ctrl Harness Code 0 B766 WH Kickouts / Detent Disable SW To Kickouts
Machine Harness Connector and Component Locations 3E-6332 Solenoid - Start Aid 6.00
A224 BK Ctrl Harness Code 1 D743 GN Ride Cont - Wtt tmpt Cont SW To Ond N/O
A225 BK Ctrl Harness Code 2 D744 WH Ride Cont - Wtt tmpi Cont SW To Ond N/C
A226 BK Ctrl Harness Code 3 E701 PK Auto Ride Cntt SW
3E-8591 Solenoids - Transmission 29.8 ± 1.5
Basic Machine Circuits E702 OR Auto Ride Cntt SW
¹ At room temperature unless otherwise noted. 301 BU Starter No.1 Sol E707 GN Display +V
302 OR Starter No. 1 Resistor To Diagnostic E708 PK Display Clock
304 WH Starter Relay No. 1 Output E735 PU Tack/Serv Mtr/Odometer Select
306 GN Starter Relay Coil To Neut Start SW Or Key SW 818 BR Serial Data (Transmit)
307 OR Key SW To Neut Start SW Or Vmis Sensor Module 819 OY Serial Data (Receive)
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

ETAC CONTROL ATTACHMENT

CONN 19
JJ HH HH
E930-BU-18 167-OR
1 167-OR A RD-18 +BAT SYMBOL DESCRIPTION
E932-PK-18
E933-YL-18
2
3
A219-BK
E929-GY-18
A219-BK A219-BK
E929-GY-18
B
C
BK-18
WH-18
GND
SIG
WIRE GROUP COLOR DESCRIPTIONS
E934-OR-18 4 HH
E935-GN-18 5 709-OR-18 709-OR-18 A +V LEFT REAR WHEEL ARTICULATION ANGLE GROUND CIRCUIT CIRCUIT CONNECTED
E936-WH 6 E934-OR-18 C SIGNAL SPEED SENSOR POSITION SENSOR (5KHZ PWM)
A219-BK B GROUND 3E-6955 105-3769 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
A219-BK 1 HH CIRCUIT NOT CONNECTED IT38F FRONT
RIGHT REAR WHEEL GG
167-OR 2 709-OR-18 A +V
SPEED SENSOR
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON LEFT FRONT WHEEL
E929-GY-18 3 E935-GN-18 C SIGNAL ELECTRICAL CONNECTION TO 709-OR-18 A +V
L94 E932-PK-18 3E-6955 GG SPEED SENSOR
I
E926-BU-18 4 A219-BK B GROUND A219-BK STARTING CIRCUIT MACHINE STRUCTURE LEFT FRONT WHEEL
4 E932-PK-18 E932-PK-18 C SIGNAL
3E-6955 I
E925-OR-18 5 E933-YL-18 709-OR-18 709-OR-18 709-OR-18 A +V 1 A219-BK A219-BK B GROUND
E924-YL-18 E934-OR-18 E932-PK-18 L3 L3 SPEED SENSOR
6 START AID CIRCUIT INTERNAL ELECTRICAL CONNECTION
4 E932-PK-18 E932-PK-18 C SIGNAL
3E-6955
3 E933-YL-18
RIGHT FRONT WHEEL
E923-PK-18 7 E935-GN-18 E934-OR-18 E933-YL-18 1 A219-BK A219-BK B GROUND 2 709-OR-18 709-OR-18 A +V
709-OR-18 8 E930-BU-18 E935-GN-18 TO SURFACE OF COMPONENT SPEED SENSOR
E936-WH ON/OFF TRANSMISSION CONTROL CIRCUIT 3 E933-YL-18
RIGHT FRONT WHEEL
G GG E933-YL-18 C SIGNAL
3E-6955
JJ HH 2 709-OR-18 709-OR-18 A +V A219-BK B GROUND
FLOOD E923-PK-18 PILOT SOL E933-YL-18 C SIGNAL SPEED SENSOR CONN 39B
H
CONN 18 E924-YL-18 116-4152 LEFT FRONT RIGHT FRONT HH MONITOR CIRCUIT CONNECTOR G GG
3E-6955
GG
LAMP 608-GN A219-BK B GROUND
9X-6775 200-BK-14 E925-OR-18 PROP SOL PROP SOL CAB G V V
H E926-BU-18 124-3052 124-3052 GROUND PANEL LAMP CIRCUIT CONN 39A GG
605-YL-14 3 1
LEFT TURN
605-YL-14 RD-18 LAMP
H H# CIRCUIT GROUPING DESIGNATION 200-BK-14 1 200-BK-14 2 BK-18
BK-18 2 200-BK-14
TRACTION CONTROL CIRCUIT G V U ZZ 606-GY-14 2
3E-6466
ZZ

GN-18
GN-18
RD-18 1 605-YL-14 619-GN-14 5 619-GN-14 1 619-GN-14 611-PU-14 4
HEATER AND AIR CONDITIONER CIRCUIT HEAD LAMP
V FLOOD

RD
RD

RD
RD
ATCH WIRE, CABLE, COMPONENT 611-PU-14 4 611-PU-14 2 611-PU-14 619-GN-14 5 619-GN-14 LAMP
LEFT TURN LAMP 200-BK-14 1 200-BK-14 3 200-BK-14 4Y-4580 617-BR-14 6 200-BK-14
3E-6466 TURN SIGNAL / WIPER WASHER CIRCUIT 2 V
9X-1439
CONN 61

1
2
1
2
1

2
605-YL-14 3 606-GY CONN 50B
STOP/TAIL/PARK LAMP HH HH HH PAYLOAD CONTROL CIRCUIT SPLICE
617-BR-14 6 614-PU
TO U LH
3E-6467 E930-BU-18 606-GY YL-18 T
DISCONNECT TURN & WIDTH
H E923-PK-18 BLADE, SPADE, RING OR SCREW CONN 50A 614-PU PU-18 W LAMP
SW U
S RD-18 A 604-OR E924-YL-18 TERMINAL 4Y-3580
T WH-18 C 617-BR-14 AT LOC F-14 E936-WH E936-WH
BK-18 B 200-BK-14 E936-WH E936-WH G BBB BBB
H
E936-WH 976-OR 1 976-OR-18 1 GN-18
L18 L18
E936-WH 975-WH 2 975-WH-18 2 GN-18
E936-WH E936-WH RIDE

203-BK
HHH HHH H CONN 48B CONTROL

LH
TA
S
PU-18
OR-18
614-PU-14
605-YL-14
4
1
617-BR-14
605-YL-14
E926-BU-18
E925-OR-18
ABBREV COLOR L99 L99
976-OR
G
1
BBB
976-OR-18
BBB
1 GN-18 976-OR-18
BBB
1 GN-18
SOLENOID
VALVES
STOP/TAIL/ G BK 604-OR 3 604-OR 975-WH 2 975-WH-18 2 GN-18 975-WH-18 2 GN-18 6T-8046

617-BR-14
PARK/TURN
LAMP TU YL-18
HHH 2
CONN 60
200-BK-14
J
HH HH RD RED CONN 48A
RIDE
CONTROL

605-YL-14
CONN 40B

1
2

2
4Y-3460 G BK TCS CONTROL 137-2073 H CONN 40A BBB SOLENOID G BBB BBB
NOTE G HHH H JJ G WH WHITE HH G 976-OR-18 1 GN-18 VALVES HH G 987-WH 1 987-WH-18 1 GN-18

RD
RD
RD
RD
HHH 2 UNUSED 4 F DIAGNOSTIC 1 A219-BK-18 975-WH-18 2 GN-18 6T-8046 1 A219-BK-18 200-BK-14 2 200-BK-18 2 GN-18 4TH

608-GN
H

604-OR
BACK UP LAMP
4Y-3448
BR-18 612-GY 1 612-GY UNUSED 12 C CONNECTOR
OR ORANGE TO LOC A-3 2 709-OR-18
TO LOC A-3
2 709-OR-18 FUNCTION
DIVERTER
H
BK-18 CONN 59 UNUSED 25 945-BR-18 E 3 E933-YL-18 3 E933-YL-18 CONN 62
NOTE G UNUSED 26 944-OR-18 4 E932-PK-18 4 E932-PK-18 BBB SOL VALVES

619-GN-14

619-GN-14
D

606-GY-14
G
BRAKE LAMP
RELAY 121-YL 121-YL
AAA H
1 121-YL
AAA
121-YL
AAA H
1 121-YL
H
9
A
121-YL
UNUSED
UNUSED
33
34
A219-BK
167-OR
B
A LEFT REAR RIGHT REAR
YL YELLOW A G L101 L101 322-GY
114-GN
FORWARD
HORN A G
987-WH-18
200-BK-18
1
2
GN-18
GN-18
8T-8808

4Y-6135 PROP SOL PROP SOL G 4Y-7882 STD CONN 42B

321-BR-18 2 321-BR-18 321-BR 2 321-BR-18 2 321-BR-18 UNUSED 17 JJ 12 12
NOTE G 85 86 AAA 124-3052 124-3052 PK PINK CONN 42A 7T-0970 ATT

200-BK-14

200-BK-14
200-BK 200-BK 608-GN

611-PU-14

611-PU-14
4 4 3 UNUSED 30 CONN 17 11 11 987-WH G
87 3 612-GY BACKUP ALARM 3 612-GY 5 617-BR-14 GROUND 2 A219-BK A219-BK 6 619-GN-14 6 619-GN-14 322-GY FORWARD
L17 L17

200-BK-14
3T-1815 HORN
612-GY CONN 58 7 605-YL-14 UNUSED 29 A219-BK
BK BLACK 1 605-YL-14 1 605-YL-14 114-GN

200-BK-14
BACKUP 30 CONN 58A 8 606-GY-14 UNUSED 19 A219-BK 2 606-GY-14 2 606-GY-14 G 7T-0970
87a

L18
ALARM 4 604-OR CAT DATA LINK + 8 944-OR-18 TO LOC B-3 10 976-OR 10 976-OR L18
TO LOC B-3
3T-1815
NOTE G 121-YL BACK UP LAMP BR-18
HHH HHH
2
H 6
1
614-PU-14
200-BK-14
CAT DATA LINK -
+ BATTERY
9
1
945-BR-18
167-OR 167-OR
944-OR-18
945-BR-18
GY GRAY 9
8
975-WH
762-YL
L99 L99 G
5
U
619-GN-14
U
1
ZZ
619-GN-14
ZZ 9
8
975-WH
762-YL
G
3
U
606-GY-14
U
1 RD-18
RIGHT TURN
L100

606-GY-14
200-BK-14
200-BK-14
4Y-3448 L100 HEAD LAMP L19 L19 LAMP
612-GY BK-18 612-GY 1 612-GY 10 203-BK UNUSED 18 7 761-GY 200-BK-14 4 611-PU-14 2 611-PU-14 7 761-GY 200-BK-14 1 200-BK-14 2 BK-18
AAA L76 PU PURPLE 3E-6466

608-GN
200-BK-14
612-GY NOTE G 11 UNUSED 27 A219-BK A219-BK 4 114-GN 606-GY-14 1 200-BK-14 3 200-BK-14 4Y-4580 4 114-GN 606-GY-14 2
CONN 57
200-BK HHH 12 TEST/ENABLE SW TO GND 14 E927-GN-18 E927-GN-18 5 611-PU-14 2 5 964-BU 611-PU-14 6

604-OR
AAA H U
RH HHH
BR BROWN 3 FLOOD

200-BK-14
TU GY-18 TEST/ENABLE SW TO GND 13 E928-WH-18 E928-WH-18 3 611-PU-14 619-GN-14 606-GY 3 611-PU-14 619-GN-14 5 619-GN-14
STOP/TAIL/ G BK 2 200-BK-14 CONN 5A JJ 614-PU-14 6 614-PU 614-PU-14 4 200-BK-14 LAMP
U RH
PARK/TURN HHH 604-OR 3 604-OR AT LOC D-15 A219-BK A223-BK 1 BK-18 3 200-BK-14 606-GY GY-18 T 3 200-BK-14 U 9X-1439
TURN & WIDTH
LAMP
4Y-3264
S
TA
OR-18 605-YL-14 1 606-GY-14 HARN CODE 0
HARN CODE 1
21
22
A223-BK A224-BK
A225-BK
2 STD HARNESS
CODE PLUG
GN GREEN 4 200-BK-14 CONN 49A 614-PU
U PU-18 W LAMP 4
5
200-BK-14 200-BK-14 CONN 49B
PU-18 614-PU-14 4 614-PU-14 A224-BK 3 5 114-GN 4Y-3263 114-GN
NOTE G G HHH 119-1604 L101 L101 L17 L17
BK HARN CODE 2 23 A225-BK A226-BK 4 7 322-GY 322-GY 7 322-GY 322-GY
CONN 56
HARN CODE 3 24 A226-BK 5 BU BLUE 1 B766-WH 1 B766-WH

200-BK-14
200-BK-14
606-GY-14

614-PU-14

200-BK-14
200-BK-14
200-BK-14
BBB H A219-BK 6 8 B412-YL-18 8 B412-YL-18
TO LOC A-3 TO LOC A-3
BBB 2 200-BK-14 2 138-GN-18 2 138-GN-18

614-PU-14
CONN 16
YL 614-PU-14 1 614-PU-14 167-OR 6 251-BK-18 6 251-BK-18
A219-BK 1 BK-18 9 B413-PU-18 9 B413-PU-18 G
LICENSE PLATE LAMP CONN 55

200-BK-14
ART ANGLE SENSOR 5KHZ PWM 3 E929-GY-18 2 BK-18 SERVICE 10 614-PU-14 10 614-PU-14 B766-WH A OR-18 + BATTERY FORK
5A-3808 CODE PLUG POSITIONER
H LEFT REAR WHL SPD SENSOR 7 E934-OR-18 3 BK-18 11 617-BR-14 11 617-BR-14 964-BU B BU-18 SOLENOID
NOTE G FOR BLEEDING SW
S RD-18 A 604-OR RIGHT REAR WHL SPD SENSOR 20 E935-GN-18 4 BK-18 12 12 200-BK-14 C BK-18 GROUND
T WH-18 614-PU-14 BRAKE OIL CONN 41A 3E-7843
C LEFT FRT WHL SPD SENSOR 5 E932-PK-18 5 A G A G CONN 41B
119-1605
BK-18 B 200-BK-14 RIGHT FRT WHL SPD SENSOR 6 E933-YL-18 6 BK-18
L94 G G
8V SENSOR POWER SUPPLY 40 709-OR-18 CONN 16A
STOP/TAIL/PARK LAMP UNUSED 35 B766-WH B766-WH A OR-18 + BATTERY B766-WH B766-WH A OR-18 + BATTERY
L100 L100 L19 L19
3E-6467 H UNUSED 36 762-YL 762-YL B BU-18 SOLENOID 762-YL 762-YL B BU-18 SOLENOID
G RD-18 1 606-GY-14 UNUSED 16 G WLPMS LIFT 200-BK-14 C BK-18 GROUND G 200-BK-14 C BK-18 GROUND G
BK-18 2 200-BK-14 UNUSED 15 138-GN-18 A RD-18 +B POSITION 138-GN-18 A
SOL GND RETURN 39 E936-WH 251-BK-18 B BK-18 GROUND SENSOR BUCKET POSITIONER SW 251-BK-18 B NOTE H BUCKET POSITIONER SW
RIGHT TURN LAMP B412-YL-18 C WH-18 SIGNAL 110-8190 3E-7843 B412-YL-18 C 3E-7843
3E-6466 UNUSED 28 E936-WH G G
LEFT FRT BRK PROP SOL 10 E923-PK-18 E923-PK-18 200-BK-14 A BK-18 GROUND 200-BK-14 A BK-18 GROUND
L95 L75 G G
H LEFT REAR BRK PROP SOL 31 E925-OR-18 E925-OR-18 B412-YL-18 WLPMS LIFT B766-WH B OR-18 + BATTERY B412-YL-18 WLPMS LIFT B766-WH B OR-18 + BATTERY
FLOOD 200-BK-14 RIGHT FRT BRK PROP SOL 11 E924-YL-18 E924-YL-18 138-GN-18 138-GN-18 A OR VS 761-GY 761-GY C BU-18 SOLENOID 138-GN-18 138-GN-18 A OR-18 VS 761-GY 761-GY C BU-18 SOLENOID
LAMP CYLINDER CYLINDER
608-GN RIGHT REAR BRK PROP SOL 32 E926-BU-18 E926-BU-18 251-BK-18 251-BK-18 B BK GROUND PRESSURE 251-BK-18 251-BK-18 B BK-18 GROUND PRESSURE
9X-6775 H PILOT ON/OFF SOL 37 E930-BU-18 E930-BU-18 B413-PU-18 B413-PU-18 C WH SIGNAL LIFT POSITIONER SW B413-PU-18 B413-PU-18 C WH-18 SIGNAL LIFT POSITIONER SW
SENSOR 3E-7844 SENSOR 3E-7844
UNUSED 38 103-2040 124-4672
L95
LIGHTING GP-JAPANESE ROADING 4Y-9526
L94 L94
LIGHTING GP-JAPANESE ROADING 4Y-9525 IT38F FRONT
L95 L95
L75 L75
TCS CONTROL ATTACHMENT

L76 L76 L3 L3
NOTE: BUSS BAR REQUIRED ON INTAKE AIR
MACHINES EQUIPPED WITH RELAY HEATER NOTE: REAR MOUNT FOR BEACON L67 L67
N L63 L63 L15
START RECEPTACLE. BUSS BAR 118-3534 6I-4753 603-PK 603-PK L63 200-BK
12V BATTERY 12V BATTERY 9W-0742 UU TT TT 200-BK 200-BK 200-BK L15 LH SPEAKER AS. FRONT DASH ASSEMBLY
WW N L15 TRANSMISSION SHIFTER
3T-5760 STD 3T-5760 STD TO STARTER MOTOR RD-00 101-RD-2 OR-2 200-BK-2 FRONT RH SW PANEL 200-BK 6T-7695 113-OR-18 113-OR-18 RIDE CONTROL
9X-3404 ATT 9X-3404 ATT SS DOME LAMP N ANTENNA AS. L26 L26 B LAMP 136-7823
UU CONN 24 L 603-PK 509-WH 113-OR-18
VV SS OPTIONS PLUG P/N TEST/ENABLE SW OPERATION 6T-4864 9W-3072 B 7N-5876
TO BATTERY B+ RD-00 P N N 615-YL 508-PU E702-OR-18 B999-GN-18 REV PAR SW TO B+
GND

200-BK-14
1 105-BR 200-BK-14 BK H N N B 965-WH-18 REV SW TO GND
MOTOR
BK-18
BK-18

EE BB BB AA AUTO RIDE CTRL 107-5630 7 603-PK N INPUTS (1=SW CLSD, 0= SW OPEN) 105-BR WH-18 509-WH 1 E701-PK-18 AUTO RIDE 969-YL-18 FWD PAR SW TO B+ 201-BK-18 6

200-BK
200-BK
200-BK
200-BK
ENGINE GROUND L63 T° CONTROL LAMP

200-BK-14
NEG POS NEG POS 2 615-YL 504-YL 1 GN 200-BK BK-18 508-PU 2 113-OR-18 968-BR-18 FWD SW TO GND 201-BK-18 5

200-BK-14
200-BK-14
BK-00

DISCONNECT SW AIR HEATER 107-5631 9 120-YL 118-GY 3 GY SW POS SWITCH E927-GN E928-WH N 200-BK-14 3 TO E702-OR-18 B 7N-5876 966-GY-18 4TH GEAR SW TO GND 201-BK-18 4 NOTE: HARNESS CODE PLUG 106-5695
B+ P L27 B TO LOC F-6
7N-0718 5 102-BU-14 503-BR 4 BR 120-YL 120-YL 4 RADIO CONN 37 B E701-PK-18 611-PU HIGH BEAM 970-GN-18 3RD GEAR SW TO GND 201-BK-18 3 FOR OLDER MACHINES USING FUEL SENDER
1
2

AUTO RIDE CTRL/AIR HEATER 107-5628 10 200-BK-14 505-BU 2 OR TEST UP 0 1 A513-PK-18 5 NOTE D 4 201-BK-18 611-PU 200-BK IND LAMP 971-YL-18 2ND GEAR SW TO GND 2 106-3535 AND GROUND DRIVEN SUPPLEMENTAL
D UPPER FF B
11 200-BK-14 200-BK 135-BU 6 SERVICE 3 201-BK-18 605-YL 7N-5876 972-BU-18 1ST GEAR SW TO GND 1 STEERING
EE CC L58 N N CAB N
REAR OFF CENTER 1 1 TEST/ENABLE SW MODE

200-BK-14
A538-OR-14 12 200-BK-14 GROUND 120-YL 512-GN 7 2 291-BK-18 538-BR 720-PU-18 NEUTRALIZER 201-BK-18 7
F 975-WH OPTIONS CODE PLUG 4 504-YL N WIPER 7T-2081 N 511-BR 8 1 290-BK-18 202-BK-18 GROUND 8 F
PLATFORM

200-BK
200-BK
200-BK
200-BK
A SEE CHART ABOVE REAR DEFROSTER MOTOR ENABLE DOWN 1 0 CONN 54
334-BU-18 8 118-GY GND 135-BU 5 +12 V SWITCHED OUT N B L23 321-BR-18 BACKUP ALARM
BK-00

6C-7275 (COSA ONLY) 1 FF L24 L24

L15
P 6 503-BR 3E-7512 120-YL 2 +24 V SWITCHED IN 135-BU A TO 201-BK-18 6 275-BK-18 L23 306-GN-18 START RELAY
RR 2
OPTIONS HAZARD FLASHER
301-BU-10

STARTER A221-BK-18 1 3 505-BU A219-BK-18 200-BK 603-PK 200-BK-14 3 GROUND 120-YL B RADIO 201-BK-18 5 274-BK-18 201-BK-18 B 307-OR-18 START SW 201-BK-18 6
AUXILIARY L59 CODE L64 L64 3 RR L67 NOTE D LAMP
202-BK-18 2 MAIN PANEL E928-WH-18 200-BK-14 615-YL A513-PK-18 4 +12 V MEMORY OUT 200-BK-14 C 201-BK-18 4 273-BK-18 201-BK-18 B 200-BK 409-OR-18 NEUTRAL (EMS) 201-BK-18 5
301-BU
203-BK

9X-9995 D L22
RD-00

STOP/TAIL/ KK START CONN 4 RR 7N-5876 NOTE: HARNESS CODE PLUG 136-2144 FOR
304-WH-8 A222-BK-18 3 BUCKET/FORK POSITIONER 2 E927-GN-18 200-BK-14 105-BR 200-BK-14 6 GROUND 201-BK-18 3 272-BK-18 275-BK-18 6 HARNESS CODE 5 538-BR 126-PK-18 B+ 201-BK-18 4
1 DDD RR 5

L24
G S B

L24
PARK LAMP S RD-18 A 604-OR RECEPTACLE 101-RD-4 4 762-YL A219-BK-18 105-BR 200-BK 102-BU-14 1 +24 V BATTERY IN 2 271-BK-18 274-BK-18 16 HARNESS CODE 4 3 MACHINES USING NEW FUEL SENDER 134-7262

200-BK
200-BK
603-PK

200-BK
D SELECTOR SW TO LOC F-6

615-YL
DDD 3 6 N HARNESS B LEFT TURN AND GROUND DRIVEN SUPPLEMENTAL STEERING
107-4401 T WH-18 C 617-BR-14 9X-5629 109-OR-4 CONN 15 201-BK-18 1 6T-3991 964-BU 603-PK 200-BK-14 512-GN 201-BK-18 1 270-BK-18 273-BK-18 22 HARNESS CODE 3 605-YL CAB 201-BK-18 2
NOTE F KK D MTR BAT AA D L59 L59 DDD 963-GN L63 CONVERTER CODE IND LAMP
BK-18 B 200-BK-14 2 IT38F ONLY 615-YL 120-YL 511-BR 201-BK-18 7 201-BK-18 272-BK-18 12 HARNESS CODE 2 200-BK FLOOD 201-BK-18 1
RESISTOR 119-1733 PLUG L22 B 7N-5876
3 1 302-OR 201-BK-18 3 E928-WH-18 120-YL 200-BK-14 CONN 36 8 271-BK-18 3 HARNESS CODE 1 LAMP 201-BK-18 7
KK 4 D 3E-7842 2 301-BU 4 DDD P E927-GN-18 102-BU-14 102-BU-14 RH SPEAKER AS. 141-9692 270-BK-18 31 HARNESS CODE 0 B 9X-4381 8
LH TURN TO HARN H MOTOR 4TH FUNCTION DIVERTER SW 6T-7695 NOTE J
BK-18 2 200-BK-14 2 5 1 762-YL FRONT RH SW PANEL 200-BK-14 200-BK-14 P B 291-BK-18 33 CLEAR C413-YL-18 4 WH-18 DATA N L CONN 53
RD-00

LOC E-15 6T-3990 L27 L

LAMP RD-18 1 605-YL-14 1 301-BU 201-BK-18 6 987-WH 2 964-BU KEY/WIPER SW PANEL FRT RH SW PANEL 31 E702-OR-18 290-BK-18 23 SERVICE 201-BK-18 2 BK-18 GROUND 615-YL PREVIOUS HARNESS CODE PLUGS
D

L23
107-4402 CONN 6A 201-BK-18 7 IT38F ONLY 3 963-GN TACH/SPEEDO/SERV METER SELECT SW 17 E701-PK-18 L27 945-BR-18 14 CAT DATA LINK - E707-GN-18 1 OR-18 +V DISPLAY 200-BK
X D KICKOUT NEUTRALIZER SW DDD L62 PANEL LAMP PANEL LAMP ATT AUTO RIDE CTRL SW OPERATION L
NOTE F 8 133-OR 4 987-WH 6T-6066 33 944-OR-18 5 CAT DATA LINK + E708-PK-18 3 GN-18 CLOCK N L
DDD
DD

207-BK FOR 938F ONLY 6T-3990 5 7N-5876 7N-5876 3 E735-PU-18 18 OPERATOR SW INPUT C414-BU-18 5 YL-18 MODULE LOAD

615-YL
DDD DDD J J T T
RD-00
BK-00

BK-00 200-BK
2 19 101-RD-4 IT38F ONLY B766-WH 6 B766-WH 614-PU 614-PU E735-PU-18 INPUTS (1=SW CLSD, 0=SW OPEN) 6 944-OR-18 614-PU 37 UNUSED SENSOR INPUT 6 BU-18 HARNESS CODE
BK-00

L91 L91

E707-GN-18

C414-BU-18
X

E708-PK-18
QUAD GAUGE

C413-YL-18
TO 1
311-WH 1 304-WH-8 CONN 23A DDD 7 128-PK 5 945-BR-18 113-OR-18 38 UNUSED SENSOR INPUT V
TO LOC F-10 L65 SW POS SW D743-GN D744-WH 100-5895
ENGINE 20 109-OR-4 128-PK 8 200-BK 200-BK 201-BK-18 36 113-OR-18 21 UNUSED SW INPUT 5

113-OR-18

B999-GN-18
D

965-WH-18
614-PU

970-GN-18

307-OR-18
306-GN-18
409-OR-18
LAMPS
301-BU-10

968-BR-18

966-GY-18

972-BU-18

720-PU-18
321-BR-18
200-BK-10

202-BK-18

126-PK-18
969-YL-18

971-YL-18
BK-00 DD START AID 23 302-OR L59 15 614-PU 26 UNUSED 611-PU-14 4 BU-18

201-BK-18
L92 L92 PANEL B B B

201-BK-18
CONN 23 B
BK-00 CC COOLANT SW 10 207-BK REAR WINDOW
LAMP
P INTAKE AIR HTR SW ON UP 0 1 C413-YL-18 35 MODULE DATA 7N-5876 619-GN-14 6 RD-18
DEFROSTER C C J 6T-6066 663-GY
BK

BK

8 200-BK 118-GY 1 RD-14 B+ 40 439-YL-18 C414-BU-18 15 MODULE LOAD 617-BR-14 3 WH-18

614-PU
614-PU
TO

200-BK
200-BK
3E-6449 7N-5876 L28 L23 CONN 50C
LL INDICATOR LAMP OFF CENTER 1 1 L28

A221-BK-18
311-WH 614-PU 308-YL 118-GY 2 RD-18 B+ 32 910-YL-18 E707-GN-18 34 CLUSTER +V 1 YL-18

A222-BK-18
FRAME 6 CST AUTOSHIFT 605-YL-14

200-BK
200-BK
603-PK
615-YL

615-YL
T

200-BK
RH TURN L72 T

202-BK-18

200-BK
7N-5876 C 614-PU 614-PU R BEACON G V

133-OR
BK-18 2 200-BK-14 AA 16 334-BU-18 CONTROL 308-YL 200-BK-14 3 BK-18 GROUND 373-GN-18 34 496-WH-18 E708-PK-18 25 MODULE CLOCK CONN 47 CONN 46 200-BK-14 2 BK-18
LAMP LL START AID COSA ONLY AUTO DOWN 1 0 128-6983
RD-18 1 606-GY-14 RD-00 RD-00 T° 21 975-WH 111-5025 2 200-BK 200-BK 502-OR 4 WH-14 HIGH 39 442-GY-18 7 UNUSED SENSOR INPUT 5 619-GN-14 V

10
107-4402 L71 L61 C OFF

1
4
2
3
7
6
8
5
9

7
8
2
1
5
4
3
6
9
2 AA SOLENOID 441-OR-18 P 1 200-BK 200-BK 326-PU 501-GN 5 YL-14 LOW 202-BK-18 8 443-YL-18 429-YL-18 1 200-BK-14 200-BK-14 4
L87

MMM L88 4 L82 11 BRK OIL TEMP BUCKET

NOTE F LL 3E-6332 L88 L82 S ON P P AAA LH HI/LO/POSITION/TURN LAMP
1 RD-0 25 D963-BU-18 UNUSED 28 A538-OR-14 200-BK 307-OR-18 500-BR 6 BU-14 PARK 9 441-OR-18 496-WH-18 39 HYD OIL LEVEL AAA 3 605-YL-14 605-YL-14 3

FRONT DASH ASSEMBLY

C N POSITION
STOP/TAIL/ S RD-18 A 604-OR 3 TO HARN H PU-18 2 311-WH 5 201-BK-18 UNUSED 29 150-OR-14 A538-OR-14 B ST 506-PU 7 BR-18 WASH 24 447-PK-18 442-GY-18 10 HYD TEMP SENSOR
L21 L21
603-PK 1 RD 2 606-GY-14 606-GY-14 2 LAMPS 3E-7586

201-BK-18

201-BK-18
201-BK-18

201-BK-18
2 3 C

201-BK-18
PARK LAMP T WH-18 C 614-PU-14 4 LOC D-15 NOTE: TERMINAL BLOCK 8C-6358 WH-18 1 310-PU 3 403-GN-18 OPTIONS CODE 0 25 A221-BK-18 105-BR 8 CIGAR LIGHTER 25 409-OR-18 443-YL-18 28 CNVT TEMP SENSOR 200-BK 2 BK 4 611-PU-14 617-BR 1 NOTE B NOTE F

202-BK-18
REAR WINDOW DEFROSTER SW (COSA ONLY) 1

L10
L11
REQUIRED WITH ATT JUMP RECPT KEY START SW 9W-0335 N AAA

L9
107-4401 BK-18 B 200-BK-14 CONN 4A D 2 309-GY OPTIONS CODE 1 27 A222-BK-18 6T-3990 C 2 PANEL L8 26 D963-BU-18 441-OR-18 8 COOL TEMP SENSOR 6 617-BR-14
OR SECONDARY STEERING 9G-7641 FRONT INTERMITTANT L25 L9
NOTE F 12 310-PU UNUSED 30 105-BR PANEL LAMP 27 432-PK-18 447-PK-18 9 FUEL LEVEL SENDER 113-OR-18 3 + BATTERY
L88 L88
PARKING BRAKE 3 419-YL-18
P P 3 C 617-BR WIPER SW T T T T 28 405-GY-18 L26 D963-BU-18 24 +8V SENSOR SUPPLY 200-BK 1
L10 TO LOC C-2 605-YL-14
V LH LATERAL TURN LAMP
22 LAMP 7N-5876 GROUND

614-PU

614-PU
L11

200-BK

200-BK
LIGHTING GP-ROADING 112-1589 (COSA) 403-GN-18 24 UNUSED 7 102-BU-14 4 3E-0155 PANEL LAMP (QTY 2) 29 417-GY-18 432-PK-18 20 BRK OIL PRESS 614-PU 2 LIGHTS ON 5C-9029
5 7N-5876 1 T

L25
COOLANT TEMPERATURE SENSOR D PARKING 7N-5876 G U

113-OR-18
113-OR-18
113-OR-18
FLOOD H 18 UNUSED 11 102-BU-14 22 403-GN-18 405-GY-18 19 ENG OIL PRESS 662-YL 4 SPEEDO LAMP
6 C

202-BK-18
100-3055 D BRAKE SW C J PANEL 2 L25 L20 L20 WLPCSII ECM U
E LAMP 200-BK-14
608-GN +8V OR-18 A D963-BU-18 109-OR-4
D R
B+ D+
D
309-GY
9 UNUSED
UNUSED
40
10 3T-3132 7 LAMP T 3 T
37
12
416-OR-18
113-OR-18
417-GY-18 40 PRIM STEER
403-GN-18 30 ALTERNATOR
661-GN
663-GY
5
6
TACH LAMP
GAUGE LAMPS 112-1572 138-GN-18
5
1
619-GN-14
5
E
9X-1439 11 614-PU 611-PU 200-BK-14
H C 2 3 C 608-GN 8 T T T T 7N-5876 4 T

102-BU-14
GROUND BK-18 B 201-BK-18 B- 15 405-GY-18 AIH SW TO GND 4 373-GN-18 T T 14 429-YL-18 538-BR 409-OR-18 29 NEUTRAL +24V (IN) 1 138-GN-18 138-GN-18 6 614-PU-14 611-PU-14 4 BU-18

OPERATOR STATION
ALTERNATOR L78 9 C 200-BK 5 L102 B CONTROL GP - DIMMER

129-BU

614-PU

614-PU
200-BK

200-BK

200-BK
CONN 6 H SIGNAL WH-18 C 441-OR-18 L88 17 442-GY-18 CAT DATA LINK + 8 944-OR-18 C 605-YL 416-OR-18 32 SECONDARY STEER UNUSED 24 138-GN-18 4 611-PU-14 619-GN-14 6 RD-18
9W-3043 Y C 5 6 C L73 10 6 T 103-5526
FOR COSA 1 605-YL-14 BK-6 14 326-PU CAT DATA LINK - 9 945-BR-18 615-YL T 35 E735-PU-18 113-OR-18 1 + BATTERY LIFT POS SNSR 20 B412-YL-18 3 606-GY-14 614-PU-14 3 WH-18
Y 11 L102

610-OR-14
ROADING REAR WIPER SW

102-BU-14
2 200-BK-14 7 521-YL-14 + BATTERY 1 164-WH TRANSMISSION 19 201-BK-18 27 UNUSED SENSOR INPUT B LIFT PRESS SNSR 13 B413-PU-18 2 606-GY-14 1 YL-18
C 8 9 C C 12 C L61 L61 3T-6655 L12
SEE ABOVE AUTO RIDE NEUTRALIZER

201-BK-18
201-BK-18
202-BK-18
202-BK-18

D744-WH-18
604-OR

127-OR
3 13 522-WH-14 RIDE CTRL SW GND 24 D743-GN-18 614-PU-14 611-PU-14 13 611-PU C413-YL-18 4 WH-18 GROUND 21 251-BK-18 251-BK-18 2 BK-18

D743-GN-18
17 UNUSED SENSOR INPUT DATA 200-BK-14

E702-OR-18
116-BR

E701-PK-18
(HARN KK) 4 617-BR-14 NOTE: 4 GA GROUND WIRE AUTO/MAN SW (NO) 21 973-BR-18 118-GY CONTROL SW OVERRIDE SW 18 615-YL 36 UNUSED 201-BK-18 2 BK-18 GROUND UNUSED 18 251-BK-18 CONN 49C
ENGINE D A C 11 12 J
RUNNING

102-BU-14
WILL BE REQUIRED IF AUTO/MAN SW (NC) 20 977-YL-18 617-BR KEY/WIPER SW PANEL 7T-2081 7X-6396 38 538-BR 537-GN 201-BK-18 2 GROUND E707-GN-18 1 OR-18 +V DISPLAY UNUSED 12
STOP/TAIL/PARK LAMP GROUND J H

614-PU-14
614-PU-14
75A ATT ALTERNATOR C LAMP SW B B RH HI/LO/POSITION/TURN LAMP
FWD SW TO GND 13 968-BR-18 617-BR B 410-WH-18 4 ACTION ALARM E708-PK-18 3 GN-18 CLOCK UNUSED 5
130-3453
H L87 L87 IS OFFERED. L50 L50 6T-3989 6 T B U
RH LATERAL TURN LAMP 3E-7586
REV PARITY SW B+ 19 B999-GN-18 FLOOD T C TURN 411-PK-18 13 ACTION LAMP C414-BU-18 5 YL-18 MODULE LOAD GROUND 2 251-BK-18 606-GY-14
5 FLASHER 5C-8964 NOTE F

200-BK-14
S RD-18 604-OR

L69
A SPD 1 SW TO GND 15 972-BU-18 LAMP SW C2 HAZARD CATERPILLAR MONITORING SYSTEM 6 BU-18 HARNESS CODE CAT DATA LINK + 19 944-OR-18
T WH-18 617-BR-14 8D-6946

501-GN
502-OR
C FWD PARITY SW B+ 18 969-YL-18 537-GN-14 10 49A HEAD LAMP CAT DATA LINK - 15 945-BR-18

105-BR
9X-1423

500-BR

506-PU
118-GY
118-GY
3 T 100-5778 L22 L21
202-BK-18

G BK-18 B 200-BK-14 201-BK-18 REV SW TO GND 14 965-WH-18 J L L102 T 614-PU-14 7 31 GROUND TACH/SPEEDOMETER UNUSED 10
L102 2 B B
201-BK-18 SPD 2 SW TO GND 16 971-YL-18 200-BK 124-GN-14 4 30B 100-5888 UNUSED 16
617-BR-14

L85 L85 P W B B B B
H 405-GY-18 SPD 3 SW TO GND 17 970-GN-18 200-BK 521-YL-14 2 49 + BATTERY 410-WH-18 1 RD ACTION KEYPAD +12V 7 188-WH-18 LIGHTING GP-ROADING 112-1589 (COSA)

200-BK-14
J

200-BK
200-BK
L73 L73 L61 L97 L20

615-YL
RD-18 1 605-YL-14 442-GY-18 SPD 4 SW TO GND 12 966-GY-18 202-BK-18 J 614-PU 200-BK-14 30 201-BK-18 2 BK ALARM 661-GN TX OUT 9 818-BR-18

200-BK
L66

200-BK
L72

102-BU-14
L65

L65
COSA ROADING 3E-6328 L20

720-PU-18
910-YL-18
BK-18 2 200-BK-14 326-PU RIDE CTRL SW GND 26 D744-WH-18 202-BK-18 102-BU-14 614-PU 118-GY 614-PU 515-GY-14 21 102-BU 662-YL UNUSED 3
H A L5 FLASHER

126-PK-18
126-PK-18
200-BK-14
H 521-YL-14 ENG SPD INPUT 6 450-YL-18 202-BK-18 614-PU 118-GY 614-PU L66 516-GN-14 20 RX IN 4 819-GY-18
LEFT TURN LAMP L60 6C-8846
121-YL 9 121-YL 522-WH-14 GROUND 2 202-BK-18 202-BK-18 614-PU 200-BK 517-BU-14 1 UNUSED 22

L71

307-OR-18
3E-6466 321-BR-18 2 321-BR-18 AIR INLET HTR 38 334-BU-18 202-BK-18 200-BK L72 KEYPAD DATA 14 E955-OR-18

118-GY
H L92 L71 START AID SW

507-WH

D744-WH-18
3 608-GN RIDE CTRL SOL 37 976-OR-18 202-BK-18 200-BK 200-BK 200-BK UNUSED 11

D743-GN-18
E702-OR-18
326-PU

105-BR

614-PU
505-BU

503-BR
118-GY

200-BK

E735-PU-18

E701-PK-18
308-YL
308-YL

504-YL
L62 L62
L92

373-GN-18
BACKUP ALARM SEC STEER T 6T-6066

720-PU-18
201-BK-18

202-BK-18

126-PK-18
910-YL-18
5 617-BR-14 XMSN SPD INPUT 5 710-GN-18 200-BK 200-BK-14 200-BK 200-BK 200-BK GROUND 8 250-BK-18
202-BK-18

RIGHT TURN LAMP T

614-PU
3T-1815 L89 MANUAL SW
7 605-YL-14 SOL 1 FWD HI 31 751-GN-18 200-BK-14 310-PU 102-BU-14 11 200-BK 200-BK UNUSED 6

129-BU

614-PU
200-BK
3E-6466 L89 B
H 8 606-GY-14 SOL 3 FWD LOW 33 754-BU-18 PANEL 200-BK-14 CONN 27 6T-6066 126-PK-18 605-YL-14 23 605-YL 200-BK 411-PK-18 ACTION UNUSED 23 138-GN-18

118-GY
614-PU-14
J L29 LAMP
L91

RD-18 1 606-GY-14 4 604-OR SOL 2 REV 32 752-YL-18 LAMP 200-BK-14 308-YL 606-GY-14 16 606-GY 201-BK-18 UNUSED 17

614-PU
200-BK
200-BK

12

10
PPP

11
PPP

2
1

8
7
6
9
L91 L13

4
3
BK-18 2 200-BK-14 6 614-PU-14 SOL 4 SPD 1 34 755-OR-18 7N-5876 615-YL 200-BK B 9W-2111 CCC
L49 L49 CONN 22 L28 L16 CCC CONN 52A
CONN 35

L66
1 200-BK-14 SOL 5 SPD 2 35 900-PU-18 P 727-GN-18 439-YL-18 D 944-OR-18
L64 L16

614-PU-14
L66

200-BK-14
H 10 203-BK 203-BK SOL 6 SPD 3 36 901-WH-18 200-BK C C P L64 136-GN-18 910-YL-18 E 945-BR-18 W
604-OR
604-OR

L93
608-GN

L54
PANEL LAMPS

L55
606-GY-14

TO LICENSE 1 614-PU-14 11 302-OR SOL RETURN 39 975-WH-18 202-BK-18 A538-OR-14 1 FRONT RH SW PANEL 606-GY A 138-GN-18 A 201-BK-14
614-PU-14

L92 L79
L92

L79 7N-5876

200-BK
PLATE LAMP 2 200-BK-14 12 207-BK DOWNSHIFT (NO) 22 978-GN-18 614-PU-14 6 614-PU-14 614-PU-14 B 251-BK-18 C 201-BK-14
1 C

200-BK
C L70 L64 B
DOWNSHIFT (NC) 23 974-PU-18 977-YL-18 12 B C B 201-BK-14
H CONN 5 2 L70 CONN 30 L64 L97 L97
202-BK-18 610-OR-14 5 F
L79 L69 3 C L56 L56 B B B B NEUTRALIZER

136-GN-18
727-GN-18

CONN 32
JUMPER PLUG

CONN 33
S RD-18 A 604-OR 973-BR-18 608-GN 4 B 200-BK OVERRIDE LAMP G CONN 45 CCC

614-PU
4 L73 RR REPLACES DIMMER SW
T WH-18 C 614-PU-14 615-YL 7 200-BK 200-BK 910-YL-18 H A

614-PU
C 5

200-BK

200-BK
7N-5876

614-PU
D L5 L5 D

4
1
2
3
G BK-18 B 200-BK-14 617-BR 8 B J CUSTOMER B 250-BK-18 ON MACHINES
6 C PANEL P L8 L8 DATA EQUIPPED W/ STD LIGHTING
200-BK-14
200-BK-14
200-BK-14
200-BK-14

439-YL-18 977-YL-18 11 614-PU B C 819-GY-18

L57 PPP L29 L16

E928-WH-18
STOP/TAIL/PARK LAMP C LAMP TRANSMISSION ECAP SERVICE CONNECTION

E927-GN-18
A219-BK-18
973-BR-18 10 614-PU 614-PU 614-PU 439-YL-18 D 818-BR-18
200-BK
200-BK

200-BK

L70 L70 L57 T T

130-3453 H TRANSMISSION 7N-5876 439-YL-18 2 TURN SIGNAL SW 200-BK AUTOMATIC CONNECTOR E 138-GN-18
L29

1
2

5
2
3
1
4
8
6
7

7
8
6
3
5
4
2
1
1 606-GY-14 AUTO/MANUAL SW 603-PK 3 9G-5589 B MODE LAMP CONN 44 A PP
P P P QQ
FOR COSA 2 200-BK-14 447-PK-18 9X-9099 108-BU-14 9 614-PU-14 537-GN-14 200-BK-14 7N-5876 251-BK-18 A 619-GN-14
L84 PP

4 1
308-YL
614-PU-14
129-BU
200-BK-14
126-PK-18
201-BK-18
910-YL-18
720-PU-18
E735-PU-18

D743-GN-18
D744-WH-18
E702-OR-18
373-GN-18
E701-PK-18
202-BK-18
310-PU
CONN 31
ROADING 4 614-PU-14 201-BK-18 614-PU-14 606-GY-14 614-PU-14 251-BK-18 C 611-PU-14
B B L4 L4 PP
164-WH-18
164-WH-18

606-GY-14
SEE ABOVE TRANSMISSION AUTO/MAN SW OPERATION FLOOD LAMP
102-BU-14

605-YL-14
3 604-OR A C P 614-PU-14 605-YL-14 124-GN-14 1 200-BK E955-OR-18 B 610-OR-14
(HARN LL) 200-BK BEACON SW 200-BK 1 200-BK-14 L64 507-WH 521-YL-14 B 615-YL IND LAMP 188-WH-18 CAB DIMMER SW PP
105-BR

A L64 L96 QQ L97 B 2

L52
CONN 4 FUEL LEVEL TERM TERM IND 6T-3990 202-BK-18 2 506-PU 515-GY-14 B 7N-5876 FLOOD 2H-1855
RD-0

200-BK
615-YL
+ A 5 CONN 52

C
-

B
A
H SENDER NNN RH REAR MODE 1 TO 2 2 TO 3 LAMP 516-GN-14 B LAMP NOTE: FOR COSA ROADING
C 2 CONN 21 FOR P B 4 B

3
2

6
5
L89

FLOOD 608-GN 134-7262 A FRAME 108-BU-14 1 517-BU-14 200-BK RIGHT TURN 9X-4381 ONLY
L89 L76 L76 3 C AIR QQ CONN 34 3 L12 L12
LAMP 200-BK-14 GND BOSS AUTO OPEN CLOSED ON 603-PK 200-BK-14 2 QQ 537-GN-14 606-GY IND LAMP L
BK-0

L84 L84 L75 SEAT B L11 L11 N L

9X-1439 H P 606-GY-14 BLOWER SW 7N-5876 615-YL
L75 L68 MANUAL CLOSED OPEN OFF L55 L55 L7 L7 6P-3236 L10 L10
2 144-GN 605-YL-14 200-BK
L9 L9 N L L
167-OR 1 FRONT DASH ASSEMBLY

L62
A JJ 108-BU-14 SEAT AIR COMPRESSOR/HTR
L62
CONN 3
A TRANSMISSION 124-GN-14 BLOWER MOTORS C P
15A CIRCUIT L6 L6 L3 L3
167-OR A 201-BK-18 SOL 3 SOL 2 F 136-GN-18 SECONDARY STEER 4
136-GN-18 614-PU-14 RESISTOR
SOL 1 BREAKER L8 IDENT PART NO. CHG LOC NOTE
B 432-PK-18 129-BU CIGAR LIGHTER 3
129-BU
(Dimensions: 39 inches x 24 inches)

FWD LOW REV FWD HIGH 15A L13 L13 516-GN-14 9G-1950
308-YL C 6N-8589 C 144-GN BEACON 1
124-GN-14 124-GN-14 S 619-GN-14 NEUTRALIZER SW
A L11 L11 S HARNESS AS. 105-6118
F C 126-PK-18 TRANSMISSION SHIFTER 10
126-PK-18 126-PK-18 126-PK-18 517-BU-14 515-GY-14 611-PU-14
RESISTOR L30 L10 L10 S A 133-9692 01 B-5
RD
BU
BK

RUNNING LAMP BKR 118-GY WIPER MOTORS 9

118-GY 126-PK-18 126-PK-18 610-OR-14
6T-7864 15A L9 CONN 43 A 111-6228 00 B-5 NOTE F
138-GN-18 PAYLOAD MEAS SYS 8
138-GN-18 D963-BU-18 409-OR-18 522-WH-14 200-BK-14
RD-0
BK-0

3T-2662 Q Q
GN
GN

GN
GN

L7
L9
GN
GN

BRAKE OIL 120-YL VOLTAGE CONV 7

120-YL 403-GN-18 126-PK-18 P S S S 126-PK-18 1 126-PK-18 B 106-1036 05 E-6
A A A PRESSURE SW CST SOLENOID CC CC C C L7 L2 L2 LH BRAKE C 105-4347 02 C-10
101-RD-14 102-BU-14 6
113-OR-18 113-OR-18 L12 522-WH-14 3 130-GN 2 130-GN-18 720-PU-18
15A 3E-7693 VALVES (24V) L13 L12 VALVE AS. D 111-6229 02 E-13
309-GY 5
164-WH L13 516-GN-14 4 604-OR 3 604-OR-18 130-GN-18
10A
10A
10A
10A
10A
10A
10A

A A L5 L5
2
1

2
1
1

3E-8591 THERMOSTAT SW 4E-5544 E 111-6230 03 B-11

112-PU-14
112-PU-14

10A TCS 167-OR 102-BU-14 E E E 2

128-PK 517-BU-14 5 720-PU 4 720-PU-18 604-OR-18 Q
A A L83 (QTY 6) 10A FUSES (QTY 13) FORWARD 3E-5464 F 105-4359 01 C-10
10A FORWARD HORN 114-GN F F F F F F F 12
102-BU-14 515-GY-14 1 A Q
975-WH

A A L83 Q
975-WH
975-WH

3K-8782 HORN SW G 110-4551 03 A-3 938F

D744-WH-18
10A STOPLAMPS 130-GN 112-PU 11
105-BR 200-BK-14 2

D743-GN-18
200-BK-14

E702-OR-18
200-BK-14

E735-PU-18
E701-PK-18
720-PU-18
A

910-YL-18
A CONN 51

373-GN-18
2T-3360 G 116-9230 00 G-3 IT38F

201-BK-18
10A BACKUP ALARM 121-YL 112-PU 373-GN-18 537-GN-14 6 200-BK-14
RELAY PANEL

A A L57 L57

164-WH-18
15A FUSE CONN 20 STOP LAMP SW G 4Y-8527 01 H-6 NOTE G

102-BU-14
10A KEY 105-BR 105-BR 112-PU 977-YL-18 L52 P 409-OR-18 7

L52
SENR6716-02

L90 L90

164-WH-18
308-YL ENGINE 8M-8948 945-BR-18 WLPCS 105-6117 H 128-2375 01 D-15 938F

L4
308-YL 754-BU-18 112-PU 973-BR-18 BK/YL-18 322-GY 124-GN-14 515-GY-14

105-BR
3K-8782 FUSE
C C

105-BR
SPEED SENSOR L32 L32 L4 KEYPAD H 4Y-8528 01 H-14 NOTE G
4K-5122 FUSE 308-YL-18 308-YL-18 752-YL-18 112-PU 164-WH 944-OR-18 614-PU-14 515-GY-14 515-GY-14
FUSE HOLDERS (QTY 14) L30 L30 129-0419 CONN 50 J 102-7529 01 D-8
HOLDER BK-18 1 306-GN 202-BK-18 A 3E-8848 112-PU 944-OR-18 113-OR-18
BK-18 2 202-BK-18 1 BK-18 751-GN-18 112-PU 4K-5122 945-BR-18 403-GN-18 CCC G V V L 4E-0630 01 F-2/D-2
A L77 L77 L74 Z L31 L31 N

200-BK-14

200-BK-14
125-2401 01 F-11 CAB

515-GY-14

515-GY-14
105-BR 200-BK 450-YL-18 2 WH-18 755-OR-18 TERMINAL STUD 9G-8451 443-YL-18 E701-PK-18 D963-BU-18 188-WH-18 A +V DISPLAY 605-YL-14 3 605-YL-14 1 RD-18
A F C L53 L53 L4 P
308-YL

306-GN 112-PU 10A 113-OR-18 SEMS E735-PU-18 E735-PU-18 251-BK-18 B GROUND 200-BK-14 1 200-BK-14 2 BK-18 106-6617 08 D-6
F C LEFT TURN
1
2

TORQUE 975-WH 112-PU 10A 127-OR FRONT FLOODS L68 E702-OR-18 439-YL-18 E955-OR-18 C DATA 606-GY-14 2 Q 106-5505 01 C-1
FFF C L69 LAMP
START E CONVERTER 975-WH 112-PU F
F 10A C 116-BR REAR FLOODS 450-YL-18 910-YL-18 E701-PK-18 617-BR-14 6 V FLOOD 3E-6466
S 7X-6015 03 C-3
311-WH

112-PU-4

A
BK
BK

80A
310-PU

L53
202-BK-18

T
101-RD-14

MAIN RELAY 443-YL-18 OIL TEMP 900-PU-18 112-PU 10A 164-WH-18 AUTOSHIFT D744-WH-18 439-YL-18 200-BK-14 E702-OR-18 BLOWER 619-GN-14 5 619-GN-14 LAMP 105-4358 02 D-7
RELAY 3E-0075 SENSOR F C L34 L34 L31 L8 BACKLIGHT S S U 112-3638 01 B-1 STD 938F
975-WH

975-WH

901-WH-18 112-PU 10A 128-PK KICKOUTS D743-GN-18 910-YL-18 611-PU-14 4

101-RD
101-RD
101-RD
101-RD

200-BK-14
112-PU

9X-1439
BUS BAR

T° F L50 L31 L31 9G-8697

2
1

1
2
MAIN 101-7740 GGG 4W-9972 V U 112-1930 00 E-1 ATT 938F

619-GN-14
112-PU 10A 150-OR-14 REAR DEFROSTER 965-WH-18 615-YL
7V9275

304-WH

BREAKER 112-PU F 10A U U U 4Y-8547 01 H-5/I-5 NOTE G

OR-4

133-OR 4TH FUNCTION 969-YL-18 202-BK-18 202-BK-18 201-BK-18 201-BK-18 G RIGHT TURN V
9S-4693 TRANSMISSION L11 112-2960 01 C-1 STD 938F
OR-8

968-BR-18 200-BK-14 944-OR-18 BK-14 606-GY-14 3 606-GY-14 1 RD-18

L31
A E E E L10 L31 CCC CCC MOTOR LAMP
FFF SPEED SENSOR B999-GN-18 A538-OR-14 105-BR 200-BK-14 L11 200-BK-14 945-BR-18 251-BK-18 WH/RD-14 200-BK-14 1 200-BK-14 2 BK-18 V 112-1929 00 E-1 ATT 938F
3E-6466
L91

1
2

1
2

1
2

304-WH-8 443-YL-18 E 6V-2455 966-GY-18 105-BR 105-BR 200-BK-14 251-BK-18 443-YL-18 1 614-PU 2 W 106-3427 00 D-1/A-13
A GGG A L91 L86 LAMP W 113-9115 00 B-13 NOTE C
109-OR-4 202-BK-18 202-BK-18 1 BK-18 970-GN-18 603-PK 307-OR-18 251-BK-18 251-BK-18 615-YL 201-BK-18 521-YL-14 2 614-PU-14 6 U
A BLOWER
GN

GN

GN

307-OR-18

306-GN-18
GN

GN

GN

7N-5876 GG 109-0933 03 A-2/I-5 ATT

720-PU-18

321-BR-18
109-OR-4 101-RD-4 710-GN-18 710-GN-18 2 WH-18 971-YL-18 615-YL 615-YL 307-OR-18 201-BK-18 432-PK-18 P CCC BK-14 MOTOR 619-GN-14 5 619-GN-14 FLOOD
80A 9G-8693 LAMP HH 109-0932 03 I-11 ATT
A A 310-PU L86 972-BU-18 120-YL 405-GY-18 WH/RD-14 611-PU-14 4 200-BK-14
L87

L86 L69 L69 L58 CAB U 9X-1439 JJ 110-4290 03 I-11 ATT

101-RD-4 202-BK-18 102-BU-14 102-BU-14 102-BU-14 102-BU-14 416-OR-18
L93 L87 L89 L89 L68 L68
L85

L12 GROUND P CONN 49 KK 112-2373 03 F-15 ATT

619-GN-14
112-PU 202-BK-18 118-GY 417-GY-18
L85 L84 L84

606-GY-14
ALTERNATOR L93 202-BK-18 504-YL L12 441-OR-18 167-OR 1 OR-18 +24V LL 112-2374 03 E-15 ATT

611-PU-14

200-BK-14
BREAKER L83 SOL 6 SOL 5 SOL 4 L50 L50 L60 L54 L54 L33 L33 TCS DISPLAY G FORWARD MM 4E-7462 03 B-7 ATT
112-PU-4 202-BK-18 503-BR 307-OR-18 442-GY-18 E936-WH 2 WH-18 GND 322-GY HORN
9S-4693 L83 L77 L77 SPD 3 SPD 2 SPD 1 L60 MODULE L14 L14 PP 113-5219 00 D-1 ATT
202-BK-18 505-BU 251-BK-18 720-PU-18 720-PU-18 447-PK-18 E923-PK-18 3 PK-18 L. FRT BRK INDICATOR 114-GN 7T-0970
L93 L90 L51 L33 L6 L6 115-9476 G QQ 111-9302 00 D-6 ATT
200-BK 200-BK TRANSMISSION L51 L56 611-PU-14 E924-YL-18 4 YL-18 R. FRT BRK INDICATOR
A A L74 L74 138-GN-18 E930-BU-18 E925-OR-18 5 OR-18 L. REAR BRK INDICATOR RR 113-5263 00 D-7 ATT
FRONT L86 L86 L58 P L96 L55 L7 ZZ 4Y-4579 01 H-4/I-4 ATT G
102-BU-14

CCC
304-WH

311-WH

308-YL-18
109-OR

306-GN

302-OR

105-BR E936-WH E926-BU-18 6 BU-18 R. REAR BRK INDICATOR

101-RD

310-PU

207-BK
203-BK
112-PU
308-YL

112-PU-4

L33
WASHER MOTOR L52 L58 FRONT AAA 4E-1188 02 E-2

L34
MOTOR
306-GN

138-GN-18 1 138-GN-18 E923-PK-18 E930-BU-18 7 BU-18 PILOT SUPPLY INDICATOR

D963-BU-18
310-PU

105-BR

B413-PU-18
308-YL

B412-YL-18
L34

L7
L84 L84 L52 L51 L49 L33 L6 L6 L62

138-GN-18

610-OR-14
403-GN-18
7T-8890 WIPER AAA 4Y-8546 01 H-14 NOTE G

614-PU-14

334-BU-18
102-BU-14
251-BK-18
126-PK-18
202-BK-18

450-YL-18
447-PK-18 B413-PU-18 4 E924-YL-18 8 UNUSED

B766-WH
L62 3E-6468 AAA 4Y-9967 00 H-15 ATT G

507-WH

167-OR

608-GN
201-BK-18 B412-YL-18 3 E925-OR-18

506-PU

310-PU

617-BR

326-PU
105-BR
REAR

308-YL
A
975-WH-18

L83 L83 L12 L32

944-OR-18

A A BBB 105-1520 01 B-1/H-1 ATT

945-BR-18

RELAY PANEL WASHER 114-GN 945-BR-18 6 CONN 26 E926-BU-18 L

13

14
15

16
12

17

18
19
20

10
11
5

1
9

2
7
3

506-PU 130-GN 944-OR-18 5 L32 167-OR P BBB 4Y-9529 00 G-14 ATT G

L82

7T-8890 L80 L80 CONN 38 GND

DIAGNOSTIC CONNECTOR 507-WH 975-WH 334-BU-18 251-BK-18 2 P P 501-GN 4 GN H CCC 130-4853 02 E-3 ATT
CONN 2 L77 MOTOR
L81 201-BK-18 E930-BU-18 1 DDD 109-6280 00 F-10 STD

24
22
23
13

12
18
17
19

10
15

16

14

20

24
22
23

12

14
16

10

15
13
17
19

18

20
CONN 25

11

11
L82

21

21
3

7
4
2
6

9
3

2
5
8

1
L77 441-OR-18 E936-WH 200-BK-14 2 BK T° G BBB BBB DDD 119-2090 01 F-10 ATT
L81 L81 L12 L12 A A L13 L13 HHH 4Y-9530 01 H-14 ATT G
403-GN-18 E923-PK-18 L51 118-GY 6 GY P L1 976-OR 1 976-OR-18 1 GN-18
L34 B+ L1

GROUND STRAP 7G-1060

B 334-BU-18 E924-YL-18 L51 500-BR 3 BR 975-WH 2 975-WH-18 2 GN-18 EEE 109-7842 02 A-15 ATT B

617-BR-14
L52 L52

522-WH-14

136-GN-18
727-GN-18

416-OR-18

441-OR-18
TRANSMISSION FLOAT DETENT BUCKET/FORK LIFT DETENT JJJ 139-5932 01 B-7

321-BR-18

405-GY-18

417-GY-18

442-GY-18

606-GY-14
432-PK-18

447-PK-18
201-BK-18
611-PU-14
521-YL-14

605-YL-14
D963-BU-18 E925-OR-18 502-OR 5 OR

L36

L43
DOWNSHIFT SW SOLENOID DETENT SOLENOID SOLENOID KKK 141-1377 00 A-13 ATT

987-WH
L44
CONN 48

306-GN

963-GN

144-GN
604-OR E926-BU-18

322-GY
720-PU

964-BU
762-YL
D L87
301-BU-10 321-BR-18 L34 L34 9X-4959 BBB
L87 P Z WIRE AS.
200-BK-10 614-PU-14 E MM 976-OR-18 1 GN-18

L2
MM 1
14
13
15
12

24
23

19
18
10

16

17

20
22
11

2 L2
6

1
9
4
8

2
7
21

ATT GROUND DRIVEN SUPPLEMENTAL STEERING 606-GY-14 L45 974-PU-18 1 974-PU-18 975-WH-18 2 GN-18 Y 108-7882 00 E-13
ENGINE L89 E A CONN 13 L45 L46 L46 3 4 MM L3 L3 Z 103-1091 01 B-11
W 605-YL-14 978-GN-18 3 978-GN-18 VALVE GP- 611-PU-14
L89
E928-WH-18

SHUTDOWN PRIMARY CONN 12 MM MM FFF 106-3237 00 C-15

E927-GN-18

RIDE
975-WH
A219-BK-18

A 417-GY-18 617-BR-14 112-PU-4 450-YL-18 202-BK-18 2 202-BK-18 605-YL-14

901-WH-18

BK
944-OR-18
751-GN-18

755-OR-18

710-GN-18

978-GN-18
945-BR-18

PILOT
754-BU-18

900-PU-18

974-PU-18
202-BK-18

D
443-YL-18
752 YL-18

SOLENOID STEERING CONTROL GGG 106-3240 01 C-15

L42

L35
326-PU RD B 201-BK-18 W 608-GN 112-PU-4 614-PU-14 6E-2747 606-GY-14
L47
L48

1
6
4
3
5
2
8C-3663 PRESSURE SW BU C A 102-BU-14 403-GN-18 506-PU CONN 29 202-BK-18 200-BK-14 A G SOLENOID PPP 139-7496 00 D-7 ATT
L47 L38 CONN 42
3E-6450 A

L41
RD-0 B 105-BR E A L45 614-PU-14 507-WH DETENT LOCKOUT SW 202-BK-18 200-BK-14 619-GN-14 144-GN 12 G VALVES

963-GN

761-GY
200-BK
200-BK

200-BK
B766-WH
W C 308-YL 976-OR-18 1 976-OR 506-PU 608-GN 9D-3721 614-PU-14 762-YL 987-WH 11 B766-WH A OR-18 + BATTERY 6T-8046 CABLE AS.
L81 L81 L45 SWITCH OPERATION L39 X 8Y-9603 01 E-14
BK-18 2 201-BK-18 306-GN 975-WH 2 975-WH 507-WH 202-BK-18 JJJ JJJ A 617-BR-14 987-WH 6 619-GN-14 762-YL B BU-18 SOLENOID
JJJ TO ENGINE L35 L35 AA 9U-1950 00 F-14
BK-0 BK-18 1 416-OR-18 310-PU 974-PU-18 CONN 14 L46 310-PU 310-PU B766-WH 1 B766-WH 964-BU 1 605-YL-14 200-BK-14 C BK-18 GROUND
SUPPLEMENTAL L46 END FRAME BB 7Y-3946 02 F-14
D CONN 9A 112-PU-4 978-GN-18 102-BU-14 334-BU-18 B766-WH 2 B766-WH 201-BK-18 144-GN 2 606-GY-14
STEERING SW DOWN TERM TERM L1 BUCKET POSITIONER SW CC 112-4428 00 F-14
L74

A 201-BK-18 442-GY-18 TO LOC A-12 308-YL-18 202-BK-18 D963-BU-18 102-BU-14 201-BK-18 611-PU-14 10 976-OR
975-WH

3E-6429 L74 L48 L44 L44 CONN 28 SHIFT 1 TO 2 3 TO 4 L1 3E-7843 DD 4E-8100 01 F-14
B 405-GY-18 T° 432-PK-18 608-GN D963-BU-18 201-BK-18 605-YL-14 9 975-WH
L40 L40 EE 3P-3702 01 F-14
C 201-BK-18 710-GN-18 334-BU-18 403-GN-18 614-PU-14 201-BK-18 606-GY-14 8 762-YL
201-BK-18

A/C CLUTCH HYDRAULIC L86 L86 L39 L39 ENGAGED OPEN CLOSED LIFT POSITIONER SW FF 101-2640 00 F-6
201-BK-18

SOLENOID D 308-YL-18 443-YL-18 202-BK-18 617-BR-14 617-BR-14 B766-WH L37 201-BK-18 200-BK-14 7 761-GY
TEMP SENSOR L14 3E-7844 SS 113-8448 00 F-13 ATT
134-3999 403-GN-18 202-BK-18 450-YL-18 200-BK-14 201-BK-18 200-BK-14 4 114-GN 114-GN
RD-18
BU-18
BK-18

4W-9972 136-GN-18 617-BR-14 DISENGAGED CLOSED OPEN 976-OR 447-PK-18 614-PU-14 964-BU 5 322-GY L14 G TT 109-3593 01 F-13 ATT
L48 L48 L45 L45 UU 113-8446 01 F-13 ATT
416-OR-18 308-YL L43 L39 975-WH 617-BR-14 3 611-PU-14 200-BK-14 A BK-18 GROUND
L43 VV 113-8449 00 F-14 ATT
ATT ELECTRIC SECONDARY STEERING 417-GY-18 326-PU B412-YL-18 B766-WH B OR-18 + BATTERY
20 Page,

PRIMARY STEER L47 L47 L42 L42 L39 WW 113-8445 00 F-14 ATT
201-BK-18 105-BR 138-GN-18 200-BK-14 5 761-GY C BU-18 SOLENOID
GN-14
GN-14

PRESSURE SW L36 LLL 140-6094 00 A-13 ATT

727-GN-18 522-WH-14 B766-WH 251-BK-18 3 200-BK-14
KKK 3E-6450 326-PU-18 521-YL-14 B413-PU-18 4 200-BK-14 MMM 140-6308 00 A-13 ATT
L80
416-OR-18
136-GN-18

403-GN-18

727-GN-18

NNN 140-6309 00 A-13 ATT

417-GY-18

326-PU-18

201-BK-18
308-YL-18

200-BK-18 A BK 507-WH 432-PK-18 L42 975-WH 7 322-GY

L80 L45 L45
ENGINE 484-YL-18 B RD 506-PU 405-GY-18 976-OR 1 B766-WH
L36 L36
1
2

E928-WH-18

C
A219-BK-18

442-GY-18 200-BK-14 416-OR-18 200-BK-14 8 B412-YL-18

E927-GN-18

EEE OIL SW CONN 7 BU

L79 L79 L37 L37
944-OR-18
945-BR-18

3E-6455 201-BK-18 200-BK-14 417-GY-18 B766-WH 2 138-GN-18 G WLPMS LIFT

SECONDARY
522-WH-14

201-BK-18 201-BK-18 BK 200-BK-14 441-OR-18 761-GY 6 251-BK-18 138-GN-18 A RD-18 +V

513-OR-14

L85 A POSITION
L85 STEERING A L48 L47
405-GY-18 B RD 200-BK 442-GY-18 322-GY 9 B413-PU-18 251-BK-18 B BK-18 GROUND SENSOR
12

10
11

L40 L40
7
1
8
3
5

6
4
9

326-PU CONTROL 416-OR-18 C BU 167-OR 136-GN-18 114-GN 10 614-PU-14 B412-YL-18 C WH-18 SIGNAL 110-8190
3E-5184 KKK
KKK SECOND STEER 405-GY-18 727-GN-18 11 617-BR-14
E CONN 41 ACTUAL TRANSMISSION GEAR, MACHINE SPEED AND
A KKK PRESS SW 442-GY-18 201-BK-18 12
ENGINE SPEED INFORMATION ARE SENT TO CATERPILLAR A
1
6
4
2
3
5

5
6
4
3
2
1

EEE D SEC STR RLY GN-18 1 727-GN-18 326-PU CONN 11 201-BK-18 611-PU-14 A G B412-YL-18 G WLPMS LIFT
3E-6450 L78 L78 JJ L40 MONITORING SYSTEM VIA THE CAT DATA LINK FROM THE
1 522-WH-14 PRIM ACTION GY-18 2 417-GY-18 ARC SUPPRESSOR 521-YL-14 201-BK-18 610-OR-14 720-PU 138-GN-18 138-GN-18 A OR-18 +V CYLINDER
POWERTRAIN CONTROL.
A219-BK

E936-WH

2 521-YL-14 118-5597 RELAY 522-WH-14 201-BK-18 126-PK-18 130-GN A219-BK 1 A219-BK-18 251-BK-18 251-BK-18 B BK-18 GROUND PRESSURE
E925-OR-18

KKK
E930-BU-18

E926-BU-18

E923-PK-18
E924-YL-18

L77 L2 L2 L3 SENSOR
+ BATTERY RD-18 1 136-GN-18 KKK KKK 139-2599 L77
202-BK-18 447-PK-18 114-GN 610-OR-14 2 709-OR-18 B413-PU-18 B413-PU-18 C WH-18 SIGNAL
ARC SUPPRESSOR EEE CONN 1 KEY SWITCH YL-18 2 308-YL-18 727-GN-18 200-BK-18 450-YL-18 201-BK-18 130-GN 126-PK-18 3 E933-YL-18 124-4672 THE CAT LINK WIRES (944-OR & 945-BR) MUST BE TWISTED
106-8704 1 513-OR-14 UNUSED OR-18 3 MMM W A 321-BR-18 604-OR 200-BK 604-OR 4 E932-PK-18 TOGETHER AT LEAST 1 TURN PER INCH
BOSCH LLL UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
2 522-WH-14 UNUSED (GND) BK-18 4 200-BK-18 RD-0 RD-0 201-BK-14 A 417-GY-18 306-GN 200-BK-14 114-GN HH G GG
MUR440 MOTOR/ CONN 39 LEFT FRONT WHEEL NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE

L38
PRIM PRES SW PU-18 5 484-YL-18 CONN 9 201-BK-14 C 416-OR-18 114-GN 200-BK-14 709-OR-18 A +V
RELAY KKK 200-BK-18 L76 CONN 10 L38 CONN 40 SPEED SENSOR NOTE B: CONNECT TO ETAC LOCATED IN AREA A
UNUSED BR-18 6 201-BK-14 B 201-BK-18 130-GN 200-BK-14 4 E932-PK-18 E932-PK-18 C SIGNAL
EEE 139-2327 LLL L76 L75 3E-6955 NOTE C: FOR GROUND DRIVEN SUPPLEMENTAL STEERING
ALT R TERM WH-18 7 403-GN-18 200-BK-18 604-OR A219-BK-18 1 A219-BK A219-BK B GROUND
A/C HI-LOW BK-18 513-OR-14 NOTE: JUMPER PLUG "W" MUST BE NOTE D: RADIO TO BE SPECIFIED BY CUSTOMER AND INSTALLED
2 3 1 GROUND BK-18 8 200-BK-18 MOTOR 200-BK-18 200-BK-14 3 E933-YL-18
PRESS SW 521-YL-14 REMOVED WHEN MACHINE IS EQUIPPED L75 RIGHT FRONT WHEEL BY DEALER
1 BK-18 2 SHUTDOWN SOL PK-18 9 326-PU-18 200-BK-18 200-BK-14 L41 2 709-OR-18 709-OR-18 A +V
114-5333 NNN WITH ATTACH E/H SECONDARY STEERING SPEED SENSOR NOTE F: FOR COSA ROADING ONLY
200-BK-14 G GG E933-YL-18 C SIGNAL
NOTE A BK-0 BK-0 200-BK A219-BK B GROUND 3E-6955 NOTE G: FOR JAPAN ROADING ONLY
RD-0 605-YL-14 NOTE H: PCS-II NOT OFFERED ON IT38F
L41 GG NOTE J: PREVIOUS CODE PLUGS ARE SHOWN AT (F-1)
< TO B+ TERMINAL BLOCK 8C-6358 606-GY-14
ATT ELECTRIC SECONDARY STEERING 167-OR

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

THIS SCHEMATIC IS FOR THE 938F WHEEL LOADER AND IT38F INTEGRATED TOOLCARRIER ELECTRICAL SYSTEM
MEDIA NUMBER: SENR6716-02
SCHEMATIC PART NUMBER: 103-5670, CHANGE: 03, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.