AD 2000-Merkblatt ICS 23.020.30 July 2006 edition ~ rr | Materials for AD 2000-Merkblatt | pressure vessels, Copper and wrought copper alloys viviing ern avoeeunioe wor The AD 2000-Merkblattr are prepared by the seven associations listed below who together form the “Arbeitsgemeinschaft Druck ‘bohditor* (AD) Tho sttucture and tre application of the AD 2000 Code and the procedural guidelines aro covered by AO 2000-Mork. lat G1. The AD 2000-Merkblatter contain safety requirements tobe met under narmalaperating candtions, If above-nommal loadings are to be ‘expected dung the operation ofthe pressure vessel, this shall talan info account by meeting specta requirements 1 there are any divergences from the requirements ofthis AD 2000-Merkbat, i shall be possibe to prove that the standard of safety of this Code has boon mantaied by other means, e.g. by materials testing, tests, stress analysis, operating experince. Fachverband Dampfhesse!, Behalter- und Rofvletungsbau €V, (FOBR), Dissekior! Hayptvorband der geworbichon Bendfegenaceonchaftano.V, Sankt Auguetin Verband der Chemischen Induste eV. (VCI, FrankurtiMain Versand Deutscher Maschinen und Anlagenbau @.V. (VDMA), Fachgemeinschaft Verfahrenstechnische Maschinen und Apparat, FrankturtiMain GB PoworTech ev. Essen I Verband der TOVe.V. (WaTOM, Bern Te above associations continuously update the AD 2000-Merkolattr inline with technical proaress. Please adress any proposals for {nis fo the publisher I Verband der TOV e.V, Friedrichstrafe 196, 10117 Berlin. Contents, © Forewora 4 Tess + Scope 5 Marking 2 Suitable materials 6 Certification of quality 3 Requirements 7 Design values ' 0 Foreword peratures and ambient temperatures within the tempera ture limits! in Table 1 1.2. The basic requirements for the materials and material ‘manufacturers are covered bv AD 2000-Merkblatt W 0. ‘The AD 2000 Code can be applied to satisty the basic safety requirements of the Pressure Equipment Directive, brinuipally for the conforniy assessiient ht atuuaice with modules "G" and “B + F* ‘The AD 2000 Code is structured along the lines of a sel- 2 Suitable materials Tertad corcoot oar eer es aoe at Sontaned cance, oer ree re used 8-2 ang maonam gent TODD 1 canbe vod win corcance with tte fhe arto se rated problem, 7-7 Tats Sr shots patos, sounegs ben Ts ws ass 3 overal concept nas boon ake na fn gar t prow Tome and a ues, Tables 2 to 5 appl ‘The AD £000 Oodle can be Used a2 appropriate for other aoe, modules of the Pressure Equipment Directive of for difer- T® use of these materials with > 65 9% by mass of copper ent sectors of the law. Responsibility for testing is as speci- '$ Not permitted in the presence of acetylene (BGV B 6 fod Inthe prow " ase’). When using copper-zinc alloys, for example, care amt ea eta tea shall be taken to ensure that they are aceauately resistant to the media in question and that no hazardous chemical 1 Sco} reactions take place (e., see table of gases in Annex 2 of sid the BVG B 6 Gaso) 44 The AD 2000-Morkélatt applioe ta shoots, eine, plates, seamless tubes and rods made of copper and ———— ‘wrought copper alloys for the construction of pressure Sosmcnmun so eho ane worn Temperate, sen cause Sf AD. vessels, piping and accessories operated at working tem- *)bifset isons ny exit a cher EUManbe Ss Supersedes February 2004 edition; completely revised [AD 2000-enatr are erctocted by Copwmant T pholomechanial means ‘le meosurs fo ent ‘asee of dot cop rats of use, particulary of any translation, repraduston, exact of finures, transmission by storage daa etovl Systems, ovo of oxac, ae reamed to author. Ca rymarns Veg fat akan al ren ‘curacy ofthe relation but rete that no responsibly can be accopte for ary emer, omision or maccuray. the ltt econ of the German tent ny vk, Lerburge Sra 449, 0-50030 KtAD 2000- 2.2 Products made of other copper alloys and wrought Copper alloys may be used after they have been declared |1as suitable by the relevant third party’) Information shall bbe aiven on application limits, requirements, test condi- tions, marking and further processing (forming, heat I treatment, welding, soldering). ‘The materials shall meet the following requirements: “The elongation at Maviure A shall Uisplay the values cla acterizing the materials, but for sheets, strips, plates and rods, shall be at least 14 % regardless of the direction of the test specimen. Ifa testis only possible in the longitu final airecton, ine elongation at fraviure A sia! be at least 16 %. Values may fall below those indicated if ade- quate forming properties are proven (e.g. bursting tes) 3. Requirements 2.4. Tha data in the folowing standards apolv with teaard to the composition, delivery condition and quality charac: torisics unless otherwise specified in this AD 2000- Merkblatt; DINEN 1057 ~ Copper and copper alloys Seam. less, round copper tubes for water ‘and gas in sanitary and heating ap- plications ‘Copper and copper alloys - Plate, sheet, strip and circles for general purposes Copper and copper alloys ~ Plate, sheet and circles for bolers, pres- sure vessels and hot water storage units Copper and ennpar allays ~ Rad for general purposes Copper and copper alloys ~ Rod for {roe machining purposes ‘Copper ana copper alloys ~ Wrought ‘and unwrought forging stock Copper and copper alloys - Profiles and rectanaular bar for general pur- poses Copper and copper alloys ~ Forgings Copper and copper alloys ~ Seam- less, round tubes for heat oxchang Copper and copper alloys - Rolled, finned, seamless tubes for heat ex- changers in conjunction win te VATUV Werkstoffblitter (material sheets) 420/1 to 420/3 and 420/5 to 4207 ‘Copper and copper alloys - Seam- less, round tubes for general pur- poses Copper and copper alleys — Saam- less, round copper tubes for air con ditioning and refrigeration ~ Part 1 Tubes for piping systems Copper ans copper alloys ~ Sear less, round copper tubes for air con- itioning and refrigeration ~ Part 2: Tubes for equipment Copper and copper alloys ~ Seam- less, round copper tubes for medical gases or vacuum DINEN Tez = DINEN 1653 ~ DINEN 2163. = DINEN 12164 ~ DINEN 12165 — DINEN 12167 - DINEN 12420 = DINEN 12451 DINEN 12452 - DINEN 12449 - DIN EN 19795-4 — DINEN (2730-2 = DINEN 13348 Merkblatt 32 Ine data in tables © 10 12 apply tor ine material Conditions, mechanical properties and long-term elevated temperature strength properties. 3.3. The product forms in their delivery conditions shall bbe kept free from internal stresses that may lead to stress corrosion cracking, 84 For CuZn38Sn1As, the 1% creep strain limit values fave watinalinia wn the basis of aome orientation value. 3.5 When annealed in an atmosphere containing nitrogen (for example, when welding or brazing using a naked flame), product forms made of Cu-DHP shall not show any signs of hydrogen embrittlement. 4 Tests The tests shall be carried out according to the applicable DINEN standards, Additional tests are listed below. 4.1 Chemical composition ‘The chemical composition shall be determined according to the relevant standards for the melts or casting opera [ tions used for the production batches’), If it is not possible to assign the semi-finished product directly to the malt e.g. continuous casting process), the ‘term "melt" designates a sequence of casting operations effected one immediately after tho othor f when making the semi-finished product, there is no ‘separation after melting or casting, analyses shall be ‘made of the completed semi-finished product within the ‘scope of the tensile test. 4.2 Dimensions and surface quality Each piece shall be checked to ensure that tha surface qualty and the limiting dimensions are maintained 43. Othertests 43.1. Sheets, strips and plates ~ tensile test Tricknace | Toneilo rm ‘nit form sip a [Strip beginning and end atone end 10 % of the ralled plates or plates, but Etleast on ‘one pieoe ‘ofeach production Sheet Plate 20 Rolled plate | | orpiate >20 ‘One tensile test shall be carried out at room temperature per test unit and sample location. The values of Re oF Pern Rr and A shall be determined. 17 aap pete erect » Kgedtchcs anes retintcnoaspancngne Bikoesewe cut amanaaAD 2000-Merkblatt 4.3.2 Seamless tubes I batch®. The values of Ras OF Raia Fn and A shall be de- termined, = tensile test [guste | rensiotest | tocatonot | otecionot | 484 Forgings ae ‘nt comple | sample | — tensile test Tist0 more Toate Brees bechor Production batch, dimensions | transverse of longitudinal Sotoata S009 dle mosh Produtsen bial “h ae ler | on rongiys of wprontmaay se same amensons may 06 asinei7o. |atonoond|tngtudeat | ncded none test unit as tong a the india pars are ante not given cifrng properties by a cert forging proc. on ess, The unormty ofthe parts shal be established by I [s200m_} tarénens testing, oe [meiaate | One terse test shall bo cari out at room temperature ‘atch per tet uit and sampoocation However, not mre than zt Eemceneentontn | meoreornCo (One tensile test shall be carried out at room temperature per test unit and sample location. However, at least two J tensile tests shall bo carried out per production batch’, “The values OF Fy OF Mra, Fy aN A shail De ceterminea, = dhift expanding test | Drit expanding tests according to DIN EN ISO 8498 shall hho carrier! ait on Ibath ende af the cample tubes corre sponding to the number of tensile tests. Expansion of the outside diameter by 30 % shall not lead to any incipient crack. = leak test {Al tubes shall be tested for leaktightness, The testis car~ I tied out in the hard or soft condition using the eddy cur- Fent method according to the DKl-Werkstoft-Prifblatt [(Okl-material test sheet) No. 781, test class A). If the ‘customer so requires, the internal pressure tests as de- scribed in DIN 50104 with a maximum gauge pressure of 50 bar may be used instead of the eddy curent test, ~ structure-phase examination (One structure-phase examination shall be carried out per 4000 tubes maximum, but only within the scope of the tensile t03t, the avetaye giain size aftal Le sternite (Gee DIN EN 12451 and EN TSO 2624) ~ test for freedom from stress Within the scope of the tensile test. for tubes made of copper/zinc alloys, tests for freedom from stress shall be Carried out in mercury nitrate (DIN EN ISO 196) or ammo= nia or copper tetramine (DIN 50916-1), {our tensile tests shall be carried out per production [ batch’). The values of Fys oF Aso, An and A shall be de> termined, 5 Marking 5.1 All products shall be marked with: ~ the manufacturer's symbol, = the material symbol or material number, | the production batch number), = the symbol of the relevant third party, or of the works" inspector. 5.2. Water-insoluble paint or another suitable permanent ‘stamp shall be used for marking 5.3 Sheets, strios, plates and forgings shall also be ‘ashe wil he Serpe nun ioe For sheets and strips <5 mm thick made of copperizine alloys, marking by means of punches is nat permitted BA For eoamlase thes af wall thicknesses <5 mm made of copperizine alloys, marking by means of punchas is not permitted. Rol-stamping over the entire length is permit ted in the case of tubes and rods. In the case of tubes pr rade supplied in howoe or bundles, if tho tube have an outside diameter < 20 mm and the bars have a thick ness (diameter, edge length, width across flats. or width) = 25 mm, itis permissible to attach as a collective mark {an adhacivo labol to the box or a tag to the bundle 6.1 Sheets, strips and plates 439 Rods ee {The folowing inspection certificates according to DIN EN a pies 10204 are required for the machancal properties, surface el ‘nity ana dimensional chock [Tens test | sampie | ~ products made of inspection certificate [Production batch, dimensions | atoneend [iongtudnas| 1 Cu-DHP B19, a 500g elven weg ~ products made of inapection certicate = 11 Guaronisros 32 Rods of approximately the same dimensions may be in- cluded in one test unit as long as the individual parts are Not given differing propio by a differant forming proc= ss (kneading). The uniformity of the parts shall be estab- lished by hardness testing One tensile test shall be cartied out at room temperature Per teat unit and somite cation. | uweveny it sune tht four tensile tests shall be carried out per production 15 peter iat cas may be agers ste or sgt eh 1 ne maracas poe cart dg stan rn (8 yor ss ees pr 8 aconAD 2000-Merkblatt Page AO2000 Menta 627.2008 stn The following applies forall other materials ~ strip inspection certificate 1 3.1%) — sheet and plate not intended for lube plates 20 mm thick inspection certificate 1 3.1%) > 20mm tick inspection certiticate SZ ~ shot and plate for tube plates 60 mm thick inspection certiticate 1 31) > 60 mm thick inspection certificate i 32 62 Seamless tubes ‘The chemical composition and leak test of the tubes are | certified by an inspection certificate 3.1 according to DIN CN 10204, | The following inspection certticates according to DIN EN 10204 are required for the mechanical-technological properties, the test for freedom from stress, the structure, the surface quality and the dimensional checks: = products made of inspection certificate 1 Cu-DHP a9) The following applies tor all other materiats 2,0 mm wall thickness inspection certificate ' a9) > 2,0 mm wall thickness inspection certificate 32 63 Rods | The following inspection certificates according to DIN EN, 10204 are required for the mechanical properties, the surface quality and the dimensional checks: = products made of inspection certificate 1 Cu-DHP. 319) = products made of inspection certificate | CuAMTONISFes 32 “The fulknwiny applic forall utler materials < 60 mm thick/diameter inspection certificate ' 319) > 601mm ticksiameter inspection certificate 32 6.4 Forgings | The fallawing inspection certificates acorsiing to DIN FN, 10204 are required for the mechanical properties, the surface quality and the dimensional checks: $80 mm thick inspection certificate ' a1) > 80 mm thick inspection certificate 32 65 Content of the inspection certificates according to DIN EN 10204 The inspection cetiicates shall contain the information required in the Technical Delivery Conditions standards. In auuition, ezctr Inspection cetlicate sta Indicate Ue Technical Delivery Condition standard (e.g. DIN EN 12165) and Technical Rules (AD 2000-Merkblatt W 6/2) on which the delivery is based. 6.6. The validity of the test certificates according to DIN EN 10204:2005 is covered by 3.4 of AD 2000-Merkblatt wo. 7 Design values TA The minimum values for 0,2 % oF 1,0 % proof stress are given in Tables 6 to 11 for Cu-DHP R200 and R220 as is the minimum tensile strength as a function of the tem- perature (ehort torm valuos). For ealoulatione ralating to pressure vessels made of ductile copper materials, the 41,0 % proof stress may be used instead of the 0,2 % proof stress if the ratio of the 0,2 % proof stress to the tensile strength < 0,5 and the elongation at fracture in the transverse direction is at least 25 %, or at least 27 % in the longitudinal direction, 7.9. Tha eraen etrain limit values ara givan in Tablas 19 4 to 12.3 as a function of the temperature and design life. This is the lower scatter band limit for the creep strain limits and, in the case of Cu-DHP R250, the average value of tho croap rupture strength. The average value of the Creep rupture strength usually used for steels cannot be used for copper, or copper alloy because this results in excessive plastic deformation, 7. Tables 13.1 to 13.3 contain the permitted stress KIS. 1 results from the lowest value of the 0,2 % proof stress/,5 of 1,0 % proof stress/1,5 and 1 % creep strain limi1.0. For Cu-DHP R200 and R220, the stress K/S results from the tensile strength/3,5 for welded and un- treated parts, or tonsil strongth/4 for soldered parts al- though it cannot be excluded that the component may fxpevianca plastic deformation af moen than 1 9% during its service life. The permitted stresses at room temperature apply up to 50 °C. For other temperatures, linear interpolation shall be cried out between the values given. 7.4 For welded, brazed or heat-treated components, the basis for the calculation shall be the characteristic values (of the material condition with the lowest characteristic values. 7.5 Table 14 contains data on the modulus of elasticity. The scatter is + 5 %.AD 2000-Merkblatt Taple 1. Suttaple matenais ‘Material symbol Material number Material conditions) [Umit tomperature) Cuznto ‘ews00t | Rado, Ho76, RACO =196 te 250°C uzns9Pb0.s ‘owe10N [R340 Ré00 196 to 250°C GuznG9Pb2Sn ‘oweian [HOTS 7196 6 250°C uzneorue ‘owe17N (R360, HO7S 196 t0 250°C (Cuzreonions ‘owraaR | Rano, R390, A240, R00 1010 2509 °C uzr2esotAs wraer | 820, R360 = 288 10 250')°C CuznaasniAs cwit7a | RaWo, RA00 =109 10 250°C CuznseArewippsa cwrisn [R390 RaS0 19610 250°C ‘GuNitOFthn| ‘Gwa52H _ [ R280, F280, RB0D, R20, A950, HO7O 2690 300°C GuNsounre ‘owvs64rH [R20 R540, RAS, FA7O, R4TO, HOBO, OSD 26910 350°C 1 [ouaitonsros ~ | ewrsore [20,4170 = 109 t0 250°C cunaoreeNne ‘owasan_[Raa0 = 26010 250°C VESTER ge meee nner nim erat ae ata na el 3 Mcmsesracaeslahetrmeaine uneonie teweneisseonaionmest nem 4 earns ron hand Cursor any uptaa8 "Note on the materials: ‘The materials listed below are contained in the following standards (see also 3.2 and 3.6) I cu-DHP: DINEN 1057, 1652, 1653, 12163, 12167, 12451, 12462, 12449, 19735-1, 13948 cuznao: DINEN 1652, 12163, 12165, 12167, 12420, 12449 (Cuzn39mp0,s: DINEN 1652, 1653, 12164, 12167, 12420 (Cuzn39Pp28n: DINEN 12420, ‘Cuzn40Pb2: DIN EN 12420, 12164 (Cuzn20Aieas: DIN EN 1852, 1653, 12449, 12451, 12167 (Cuzn2esntas: DIN EN 12451, 12452 (CuznaesntAs: DINEN 1653, 12164 (CuznsBAIreNin6n: DINEN 1653, (CuNITOFe1Mn: DIN EN 1652, 1653, 12451, 12452, 12163, 12165, 12420, 12449 CuNigoMinFe: DINEN 1652, 1653, 12451, 12482, 12163, 12165, 12420, 12449, | GualionisFea: DIN EN 1653, 12163, 12165, 12167, 12420 GuNiooreetin2. DIN EN 12805,AD 2000-Merkblatt Table 2. Suitable materials, material conditions and dimensions for sheets, strips and plates “hires inn vata sym] tatetcontion | atefal umber raven DAN EN 688 reo > Sis M8 bs ® cue fen uaa Zozws's _ me Soatosis : 10 Sosiozto ‘Cuznso ‘R400 CWS09L 20,3t0<10 |CuzZn39P00.5 R400 ‘CWION 203to< 10 >10 tos 40 Te00 - > Bi02 «0 cuzreonns ed concen 2 sects : Be 3 She nis cuzrsssnias aio write 7 ra yews cuzroeaenPosn ve cur 28s 0 00 Tose > abs 10 cunitoFe1n fad owason Sosweis 3 Bins 0 Rss : 28° BE &. ras Tassie : CuNIgOMIN Fe AIO. Gwasae 20sto<15 310 tos 40 canons rao cna nis es Table, Suitable mates, maria conditions and densions for sealess tubes Wawaramt | wawacwann | wacainmow [Werte | Uhm dna To . 200 oun ed comesn 3 ‘os so 8 t08 a0 3 7 ouzrzonens aa cowreen g 8 rea s 7% cuzncasntas ree0 cowroen s A anor re onan 3 78 enemy aro wns = 8 ungoFetind roo owson 33 BsAD 2000-Merkblatt 0-00 el W207 2008 ten Page 7 Table 4, Suitable materia ate Gurion end iver sions For ras Material symbol Material condition Material number knees iemeen ‘R240 Cas > 6to<60 oan ea ov tee Guznorbe 360 owe17N > ato<80 CUNHOFeT Bn R280 cowas2H 21010 = 80 (GuNONNIFe 30 owssar 2 10% =80 (GuANIONIGFes Hi70 owa07 > 10t0<80 ‘Table 5. Suitable materials, material conditions and dimensions for forgings Material symbo! ‘Material condition Material number ce CuZnao 1075 upto 120 ‘euZna0Pb280 075 up to 120 ‘cuzna0Pb2 075 upto 120 ‘CuNITOFeTMn +070 up to 100 "4080 ‘CuNigOMntFe upto 100 (CuAVIONIGFes 170 ‘owso7e wp to 100Page AD Zio Mots W827 206 aon ‘Table 6. Mechanical properties at room temperature for sneets, strips and plates AD 2000-Merkblatt Materia! | Direction of | Fine Peto Pn ay a Matera symbot | Material | Ovecton pa Noa pa % 2% R200 40 60 200 42 x ‘uDHP R220 6 65 220 2 = a) 180 E 240 15 340 120 140 340 a z ‘cuznto iz [tem eas +400 2 E 120 40 340 6 30 ccuznsaPv0.s 200 e 400 a 23 "R300 0 700) 300 5 36 ‘cuzn2oaizas F330 20 100 380 % = R390 240 - 390 ~ 5 a0 140 175 340 = 30 ‘Cuzna8sntAs too) 200 e 400 = 18 290 40 780) 00 E 7 CcuznaenireNiPesa a0 200 E 430 = 20 "3300 120 145 300 25 cunrturern 820 200 = 320 15 5 350 250 E 350 = 14 ne 350 180 140. 350 35 5 S10 300 = 410 4 14 (CUAIIONSFed R520 270 620 4 z 2 ongatn at ace scaring tO EN 138AD 2000-Merkblatt Table 7. Mechanical properties at room temperature for seamless tubes - Fooe Fore A Material symbol | Matoralconation | P¥eeHCh of Mpa Mpa % 200 “0 60 0 ouoHP a0 % 6 o eso 70 = = oa 20 730 340 s cuzrconeas | ee __ 00 150, 160 380 longus - F520 “0 105: 20 5 cuzreesntis | co 0 760 2380 s ‘GuNTOFeiNIn Fes 2 18 290 30 unigonnaFe aro 20 00 370 % cunsoreanr?| a0 150 = 20 x0 Table 8. Mochanical properties at room temperature fr rods and oraingt ‘Raa Ror Fin A Material | Deaton of Material symoo! | Wate Moa oa Moa % — min. min. min. min, 200 0 0 200 % ova aa 100 = 200 7% RaW 120 m2 wo 5 couznea a0 . 0 20 078 20 1 a0 25 cuzra9ru2sn 10785 —— 0 0 0 20 cuznioPe2 60 | waneverse or 9 10 60 2 HO7s ae 190 san aan 20 280 500 5 70 # cunitoFerttn 1070 70 5 280 25 F340 140 0 0 CuNsontnt Fe 080 | 20 10 310 20 1090 0 00 340 2% GuAtONsFoe Hi70 20 = 20 6AD 2000-Merkblatt Page 19 KD ZO00 Matis 62, OF. 200 en Table 2. Moviianival pruperti al elevated temperatures for sheets, strips and plates ‘Minium vaiue at temperature °C Material symbol ypecttest | so | 100 | 150 | 200 | 250 | 300 | 250 MPa R200 Foo 0 5 55 E = = 5 oo zoo | 200 | wo | wo | 20 = = cuDHP R220 Roun a 58 58 = = = = Ro zo | 220 | 15 | 170 | 145 : : Reao Roos 180 | 170 | 160 | 150 7 E E R340 Rove vo | iar | tar | 132 S = = cuznao - #00 Poe exo | 220 | 200 z 5 = = 340 Rava vo [iar | sar | 132 ‘cuzna9Po0 5 ‘R400 Poas zoo {190 | 100 : 300 Roo 100) & 6 E ‘cuzn2aAi2as R320 Paso 100 86 6 - R20 Rane ao_[ man | 298 : R940 Povo ws | 172 | 168 E CuZABBSntAS 2 = R400 Roos 20 | 190 | 180 R300 Poin vo | is | 72 | 170 : = = (CUznBAIFeNIPLSn ~ 4830 Foz zoo { ves | 105 | 175 - = = Rana R vs | van | ame | ve | a | 18 e ‘CuNiTOFetMn R820 200 | 190 | 5 | 175 | 170 | 165 a R350 sora ase | eos |e 20 eect a0) : L = 350 rire betta 86 | te |e | e129 CuNisOMnIFo a10 ars | 265 | 260 | 256 | 245 | 240 (CUAONFod 520 Poon zro | 265 | 260 | 260 | 250 = =AD 2000-Merkblatt 0-000 eat 80,07. 2008 ation Page 1 Table 10. Mechanical properties at elevated temperatures for seamless tubes ‘Material symbol Material | Type of test, Minimum valve at temperature concition | value “ so | 100 | 150 | 200 | 250 | 200 | 250 MPa ‘ouDHP Foo | 0 | 5 | 5 | - = = = fe00 fm [200 | 200 | 19 | vo | 120 Foo | 05 | 98 | 58 | - = ~ = 220 Pn | 220 | 20 | 10 | wo | ms | - i Fe50 Roo | 190 | 135 | 190 | 12 | wo | - = ‘CuZn20ADAs Fa40 Foo | 190 | 12 | 125 | 10 | - = : (cuzn2eSniAs 20 Fao | 105 | 103 | to | - : : 2 80 Rao | 190 | va | wo | 138 | - = = CuNit0Fe1Ma F290 Foo | 18 | 108 | 105 | 10¢ | 98 | 93 | - ‘GuNaOMntFe 870 Foo | 140 | 190 | 126 | 12 | vo | a | 2 ‘GunigoFcatne ino Fox | wo | 40 | 106 | 126 | 120 045) Table 11. Mechanical properties at elevated temperatures for rods and forgings Minimum value at temperature °C atwfalomb ——-(Matil | Npeettet] a | gan | aso | 200 | 250 | mo | om po 00 4 fm | 0 | 20 | im | wo | ws | - | - ses hr CO cuznto roto | Aan | 140 | tor | tor | we | - | | waco | Aa» | 260 | 28 | a | - | - | - | = Guzen Sc ee cuznopi2 wa60 | Ane | 140 | ve | wor | we | - | - | - ee anor ras | Ano | es [ne | te | toe | aoe | | Noni oA | 140 | 100 | tae | vs | wo | wr | 1 vaso” | Ane | 140 | 160 | tao | ves | wo | ur | te woo [Aaa | 140 | 180] tae | es ao |r| 18 (CuANONS Fed HI70 Roz | 270 | 265 | 260 | 260 | 250 | - EAD 2000-Merkblatt Toble 12:1 Luny toni elevated leniperalure slisiyllt Uiarauterstie for Cu-DHP FOO and R220 " 296 croep strain lit for Reid 10000 30000 50000 +100 000 n MPa 100 2 a7 a7 58 110 8 8 8 55 120 3 3 Bo 53 130 5 54 3 2 140 56 53 52 51 50 ma = a a 100 2 50 «0 a 170 at 0 48 45 180 0 a «6 “4 190 ar 4s a 2 200 «6 a @ 40 210 “ a 40 3 220 2 38 38 3 20 “0 37 36 Fa 240 38 58 s 2 250 a7 34 32 30 ‘Table 122 _ Long term elevated temperature strength characteristics for Cu-DHP R240 and R250 1% ceep sain iit ‘Green rupture strength (ean valve) for Tempe |s9900n | s0000h {socom | 100000 | 10000n |s0000n |s0.000n | 190000h Mpa Mpa 180 160 18 148 148 22 208 200 195 160 154 145 re 138 207 196 ‘2 18 170 147 138 133 128 202 198 ‘at 7 +80 199 128 123 WW 196 180 175 105 190 130 ne v3 105 188 m 164 185 200 122 108 103 % 180 161 158 149 210 112 38 m1 a 170 148 139 129 220 02 % 0 ° 180 104 14 ns 230 90 73 os 5 a5 20 im 8 240 78 a 2 2 128 103 a 8 250 es ° 2 28 108 a 78 ooAD 2000-Merkblatt so-rnnsaettst W207. 2006 aon Page 18 Table 12.9 Lory tein elevated temperature strength cheracteristics of the materials in Table 1, except for Cu-DHP 1% creep strain iit for Meter sprol and mats “Temperature aaa cal 40.000 30.000 sch | 100000 MPa 700, 145 138 190 125 i10 138, 128 120 14 120 130 417 it 108 130 120 108 100 93 140 108 % 8 82 150 6 a 78 a ‘cuzndo 8340, 4075, 8400 160 a 2 87 61 ‘CUZn39PbO.S R340, RAO 70 m2 a 56 50 ‘CuZn39Pb28n HO7S 180 0 5t 46 40 ‘CuZnwoPb2 F360, HOTS 190 a8 3 % a ‘CuZns8SntAs R340, 400 ~. 200 37 30 27 24 210 2 23 21 18 220 23 8 18 13 20 ie 4 2 8 240 “4 "1 8 7 250 2 2 7 5 +00 175 187 168 760 410 165 158 182 148 120 155 146 142 +37 130 145 138 431 128 140 135 15 420 45 450 125 14 109 104 160 116 104 98 2 eutnonaione ann, BRNO, BAU, 1p 196 2 x 5 nee 190 86 a 5 9 200 7 2 8 @ 210 or 52 46 38 220 57 a 36 2 230 46 33 ar a 240 a4 24 20 18 260 2a 16 8 10 150 12 104 100 6 160 107 97 cf a7 170 100 7 a 7 190 at 3 55 6 ‘cuznaasntAs R520, R360 200 8 32 a4 8 210 34 40 34 2 220 3 3t 26 20 230 33 24 20 8 240 25 7 4 10Table 123 (continued) AD 2000-Merkbiatt Temperate 196 ep ain iit or laterial symbol and material cond- ‘c Material symbol and materal con toomh | soccon | soaapn | 100000 MPa too ia 73 17 i io is ist i 4 Bo 8 Bh w 8 30 3 tie 3 0 10 ie to8 tas to 10 708 ‘00 96 2 180 100 ‘ ” 2 170 ot FH " 2 CuzngBaFeNiPbsn R90, RESO 1 & a o e 1% 8 & 2 = 200 “ 4 2 “ 20 5 6 at EH zo % a ws = 20 2 2 2 2 8 # 8 2 % 20 2 7 a 1 ra oo & 2 & 2 ao at & st Fr 20 2 Fy 2 = ‘CuNi10Fe1Mn a td 2 2 = Fad. R200, R200, Rad, REO, 250 ry 8 e ra foro 200 6 2 2 2 a % @ @ ” me so 7 0 200 “0? wot 10a “0a ao wo ior ‘to ° 20 joe % 3 Fa bo tor % Ea 6 ‘CuNI3OMn1 Fe nt = se A} s R320, R340, R350, R370, R410, Fe} it i 3 ge azo rao, a0 By % & sr mo s ® mn mo CunicoFeavra Rezo a a a a a Bitony upto 230°C 0 w Fy A ‘6 a0 20 e ts a m0 8 & és = sto ES & 2 % a0 ot 5 0 = is a8 Ea a ee i oe we zt a 0 Ze zie a 2 peo 90 zs 23 208 an mea, N70 200 28 207 me ‘8 20 23 ae ier t23 0 210 jee a ia Fo aor tee 180 18s Ea ee 1 18 tee 250 24 192 186 180AD 2000-Merkblatt ‘Table 18.1. Permitted stress W/o Tor snoet, simp ana piste Permitted stress K/S in MPa for design ite inh Ter one Cutnid nd Ouz9PbO5 Pec | R200 | 200) | R20 | 220") R240 a0 R00 aco’) po 100000 70000 [100.000 10000 | 100 G00] 10.000 [1000000 10000 | 100000 wav [ar | ww [mw ff veo | veo | veo | vs | iso woo | s7 | so | ve | na | or | ms | vas | 125 | var | tas io | s | a | ee ie | 2 | ar | a9 | tap | mts | tas | one wo | & | a | 6 im | oa | at | a0 | 430 | tos | tas | toe Bi) | 2) 8 i | to | 8 | $80 | Ho |" | ao |" fate | eta ested to oo | toe | a1 | 108 | ioe | a2 | 108 | wo | so | « | © | | wr | wr |» | «| © | | | 7 forge eat eat | oe pean cmoce| ton sl eoatei|e sealtetany |e eeijel ted | co wo | 4 | 4 | s | i | ie | wm | | 2 | 2 | & | | % wo | @ | a | s | a | to | ioe | o | & | & | | am | o wo | a | a | s | a | tor | wr | a | a | as | ao | fo | on oo |= oom io sone | moeo goa |i a | a | a | a zo | a | 3 | @ | 8 | ‘me | me | x» | | a] ie zo | wo | 3 | a | @ | o | a | os 2} nl a| 3 zo | 3 | x | 4 | % | g | § | ie | 9 | |] 's zo | 3 | = | @ |» | | @ | i wi ori ul > 20 | | a | |» | « | «| 2 zis] s Permit sess AIS hater dean enh Tom CuzrgeSats Cuznd6AFeNPESN perature so” | aoomnss0 a0 rao a0 a0 Rao pio 100006 | 70060 | 16000 | 10.00 | +00 000 | 10000 [ 100000] vo a00 | 100000] 0000 | 100000, 2080 a seo | 160 | 17 | vw | veo | 109 | vo | v0 | imo | 199 “00 37 vo | se | is | ws | wr | vs | ow | wr | 40 er we | te | ie | ie | ies | Ha] 8 | 8 | 8 | ve 30 a ne | tar | ta | toe | tae | toe fois | oe | ia | tte 30 a vs | ize | tia | ‘os | zo | ‘a | iis | to | a3 | 0 140 sr ws | ts | ts | a2 | toe | ee | vis | tor | ie | tor 180 sr rs | we | o6 | 72 | 2 | z | soe | o2 | 10@ | w 180 nie | | a |e ] es | ot | too | @ | 1m | @ 1% we | st | m | so) 2 | so | ‘os | 2 | 'm | 420 xe | 7 | | | o| | a | @| 2 | 2 180 | noapotcaton | a | a3 | we | o | a) om | | 8 | | 5 tore 30°C 200 7 |e] a7 | «|| «| e«|) «| «| « 20 o@ | % | «| ie | 2 | i | ss | a | 5 | om ee a as 20 e/a | %| S| | S| S| 2) | & 20 wu] | we] 7] a] 7] oa | ie | ow | je 250 oe AAD 2000-Merkblatt Se ante 13.1 ominuecy Parited aves KIS ia MPa fr desn io nh = Gunviorein uNgowiniFe Sunonsret erate R300 320 R350 3650 Reo R620, H170 7000 | 10000] 0000 | 100000] 10.00 | 100000] 0000 | 100000] voe20 | x000%0 | upto 198 000 puso |e | ar | wa | vo | tor | tor | v7 | vr | 2 | 2 | 10 woo | 2 |e | tr | tor | sr | 57 | too | too | to | v0 | wr io | so | a | we | ia | is | tse | to | toe | tee | tee | tte wo] oh | ot] | ae | ae ae | ie a | a] ae 3 | s | oo | ia | tos | ts | is | tor | tor | mm | am | ts wo | oo | oo | we | tee | tor | tor | too | woo | re | te | tre = gonna ESE ee Reale eleas wo | ss | a | te | io | te | tus | am | toe | to | te | te io | sr | or | tat | tor | ta | tes | ame | toe | tes | ote | tre tw | sr | or | me | io | tae | tas | am | too | te | te | tre io_| so | oo [ne | we | te | tae | wos | too | te | te | tro zo | es | as | ur | a | var | var | we | we | am | vm | are Zo | es | ss | no | mo | to | te | wr | two | ir | i | ie zo | se | ae | to | too | tr | tot | am | ‘| ta | ta i zo | s | 8 | ‘se | ‘se | too | tos | am | or | tas | tes | too BLS | 8] e | 8 |e | 8 | we | os | te | ie | ie a0 |e | 2 | | = | | «| «| | «| o% | v7 zo | st | so | es | oo | e | oo | wo | o | & | 2 mone 1am | set ele sa) a) et ale = mo | © | m | © | mw | | | & | | 2 | : AS eS eS ee ese ds : co | 7 | 2 | | «| | 2 | «| | m| - ne : s| sia] s wo | = 2) i)i)]i)a@)e)] a) e = oon mem ee : | | % | & : wo [Lobe oe oe 5= AD 2000-Merkblatt Av-he Mek 82,07. 2608edton Page ‘Table 13.2. Permitted stress m/s tor seamiess tunes Pomied ses NS Pao doagn oh en eaoH Cans ovate | fame [wey | reo | rey [ao 0 cy wo 100000 “owe | icone | ware | iooeno | wooo | coo moe | ar m = [we [ow [ow | a |r| er —— io | & & | 8 8 8 | a | & @ |S Si) a | es | 8 8 | & | & 8 S| 3 | 8 | 8 | 2 | % @ | w@ wow [we err 0 w / 3/8 )a) es) se | & 8 & miele |S) es} 8 | S & wie |e fe |e} 8 | s % * |e) se) | eo Ls 8 8 oo} as pe pw |e pes Psp ae 6 a(S ]e)e)a) 8) 2) a | s 3 s/3)/2)/%]8 ) 8 | & | 3 3 eos Loe oe oe pee Tor ood ies RS Par eon Heh rate Samrat Cantante | Gnanreee 20 160 rao NN —_ wa [70 ‘wo [10 7 © |e = | 72 o ml] & s | 3 3 & is) 8 es | 8 z & _ & | os q & _ a: = a § is 8) e a a 3 ‘ & | % & & i a | & S % 1 | soopptcaten |_ st | i & & & 200 mnideete 68 38 68 83 g 2 | # % % B 7 | & S 2 3 | ® % & a 8 | 8 8 i 70 2° fos 05 ° 8 _ 8 = 2 |: a : Ba 2] ot S 2 3 2 it 8 : 300 ia e ' So 2 yt : 3 _— : *) Soldered. -Page 8 AD 200 ei 82,0720 aon AD 2000-Merkblatt ‘Table 19.9. Permitted stress K/ for rods and forgings Pormied svessK/S in MPa for designe nh GeoHP uZn40, Cu2n39PH05, Curns8PD25a] GUNOFeINn | _CuNDOMNIFe wn and Curnidoe perature sc” | wa00 | ma00) | Reso | 2w0, Rowo,HOVS] —_—RAOD 20, H070 | R240, HOBO, HOGO ‘to | 10000 | 100000] 10000 | 100000] 10000 | 00000] 10000 [100000 upto 108 600 100 000 zoso | 7 | 50 | vr | sor | 3 | oo | vr | ce | w | e so | sr | | | a | | a | us | ws] 7 | 70 o wo | s | a | s |e | so | om | we fi | i | % wo | s | a | o | o | or | s | iso | tos | 2 | te 38 py ers ee eh |e s wo [| st | as |e | a | o | a | woe | @ | 7 | % wo | 0 | a | o | a | o | | 0 | 2 | we | 76 oe wo | 4 | a | oo | os | a | o | wm | o | as | fs rH wo | a | a | as | as | 2 | so | 2 | oo | os | os rH wo | a | a | es | as | @ | 4 | | a | 7 | 74 a zo | a | 3 | o | a | a | | a | aw | mw | 7 2 zo | a | 36 | a | a | 2 | w | 2 | we | m | 2 zo | | 3 | @ | 6 | 2 | is | 3 | is | nm | 7 a mo | oo | se | & | ss | ie | 9 | ie] 8 | A | a a ao | 7 | » | mw | @ | «| 7 |u| 7 | a | 7m 2 zo | x | 1 | o | 2% | 2 | os | 2 fs | o | 0 mi} -c i]t )]ctcfi)c]2):2)a@]@ 3 zw | 2 | 2 | lo} 2] lo )iy i} iia |e ~ mw | =| -|[-}- [2]: -)]- [ale 78 wo | - | - | - a a a a a 2 7 310. E = = = 5 = _ 5 = 7 320 S = = = S = = fi a 7 330 & . = I = 8 wo | = : tps]: * 20 |e |= | |e | aAD 2000-Merkblatt Table 14 Modulus of elastcny ‘Modulus of elasticity at temperature in K and Pa fereeanel K 20 | 68 | 17a | 200 | 23 | 73 | 42s | ara | ses | 573 | ooo cc -283 too | 20 | 50 | 100 | t50 | 200 | 260 | s00 | 380 ‘euznto — = | 108 [tos [105 | 100 | os | or | oo | a3 | - | - ‘CuZns9Pb0 5 = [ae | 16 [10s | 10 | ss | or | ao | a] - | - cuznsopbasn = | 108 | 106 | 105 | 100 | os | ot | oo | as | - | - ‘cuzeaorbe L = [08 [08 [70s [00 | os [or | oo | as | - | en7nonAPAS 2 a ‘cuznzasntas vig | nto | 112 | 100 | 100 | toe | wor | of a7 | - | - (CuZnsesntas: soo | tos | 108 | toa | to2 | o8 | 05 | o2| 0 | - | - cuznsaarenposs | | - | 110 | tos | tos | wos | oa | oo | a | - | - ‘GuNITOFetMn asa | 14a | v2 | 190 | 120 | 10 | tr | 125 | 120 | tor | - ‘CUNSOMINIFS rer_| 160 | 165 | 150 | 190 | 140 | 140 | 146 | 140 | 142 | sat ‘CuANIONIEFes ve | 12a | 122 | 120 | 120 | ve | is | 1s | 10 | - | - ‘CuNaOF enn? 5] Ss Ee ee ee eeePublisher: Verband der TOV. E-Mail berlin@vatuev.de httpyAwww.vdtuev.de Source of supply: BS) Carl Heymanns Verla & y 9 Luxemburaer StraBe 449, D-50939 Kéin Telefax: 0221-9 43 73 603 E-Mail verkauf@heymanns.com