Escolar Documentos
Profissional Documentos
Cultura Documentos
Boeing
B737--600/700/800/900
General Familiarization
Level 1
OSA B737--6_DIVERSE_L1
Training Manual One Stop Airline
MRO Support Pvt. Ltd
GENERAL FAMILIARIZATION
FOR TRAINING PURPOSES ONLY!
GENERAL DESCRIPTION
The design of the B737 NG (Next Generation) is based on the B737 Classic
family: B737--300/-400/-500.
The Boeing B737 NG is a twin engine airplane. It is designed for short to
medium range operation and consists of four models:
S B737--600
S B737--700
S B737--800
S B737--900
In this document, the use of the designator B737 NG without a reference to a
specific model indicates that this information applies to all four models.
Evaluation
The Boeing 737 NG programme was launched in June 1993, starting with the
B737--700 (22cm (9in) longer than the original B737--300 and a seating up to
149).
The B737--800 project was launched in September 1994 and is based on the
B737--400 but is significantly longer at 39.4m (129ft 6in) and seats up to 189.
The --800 has been available with winglets since May 2001. These reduce
aerodynamic drag thereby reducing fuel consumption by up to 7%.
The B737--600 was the third of the NG’s to be built and started in March 1995
and originated as the B737--500 with a similar length fuselage, seating between
108--132.
Boeing began work on the stretched B737--900 in April 1997 and opted to use
the same (-800) emergency exit layout, with 4 main exit doors and 4 overwing
FOR TRAINING PURPOSES ONLY!
35,80 mtr
12,60 mtr
14,30 mtr
FOR TRAINING PURPOSES ONLY!
Figure 1 Dimension
FRA US/E GiM Mai 10, 2006 INTRO Page 3
OSA MRO Support Pvt. Ltd
INTRODUCTION One Stop Airline B737-- 600/700/800/900
GENERAL AIRCRAFT
MRO Support Pvt. Ltd
Powerplant:
Model CFM56--7 CFM56--7 CFM56--7 CFM56--7
Type B18 B20 / B22 / B24 B24 / B26 / B27 B24 / B26 / B27
Static Thrust (lb) 19500 20600 / 22700 / 24200 24200 / 26400 / 27300 24200 / 26400 / 27300
Accomodation:
Max. Seating (single class) 132 149 189 189
Hold Volume (m3) 23.30 30.20 47.10 52.40
Fuel (kg):
Standard 20536 20536 20536 20536
Optional (BBJ) 30170
FOR TRAINING PURPOSES ONLY!
P7
P1 P2
P3
P8
P9
P7 (GLARESHIELD)
1
1
FOR TRAINING PURPOSES ONLY!
P1 P2 P3
Figure 3 FLIGHT DECK PANEL - FRONT VIEW
FRA US/E GiM Mai 10, 2006 INTRO Page 5
OSA MRO Support Pvt. Ltd
INTRODUCTION One Stop Airline B737-- 600/700/800/900
GENERAL AIRCRAFT
MRO Support Pvt. Ltd
P8
P8
FOR TRAINING PURPOSES ONLY!
P9
P9
Figure 4 FLIGHT DECK PANEL - PEDESTAL
FRA US/E GiM Mai 10, 2006 INTRO Page 6
OSA MRO Support Pvt. Ltd
INTRODUCTION One Stop Airline B737-- 600/700/800/900
GENERAL AIRCRAFT
MRO Support Pvt. Ltd
P 5 AFT
P 5 AFT
P 5 FWD
FOR TRAINING PURPOSES ONLY!
P 5 FWD
FUELING
ELECTRICAL
POWER
1 APU
2
FORWARD
AIRSTAIRS
FOR TRAINING PURPOSES ONLY!
STARTING
AIR
1 AIR
CONDITIONING
1 VACUUM GALLEY
1 NOT REQUIRED IF APU IS IN USE.
2 AUXILIARY POWER UNIT CAN PROVIDE: LAVATORY SERVICE
w ELECTRICAL POWER SERVICE (SECOND
w ENGINE START
POSITION)
w AIR CONDITIONING
Figure 6 Servicing
FRA US/E GiM Mai 10, 2006 INTRO Page 9
OSA MRO Support Pvt. Ltd
MAINTENANCE DOCUMENTS One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd
NOTE:
FOR TRAINING PURPOSES ONLY!
PMA
You use these documents to do scheduled maintenance: You use these documents to do unscheduled maintenance:
S Maintenance Planning Document (MPD) S Fault Reporting Manual (FRM)
S Airplane Maintenance Manual (AMM). S Fault Isolation Manual (FIM) (PMA)!
S Structural Repair Manual (SRM)
These documents supply supporting data to do scheduled maintenance: S Dispatch Deviations Guide (DDG)
S System Schematics Manual (SSM) S Airplane Maintenance Manual (AMM) (PMA)!
S Wiring Diagram Manual (WDM)
S Structural Repair Manual (SRM)
NOTE: NOTE: SOME OF THIS DOCUMENTS CAN BE FOUND IN THE
S Illustrated Parts Catalog (IPC). DIGITAL BOEING PORTABLE MAINTENANCE AID (PMA)!
S Maintenance Planning Document
The Maintenance Planning Document (MPD) defines the tasks for each type of
scheduled maintenance check.
Airlines use the MPD to make task cards that the technician uses during the
maintenance checks.
FOR TRAINING PURPOSES ONLY!
NOTE:
THE SHADOWED DOCUMENTS CAN BE FOUND IN
THE BOEING PORTABLE MAINTENANCE AID (PMA) PMA
ATA 24 ELECTRICAL POWER make AC power. The SPCU controls the distribution of AC and DC standby
power.
Protection
POWER AND CONTROL The electrical power system uses automatic control to protect the system from
source failure or load failure. These line replaceable units (LRUs) supply the
The electrical power system makes and supplies AC and DC power to airplane.
system with protection and control logic:
The system has automatic and manual controls and protection.
A standby AC and DC system gives normal and emergency power. S Left generator control unit (GCU 1)
AC Power S Right generator control unit (GCU 2)
The electrical power system has four main AC power sources and one standby S APU generator control unit (AGCU)
power source. S Bus power control unit (BPCU)
These are the main AC power sources and their supply capacity: S Standby power control unit (SPCU)
S Left integrated drive generator (IDG 1) (90 KVA) S Start converter unit (SCU).
S Right integrated drive generator (IDG 2) (90 KVA) The GCUs monitor the system to control and protect the IDGs.
S APU starter-generator (90 KVA below 32,000 feet/9,753 meters, and goes The APU GCU and the starter converter unit (SCU) work together to control
down to 66 KVA at 41,000 feet/12,496 meters) and protect the APU starter-generator.
S External power (90 KVA). The bus power control unit (BPCU) controls and monitors the use of external
The IDGs and APU starter-generator supply a 3 phase,115/200 volts (nominal) power. The BPCU protects the airplane from external power whose quality is
at 400 Hz. The AC power system design prevents two sources to the same out of limits.
load at the same time. Control
The static inverter supplies a one phase, 115v ac output to the AC standby These modules on the P5 panel give manual control of the electrical power
bus. system:
DC Power S Electrical meters, battery and galley power module (P5-13)
Three transformer rectifier units (TRUs) change 115v ac to 28v dc. S Generator drive and standby power module (P5-5)
The airplane also has these DC power sources: S AC systems, generator and APU module (P5-4).
S Main battery The switches on these modules send signals to the LRUs that control portions
FOR TRAINING PURPOSES ONLY!
S Main battery charger of the system. The LRUs then energize or de-energize relays or breakers to
control electrical power.
S Auxiliary battery
Breakers allow power to the buses. A breaker closes to let power through it.
S Auxiliary battery charger.
The breakers close when you command the GCU to close it. The GCU closes
The batteries are the backup DC source if other sources do not operate. the breaker only when power is good and no other power source is on the bus.
The standby power control unit (SPCU) controls the distribution of dc power. These are the main breakers:
Standby Power S External power contactor (EPC)
With the loss of norma power, the standby power system supplies a minimum S APU power breaker (APB)
of 60 minutes of AC and DC power to systems necessary to maintain safe S Generator control breaker (GCB)
flight. The batteries supply DC power. The static inverter uses battery power to S Bus tie breakers (BTBs).
SYS A
DATA
EPC
DC VOLTS / AC AMPS / AC VOLTS
1 2
GCU 2 IDG 2
STANDBY POWER SYS AC STDBY
DISCONNECT DISCONNECT STATUS TRU 2
BAT OFF AUTO
TO A
SYS
P5--5 SCU
DC STDBY
GRD
TRU 3
PWR
OFF
ON APB
BUS TRANSFER
A
FOR TRAINING PURPOSES ONLY!
O
F U
T
SYS
F O
STATUS AGCU APU A CHARGER
STARTER--GENERATOR DC
BUSES SPCU
OFF OFF
ON ON
GEN 1 APU GEN GEN 2
APU
P5--4 GCB 1
GCU 1 AC
IDG 1 BUSES BATTERY
Figure 9 POWER / CONTROL - GEN. DESCRIPTION
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ELECTRICAL POWER One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 24-- 00
S STBY PWR has a failure. You use BITE to find the failure.
S GRD PWR The amber ELEC light comes on only when the airplane is on the ground.
S INV.
MAINT Switch
The selector must be in the TEST position to use the P5-13 BITE.
You use the maintenance switch during BITE. The BITE operates only on the
ground.
The maintenance switch is a momentary push-button switch.
OFF OFF
OFF POWER
BAT GALLEY SWITCH
ON ON ON
ON
CAB/UTIL IFE/PASS 1
SEAT DC AC
Airplanes with CAB/UTIL and IFE/PASS SEAT switches; the CAB/UTIL switch
controls galley and some utility’s electrical power.
A second switch, the IFE/PASS SEAT switch, controls electrical power to
passenger in--flight entertainment, cabin phones and passenger seat outlets.
The two cabin power control switches are two--position switches
OFF OFF
OFF POWER
BAT GALLEY SWITCH
ON ON ON
ON
CAB/UTIL IFE/PASS 1
SEAT DC AC
DRIVE Light
The amber DRIVE light comes on when the IDG oil pressure is less than the
operation limit.
Generator Drive Disconnect Switch
The generator drive disconnect switch operates the disconnect mechanism for
its (IDG) when the respective engine start lever is in the idle position.
This removes engine accessory gearbox power from the IDG.
There is one witch for each IDG. Each switch is spring-loaded to the NORMAL
position.
The DISCONNECT position is a momentary position.
The cover is a guard for the switch in the NORMAL position.
Break-away wire usually keeps the cover down.
You must lift the cover and break the wire to move the switch.
STANDBY PWR OFF Light
FOR TRAINING PURPOSES ONLY!
The amber STANDBY PWR OFF light comes on when any of these buses do
not have power:
S AC standby bus
S DC standby bus
S Battery bus.
STANDBY
1 PWR OFF A 2
DRIVE DRIVE A
A STANDBY POWER
DISCONNECT DISCONNECT
R R
TRANSFER BUS OFF Light The blue APU GEN OFF BUS light shows that the APU is running, but its
generator is not a power source in use.
The amber TRANSFER BUS OFF light comes on when the AC transfer bus
does not have power. The light is on when the APU is running and the auxiliary power breakers
(APBs) is open.
There is one light for each AC transfer bus.
The light goes off when the APB closes or you shut down the APU.
GRD POWER
AVAILABLE
ON
BUS TRANSFER
BUS TRANSFER SWITCH
A
O U (BEHIND COVER)
TRANSFER TRANSFER
F T
BUS OFF A BUS OFF A
F O
SOURCE SOURCE
OFF A OFF A
GEN OFF APU GEN GEN OFF
BUS B OFF BUS B BUS B
ENGINE GENERATOR
OFF OFF SWITCH (2)
FOR TRAINING PURPOSES ONLY!
ON ON
GEN 1 APU GEN GEN 2
APU GENERATOR APU
SWITCH (2) B LOW OIL A OVER
MAINT FAULT
PRESSURE A SPEED A
GRD POWER
AVAILABLE
ON
BUS TRANSFER
BUS TRANSFER SWITCH
A
O U (BEHIND COVER)
TRANSFER TRANSFER
F T
BUS OFF A BUS OFF A
F O
SOURCE SOURCE
OFF A OFF A
GEN OFF APU GEN GEN OFF
BUS B OFF BUS B BUS B
ENGINE GENERATOR
OFF OFF SWITCH (2)
FOR TRAINING PURPOSES ONLY!
ON ON
GEN 1 APU GEN GEN 2
APU GENERATOR APU
SWITCH (2) B LOW OIL A OVER
MAINT FAULT
PRESSURE A SPEED A
You use the generator drive switch to manually operate the disconnect See the fuel distribution system section for more information on the fuel/oil heat
mechanism of the IDG. exchanger.(AMM PART I 73-11)
The IDG stops turning after the disconnect. You can reconnect the IDG on the The oil returns to the IDG from the air/oil cooer.
ground only while then engine is not turning. The high pressure bypass valve opens if the fuel/oil heat exchanger becomes
The IDG also has an automatic thermal disconnect which occurs when the oil clogged.
temperature gets too hot. The amber DRIVE light comes on if the IDG oil pressure decreases below the
You must remove the IDG to reset this type of disconnect. minimum operating limit.
The GCU receives a low oil pressure input from the IDG to control this light.
STANDBY
1 PWR OFF 2
DRIVE
STANDBY POWER DRIVE
DISCONNECT DISCONNECT
IDG
OIL IN
FOR TRAINING PURPOSES ONLY!
HIGH
ENGINE PRESSURE
FAN BYPASS
AIR VALVE
Fire/Overheat Detection
The airplane has these fire/overheat detection systems:
S Lavatory smoke detection
S Engine fire/overheat detection
S APU fire detection
S Wheel well fire detection
S Wing/Body overheat detection.
S Cargo compartment smoke detection
Extinguishing
The airplane has these fire extinguishing systems:
S Lavatory fire extinguishing bottles
S Engine fire extinguishing bottles
S APU fire extinguishing bottle
FOR TRAINING PURPOSES ONLY!
FRA US/E GiM Mai 10, 2006 ATA 26 Fire Warning Page 28
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FIRE WARNING One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 26-- 00
WHEEL WELL
FIRE DETECTION
ENGINES APU
-- ENGINE OVERHEAT -- APU FIRE DETECTION
AND FIRE DETECTION -- APU FIRE EXTINGUISHING
-- ENGINE FIRE EXTINGUISHING
CARGO COMPARTMENT
LAVATORIES -- CARGO COMPARTMENT SMOKE DETECTION
-- LAVATORY SMOKE DETECTION -- CARGO COMPARTMENT FIRE EXTINGUISHING
-- LAVATORY FIRE EXTINGUISHING
PORTABLE FIRE
EXTINGUISHERS
FOR TRAINING PURPOSES ONLY!
WING/BODY
OVERHEAT
DETECTION
ENGINES
CARGO COMPARTMENT -- ENGINE OVERHEAT
-- CARGO COMPARTMENT SMOKE DETECTION AND FIRE DETECTION
-- CARGO COMPARTMENT FIRE EXTINGUISHING -- ENGINE FIRE EXTINGUISHING
FRA US/E GiM Mai 10, 2006 ATA 26 Fire Warning Page 30
OSA MRO Support Pvt. Ltd
FIRE WARNING One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 26-- 00
FWD
P7 PANEL
APU FIRE
ENGINE FIRE DETECTORS APU FIRE
DETECTORS SHUTDOWN
FIRE & OVERHEAT DETECTION
FAULT AREA
ENGINE 1
A B
LOOP
ENGINE 2
A B
LOOP
SEE F.I.M. FOR
APU MULTIPLE FAULTS OR
FAULT CODE INFO.
FAULT FAULT DISPLAY
FAULT
CODES
WIRING OPEN OR
DETECTOR(S) FAULT
OVHT DET WHEEL BELL CUTOUT OVHT DET WIRING SHORT TO GND
WELL L BOTTLE R BOTTLE LOOP POWER
A B A B DISCHARGED DISCHARGED LOW DET. RESISTANCE
CLEAN CONNECTIONS
DISCH DISCH DISCH
ENGINES
FAULT DETECTOR FAULT
NORMAL NORMAL T
L R L R E
E1 2
FOR 737--600/700/800 ONLY
ENGINE APU
APU ELECTRONIC
ENG 1 ENG 2 X
S
OVERHEAT APU DET OVERHEAT T
T
CORE LEFT UPPER CONTROL UNIT
CORE RIGHT LOWER
F TEST INOP
I O F FIRE SWITCHES L R FAN LOWER TAILPIPE
A
N V I (FUEL SHUTOFF) FAN UPPER
FOR TRAINING PURPOSES ONLY!
U
O H R APU BOTTLE PULL WHEN ILLUMINATED
L LOCK OVERRIDE: PRESS FAULT/INOP TEST
P T E DISCHARGED APU
T BUTTON UNDER HANDLE PRESS AND
HOLD 5 SEC
ENGINE AND APU TEST PASSES A.P.U.
FIRE IF ALL 8 LIGHTS ON
FIRE
FIRE CONTROL CONTROL
PANEL (P8)
TEST
General Description
The engine fire extinguishing system floods the engine compartments with
halon gas to extinguish the fire.
Two fire extinguisher bottles supply the agent to either engine.
Physical Description
These are the components of the engine fire extinguishing system:
S Engine and APU fire controt module
S Two fire extinguisher bottles
S Engine fire extinguishing ports.
FOR TRAINING PURPOSES ONLY!
FRA US/E GiM Mai 10, 2006 ATA 26 Fire Warning Page 32
OSA MRO Support Pvt. Ltd
FIRE WARNING One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 26-- 00
ENGINE FIRE
EXTINGUISHING PORTS
FOR TRAINING PURPOSES ONLY!
Physical Description
The APU fire extinguishing system has these components:
S Fire extinguisher bottle
S Overheat/fire protection panel
S APU ground control panel.
Location
The APU fire extinguisher bottle is in the section 48 horizontal stabilizer
accessory compartment.
The overheat/fire protection panel is in the flight compartment on the PS panel.
The APU ground control panel is in the right main wheel well, on the aft
bulkhead.
Operation
When there is a fire condition, the APU fire warning switch unlocks.
You can also use the warning switch override under the handle to unlock the
switch.
When you pull the APU fire warning switch up, the APU systems are shutdown
FOR TRAINING PURPOSES ONLY!
and isolated.
Turn the APU fire warning switch clockwise or counter-clockwise.
This causes the APU fire extinguisher bottle to discharge halon gas.
You can also use the APU ground control panel to operate the APU fire
extinguisher bottle.
When the APU fire extinguisher bottle is empty, the APU BOTTLE
DISCHARGED light on the overheat/fire protection panel panel comes on.
The APU DET INOP light and MASTER CAUTION lights come on if the APU
fire detection circuits do not operate.
FRA US/E GiM Mai 10, 2006 ATA 26 Fire Warning Page 34
OSA MRO Support Pvt. Ltd
FIRE WARNING One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 26-- 00
PRESSURE SWITCH
WARNING SWITCH
OVERRIDE
APU
FIRE
CONTROL
1.PULL HANDLE DOWN
2.DISCHARGE BOTTLE
BOTTLE DISCHARGE
FOR TRAINING PURPOSES ONLY!
FWD
BOTTLE HORN
DISCHARGE CUTOUT
EXTINGUISHING
BOTTLE SQUIB
FIRE WARNING SWITCH
(TYPICAL)
FRA US/E GiM Mai 10, 2006 ATA 26 Fire Warning Page 36
OSA MRO Support Pvt. Ltd
FIRE WARNING One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 26-- 00
LAVATORY SMOKE
DETECTOR (TYPICAL)
LOCK RELEASE
LEVER
POCKET SCALE
ELECTRICAL MOUNTING
CONNECTOR BRACKET
CASE
FOR TRAINING PURPOSES ONLY!
COVER
COVER SCREW
SMOKE SENSOR
LAVATORY (TYPICAL)
FILTER
(INTERNAL)
PLUGGED HOLES
The smoke detection system gives data to the flight data recorder system
when any lavatory smoke detector finds smoke.
FRA US/E GiM Mai 10, 2006 ATA 26 Fire Warning Page 38
OSA MRO Support Pvt. Ltd
FIRE WARNING One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 26-- 00
28V DC
BUS 1
TEST RESET
FOR TRAINING PURPOSES ONLY!
FRA US/E GiM Mai 10, 2006 ATA 26 Fire Warning Page 40
OSA MRO Support Pvt. Ltd
FIRE WARNING One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 26-- 00
OVERHEAT SENSING
ELEMENT
FWD
MAIN WHEEL WELL
GENERAL DESCRIPTION NOTE: DURING THE WHEEL WELL FIRE TEST, THE ENGINE
OVERHEAT-, THE ENGINE FIRE- AND THE APU FIRE SYSTEMS
Physical Description DO A TEST ALSO.
These are the major components of the wheel well fire detection system:
S Wheel well fire detector elements
S Compartment overheat detection control module
S Overheat/fire protection panel.
General Description
These are the components for the wheel well fire detection:
S Main wheel well fire (overheat) sensing element
S Compartment overheat detection controller
S P7 glareshield panel
S Engine and APU fire control panel
S Aural warning unit.
Fire (overheat) sensing element in the main wheel well supplies the wheel well
fire detection signal.
The signal goes to the compartment overheat detection controller.
This unit supplies the fire alarms.
These are the flight compartment indications of a wheel well fire:
S Two red FIRE WARN lights on P7 panel come on
S Bell sounds in the aural warning unit
S Red WHEEL WELL light on engine and APU fire control panel comes on.
If the wheel well fire alarms come on due to a real fire or a fault, the
MAINT ADV light on the compartment overheat detection controller
FOR TRAINING PURPOSES ONLY!
comes on.
Use the module to do a check for real alarm or a fault condition.
You use the test switch on engine and APU fire control module panel to the
OVHT/FIRE position to do a test of the wheel well sensing element.
If the test passes, the indications in the flight compartment are the same as for
a real fire condition.
If the test fails, use the compartment overheat detection controller to isolate the
fault.
FRA US/E GiM Mai 10, 2006 ATA 26 Fire Warning Page 42
OSA MRO Support Pvt. Ltd
FIRE WARNING One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 26-- 00
A G G 84 -- --
N V I APU BOTTLE (FUEL SHUTOFF) IN NOT
U PULL WHEN ILLUMINATED LOCAL PROGRESS COMPLETE COMPLETE
O H R DISCHARGED
A
L LOCK OVERRIDE: PRESS TEST
T
P T E R R R G LOC 90 98 99
BUTTON UNDER HANDLE APU
TEST
ENGINE AND APU FIRE CONTROL PANEL (P8)
DISP
TEST
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FIRE WARNING One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 26-- 00
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FIRE WARNING One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 26-- 00
GENERAL DESCRIPTION
Component Location
These are the components in the flight deck that have an interface with the
lower cargo compartment smoke detection system:
S Aural warning unit
S Cargo smoke detection and fire suppression module, P8--75
S Fire warning lights on P7.
General Description
These are the functions of the lower cargo compartment smoke detection
components on the cargo smoke detection and fire suppression module:
S DETECTOR FAULT amber light is on if one or more of the detectors has a
power failure.
S A three--position (A, NORM, B) DET SELECT SWITCH, one for each cargo
compartment.
S NORM position lets both detectors or with one detector failed sense smoke
and give fire alarm.
S A or B lets the selected detector sense smoke and give fire alarm.
S TEST push button switch, does a test of cargo smoke detectors and
extinguishing system.
S FWD, AFT red cargo fire warning switchlight is on if smoke is detected in
the related cargo compartment.
S Smoke detection in the forward or aft cargo compartment puts on the two
fire lights on the P7 panel and operates the fire bell in the aural warning unit.
FOR TRAINING PURPOSES ONLY!
FRA US/E GiM Mai 10, 2006 ATA 26 Fire Warning Page 48
OSA MRO Support Pvt. Ltd
FIRE WARNING One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 26-- 00
DET SELECT
EXT
FWD AFT NORM NORM DETECTOR
A B A B FAULT
A
G G
C
F
A FWD AFT DISCH I
R ARM
R
G
TEST E
O ARMED ARMED
W W
FWD AFT DISCH
R R A
Physical Description
The lavatory extinguishing system has these components:
S Fire extinguisher bottle
S Temperature indicators.
Location
The lavatory fire extinguishing systems are in the lavatories under the wash
basin.
Operation
The extinguisher bottle has two discharge ports.
The ports have eutectic plugs. These plugs melt at high temperatures.
When there is an overheat or fire condition, this occurs:
-- Temperature indicators change color (white to black)
-- Eutectic plug melts
-- Extinguisher releases halon to stop the fire.
Training Information Point
You must weigh the lavatory extinguisher bottle at regular intervals.
FOR TRAINING PURPOSES ONLY!
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FIRE WARNING One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 26-- 00
LAVATORY FIRE
EXTINGUISHER
BOTTLE
DISCHARGE
NOZZLES
FOR TRAINING PURPOSES ONLY!
TEMPERATURE INDICATORS
Figure 27 LAVATORY FIRE EXT. - BOTTLE AND TEMP-INDIC.
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FIRE WARNING One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 26-- 00
S Halon cylinder
S Trigger
S Discharge nozzle
S Handle lock pin
S Handle.
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FIRE WARNING One Stop Airline B737-- 600/700/800/900
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DISCHARGE
NOZZLE HANDLE
TRIGGER
HANDLE
PRESSURE
INDICATOR HANDLE
LOCK PIN
QUICK RELEASE
DISCHARGE STRAP
NOZZLE
TRIGGER
(DISCHARGE VALVE)
WATER HALON
CYLINDER CYLINDER
FOR TRAINING PURPOSES ONLY!
The windshields have these features to improve forward vision in heavy rain:
-- Windshield wipers
-- Hydrophobic (rain repellent) coatings.
Electric heaters prevent freezing in the water and waste systems components.
FRA US/E GiM Mai 10, 2006 ATA 30 Anti Ice Page 54
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ANTI ICE One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 30-- 00
ELEVATOR
PROBE HEAT
WATER AND
WASTE LINES
AND DRAINS
ICE AND RAIN HEAT
CONTROLS AND
INDICATIONS
FOR TRAINING PURPOSES ONLY!
FLIGHT
COMPARTMENT
WINDOWS
Location
The panel is on the P5 overhead panel.
General Description
The panel has control and indication circuitry for the pitot and static anti—icing
system.
The air data probe heaters are divided into two systems, A and B.
Two toggle switches let the crew turn on the heat systems:
— PITOT HEAT A
— PITOT HEAT B.
The system indication lights are divided into two banks, one for A system and
one for B system.
The lights come on when the probe heaters do not draw electrical current.
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ANTI ICE One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 30-- 00
PROBE
CAPT A B F/O
PITOT A PITOT A
OFF
L ELEV AUX
PITOT A PITOT A
ON
L ALPHA R ELEV
VANE A HEAT PITOT A
FOR TRAINING PURPOSES ONLY!
General Description
The control cabin anti-icing system uses electrical power to heat the flight
compartment windows.
The controls and indications for the control cabin window anti-icing system are
on the P5—9 panel.
Window heat control units (WHCUs) are part of the control cabin window
anti-icing system.
The WHCUs do these things:
S Monitor window temperatures
S Supply ON and OVERHEAT system indication
S Test the system
S Program power output to the windows.
The WHCUs control power to these windows:
-- No. 1 Left and right
-- No. 2 left and right.
Thermal switches monitor window temperature and control power to these
windows:
-- No. 3 left and right
-- No. 4 left and right
FOR TRAINING PURPOSES ONLY!
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L WINDOW HEAT R
OVHT
SIDE FWD FWD SIDE
OFF OFF
ON PWR TEST ON
5L 4L 4R 5R
1L 1R
2L 2R
3L
FLIGHT COMPARTMENT 3R
WINDOWS
FOR TRAINING PURPOSES ONLY!
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WIPER
PARK
INT
LOW
HIGH
CONTROL SWITCH
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WINDOW NO. 1
HYDROPHOBIC
(RAIN REPELLENT)
WINDSHIELD
COATING
FOR TRAINING PURPOSES ONLY!
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FOR TRAINING PURPOSES ONLY!
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65 PSI
FOR TRAINING PURPOSES ONLY!
ATA 31 INSTRUMENTS
CLOCKS - GENERAL DESCRIPTION
Purpose
The clocks give time reference to the flight crew and other airplane systems.
General
This is the data that the clock shows:
S Time and date set manually from the clock
S Global positioning system (GPS) time and date from the multi--mode
receiver (MMR)
S Elapsed time
S Chronograph time.
The captain clock sends time and date to these components:
S Flight management computer (FMC)
S Flight data acquisition unit (FDAU)
S Voice recorder.
These units use the clock time and date for internal timing functions.
NOTE: The flight management computer (FMC) does not use the
clock data if the FMC is programmed to use the global
positioning system (GPS).
FOR TRAINING PURPOSES ONLY!
CHR TIME/DATE
GPS-TIME MAN
60
TIME SET
MMR 2 50 10 TIME-DATE
FMC 2
P3 F/O INSTRUMENT PANEL 40 20
-- F/0 CLOCK
ET
30
RESET
CHR TIME/DATE
MAN
60 FDAU
TIME SET
FOR TRAINING PURPOSES ONLY!
50 10
P1 CAPT INSTRUMENT PANEL
-- CAPT CLOCK
40 20
ET TIME-DATE
30
GPS-TIME VOICE RECORDER
RESET
MMR 1 CAPTAIN CLOCK
Figure 36 Clocks - General, Location
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INTRODUCTION
Purpose
The flight data recorder system (FDRS) stores airplane parameters and system
data for the last 25 hours of operation (minimum memorize-time).
The flight data recorder (FDR) protects the parameters and the system data.
If there is an airplane accident, these parameters supply data on flight
conditions and ai rp lane systems operat ion.
Airline personneI can also use the data to make an analysis of system
performance during airplane maintenance.
FOR TRAINING PURPOSES ONLY!
FDRS - GENERAL DESCRIPTION A three axis accelerometer gives acceleration data along the vertical, lateral,
and longitudinal axis.
General
Aircraft Identification
The FDRS receives and stores aip[ane parameters from airplane systems and
sensors. A program switch module gives the aircraft identification number to the flight
The flight data recorder (FDR) keeps this data and protects it if the airplane has data acquisition unit.
an accident. FDAU
It records parameters that are necessary for regulatory agencies.
The FDAU collects mandatory and recommended flight data for the flight data
The airlines can also set additional parameters to record.
recorder.
According to shop maintenance information, in 2004, there are 1275
The FDAU also collects aircraft condition monitoring system (ACMS) data for
parameters recorded on the flight data recorder of a 737--NG.
airline use.
Each parameter is appr. 50hrs memorized in the FDR.
The FDAU changes the mandatory and the recommended flight parameters
In the following training manual, you will not find all the components
into the Harvard biphase format. This data goes to the flight data recorder.
and their location which provide data to be recorded on the FDR!
The FDAU has ACMS software in its memory.
Each airline may request additional parameters to be recorded for
This software selects input data to monitor. The data is changed to a digital
customized purposes like system-trendmornitoring!
format. The FDAU keeps it in memory. Data can go to the data loader control
The FDRS has these components: panel and then move to a disk in a data loader.
S Flight data recorder (FDR)
FDR
S Flight data acquisition unit (FDAU)
The FDR gets formatted data from the FDAU and keeps it in solid state
S FDAU status relay
non--volatile memory. The flight recorder has the capacity to keep the last 25
S Flight recorder test module hours of flight data.
S Printer The FDR records the data in a fire and crash resistant LRU.
S System test plug/connector An underwater locator beacon is on the front of the FDR.
S Program switch module.
System Test Plug/Connector
The FDRS operates automatically when one of the engines is in operation or
Connect ground support equipment to the system test plug to test the FDRS.
the airplane is in the air. It also operates while you do tests on the ground.
FOR TRAINING PURPOSES ONLY!
MACH
FLIGHT DATA
FLIGHT RECORDER AIRSPEED RECORDER
WARNING
TEST
TEST NORMAL
NO 1 NO 2
OFF A
OPTICAL
FDR:
115V AC (CUSTO
FDAU MER
STATUS OPTION)
RELAY
SYSTEM TEST
PLUG/CONNECTOR
DATA LOAD SELECTOR
SINGLE SYS
CAGE CODE: 97895
PN: 967--0212 L C R
CAPT F/O
UPR
ACCELEROMETER LWR
ACMS WEIGHT 19.0 LBS (8.63 KGS) MAX
FOR TRAINING PURPOSES ONLY!
CONTROL DISPLAY UNITS DFDR POWER: 35W MAX, 115V. 400HZ SYSTEM SELECT
NORMAL
DFDAU SERIAL NO.
MFR DATE MOD STATUS DFDAU ACMS
DISCRETE DATA 1 2 3 4 5 6 7 8 9 10
ACMS DFDAU
11121314151617181920
ANALOG DATA
DIGITAL DATA DATA LOADER
CONTROL PANEL
P7 GLARESHIELD PANEL
-- MASTER CAUTION LIGHTS
-- OVERHEAD ANNUNCIATOR
P8 PANEL
-- PRINTER P61 PANEL
-- DATA LOADER
CONTROL PANEL
FOR TRAINING PURPOSES ONLY!
FLIGHT COMPARTMENT
(LOOKING FORWARD)
FLIGHT COMPARTMENT
(LOOKING AFT)
Figure 39 FLIGHT COMP. - LOCATION
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MRO Support Pvt. Ltd 31-- 00
Inputs
These are the discrete inputs to the aural warning system:
S Unsafe landing warning
S Unsafe takeoff warning
S Cabin pressure warning
S Autopilot disengage
S Overspeed warning
S Fire warning
S Crew call.
Sounds
The aural warning module gives these sounds in the flight compartment:
S Fire bells
S Chimes
S Overspeed clackers
S Wailer
S Continuous horn
FOR TRAINING PURPOSES ONLY!
S Intermittent horn.
P5 OVERHEAD PANEL
-- ALTITUDE HORN CUTOUT SWITCH
P7 GLARESHIELD PANEL
-- MASTER FIRE WARNING LIGHTS
AURAL WARNING
MODULE
TAKEOFF WARNING
P8 AFT ELECTRONIC PANEL CONTINUOUS HORN
-- FIRE WARNING BELL LANDING WARNING
INTERMITTENT HORN
CUTOUT SWITCH
FIRE WARNING
FIRE BELL
FOR TRAINING PURPOSES ONLY!
AUTOPILOT DISENGAGE
WAILER
OVERSPEED WARNING
OVERSPEED CLACKERS
CABIN PRESSURE WARNING
CHIMES
CREW CALL
its module.
SECT 1
LOW
PRESSURE
FUEL PUMP TO ALL OTHER
SYSTEM MODULES WHO
MASTER CAUTION LOGIC HAVE INTERFACE TO
MASTER CAUTION
PRESS.
FUEL PUMP SWITCH
(TYPICAL) (TYPICAL)
FOR TRAINING PURPOSES ONLY!
TAKEOFF WARNING
General
The takeoff warning function gives an aural warning sound if the airplane is in
an unsafe condition during takeoff or if the ground spoiler interlock valve
remains open after takeoff.
Abbreviations and Acronyms
S asym -- asymmetry
S FSEU -- flap/slat electronics unit
S gnd -- ground
S LE -- leading edge
S PSEU -- proximity switch electronic unit
S SMYD -- stall management yaw damper
S spdbk -- speedbrake
S sw -- switch
S TE -- trailing edge
S TO -- takeoff
S UCM -- uncommanded motion
S warn -- warning
NOTE: in this document the take-off and landing warning is only shown
in a very brief form.
for more details see type-rating courses.
FOR TRAINING PURPOSES ONLY!
AIRPLANE ON GROUND
THRUST LEVERS
PRESSURE TO GROUND SPOILERS AT TAKEOFF
STAB
TRIM
16 17 18
LE FLAPS AND SLATS
NOT EXTENDED LANDING GEAR TAKEOFF
WARNING CUTOFF CIRCUIT AIRPLANE IN AIR
BREAKER NOT OPEN
Figure 43 LANDG. WARNING - GENERAL
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MRO Support Pvt. Ltd 31-- 00
Operation
These are the things that determine the information that shows on the displays
FOR TRAINING PURPOSES ONLY!
units:
S Display unit status
S Display unit location
S Selections made on the control panels and modules.
S These are the formats that show on the display units:
S Primary flight display (PFD)
S Navigation display (ND)
S Engine display.
ARINC 429
AIRPLANE SYSTEMS OUTPUT BUSES AIRPLANE SYSTEMS
DISCRETES COAXIAL
COUPLER (4)
DISPLAY ELECTRONICS UNIT (2)
Figure 45 COMMON DISPL. SYSTEM - GEN. DESCR.
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LIGHTS One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 33-- 00
ATA 33 LIGHTS
FLIGHT COMPARTMENT LIGHTING - INTRO General Description
The dome lights supply general lighting for the cabin.
Purpose The glareshield supplies background lighting for the pi lots.
These are the four types of flight compartment lights: Each instrument and instrument panel has lighting. The control stand gets light
S Instrument and panel lights from an overhead floodlight.
S Miscellaneous lights The circuit breaker panels get light from floodlights.
S Flight crew lights There are lights for the standby compass and map lighting.
S Master dim and test. The master dim and test switch can do these functions:
The instrument and panel lights are for the flight compartment controls and S Test the indicator and panel lights
panel indications. S Cause the indicator and panel lights to come on in the bright or dim mode.
The miscellaneous lights supply general lighting to the flight compartment. The replacement lamps for the lights in the flight compartment are above the
These are the miscellaneous lights: right number three window.
S Panel and control stand flood lights
S Circuit breaker panel lights
S Standby compass
S Dome lights.
The flight crew lights supply light for specific tasks.
These are the flight crew lights:
S Reading lights
S Map lights
S Flight kit lights
S Chart lights.
FOR TRAINING PURPOSES ONLY!
The master dim and test system controls the light for the system annunciator
and indicator lights.
MISCELLANEOUS LIGHT
(TYP)
INSTRUMENT AND
FLIGHT CREW LIGHT PANEL LIGHTS
(TYP) (TYP)
MASTER DIM
AND TEST STANDBY COMPASS
SWITCH
SPARE LAMPS
GLARESHIELD
FOR TRAINING PURPOSES ONLY!
Location
There are cargo compartments lights in the forward and aft cargo
compartments.
There are service lights in these areas:
S Forward equipment compartment
S Electronic equipment compartment
S Right air conditioning compartment
S Left air conditioning compartment
S Aft accessory compartment (section 48 interior)
S APU compartment
S Tail cone compartment.
There are wheel well lights in the nose and main wheel wells.
FOR TRAINING PURPOSES ONLY!
AFT ACCESSORY
COMPARTMENT TAILCONE SERVICE
LIGHT LIGHTS
MAIN WHEEL
WELL LIGHTS
FWD CARGO
COMPARTMENT
LIGHTS APU COMPARTMENT
SERVICE LIGHTS
NOSE WHEEL
FOR TRAINING PURPOSES ONLY!
WELL LIGHTS
AIR CONDITIONING
COMPARTMENT LIGHTS
FORWARD EQUIPMENT
COMPARTMENT
LIGHTS
Figure 47 CARGO & SERVICE COMP. LIGHTING - INTRO
FRA US/E GiM Mai 10, 2006 ATA 33 Lights Page 91
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MRO Support Pvt. Ltd 33-- 00
S Logo
S Position
S Anti--collision
S Wing
S Wheel Well
S Taxi.
ANTI--COLLISION ANTI--COLLISION
LIGHT (WHITE) POSITION LIGHTS LIGHT (WHITE)
(WHITE AND GREEN)
ANTI--COLLISION
LIGHT (RED)
LOGO
LIGHTS
POSITION LIGHTS
WING (WHITE AND RED)
ILLUMINATION
LIGHT
ANTI--COLLISION
RUNWAY FIXED LIGHT (WHITE)
TURNOFF LANDING
TAXI LIGHT LIGHT LIGHT
LANDING POSITION
X RETRACT OFF TURNOFF TAXI LOGO STROBE & COLLISION WING WELL
T L R OFF STEADY OFF OFF OFF
OFF OFF
E
N OFF
D ON ON
L ON R L ON R ON STEADY ON ON ON
RETRACTABLE FIXED
ATA 23 COMMUNICATION
FLIGHT INTERPHONE SYSTEM
Purpose
The flight crew uses the flight interphone system to speak with each other and
the ground crew.
Flight and maintenance crews use the flight interphone system to get access to
the communication systems.
You can also use the flight interphone system to monitor the navigation
receivers.
FOR TRAINING PURPOSES ONLY!
FLIGHT INTERPHONE - GENERAL DESCRIPTION -- the REU sends push-to-talk (PTT) and microphone audio to the
transceivers and receives audio back from them
General S Navigation receivers
The remote electronics unit (REU) and the audio control panel (ACP) control -- the REU receives voice and Morse code identification tones.
the audio signals to and from the flight crew. The flight interphone system also has an interface with these other systems:
The REU also controls the communication with the service interphone and S Passenger address system: Lets the flight crew make announcements to
related electronics equipment. passengers
During a system failure, emergency operation bypasses all active system --
circuitry and maintains airplane to ground station communication.
S Service interphone system: Lets the flight crew speak with attendants and
Flight Crew Interfaces service personnel
This system description shows the captain’s system. Interfaces and S Voice recorder: Records the flight crew microphone and receive audio
components for other flight crew stations are similar. S Ground proximity warning computer (GPWC): Lets flight crew monitor
The flight crew uses microphone (mic) switches on these components to send warning signals
audio to the REU: S Traffic alert and collision avoidance system (TCAS): Lets the flight crew
S Control wheel monitor TCAS signals
S ACP S Flight control computer (FCC): Gives discrete signals to the REU.
S Hand microphone. This signal activates an altitude alert tone generator.
A microphone on these components lets the flight crew speak on the flight S Weather radar (WXR): Lets the flight crew monitor WXR windshear
interphone system: warnings
S Oxygen mask Flight Interphone - Control Wheel PTT switch
S Headset The control wheel PTT switch gives push--to--talk input for the boom or oxygen
S Hand mic. mask microphones.
The flight crew uses the audio control panels for these functions: The control wheel PTT switch is a three position switch. It is on the outboard
S Listen to the communication and navigation receivers horn of the captain’s and the first officer ’s control wheel.
S Adjust the volume of the received audio These are the switch positions:
FOR TRAINING PURPOSES ONLY!
MIC SELECTOR
SERVICE INTERPHONE
REMOTE ELEC ONICS UNIT
RVTECH P/N
BOEING P/N
HEADSETS
TSO C50C
RTCA 00--16 ENV CAT
B2AKXXXXFX AAZ VOICE RECORDER
FOR TRAINING PURPOSES ONLY!
HEADPHONE
GPWC
TCAS COMPUTER
HAND MIC SERIAL NO. FCC
DATE MFD
WXR
WEIGHT 7.75 LBS
FLIGHT INTERPHONE - AUDIO CONTROL PANEL In the R/T position, the microphone audio and PTT signals go to the
communication system set by the transmitter selectors.
Purpose
In the I/C position, the boom or mask microphone jacks connect to the flight
The flight crew uses the audio control panels (ACPs) to control audio for the interphone system.
communication and navigation systems. Each ACP controls one station.
Controls BOOM--MASK Switch
These are the controls on the ACP: The BOOM--MASK switch allows selection of the boom microphone jack or the
oxygen mask microphone as an audio source.
S Transmitter selectors
S Receiver switches Filter Switch
S Radio--Intercom PTT switch The filter switch controls the filter that processes the navigation audio you
S BOOM--MASK switch receive. This switch has these positions:
S Filter switch S V (voice) position passes only voice frequencies through the filter and
blocks the 1020 hz range frequency.
S ALT--NORM switch.
S B (both) position passes voice and range (coded station identification)
Microphone Selector Switches frequencies through the filter to the audio output.
The flight interphone system gets audio from these microphones: S R (range) position passes only range frequencies through the filter and
S Boom blocks voice frequencies.
S Oxygen mask ALT--NORM Switch
S Hand--held. You use the ALT--NORM switch to select either normal or emergency operation
You push a transmitter selector to select a communication transmitter or of the flight interphone system.
system. You can select only one system at a time. When you push a Each station operates independently.
transmitter selector, this happens:
When you select NORM, the flight interphone system operates as usual.
S The selector switch light comes on
When you select ALT, the flight interphone system operates in the emergency
S The received audio comes on at the volume set by the receiver volume mode.
control
The only ACP controls that operate are the BOOM--MASK switch and the R/T
S The microphone audio and PTT signals are enabled for that system.
FOR TRAINING PURPOSES ONLY!
FRA US/E GiM Mai 10, 2006 ATA 23 Communication Page 100
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COMMUNICATION One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 23-- 00
MIC SELECTOR
TRANSMITTER
SELECTOR (7)
W W W W W W W
SERV FLT
1--VHF--2--VHF--3 HF INT INT PA
RECEIVER
1--NAV--2 1--ADF--2 MKR SPKR SWITCHES
B
R/T MASK V R ALT
FOR TRAINING PURPOSES ONLY!
INOP
1
INOP PLACARDS ARE OVER THE LEGEND OF ANY TRANSMITTER SELECTOR OR RECEIVE SWITCH THAT IS NOT CONNECTED.
FRA US/E GiM Mai 10, 2006 ATA 23 Communication Page 102
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COMMUNICATION One Stop Airline B737-- 600/700/800/900
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ALTERNATE LOCATION
FOR CAPT. INTERPHONE SPEAKER P5 AFT OVERHEAD PANEL
-- OBSERVER AUDIO CONTROL PANEL
CAPT FLIGHT
INTERPHONE SPEAKER F/O FLIGHT
INTERPHONE SPEAKER
F/O JACKS
-- BOOM MICROPHONE
-- HEADPHONE
CAPT JACKS
-- BOOM MICROPHONE
-- HEADPHONE
CAPT CONTROL
WHEEL MIC SWITCH F/O CONTROL
WHEEL MIC SWITCH
FRA US/E GiM Mai 10, 2006 ATA 23 Communication Page 104
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COMMUNICATION One Stop Airline B737-- 600/700/800/900
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GROUND CREW
FOR TRAINING PURPOSES ONLY!
CABIN CREW
Figure 54 SERVICE INTERPHONE - INTRODUCTION
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MIC SELECTOR
FLIGHT INTERPHONE
-- MICROPHONES AFT ATTENDANT PANEL
-- HEADPHONES REMOTE ELEC ONICS UNIT
-- SPEAKERS RVTECH P/N
BOEING P/N ATTENDANT OPERATION AFT ATTENDANT
TSO C50C HANDSET
RTCA 00--16 ENV CAT INSIDE AIRPLANE
B2AKXXXXFX AAZ OUTSIDE AIRPLANE
FOR TRAINING PURPOSES ONLY!
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COMMUNICATION One Stop Airline B737-- 600/700/800/900
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ATTENDANT
HANDSET (2)
CABIN
GRD
ATTEND CALL
P5 FORWARD OVERHEAD PANEL
-- PASSENGER SIGNS PANEL
CALL
FOR TRAINING PURPOSES ONLY!
PASSENGER ADDRESS
FLIGHT COMPARTMENT AMPLIFIER
Figure 56 FLIGHT CREW CALL - GEN. DESCRIPTION
FRA US/E GiM Mai 10, 2006 ATA 23 Communication Page 109
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COMMUNICATION One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 23-- 00
DISPLAY
REMOTE ELEC ONICS UNIT
CABIN AND
RVTECH P/N LAV SPEAKERS
BOEING P/N
TSO C50C
RTCA 00--16 ENV CAT
TONE OPERATE
B2AKXXXXFX AAZ
PASSENGER
REMOTE ELECTRONICS ENTERTAINMENT
ATTENDANT UNIT MASTER GAIN SYSTEM
NO FASTEN
SMOKING BELTS
OFF
FOR TRAINING PURPOSES ONLY!
AUTO
ON
GRD
ATTEND CALL
LAVATORIES
PRE--RECORDED AND PASS
ANNOUNCEMENT/ SERVICE UNITS PASSENGER ADDRESS PASSENGER SIGNS
MUSIC REPRODUCER AMPLIFIER PANEL
Figure 57 PA - DESCRIPTION
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FRA US/E GiM Mai 10, 2006 ATA 23 Communication Page 112
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FOR TRAINING PURPOSES ONLY!
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COMMUNICATION One Stop Airline B737-- 600/700/800/900
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V C
H O
F M
COMM TEST
M
VHF ANTENNA
GROUND
VHF CONTROL PANEL
AIR
PROXIMITY SWITCH
AAU OBS F/O CAPT
ELECTRONICS UNIT
SVR INT EXT HDPH HDPH
SVR INT ATT FLT FLT
FLT INT SVR SVR
ONE 2 ADJ
DME 1 ADJ
PA SENS
PA GAIN
PA ST ATTENTION
FOR HANDLING
AUDIO POT 1 ELECTROSTATIC
AUDIO POT 2 SENSITIVE
DEVICES
1 -- VHF
REMOTE ELEC ONICS UNIT
RVTECH P/N FLIGHT DATA
BOEING P/N VHF TRANSCEIVER ACQUISITION UNIT
FOR TRAINING PURPOSES ONLY!
FLIGHT INTERPHONE
MICROPHONES
SERIAL NO.
HEADPHONES
DATE MFD OXYGEN MASKS
WEIGHT 7.75 LBS SPEAKERS
ACARS - INTRODUCTION
Purpose
The aircraft communications addressing and reporting system (ACARS) is a
datalink communication system.
It lets you transmit messages and data between an airplane and an airline
ground base.
A message from the airplane to the airline ground base is called a downlink.
A message from the airline ground base to the airplane is called an uplink.
To reduce crew workload, ACARS sends reports when necessary and at
scheduled times of the flight.
These are typical ACARS reports:
S Crew identification
S Out, Off, On, In (000I) times
S Engine performance
S Flight status
S Maintenance items.
FOR TRAINING PURPOSES ONLY!
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COMMUNICATION One Stop Airline B737-- 600/700/800/900
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DREAM-AIRLINE
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COMMUNICATION One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 23-- 00
UPLINK/
MK 2 CMU DOWNLINK
DATA
VHF
MU PASS TRANSCEIVER
HW FAIL
LOAD SW
XFER
BUSY
XFER
COMP
CONTROL DISPLAY
XFER
UNIT FAIL
CHIME
APM FAIL
REMOTE AURAL
ELECTRONICS WARNING
UNIT MODULE
PRINTER
PROGRAM PINS
FOR TRAINING PURPOSES ONLY!
MAIN MENU
FOR TRAINING PURPOSES ONLY!
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COMMUNICATION One Stop Airline B737-- 600/700/800/900
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< C R E W R E P OR T
< DFDAU
V OI C E / D A T A
< AT C C O N T R OL >
V OI C E
< T EL EX C ON T A C T > SCRATCH
RE C E I V E D
< MISC ME S S A GE S > PAD
MENU
MESSAGE
ANNUNCIATION
ACARS PREFLIGHT MENU # 1
M
S
G
OR
ALTERNATE ACCESS
TO PROMPT „MISC“
FRA US/E GiM Mai 10, 2006 ATA 23 Communication Page 122
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COMMUNICATION One Stop Airline B737-- 600/700/800/900
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HELP
HELP
HELP
HELP
FOR TRAINING PURPOSES ONLY!
HELP HELP
HELP
HELP
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ELT TRANSMITTER
ELT ANTENNA
ELT
FOR TRAINING PURPOSES ONLY!
ARM
ELT
0N
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FOR TRAINING PURPOSES ONLY!
Figure 65 HF - INTRODUCTION
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HF - GENERAL DESCRIPTION
General
The HF communication system has these components:
S HF control panel
S HF transceiver
S HF antenna coupler
S HF antenna.
General Description
The HF communication system interfaces with these components:
S Audio control panel (ACP)
S Remote electronics unit (REU)
S Flight data acquisition unit.
The REU receives HF radio selection and volume control from the ACP.
The HF transceiver receives microphone (mic) audio from the REU. Receiver
audio goes from the HF transceiver, through the REU, to the flight interphone
speakers and headsets.
The HF transceiver supplies the received audio to the SELCAL decoder.
The SELCAL decoder monitors the audio for SELCAL calls that come from the
airline ground operations.
The HF transceiver supplies a key event to the flight data acquisition unit for
key event marking.
FOR TRAINING PURPOSES ONLY!
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ACTIVE STANDBY
V
H C
F O
/ PANEL TEST M
H M
F OFF
VHF 1 VHF 2 VHF 3
VHF
HF 1 AM HF 2
SEN
HF ANTENNA
HF ANTENNA
COUPLER
COLLINS
AUDIO CONTROL
PANEL MICROPHONES
SERIAL NO. HEADPHONES
DATE MFD
FLIGHT INTERPHONE OXYGEN MASKS HF TRANSCEIVER
WEIGHT 7.75 LBS
SPEAKERS
REU
Figure 66 HF - GEN. DESCRIPTION
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FOR TRAINING PURPOSES ONLY!
The SELCAL control panel receives the signals that come from the SELCAL
decoder unit.
The alert light comes on for the transceiver that receives the call. Push the
alert light switch to reset the decoder channel.
Remote Electronics Unit (REU)
The REU sends a signal to the aural warning unit. The aural warning unit
makes a high / low chime signal.
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SELCAL AURAL
WARNING RELAY
HF TRANSCEIVER
AURAL WARNING MODULE
REMOTE
ELECTRONICS
AUDIO UNIT
TO
REU
C C
W W
1--VHF 2–VHF
FOR TRAINING PURPOSES ONLY!
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VOICE RECORDER
SWITCH CLOCK
RECORDER
AUDIO REMOTE ELEC ONICS UNIT
RVTECH P/N
BOEING P/N
TSO C50C
RTCA 00--16 ENV CAT
FIRST OFFICER B2AKXXXXFX AAZ
MICROPHONE
SERIAL NO.
DATE MFD
WEIGHT 7.75 LBS
FIRST OBSERVER
MICROPHONE REMOTE ELECTRONICSUNIT
Figure 69 VOICE RECORDER - DESCRIPTION
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FOR TRAINING PURPOSES ONLY!
Attendant Control
Attendants use the forward attendant panel to control power to the audio
FOR TRAINING PURPOSES ONLY!
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IFE
PASSENGER PASSENGER
CONTROL CONTROL
UNITS UNITS
OTHER
LEFT COLUMN SEBS
SEAT SEAT
ELECTRONICS ELECTRONICS
BOX BOX
PASSENGER
ADDRESS AUDIO ENTERTAINMENT
PLAYER
FOR TRAINING PURPOSES ONLY!
OTHER
RIGHT COLUMN
SEBS
PES--VIDEO
SEAT SEAT
ELECTRONICS ELECTRONICS
BOX BOX
AUDIO MULTIPLEXER
Figure 71 PES / AUDIO - DESCRIPTION
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LCD-SCREEN:
WALL MOUNTED
EXTENDED
VIDEO-MONITOR (WHEN VIDEO
(OPTIONAL) OFF; DISPLAY
IS STOWED IN
THE HATRACK)
FOR TRAINING PURPOSES ONLY!
When a video program plays, the VSCU turns on the VIDEO ON light in the
E3--2 shelf. flight compartment ( P5 Overhead Panel ).
The video transformer is on the rack behind the digital interface unit.
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FLIGHT
MANAGEMENT
COMPUTER VIDEO ON
W
P5 OVERHEAD
PANEL
PASSENGER
OXYGEN
FOR TRAINING PURPOSES ONLY!
SYSTEM
DATA LOADER AUDIO
CONTROL PANEL MULTIPLEXER
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MASTER POWER
SWITCH
MODE SELECT START/STOP
SYSTEM TEST KEY KEYS
LIGHTS
KEYPAD
MANUAL CONTROL
ALL ZONES VTR CONTROL
VTR PRI
PWR AUX SEC SEL PA SEL STOP REW PLAY FF
ON/OFF SOURCE SELECT ON/OFF SELECT
ATA 34 NAVIGATION
STATIC AND TOTAL AIR PRESSURE SYSTEM
General
The purpose of the static and total air pressure system is to measure pilot and
static air pressure.
These pressures are used to calculate flight parameters such as airspeed and
altitude.
FOR TRAINING PURPOSES ONLY!
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FOR TRAINING PURPOSES ONLY!
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PITOT
PRESSURE
ADR DATA
CDS
AIR DATA MODULE (2)
TOTAL AIR
TEMPERATURE PROBE FMCS
IR DATA
INERTIAL
REFERENCE
FOR TRAINING PURPOSES ONLY!
ISDU
IRS MASTER
GPS A
CAUTION UNIT
ALIGN
W
ON DC
A
ALIGN
W
ON DC
A LOCATED IN THE P61
ANGLE OF ATTACK FAULT
A
DC FAIL
A
FAULT
A
DC FAIL
A (RH OF THE COCKPIT
SENSOR (2) ALIGN
OFF
NAV ALIGN
OFF
NAV
ATT
DOOR FRAME)
ATT
L IRS R
MSU
ADIRU (2) E5--2
Figure 76 ADIRS GENERAL DESCRIPTION
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GPS
P OS I NI T 1 / 3
L A ST P OS
ALIGN ALIGN
N4 0 3 8 . 0 W0 7 3 4 6 . 4
RE F A I RP ORT
-- -- -- -- 2 NAV
1
GA T E ALIGN ALIGN NAV
-- -- -- -- -- ATT ATT
OFF OFF
SET I RS P OS
. . L IRS R
GMT -- MON / D Y
1 4 3 2 . 2 Z 1 1 / 2 9 IRS- MODE SELECT UNIT (MSU)
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
< I N D EX ROUT E >
P OS I N I T 1/ 3
L A S T P OS
N4 0 3 8 . 0 W0 7 3 4 6 . 4
R E F A I R P OR T
INIT BRT -- -- -- --
REF RTE CLB CRZ DES
GA T E
-- -- -- -- --
DIR DEP S E T I R S P OS
EXEC
INTC LEGS ARR HOLD PROG . . 4
G MT -- MO N / D Y
1432. 2Z 11/ 29
N1 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
FIX
LIMIT A B C D E < I ND E X R OU T E >
N 4 0 3 8 0 W0 7 3 4 6 4
PREV NEXT 3
PAGE PAGE F G H I J M
W S
G
F 1 2 3 K L M N O W P OS I NI T 1/ 3
FOR TRAINING PURPOSES ONLY!
A O L A S T P OS
I F N4 0 3 8 . 0 W0 7 3 4 6 . 4
4 5 6 P Q R S T S R E F A I R P OR T
LA TW -- -- -- --
GA T E
-- -- -- -- --
7 8 9 U V W X Y 5 S E T I R S P OS
N 4 0 3 8 . 0 W0 7 3 4 6 . 4
G MT -- MO N / D Y
0 +/ -- Z DEL / CLR 1432. 2Z 11/ 29
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
< I NDE X R OU T E >
FMCS CDU
Figure 77 IRS ALIGN - MCDU POS. ENTRY
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180 6
ATTITUDE OM
(IRS) 3 000 2
AIRSPEED
3 20 BARO ALTITUDE
14 2 800
(AIR DATA) 2 (AIR DATA)
REF
1
120
2 600 2
6
100
1000
FOR TRAINING PURPOSES ONLY!
2 400
1011 HPA
186 H MAG
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FOR TRAINING PURPOSES ONLY!
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NAVIGATION
ACTIVE TFR STANDBY COLLINS VHF NAV
BOTH BOTH
I08.I0 111.90 ON 1 ON 2
N
A TEST DEU (2) NORMAL
LRU STATUS
V
CONTROL FAIL VHF NAV SELECT SWITCH
FMC
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180 6
OM
3 000 2
GLIDESLOPE DEVIATION
SCALE AND POINTER
160 10 1
3 20
14 2 800
2
REF
1
120
2 600 2
6
100
1000
FOR TRAINING PURPOSES ONLY!
2 400
1011 HPA
186 H MAG
LOCALIZER DEVIATION
SCALE AND INDICATOR
ND - CENTERED APPROACH
Centered Approach
To show the centered approach display, select the APP position on the EFIS
control panel and push the CTR switch.
If you do not tune an ILS frequency on the navigation control panel, the
message EFIS MODE/NAV FREQ DISAGREE shows.
The approach display shows localizer and glideslope deviation to the tuned ILS
station.
FOR TRAINING PURPOSES ONLY!
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ILS SOURCE
VOR
POINTER
SELECTED
COURSE POINTER
LOC
DEVIATION SCLALE
FOR TRAINING PURPOSES ONLY!
VOR
POINTER
VOR 2 VOR 2 IDENTIFIER/
ELN
DME DISTANCE
DME28.5
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VOR STATION 1
VOR STATION 2
RMI
NAVIGA
VHF NAV
ACTIVE TFR STANDBY
BOTH BOTH
ON 1 ON 2
N DEU (2) NORMAL
A DISPL
V TEST
NAV SELECT SWITCH (P5)
TO MMR REU
FCC (2)
ND - CENTERED VOR
Centered VOR
To show the centered VOR display, select the VOR position on the EFIS
control panel and push the CTR switch.
If you do not tune a VOR frequency on the navigation control panel, the
message EFIS MODE/NAV FREQ DISAGREE shows.
The VOR display shows VOR deviation from the selected course for the tuned
VOR station and TO/FROM displays
FOR TRAINING PURPOSES ONLY!
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VOR SOURCE
VOR FREQUENCY/
IDENTIFIER
GS315 TAS312 VOR 2 116.80
350‘/15 CRS055 SELECTED COURSE
DME28.5
HDG 090 MAG
VOR POINTERS
VOR
POINTERS
FOR TRAINING PURPOSES ONLY!
TO
VOR 1 VOR 2
116.00 116.80
VOR 1 FREQUENCY/ DME121 DME28.5 VOR 2 FREQUENCY/
DME DISTANCE DME DISTANCE
TO/FROM
INDICATION/
ANNUNCIATION
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DISPLAY ELECTRONICS
UNIT (2)
FDAU
FOR TRAINING PURPOSES ONLY!
REMOTE ELECTRONICS
UNIT
MARKER BEACON
ANTENNA VOR/MB RECEIVER 1
Figure 85 MARKER GENERAL DESCRIPTION
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3 20
14 2 800
2
REF
1
120
2 600 2
6
100
1000
FOR TRAINING PURPOSES ONLY!
2 400
1011 HPA
186 H MAG
These are the components in the flight compartment that have an interface with
the DME system:
S FMC source select switch
S Left inboard and outboard display units
S Left and right EFIS control panels
S Right inboard and outboard display units
S Captain’s and first officer’s NAV control panel
S Captain’s and first officer’s audio control panel.
FOR TRAINING PURPOSES ONLY!
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DME
DEU (2)
FMC
ACTIVE STANDBY
TFR
N FCC (2)
A
V TEST
ATC 1
ATC 2
TCAS
COAX TEE
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VOR 2
ELN DME 2
DME 28.5 DISTANCE
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ADF
DEU (2)
TFR
ADF ADF
ANT ANT
A
D
ADF ANT OFF ON
F
RMI
TONE
FOR TRAINING PURPOSES ONLY!
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RA
RECEIVE
TRANSMIT ANTENNA
ANTENNA
FCC (2)
AUTOTHROTTLE
COMPUTER
GPWC
TCAS COMPUTER
FOR TRAINING PURPOSES ONLY!
RA RECEIVER/
TRANSMITTER (2)
FDAU
DEU (2)
PROXIMITY SWITCH
ELECTRONICS UNIT WEATHER RADAR
Figure 90 GEN. SCHEMATIC
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180 6
OM
3 000 2
160 10 1
3 20
14 2 800
2
REF
1
120
2 600 2
-3 6
100
1000
FOR TRAINING PURPOSES ONLY!
2 400
1011 HPA
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FOR TRAINING PURPOSES ONLY!
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ALT
DATA IN
TOP ADIRU (2)
BOT
TCAS
MAINTENANCE
ANTENNA RESERVED
(TOP) ATC COAX SWITCH RESERVED
(TOP) TEST
TCAS COMPUTER
ANTENNA DME/ATC/TCAS
(BOTTOM) ATC COAX SWITCH ATC TRANSPONDER (2) SUPPRESSION
(BOTTOM) COAX TEE
FOR TRAINING PURPOSES ONLY!
TA/RA
TA ABV
1 2 3 ATC 1
TST
T OFF BLW IDNT A
C
4 5 6 T
A DME
C
S 1 2 AUTO INTERROGATOR
XPDR
7 0 CLR
STBY ON (2)
A
FAULT
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FOR TRAINING PURPOSES ONLY!
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ATC
TRANSPONDER (2)
RADIO ALTIMETER (2)
TA/RA
TA ABV 1 2 3 ATC1 TEST
OFF BLW IDENT
4 5 6 GPWC
T A
C XPNDR1 2 AUTO T
A STBY ON
7 0 CLR
A C
S
FAULT
ATC/TCAS CONTROL PANEL L ADIRU
FOR TRAINING PURPOSES ONLY!
LANDING GROUND
GEAR LEVER SENSING RELAY FDAU
BOTTOM TCAS
DIRECTIONAL
ANTENNA WEATHER RADAR
Figure 95 TCAS GERERAL DESCRIPTION
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OFFSCALE TRAFFIC
(RED FOR RA
AMBER FOR TA)
RESOLUTION ADVISORY
TO (SOLID RED SQUARE)
VOR 1 VOR 2
115.10 114.20
DME ------ DME ------
NAVIGATION DISPLAY
Description
The red advisories show on the attitude display. They tell the flight crew to
avoid some pitch movements.
The flight crew uses the advisories to avoid a possible collision with threat
airplanes.
FOR TRAINING PURPOSES ONLY!
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TCAS RA -
DOWN ADVISORY
1
TCAS RA -
UP ADVISORY
2 2
FOR TRAINING PURPOSES ONLY!
ALTERNATE FLIGHT
DIRECTOR DISPLAY
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GS
305 TAS
319 HDG090 TRU VOR R 116.80
CRS
055
DME
13.5
40
WXR
+5
VAR FROM
FOR TRAINING PURPOSES ONLY!
crew
S Supplies the WXR display data.
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RST STD
WXR ANTENNA
VOR 1 VOR MAPPLN 20 40 80 VOR 2
APP 10 160
OFF CTR OFF
5 TFC 320
EFIS CP (2)
ADIRS
SYSTEM CHECKER WXR/TERR
RADIO ALTIMETERS RTA--4B
WX RADAR
WX WX/TURB
TEST MAP
TILT TCAS
5 10
GAIN
UP 15 REU
0 WEATHER RADAR RECEIVER/TRANSMITTER
DN 15
AUTO MAX
5 10
EGPWS INTRODUCTION
Purpose
The purpose of the ground proximity warning system (GPWS) is to alert the
flight crew of an unsafe condition when near the terrain
The GPWS also alerts the flight crew for to early descent on approach or to
terrain threats ahead of the airplane.
It also supplies a warning for windshear conditions and radio-altitude voice
call-outs.
Description
The GPWS uses aural messages, lights, and displays to give alerts and
warnings in the flight compartment.
GPWS Modes
These are the GPWS modes:
S Mode 1; Large descent rates
S Mode 2; Too much of a closure rate when approaching terrain that is rising
S Mode 3; Too much altitude loss during climbout (at takeoff or in go around)
when the airplane is not in the landing configuration
S Mode 4; Not enough terrain clearance
S Mode 5; Too much deviation below the glideslope
S Mode 6; Aural callouts when the airplane descends through radio altitudes
and selected radio altitudes
S Mode 7; Warning for windshear conditions.
In addition to the GPWS modes 1 through 7, these two additional functions are
FOR TRAINING PURPOSES ONLY!
used:
Terrain clearance floor -- early descent on approach
Terrain awareness -- display of terrain around the airplane.
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CAUTION
TERRAINAHEAD
WHOOP WHOOP
PULL UP
12 15
9
TERRAIN
18
WARNING: 100% RED 20
CAUTION: 100% YELLOW
50% RED
TERR
FOR TRAINING PURPOSES ONLY!
+ 2000 FT
50% YELLOW
+ 1000 FT
25% YELLOW
0 FT
25% GRN
-- 2000 FT
12.5% GRN
-- 2000 FT
BLACK
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GROUND PROXIMITY
GPWS
FLAP GEAR TERR
INOP INHIBIT INHIBIT INHIBIT
SYS TEST
EXTERNAL
LAND GEAR NORMNORM NORM FAULT
EN HAN C ED COMPUTER
LEVER SW MOD OK TERRAIN/WEATHER
GPWM
COMPUTER RELAY (2)
FAIL
TO
DISPLAYS
CDS DISPLAY
RADIO ELECTRONICS
ALTIMETER(2) UNIT (2)
BELOW G/S
P--INHIBIT
A
BELOW G/S
LIGHT (2)
ADIRU (2)
FDAU
OBS
AAU F/O
CAPT
SMYD (2)
WEATHER
FOR TRAINING PURPOSES ONLY!
RADAR
B C D
MOD A
REU
FMCS
TCAS
DFCS MCP GROUND PROXIMITY WARNING COMPUTER COMPUTER
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MMR
IRS MASTER
CAUTION UNIT
Pres. Pos.
FLIGHT MANAGEMENT
COMPUTER
LEFT ADIRU
ANTENNA POWER
FOR TRAINING PURPOSES ONLY!
RECEIVE
GROUND PROXIMITY
WARNING COMPUTER
ANTENNA
Pres. Pos.
MMR (2)
NOTE: THERE ARE VARIOUS MMRs AVAILABLE
RIGHT ADIRU CLOCK
Figure 102 GPS GENERAL DESCRIPTION
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ATA 22 AUTOFLIGHT
DIGITAL FLIGHT CONTROL SYSTEM - INTRODUCTION Flight Director
The FCCs get inputs from several systems and send flight director commands
General to the common display system (CDS) to provide guidance for the pilots.
The digital flight control system (DFCS) does these functions: When the MCP flight director switches are on, the flight director display shows
S Autopilot on the common display system (CDS).
S Flight director The flight crew can use the flight director commands to control the attitude of
S Altitude alert the airplane.
S Speed trim The flight director commands do not show at flare.
S Mach trim. Altitude Alert
The DFCS has a mode control panel (MCP), two flight control computers As the airplane gets near or flies away from the MCP selected altitude, an alert
(FCC), and actuator inputs to the flight control system. Each FCC can do all of occurs.
the five functions. This alert warns the pilots that they are getting near or leaving the MCP
Autopilot selected altitude.
The FCCs get inputs from several systems such as the air data inertial This warning occurs with or without the autopilots engaged or the flight
reference system (ADIRS) and the flight management computer (FMC) and directors on.
sends commands to the aileron and elevator actuators. Speed Trim
These actuators control the movement of the ailerons and elevators, which When the engine thrust is high and the airspeed is low, the speed trim function
control the flight path of the airplane. keeps the speed set by the pilots with commands to the horizontal stabilizer.
There are two autopilots, autopilot A from FCC A and autopilot B from FCC B. This function primarily occurs during takeoff and only operates when the
When you engage an autopilot from the MCP, the autopilot controls the autopilots are not engaged.
airplane attitude through these phases of flight: The flight directors may be on or off.
S Climb
Mach Trim
FOR TRAINING PURPOSES ONLY!
S Cruise
As the speed of the airplane increases, the nose starts to drop. This is called
S Descent
mach tuck.
S Approach
When the airplane airspeed is more than mach 0.615, the mach trim function
S Go--around gives an up elevator to keep the nose of the airplane level.
S Flare. This function operates with or without the autopilot engaged or the flight
director on.
CRUISE
A/P ENGAGE
COURSE A/T IAS/MACH V NAV HEADING L NAV ALTITUDE VERT SPEED
CMD B
COURSE
ARM CMD A
C/O 30 10
DN CWS A CWS B
VOR LOC
SPD ALT
MA OFF MA
INTV SEL INTV
UP
CMD
FOR TRAINING PURPOSES ONLY!
GO--AROUND
APPROACH
TAKEOFF FLARE
SELECTED
PARAMETER
LCD (TYP)
A/P ENGAGE
COURSE A/T IAS/MACH V NAV HEADING L NAV ALTITUDE VERT SPEED COURSE
ARM CMD A CMD B
C/O 30 10
DN CWS A CWS B
VOR LOC
SPD ALT
MA OFF SEL MA
INTV INTV
F/D 10 30 DISENGAGE F/D
N1 SPEED LVL CHG HDG SEL APP ALT HLD V/S
UP
OFF OFF
MCP
FOR TRAINING PURPOSES ONLY!
MODE SELECTOR
SWITCH (TYP)
S Speed trim commands There is no movement of the control surfaces and no alert if the flight directors
S Mach trim commands are turned off.
S Altitude alerts When you set the flight director mode on the MCP, the mode and its status also
S Autopilot disengage warnings. show on the CDS display.
A/P ENGAGE
COURSE A/T IAS/MACH V NAV HEADING L NAV ALTITUDE VERT SPEED COURSE
ARM CMD A CMD B
C/O 30 10
CWS A CWS B
VOR LOC DN
SPD ALT
MA OFF INTV SEL INTV MA
UP
OFF OFF
AUTOFLIGHT STATUS
ANNUNCIATOR (2)
FCC (2)
FOR TRAINING PURPOSES ONLY!
This allows a more nose up attitude if there is an engine failure during takeoff
and is called the FCC controlled neutral shift enable (FCNSE) region.
Built--In--Test--Equipment (BITE)
The DFCS has interfaces with the FMCS to show the BITE condition on the
control display units (CDU).
The BITE function helps to find failures.
A/P ENGAGE
COURSE A/T IAS/MACH V NAV HEADING L NAV ALTITUDE VERT SPEED COURSE
ARM CMD A CMD B
C/O 30 10
CWS A CWS B
VOR LOC DN
SPD ALT
MA OFF INTV SEL INTV MA
UP
OFF OFF
AUTOFLIGHT STATUS
ANNUNCIATOR (2)
FCC (2)
FOR TRAINING PURPOSES ONLY!
FIBERGLASS/GRAPHITE
ATA 52 DOORS
DOOR LOCATION Training Information Point
You can open and close entry, galley service, and cargo doors in winds up to
Purpose 40 knots without structural damage. You can let these doors stay latched open
The doors are removable units that give access to the airplane compartments. in winds up to 65 knots without structural damage.
If a door is left open for a long time, a protective cover should be put over the
General Description door frame. This prevents bad weather damage to the airplane.
These are the types of doors on the airplane:
S Forward and aft entry doors
S Forward and aft galley service doors
S Emergency exit hatches (and pilots’ sliding windows)
S Cargo doors
A door warning system shows the crew that pressure bearing doors are closed
and properly latched before flight.
All doors have silicon rubber seals. The seals do these things:
S Seal air and light leaks
S Act as acoustic and thermal barriers
S Supply aerodynamic smoothness.
Location
S The entry doors are on the left side of the airplane.
S The galley service doors are on the right side of the airplane.
S The emergency exit hatches are above the wings on both sides of the
airplane.
FOR TRAINING PURPOSES ONLY!
S The crew door and lavatory doors are inside the ai rplane.
S The cargo doors are on the right side of the airplane.
S The miscellaneous access doors are near the systems they serve.
AFT GALLEY
SERVICE DOOR
AFT CARGO
COMPARTMENT
DOOR
(R/H SIDE)
FWD CARGO
COMPARTMENT
DOOR
(R/H SIDE)
FORWARD GALLEY
FOR TRAINING PURPOSES ONLY!
SERVICE DOOR
ELEC EQUIP
COMP ACCESS DOOR
FORWARD
ENTRY DOOR
LOWER NOSE
COMP ACCESS DOOR
Operation
For automatic escape slide deployment, the slide must be placed in the
operation readiness mode by securing the girt bar in the floor brackets. When
the door is opened, tension on the girt and latch cable will cause the cover
latch to separate, allowing the escape slide compartment to open and the slide
FOR TRAINING PURPOSES ONLY!
GAGE NEEDLE
DOOR
STOWAGE HOOKS
FLOOR
BRACKET GIRT
(2 LOCATIONS)
BAR
OPEN DOOR
SLIDE
LATCH
LATCH CABLE SLIDE COVER
LATCH CLOSED
FOR TRAINING PURPOSES ONLY!
DETACHABLE
GIRT DETAILS
INTRODUCTION
Purpose
Equipment and furnishings provide for the comfort and convenience of
passengers and crew members, for handling and stowing cargo, and for
ensuring passenger and crew safety in an emergency.
General Component Locations
Equipment and furnishings are located in the flight compartment and the
passenger compartment. Cargo nets are around the door opening in each
cargo compartment to prevent cargo from blocking the doors. Emergency
equipment is throughout the airplane including slides on each door and escape
straps.
FOR TRAINING PURPOSES ONLY!
PASSENGER COMPARTMENT For seats adjacent to escape hatches, the armrest attaches to the escape
hatch (rather than the seat). This makes sure that the escape hatches can
Purpose open quickly in an emergency. The seats are two or three passenger
Passenger compartment equipment/furnishings provide for the comfort, assemblies. Seat placement allows four, five, or six abreast confi gurations.
convenience, and safety of the passengers and cabin attendants. You can use the seat cushions as flotation devices. You can stow life vests in
the space under the seats.
General Description
Sidewall panels line the sidewalls of the passenger compartment. Lowered Sidewall Panels
ceiling panels, moveable ceiling panels, and sculptured ceiling panels line the Sidewall panels extend from the air return grilles to the overhead stowage bins.
ceiling. Service units are at all seats, attendant panels, and in all lavatories. The panels are crushed—core composite. The inboard surface has a
Closets store coats during flight. There are seats for passengers and decorative stain—resistant covering.
attendants. Full height stowage partitions store miscellaneous equipment. Sidewall panels have one or two window cutouts. The window mounts near the
Overhead stowage bins store luggage and miscellaneous equipment. Service middle of each panel. The inner window is removable with the panel in place.
outlets provide 115v ac and 28v dc power. Sidewall panels mount to the airplane structure by support brackets on the
The passenger compartment equipment/furnishings includes these items: vertical edges. A trim strip fits between each panel to cover the fasteners. The
S Lining and insulation upper edge slides into the air outlet extrusion.
S Inner windows Passenger Service Units
S Air return grilles Passenger service units (PSU) are above each passenger seat row.
S Passenger seats The speaker, information signs (NO SMOKING, FASTEN SEAT BELT), life
S Passenger service units vest stowage, gasper air and reading light assemblies are all on one panel.
S Attendant/lavatory service units PSUs have inboard and outboard support rails. They have hinges on the
S Windscreens outboard side and latches on the inboard side. Small holes in the PSU face
panels give access to the release latches. A lanyard limits movement as the
S Class dividers unit swings open.
S Overhead stowage bins Individual reading lights are controlled by switches on the PSU. An attendant
S Cabin attendant stations call light and switch is located between the reading lights.
S Floor covering.
FOR TRAINING PURPOSES ONLY!
PASSENGER
SERVICE BULL OVERHEAD CEILING
UNIT NOSE STOWAGE BIN PANEL
SHADE/REVEAL
SIDEWALL
LINER SEAT TRAY
FOR TRAINING PURPOSES ONLY!
SEAT CUSHION
AIR RETURN
GRILLE FLOOR SEAT SEAT
COVERING TRACK SEAT TRAY
Physical Description/Location
Cabin attendant stations are near the forward and aft entry doors. Each station
has accommodations for two attendants and include these items:
S Double seats
S Stowage provisions
S Attendant panel
S Service unit.
Each seat is spring—loaded to move to the stowed position when not in use.
The seat cushions attach to the seat assembly with hook—and—loop tape.
The cushions are removable for use as flotation devices when necessary.
Each seat has a shoulder harness and seat belt restraint system.
The attendant seat cushion, backrest, and headrest assemblies have fire
retardant material to provide fire blocking protection.
A stowage box above the forward attendant panel contains the music
announce panel and provides additional stowage space for miscellaneous
equipment and emergency equipment.
Compartments below the seat bottom provide stowage for life vests and
flashlights.
The attendant handset is between the headrests. The attendant panels are
above the headrests. A boarding light is above each entry door.
FOR TRAINING PURPOSES ONLY!
Attendant service units are in the ceiling above each cabin attendant station.
Each attendant service unit has two oxygen masks and an oxygen generator.
On some airplanes, additional cabin attendant stations are in the passenger
compartment.
Attendant Service Units
Attendant service units (ASUs) provide emergency oxygen for attendants or
passengers.
ASUs are in lowered ceiling panels at entryways. ASUs have oxygen masks
and oxygen generators.
SERVICE
UNIT
ATTENDANT
PANEL
HEAD REST
BACK RESTS
FOR TRAINING PURPOSES ONLY!
STOWAGE
ATA 35 OXYGEN
OXYGEN SYSTEM INTRODUCTION
Purpose
The purpose of the oxygen systems is to provide oxygen for the crew and
passengers, when required.
General Subsystem Features
Three independent oxygen systems are installed:
S Crew System:
The flight crew oxygen system has a supply of high pressure gaseous
oxygen and distributes and delivers it at low pressure to the crew. High
pressure oxygen is kept in an oxygen cylinder assembly. The oxygen
cylinder assembly includes a safety discharge device to protect against too
much pressure. Oxygen cylinder pressure is reduced through a pressure
regulator. Low pressure oxygen is distributed through individual control
panels and mask stowage boxes.
S Passenger System:
The passenger oxygen system automatically releases oxygen masks to the
passengers and attendants whenever the cabin pressure falls to a value
equivalent to an altitude of 14,000 feet. Oxygen is kept in chemical oxygen
generators and oxygen flow is started by the action of the passenger or
attendant pulling the oxygen mask down to the face. Mask deployment also
can be operated by a switch on the P5 aft overhead panel.
S Portable System:
FOR TRAINING PURPOSES ONLY!
M = MASK
MASK REGULATOR
AND STOWAGE BOX
DEMAND
M
REGULATOR
TO OTHER
MASKS OXYGEN PRESS
IND (P5 PANEL) O G M M M M
2
M
PRESSURE
REDUCING PASSENGER SERVICE UNITS (PSU)
REGULATOR
M
O G M M
PRESSURE 2
TRANSDUCER REGULATOR
CYLINDER
PRESS GAGE
LAVATORY
PASSENGER OXYGEN SYSTEM
oxygen masks.
ends.
Operational Displays Instructions for mask use are diagrammed on the reservoir bag.In some
The PASS OXY ON light on the P5 panel comes on when the passenger models the reservoir bag has a built-in flow indicator which inflates when
oxygen masks are deployed. oxygen flows into the bag. The indicator area is shaded green for easy
The chemical oxygen generators have a band of heat sensitive tape around recognition. Other configurations include an in-line flow indicator which
them. The tape turns black when heated. A chemical oxygen generator with changes color to green in the presence of oxygen.
black tape is expended and must be replaced.
PASSENGER SERVICE
UNIT
MASKS
(DEPLOYED) OXYGEN GENERATOR
OXYGEN TUBING
FLOW INDICATORS
INSTRUCTIONS
OXYGEN
TUBING RESERVOIR BAG
14,000 FT
S 813 ALT PRESS SW
J23 BOX (E&E COMP)
EXHALATION
VALVE
FOR TRAINING PURPOSES ONLY!
ON
0 20
OXY PRESS PASS OXY
PSI X 100 ON
HEADSTRAP
a
OXYGEN MASK
P5 PANEL
Figure 116 Passenger Oxygen System Introduction
FRA US/E GiM Mai 10, 2006 Structure Page 229
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STRUCTURE One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 51-- 57
S Water heating
S Water quantity indication.
The passenger water system supplies water to the lavatories and galleys.
The water heating system heats the water supplied to the lavatory hot water
faucets.
The water quantity indication system measures and displays the quantity of
water in the potable water system.
Pneumatic System
The water tank pressurization system pressurizes the potable water tank.
Pressure for the water tank comes from the pneumatic system or the air
compressor.
The water tank pressurization system has these functions:
S Controls the air pressure that goes into the water tank
S Selects the source of the pressurized air
S Prevents contamination from unwanted material in the air.
The pneumatic system supplies pressurized air to the water tank when the
FOR TRAINING PURPOSES ONLY!
WATER QTY
INDICATOR
FWD LAV FWD GALLEY AFT LAV AFT GALLEY
WATER WATER
SUPPLY WATER FILTER
SOV HEATER
TOILET TOILET
RINSE RINSE
VALVE VALVE
H H
WATER
SUPPLY
SOV CABIN FLOOR
RELIEF PRESS REG
VALVE 35 PSI
FWD LAVATORY FILL/OVERFLOW > 60 PSI
DRAIN VALVE VALVE
PRESS SW
T < 30 PSI ON RELIEF
WATER QTY > 40 PSI OFF
TRANSMITTER VALVE AIR
> 90 PSI FILTER
AIR COMPR
AIR FILTER
WATER TANK
FOR TRAINING PURPOSES ONLY!
WATER TANK
LEVEL SENSOR
WATER TANK FROM
DRAIN VALVE PNEUMATIC
MANIFOLD
VACUUM WASTE SYSTEM You use the drain line blockage removal valve to remove a blockage in the
waste tank drain line. Rinse water flows to the drain line elbow and pushes the
The vacuum toilet collects human waste. A flush cycle puts the waste material blockage out of the drain line.
into the vacuum waste tubing. There are two sources that cause low pressure
(vacuum) in the tank: Interfaces
S The vacuum blower The FCU must receive an enable signal from the logic control module (LCM) to
S Cabin--to--ambient pressure differential. operate the toilet components. The LCM disables the FCU if the waste tank is
full. The LCM monitors the two point level sensors to find if the waste tank is
Vacuum Toilet Assemblies full.
Operation of the flush switch sends a signal to the flush control unit (FCU). The If the FCU is enabled, a flush cycle starts with the operation of the flush switch.
FCU opens the rinse valve to supply potable water to flush the toilet bowl. After The flush switch sends a signal to the FCU. The FCU then sends a signal to
0.7 seconds, the FCU closes the rinse valve. Each rinse cycle uses eight operate the vacuum blower for 15 seconds. The signal goes through the waste
ounces of potable water. The FCU then opens the flush valve for four seconds drain ball valve proximity switch and the vacuum blower barometric switch.
to let the toilet waste drain out of the toilet. The flush valve then closes. The waste drain ball valve proximity switch and vacuum blower barometric
The anti--siphon valve prevents the vacuum waste system from siphoning switch must be closed for the vacuum blower to operate.
water from the potable water system. The waste drain ball valve proximity switch is closed when the waste drain ball
The manual shutoff handle closes the flush valve. valve is closed.
Waste Tank Assembly The barometric switch is closed when the airplane is below 16,000 feet.
The waste tank collects the waste from the lavatory toilets. Training Information Point
Differential pressure causes the toilet bowl contents to flow from the toilet to The waste tank must be flushed at each servicing interval. If the waste tank is
the waste tank. The vacuum blower or cabin differential pressure supplies the not serviced correctly, unwanted waste material can collect on the point level
differential pressure for the waste tank. sensors. The waste material on the point level sensors can cause a tank full
The vacuum check valve prevents the pull of ambient air in from the waste signal and stop operation of the lavatory toilets.
tank vent port by the vacuum blower. You should flush crushed ice down the toilets at regular intervals. The crushed
ice will help to prevent unwanted material from collecting in the vacuum waste
Waste System Servicing lines.
You service the waste tank from the waste service panel. CAUTION:
FOR TRAINING PURPOSES ONLY!
Attach the waste drain hose to the waste drain valve and open the waste drain DO NOT USE ICE CUBES AS AN ALTERNATIVE TO THE CRUSHED ICE.
ball valve. ICE CUBES CAN CAUSE DAMAGE TO THE POINT LEVEL SENSORS IN
When the tank is empty, attach the rinse hose to the waste tank rinse fitting. THE WASTE TANK.
Then pressurize the rinse water supply. Rinse water flows through the waste There is a clean--out fitting in the forward vacuum waste line. You can use the
tank rinse filter and two rinse nozzles. clean--out fitting to clean a blockage between the waste tank and the forward
The waste tank rinse nozzles spray water on the inside of the tank to clean the lavatory.
point level sensors and waste tank.
Add chemical precharge after the waste tank is fully drained and flushed.
The waste drain ball valve proximity switch stops the operation of the vacuum
blower when the waste drain ball valve is open.
BLOWER
BARO SW
<16 000ft
LCM
CLEAN--OUT FITTING
M
LIQUID SEPARATOR
WASTE TANK
VACUUM
BLOWER
FOR TRAINING PURPOSES ONLY!
WASTE TANK
VACUUM CONT RINSE NOZZLE
CHECK LEVEL
VALVE SENSOR
WASTE TANK
VENT PORT POINT LEVEL SENSOR
ATA 28 FUEL
FUEL STORAGE
Fuel Tank Arrangement
These are the fuel tanks:
S Main tank 1
S Main tank 2
S Center tank.
Surge tanks collect fuel overflow only. The fuel overflow in the left wing surge
tank drains to main tank 1. The fuel overflow in the right wing surge tank drains
to main tank 2. If the fuel level is high enough in the surge tank fuel drains out
the vent scoop.
Capacity
The capacity of each main tank 1 and 2 is 8,630 lbs (3,915 kgs) . The capacity
of the center tank is 28,830 lbs (13,066 kgs). Fuel tank capacity does not
include surge tanks.
The capacity of each surge tank is 235 lbs (107 kgs).
FOR TRAINING PURPOSES ONLY!
FRA US/T4 GiM Mai 30, 2006 ATA 28 Fuel Page 234
OSA MRO Support Pvt. Ltd
FUEL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 28-- 00
SURGE TANK
MAIN TANK 2
MAIN TANK 1
CENTER TANK
SURGE TANK
FOR TRAINING PURPOSES ONLY!
Control
The fueling station permits automatic and manual control of the fueling shutoff
valves. The fueling station receives 28v dc hot battery bus power through the
refueling power control relay. The relay energizes when you open the door of
the fueling station. Power from the relay comes from one of these sources:
S Battery bus
S DC bus 1
S Bus power control unit (BPCU) internal transformer rectifier.
You use the fueling indication test switch to supply an alternative ground for the
refueling power control relay.
You can refuel the airplane with any one of these electrical power sources:
S External power on electrical system buses
S External power connected to the airplane, but not on electrical system
buses
S APU generator
S Battery power (battery switch must be on).
The solenoid for a fueling shutoff valve energizes when you put the control
FOR TRAINING PURPOSES ONLY!
switch to the OPEN position. The valve opens if fuel pressure is available.
A float switch removes power to the fueling shutoff valve when the tank is full.
You also remove power when you put the control switch to the CLOSE position.
Without electrical power, the valve closes.
There is also a manual override plunger on each fueling shutoff valve. The
plunger and fuel pressure let you open the valve if the solenoid fails.
Indication
Three valve position lights show that there is power to the fueling shutoff
valves. The light does not show that the valve is open. These lights are
press--to--test. Three fueling indicators show fuel quantity in each tank.
FRA US/T4 GiM Mai 30, 2006 ATA 28 Fuel Page 236
OSA MRO Support Pvt. Ltd
FUEL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 28-- 00
BPCU
FLOAT SW
DEFUEL FUELING
VALVE SHUTOFF
VALVES (3)
CENTER TANK
FOR TRAINING PURPOSES ONLY!
MAIN TANK 1
MAIN TANK 2
FLOAT SW FLOAT SW
1 and main tank 2. The surge tank drain check valve permits fuel in the surge
tank to flow to either main tank 1 or main tank 2. The surge tank drain check
valve also prevents fuel flow from main tank 1 and main tank 2 to the surge
tank.
FRA US/T4 GiM Mai 30, 2006 ATA 28 Fuel Page 238
OSA MRO Support Pvt. Ltd
FUEL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 28-- 00
DRAIN DRAIN
FLOAT VALVE FLOAT VALVE
DRAIN DRAIN
FLOAT VALVE FLOAT VALVE
DEFUEL - SYSTEM
General
The defuel system permits pressure defuel of each tank and suction defuel of
main tank 1 and main tank 2.
The defuel system also allows fuel transfer on the ground from one fuel tank to
another.
Pressure Defuel
You use these to pressure defuel the tanks:
S Refuel station
S Fuel pumps
S Defuel valve
S Crossfeed valve.
Suction Defuel
You use the defuel valve and refuel station to suction defuel main tank 1 and
main tank 2.
Fuel Transfer
You use the defuel valve, the refuel station, and the fuel control panel to
transfer fuel between tanks.
FOR TRAINING PURPOSES ONLY!
FRA US/T4 GiM Mai 30, 2006 ATA 28 Fuel Page 240
OSA MRO Support Pvt. Ltd
FUEL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 28-- 00
ENGINE FUEL
SPAR VALVE
DEFUEL VALVE
FUELING STATION
FOR TRAINING PURPOSES ONLY!
CENTER
AFT TANK AFT
BOOST BOOST BOOST
PUMP #1 PUMPS PUMP #2
CROSSFEED
VALVE
Figure 122 Defueling System
FRA US/T4 GiM Mai 30, 2006 ATA 28 Fuel Page 241
OSA MRO Support Pvt. Ltd
FUEL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 28-- 00
Fuel Temperature
The fuel temperature indicator shows the fuel temperature in main tank 1.
FRA US/T4 GiM Mai 30, 2006 ATA 28 Fuel Page 242
OSA MRO Support Pvt. Ltd
FUEL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 28-- 00
CROSS FEED
LOW LOW
PRESSURE PRESSURE
FUEL PUMPS
OFF
L R
ON
CTR
LOW LOW LOW LOW
PRESSURE PRESSURE PRESSURE PRESSURE
FOR TRAINING PURPOSES ONLY!
1 2
FRA US/T4 GiM Mai 30, 2006 ATA 28 Fuel Page 244
OSA MRO Support Pvt. Ltd
FUEL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 28-- 00
FWD FWD
BOOST BOOST
PUMP #1 PUMP #2
SPAR VALVE
CENTER
APU TANK
FSOV AFT
BOOST
BOOST
AFT PUMPS
BOOST PUMP #2
PUMP #1
CROSSFEED
VALVE
FOR TRAINING PURPOSES ONLY!
FRA US/T4 GiM Mai 30, 2006 ATA 28 Fuel Page 246
OSA MRO Support Pvt. Ltd
FUEL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 28-- 00
CTR
10 880
FUEL
1 KG 2
3 450 3 450
FLIGHT
MANAGEMENT
COMPUTER
SYSTEM
TANK UNIT (32)
BUSSING
PLUG (3)
VALVE POSITION LIGHTS
FOR TRAINING PURPOSES ONLY!
The normal brake System gets power from hydraulic System B and the
S Right thrust reverser
altemate system A. Braking transfers to the alternate system if hydraulic
S Flight Spoilers System B pressure is not available.
S Alternate nose gear steering The normal brake system has a brake accumulator with fluid capacity for
S Alternate gear retraction. braking when system B and system A do not have pressure.
Regulated air from the environmental control system pressurizes both system
Thrust Reversers
A and B reservoirs. The air gives a positive supply of hydraulic fluid to each
pump. The standby system reservoir gets pressure from fluid in the B reservoir. System A supplies power to the left thrust reverser and System B supplies
power to the right thrust reverser. If there is no primary system (A or B)
pressure, the standby system supplies hydraulic power to operate one or both
of the thrust reversers.
FRA US/E GiM Mai 29, 2006 ATA 29 Hydraulic Page 248
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HYDRAULIC One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 29-- 00
AIR AIR
PRESSURE PRESSURE
SYSTEM SYSTEM
A B
STANDBY
SYSTEM
M M M
POWER
TRANSFER
M UNIT
LEADING EDGE
PTU CONTROL FLAPS AND
VALVE SLATS AND
AUTO SLATS
AILERONS
The hydraulic fluid overheat warning system gives indications when the
temperature of hydraulic system A or system B electric motor--driven pump
(EMDP) is more than normal. The system uses temperature switches in the
pump case drain lines to send signals to the HYD PUMP OVERHEAT lights on
the hydraulic panel.
FRA US/E GiM Mai 29, 2006 ATA 29 Hydraulic Page 250
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HYDRAULIC One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 29-- 00
OVERHEAT OVERHEAT
ON ON
A HYD PUMPS B
HYDRAULIC PANEL (P5)
SYSTEMS DISPLAY
STBY
RESERV
FOR TRAINING PURPOSES ONLY!
QTY SW
EMDP
STANDBY
HYD
LOW
STANDBY QUANTITY
SYSTEM LOW
PRESSURE
MODULE
FLIGHT CONTROL
PANEL (P5)
STBY HYDR IND SYSTEM
Figure 127 Hydraulic Indicating System
FRA US/E GiM Mai 29, 2006 ATA 29 Hydraulic Page 251
OSA MRO Support Pvt. Ltd
FLIGHT CONTROL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 27-- 00
FRA US/E GiM Mai 30, 2006 ATA 27 Flight Control Page 252
OSA MRO Support Pvt. Ltd
FLIGHT CONTROL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 27-- 00
AILERON
GROUND
SPOILERS
(7 & 6)
FLIGHT
SPOILERS
(8 TO 11)
GROUND
SPOILERS
(1 & 6)
AILERON
FOR TRAINING PURPOSES ONLY!
FLIGHT
SPOILERS
(2 TO 5)
ROLL
LONGITUDINAL
AXIS
FRA US/E GiM Mai 30, 2006 ATA 27 Flight Control Page 254
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FLIGHT CONTROL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 27-- 00
FIRST OFFICER
CONTROL WHEEL
AILERON
CONTROL
DRUM
AA AB
WING
QUADRANT (2)
AA AB
ABSA
ABSB
SPOILER CONTROL
QUADRANT
AILERON
CONTROL
QUADRANT
AILERON SPRING
CARTRIDGE
AILERON BODY
QUADRANT (2)
AILERON PCU (2)
AILERON A/P
ACTUATOR (2)
POGO INPUTS (4)
FRA US/E GiM Mai 30, 2006 ATA 27 Flight Control Page 256
OSA MRO Support Pvt. Ltd
FLIGHT CONTROL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 27-- 00
11
10
9
8
GROUND SPOILER
CONTROL VALVE
SPOILER RATIO
CHANGER
FLIGHT
SPOILER SPOILER
SPOILER CONTROL MIXER 5 ACTUATOR
QUADRANT 4
3
SPEEDBRAKE 2
LEVER
CONTROL
WHEEL
AILERON
SPRING
CARTRIDGE
FLIGHT SPOILER
FOR TRAINING PURPOSES ONLY!
AILERON PCU
PITCH CONTROL
The elevators supply primary control about the airplane pitch axis. Two
elevators connect to the aft end of the left and right horizontal stabilizer
sections. Two independent hydraulic power control units (PCU) move the
elevators. One PCU receives hydraulic power from System A and the other
receives hydraulic power from System B. Either power control unit can operate
both elevators to supply pitch control.
FOR TRAINING PURPOSES ONLY!
FRA US/E GiM Mai 30, 2006 ATA 27 Flight Control Page 258
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FLIGHT CONTROL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 27-- 00
ELEVATOR
BALANCE TAB
ELEVATOR
LATERAL AXIS
STABILIZER
FOR TRAINING PURPOSES ONLY!
PITCH
either pilot to manually trim the stabilizer. The cable system also operates trim
Position indicators next to the trim wheels on the control stand.
FRA US/E GiM Mai 30, 2006 ATA 27 Flight Control Page 260
OSA MRO Support Pvt. Ltd
FLIGHT CONTROL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 27-- 00
ELEVATOR
PCU
ELEVATOR
CONTROL ROD
ELEVATOR
ELEVATOR
FOR TRAINING PURPOSES ONLY!
NEUTRAL ELEVATOR
BREAKOUT COLUMN CUTOUT SHIFT RODS AUTOPILOT
MECHANISM SWITCHES (2) ACTUATORS
ELEVATOR INPUT
TORQUE TUBE
WTRIS
The wheel to rudder interconnect system (WTRIS) also controls the rudder
through the standby power control unit. It is active only when hydraulic systems
A and B do not have pressure. Movement of the control wheel sends a signal
to the standby power control unit to move the rudder. This gives rudder assist
to help turn the airplane when control of the ailerons is through manual
reversion.
FOR TRAINING PURPOSES ONLY!
FRA US/E GiM Mai 30, 2006 ATA 27 Flight Control Page 262
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FLIGHT CONTROL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 27-- 00
YAW
RUDDER
FOR TRAINING PURPOSES ONLY!
VERTICAL AXIS
30 and 40 units.
edge flaps and slats comes from hydraulic System B. However, if the engine An alternate system operates when the normal hydraulic source (system B) is
driven pump for System B has low pressure and the trailing edge flaps are in not available for leading edge and trailing edge Operation. The standby
takeoff position, the power transfer unit (PTU) automatically supplies a backup hydraulic system supplies power during alternate Operation to move the
source of hydraulic system B power for normal and/or autoslat operation. leading edge devices to the fully extended position. An electric motor supplies
power during alternate Operation to move the trailing edge flaps. The alternate
flap arming switch and the alternate flaps control switch on the forward
overhead panel operate the trailing edge flaps and leading edge devices.
FRA US/E GiM Mai 30, 2006 ATA 27 Flight Control Page 264
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FLIGHT CONTROL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 27-- 00
LEADING EDGE
SLAT
INBOARD FLAP
OUTBOARD FLAP
FOR TRAINING PURPOSES ONLY!
LEADING EDGE
FLAP
OUTBOARD FLAP
AFT FLAP INBOARD FLAP AFT FLAP
(LEFT SIDE SHOWN, RIGHT SIDE SIMILAR)
Figure 135 Flap Drive System
FRA US/E GiM Mai 30, 2006 ATA 27 Flight Control Page 266
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FLIGHT CONTROL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 27-- 00
UP
10
15
25
FOR TRAINING PURPOSES ONLY!
30
40
TE FLAP POSITIONS
FRA US/E GiM Mai 30, 2006 ATA 27 Flight Control Page 268
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FLIGHT CONTROL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 27-- 00
OFF OFF
FEEL DIFF
PRESS SPEEDBRAKES FLAP LOAD
A
ON ON EXTENDED RELIEF A
A
SPEED TRIM
FAIL A
YAW DAMPER P3 F/OINSTRUMENTPANEL
MACH TRIM
YAW A FAIL A
DAMPER
AUTO SLAT
FAIL A
OFF
ON
FOR TRAINING PURPOSES ONLY!
2 5
FLIGHT CONTROL PANEL (P5)
1
10
UP 15
SPEED BRAKE 25
FLAPS
DO NOT ARM A 30
40
SPEED BRAKE
TRAILING EDGE LE FLAPS LE FLAPS
ARMED G RUDDER CONTROL CONTROL FLAP POSITION TRANSIT A EXT G
PEDALS WHEEL (2) COLUMN (2) INDICATOR
(2 PAIR)
P1 CAPT INSTR PANEL P2 CENTERINSTRUMENT PANEL
Figure 137 Flight Control Panel
FRA US/E GiM Mai 30, 2006 ATA 27 Flight Control Page 269
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FLIGHT CONTROL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 27-- 00
CENTER PANEL
Horizontal Stabilizer
S The electric trim switches are on the outboard side of each control wheel.
Flap Position Indicator
S Indicates position of left and right outboard trailing edge flaps and provides
trailing edge flaps asymmetry protection circuit.
Stall Warning
S The stall warning test switches are on the P5 aft overhead panel.
FOR TRAINING PURPOSES ONLY!
FRA US/E GiM Mai 30, 2006 ATA 27 Flight Control Page 270
OSA MRO Support Pvt. Ltd
FLIGHT CONTROL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 27-- 00
OFF OFF
FEEL DIFF
PRESS SPEEDBRAKES FLAP LOAD
A
ON ON EXTENDED RELIEF A
A
SPEED TRIM
FAIL A
YAW DAMPER P3 F/OINSTRUMENTPANEL
MACH TRIM
YAW A FAIL A
DAMPER
AUTO SLAT
FAIL A
OFF
ON
FOR TRAINING PURPOSES ONLY!
2 5
FLIGHT CONTROL PANEL (P5)
1
10
UP 15
SPEED BRAKE 25
FLAPS
DO NOT ARM A 30
40
SPEED BRAKE
TRAILING EDGE LE FLAPS LE FLAPS
ARMED G RUDDER CONTROL CONTROL FLAP POSITION TRANSIT A EXT G
PEDALS WHEEL (2) COLUMN (2) INDICATOR
(2 PAIR)
P1 CAPT INSTR PANEL P2 CENTERINSTRUMENT PANEL
Figure 138 Flight Control Panel
FRA US/E GiM Mai 30, 2006 ATA 27 Flight Control Page 271
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FLIGHT CONTROL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 27-- 00
FRA US/E GiM Mai 30, 2006 ATA 27 Flight Control Page 272
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FLIGHT CONTROL One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 27-- 00
STABILIZER
TRIM WHEEL (2)
STABILIZER TRIM
INDICATOR (2)
STAB GREEN BAND RANGE
RUDDER TRIM
OFF FLAG
RUDDER TRIM
OFF 10 5 0 5 10 15
LEFT RIGHT
RUDDER TRIM
15 10 5 0 5 10 15 FLAP GATES
FOR TRAINING PURPOSES ONLY!
LEFT RIGHT
S Full retraction. The system processes signals from the air--ground sensors and sends
air--ground discretes and signals to operate air--ground relays.
ALTERNATE EXTENSION
The alternate extension system permits landing gear extension if hydraulic
system A has no pressure. A manual gear release from the flight compartment
starts gear free fall to the down and locked position. The forces that pull down
the gear are gravity and wind loads.
FRA US/E GiM Mai 31, 2006 ATA 32 Landing Gear Page 274
OSA MRO Support Pvt. Ltd
LANDING GEAR One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 32-- 00
NOSE
LEFT RIGHT GEAR R
GEAR GEAR NOSE
HYDRAULIC HYDRAULIC NOSE
GEAR G
LEFT RIGHT
SYSTEM A SYSTEM B GEAR GEAR R GEAR R
LEFT RIGHT
GEAR G GEAR G
AUXILIARY
LANDING GEAR
UP
POSITION LIGHTS L
A
N
D
I
LANDING GEAR N
G
OFF
TRANSFER VALVE G
E
A
R
DN
SHIMMY
DAMPER
LANDING GEAR PROX SW LANDING GEAR
SELECTOR VALVE ELECTR UNIT LIMIT (IAS)
OPERATING
EXTEND 270- .82M
RETRACT 235K
EXTENDED 320K- .82M
FLAPS LIMIT (IAS)
1- 230K 15- 195K
2- 230K 25- 190K
5- 225K 30- 185K
10- 210K 40- 158K
230K ALT FLAP EXT
LANDING GEAR
MANUAL EXTENSION LANDING
MECHANISM GEAR
PANEL
FOR TRAINING PURPOSES ONLY!
LEFT MAIN LANDING GEAR NOSE LANDING GEAR RIGHT MAIN LANDING GEAR
Figure 140 Landing Gear Schematic
FRA US/E GiM Mai 31, 2006 ATA 32 Landing Gear Page 275
OSA MRO Support Pvt. Ltd
LANDING GEAR One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 32-- 00
BRAKE SYSTEM The ANTISKID INOP amber light comes on when a fault in the system occurs
during these conditions:
The brake system includes multi--disc brakes for each main gear wheel.
Hydraulic system B operates the normal brake system, Hydraulic system A is S Normal flight operation
the primary backup and selected by the alternate brake selector valve if system S BITE test.
B fails. If both the A and B systems fail, the accumulator isolation valve selects The light cautions pilots that antiskid may not operate when the aircraft lands
the accumulator as the secondary backup. The brake system has these and brakes are applied.
features: Ground lest features are in the antiskid/autobrake control unit for maintenance.
S Full antiskid protection
Autobrake System
S Autobrakes for landing or RTO
The autobrake system automatically applies the brakes to stop the airplane
S Easy brake service and maintenance requirements
after it lands or if a refused takeoff occurs.
S Identical brake control from either pilot station
The system has a pressure control module in the main landing gear wheel well.
S Directional control through differential braking The pilot can select one of four deceleration levels before landing. The antiskid
S Hydraulic brake line fuses to limit fluid loss following a failure (leak) System operates normally during autobrake Operation. Manual braking by the
downstream of the fuse. pilot will override and disarm the autobrake System.
When the gear retracts, the brakes are applied to stop the main gear wheel A control unit in the EE compartment controls the pressure control module.
rotation. Snubbing pads in the nose wheel well stop nose wheel rotation, when The AUTO BRAKE DISARM amber light comes on when the pilot selects
the gear retracts. autobrakes and the system has been manually disarmed or a malfunction
exists in the autobrake or antiskid systems.
Antiskid System
The antiskid system supplies safe brake control for all runway conditions. The The autobrake System also has a refused takeoff (RTO) mode. The pilot
selects RTO prior to takeoff. The system applies maximum brake pressure
system protects the airplane from a skid condition caused by a stop of wheel
when the pilot refuses a takeoff.
rotation.
The System has a speed transducer in each main wheel. A control unit in the Tires, Wheels, and Brakes
EE compartment controls both the antiskid and autobrake systems. The The 737--600--700 main gear wheels use a Standard tire size with an optional
system also has four normal antiskid valves and two alternate antiskid valves. larger tire. The 737--800/900 is only available with the larger tire.
The antiskid system gets input from each wheel speed transducer when the The nose gear tire is the same size for all models.
FOR TRAINING PURPOSES ONLY!
wheels roll on the ground. The system automatically controls brake pressure to
The brakes are steel and available from the two wheel suppliers. The
each main wheel.
737--600/700 use a standard brake and the 737--800/900 uses a high capacity
If the pilot or autobrake system applies sufficient pressure to stop wheel brake.
rotation, the control unit reads wheel sensor speed inputs and sends applicable
Fuse plugs in the main gear wheels act as safety valves if wheel temperature
Signals to the antiskid valves. The brake pressure reduces enough to prevent a
becomes too high. Excessive heat caused by unusual heavy use on brakes
skid, then reapplies to an optimum pressure. This operation repeats if skid
can cause above normal wheel temperature.
conditions continue as brakes are applied.
A pressure relief valve in all wheels will release tire pressure if it becomes too
There is antiskid protection tor each wheel when the normal brake system
high.
operates. When the alternate brake System operates, antiskid protection is for
a pair of wheels.
FRA US/E GiM Mai 31, 2006 ATA 32 Landing Gear Page 276
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LANDING GEAR One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 32-- 00
HYDRAULIC HYDRAULIC
SYSTEM B SYSTEM A
PRESS
BRAKE
GAUGE
ACCUMULATOR LANDING GEAR
TRANSFER VALVE
ACCUMULATOR
ISOLATION VALVE
BRAKE ALTERN LANDING GEAR
HYD BRAKE SYSTEM BRAKE SELECTOR VALVE
SELECTOR
PRESS IND RELIEF VALVE
VALVE GEAR UP PRESS
ALTN
BRAKE
PRESS SW
NORMAL BRAKE AUTOBRAKE PRESS
METERING VALVE (2) CONTROL MODULE
ALTERNATE
AUTOBRAKE BRAKE
SHUTTLE METERING
VALVE (2) LEFT VALVES RIGHT
PARKING BRAKE
SHUTOFF VALVE
INDICATION the trailing edge flaps are more than 15 units. The landing gear must be down
tor the horn to be stopped automatically, when the flaps are more than 15 units.
Dual sensors at each location on the landing gear improves dispatch reliability.
If one sensor does not operate, the system will still give correct indication. LANDING GEAR LEVER
When the landing gear extends to the down and locked position, three primary This lever has three positions; UP, OFF, and DOWN.
and three auxiliary green landing gear position lights come on. The override trigger overrides the ground lockout in the landing gear control
VISUAL WARNING lever assembly. The ground lockout prevents the placement of the lever to the
UP position while the airplane is on the ground.
Three red landing gear position lights come on when the landing gear moves
during extension and retraction and during the gear not down warning. The red NOSE WHEEL STEERING ALTERNATE SWITCH
lights come on for a gear not down warning when these conditions are true: Nose wheel steering normally receives pressure from hydraulic System A
S Landing gear not down and locked through landing gear extension. If hydraulic system A has no pressure, this
S Either thrust lever at idle switch in the flight compartment operates the landing gear transfer valve and
permits steering with hydraulic System B.
S Altitude below 1000 feet
S Trailing edge flaps at more than 10 units position. HYDRAULIC BRAKE PRESSURE INDICATOR
The indicator shows the pressure of the brake accumulator. Normal operating
AURAL WARNING
pressure is 3000 psi.
The electrical gear and door system sends a single to the aural warning unit
when any landing gear is not down and locked and any of these conditions are ANTISKID INOPERATIVE LIGHT
true: When the antiskid monitoring System finds a fault, the amber ANTISKID INOP
S Either thrust lever at idle light comes on.
S Both thrust lever at idle and trailing edge flaps at 15 units
PARKING BRAKE LEVER
S Trailing edge flaps at more than 15 units position.
To set the parking brake, push on the brake pedals then pull the parking brake
S The horn cutout button permits reset of the horn for the first condition only. lever. The parking brake linkage latches the brake pedal linkage in the pushed
down position. The parking brake warning light comes on with the brake set.
LANDING GEAR INDICATOR LIGHTS
One red and two green indicator lights are provided for each gear. AUTOBRAKE DISARM LIGHT
FOR TRAINING PURPOSES ONLY!
The red light comes on for these conditions: The amber light comes on when the pilot selects autobrakes and:
S The gear is not down and locked and either throttle is not at the idle position S a malfunction exists in the automatic brake system
S Gear position does not agree with the landing gear lever position. S a malfunction exists in the antiskid system
S The green indicator lights come on when the related gear is down and S The system has been manually disarmed.
locked.
AUTOBRAKE SELECTOR SWITCH
LANDING GEAR WARNING HORN CUTOUT This switch permits selection of the necessary level of auto brake and arms the
This button, on the control stand, stops the warning horn with trailing edge system.
flaps and throttle(s) in certain positions. The warning horn cannot silence when
FRA US/E GiM Mai 31, 2006 ATA 32 Landing Gear Page 278
OSA MRO Support Pvt. Ltd
LANDING GEAR One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 32-- 00
3
2 4
BRAKE
1 PRESS
0
PARKING
BRAKE LIGHT
AUTO BRAKE
SELECT SWITCH
RTO
ANTI SKID
ANTI SKID
INOP A
ATA 36 PNEUMATIC
GENERAL The isolation valve isolates the pneumatic manifold into a left and right side
when closed. This separates the pneumatic system into two Systems. A single
The pneumatic System supplies pressurized air to these systems and duct failure can be isolated. It will not effect the entire system. When open, the
components: valve gives continuity to both sides of the pneumatic manifold. This allows a
S Engine Starters single source to power systems on one or the other side of the manifold (e.g.
S Air conditioning packs engine starting operations). The isolation valve Operation can be automatic or
manual.
S Thermal anti--ice Systems
Pressure transmitters and a gage on the P5 panel show right and left manifold
S Hydraulic reservoirs pressures.
S Potable water system. The pneumatic system control is from the PS panel. Improvements of controls
S These are the sources of pneumatic power and indications decrease crew work load.
S External ground source Automatic overtemperature and overpressure protection systems protect the
S APU load compressor airplane from system malfunctions.
S Engine bleed air. Overheat sensing elements near the pneumatic ducts monitor the system for
The APU regulates bleed air pressure from the APU load compressor. The duct leaks.
APU is a primary source of bleed air on the ground. It eliminates the need for
ground support equipment. The APU is a backup source of bleed air in flight.
Engine bleed air comes from the 5th or 9th stage of the high pressure
compressor. The change from 5th to 9th is automatic. The pressure regulating
and shutoff valves (PRSOVs) regulate engine bleed air pressure.
The precooler system cools the engine bleed air. The precooler is an air--to--air
heat exchanger. It cools engine bleed air with engine fan air as the heat sink.
The precooler control valve controls the flow of fan air.
FOR TRAINING PURPOSES ONLY!
FRA US/E GiM Mai 10, 2006 ATA 36 Pneumatic Page 280
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PNEUMATIC One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 36-- 00
APU BLEED
AIR DUCT
ENG 2
TO ENGINE START
TO LEFT PACK
RIGHT TAP
FOR TRAINING PURPOSES ONLY!
FOR HYDRAULIC
RESERVOIRS
P5 TO WTAI
OVERHEAD
PANEL FROM ENGINE
ISOLATION BLEED AIR
VALVE ENG 1
GROUND LEFT TAP
PNEUMATIC FOR HYDRAULIC
CONNECTOR RESERVOIRS
Figure 143 Pneumatic System
FRA US/E GiM Mai 10, 2006 ATA 36 Pneumatic Page 281
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PNEUMATIC One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 36-- 00
S Ground cart bleed air is supplied, through the ground pneumatic service
connection, to the pneumatic manifold. This air is primarily used for engine
starting and for air conditioning pack operation on the ground.
FRA US/E GiM Mai 10, 2006 ATA 36 Pneumatic Page 282
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PNEUMATIC One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 36-- 00
RECIRC FAN
OFF
AUTO
L VALVE R VALVE
OVHT
CLOSED SIGNAL TO OPEN b OPEN b
RIGHT WTAI VALVE
WING ANTI--ICE
WTAI SOL VALVE TEST
CONTROL ON
WING WING
VALVE ANTI
PACK
TRIP OFF
OPEN PACK
TRIP OFF
ANTI
ICE ICE
WING--BODY WING--BODY
TRIP
OVERHEAT OVERHEAT
BLEED BLEED
FROM ACAU TRIP OFF TRIP OFF
OVERH. RESET
PRESSURIZATION
EBV-REG
ENGINE 1
45 PSI
OVERPRESS. ENGINE START
SW. 220 PSI S VALVE
34 TO BLEED TRIP
PSI OFF LIGHT
HIGH STAGE FROM EBV SW S APU BLEED
AIR VALVE
REGULATOR ACAU
APU
FRA US/E GiM Mai 10, 2006 ATA 36 Pneumatic Page 284
OSA MRO Support Pvt. Ltd
PNEUMATIC One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 36-- 00
DUAL BLEED
LIGHT (AMBER) DUAL RAM DOOR RAM DOOR
BLEED FULL OPEN FULL OPEN
A B B
RECIRC FAN
PNEUMATIC PANEL
OFF
AUTO
PNEUMATIC MANIFOLD DUCT PRESSURE
ISOLATION VALVE INDICATOR
OVHT
TEST
L PACK R PACK
OFF ISOLATION OFF
VALVE
AUTO CLOSE AUTO
HIGH HIGH
AUTO
RESET
103875
ATA 21 AIR CONDITIONING valve is controlled by auto and manual mode. When the pack valve is
closed, the mix valve drive to full cold.
S AIR CYCLE MACHINE, (COMPRESSOR)
AIR COND SYSTEM DESCRIPTION The air cycle machine is a cooling unit consisting of a compressor and
turbine on a common shaft. The air enters the compressor, where the
GENERAL pressure and temperature of the air is increased.
The air conditioning system provides a conditioned air environment for the The air cycle machine (ACM) decreases air temperature, by expansion
passengers and crew, assuring comfort and safety. through a turbine.
The air conditioning packs receive hot air (212_C) from the pneumatic system. Foil air bearings support the shaft. The air bearings let the ACM rotate at
The packs control the temperature, rate of flow, and distribute it throughout the high speed with little friction. An air-bearing boost-air line connects at the
passenger and control compartments. center of the ACM. The upstream supply of air comes from a port on the
upstream side of the flow control and shutoff valve.
AIR CONDITIONING PACK
When the airplane is in flight, demand from the air cycle machine decreases
The flow control valves (pack valves) provide pack ON / OFF control, and one and ram air pressure increases. The increase in ram air pressure opens the
of three different flow schedules in response to the pack switch and APU bleed check valve and lets more air go through the heat exchanger without the
switch selection on the P5 panel. increase of fan operation.
S MIXING VALVE HOT AIR S WATER SEPARATOR
An air mix valve, downstream of the pack valve, regulates cabin As the air cools, its moisture content condenses. The water separator
temperature by allowing a controlled amount of hot air to by--pass the air collects this atomized moisture and removes it from the air cycle system.
cycle system. The valve is a dual housing assembly with two disk plates This water is sprayed into the ram air inlet duct, upstream of the pack heat
mounted on a common shaft 90_ opposed. As one disk moves from open exchanger, through a water spray nozzle. The water separator 2_C control
toward closed, the other moves from closed toward open. One part of the system bypasses hot air around the air cycle machine, if needed, to prevent
air is routed to the hot air plate of the mixing valve, bypasses the cooling water freezing in the separator.
pack, directed through the mixing chamber.
S PACK PROTECTION
The remainder is directed through the
Protection of the pack is provided by four thermal switches.
S PRIMARY HEAT EXCHANGER,
The primary heat exchanger is an air - to -- air type. The ram air system -- 90_ C (Supply Duct).....................mixing valve drives to FULL COLD.
employs outside air as a cooling medium across the heat exchanger. The -- 100_C (Turbine Inlet) ....................pack valve closes.
FOR TRAINING PURPOSES ONLY!
amount of outside air permitted to flow through the heat exchangers is -- 120_C (Distribution Manifold) ...........pack valve closes.
determined by ram air inlet panels. During periods of low ram air supply, -- 200_C (Compressor Outlet).............pack valve closes.
such as airplane on ground, ascent, or descent, an air-cycle-machine
operated fan induces outside air flow across the heat exchangers. In cruise, If the Pack Valve is closed, the Mixing Valve drives to FULL COLD.
inlet panels modulate open to control the amount of air flow through the AIR CONDITIONING DISTRIBUTION
heat exchangers. The amount of opening is automatically controlled to
Cold air leaving the water separator then travels to the mixing chamber. The
maintain a temperature of 110°C (230°F) at the compressor discharge.
cold air is then mixed with the remainder of the warm air as required to obtain
S MIXING VALVE COLD AIR the conditioned air temperature called for by the temperature control system.
The cold air disk regulates the amount of air through the cooling pack.The This conditioned air distribution system routes temperature controlled air to the
passenger and control cabins.
FRA US/E GiM Mai 10, 2006 B737--6/7 ATA 21 Air Cond Page 286
OSA MRO Support Pvt. Ltd
AIR CONDITIONING One Stop Airline B737-- 600/700
MRO Support Pvt. Ltd 21-- 00
PNEUMATIC AIR
R/H PACK HOT AIR COOL WARM
MIX
CHAMBER COOL WARM
1 FILTER OFF
MANUAL
2 MIX CONDITIONED
3 GROUND AIR
MANIFOLD CONNECTION
4
RECIRCULATION
5 FAN S
PRESSURIZED UNPRESSURIZED
PACK
VALVE
M
CABIN
OVERHEAD HOT
MIX
DISTRIBUTION CHAMBER ANTI ICE
DUCT TRIM 2_ C
CONTROL BOX VALVE MIXING VALVE
AIR
CABIN AIR CYCLE
TEMP 2_ C M
MASCHINE COLD
SENSOR LEGEND:
1 DUCT OVHT SW 90_C 2_ C
SENSOR
2 DUCT OVHT SW 120_ C
3 DUCT LIMIT SENSOR 60_ C
CABIN
TEMP 4 DUCT ANTICIPATOR SENSOR
BULB 5 SUPPLY DUCT TEMP. BULB WATER RAM
SEPARATOR AIR
200_ C COMP FAN EXHAUST
OVERHEAT SW BYPASS
4 3 2 1 CHECK
FOR TRAINING PURPOSES ONLY!
VALVE
RAM AIR
ACTUATOR
CONTROL RAM AIR
CONTROLLER
CABIN
TEMP
SENSOR PRIMARY
SECONDARY HEAT EXCHANGER
HEAT EXCHANGER
LEGEND: DEFLECTOR
HOT AIR
RAM AIR INLET 110_ C RAM AIR
WARM AIR MODULATION PANELS TEMP SENSOR
100_ C TURBINE
COOL AIR WATER SPRAY INLET OVHT SW
NOZZLE
COLD AIR
LEFT PACK SHOWN RIGHT PACK SIMILAR CONDITIONED AIR LEFT PACK SHOWN RIGHT PACK SIMILAR
FRA US/E GiM Mai 10, 2006 B737--6/7 ATA 21 Air Cond Page 288
OSA MRO Support Pvt. Ltd
AIR CONDITIONING One Stop Airline B737-- 600/700
MRO Support Pvt. Ltd 21-- 00
MIXING VALVE
INDICATOR
TEST
TEMPERATURE
INDICATOR 60
L PACK R PACK 40 TEMP
ISOLATION
OFF VALVE OFF 80
PACK DUCT OVERHEAT DUCT DUCT
AUTO OPEN AUTO 20
SWITCH LIGHT OVERHEAT OVERHEAT
A 100 A
HIGH AUTO HIGH
C
EQUIP COOLING
SUPPLY EXHAUST MASTER FIRE
CAUTION WARN
NORMAL
GND
ANTI--ICE ENG
AIR
OVERHEAD
ALTERNATE
DOORS AIR COND CREW CALL
OFF OFF HORN (NWW)
RIGHT MASTER CAUTION
AND ANNUNCATOR LIGHTS
SUPPLY FANS
CHECK VALVES
P5 PANEL
ADIRU (E5)
FOR TRAINING PURPOSES ONLY!
OVERBOARD
EXHAUST
VALVE
P8
CENTER AISLE
STAND
P9 EQUIPMENT RACKS
FMC CONTROL
DISPLAY UNITS
P1, P2, P3
DISPLAY UNITS FLIGHT COMPARTMENT EE COMPARTMENT
COOLING - FUNCTIONAL DESCRIPTION energy is extracted by ram air passing around the heat exchanger. However,
the heat transfer is augmented by water evaporating on the surface of the
The temperature control system is configured in such a way that under normal secondary heat exchanger. The water is sprayed on to the secondary heat
operation, the airplane is divided into three zones. These zones are the, exchanger by a water spray nozzle located in the ram air duct. Upon leaving
S control cabin zone, the secondary heat exchanger, the air enters a high pressure water separator
S forward passenger cabin zone, and aft passenger cabin zone. system. The first item the air enters is the water extractor duct. The water
Controlling the temperature in the cabins is accomplished by controlling the extractor duct removes any condensate on the inner walls of the duct leaving
temperature of the air entering the cabins. Air conditioning operation begins the secondary heat exchanger. The extracted water is ducted the collection
when the pack switches are positioned to AUTO or HIGH. This commands the manifold installed on the bottom of the condenser. After leaving the water
respective pack valve to open allowing bleed air into the pack. extractor duct, the air enters the hot side of the reheater on its way to the
condenser. This air transfers some of its heat to the dehumidified air returning
Pack Valve from the water extractors. Next, the air enters the condenser where it is cooled
During normal operating, it modulates to meter pack airflow to one of three flow by the discharge air leaving the air cycle machine turbine. The cooling of the air
schedules: causes the moisture in the air to condense. The moisture is removed by
passing through the water extractors. The static swirl vanes located in the core
S OFF of the water extractors removes the water by centrifugal motion. The water is
The pack valve is closed. collected in sumps on the water extractors. The water from the sumps is
S AUTO ducted to a collection manifold located on the bottom of the high pressure
With both packs operating in AUTO, each pack regulates to normal flow rate water separator system. This water is ducted from the manifold to the water
approximately 75 Ibs/min. spray nozzle located in the ram air duct. A port on the manifold is provided
for overflow provisions caused by a clogged nozzle. The dehumidified air then
With one Pack operating, regulates to high Flow Rate when: enters the reheater for the second time. This will heat the air before entering
-- in Flight and Flaps Up (if Engine Bleed is used) the air cycle machine turbine. Across either path of the condenser, icing may
-- in Flight, regardless of Flaps (if APU Bleed is used). occur restricting the airflow. This will cause a change in differential pressure
S HIGH sensed by the standby pack temperature control valve. In this situation, the
standby pack temperature control valve will allow hot bleed air to enter the
Pack regulates -- 105 Ibs/min. condenser to deice either path. When the differential pressure returns to
If APU bleed air is used on ground, the pack regulates to APU high flow normal, the standby pack temperature control valve will close. The air expands
approximately -- 131 Ibs/min. in the turbine decreasing its temperature and pressure. This expansion
FOR TRAINING PURPOSES ONLY!
through the turbine powers the compressor. The compressor and turbine are
Pack Flow connected by a common shaft. For system protection, the air entering the
Downstream of the pack valve, the bleed air is diverted to a trim air system, turbine is limited to 100_C by the turbine inlet overheat switch. The air leaving
pack temperature control valve, standby pack temperature control valve, and the turbine is extremely cold and is warmed by bleed air from the pack
the primary heat exchanger. The bleed air enters the primary heat exchanger temperature control valve. The air then passes through the condenser for the
where thermal energy is extracted from the bleed air by the cooler ram air second time cooling the air from the reheater. Next the air enters the
passing around the primary heat exchanger. The air leaves the primary heat mix manifold by way of the conditioned air check valve. For system protection,
exchanger and enters the compressor side of the air cycle machine. In the the discharge temperature is limited to120_C by the pack discharge overheat
compressor, the pressure and temperture of the air is increased. For system switch.
protection, the compressor is limited to 200_C by the compressor overheat
switch. The air then enters the secondary heat exchanger. Again, thermal
FRA US/E GiM Mai 10, 2006 B737--8/9 AIr Cond Page 292
OSA MRO Support Pvt. Ltd
AIR CONDITIONING One Stop Airline B737-- 800/900
COOLING
MRO Support Pvt. Ltd 21-- 50
120_ C PNEUMATIC
PACK AIR RH
DISCHARGE
FILTER CABIN PRESSURE
R PACK
VALVE S
RECIRCULATION
FAN RIGHT PACK
(SIMILAR)
M TRIM AIR MOD
AFT PASS ZONE VALVE
ISOLATION
VALVE M
CONDITIONED
CABIN GROUND AIR
R MIX MAN
TEMP TEMP CONNECTION TRIM AIR PRESS L PACK
MIX REGUL VALVE
SENSOR SENSOR VALVE S
MANIFOLD S
CABIN
TEMP L MIX MAN
BULB TEMP
SENSOR SV STBY TCV
M M
3 2 1
PRIMARY
WATER PNEUMATIC
1 2 3 EXTRACTORS AIR LH
TEMP CONTROL
FWD PASS ZONE VALVE
TRIM AIR
MODUL
CABIN AIR CYCLE
TEMP LEGEND: VALVE
CONDENSER MASCHINE
SENSOR 1 DUCT OVHT SW90˚C
CABIN 2 DUCT TEMP SENSOR RAM AIR
FAN BYPASS
TEMP 3 DUCT TEMP BULB EXHAUST
BULB PACK
120_ C
TEMP
PACK M SENSOR
3 2 2 1 DISCHARGE A
FOR TRAINING PURPOSES ONLY!
UNPRESSURIZED
B
CABIN C
PRESSURIZED
WARM AIR
COOL AIR A 200_C COMPRESSOR OUTLET
RAM AIR INLET
COLD AIR B 110_ C RAM AIR TEMP SENSOR
PACK OUTLET AIR C 100_ C TURBINE INLET
FRA US/E GiM Mai 10, 2006 B737--8/9 AIr Cond Page 294
OSA MRO Support Pvt. Ltd
AIR CONDITIONING One Stop Airline B737-- 800/900
COOLING
MRO Support Pvt. Ltd 21-- 50
AIR TEMP
SOURCE
RECIRCULATION FAN SELECTOR
L RECIRC FAN R RECIRC FAN
SWITCH
OFF OFF
AIR TEMP
AUTO AUTO PASS
CAB
FWD
60 80 S
60 AFT AFT
U D
OVHT 40 TEMP
DUCT
80 P U F
40 PRESS P C W
TEMPERATURE
PSI 20 L T D R
INDICATOR
20 0 100 Y P
CONT A
TEST C L
CAB C
K
TRIM AIR
L PACK R PACK
ISOLATION OFF
OFF VALVE OFF
PACK TRIM AIR SWITCH
AUTO OPEN AUTO
SWITCH ON
HIGH AUTO HIGH
P5 PANEL
CONTROLS
LEFT RIGHT
PACK PACK
ISOL VALVE
APU BV
EBV EBV
FOR TRAINING PURPOSES ONLY!
APU
ENGINE 1 ENGINE 2
Electric Power In manual mode, the pilot uses the control module toggle switch to operate the
outflow valve. The manual valve motor has no control electronics box, and no
The system gets triple redundant 28v dc power from these sources: pressure switch.
S Battery bus, DC bus 1 and DC bus 2. The outflow valve gives position feedback to:
S The two CPCs
S The P5 overhead panel.
28V DC A
BUS 1
PRESS CONT
AUTO 1
VALVE POSITION
28V DC B
BUS 2 PRESS CONT
AUTO 2 MANUAL
A AUTO A
MOTOR 1 C
CPC 1
T
STATIC PRESS MANUAL U
MODE VALVE
ALT, UN--CORR MOTOR A
FLT ALT ADIRU 2 ALT, BARO--CORR T
AIRSPEED
LAND ALT AUTO CABIN O
AUTO
MANUAL PRESSURE ENG 1 N2 MOTOR 2 R
CONTROL SENSE SMYDC 2
ENG 2 N1
ELACT2
FOR TRAINING PURPOSES ONLY!
CABIN PRESSURE
CONTROL MODULE OUTFLOW
B VALVE
B ASSEMBLY
CPC 2
LEFT PACK VALVE
1
PSEU AIR/GROUND LOGIC OPEN/CLOSED RIGHT PACK VALVE
1 ACTIVE CONTROLLER CHANGES
WITH EVERY FLIGHT OR WITH
AN AUTOFAIL EVENT OVBD EXHAUST VALVE
PRESSURIZATION CONTROL MODULE A three position toggle switch controls the aft outflow valve when in the manual
mode. It has three positions:
The cabin pressure control module and cabin altitude panel let the crew
monitor and control the pressurization system. S CLOSE NEUTRAL OPEN.
The control panel has these parts: It is spring loaded to the neutral position. An aft outflow valve position indicator
shows the valve position in all modes of operation.
S Cabin pressure control module
These are the four system status lights above the control module.
S System status lights
S AUTO FAIL
S Pressure indication panel.
S OFF SCHED DESCENT
Location S ALTN
The cabin pressure control module is on the P5--6 panel. The system status S MAN.
lights are above the module. The cabin altitude panel (P5—16) is next to the These four lights give these indications:
module.
S Operational mode
Cabin Pressure Control Module S Deviation from flight plan
The cabin pressure control module has these controls: S System failure.
S Mode selector
Cabin Altitude Panel
S Landing altitude (LAND ALT) selector with display
These indicators and control switch are left of the pressure control panel:
S Flight altitude (FLT ALT) selector with display
S Cabin altitude and differential pressure indicator
S Aft outflow valve position indicator
S Cabin rate of change indicator
S Manual control toggle switch.
S Cabin altitude warning horn cutout switch.
The mode selector has three positions. They set these system modes of
operation: The cabin altitude and differential pressure indicator is connected to the
alternate static system.
S AUTO for automatic operation
The rate of change indicator senses pressure changes from a port on the back
S ALT for alternate automatic operation of the indicator.
S MAN for manual control. Placards on the pressurization control panels are used during manual operation
FOR TRAINING PURPOSES ONLY!
Two selectors are used to set the flight altitude and the landing field altitude modes. They provide a reference for:
into the system controller. The flight altitude selection is made in 500 foot S Takeoff and landing pressure differential maximums
increments. The flight altitude range begins at —1000 ft. and extends to 42,000
ft. The landing field altitude ranges from —1000 ft. to 14,000 ft. in increments S Flight altitude to cabin altitude conversions.
of 50 ft. The liquid crystal displays show the settings. Training Information Point
The cabin pressure control module has integrated circuit electronics. It is an
electro—static discharge sensitive (ESDS) device. Use proper care when you
handle it.
CAUTION
OBSERVE PRECAUTIONS
FOR HANDLING
ELECTROSTATIC
SENSITIVE
SYSTEM
DEVICES
STATUS
LIGHTS
AUTO MANUAL
ESS0
F PR
DI F SI
10 P 1
ALT 4 1 0 0 0
0 HORN
50 V
9 2 CUTOUT
40 CABIN A
ALT 5 FLT ALT L
35 V
30 E
8 3
X 1000 FEET 10 C
25 O
L P
20 15 O
7 4 E
S N
E
6 5 3 5 0
ALTN
AUTO MAN
LAND ALT
FOR TRAINING PURPOSES ONLY!
PRESS DIFF
LIMIT: TAKE-- 1
OFF & LDG 2
.125 PSI .5
UP 3
0 4
DN
3
.5
1 2 2000 4000 6000
CAB ALT LAND ALT 8000
FLT ALT
<FL160 FL220 FL260 FL320 FL410
CABIN ALTITUDE PANEL CABIN PRESSURE CONTROL MODULE
APU. The starter-generator is used as a starter during APU starting. The start
power unit (SPU) and start converter unit (SCU) change ac or dc power so it gearbox, and the starter generator. An eductor moves air through the oil cooler
can be used for starting. to control oil temperature. It also takes in the ambient air to cool the APU
compartment.
APU Bleed Air System
The APU bleed air system supplies pressurized air to the airplane pneumatic
system. Inlet guide vanes control the quantity of air that goes to the load
compressor. A surge control valve vents unnecessary bleed air overboard
through the exhaust. A bleed air valve (BAV) isolates the APU air system from
the airplane ducts.
OIL COOLER
INLET SCREEN
LOAD COMPRESSOR
ACCESSORY GEARBOX
GENERATOR
FOR TRAINING PURPOSES ONLY!
TURBINE
2 STAGE
COMBUSTION
CHAMBER
COMPRESSOR WHEEL
SURGE BLEED VALVE APU BLEED VALVE
S Light comes on when the APU speed is too high and a protective shutdown APU FIRE WARNING SWITCH (P8)
occurs. You can stop the APU with the APU fire warning switch on the engine and APU
EXHAUST TEMPERATURE INDICATOR fire control module (P8)
S Displays APU exhaust gas temperature. APU Ground Control Panel (P28)
You can stop the APU from outside the airplane. You use the remote fire switch
handle (P28) in the right wheel well aft bulkhead.
TR1
BAT TR2 Indica-
tion
BAT 10
TR3
BUS
OFF
APU
APU INDICATIONS (P5)
BAT
OFF
ON ON
DC
START
BATTERY SWITCH (P5)
reservoir.
The APU exhaust gas operates an eductor. The eductor pulls APU
compartment air through the oil cooler to cool the oil and APU compartment. A
temperature control valve regulates oil flow to and from the oil cooler.
OIL COOLER
OIL TEMPERATURE
FOR TRAINING PURPOSES ONLY!
CONTROL VALVE
FWD
OIL TANK
LUBE MODULE
Figure 156 Oil System
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APU One Stop Airline B737-- 600/700/800/900
AUXILIARY POWER SYSTEM
MRO Support Pvt. Ltd 49-- 00
These are the APU fuel system components not found in the fuel control unit:
S Flow divider
S Flow divider solenoid
S Primary fuel manifold
S Secondary fuel manifold
S Fuel nozzles.
ENERGIZED = CLOSED
S > 7% -30 % RPM
S > 25 000 FT
APU FUEL
SHUTOFF VALVE
FLOW DIVIDER AND
FLOW DIVIDER SOLENOID
FUEL IN FUEL
RETURN
ENGINE
CDU COMPRESSOR
INLET
GUIDE
VANES
ELECTRONIC
CONTROL
UNIT
FUEL RETURN
FUEL IN LVDT
ENERGIZED 0% SPEED
DE-ENERGIZED >60% SPEED
IGNITER PLUG
FOR TRAINING PURPOSES ONLY!
270V DC 270V AC
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POWER PLANT One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 71-- 80
FOR TRAINING PURPOSES ONLY!
30_C
ATA 72 ENGINE
GENERAL DESCRIPTION S Accessory drive.
The CFM56-7 is a high bypass, dual rotor, axial flow turbofan engine. The accessory drive has these components:
The engine has these sections: -- Inlet gear box (IGB)
S Fan and booster -- Radial drive shaft (RDS)
The fan and booster rotor and the LPC rotor are on the same low pressure -- Transfer gear box (TGB)
shaft (N1). The fan and booster is a four-stage compressor. -- Horizontal drive shaft (HDS)
The fan increases the speed of the air. A splitter fairing divides the air into -- Accessory gear box (AGB).
these two air flows: The N2 shaft turns the AGB through these shafts and gearboxes:
-- Primary -- IGB
The primary air flow goes into the core of the engine. -- RDS
The booster increases the pressure of this air and sends it to the HPC. -- TGB
-- Secondary. -- HDS.
The AGB holds and operates the airplane accessories and the engine
The secondary air flow goes in the fan duct. It supplies approximately accessories.
80% of the thrust during take-off.
S High pressure compressor (HPC)
The HPC rotor and the HPT rotor are on the same high pressure shaft (N2).
The HPC is a nine-stage compressor. It increases the pressure of the air
from the LPC and sends it to the combustor. The HPC also supplies bleed
air for the aircraft pneumatic system and the engine air system.
S Combustor
The combustor mixes air from the compressors and fuel from the fuel
FOR TRAINING PURPOSES ONLY!
nozzles. This mixture of air and fuel burns in the combustion chamber to
make hot gases. The hot gases go to the HPT.
S High pressure turbine (HPT)
The HPT is a single-stage turbine. It changes the energy of the hot gases
into a mechanical energy. The HPT uses this mechanical energy to turn the
HPC rotor and the accessory drive.
S Low pressure turbine (LPT)
The LPT is a four-stage turbine. It changes the energy of the hot gases into
a mechanical energy. The LPT uses this mechanical energy to turn the fan
and booster rotor.
FRA US/E GiM Mai 10, 2006 ATA 71--80 Engine Page 316
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POWER PLANT One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 71-- 80
FOR TRAINING PURPOSES ONLY!
FRA US/E GiM Mai 10, 2006 ATA 71--80 Engine Page 317
OSA MRO Support Pvt. Ltd
POWER PLANT One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 71-- 80
FRA US/E GiM Mai 10, 2006 ATA 71--80 Engine Page 318
OSA MRO Support Pvt. Ltd
POWER PLANT One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 71-- 80
FADEC
FOR TRAINING PURPOSES ONLY!
ATA 79 OIL
ENGINE OIL SYSTEM Distribution
The oil distribution system has these circuits:
General S Supply
The engine oil system is a self--contained, centervented and recirculating type The supply circuit sends oil to lubricate the engine bearings and gears. Oil
system. Each engine has an independant oil system to provide lubrication and from the tank goes to the lubrication unit through an anti--leakage valve. The
cooling for the engine main bearings, radial driveshaft bearings and gears and lubrication unit pressurizes and filters the oil. The oil then goes to the
bearings in the transfer gearbox (TGB) and accessory gearbox (AGB). engine.
The oil system consist of: S Scavenge
S oil storage system, The scavenge circuit takes the oil from the engine. Oil first flows through the
S oil distribution system and lubrication unit. The lubrication unit also scavenges the oil. The oil goes to
S oil indicating system the scavenge oil filter and then to the servo fuel heater. The oil goes from
the servo fuel heater to the main oil/fuel heat exchanger and then back to
Storage the servo fuel heater. Then the oil flows back to the oil tank.
The oil storage system keeps sufficient oil for a continuous supply to the oil S Vent.
distribution circuit. The oil storage system lets you do an oil level check and to The vent circuit balances the internal air pressures in the oil system.
fill the oil system. Externally, a vent line connects the engine to the oil tank. Unwanted air
The oil storage system holds oil in the oil tank. pressure goes out of the oil tank through the vent line.
Indication
The oil quantity indicating system sends this data to the display electronic units
(DEUs):
S Scavenge oil filter bypass indication
S Low oil pressure indication
S Oil pressure
FOR TRAINING PURPOSES ONLY!
S Oil temperature
S Oil quantity.
FRA US/E GiM Mai 10, 2006 ATA 71--80 Engine Page 320
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POWER PLANT One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 71-- 80
EEC
DEU
SERVO FUEL
HEATER
OIL P
OIL TANK
200 200
100 100
0 0
OIL T
75 OIL Q % 75
OIL
165 TEMP 130
20 OIL QTY 20
Thrust Levers
You use the thrust levers to supply the manual inputs to the engine control
system. There are two thrust lever assemblies, one for each engine. For each
engine, there is a forward thrust lever and a reverse thrust lever. The reverse
thrust lever is on the forward thrust lever.
For each engine, the thrust levers supply a thrust command signal to the
electronic engine control (EEC) through a resolver. Each thrust lever assembly
connects mechanically to a resolver through an adjustable rod.
An interlock latch prevents the operation of the forward thrust lever and the
reverse thrust lever at the same time.
Start Levers
There are two start levers, one for each engine. You use the engine start lever
during an engine start. You also use it to shutdown the engine. The start levers
operate switches which supply signals to different aircraft and engine systems
and components.
FOR TRAINING PURPOSES ONLY!
FRA US/E GiM Mai 10, 2006 ATA 71--80 Engine Page 322
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POWER PLANT One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 71-- 80
RODS
INTERLOCK
LATCH
THRUST LEVERS
RODS
REVERSE THRUST
INTERLOCK
FWD SOLENOIDS
FWD
THRUST LEVER
RESOLVER ASSEMBLIES
FRA US/E GiM Mai 10, 2006 ATA 71--80 Engine Page 324
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POWER PLANT One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 71-- 80
SERVO FUEL
HEATER
AIRPLANE
FUEL SYSTEM
HYDROMECHANICAL
UNIT
FUEL
MANIFOLD
FUEL FLOW FUEL NOZZLE
TRANSMITTER FILTER
OIL/FUEL FUEL NOZZLES (20)
HEAT
EXCHANGER
The EEC uses thrust resolver angle (TRA) inputs to control forward thrust and
reverse thrust. The EEC calculates and controls forward and reverse thrust
conditions from changes in thrust lever angle inputs from the thrust lever angle
resolvers (TLRs).
Reverse Thrust Control and Indication
The EEC controls engine speed for thrust reverser (T/R) operation. The EEC
also supplies T/R translating sleeve data to the DEUs. When the T/R sleeves
get to the 90 % deploy position, full reverse thrust from the engine can occur.
FRA US/E GiM Mai 10, 2006 ATA 71--80 Engine Page 326
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POWER PLANT One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 71-- 80
FORWARD THRUST
REVERSE THRUST
IDLE THRUST
FOR TRAINING PURPOSES ONLY!
HMU
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MRO Support Pvt. Ltd 71-- 80
9TH STAGE
HPC AIR TBV
VBV
ATA 74 IGNITION
The ignition systems supply electrical sparks in the combustion chamber for WARNING: MAKE SURE THE IGNITION EXITERS ARE DEENERGIZED
combustion. Each engine has two ignition systems that operate independently. BEFORE YOU START ON THE IGNITION SYSTEM.
The ignition system usually operates manually. However, the ignition systems THE IGNITION SYSTEM VOLTAGE IS DANGEROUSLY HIGH.
operate automatically when the electronic engine control (EEC) sees a possible DO NOT TOUCH THE IGNITION SYSTEM COMPONENTS
engine flameout condition. UNTIL YOU DO THE PROCE DURE THAT FOLLOWS.
You use ignition during these times: THIS PROCEDURE WILL RELEASE THE HIGH VOLTAGE
FROM THE IGNITION EXITER.
S Ground start
IF YOU DO NOT OBEY THIS PROCEDURE, INJURY TO
S Takeoff and Landings PERSONS CAN OCCUR.
S In--flight (during heavy turbulence or bad weather)
S In--flight start.
These components control ignition:
S Start levers
S Start switches
S Ignition selector switch
S Electronic engine control (EEC).
The start lever controls ignition system power to the EEC. The start switch and
the ignition selector switch supply inputs to the EEC. The EEC uses these
inputs to supply power to the ignition exciters. The ignition exciters supply
power to the spark igniters.
Electrical Power
The engine 1 ignition systems receive 115 v ac from ac transfer bus 1 and the
ac standby bus. The EEC has internal switches that control the 115v ac to the
ignition exciters. The ignition exciters change the 115 v ac input to a dc voltage
FOR TRAINING PURPOSES ONLY!
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MRO Support Pvt. Ltd 71-- 80
ENGINE START
GRD
OFFCONT GRD
OFF CONT
START BOTH
FLT IGN IGN FLT
SWITCH
L R
1 2
115V AC
P5
TRANSFER BUS 1 IGNITION
SELECTOR
SWITCH
115V AC
STANDBY BUS
CDS/DEU (2)
ENGINE 1
START LEVERS
CONTROL STAND
FOR TRAINING PURPOSES ONLY!
R SPARK IGNITER
L SPARK IGNITER
FRA US/E GiM Mai 10, 2006 ATA 71--80 Engine Page 332
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POWER PLANT One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 71-- 80
LEFT TRANSLATING
LEFT TRANSLATING
SLEEVE
STRUT (REF) FAN AIR SLEEVE
FAN COWL
EXHAUST
(REF)
INLET INLET
AIR AIR EXHAUST
EXHAUST
AIR
AIR
EXHAUST
EXHAUST
PLUG
EXHAUST PLUG EXHAUST
NOZZLE NOZZLE
BLOCKER
BLOCKER CASCADE DOOR (CLOSED)
DOOR (OPEN) CASCADE
OUTER SKIN
OUTER SKIN
FOR TRAINING PURPOSES ONLY!
INNER SKIN
FAN AIR
FAN AIR
EXHAUST INNER SKIN
EXHAUST
BLOCKER DOOR
DRAG LINK BLOCKER DOOR
FWD DRAG LINK
FAN DUCT FWD
FAN DUCT
FORWARD THRUST (STOW POSITION) REVERSE THRUST (DEPLOY POSITION)
FRA US/E GiM Mai 10, 2006 ATA 71--80 Engine Page 334
OSA MRO Support Pvt. Ltd
POWER PLANT One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 71-- 80
DEPLOY
SYSTEM A OR STANDBY TO RIGHT
HYDRAULIC POWER T/R HALF
STOW LVDT
REVERSE PROXIMITY
THRUST SENSORS (2)
LEVER
DEPLOY
DEPLOY
T/R 1
CTRL SW
STOW SYNC
28 VDC LOCK
ARM
STANDBY ARM
BUS
T/R 1 CONTROL
P18 ENG 1 VALVE MODULE
FIRE SW
EAU
EEC
ARM (STOW)
STOW STOW
DEU CDU
ARM (DEPLOY) DEPLOY
FOR TRAINING PURPOSES ONLY!
L AUTOTHROTTLE 67.7
10
SWITCH PACK 0
8
2
SYNC LOCK (POWER) REVERSER 6
4
A N 1
NOTE: T/R 1 IS SHOWN. MISC EQUIP AFT P5
T/R 2 IS ALMOST THE SAME. PANEL (J22) CDS DISPLAY UNIT
DEUs
The DEUs use input from the engine indicating system to show engine
parameters on the CDS.
FRA US/E GiM Mai 10, 2006 ATA 71--80 Engine Page 336
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POWER PLANT One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 71-- 80
EEC
T49.5
NO. 1 BEARING (EGT)
VIB SENSOR
N2 SPEED
SENSOR FFCCV
N1 SPEED SENSOR
SENSOR
FOR TRAINING PURPOSES ONLY!
S Hydraulic pressure
S Hydraulic quantity.
Refer to the applicable chapters for more information about these indications.
The lower center and inboard display units can also show this information.
FRA US/E GiM Mai 10, 2006 ATA 71--80 Engine Page 338
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POWER PLANT One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 71-- 80
200 200
EGT 100 100
N2 ROTOR SPEED
60.0 60.0 0 0
OIL T
96 OIL Q % 96
N2 3 3 AIRBORNE VIBRATION
2 2 MONITORING (AVM)
4 4
6 0.87 6 0.87 1 1
5 5
0 0
0 0 VIB
4 4
2 FF/FU 2 A B
LB X 1000
3 4 3 4
FOR TRAINING PURPOSES ONLY!
CTR
2 0 2 0
1 2 1 1
2 800 HYD P
8 500 8 500
100 HYD Q % 100
FUEL LB
FRA US/E GiM Mai 10, 2006 ATA 71--80 Engine Page 340
OSA MRO Support Pvt. Ltd
POWER PLANT One Stop Airline B737-- 600/700/800/900
MRO Support Pvt. Ltd 71-- 80
20 20
OIL QTY
CTR
8 760 8 760
FOR TRAINING PURPOSES ONLY!
EEC-BITE
General
The EEC built--in test equipment (BITE) stores engine information in
non--volatile memory and lets the mechanic do ground tests. You get the
information from the EEC BITE memory and do the ground tests with the flight
management computer (FMC) control display unit (CDU). You select the data
or test with the CDU. The FMC CDU sends a signal to the EEC through the
display electronic unit (DEU) on a ARINC 429 data bus. The EEC returns the
requested data or test results to the FMC CDU through the DEU.
These are the types of data that the EEC stores:
S RECENT FAULTS (faults that occurred during the last 3 flight legs)
S FAULT HISTORY (faults that occurred during the last 10 flight legs)
S IDENT/CONFIG (engine identification and configuration data)
S INPUT MONITORING (data sent to the EEC by engine and airplane
sensors).
EEC BITE can do several ground tests. The ground test let the mechanic find
engine system problems and make sure maintenance action corrected the
problem.
Training Information Point
You use the fault isolation manual (FIM) to interpret engine faults that show on
the CDU.
You use part II of the maintenance manual to do the engine ground tests.
FOR TRAINING PURPOSES ONLY!
FRA US/E GiM Mai 10, 2006 ATA 71--80 Engine Page 342
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POWER PLANT One Stop Airline B737-- 600/700/800/900
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