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Experience In Motion
The Trusted Partner in Global Pipeline Pumping
Flowserve offers innovative pumping solutions for
Case Study: Hydraulic Re-rate
every conceivable pipeline application, including oil,
refined products, CO2 liquid gases, water and slurry Installation: DVS single-stage, double suc-
services. With more than 200 years of industrial tion horizontal split case pumps
pump experience and 100 years of pipeline pumping on a 645 km (400 mi) pipeline
in northwest United States to
experience, Flowserve has earned a pre-eminent
transport gasoline, diesel and jet
position in the industry through advanced design,
fuel. Pipeline diameters 300 mm
engineered solutions, equipment re-rates and customer
(12 in) through 500 mm (20 in).
service excellence. Problem: Over the years, pump flow rate
Customers all over the world continually turn to had been significantly reduced,
Flowserve for creative solutions as they strive to running at 46% BEP. In addition
improve pipeline: to lower efficiency, high vibration
levels increased maintenance and
• Safety • Profitability operating costs.
• Life cycle cost • Reliability Solution: Hydraulic re-rate to match
lower current rated duty
Experience...Innovation...Leadership • Replace impeller with lower
flow design
From the first pipelines, Flowserve leads the industry • Reduce volute area to pull
through the development of innovative products and back BEP
creative solutions addressing the ever-increasing • Increase volute cutwater
requirements of flow and operating pressures. diameter (“B” Gap)
Benefit: • Normal flow rate at 96% BEP
BEP Range • Energy savings >135 kW
(180 hp)
• Increased MTBR, resulting in
Total Head as % of BEP
maintenance savings
Impeller
Change Only
IDP ®
Pacific ®
Pleuger ®
United Centrifugal
®
Worthington ®
4
flowserve.com
6 Multistage,
HDO/HSO (BB5)
Volute Casing, Process Barrel
DVSR (BB2)
3 Radially Split, Double-Suction,
Single-Stage
1 3 4 5 6
11
1 3 4
12 13 14
1 3 8 1 2
1 3 8
15 3 4
1 3 4
1 2 3 4
4 5 6
1 2 3 4
11
1 2 3 4
flowserve.com
MP1
WUJ/VTP (VS1) 11 Multiphase
7 Wet-Pit
HPX (OH2)
VPC (VS6) 12 Centerline Mounted
8 Vertical Turbine, Double-Casing
ALT. WUC (VS6)
Double-Casing Multistage PVXM (OH3)
13 Vertical In-Line
SUBM – Deep-Well Submersible
9 (Pleuger water-filled) (Byron Jackson oil-filled) Mark 3 ANSI
14 Standard
10 ESP2
Vertical Immersion Sump Type M
15 Hard Metal
7 9
1 2 3 4 8 10
1 2 3 4
8 10 12
1 2 3 4
13 14 8
12 13 14
The World’s
WCC
Most Complete UZDL
Line of Crude,
Petroleum and DVSH/
DVSR
LPN/LPLD
CO2 Pipeline
HDO
Note: The above values indicate the typical performance envelope for the models listed.
Flowserve has significant experience beyond these limits. Consult your Flowserve
representative with your specific performance requirements.
8
flowserve.com
Byron WUJ/VTP
HPX Jackson
SUBM WUC/VPC
ESP2
PVXM
Mark 3
Pleuger
SUBM
10
flowserve.com
LNN SUBM
MEN
VTP
F-Line
WDX
Note: The above values indicate the typical performance envelope for the models listed. 11
Flowserve has significant experience beyond these limits. Consult your Flowserve
representative with your specific performance requirements.
Heritage Names
of Distinction
IDP ®
Jeumont-Schneider™
TKL®
Wilson-Snyder ®
Worthington ®
Slurry Pipeline
Highly abrasive and often corrosive slurry creates an Flowserve offers a proven, application-tested
extraordinarily difficult pumping environment. Typical line of slurry pipeline pumps, including:
slurry pipeline applications include tailings (waste rock)
• Titan Slurry™ pumps with a choice of hard
disposal, extraction plant to concentrator and
metal, rubber, elastomeric or ceramic liners
concentrator or washery to loading terminal. Coal
within metal armor
slurry, metal ore slurry and diluent/bitumen froth all
• Type M hard metal abrasive slurry pumps
present severe corrosive and erosive challenges to
• Type R rubber lined abrasive slurry pumps
high-pressure pumping.
• HS and V reciprocating plunger pumps
Flowserve is unequaled in its materials expertise,
offering an extensive selection of metallic and
non-metallic solutions. These include hard metal Experience: Slurry Pipeline
and specialized hardening techniques, rubber and
elastomeric linings and even ceramic linings for the Installation: Ten horizontal triplex (3-cylinder)
plunger pumps with stainless
most demanding services.
steel fluid ends. Rated for
Slurry pipelines commonly employ multiple single- 220 m3/h (970 gpm) at 84 bar
stage pumps in series to develop the pressure required (1220 psi) discharge pressure.
to overcome pipe friction resistance. Series pumps Application: Fly ash removal from the
require high-pressure casings (i.e., higher tensile scrubbers of a coal fired power
strength material, more robust casing bolting, etc.) to plant in China. Slurry of 35%
fly ash by weight in sea water
cope with the high internal pressures. Flowserve has
transported in a 22 km (13.7 mi)
the necessary experience and engineering expertise
disposal pipeline.
to meet these challenges.
12
flowserve.com
Titan
Slurry Type M
V
HS
Note: The above values indicate the typical performance envelope for the models listed. Flowserve has significant experience beyond these limits.
Consult your Flowserve representative with your specific performance requirements. 13
Hydraulic Re-rates
for Optimal
Performance and
Reduced
Operating Costs
Aftermarket Services
Providing Unequaled Pump and Technical Services
System Support • Hydraulic re-rates and upgrades
• Mechanical upgrades and retrofits
Flowserve can provide customers with everything from • Materials upgrades
simple consultation and equipment selection assis- • Analytical diagnostic services
tance to complete turnkey and management services. • On-site pump system analysis and engineering
Customers can choose the level of support which best • Computer-aided analysis to support reliability
meets their needs, including: and performance-based improvement projects
Complete Pipeline Systems Management • Reliability and energy improvement
• Shared responsibility for improved operational Maintenance, Repair and Inspection Services
performance, lower equipment ownership costs and • More than 70 service and manufacturing
increased revenues facilities worldwide
• Combined world-class expertise in pumps, valves • Extensive on-site service and repair fleets
and mechanical seals
Global Service and Technical Support Pump Improvement Engineering
• Worldwide network of service, repair and quick (PIE)
response centers staffed by highly skilled engineers
Engineering assistance and technological
Product and System Support solutions for pumping problems through PIE
• On-site repair experts. Services include:
• Site-specific training
• Field performance testing
• Spare parts inventory and management programs
• Vibration analysis
• Auxiliary equipment
• Design analysis and root-cause
• Training
problem solving
• LifeCycle Advantage™ agreements1
• Material improvements
• Pump and system audit
• Advanced technology solutions
• Training
14
flowserve.com
Latin America
Flowserve Corporation
Boulevard del Cafetal
Edificio Ninina, Local 7
El Cafetal - Caracas
Venezuela 1061
Telephone: 58 212 985 3092
Telefax: 58 212 985 1007
Asia Pacific
Flowserve Pte. Ltd.
10 Tuas Loop
Singapore 637345
Telephone: 65 6771 0600
Telefax: 65 6779 4607
flowserve.com