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Traditional ‘open’ heating/chilled systems are provided with a feed and expansion tank, normally positioned above the highest point
in the system. This feeds the system with water, accommodates expansion and replaces losses due to evaporation. However, this
arrangement has several disadvantages:
• Water has to be stored at high level
• Open tanks need a lot of space and structural support
• Air is allowed into the system causing corrosion
• Use of high temperature systems is limited
These limitations led to the design of the ‘Sealed System’ which minimises air intake and corrosion.
The Pressurisation Unit is designed to maintain initial system fill pressures and make-up losses due to water leakages, while the
Expansion Vessel accommodates the expansion of water due to temperature/pressure fluctuations which eliminates the need for a
conventional header tank.
Higher flow temperatures may be used in sealed systems, with larger temperature drops permitting lower water circulation rates,
smaller pumps and reductions in pipework which when coupled with the replacing of the conventional header tank, associated pipework
and lagging all leads to cost-savings.
The BOSS range of sealed system pressurisation units has a range of models including mechanical units and digital units. An addition
to the range is the BOSS Digifiller which comes pre-set to suit cold fill pressures of up to two bar, along with a pre-set expansion vessel
if required. All the BOSS pressurisation units with their varying range of features offer benefits for a sealed system.
The BOSS range of Pressfill Pressurisation Units comprises of four high performance pressurisation models available with varying
features, all compliant with BS7074 code of practice, EMC regulations, machinery and low voltage directives. They are designed for
use on LTHW, MTWH and Chilled Sealed System applications in either domestic or industrial sites.
The BOSS Expansion Vessel range comprises of two types of units. There is a fixed diaphragm style vessel suitable for use on heating
and chilled water systems up to 6 bar pressure and the other is a higher rated vessel with replaceable diaphragm, suitable for use on
heating, chilled and potable water applications for up to 10 bar.
Temporary connection to be
removed and supply pipe
sealed immediately after filling
NB: Pipework from the system to the expansion vessels and pressurisation unit should not be lagged
Where the connection is to be a permanent arrangement, the Water Regulations Guide recommends the use of a ‘type CA backflow preventor with different pressure zones’.
In premises other than a house when backflow risk is more severe, the minimum protection should be a ‘type BA backflow preventor with reduced pressure zones’ (RPZ valve).
BSS Product Code 03510050 03510006 03510017 03510061 03510072 03510028 03510039 03510135 03510146 03510157 03510168 03510083 03510094
Password protection * * * * * * * * * *
Service reminder * * * * * * * * * *
Event logging for
* * * * * * * * * *
-pump start
-pump run hours
* * * * * * * * * *
(individual pumps)
-electrical interruption * * * * * * * * * *
-common alarm * * * * * * * * * *
System connection BSP ½"M ¼"F ¼"F ½"M ½"M ¼"F ¼"F ½"M ½"M ½"M ½"M ½"M ½"M
Weight (kg) 20.2 7.8 7.8 19.7 27.4 7.8 7.8 13.5 16 14 16 29.7 38.4
Excessive start alarm * * * * * * * * * *
Dimensions
-Width (mm) 445 210 210 445 445 245 245 245 360 360 360 480 480
-Depth (mm) 640 150 150 640 640 150 150 245 276 276 276 330 330
-Height (mm) 445 480 480 445 445 485 485 485 485 485 485 800 800
TYPE AX1-5
A competitively priced open baseplate
mounted unit for systems not requiring
extensive control features. We recommend
High/Low pressure switch kits with this unit.
Code: 03510050
TYPE MX1-3HL/MX2-3HL
Compact wall mounted mini unit for
large domestic above 45kW or small
commercial applications. Complete with
High and Low pressure switches and volt
free contact. Suitable for heating systems
needing up to 300 ltr vessels and chilled
systems needing up to 50 ltr vessels.
Codes: 03510006 / 03510017
• MX and MXE press units must not be used to fill a system, use a BOSS filling loop. For details see page 14
• Standard pressurisation equipment must not be used to introduce water treatment, we recommend the use of a BOSS pressfill glycol
unit or a BOSS dosing pot
• BSS recommend that all units are commissioned by approved agents and failure to do so may invalidate warranty. Please contact
AMS for further details
TYPE AX1-5E/AX2-5E
A competitively priced open baseplate
mounted unit with user-friendly
microprocessor providing a minimum
system pressure requirement. The
processor allows for low and high
pressure monitoring and system
diagnostic tools.
Codes: 03510061 / 03510072
TYPE MX1-3E/MX2-3E
Compact wall mounted mini unit for large
domestic above 45kW or small commercial
applications. With accurate control and
simple system diagnostics. Suitable for
heating systems needing up to 300 ltr
vessels and chilled systems needing up to
50 ltr vessels. Filling loop or similar required
for initial system fill (see page 14).
Codes: 03510028 / 03510039
TYPE PF1-5E/PF2-5E
Compact, totally enclosed unit with user-
friendly microprocessor providing a minimum
system pressure requirement. The processor
allows for low and high pressure monitoring
and system diagnostic tools.
Codes: 03510083 / 03510094
The new BOSS Digifiller is a compact, totally enclosed digital pressurisation unit with electronic pressure transducer and user-friendly
microprocessor for use on sealed systems in order to provide a minimum system pressure requirement.
Type
Size of Vessel BOSS Digifiller 1.0 BOSS Digifiller 1.5 BOSS Digifiller 2.0
- 18300022 18300033 18300044
4 Litre 18300258 18300472 18300686
8 Litre 18300269 18300483 18300697
12 Litre 18300280 18300494 18300705
18 Litre 18300291 18300502 18300716
25 Litre 18300310 18300513 18300727
35 Litre 18300321 18300524 18300738
50 Litre 18300332 18300535 18300749
80 Litre 18300343 18300546 18300760
100 Litre 18300354 18300557 18300771
150 Litre 18300365 18300568 18300782
200 Litre 18300376 18300579 18300793
250 Litre 18300387 18300590 18300801
300 Litre 18300398 18300609 18300812
350 Litre 18300406 18300620 18300823
400 Litre 18300417 18300631 18300834
500 Litre 18300428 18300642 18300845
600 Litre 18300439 18300653 18300856
800 Litre 18300450 18300664 18300867
1000 Litre 18300461 18300675 18300878
Dimensions
Vessel Size Width Depth Height Conn. BSP Dry Weight Order code
Type
Litre (mm) (mm) (mm) Male (Kg)
BOSS Pressfill Paks AX1 Range
BOSS PRESSFILL PAK AX1-5E5 1PH 50 665 932 520 ½" 34 82311115
BOSS PRESSFILL PAK AX1-5E8 1PH 80 665 1314 576 ½" 38 82311126
BOSS PRESSFILL PAK AX1-5E10 1PH 100 665 979 799 ½" 46 82311137
BOSS PRESSFILL PAK AX1-5E15 1PH 150 665 979 1049 ½" 50 82311148
BOSS PRESSFILL PAK AX1-5E20 1PH 200 665 979 1325 ½" 62 82311159
BOSS PRESSFILL PAK AX1-5E30 1PH 300 665 1095 1365 ½" 81 82311170
BOSS PRESSFILL PAK AX1-5E40 1PH 400 790 1285 1205 ½" 101 82311181
BOSS PRESSFILL PAK AX1-5E60 1PH 600 790 1285 1563 ½" 119 82311192
BOSS PRESSFILL PAK AX1-5E80 1PH 800 790 1285 1913 ½" 153 82311200
BOSS PRESSFILL PAK AX1-5E100 1PH 1000 790 1285 2293 ½" 172 82311211
BOSS Pressfill Paks AX2 Range
BOSS PRESSFILL PAK AX2-5E5 1PH 50 665 932 520 ½" 41 82321121
BOSS PRESSFILL PAK AX2-5E8 1PH 80 665 1314 576 ½" 45 82321132
BOSS PRESSFILL PAK AX2-5E10 1PH 100 665 979 799 ½" 53 82321143
BOSS PRESSFILL PAK AX2-5E15 1PH 150 665 979 1049 ½" 57 82321154
BOSS PRESSFILL PAK AX2-5E20 1PH 200 665 979 1325 ½" 69 82321165
BOSS PRESSFILL PAK AX2-5E30 1PH 300 665 1095 1365 ½" 88 82321176
BOSS PRESSFILL PAK AX2-5E40 1PH 400 790 1285 1205 ½" 108 82321187
BOSS PRESSFILL PAK AX2-5E60 1PH 600 790 1285 1563 ½" 126 82321198
BOSS PRESSFILL PAK AX2-5E80 1PH 800 790 1285 1913 ½" 160 82321206
BOSS PRESSFILL PAK AX2-5E100 1PH 1000 790 1285 2293 ½" 179 82321217
BOSS Pressfill Paks PF1 Range
BOSS PRESSFILL PAK PF1-5E5 1PH 50 495 807 845 ½" 44 82311329
BOSS PRESSFILL PAK PF1-5E8 1PH 80 519 889 845 ½" 48 82311340
BOSS PRESSFILL PAK PF1-5E10 1PH 100 495 854 849 ½" 56 82311351
BOSS PRESSFILL PAK PF1-5E15 1PH 150 495 854 1099 ½" 60 82311362
BOSS PRESSFILL PAK PF1-5E20 1PH 200 495 854 1375 ½" 72 82311373
BOSS PRESSFILL PAK PF1-5E30 1PH 300 600 970 1405 ½" 91 82311384
BOSS PRESSFILL PAK PF1-5E40 1PH 400 790 1160 1255 ½" 111 82311395
BOSS PRESSFILL PAK PF1-5E60 1PH 600 790 1160 1613 ½" 129 82311403
BOSS PRESSFILL PAK PF1-5E80 1PH 800 790 1160 1963 ½" 163 82311414
BOSS PRESSFILL PAK PF1-5E100 1PH 1000 790 1160 2343 ½" 182 82311425
BOSS Pressfill Paks PF2 Range
BOSS PRESSFILL PAK PF2-5E5 1PH 50 495 807 845 ½" 46 82321335
BOSS PRESSFILL PAK PF2-5E8 1PH 80 519 889 845 ½" 50 82321346
BOSS PRESSFILL PAK PF2-5E10 1PH 100 495 854 849 ½" 58 82321357
BOSS PRESSFILL PAK PF2-5E15 1PH 150 495 854 1099 ½" 62 82321368
BOSS PRESSFILL PAK PF2-5E20 1PH 200 495 854 1375 ½" 74 82321379
BOSS PRESSFILL PAK PF2-5E30 1PH 300 600 970 1405 ½" 93 82321390
BOSS PRESSFILL PAK PF2-5E40 1PH 400 790 1160 1255 ½" 113 82321409
BOSS PRESSFILL PAK PF2-5E60 1PH 600 790 1160 1613 ½" 131 82321420
BOSS PRESSFILL PAK PF2-5E80 1PH 800 790 1160 1963 ½" 165 82321431
BOSS PRESSFILL PAK PF2-5E100 1PH 1000 790 1160 2343 ½" 184 82321442
All special pressurisation equipment benefits from the features listed on page 8. BOSS Multiple Vessels available on request.
A unique product which combines all the essential elements required The real-time LCD display shows the status of the mechanical
for a commercial heating or cooling system to be automatically components while monitoring the vessel contents and the
pressurised, balanced and de-aerated in one highly efficient unit. system pressure.
A common alarm volt free contact is included within the Flamcomat
What It Does: control unit for remote indication of a fault. Remote analogue
The Flamcomat balanced pressure expansion equipment is sized indication of the vessel contents and system pressure are possible
according to the total system volume and the boiler / chiller load. as optional extras, as is a date chip for exact system logging.
The Flamcomat vessel is 80% efficient irrespective of the static • Low pressure de-aeration using the PALL ring process, which
height of the system. It is the ideal solution for large installations or leads to a long life cycle and improved efficiencies
a tall installation where standard diaphragm expansion equipment
• Microelectronics using state-of-the-art surface mounting
is limited.
technology (SAM) gives low power usage, long life and ease
The Flamcomat is a unique product that combines a balanced of maintenance
pressure system with an effective pressure step de-aerator function • Manufactured to DIN 4807 with full CE approval
and an integral top up arrangement utilising an AB airgap.
• Available in fifteen vessel capacities with twin pump transfer sets
• Additional vessel sizes available on request
Dimensions
Type Capacity Ø (mm) Height (mm) Weight (Kg)
GB 150 150 550 1350 55
GB 200 200 550 1530 70
GB 300 300 550 2030 90
GB 400 400 750 1535 130
GB 500 500 750 1760 151
GB 600 600 750 1955 160
GB 800 800 750 2355 195
GB 1000 1000 750 2855 226
GB 1200 1200 1000 2210 290
GB 1600 1600 1000 2710 345
GB 2000 2000 1200 2440 430
GB 2800 2800 1200 3040 515
GB 3500 3500 1200 3840 625
GB 5000 5000 1500 3570 1240
GB 6500 6500 1800 3500 1710
GB 8000 8000 1900 3650 1830
GB 10000 10000 2000 4050 2025
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Dimensions
Capacity Gas Charge Height Syst. Conn. Dry Weight
Type Ø (mm) Order Code
(litres) (Bar) (mm) (mm) (Kg)
BOSS SEALED SYSTEM PAK 4 4 0.5 194 365 15 2.8 19712106
BOSS SEALED SYSTEM PAK 8 8 0.5 245 388 15 4.4 19712117
BOSS SEALED SYSTEM PAK 12 12 0.5 286 421 15 5.5 19712128
BOSS SEALED SYSTEM PAK 18 18 0.5 328 414 15 6.9 19712139
BOSS SEALED SYSTEM PAK 24 25 0.5 358 467 15 8.5 19712150
BOSS SEALED SYSTEM PAK 35 35 0.5 396 524 15 12.3 19712161
BOSS SEALED SYSTEM PAK 50 50 0.5 437 581 15 15.6 19712172
Dimensions Connections
Capacity Height Dry Weight
Type Ø(mm) Vessel (F) System (M) Order Code
(litres) (mm) (Kg)
Intermediate Vessel Type 50 50 484 600 1 ½" 1 ½" 26 19713997
Intermediate Vessel Type 100 100 484 750 1 ½" 1 ½" 31 19714003
Intermediate Vessel Type 200 200 484 1304 1 ½" 1 ½" 51 19722134
Intermediate Vessel Type 350 350 484 2124 1 ½" 1 ½" 80 19714025
Intermediate Vessel Type 500 500 600 2025 2" 2" 96 19714036
Intermediate Vessel Type 750 750 790 1863 2" 2" 142 19714047
Intermediate Vessel Type 1000 1000 790 2238 2" 2" 172 19714058
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Technical Data
• Fixed diaphragm design SBR rubber diaphragm (4 to 1000 litres)
• System operating range -10 to 100ºC
• Diaphragm operating range -10 to 70ºC
• Max Glycol Content 50% By Volume
• Compliant with the Pressure Equipment Directive 97/23/CE
• SBR rubber membrane for hot non-potable water, approved by DIN 4807-3
• Produced according to the Directive PED 97/23/CE
• Red epoxy paint coating
• Top connection (except for 35 to 80L which is a side connection)
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Expansion Vessels for Cold and Potable Water, DHWS, Higher Pressure
Heating and Chilled Water Applications
Description
Replaceable EPDM membrane vessels for potable water. The tank is constantly kept under pressure
by an air cushion that is separated from water by the membrane.
Technical Data
• Replaceable membrane tanks for potable water
• System operating range -10 to 100°C up to 750L
• Above 750L operating range -10 to 50°C
• Manufactured according to the Directive PED 97/23/CE
• Approved by WRAS No. 0603301
• EPDM membrane for sanitary water
• Maximum glycol content 50%
• Blue epoxy paint coating
• Bottom connection Code: 19713067
Capacity Height Max. Working Max. Working Factory Set Connection Weight Installation
Ø (mm) Order Code
(litres) (mm) Pressure (bar) Temperature Pressure (bar) Size (BSP) (Kg) Orientation
2 120 235 10 100°C 2.7 ¾"M 1 Vertical 19711414
5 170 275 10 100°C 2.7 ¾"M 1.4 Vertical 19711425
8 220 305 10 100°C 2.7 ¾"M 1.8 Vertical 19711222
12 260 310 10 100°C 2.7 ¾"M 2.4 Vertical 19711233
18 260 375 10 100°C 2.7 ¾"M 3.2 Vertical 19711244
24 260 485 10 100°C 2.7 ¾"M 3.6 Vertical 19711255
35 380 470 10 100°C 2.7 1"M 5.8 Vertical 19711436
50 380 720 10 100°C 2.7 1"M 8.4 Vertical 19711266
60 380 830 10 100°C 2.7 1"M 10.7 Vertical 19711384
80 460 760 10 100°C 2.7 1"M 12.2 Vertical 19711277
100 460 880 10 100°C 2.7 1"M 13.5 Vertical 19711288
200 590 1070 10 100°C 2.7 1 ¼"M 33 Vertical 19711307
300 650 1250 10 100°C 2.7 1 ¼"M 44.5 Vertical 19711329
500 750 1600 10 100°C 2.7 1 ¼"M 58.5 Vertical 19711351
750 800 1820 10 50°C 2.7 2"F 153.5 Vertical 19711362
1000 800 2130 10 50°C 2.7 2 ½"F 183.5 Vertical 19711373
24
260 485 10 100°C 2.7 ¾"M 4.7 Horizontal 19711395
Horizontal
8-24 Litre Mount Bracket Supports 8-24 Litre. Supplied with all the necessary screws/fixings 19713067
NB: An 8 bar 100°C is available in 750 and 1000L (codes: 19722112 and 19722123)
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BSS Industrial Pumps AMS - A Complete Solution BOSS Air & Dirt Separation
For more information or a quote, please contact the AMS Aftersales team
Tel: 0870 850 3886 | Fax: 0870 850 4972 | Email: amsse@bssgroup.com
The information contained in this publication is believed to be correct and complete at the time of printing but it is an approximate guide only. Due to limitations in the printing process, images may not be
representative of their true colours and colour variations may occur due to the natural origin of the products. Stock may vary from branch to branch and is subject to availability. Any industry accreditations
portrayed (eg WRAS, BBA etc) are correct at time of going to press but may be subject to change without prior notice. All photographs are a guide only and do not necessarily represent the products
available. BSS Industrial reserves the right to change product details and designs without prior notice. To the fullest extent permitted by law, BSS Industrial assumes no liability or responsibility for
typographical and clerical errors and omissions in this publication (which may be corrected by us without liability) and this publication does not form the basis of any contract. All products sold are subject to
our Group Sale Terms, a copy of which are available on request or are otherwise available at www.bssindustrial.co.uk. Travis Perkins Group is the owner of the registered trademark BOSS.
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Registered Office: Lodge Way House, Lodge Way, Harlestone Road, Northampton. NN5 7UG JB69210 01/13 BOSSpressurisation/0213/5