KUMWOO CO., LTD.

www.kumwooltd.com
Quality Assurance
Certificate Authority Number Expiration Date
ISO 9001: 2008 01 100 038414 April 12, 2013
CE(PED/97/23/EC) 01 202 ROK/Q-02 0021 January, 2012
API 6A, 6D, 600 APl 600 - 0038, 6A - 0787, 6D - 0642 June 5, 2012
ASME U Stamp ASME 36,536 March 29, 2013
ASME S. PP Stamp ASME 36,535 March 29, 2013
ISO 14001: 2004 MSA Kore - 071020 December 06, 2010

CE(PED/97/23/EC) ISO 9001:2000 ISO 14001:2004

QA-System(Module H)

ASME U,S STAMP

API 600 API 6A API 6D

-2-
Introduction
Kumwoo has established its good reputation as one of the most preferred suppliers of various
types of Valves, Flanges and Fittings in Korea.

Kumwoo could achieve such goals through successful investment of its resources onto
development of the special technologies and improvement of the quality management systems
in parallel with the betterment of manufacturing facilities. Kumwoo’s expertise acquired through
30 years experience in the same business also has made important contributions to its
reputation.

Kumwoo has received many commendations from the clients for its highly dependable service
in terms of both product quality and on-time delivery.

To comply with clients’ high expectation for quality assurance and environment management,
Kumwoo has made constant efforts and such efforts have been duly rewarded with the relevant
certifications by ISO, ASME, API, and MSA.

Company History
1976. 01 : Established
1994. 01 : Renamed to Kumwoo co.,Ltd
1997. 08 : Acquired ISO 9002 & Certificate
2000. 11 : Acquired ISO 9001 & API 6A, 6D Certificate
2002. 04 : Opened European Office(Germany)
2003. 07 : Acquired CE Marking PED(97/23/EC)
2007. 03 : Acquired ASME U, S stamps(2007. 03. 14)
2007. 11 : Acquired ISO 14001 Certificate(2007. 12. 07)
2009. 03 : Renewed CE Marking PED(97/23/EC)
2009. 09 : Renewed API 6A, 6D, 600
2010. 01 : Renewed ISO 9001

Head Office
Main Facility :
Head office, Valve & Welding Shop
and Fitting Shop, Warehouse
Total Area : 26,497
Roofed Area : 8,238
Address : #657 Gadong-ri Hallim-
myeon, Gimhae, Gyeongnam,
Korea.
Employee : 97
Telephone No. : +82 55 346 6701
Telefax No. : +82 55 346 6704

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Design/Engineering/R&D
Product Design
Kumwoo determines the optimum conditions of design through analysis of the equipment
structure and the given conditions of temperature and pressure of the flow using FEM(Finite
Element Method) and FVM(Finite Volume Method), and then proposes the client with the most
suitable design.

Stress Analysis

Flow Analysis

Flow Analysis

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Design/Engineering/R&D
SIF Factor

Figure Boundary SIF = Actual peak Stress in part /

Conditions Nominal Stress in part

Life Cycle

Fatigue Sensitivity Safety Factor

Calculation of SIF and Stress Indices

Axial stress for the run Principal stress by

end(MPa) pressure(MPa)

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Material
Stock Material
It is important to optimize stock of important raw materials to provide
clients with the best delivery schedule as well as the most competitive
price. Kumwoo keeps an average of 3,000 tons of raw materials in stock
presently.
Kumwoo has increased stock volumes of the materials of EN Code, DIN
Code and of AD 2000 Merkblatt W13 as well. This is to deal with the
continuously growing trend in overseas demand for the subject materials.

Material
ASTM / ASME EN DIN No. Fixed amount of Stock
A105/SA105 C23 1.0402 200 ton
A350-LF2/SA350-LF2 TTSt E36 1.0508 50 ton
A266-GR.2/SA266-GR.2 C21 1.0432 100 ton
A182-F36 CL.1 WB36 1.6368 100 ton
A182-F1/SA182-F1 15Mo3/16Mo3 1.5419/1.5415 250 ton
A182-F2/SA182-F2 10 ton
A182-F5/SA182-F5 12CrMo19-5 1.7362 50 ton
A182-F11/SA182-F11 13CrMo4-4,5 1.7335 200 ton
A182-F12/SA182-F12 13CrMo4-4,5 1.7335 200 ton
A182-F22CL.3/SA182-F22CL.3 10CrMo9-10/11CrMo9-10 1.7380/1.7383 200 ton
A182-F23/SA182-F23 20 ton
A182-F91/SA182-F91 X10CrMoVNb9-1(AD2000) 1.4903 1,000 ton
A182-F92/SA182-F92 X10CrWMoVNb9-2(AD2000) 1.4901 700 ton
AISI 4130 25CrMo4 1.7218 40 ton
A182-F304/SA182-F304 X5CrNi18-10 1.4301 10 ton
A182-F304L/SA182-F304L X2CrNi19-11 1.4306 50 ton
A182-F304LN/SA182-F304LN X2CrNiN18-10 1.4311 18 ton
A182-F316/SA182-F316 X5CrNiMo17-12 1.4401 10 ton
A182-F316L/SA182-F316L X2CrNiMo17-13 1.4404 50 ton
A182-F317L/SA182-F317L X2CrNiMoN18-16 1.4438 20 ton
A182-F321/SA182-F321 X6CrNiTi18-10 1.4541 5 ton
A182-F347/SA182-F347 X64NiNb18-10 1.4550 5 ton
Inconel 600,625,825 1 ton
S31803,S32760,S32750 10 ton

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Products

Major Item

Capacity per ltem

Major Annual Production for Last Three Years Max.

Description Connection Type
Item 2007 2008 2009 Capacity
Gate, Globe, Check, Non- Motor, Gear,
Valve 26,500ea 28,040ea 31,000ea 40,000set
Return, Ball Valve Pneumatic.

ANSI B16.5, ANSI B16.47, Welding Type,

Flange
DIN Flange, BS Flange, Socket Type,
63,000ea 58,500ea 64,350ea 300,000ea
AWWA, API, Special Flange, Threaded Type,
Space & Blank, SAE FIange Ring Joint Type.

ANSI B16.11, MSS-SP Welding Type,

Forged
CODE, Special Fitting, Socket Type, 240,540ea 407,200ea 448,000ea 700,000ea
Fitting
Outlet,Drum type Nozzle, Threaded Type,
Vessel type Nozzle. Plug Type.

Flow Nozzle, Venturi,

Flow Welding Type, 48 set 50 set 60 set 200 set
Orifice(Meter Run)
Nozzle Socket Type, / 160 ea / 200 ea / 250 ea / 5,000 ea
Thermowell, Sampling
Threaded Type.
Nozzle

Heavy Fitting, Piece

Special
Type(Tee, Y, Special Type), Welding Type,
Item 204 set 280 set 310 set 500 set
Forged Bend, small Drum. Socket Type.
Pipe Spool

-7-
Valve
Casting Valve
It is 20 years ago that Kumwoo started manufacturing of valves.
With benefit of the long experience in valve industries, Kumwoo has set up very efficient system
and organization for manufacturing and management of manufacturing of various valves.

Casting Valve
ITEM SIZE Class Operation
Gate Valve 2 ~72 150~4500
Hand Operated
Globe Valve 2 ~72 150~4500
Gear Operated(G.O.V)
Check Valve 2 ~72 150~4500
Gear & Motor OPerated(G.M.O.V)
Non-Return Valve 2 ~72 150~4500
Electrical Motor Operated(M.O.V)
Stop-Check Vale 2 ~72 150~4500
Pneumatic Actuator Operated(A.O.V)
Angle Valve 2 ~72 150~4500

Options Disc Option Bonnet Option End Connection

By-Pass Solid Wedge Bolter Pressure Seal Butt-Weldng
Equalizing Flexible Wedge Welded Flanged
Drain Plug Parallel Slide
Water Seal Needle
Position Needle Point
Self-Relief
Limit Switch

Form Casting Heat Inspection Machining

Treatment

Welding Grinding Assemble Hydro-Test Painting & Packing

Manual Casting Valve

Gate Valve Gate Valve Gate Valve Angle Valve Swing Check Valve Gate Valve
(Flange) (BW)

Motor Operated Valve & Gear Operated Valve

M.O.V G.O.V CLASS 900 G.O.V CLASS 300 G.O.V CLASS 300 by-pass

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Valve
Large size Forged Valve

Parallel Slide Gate Valve Parallel Slide Gate Valve Y-Non Return Valve
1500CL 16 2500CL 18 1500CL 16

Small size Forged Valve

Forged Valve
ITEM SIZE Class Operation
Gate Valve 3/8 ~2-1/2 150~4500
Globe Valve 3/8 ~2-1/2 150~4500 Hand Operated
Check Valve 3/8 ~2-1/2 150~4500 Electrical Motor Operated(M.O.V)
Non-Return Valve 3/8 ~2-1/2 150~4500 Pneumatic Actuator Operated(A.O.V)
Stop-Check Vale 3/8 ~2-1/2 150~4500
Angle Valve 3/8 ~2-1/2 150~4500

Option Disc Option Bonnet Option End Connection

Water Seal Solid Wedge Bolter Socket-Welding
Position Parallel Slide Welded Threaded
Limit Switch Pressure Seal Butt-Welding
Flanged

Valve Socket-Welding Valve Threaded Valve Butt-Welding

Valve Flanged M.O.V Forged Valve M.O.V Forged Valve

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 Kumwoo valves model numbering system

Code No
Valve type - Material - Class - Size - End Connection - Bonnet - Trim - Operator - Spacial

introductory remarks :
GATE, A216-WCB, 600#. 4 , BW, PRESSURE SEAL BONNET, 13Cr, MOTOR ACTUATOR, BY-PASS
MODEL NO : GA - WCB - 06 - 04 - B - PB - 01 - M - B

VALE CODE NUMBER

TYPE GATE PARALLEL BELLOWS GLBOE Y-GLOBE BELLOWS S/CHECK TILTING LIFT Y-LIFT Y-NRV ANGLE
GATE GATE Y-GLOBE CHECK CHECK CHECK
CODE GA PG GB GL YG YB SC TC LC YC YN AG

MATERIAL CODE NUMBER

MATERIAL A216-WCB A216-WCC A217-WC6 A217-WC9 A217-C12A A351-CF8 A351-CF8M A351-CF3 A384-CF3M
CODE WCB WCC WC6 WC9 12A CF8 F8M CF3 F3M
MATERIAL A105 A352-LCB A182-F11 A182-F22 A182-F91 A182-F304 A182-F316 A182-F304L A182-F316L
CODE 105 LCB F11 F22 F91 304 316 34L 36L

CLASS CODE NUMBER

CLASS 150 300 600 800 900 1500 2500 4500
CODE 01 03 06 08 09 15 25 45

SIZE CODE NUMBER

SIZE 1/2 3/4 1 1-1/2 2 2.5 3 4 6 8 10 12 14 16 18 20 24 28
CODE A1 A2 01 A3 02 A4 03 04 06 08 10 12 14 16 18 20 24 28

END CONNECTION CODE NUMBER

END CONNECTION BUTT WELD FF RF SOCKET WELD THREAD RTJ GROOVE
CODE B F R S T J G

BONNET CODE NUMBER

BONNET BOLTED BONNET(COVER) PRESSURESEAL BONNET(COVER) SEAL WELDED BONNET(COVER) NON-BONNET
CODE BB PB SB NB

TRIM CODE NUMBER

TRIM 13Cr 304 F310 Hard Co-Cr Ni-Cr 13Cr & 13Cr & 13Cr & Ni-Cu 316 Ni-Cu & 316 & Alloy20 Alooy20
13Cr Cu-Ni Hard 13Cr Co-Cr Co-Cr Co-Cr & Co-Cr
CODE 01 02 03 04 05 5A 06 07 08 09 10 11 12 13 14

OPERATOR CODE NUMBER

OPERATOR HANDWHEEL MOTOR AIR MOTOR PNEUMATIC GEAR
CODE H M A P G

SPACIAL CODE NUMBER

SPACIAL WATER SEAL EQUALIZING BY-PASS CHAIN-WHEEL DRAIN LIVE LOADING STEM PROTECTOR
CODE W E B C D L S

- 10 -
GATE VALVES STANDARD MATERIAL SPECIFICATIONS
(CAST STEEL & FORGED STEEL) NO NAME OF PART
ASTM SPECIFICATION
CARBON STEEL ALLOY STEEL
PRESSURE SEAL BONNET 01 BODY A216-WCB/ A217-WC6/ A217-WC9/ A217-C12A
CLASS : 150 ~ 4500 A105 A182-F11 A182-F22 A182-F91
02 BONNET A216-WCB/ A217-WC6/ A217-WC9/ A217-C12A/
SIZE : 2 ~ 72 A105 A182-F11 A182-F22 A182-F91
04 STEM A479-410
05 DISC A216-WCB A217-WC6 A217-WC9 A217-C12A
07 SEAT RING A105+STL A182-F11 A182-F22 A182-F91
+STL +STL +STL
16 BONNET BOLT A193-B7 A193-B7 A193-B7 A193-B16
17 BONNET NUT A194-2H A194-2H A194-2H A194-4
18 RACKING WASHER A479-410
19 GLAND A479-410
20A GLAND PACKING BRAIDED GRAPHITE
20B GLAND PACKING DIE-FORMED GRAPHITE
21 GLAND FLANGE A105 OR A283-D
23 GLAND BOLT A193-B7
24 GLAND NUT A194-2H
30 YOKE A216-WCB A217-WC6 A217-WC9 A217-C12A
31 SLEEVE A439-D2C
35 HAND-WHEEL A536
39 HAND-WHEEL NUT A105
63 YOKE BOLT A193-B7
64 YOKE NUT A194-2H
66 SLEEVE NUT A105
67 GREASE NIPPLE STEEL
68 THRUST BEARING STEEL
81 SEAL RING GRAPHITE
82 SPACER RING A216-WCB A217-WC6 A217-WC9 A217-C12A
83 RETAINER A217-WC6
87 BONNET CLAMP A283-D/A216-WCB

GLOBE VALVES STANDARD MATERIAL SPECIFICATIONS

(CAST STEEL & FORGED STEEL) NO NAME OF PART
ASTM SPECIFICATION
CARBON STEEL ALLOY STEEL
PRESSURE SEAL BONNET 01 BODY A216-WCB/ A217-WC6/ A217-WC9/ A217-C12A
CLASS : 150 ~ 4500 A105 A182-F11 A182-F22 A182-F91
02 BONNET A216-WCB/ A217-WC6/ A217-WC9/ A217-C12A/
SIZE : 2 ~ 72 A105 A182-F11 A182-F22 A182-F91
04 STEM A479-410
05 DISC A216-WCB A217-WC6 A217-WC9 A217-C12A
+STL +STL +STL +STL
08 DISC THRUST PLATE A193-B16
09 DISC NUT A479-410
18 PACKING WASHER A479-410
19 GLAND A479-410
20A GLAND PACKING BRAIDED GRAPHITE
20B GLAND PACKING DIE-FORMED GRAPHITE
21 GLAND FLANGE A105 OR A283-D
23 GLAND BOLT A194-2H
24 GLAND NUT A307-B
30 YOKE A216-WCB A217-WC6 A217-WC9 A217-C12A
31 SLEEVE A439-D2C
33 SLEEVE KEY A108-1045
34 HAND-WHEEL KEY A108-1045
35 HAND-WHEEL A536
39 HAND-WHEEL NUT A105/A283-D
66 SLEEVE NUT A283-D
67 GREASE NIPPLE STEEL
68 THRUST BEARING STEEL
81 SEAL RING GRAPHITE
82 SPACER RING A216-WCB A217-WC6 A217-WC9 A217-C12A
86 CLAMP WASHER A108-1045
87 BONNET CLAMP A283-D
89 CLAMP BOLT A108-1020

- 11 -
STANDARD MATERIAL SPECIFICATIONS SWING CHECK VALVES
NO NAME OF PART
ASTM SPECIFICATION (CAST STEEL & FORGED STEEL)
CARBON STEEL ALLOY STEEL
01 BODY A216-WCB/ A217-WC6/ A217-WC9/ A217-C12A PRESSURE SEAL COVER
A105 A182-F11 A182-F22 A182-F91 CLASS : 150 ~ 4500
03 COVER A216-WCB/ A217-WC6/ A217-WC9/ A217-C12A/
A105 A182-F11 A182-F22 A182-F91
SIZE : 2 ~ 72
05 DISC A216-WCB A217-WC6 A217-WC9 A217-C12A
07 SEAT RING A105+STL A182-F11+STL A182-F22+STL A182-F5A+STL
10 DISC NUT A194-2H A194-2H A194-4 A194-4
11 HINGE A216-WCB A217-WC6 A217-WC9 A217-C12A
12 HINGE PIN A479-410
58 HINGE PIN PLUG A276-431
62 HINGE PIN GASKET SS316
81 SEAL RING GRAPHITE
82 SPACER RING A216-WCB A217-WC6 A217-WC9 A217-C12A
84 COVER RETAINER A105/A216-WCB
91 RETAINER BOLT A193-B7
92 RETAINER NUT A194-2H

SERVICE RECOMMENDATION
1. The center of gravity of disc is very close to the axis of rotation, so
that the disc can be opened or closed very quickly without damage
to the body, disc or seat. Since the valve is closed quickly upon flow
reversal significant fluid velocities are not developed in the reverse
direction, therefore minimizing the effects of water hammer.

2. The tilting disc check valve has greater stability at low flow rates and
in pulsating service when compared to a swing check valve.

3. The pressure drop across a tilting disc check will usually be much
less than for an equivalent life check. Although a tilting disc check TILTING DISC CHECK VALVES
valve will restrict flow slightly more than a swing check, the straight-
through flow path provides a minimal pressure drop. (CAST STEEL & FORGED STEEL)
PRESSURE SEAL COVER
4. Tilting disc check valves have moderate sealing capability and can
provide tight shutoff if the differential pressure across the disc is
CLASS : 150 ~ 4500
relatively large SIZE : 2 ~ 72

STANDARD MATERIAL SPECIFICATIONS

ASTM SPECIFICATION
NO NAME OF PART
CARBON STEEL ALLOY STEEL
01 BODY A216-WCB/ A217-WC6/ A217-WC9/ A217-C12A
A105 A182-F11 A182-F22 A182-F91
03 COVER A216-WCB/ A217-WC6/ A217-WC9/ A217-C12A/
A105 A182-F11 A182-F22 A182-F91
05 DISC A216-WCB+STLA217-WC6+STL A217-WC9+STL A217-C12A+STL
07 SEAT RING A105+STL A182-F11+STL A182-F22 A182-F91+STL
12 HINGE PIN A479-410 A479-410 A479-410 A479-410
57 HINGE PIN WASHER A479-410
62 EYE BOLT A307-B
81 SEAL RING GRAPHITE
82 SPACER RING C/S 1045+Zn A240-304
83 RETAINER C/S 1045+Zn A240-304
84 COVER RETAINER C/S 1045
91 RETAINER BOLT A193-B7 A193-B16
92 RETAINER BOLT NUT A194-2H A194-4
95 HINGE PIN SEAL RING GRAPHITE
191 HINGE PIN BUSHING A479-410
193 HINGE PIN RETAINER A216-WCB A217-WC6 A217-WC9 A217-C12A
195 HINGE PIN COVER A216-WCB A217-WC6 A217-WC9 A217-C12A
196 COVER BOLT A193-B7 A193-B16

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Y-NON RETURN VALVES
(CAST STEEL & FORGED STEEL)
PRESSURE SEAL BONNET
CLASS : 150 ~ 4500
SIZE : 2 ~ 72
SERVICE RECOMMENDATION
1. Streamlined flow passages and the absence of turbulence-producing
cavity behind the disc allow stable fluid movement through straight-
flow body.
2. Pressure drop is 70% less than other streamlined globe valves.
(Equivalent length L/D:40~50)
3. Valve Body inserted seat ring construction with hard-facing for long
life and tight sealing.
4. Guide separated from body provide continuous guiding of valve disc
form the open to closed position.
5. Guiding surfaces are machined in the same setup as the valve seat
for concentricity.
6. This guide offers the good seat alignment and stable operation.
7. Y-NRV yield lower pressure drop than other pattern due to it is nearly
straight through flow path.
8. Typically, they require large bore and longer stem travel.
9. In large sizes, this body shape is heavier and requires a greater end-
to-end length than conventional Y type stop check valve.
Equalizing Pipe
- Kumwoo Y-NRV is equipped with an Equalizing pipe.
- Acting as an external pressure balancing pipeline, the equalizing
pipe. connects the area above the disc with lower pressure area in
the valve outlet.
- This reduces the pressure above the disc and disc is lifted easily.
- The equalizing pipe helps to reduce pressure drop and piston
movement and wear.

STANDARD MATERIAL SPECIFICATIONS

ASTM SPECIFICATION
NO NAME OF PART
CARBON STEEL ALLOY STEEL
01 BODY A216-WCB/ A217-WC6/ A217-WC9/ A217-C12A
Y-NON RETURN VALVES 02 BONNET
A105
A216-WCB/
A182-F11 A182-F22
A217-WC6/ A217-WC9/
A182-F91
A217-C12A/
(CAST STEEL & FORGED STEEL) A105 A182-F11 A182-F22 A182-F91
04 STEM A479-410
PRESSURE SEAL BONNET 05 DISC A216-WCB A217-WC6 A217-WC9 A217-C12A
07 SEAT RING A105+STL A182-F11 A182-F22 A182-F91
CLASS : 150 ~ 4500
+STL +STL +STL
SIZE : 2 ~ 72 08 DISC THRUST PLATE A193-B16
18 PACKING WASHER A479-410
19 GLAND A479-410
20A GLAND PACKING BRAIDED GRAPHITE
20B GLAND PACKING DIE-FORMED GRAPHITE
21 GLAND FLANGE A105 OR A283-D
23 GLAND BOLT A193-B7
24 GLAND NUT A194-2H
30 YOKE BAR A479-410
33 STEM KEY A108-1045
48 DISC GUIDE A217-CA15
81 SEAL RING GRAPHITE
82 SPACER RING A216-WCB A217-WC6 A217-WC9 A217-C12A
83 RING RETAINER A217-WC6
84 BONNET RETAINER A283-D/A216-WCB
91 RETAINER BOLT A193-B7
92 RETAINER NUT A194-2H
112 GUIDE PLATE A283-D
113 GUIDE PLATE PIN STEEL
114 GUIDE PLATE BOLT A193-B7
115 GUIDE PLATE NUT A194-2H
216 MOUNTING FLANGE A105/A216-WCB
217 WRENCH BOLT STEEL
218 SPRING WASHER STEEL
221 GEAR ACTUATOR -
222 MOUNTING FLANGE NUT A194-2H
223 SPRING WASHER STEEL
378 GUIDE PIECE A105

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Special Fittings
Seamless Special Fittings

Pipe Drilling Machining

Design + Forging + Machining

Kumwoo supplies a variety of seamless special fittings manufactured of a forged material with
applying its own proprietary design or with necessary modification of the original design issued by the
client, strictly complying with the applicable standards of ASME B31.1, B31.3 or other EN Codes.

ITEM EXP. MAX. SIZE DESIGN CONDITION APPLICABLE CODE

Y-PIECE 36 SIF FACTOR(FEM/FVM) ASME B31.3, 31.3
LATERAL 48 SIF FACTOR(FEM/FVM) ASME B31.3, 31.3
INCREASING TEE 36 SIF FACTOR(FEM/FVM) ASME B31.3, 31.3
SPECIAL REDUCER 32 ~ 12 FVM ANSI B16.9
FORGER TEE 36 FVM ANSI B16.9
FORGED ELBOW 36 91.5 deg. FVM ANSI B16.9
SHAFT CUSTOMER DESIGN CUSTOMER DESIGN
ROTOR CUSTOMER DESIGN CUSTOMER DESIGN
GEAR CUSTOMER DESIGN CUSTOMER DESIGN
TUBE SHEET OD 6000 th k1000 CUSTOMER DESIGN CUSTOMER DESIGN
NOZZLE All CUSTOMER DESIGN CUSTOMER DESIGN

Lateral Reinforce Lateral 72 34 Lateral 34 26 Lateral

24 Y-Piece Ecc Y-Piece 36 Y-Piece 26 Y-Piece

(Thermowell type)
- 14 -
Special Fittings
Seamless Special Fittings
Design + Forging + Machining

Lateral

Increasing Tee Forged Tee Forged Tee Special Tee

Special Elbow Special Ecc-Reducer Special Reducer

Rotor Shaft Shaft Shaft

Gear & Clamp

- 15 -
Special Fittings
Seamless Special Fittings
Nozzle

Nozzle For Vessel Oval Reducer Flange Forged Neck Nozzle

Block For Valve Body Forged Valve Body

Flanged Valve Body Special Tee

Con Cover Feed Water Nozzle

Tube Sheet

- 16 -
Special Fittings
Welded Special Fittings
Design + Forging + Machining + Welding
Kumwoo also supplies a variety of welded special fittings manfactured of a forged material with
applying its own proprietary design or with necessary modification of the original desing issued
by the client, strictly complying with the applicable standards of ASME B31.1, B31.3 or other EN
codes.

Work Process

Data Calculation Stress Analysis Planning

& SIF Calculation

Preparation(Forging/ Welding according to WPS,PQR

NDE Test, Machining)

Heat Treatment Shot Blast

Final Products
ITEM EXP. MAX. SIZE DESIGN CONDITION APPLICABLE CODE
Y-PIECE 32 SIF FACTOR(FEM/FVM) ASME B31.3, 31.3
LATERAL 36 SIF FACTOR(FEM/FVM) ASME B31.3, 31.3
MIXING PIECE 22 SIF FACTOR(FEM/FVM) ASME B31.3, 31.3
INJECTION PIECE 22 FVM ASME B31.3, 31.3
PIPE BEND 36 FVM ANSI B16.9
TUBESHEET(OVERLAY) OD 6000 th k1000 CUSTOMER DESIGN CUSTOMER DESIGN
NOZZLE(OVERLAY) All size CUSTOMER DESIGN CUSTOMER DESIGN

- 17 -
Special Fittings
Welded Special Fittings
Design + Forging + Machining
Kumwoo is your reliable and cost competitive solution for outsourcing the welded special fittings
and the component parts or assemblies of a wide variety of pressure vessels.

32 Y-Piece(welded type) 24 Y-Piece(welded type) 45 Lateral(welded type) Y-Piece(welded type)

Mixing Piece Mixing Piece Hydrotest Mixing Piece

Injection Inconel Line Injection Hydrotest

Transition Piece(Innet - P91 + out let P22) Reducer + Tee = Special Tee

Two Branch Tee Tee Piece Cross Tee Cross Tee

- 18 -
Forging
Forging

3rd Factory
Main Facilit : Forging
Manufacturing Capacity : 900ton/month
Total Area : 4,842 Roofed Area : 1,511
Address : 103-34, Bonli-li, Nonggong-ub, Dalsung-gun,
Daegu, Korea

Our own forging shop is able to produce forgings in amount of 900 ton per month an organized
forging procese.

Heating Forging

Form Forging Form Forging Form Forging

Elbow, Tee,Out-Let Flange Long Flange

Form Forging
Special

No Forging Equipment Model Description Q’ty

1 High Frequency Induction Billet Heater BLTH-0110 500Kw/2KHz, 1,200V, 200~1250 1
2 High Frequency Induction Billet Heater 1BH242-600 600Kw/2.4KHz, 800V, 200~1250 1
3 High Frequency Induction Billet Heater IBH122-800 800Kw/1.2KHz, 900V, 200~1250 1
4 Air Drop Hammer Nittan Cap : 1.5 ton 1
5 Forging Press HNFG 1350 Cap : 1,350 ton 1
6 Forging Press Ecmuco 2000 Cap : 2,000 ton 1
7 Power Press KSP-200 Cap : 200 ton 1
8 Trimming Press CS-150 Cap : 150 ton 2
9 Coinning Press FUKUI NO.12522 Cap : 150 ton 1
10 Cutting Press/Chopper Press 2
11 Shot Blast M/C Cap : 2,000 kg 1

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Fittings
Standard Forged Fittings
SOCKET-WELDING FITTINGS(ANSI B16.11) FORGED THREADED FITTINGS(ANSI B16.11/B1.20.1)
ITEM Size Class ITEM Size Class
90 deg. ELBOW 1/8 3000 6000 90 deg. ELBOW 1/8 2000 3000 6000
1/4 3000 6000 1/4 2000 3000 6000
45 deg. ELBOW 3/8 3000 6000 45 deg. ELBOW 3/8 2000 3000 6000
1/2 3000 6000 9000 1/2 2000 3000 6000
TEE 3/4 3000 6000 9000 TEE 3/4 2000 3000 6000
1 3000 6000 9000 1 2000 3000 6000
CROSS 1-1/4 3000 6000 9000 CROSS 1-1/4 2000 3000 6000
1-1/2 3000 6000 9000 1-1/2 2000 3000 6000
COUPLING 2 3000 6000 9000 COUPLING 2 2000 3000 6000
2-1/2 3000 2-1/2 2000 3000 6000
3 3000 3 2000 3000 6000
CAP 4 3000 CAP 4 2000 3000 6000
Class 2000 and 1/8 Class 6000
couplings, half couplings, and caps are not included

90 deg. Elbow 45 deg. Elbow Tee Cap Coupling

FITTINGS
ITEM Size Class Applicable Code
UNION 1/8 ~3 3000 6000 MSS-SP-83
REDUCER INSERT 1/4 ~4 3000 6000 MSS-SP-79
SWAGE NIPPLE 1/8 ~6 SCH.NO. MSS-SP-95
NIPPLE 4 SCH.NO. CUSTOMER SPEC

Union Reducer Insert Swage Nipple Nipple

PLUG type
ITEM Size Applicable Code
HEX HEAD PLUG
SQUARE HEAD PLUG ANSI B16.11
ROUND HEAD PLUG 1/8 ~ 4 B1.20.1
HEX HEAD BUSHING
FLUSH BUSING

Hex Head Plug Round Head Plug Square Head Plug Hex Head Bushing

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Fittings
Standard Fittings
OUT-LETS(MSS-SP-97)
ITEM Size Class
WELDED OUT-LET 1/2 ~ ALL 3000 6000
SOCKET OUT-LET 1/2 ~ 4 3000 6000 9000
THREADED OUT LET 1/2 ~ 4 3000 6000
LATROLET 1/2 ~ ALL
45 deg. / 60 deg. KUMWOO’S
NIPPLE OUT-LET 1/2 ~ 4 DESIGN
ELBOW OUT-LET 1/2 ~ 4
FLANGED OUT-LET 1/2 ~ 4

Welded Socket Threaded 45deg. Nipple

Out-Let Out-Let Out-Let Latrolet Out-Let

Special Forged Fittings

Spl. Connect Single Elbow Single Elbow Double Elow Triple Elbow

Full Flow Tee Long Sweep Sweepolet Header Lug Y-Piece

Elbow

Inspection Redrilling Remove Boss Boss Holding Pin Bolt Position Bolt
Boss & Plug Boss

Weld-Lip Sampling Lateral Thermowell Ecc-Reducer RT Plug

Metal Gasket Nozzle

Cu-Ni Fitting

Elbow Tee Reducer Swage Flange Union Out-Let

Nipple

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Flow Elements
Based on its own data calculation verifiable, Kumwoo produces various types of flow elements
such as assemblies of orifice plates, flow nozzles and venture tubes, Which fully comply with the
applicable codes and standards.

Application Code
ASME(6th Edition : 1971)
AGA(Report part3)
L.K Spink’s
JIS Z8762 : 1995
BS 1042 : 1984
DIN 1952 : 1982
ISO 5167-1 ~ 4 : 2003
SHELL 1985(Royal dutch Shell Delft Report 1312M : 1953)
R.W Miller’s
ASME MFC-3M : 1989
ASME MFC-14M : 2003

Work Process

Planning

Calculation

Design

Calibration

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Flow Elements
Orifice

Orifice & Orifice Assembly Restriction Orifices

Venturi Tube

Venturi Assembly
Flow Nozzle

Flow Nozzle Flow Nozzle Flow Nozzle Wedge type

Weld-In type Flow Nozzle Hold-Ring type Flow Nozzle

Flow Nozzle Assembly PTC 6 type Flow Nozzle

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 Flange
Standard Flange
Kumwoo produces various types of flanges to every size and class, which are fully in compliance
with ANSI B16.5 and B16.47 amd Non-Code flanges as well.

FLANGE
Description SIZE Class Application Code
Welding Neck, Slip-On, Threaded, 1/2 ~24 150/300/400/600/900/1500/2500 ANSI B16.5
Socket-Welding, Lap Joint, Blind
Welding Neck, Blind 26 ~60 150/300/400/600/900 ANSI B16.47A
MSS-SP-44
Slip-on, Blind 4 ~120 B(86psi), D(175-150psi), E(275psi) AWWA C207
Welding Neck, Slip-On, Blind 10A~1500A 5K, 10K, 16K, 20K, 30K, 40K JIS B2220
Square 15A~80A 210 / , 280 / , 350 / JIS B2291
JIS F7806
Orifice Flange 1/2 ~24 300/400/600/900/1500/2500 ANSI B16.36
Long-Welding Neck 1/2 ~24 150/300/400/600/900/1500/2500 ANSI B16.5

Welding-Neck Flange Slip-On Flange Socket-Welding Blind Flange

Flanges Long-Welding Neck Water Box Square

Flanges

Spectacle & Blank Forging

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Piping
Kumwoo performs all the precedure, from design including detailed drawing to final fabrication, to
produce piping.

LINE SIZING
STRESS ANALYSIS
DOCUMENT REPORT
3-D MODELING(PDMS)
SUPPORT DESIGN

3D Modeling(PDMS) & Support Design

FAB ISO DRAWING

SPOOL BOM
PIPE CUTTING PLAN
SUPPLY LIST

FAB ISO Drawing

SPOOL FABRICATION

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Piping

Branch Hole Machining Material Cutting End-Preparation

High Frequency Bending

Welding Inspection(NDE Test)

Painting & Marking

Packing

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Piping

Head Office
Main Facility :
Head office, Valve & Welding Shop and Fitting Shop, Warehouse
Total Area : 26,497 Roofed Area : 8,238
Address : #657, Gadong-ri, Hallim-myeon, Gimhae, Gyeongnam, Korea.
Employee : 102 peoples
Telephone No. : +82 55 346 6701
Telefax No. : +82 55 346 6704
E-mail: trade@kumwooltd.com / fitting@kumwooltd.com
valve@kumwooltd.com

2nd Factory
Main Facility :
Special Fitting Machining Shop(T-piece, Lateral, Y-piece, Big Size
Flange, Valve Casting)
Address : Gomo-ri Jinlae-myeon, Gimhae, Gyeongnam, Korea
Total Area : 1512.5 Roofed Area : 907

3rd Factory
Main Facility : Forging
Total Area : 4,842 Roofed Area : 1,511
Address : 103 ~ 34, Bonli-ri, Nonggong-Ub, Dalsung-Gun, Daegu,
Korea

4rd Factory
Main Facility : Welding Shop
Total Area : 3,582
Address : 403, Gasan-ri, Hallim-myeon, Gimhae, Gyeongnam, Korea

Kumwoo Europe GmbH

G. H. KIM / Director
kelsterbacher str.20, 65479, Raunheim, Germany
Tel : +49(0)6142 171794
Fax : +49(0)6142 171694
Mobile : +49(0)173 694 5946
http ://www.kumwooltd.com / E-mail : ghkim@t-online.de

Seoul Office
#1312, 13rd Floor, Byucksan-kyoungin Digitalvalley , 481-10,
Gasan-dong, Geumcheon-gu, Seoul, Korea
E-mail: kw-seoul@kumwooltd.com

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