Ch ery Q Q Au t o mo b ile S ervic e Dat a dia g ram

一、Repair Parameter

1、SQR372 Engine Installation Parameter

No. test item standard v alue No. test item standard v alue
1 crankshaf t axial clearance 0.08 9～0.211mm 6 exhaust cam shaft axial cl earance 0.10～0. 173
Crank- just install the crankshaft tighten fly wheel friction disc surface jumping volume
Shaft ma in shaft cover bolt ≤1N·m 7 0.10mmm ax
constant ins tall the piston connecting rod
velocity 8 crankshaft WKEY protrude height 2mm
rotate
ass embly and tighten the connecting ≤4N·m
rod bolt 9 air i ntake valve cle arance 0.1 8±0.05 mm
torque
install the tim ing gear、spark plug ≤25N·m 10 air e xhaust valve c learance 0.2 5±0.05 mm
2
Install the va lve and spring camshaft and timing belt tension ( w hen press down 4-5mm
11 at the ri ght centre) 20～30N·m
tighten the bearing bolt (don't install the
timing gear a nd spark plug) , and then test ≤30N·m
the camshaft constant veloc ity rotate torqu e 12 cylinder pressure 10～14bar
engine belt tension (when press down 4-
3 di stance between the steel ball outer verge 5.65±0.5mm 13 5mm at the c entre of the ge nerator and the 98N·m
an d the intake ca mshaft front end water pump)
4 distance between the steel ball outer verge 8.65±0.5mm 14 o il fill volume (don't include fi lter) 2.7L
5 intake cam shaft axial cle arance 0.10～0.170

2、SQR372 Engine Installation Torque

No. Name Specification Quantity Torque（N·m）

1 main bearing cover bolt M10X1.25 8 70±3.5
2 connecting rod cover bolt M8X1 6 40±2
3 fuel pump bolt M8X1 6 20±1.5
4 nut (fuel retainer-fuel pump) M6 2 6±1
5 bolt (fuel retainer-cyl inder body) M6 1 6±1
6 wat er pump bolt M8X1 6 25±1.5
7 r ear oil seal support bolt M8 5 25±1.5
8 oi l drain bolt M12 1 45±3
9 oi l pan bolt M6 17 6±1
10 exhaust camshaft connect ing fl ange bolt (inner hexagon ) M6 4 6±1
11 exhaust camshaft lock nut M40X1.5（L） 1 100±5
12 cylinder cover bolt M10X1.25 8 7.±3.5
13 camshaf t bearing cover bolt M6 17 9±1
14 valve chamber bol t M6 6 6±1
15 camshaf t position sensor bolt M8 1 10±1
16 bolt (knock sensor ) M8 1 20±1.5
17 camshaf t timing gear bol t M12X1.25 1 100±5
18 tension wheel bolt M10 1 25±3
19 timing cover bolt M6 7 6±1
20 fuel meter bolt M6 6±1
21 fly wheel assembly bolt M10X1.25 6 70±3.5
22 temper ature adj uster cover bol t M8 2 10±1
23 fuel filter connect port 3/4''-16 / 40±2.5
24 fuel filter 3/4''-16 / 20±1.5
3、DA465Q Engine Installation Parameter
test it em sta ndard value Lim it
air intake
va lve clearance v alue 0.13～0.18mm -
air exhau st
spark plug clearance 0.8～1.2mm -
+0.0 05mm
rocker arm hole diameter φ15 - 0.0 15m m -
+0.0 05mm
rocker arm shaft diamete r φ15 -0.0 15mm -
air intake 0.005～0.040mm 0.07mm
rocker arm and rocker arm clearance air exhaust
0.005～0.040mm 0.01mm
rocker arm beeline angle 0.06mm -
air intake φ7 -- 0.020 mm
0.035 m m -
valve pole diameter
air exhaust φ7 - 0.0 30 m m
- 0.0 45 m m -
air intake φ7 -0mm
0.0 15 mm
-
valve guid e pipe inner diameter
air exhaust φ7 -0m0.0m 15 m m -
air intake 0.020～0.050mm 0.07mm
valve guid e pipe clearance
air exhaust 0.030～0.060mm 0.09mm
air intake 0.12mm -
valve pole end decline
air exhaust 0.16mm -
air intake -
valve guid e pipe hole dia meter φ12.030～φ12.048mm
air exhaust -
air intake valve guide pipe length 52.5mm -
air exhaust valve guide pipe length 54.5mm -
air intake 0.6mm
valve big p ort thickness 0.8～1.2mm
air exhau st 0.7mm
air intake φ7 -
calve pole diameter
air exhaust -0.0 30 mm
φ7 -0.0 45 mm -
valve 45°conical sur face radial jum p - 0.03mm
valve spri ng length 47.7mm 46.5mm
valve s pring pre-load 40mm：254.8～294N 40mm时 235. 2N
air in take camshaft 36.152mm 36.10 0mm
cam heigh t H
air e xhaust camsha ft 36.152mm 36.10 0mm
camshaft beeline angle l imit 0.10mm -
camshaft thrust clearanc e 0.050～0.150mm 0.300 mm
camshaft radial clearanc e 0.050～0.091mm 0.15mm
side c learance betw een piston and cylinder hole 0.040～0.050mm -
piston diam eter φ61.960～φ61.975mm φ62.4 60～φ62.475mm
1st compression r ing 0.03～0.07mm 0.12mm
side c learance of the piston ring in the slot
2nd comp ression ring 0.02～0.06mm 0.10mm
1st compression r ing 1.47～1.49mm -
piston ring thickness 2nd comp ression ring 1.47～1.49mm -
scraper ring 0.45mm -
1st compression r ing 1.52～1.54mm -
ring slot w idth 2nd comp ression ring 1.51～1.53mm -
scraper ring 2.82～2.83mm -
1st 、2nd compression ri ng 0.15～0.35mm 0.7mm
open cleara nce of piston r ing
co mbination oil ring 0.30～0.90mm 1.8mm
piston pin diameter φ15.995～φ16.000mm -
clearance between SJ and connecting rod 0.020～0.040mm 0.080 mm
crankshaf t thrust clearan ce 0.13～0.28mm 0.35mm
- 2.500 mm
crankshaf t thrust thickne ss add thickness mod el 0.125mm 2.563 mm
a dd thickness m odel 0.250mm 2.625 mm
 4、DA465Q Specification of fastener
A pplic ation Specificati on App licati on Spe cifica tion
Engine Oil filter 12～ 16
Pulley b olt 95 + (3 0°- 45°) Oil pan bolt 4～ 5
Stretching pulley accessories bolt 26±4 Oil pan drain plug 20～ 25
Camshaf t bracket cove r bolt 8±2 Oil pressure sen sor 12～ 15
Camshaf t timing pulley bolt 45±5 Oxyge n sensor 40～ 60
Connect rod bearing ca p bolt 28～32 Oil pump bol t 8～ 10
Coolant temperature se nsor Max20 S park plug 20～ 30
Crankshaft main bearing cap bolt 43～48 Left overhang of connecting front frame side member 50±5
Cylinder head bolt 55～60 Engine left overhang gasket of connecting transmission 40±5
Engine f lywheel bolt 40～45 Engine rear overhang and vehicle body 100±5
Exhaust manifold nut 18～23 Engine rear overhang and bracket 100±5
Engine m ounting brack et set bolt 25±2. 5 E ngine right overhang and veh icle body 50±2.5
Knock sensor bolt 15～25 Engine right overhang and bracket 100±5
Intake m anifold nut 18～23

5、transmission installation torque table

Po sition Torq ue （N·m） Position Torque （N·m）
Drain plug 18～23 Transmission baffle bolt（3） 8～12
Shift lever bo lt 32～36 Bracket bolt 18～28
Shift head bo lt 31.5～35.5 Bearing baffle bolt（5） 8～12
Speedometer case bolt 8～12 Output shaft l ock nut 60～80
Shift lever po int bolt 10～16 Gear box bolt（8） 8～12
Reverse Shif t fork bolt 18～28 Filler plug 18～23
Transmission bolt 15～20 R everse output shaft bolt 18～28
Guide case bolt（4） 8～12 T ransmission o il baffle-wall b olt（3） 8～12
Restrict bolt 18～28 5 th Shift fork bo lt 8～12
Shift fork sha ft point bolt（3） 10～16 O il baffle-wall bolt 8～12
Transmission bolt（14） 15～22 C lutch fork nut 10～16

6、Brake maintenance parameter

cylinder inner friction thickness
diameter φ48mm 10mm the used br ake disc thickness 12.5mm
front disc
brake main c ylinder area 18.1cm 2 friction effi cient thicknes s 7.5mm the used brake disc ou ter diameter φ236mm
parameter
friction area 2*(34-39)cm 2 efficie nt radius 95mm —— ——
brake clearan ce to be ensure d by
brake drum inner diameter φ180mm self-adjusting mechanism 0.3mm～0.6mm

re ar wheel cylinder diameter φ17.46mm（11/16 inch） rear wheel cylinder centre height 23mm
Thickness 4.4 mm Max . outer diameter φ208mm
rear bra ke rear brake
parame ter Width 30mm Max. Height 68mm
brake lining Scroll 109 0 rear br ake Max . outer diameter φ206mm
lead toe start angle 45 0 drum Max. Height 94mm
sub-toe start angle 36 0 —— ——
tigh ten brake disc bolt 40~60（N·m） brake cal iper bolt 70 ~100（N·m）
torque of
front brake's transmission shaft slot nut 150~270（N·m） brake cal iper pin bolt 22 ~320（N·m）
important
bolt、nut brake hose bolt 20~25（N·m） —— ——
tighte n torque
of rea r brake's brake pipe nut 14~18（N·m） exhaust plug 7~10（N·m）
impo rtant
bolt、nut brake sub pump bolt 10~13（N·m） rear shaft head slot nut 80 ~120（N·m）
 二、EFI parameter
Note: the EF I dat a is t he hot idle standar d data under normal at mospheri c pressur e, wi th the off statu s of A/C. It may a
little diff erent from the standard data because of the different vehicle condit ion, vehicle at tached electric equipme nt and etc.

1、 M 1.5.4 electronic injection system (1.1L)

paramete r name Va lue U nit par amete r name Va lue Unit
engine speed 8 50±50 rpm air intake pressure 35～65 kP a
active c arbon canister
co olant temperature 8 0～90 ℃ electro magnetic valve duty ratio 1.3 %
ig nition angle 5～10 ° idl e air control 83 Step
ig nition time 4～7 ms oxy gen sensor vol tage 50～1000 mv
ai r intake tempe rature 2～70 ℃ battery voltage 12～14 V

2、 Simenz electronic injection system (0.8L):

paramete r name Va lue U nit para mete r name Value Un it
Engine spee d 900±30 rpm Throttle voltage signal 0 . 5～0 . 7 V
activ e carbon canis ter electro
coolant temperature 80～9 0 ℃ magnetic valve duty ratio 1.3 %

ignition ang le 5～10 ° idle a ir control 83 Step

Ignition tim e 4～7 ms ox ygen sensor vo ltage 10 0～900 mv
air intake te mperature 20～7 0 ℃ battery voltage 12～14 V
air intake pressure 35～6 5 kPa —— —— ——

3、 Marrenie electronic injection system (0.8L, for AMT model)

Para mete r N orma l value s MIN MAX Parame ter Normal va lues MIN MAX
front oxyge n sensor sine wave
Engine speed（rpm） 880（when A/C is off） 850 910 100mV 900mV
voltage（mV） seasonal change
rea r oxyge n senso r
coo lant temperat ure（℃） > 80 voltage（mV） ch ange ra nge sm all 100mV 900mV
throt tle valv e open whe n relea se the
angle（°） acc elerograph 0 0 0.6 stepper motor steps（step） 70 60 100
injec tion co ntinuin g
4.2m s（when A/C is off ） 4ms 7ms air intake vol ume（k g/h） 6～12kg/h 6 12
time（ms）
air intake voltage （m bar） 500mbar 350mbar 650mb ar Intake air temperature（°C） 40 20 70
battery voltage（V） 13 12 14 ignition advanced angle（o） 7 5 10
4、ABS System test
Ignition
Ch eck Ite m Terminal MK20I/E Standard Value Unit
Position
Battery voltage （moto r） OFF 8-25 10.1-14.5 V
Battery voltage（solenoid valve） ↑ 9-24 ↑ V
Supply i nsulating property ↑ 8-4 0.00-0.5 V
Earth insulating property ↑ 8-24 ↑ V
Supply v oltage ON 8-4 10.0-14.5 V
OFF ECU not conn ect Warning lamp exitinguishes Visual inspection
ON Warning lamp lights Visual inspection
ABS warnin g lamp
OFF Connec t the ECU Warni ng lamp exitng uishes Visual inspection
ON The warning lamp lights and then Visual inspection
exit inguishes after lasting for 1.7 s
Braking lamp switch functi onal pedal not stepped down ON 8-18 0.0-0.5 V
Braking lamp sw itch function pedal stepped down ON 8-18 10.0-14.5 V
Resis tance value of FL wheel speed sensor OFF 1-2 1.0-1.3 KΩ
Resistance value of FR wheel speed sensor OFF 19-20 1.0-1.3 KΩ
Resistance value of RL wheel speed sensor OFF 5-6 1.0-1.3 KΩ
Resistance value of RR wheel speed sensor OFF 22-23 1.0-1.3 KΩ
FL Wheel sensor o utput voltage OFF 1-2 3.4-14.8 mV/Hz
FR Wheel se nsor output vol tage OFF 19-20 3.4-14.8 mV/Hz
RR Wh eel sensor outp ut voltage OFF 5-6 >12.2 mV/Hz
RR Wh eel sensor outp ut voltage OFF 22-23 >12.2 mV/Hz

Se nsor ou tput voltage ra tio M aximum peak v olt

≤2
M inimum peak v olt