PROJECT: - EVEREST BUILDING NO.

14

TECHNICAL SPECIFICATIONS (PLUMBING & SANITARY)

1.0 GENERAL

1.1 SCOPE OF WORK

1.1.1 The general character and the scope of work to be carried out under this contract are illustrated in
the drawings and specifications attached herewith.

1.1.2 Without restricting to the generality of the foregoing works, the scope of the work shall include the
piping works from toilets blocks to pipe shaft and piping shall be done for following services:

a. Internal water supply to all fixtures and fittings

b. External water supply system

c. Internal sewer lines within the building

d. External sewer lines in and around the building and up to existing sewage network.

e. Storm water drainage system with rainwater harvesting system.

f. External storm water collection & disposal.

1.1.3 The Contractor shall carryout and completes the said work under this contract in every respect in
conformity with the rules and regulations of the local Authority. The Contractor shall furnish labors,
supply and install all new materials, appliances, equipment necessary for the complete installation
and testing of the entire plumbing services as per the relevant IS codes. This also includes any
material, appliance, equipment not specifically mentioned herein or noted in the drawings but
which are necessary and customary to make a complete installation as shown on the drawings or
described herein, properly connected and in working condition according to the good practice.
However, this specification does not relieve the contractor for the correctness of the system.

1.1.4 The contractor shall include all implied/allied items in his offer. Nothing extra shall be paid
whatsoever for incidental or contingent work.

1.1.5 The contractor shall get acquainted with the proposed site for the works and study specifications
and conditions carefully before tendering. The work shall be executed as per programmed
approved by the Engineer-In-Charge. If some part of site is not available for any reasons or there
is some unavoidable delay in supply of materials stipulated by the employer, the Programe of
construction shall be modified accordingly and the contractor shall have no claim for any extras or
compensation on this account.

1.2 SPECIFICATIONS

1.2.1 Work under this contract shall be carried out strictly in accordance with specifications attached with this
document and all relevant latest Indian Standard Codes and statutory rules.

1.2.2 Items not covered under this contact and found necessary during execution, such additional works
shall be carried out as per specifications of the latest Central Public Works Department with latest
amendments as applicable in the contract.
1 of 29
1.2.3 Works not covered under Para 1.2.1 and 1.2.2 shall be carried out as per latest relevant Indian
standards specifications or codes of practice. In the event of the works not covered by Indian
Standards, British standards specifications or codes of practice shall be used.

1.3 EXECUTION OF WORK

1.3.1 The work shall be carried out in conformity with the water supply and sanitary drawings and within the
requirements of architectural, HVAC, Electrical, and other specialized services drawings.

1.3.2 The contractor shall co-operate with all trades and agencies working on the site. He shall make
provision for hangers, sleeves, structural openings and other requirements well in advance to
prevent hold up or progress of the construction Program. Any work done without regard or in
consultation with other trades and found to be incongruent to the specified system; same shall be
removed and rectified by the contractor without additional cost to the employer.

1.3.3 On award of the work, contractor shall submit a construction Programe in the form of a PERT chart or
Bar chart for approval of the Engineer-in-Charge. All dates and time schedule agreed upon shall
be strictly adhered to, within the stipulated time of completion/commissioning.

1.3.4 The contractor shall install complete working plumbing services as per approved drawings and as per
the latest IS codes of practice.

1.3.5 Execution of work by the contractor includes complete installation of internal water supply system,
sewerage and sewerage appurtenances, controllers, valves and power control wiring for controller
etc. inside the toilet blocks, complete installation of all sanitary and plumbing fixtures.

1.3.6 It is the responsibility of the contractor to protect all the installed fixtures and fittings until the time of
handing over to the employer.

1.4 DRAWINGS

1.4.1 Water supply and sanitary drawings are indicative but shall be followed as closely as actual site
condition permits. Any deviations made shall be in conformity with the Engineer-in-charge without
affecting the architectural and other services.

1.4.2 Architectural drawings shall take precedence over water supply and sanitary drawings or other services
drawings with respect to dimensions.

1.4.3 Contractor shall verify all dimensions at site and bring to the notice of the Engineer-in-charge all
discrepancies or deviations noticed. Architect's / Engineer-in-charge decision shall be final.

1.4.4 Large size details and manufacturer's dimensions for materials to be incorporated shall take
precedence over small-scale drawings.

1.4.5 The contractor shall submit vendor drawings for approval of the client/consultant and carryout the work
as per the final approved drawings only.

1.4.6 Any drawings issued by the architects/consultant for the works are the property of the
architects/consultant and shall not be lent, reproduced or used on any works other than intended
without the written permission of the architects/consultant.

1.5 INSPECTION AND TESTING OF MATERIALS

1.5.1 Contractor shall produce manufacture's test certificate for the materials supplied by him. The tests
carried out shall be as per the relevant Indian standards.
2 of 29
1.5.2 For examination and testing of materials and work at the site, contractor shall provide all testing and
gauging equipment necessary as listed below but not limited to the following:

a) Theodolite.
b) Dumpy level.
c) Steel tapes.
d) Weighing machine.
e) Plumb bobs, Sprit level, Hammers.
f) Micrometers.
g) Thermometers, stoves.
h) Hydraulic test machine.
i) Smoke test machine.

1.5.3 All such equipments shall be tested for calibration at any approved laboratory, if required by Engineer-
In-Charge at the expense of the Contractor.

1.5.4 All testing equipment shall be preferably located in a special room meant for the purpose.

1.6 MATERIAL CONVERSION

1.6.1 All dimensions and size of materials and equipment given in this document are in commercial metric
units.
1.6.2 In the event of any weights or sizes given in this document being changed due to metric conversion,
the nearest equivalent size accepted by Indian standards shall be acceptable without any
additional cost.

1.7 REFERENCE POINTS

1.7.1 Contractor shall provide permanent bench marks, flag tops and other reference points for the
proper execution of work and these shall be preserved till the end of the work.

1.7.2 All such reference points shall be in relation to the levels and locations given in the architectural,
water supply and sanitary drawings.

1.8 REFERENCE DRAWINGS

1.8.1 The contractor shall maintain one set of all drawings issued to him as reference drawings. These
shall not be used for site purpose.

1.8.2 All corrections, deviations and changes made at site shall be shown on these reference drawings for
final incorporation in the 'As built' drawings. All changes to be made shall be initiated by the
Engineer-In-Charge.

1.9 SHOP DRAWINGS

1.9.1 The contractor shall submit to the Engineer-In-Charge four copies of the shop drawings.

1.9.2 Shop drawings shall be submitted under the following conditions:-

a) The contractor shall submit to the Engineer-In-Charge four copies of the shop drawings.

b) Equipment layout and piping, wiring diagrams.

c) Manufacturer's or contractors fabrication drawings for any materials or equipment supplied by

him.

3 of 29
1.9.3 The contractor shall submit 4 (four) copies of manufacturer's drawings, equipment characteristics
or performance charts as required by Engineer-in-charge.

1.10 ‘AS-BUILT’ DRAWINGS

1.10.1 On completion of work, contractor shall submit one complete set of original "As built" drawings to the
Engineer-In-Charge. These drawings shall have the following information etc.,

a) Run of all piping & diameter on all floors and vertical stacks.

b) Run of water supply lines with diameters, locations of control valves, access panels.

1.10.2 Contractor shall provide four sets of catalogues, performance data and list of spare parts together with
the name and address of the manufacturer for all electrical and mechanical equipment provided by
him.

1.10.3 All warranty cards given by the manufactures shall be handed over to the Engineer-In-Charge.

1.11 CONTRACTOR RATES:

1.11.1 Rates quoted in the BOQ shall be inclusive of cost of materials, identified spares, labour,
supervision, erection, tools, plant, scaffolding, service connection, transport to site, storing at site,
taxes, octroi and any levies, breakage, wastage and all such expenses as may be necessary and
required to complete all the items of work as per specifications and put them in a working
condition.

1.11.2 Rates quoted are for all heights and depths as required for this work.

1.11.3 All rates quoted shall be for complete items inclusive of all such accessories, fixtures and fixing
arrangements, nuts, bolts, hangers as a standard part of the particular item except where specially
mentioned otherwise.

1.11.4 All rates quoted are inclusive of making holes and chases in walls and floors and making good the
same with cement mortar/concrete of appropriate mix and strength as directed by Engineer-In-
Charge. Contractor shall provide holes, sleeves, recesses in the concrete and masonry work as the
work proceeds.

1.11.5 Rates quoted shall be inclusive of cost incurred in testing, erection and commissioning of works and
materials.

1.11.6 The Contractor shall assume full responsibility for all required liaison work including the fee in
obtaining water supply and drainage connection from the Authority and approval of installation.
The fee can be mentioned separately in the offer submitted.

1.11.7 Contractor shall include in the quoted rate/price one-year operation and maintenance costs from the
date of handing over the complete installation. Contractor shall provide training to client staff with
day-to-day maintenance during one-year period of maintenance. Operation and maintenance cost
for one year operation including all spares shall be quoted separately in the offer.

1.11.8 The contractor shall supply two sets of tools and spares including consumables required for day-to-
day maintenance for a period of one year from the date of handing over. The rate shall be quoted
separately.

1.12 TESTING

4 of 29
1.12.1 Piping and drainage works shall be tested as specified under the relevant clauses of the specifications
and Indian Standard Codes.

1.12.2 The contractor shall ensure cleaning of all plumbing fixtures and satisfactory performance of all the
fixtures at the time of testing and commissioning the plumbing/sanitary systems. Flushing of all
pipe work to remove any matter will be carried out in section as work progresses.

1.12.3 Tests shall be performed in the presence of the Engineer-In-Charge.

1.12.4 All materials and equipment found defective shall be replaced and whole work tested to meet the
requirements of the specifications as per Indian Standard Codes.

1.12.5 Contractor shall perform all such tests as may be necessary and required by the local authorities to
meet various bye-laws in force.

1.12.6 Contractor shall provide all labour, equipment and materials for the performance of the tests.

1.12.7 Contractor shall be responsible for arranging his own power and water required for installation, testing
and commissioning the plumbing/sanitary system.

1.13 SITE CLEARANCE AND CLEAN UP

1.13.1 The contractor shall, from time to time clear away all debris and excess materials accumulated at the
site.

1.13.2 After the equipment and appliances have been installed and commissioned, contractor shall clear-up
the same and remove all plaster, paint stains, stickers and other foreign matter leaving the
construction site in neat and clean condition for ready use.

1.13.3 On completion of all works, contractor shall demolish all the temporary structures, remove all surplus
materials and leave the site in a neat and clean condition, failing which the same shall be done at
contractor's cost.

1.14 LICENCE, PERMITS AND APPROVALS

1.14.1 Contractor shall hold a valid plumbing license issued by the Municipal authority or other competent
authority under whose jurisdiction the work falls.

1.14.2 Contractor shall keep constant liaison with the municipal authority and obtain approval of all drawings
and works carried out by him.

1.14.3 The contractor shall submit his detailed drawings for approval to the client/consultant and carryout the
works as per the final approved drawings only.

1.15 RECOVERY OF COST FOR MATERIALS DAMAGED BY THE CONTRACTOR, ISSUED FREE OF
COST TO THEM

1.15.1 If any material is issued to the contractor free of cost by the owner and is damaged or pilfered, the cost
of the same shall be recovered from the contractor on the basis of actual cost to the owner which
shall include basic cost of material and all freight and transportation, excise duty, sales tax, octroi,
import duty etc. The derivation of the actual cost given by the employer shall be final and binding
to the contractor.

1.16 CUTTING & MAKING GOOD

1.16.1 No structural member shall be chased or cut without the written permission of the Engineer-In-

5 of 29
 Charge.

1.16.2 Any tiles or finished surfaces or floors damaged by the contractor while doing his work shall be made
good with new tiles or other furnishing material. No payment shall be admissible for such repairs.
The Engineer-In-Charge may at his discretion get the damaged work repaired by other agencies
and debit the cost of such repairs to the contractor.

1.17 MATERIALS

1.17.1 All materials used in the works shall conform to the specifications attached herewith and latest relevant
I.S. Specifications.

1.17.2 As far as possible materials bearing I.S. certification marks or makes approved by Consultant /
Architect Engineer-in-charge shall be used unless otherwise specified and expressly approved in
writing by the Engineer-In-Charge, materials of makes and specifications mentioned in this
document/BOQ shall prevail

1.17.3 Samples of all materials including all mechanical items shall be got approved before placing order
and the approved samples shall be deposited with Construction Manager.

1.17.4 If directed, materials shall be tested in an approved testing laboratory and the contractor shall produce
the test certificate in original to the Construction Manager and the entire charges for original as
well as repeated tests shall be borne by the Contractor. If required by the Construction Manager,
the Contractor shall arrange to test portions of the work at his own cost in order to prove their
soundness and efficiency. If after any such test the work or portions of such work is found in the
opinion of the Construction Manager to be defective or unsound, the Contractor shall pull down
and re-do the same at his own cost. All defective materials shall be removed from site.

1.17.5 It shall be obligatory for the Contractor to furnish certificates if demanded by the Construction
Manager from manufactures or materials suppliers, that the work has been carried out by using
their material and installed/fixed as per their recommendations.

1.17.6 Cement required for the plumbing work shall be purchased by the Contractor through the Civil
Contractors. However, the contractor shall have to make his own arrangement to lift the cement
from the godown to the site. Cost of cement issued shall be recovered from contractor.

1.17.7 Cement shall be stored in weather proof shed with raised wooden plank flooring to prevent
deterioration by dampness or intrusion by foreign matter. Storing of cement and quality of cement
shall be as specified in relevant clauses of I.S.Codes

1.17.8 Sand: Sand shall be clean, shells, free from silt, clay, loam, shells, and organic matter and be as
approved by the Construction Manager. Sand used shall conform to relevant codes of I.S.

1.17.9 Coarse Aggregate: Shall be angular, tough, sharp and well graded stone metal trap obtained from
approved source. Coarse aggregate shall conform to relevant codes of I.S.

1.17.10 Cement Concrete Block/ Bricks: Bricks shall be local best quality obtainable and shall be as specified
in relevant clauses of IS and shall be approved by Engineer-in-charge. Preference shall be given
to AA class material.

1.17.11 Cement concrete shall be of the proportion specified in the particular item in the schedule of quantities.
Sand and Metal shall be measured in suitable measuring boxes and correct quantity of cement shall
be added. The materials shall be mixed dry on a clean platform. Clean water is then added, and
mixed thoroughly. It shall be prepared in such quantity as can be readily used up. P.C.C., which has
partially set, shall under no circumstances be used and shall be removed away from the Site.

6 of 29
1.17.12 Reinforced Steel: Reinforced steel shall be ribbed tor-steel. The steel shall be as per relevant IS
specifications and as mentioned elsewhere in Civil Detailed specification.

1.17.13 M.S. Brackets/Hangers: All M.S. Brackets/Hangers for pipe support shall be fabricated out of Mild
Steel sections such as channels, angles, and tees, flats etc. as per drawings or as suitable as per
I.S. Code. The welding shall show evenness of ripples or waves and well formed beeds with good
fusion along the edges of welds. There should be no unfilled cavities, small pockets of slags or
burned metal air or gas pockets.

1.17.14 M.S. Brackets/Hangers shall be thoroughly cleaned by wire brush to make the surface clear from any
rust before application of paint. The Brackets/Hanger shall be fixed to the ceiling either by hooking
or by Anchor dash fasteners as directed by the Construction Manager. In case the Brackets cannot
be fixed by above methods, due to site condition, they shall be grouted with the permission and as
directed by the Construction Manager.

1.17.15 Sturdy hangers, brackets and saddles of approved design shall be installed to support all pipe lengths,
which are not embedded, over their entire run. The hangers and brackets shall be of adjustable
heights and primer coated with Zinc Chromate primer. Clamps, collars and saddles to hold pipes
shall be provided with nuts, bolts and suitable gaskets. The brackets and hangers shall be
designed to carry the weight of pipes safely and without excessive deflections.

1.17.16 All pipes and fittings shall be supported near every joint change of direction, and to a maximum of 3m
run of pipe, unless otherwise specified. Where called for, pipe hangers shall also be supplied with
proper sound and vibration dampening devices to minimize noticeable noise and vibration
transmission.

1.18 GENERAL REQUIREMENTS

1.18.1 Pipes and fittings shall be fixed truly vertical, horizontal or in slopes as required in a neat workman like
manner.

1.18.2 Pipes shall be fixed in a manner as to provide easy accessibility for repair and maintenance and shall
not cause any obstruction in shaft, passage etc.

1.18.3 Pipes shall be securely fixed to walls/ceilings by suitable clamps at intervals specified / as per
standard. Only approved type of anchor fasteners shall be used for RCC ceilings.

1.18.4 Valves and other appurtenances shall be so located that they are easily accessible for operation,
repairs and maintenance.

1.19 GUARANTEE

1.19.1 The contractor shall submit a warranty for all equipments, materials and accessories supplied by him
against manufacturing defects, malfunctioning or under capacity functioning.

1.19.2 The form of warranty shall be as approved by the Engineer-In-Charge.

1.19.3 The warranty shall be valid for a period of one year from the date of commissioning and handing
over.

1.19.4 The warranty shall expressly include replacement of all defective or under capacity equipment.
Engineer-In-Charge may allow repair certain equipment, if the same is found to meet the
requirement for efficient functioning of the system.

2.0 SANITARY, PLUMBING & WATER INSTALLATION

7 of 29
2.1 WATER SUPPLY:-

Work under this section consists of furnishing all labour, materials and appliances necessary and
required to install and commission the water supply systems.

The work shall include but not limited to the following:

a) Water distribution system inside toilet blocks including supporting.

b) Valves in each riser and other ancillary items.
c) Connections to all plumbing fixtures etc.
d) Chasing of walls for pipes, making holes in walls/floors, making good the openings.

2.1.1 General Requirements:

2.1.1.1 Pipes and fittings shall be fixed truly vertical, horizontal or in slopes as required in a neat workman
like manner.

2.1.1.2 Wherever required, bends shall be used on all main pipelines as far as possible and use of elbows
shall be restricted for short connections only. As far as possible all bends shall be formed by means of
a hydraulic pipe bending machine for pipes up to 65mm dia.

Accessibility for repair and maintenance of pipes, valves etc. shall be ensured while executing the
work. Pipes shall be securely fixed to wall and ceiling by suitable clamps/hangers brackets at intervals
as specified/ directed by the Engineer-in-charge.

2.1.2 Materials:

2.1.2.1 Pipes:

PPR pipes shall conform to the requirement of latest revision of IS:15874. They shall be of the size
(nominal bore) specified in the description of the item.

Galvanized mild steel welded pipes shall conform to the requirement of latest revision of IS:1239
(Part-1 & 2) for medium/heavy grade. They shall be of the diameter (nominal bore) specified in the
description of the item.

Copper pipes shall conform to the requirement of latest revision of ASTM B88. They shall be of the
size (nominal bore) specified in the description of the item.

The pipes shall be clearly finished, and free from cracks, surface flaws, laminations & other defects.
All screw threads shall be clean & well cut.

2.1.2.2 Pipe Fittings:

Pipe tube & fittings shall comply with all the appropriate requirements as specified. The fittings shall
be designated by the respective nominal bore of the pipes for which they are intended.

The PPR pipe fittings shall have spigot – and – faucet (fusion) welding at the ends conforming to the
requirements of DIN – 8077/8078.

GI tube fittings shall comply with all the appropriate requirements as specified. The fittings shall be
designated by the respective nominal bore of the pipes for which they are intended.

The Copper pipe fittings shall have seamless brazed- joint at the ends conforming to the requirements
of ASTM B-302.

8 of 29
2.1.2.3 Cutting & Jointing:

The pipes & fittings shall be inspected at site before use to ascertain that they confirm to the
specification given above. The defective pipes shall be rejected. Where the pipes have to be cut, the
ends shall be carefully filed out so that no obstruction to bore is offered. The taps & dies shall be used
only for straightening screw threads which have become bend or damaged & shall not be used for
turning of the threads so as to make them slack, as the later procedure may not result in water tight
joint.

The pipes shall be cleaned & cleared of all foreign matter before being laid. Welding parts should be
cleaned in the joint area from any kind of dirt and degreased with the help of spirit or specific cleaner.

The welding parts should be prepared carefully. It is strongly recommended to cut the both ends of the
pipes at angle 30-45 degree, especially when pipes with diameter 40 mm and more than this.

Welding dies and welding machine should be kept clean. Remove the left over material with the help
of rough napkin; avoid damaging of Teflon surface of welding dies.

Thermal insulation for hot water piping should be installed on the heating system.

2.1.2.4 Internal Work:

For internal work, the pipes & fittings shall run on the surface of the walls or on brackets fixed to walls
or ceiling or hangers fixed to the ceiling unless otherwise specified. The fixing shall be done by means
of standard pattern holder bat clamps or on brackets as mentioned in the drawings, keeping the pipes
at least 50mm clear of the wall/slab. When it is found necessary to conceal the pipes, chasing may be
adopted or pipes fixed in the ducts or recess etc., provided there is sufficient space to work on the
pipes with usual tools. The pipes shall not ordinarily be buried in walls or solid floors; where as
unavoidable pipes may be buried for short distance, provided adequate protection is given against
damage. Joints shall not be buried. Where directed by the Engineer-in-charge, a MS tube sleeve shall
be fixed at the place where the pipe is passing through a wall or floor, for protection of the pipe &
allow freedom for expansion & contraction & other movements. In case the pipe is embedded in walls
or floors, it shall be painted with two coats of anticorrosive bituminous of approved quality. All pipes &
fittings shall be fixed truly vertical & horizontal unless unavoidable. The pipes shall be fixed to walls
with standard pattern holder bat clamps / MS brackets of required shapes & size so as to fit tightly on
the pipes when tightened with screwed bolts.

These clamps / MS brackets shall be embedded in brickwork in cement mortar 1:3 / in CC blocks &
shall be spaced at regular intervals in straight lengths as shown in the table given below.

LENGTHS
SIZE OF PIPE HORIZONTAL RUNS VERTICAL RUNS
mm. meters meters
15 2.0 2.5
20 2.5 3.0
25 2.5 3.0
32 2.5 3.0
40 3.0 3.5
50 3.0 3.5
65 3.5 5.0
75 3.5 5.0
100 4.0 5.0
9 of 29
 LENGTHS
SIZE OF PIPE HORIZONTAL RUNS VERTICAL RUNS
mm. meters meters
150 4.0 5.0

The clamps shall be fixed at shorter lengths near the fittings as directed by the Engineer-in-charge.

All pipes above ground shall be painted with one coat of primer and two coats of synthetic enamel
paint of approved shade and quality. Pipes shall be painted to standard colour code/or as specified by
the architect/ Engineer-in-charge.

2.1.2.5 Testing the Joints:

After jointing, the pipes & the fittings shall be inspected under working conditions of pressure & flow.
Any joint found leaking shall be redone & all leaking pipes removed & replaced without extra cost.

The pipe & fittings after they are laid shall be tested to a hydraulic pressure of 1.5 to 2 times
working pressure or 10kg/sqcm whichever is higher shall be adopted and maintained for 2 hours.
The pipes shall be slowly & carefully charged with water allowing all air to escape & avoiding all
shocks or water hammer. The draw off taps & stopcocks shall then be closed & specified hydraulic
pressure applied gradually. Pressure gauge must be accurate & should be calibrated before the
test. The test pump shall be stopped and the test pressure shall be maintained without loss for at
least half an hour. The pipes & fitting shall be tested in sections as the work of laying proceeds,
keeping the joints exposed for inspection during the testing.

2.1.3 Fittings:

General - Brass or gunmetal fittings shall be heavy quality, of approved manufacturer & pattern with
screwed or flanged ends as specified. The fittings shall in all respects comply with the Indian
Standard Specifications No: IS:778 & IS:781. The standard size of brass or gunmetal fittings shall be
designated by the nominal bore of the pipe outlet to which the fittings are to be attached.

All cast fittings shall be round & free from blow holes. Both internal & external surfaces shall be
clean, smooth & free from sand etc. Burning, plugging, stopping or patching of the casting shall not
be permissible. The bonnet, spindles & other parts shall be truly machined so that when assembled
the parts shall be axial, parallel & cylindrical with surface smoothly finished.

The fittings shall be thoroughly examined & cleaned of all foreign matter before being fixed. The
fittings shall be fixed in the line in a workmanlike manner. The joints between fittings & pipes shall be
made leak proof. The joints & fittings shall be leak proof when tested to a pressure of 7 Kg/sqrcm as
described under the title ‘testing of joints. & the defective fittings & joints shall be replaced or redone.

2.1.3.1 Brass Bib Cock & Stop Cock:

a) Bib cocks (bib tap) and stop cocks (stop tap) shall be of specified size & shall be of screw
down type. The closing device shall work by means of a disc carrying a renewable non-metallic
washer which shuts against water pressure on a seating at right angles to the threaded spindle
that operates it. The handle shall be either crutch or butterfly type securely fixed to the spindle.

Valve shall be of the loose leather seated pattern. The cocks (taps) shall open in anti-clockwise
directions.
10 of 29
 b) The bib cock & stop cock shall be polished bright. The minimum finished weights of the bib tap
(cock) & stop tap (cock) given in the IS specifications are reproduced below:

SIZE MINIMUM FINISHED WEIGHT

(mm) BIB TAP (Kg) STOP TAP (Kg)
8 0.25 0.25
10 0.30 0.35
15 0.40 0.40
20 0.75 0.75

When the bib cocks or stop cocks are required to be chromium plated, the chromium plating shall be
conforming to IS:1068. The chromium shall never be deposition brass unless coating of nickel is
interposed. In case these are required to be nickel plated, the plating shall be of first quality with a
good thick deposit of silvery whiteness capable of taking high polish that will not tarnish for scale., In
finish & appearance, the plated articles, when inspected shall be free from plating defects such as
blisters, pits, roughness. Unplated areas shall not be either stained or discolored. Before a plate is
plated, the washer plate shall be removed from the fittings. The gland packing shall be protected
from the plating solution.

2.1.3.2 Gun Metal Bib Cock & Stop Cock:

These shall be of gunmetal screw down pattern of the size as specified. So far as the general
requirements of material are concerned, these shall be similar to those as described above. The
weight of these shall be the same as for brass bib cocks.

2.1.3.3 Brass Full Way Valve (Gate Valve):

Full way valve shall be of brass fitted with a cast iron wheel & shall be of gate type, opening full
way of the size as specified.

The valve shall be of best quality as approved by the Engineer-in-charge & shall have the following
approximate weight with a tolerance of 5%.

Flanged ends Screwed ends

Pipe size in MM
Kg. Kg.
15 1.021 0.567
20 1.503 0.680
25 2.465 1.077
32 3.232 1.559
40 4.082 2.268
50 6.691 3.232
65 10.149 6.804
75 13.381 8.845

2.1.3.4 Ball Float Valve:

The ball float valve shall be of high pressure class & shall be of sizes as specified. The nominal size
of a ball float valve shall be that corresponding to the size of the pipe to which it is fixed. The valve
shall be of brass or gun metal as specified & the float shall be of copper sheet. The minimum gauge
of copper sheet used for making the float shall be 0.45mm for float up to 115 mm size & 0.55mm for
float exceeding 115mm size and shall be made by efficiently burnished, lapped & soldered seam or
by bracing. Plastic float may also be used if specified. The body of ball float valve when assembled
11 of 29
 in working conditions with the float immersed to not more than half of its volume. It shall remain
closed against a test pressure of 10.5Kg/Sq. cm.

The ball float valves shall generally conform to I.S. specifications No. 1703.

2.1.3.5 Sluice Valve:

Sluice valves shall be of specified size & class & shall be of inside non rising screw type with either
double flange or double socket ends & with cap or hand wheel. These shall in all respects comply
with the IS 14846 for valves up to & including 300 mm. sizes. Class 1 sluice valve shall be used for
maximum working pressure of 10Kg/cm2 (100meter head) & Class 2 sluice valve for 15Kg/cm2 (150
meter head).

The body, domes covers; wedge gate stuffing box shall be of good quality cast iron, the spindle of
bronze, and the nut & valve seats of leaded tin bronze. The body, spindle & other parts shall be truly
machined with surface smoothly finished. The valve shall be marked with an arrow to show the
direction of turn for closing of the valve.

Sluice valve shall be fully examined & cleared of all foreign matter before fixing. The fixing of the
valve shall be done by means of bolts, nuts & 3mm, 3 ply rubber insertion or 1.5mm minimum
thickness chemically treated compressed fiber boards & of weight less than 0.183 km/ Sq. cm with
flanges or spigot or socket tail pieces drilled to the same specification in case of S & S pipes & with
flanges in case of flanged pipes. The tail pieces shall conform to IS:1938. These shall be jointed to
the pipeline by means of lead caulked joints.

2.1.3.6 Butterfly Valve:

All the isolation valves 65 mm and above on the equipment and water lines, except where specified
or shown on drawings shall be wafer type butterfly valves. They shall be designed to fit without
gaskets, the watertight seal being obtained by rubber seat projection at the faces compressed
between the flanges. The valves shall be supplied inclusive of M.S. pipe flanges and high tensile
steel bolts of dimensions recommended by suppliers of valves.

2.1.3.7 Ball Valves:

These shall be of brass fitted with handle up to 50 mm size. These shall generally conform to latest
revision of ASTM A105 & their approximate weights shall be as specified in the code.

2.1.3.8 Check Valves (Non return valves):

Check valves of 40mm and smaller size shall be gunmetal conventional swing/lift check valve type
used in all water services. Check valves larger than 40 mm shall be Bronze wafer/Dual plate check
valve type used in all water services. The valves shall be supplied inclusive of M.S. Pipe flanges and
high tensile steel bolts of dimension recommended by suppliers of valves.

2.1.4 PPR PIPES:

PPR pipes and fittings for SDR 11 shall meet the requirements of ASTM D 2846 and pipes and
fittings for SDR 13.5 shall meet the requirements of ASTM F 442. The make of pipe to be adopted
shall be approved by the Engineer-in-charge. The pressure rating at different temperatures shall be
as follows

Pipe Temperature (o C) Pressure rating (Kg/cm2)

SDR 11 23 28.10
82 7.03

12 of 29
 SDR 13.5 23 22.50
82 5.6

Jointing

All PPR pipes shall be laid and jointed as per manufacturer’s specifications and relevant I.S codes.
Fusion welding method shall be used for jointing of PPR pipes conform to relevant I.S Codes &
manufacturer’s specifications. Recommended time for fusion welding is mentioned in table below:

Pipe O.D. Insert Length Heating up Processing Cooling Min.

mm mm Sec. Sec.
20 14 6 4 2
25 16 7 4 4
32 18 8 6 4
40 20 12 6 4
50 23 18 6 5
63 26 25 8 6
75 28 30 10 8
90 33 40 11 8
110 33 50 15 8

Horizontal and vertical run of pipes shall be properly supported by pipe clamps or MS brackets as
specified by manufacturer or as mentioned in the drawings. All pipes shall be tested after installation
for a pressure equal to twice the maximum working pressure or 10 kg/ sq cm whichever is higher in
the line as per manufacturer specifications.

2.1.4 GI PIPES:

The pipes shall be galvanized mild steel welded (ERW) or (HFW) screwed and socketed conforming
to the requirements of IS:1239-2004 (Part-1) and 1992 (part-2) and IS:3589-1984.Pipe sizes of 65
mm NB and above shall have “V groove butt welded with an electrical resistance welding machine
and approved filter electrodes shall be used. For root welding by E-6013 welding electrodes, while
fill up and final run shall also be welded by E-6013 electrodes upto the Galvanising shall conform to
IS: 4736, the zinc coating shall be uniform, adherent reasonably smooth and free from such
imperfections as flux, ash and drop inclusions, bare patches, black spots, rust strains, bulky white
deposits and blisters. The pipes and sockets shall be cleanly finished, well galvanized in and out and
free from cracks, surface flaws laminations and other defects. All screw threads shall be clean and
well cut. The ends shall be cut cleanly and square with the axis of the pipe. The fittings shall be
malleable iron and comply with all the requirements of the pipes. The sizes of pipes and fitting to be
as per system design.

Laying and Jointing of GI Pipes:

The galvanized pipes and fittings shall run in wall chase or ceiling or as specified. The fixing shall be
done by means of standard pattern holder bat clamps keeping the pipes about 15mm clears of the
wall where to be laid on surface. Where it is specified to conceal the pipes, chasing may be adopted
for pipes fixed in the shafts, ducts etc. there should be sufficient space to work on the pipes with the
usual tools. As far as possible, pipes may be buried for short distances provided adequate protection
is given against damage and where so required special care to be taken at joints. Where directed by
the Contractor, pipe sleeves shall be fixed at a place the pipe is crossing through a wall or floor for
reception of the pipe and allow freedom for expansion and contraction and other movements. In
case of pipe is embedded in walls or floors it shall be painted with anticorrosive bitumastic paints of
approved quality. Under the floors the pipes shall be laid in layer of sand filling.

13 of 29
 Galvanized iron pipes shall be jointed with threaded and socket joints, using threaded fittings. Care
shall be taken to remove any burr from the end of the pipes after threading. Teflon tape, White lead
or an equivalent jointing compound of proprietary make shall be used, according to the
manufacturer’s recommendation.

2.1.5 COPPER PIPES:

Copper pipes shall be conform to the requirement of latest revision of ASTM B88 & fittings shall
have seamless brazed- joint at the ends conforming to the requirements of ASTM B-302. The pipes
and fittings shall be cleanly finished, well in cut and free from cracks, surface flaws laminations and
other defects. All screw threads shall be clean and well cut. The ends shall be cut cleanly and square
with the axis of the pipe. The jointing of copper pipes shall be as per suppliers/manufactures
installation instructions.

2.2 HYDROPNUEMATIC SYSTEM:

2.2.1 GENERAL

The Hydro-pneumatic pumping system shall be complete with control panels and associated
electrical works for domestic and flushing (grey) water supply. All submersible, drainage sump pumps
are also included in this document. The domestic and flushing water supply shall have different
hydro pneumatic pumping system. All installation work shall comply with the latest rules and
regulations.

Equipment offered shall include all minor items and incidental work, equipment accessories and
materials may not be specifically mentioned but are required for the proper completion of the
installations in accordance with the true intent and meaning of this Specification. Clearly visible and
robust manufacturer's name-plates shall be permanently fitted in each and every item of equipment
showing the manufacturer's name, type and/or model number, serial number, and all essential
operating data such as speed, capacity, voltage etc. The Subcontractor shall allow provision for the
inspection of all equipments by the manufacturer during the course of installation. Layout of pipes in
pump room shall be suitably supported by necessary MS structural supports.

The Scope of work shall include the following:

 Hydro-pneumatic pumping system

 Variable speed pumping units for domestic water supply and flushing (grey) water distribution.
 Suitably sized pressure vessels complete with necessary interconnections and controls.
 Control panel for pump control complete with variable speed drives, circuit breakers, fuses,
pressure transmitters etc. complete with all interconnections to pumps.
 Pump control units complete with pre-programmed micro-processor chip.
 Pump monitoring units to monitor operation of pumps.
 Each hydro pneumatic pumping unit shall be supplied as a complete set including variable
speed pumps, pressure vessels, suction and discharge common manifolds, non-return valves,
isolating valves, pressure transmitters on the discharge side and level electrode at the suction
tank. Each unit shall be provided with PLC for unit control and all necessary electrical work for
the unit.
 The Hydro-pneumatic system supplier shall provide the pumping units in the designated pump
rooms as complete units including all necessary piping within equipment such that only

14 of 29
 discharge connections are required to be connected into the units discharge manifolds by the
Subcontractor. The Subcontractor shall guarantee specified pump performance at various pump
speeds and Hydro-pneumatic pumps must be able to supply at least 1.5 Kg/Sq cm at the
highest/farthest fitting
 Electrical equipment and installation work including the PLC in control panel
 Painting and labeling of pipe work and equipment
 Provision of all hold down bolts, spigots struts and the like required to be built in during
construction.
 Provision of necessary interface circuits to BMS , to each Pump controller indicating the status
of the pumps and pressure vessel in form of Ethernet/IP interfacing panels inside each pump
room and control panels of all pumps to achieve an integrated ‘view’ of the pumps being
monitored.
 The contractor shall connect to Ethernet/IP Interfaces for any BMS signal inputs. These signals
shall be collectively referred to as the interfacing I/O points.
 Provision of all level switches, flow switches and other sensing devices for status indication.
 Provision of SS Anti Vortex Plate on the Pump Suction line inside the Tank.
 All interfacing work with other trades.
 Balancing, testing and commissioning of the Hydro-pneumatic pumping system.
 Provision of twenty four (24) months operational maintenance and breakdown services.
 Provision of operating instructions and maintenance manuals.
 Training of the Contractor's staff for proper operation of the entire systems.

2.2.2 HYDROPNEUMATIC PUMPS

Pumps shall be vertical, centrifugal, multistage directly coupled to motor. Provision of pump with
pump head and base of cast iron and other parts in SS 304 shall be made for pumps required in
Hydro-pneumatic System. Pump shall be mounted on a concrete foundation and the pumps base
shall be set on a vibration elimination pad. The pump shall be lubricated in strict accordance with the
manufacturer’s instructions and shall be factory aligned prior to shipment. All motors and bases shall
be painted with approved finish shop coat of paint. The pump shall be selected for the lowest
operating noise level and shall be complete with flexible connections, valves, and pressure gauges.

Pumps shall be so selected that the design duty point is within 5% of the maximum efficiency point.
The selected pump casing shall have ample space to take an impeller one size larger than that
capable of performing the design duty. The pump shall have a speed of not more than 2800 rpm. All
pumps and motors shall be of minimum vibration and noise level during operation. Vibration isolators
shall be provided for all pump sets and pumps shall have dry run protection. Facilities shall be
provided to prevent starting of pumps when the water tank is at low water level. An indicator for this
low water level alarm shall be provided. Facilities to select, which pump to be duty pump and
standby pump shall be provided and be interchangeable. Pump curves for all pumps offered shall be
submitted. All curve indicating excessive shut-off head shall not be considered. Each pump shall be
provided with a gate valve at suction and discharge, check valve at discharge, approved strainer at
suction, flexible connections at pump suction and discharge, eccentric reducer at suction, concentric
reducer at discharge, pressure gauges at suction and discharge, circulation relief valve and
automatic air relief valve. Appropriate neoprene vibration isolation mountings shall be provided for
each pump sets.

Vertical Multi-Stage Pumps shall be of centrifugal type and arranged with shafts vertically installed.
The impellers shall be of stainless steel mechanically balanced and keyed to shaft. Pumps shall be
driven by elevated in-line TEFC squirrel cage motors via extended vertical shaft complete with
universal couplings. The shafts shall be stainless steel. Stainless steel sleeves shall be provided to
protect the shaft in the water space and through the sealing glands. The sleeves shall be keyed to
prevent rotation and secured against axial movement. The bearings shall be of ball or roller type
protected against ingress of water, dirt and other matter. The shaft seal shall be easily serviceable
and shall allow for correct adjustment and loading of the seal. Pump motors above 7.5 kW shall be

15 of 29
 equipped with a spacer coupling which allows changing of shaft seals without removing the motor.
The pump motors shall be of Class “F” insulation and IP55 rating and shall be provided with built in
thermostats for protection against overheating.

2.2.3 VARIABLE SPEED HYDRO-PNEUMATIC PUMPING SYSTEM

Variable speed Hydro-pneumatic pumping units shall be provided for supply of domestic water,
flushing (grey) water to all the points of use throughout the terminal. The units shall be selected
so as to provide at minimum of1.5 Kg per Sq.cm at the highest/farthest fitting. The hydro-
pneumatic pumping units shall have the following features:

2.2.3.1 System Description

The pumping system shall have positive suction and variable speed drive. The system shall be
supplied as complete sets including suction and discharge common manifolds, non-return
valves, isolating valves, pressure transmitter on the discharge side and electrode at the suction
tank.

The system operation will be such that the initial small water demand shall be met by the
charged diaphragm pressure vessel. Should the water demand continue the system pressure will
dip to a preset pump cut-in point when the lead pump starts to operate at reduced speed through
the variable speed drive. However, should the system pressure be still below the preset value,
the controller continuously increases pump speed to meet the system demand. When the lead
pump is not able to meet the system pressure at full speed, the second pump also starts to
operate. At peak demand all the pumps operate, similarly, if there is a drop in water demand the
duty pump speed starts to reduce, then standby pumps cuts-off, followed by stopping of the duty
pump.

The closed diaphragm pressure vessel shall be of fibre reinforced plastic (FRP) material with a
pressure gauge and isolating valve. The interior shall be of non-toxic lining suitable for use with
domestic water. The vessel shall be manufactured to conform to ASME pressure vessel
code/standards. A pressure transmitter shall detect the pressure at the delivery manifold and
feedback to the PLC control panel via control circuit. The system shall incorporate a frequency
converter or frequency converter motors on the pumps and the pressure transmitter shall register
the actual pressure on the discharge side.

The variable speed drive pumping system shall maintain a constant pressure regardless of the
system demand. If there is a drop in pressure outside the preset point, the Variable Speed Drive
(VSD) pump shall start to run until the pressure increases to the preset limit, or it will continue to
increase the pump speed to the upper limit of the frequency. If the water system demand still
cannot be met, the second pump shall be called in to run, the VSD will then alter the pump
speed to meet the preset pressure point. If the set point is still unable to be met, the third pump is
then activated to run (in case of 3 pumps units).This shall be achieved by continuously varying
the motor speed of the duty pump according to the demand up to a maximum designed
capacity.VSD shall be provided for each pump. Under decreasing hydraulic demand the reverse
sequence to the above description shall apply. The frequency converter shall be linked to the
motor of the duty pump for continuous speed adjustment and ultimately the water delivery shall
be maintained at constant pressure at the preset value.

2.2.3.2 Local Motor Control Panel

The motor control panel shall be equipped with all the necessary electrical components including
a PLC and a frequency drive. The control panel shall cover the followings functions:
Flexibility and simplicity in allowing the necessary re-adjustment of the pumping system pre-set
delivery pressure to operate the pumps within the specified maximum and minimum delivery
ranges.
16 of 29
  Built-in frictional loss compensation factor which will automatically increase the delivery
pressure setting, in collaboration with the increase in flow demand. This shall be able to
minimize the system pressure differences and provide a more constant pressure along the
supply line and also to save the energy consumption of the motor when running at low
speed.
 Automatic changeover of the pumps to be controlled by PLC which dictates the duty and
standby pumps to run at variable speed.
 Built-in clock functions with weekly programming and with switch on system to operate at
least 10 different pre-set pressure points as required.
 The controller shall generate a watchdog signal on a regular basis, and send to BMS server.
BMS will indicate alarm if watchdog is not received
 When the system has not been operated for more than 24 hours, it shall automatically start
the pumps for a few seconds/day to ensure the pumps readiness at all times. The standby
pumps shall be activated upon failure of duty pump(s). In event of control failure, the pumps
shall be able to be start/stopped manually at the local panel by means of pressure switches.
 The control panel shall be able to cut-off the pumping system when excess pressure is
registered in the discharge common manifold.
 The system shall have the capability of receiving input signal concerning reduced water level
in suction tanks and shall have control mechanisms to prevent the pumps form running dry.
 Automatically starting the pumps when the water level is back to normal.
 In case of pump failure due to motor overload, the standby pump is switched on
automatically. Alarm signal is displayed on the LCD Display unit and alarm lights are
activated.
 Functions to limit the no. of start/stop of pumps per hour.
 The controller can accept clock corrections from BMS server on daily basis.
 The system control panel shall incorporate the following minimum components:
 LCD screen.
 Pump selections for upto 4 pumps so that system controller can control up to 6 pumps.
 Pump status button to display duty pump speed and system capacity.
 Zone status button to display operating parameters for different pumping units.
 Setting button to input preset pressure, system start/stop time etc.
 One button to key in numeric data such as pressure set point, etc.
 Enter button for confirmation of input into the system.
 Alarm button to show location of fault - self diagnostic function display.
 Hour Run measurement for each supplied pump set.
 Buttons for scrolling to select the actual display reading for system configuration, i.e. up and
down scroll concept.
 Necessary devices for programming, supervising and monitoring operation data/system,
status shall be incorporating into the control panel.

2.2.2.3 Operations
Local control panel shall perform as follows:
Auto mode
The desired delivery pressure within the range specified shall be set at the duty local control
panel. The pressure transmitter shall detect the delivery pressure continuously within 1 second
and feedback to the PLC which will control the variable speed drive frequency converter for
speed control of the duty pump. When demand increases, the subsequent pumps in the system
will be activated to boost up the pressure. Ultimately the duty pump set shall be operated fully
automatically to maintain the delivery pressure constantly at the desired set value.

Manual Mode
The pump on/off function shall be started manually via selector switch in case of any failure
located at the local control panel. Auto or manual status of operation shall be intimated to the
PLC system.
17 of 29
 Frequency Control By-pass Mode
All the pump sets shall be started/ stopped automatically with the pump output at fixed maximum
rotational speed. All the control and protection functions shall remain active. The cut in/cut out
pressure shall be internally calculated by the PLC for each pump.

2.2.2.4 System Features

The required performance features of each Hydro-pneumatic pumping unit shall be as follows:
2.2.2.4.1 System Configuration
 Variable speed pumps with pressure vessels
 Control panel consisting of the following components:
 Pump Functional Unit(PFU) – Control unit pre-programmed microprocessor chip. This unit
shall control all pumping unit operations through electronic controller
 Pump Monitoring Unit (PMU)- monitor the operation of the pump sets. This unit shall allow
for monitoring and setting of all control parameter
 Variable Speed Drive.
 Circuit Breakers.
 Fusses.
 Pressure Transmitter.

2.2.2.4.2 Set Point

Ten separate pressure “set points” shall be able to be programmed into the PMU and switching
between set points is timed by a clock time. When a lower pressure is acceptable during certain
periods, for instance after hours or weekends, the set point shall be lowered to minimize power
consumption. The Controller shall synchronize its time clock with the BMS server at least once in
a day.

Friction Loss Compensation

It shall be possible to allow for the friction loss component of the system, calculated at full flow
and set as a percentage of the set point which will reduce the working pressure of the pump set
depending on the actual no. of pumps in operation. A linear approximation of system resistance
curve can therefore be allowed for, and pressure will automatically increase as system flow and
subsequent frictional losses increase. As such power consumption shall reduce which is required
for the pumping system.

2.2.2.4.3 Displays

Through the PMU keypad all variable parameters shall be adjustable, current status of settings
and measured values shall be able to display on the 2 line x 24 character liquid crystal display.
Individual menus shall be available for monitoring individual pumps, zones, settings, alarms and
ON/OFF functions.

2.2.2.4.4 Pump Status

 Running hours of each pump
 Actual pump status (running, not available, standby, allocated to zone, fault)
 Maximum head of pump at zero flow.

8.2.2.4.5 Zone Status

This menu shall be the main operating menu where at the setting and operating parameters can
be viewed,
 Current operating set point
 Measured values in the system
18 of 29
  Operating capacity in terms of total output
 Mode of operation for the zone
 Clock programs (relating to set point pressures)
 Standby pumps
 Pump change over time
 Zone configuration
 Pressure transducer scaling
 Friction loss compensation
 Pump priority
 Inlet pressure measuring (if required)
 System response times
 Allowable number of starts per hour for the pumps
 Minimum limit (loss of water, burst mains protection)

2.2.2.4.6 Setting Menu (Set)

In this menu all parameters for the operation of the pump set shall be able to be adjusted as
required:
 Set points (up to 10)
 On/Off function (used to prevent unnecessary cycling at low demands)
 Displayed pressure units (Bar, PSI, mBar, kPa)
 Real time clock programming for any time of the day, week, or weekend
 Zone configuration
 Friction loss compensation

2.2.2.4.7 Alarm

The alarm menu shall display all faults that occur during operation, logging the time and date of
when the fault occurred and when it was corrected, or whether it is still an actual fault, up to 10
faults can be maintained as history in the controller. The following type of faults shall be
diagnosed by the controller and same shall be passed to BMS.
 Mains failure
 VSD fault
 Pump fault
 Analogue input (pressure transducer) fault
 High discharge pressure fault
 Low discharge pressure fault
 Motor thermal overload fault
 High water level in the tank
 Low water level in the tank
 Selection of duty pumps
 Pump run hours of each pump
 Controller auto/manual mode notification
 Current pressure set point of each pump
 Control of pressure set point of each pump

2.2.2.4.8 Variable Frequency Drive

Variable frequency drive shall be of a reputable make acceptable to the Contractor, and shall be
complete with RFI filter and harmonic dampers.
Enclosure: An IP 54 powder coated steel enclosure shall house all the electrical components.
The enclosure can be supplied loose for remote mounting, or mounted on a common base with
the pumps; it shall be adequately ventilated for use in conditions up to a maximum ambient
temperature of 45 degrees Celsius.

2.2.2.4.9 Electrical Component

19 of 29
 All circuit breakers, thermal overloads and contactors shall be of reputable make acceptable to
the architect. Electrical supply to the pump controller shall be protected using an isolating circuit
breaker.

2.2.2.4.10 Method of Starting

The panel shall be built to start the pumps in suitable starting modes, i.e. D.O.L., Star/Delta, or
using Soft Starters.

2.2.2.4.11 Quality and Testing

Manufacture of the pumps, plus design and assembly of the complete packaged Hydro-
pneumatic pumping system shall be factory assembled and the pump station shall be fully tested
hydraulically and electrically prior to dispatch to site. Test reports etc. shall be submitted for
review before dispatch.

2.2.2.4.12 Pump Pressure Vessel

Diaphragm type pressure vessels shall be provided as shown on the drawings. They shall be
incorporated into the system so that during normal operation the pump shall not need to be start
within 30 seconds of it switching off in order to prevent the pump hunting. The pressure vessel
shall be of adequate capacity to accommodate a considerable fluctuation in water demand by
the system with minimum start/ stop cycles of the pumps. The vessel shall be constructed of
steel plate built to ASME Standards for Unfired Pressure Vessel. A rubber diaphragm shall be
provided in the vessel for separating the water and pre-charge nitrogen. The pre-charge pressure
shall be adjustable and charging port with non-return device shall be provided. The adjustable
cut-in and cut-off pressure unit for the pumps shall be built-in at the vessel to suit the system.

2.2.3 FLOATLESS TYPE LEVEL SWITCH IN WATER TANKS

The Subcontractor shall supply and install float less type switch probes in the water tanks as
indicated below and shown on the drawings:

 High level alarm (over-flow).

 Low level alarm
 Low water level cut-out for the pumps
 Earthing probe.

Each probe shall be of the correct length for the particular application and tank location.
Electrodes shall be of polished stainless steel 20 mm OD. Electrode holders shall be
weatherproof in all respect. The earthing probes shall be connected and wired to the building
earth systems of the building. The level switch set shall operate with a stepped down voltage at
24V maximum. Stepped down transformers shall be provided for each set of control probes and
shall be installed inside centralized control cubicles inside pump room.

Control of Duty / Standby Pumps

Operation of the duty and standby pumps shall be carried out by the following method:

 Automatically by means of pressure sensor (i.e. pressure switches).

 Manually by means of a local start/stop push buttons on pump local motor control panel and
emergency stop switch.

The pressure switch shall be installed next to the manual release valve. When the pressure
drops to the pre-determined level, a signal will be sent to the pump local motor control panel to
20 of 29
 start the pump. Automatic controls shall be operated by electronic, float less type level switches.

Pump Indicator
The following audible and visible indication shall be provided at the pump local control panels as
applicable:

 Red "overflow level" indicator with buzzer for the associated water tanks
 Amber "extra high water level" indicator for the associated water tank
 Amber "high water level" indicator
 Amber "low water level" indicator
 Red "pump trip" indicator for each pump
 Green "pump on" indicator for each pump
 "Pump electrical supply healthy" indicator for each pump
 Amber "remote/local" status indicator.

Prior approval shall be taken for any additional make for pipe level controllers

2.2.3 SUBMERSIBLE PUMPS

The sedimentation tank shall be provided with minimum two pumps for pumping the rain water
stored in sedimentation tank to flushing water tanks for building no. 14 & 15. Pumps shall be fully
submersible with submersible motor. The pumps shall be provided with an automatic level
controller and all interconnecting power and control cabling which shall cause the pumps to
operate when the level in the sump rises to a preset level and stop when the preset low level is
reached. Pumps for dewatering shall be single stage, single entry. Pump casing shall be of Cast
iron to IS 210 Gr GF 2000 with 1.5 to 2 % Nickel and S.S. two vane open type with a
dynamically balanced impeller connected to a common shaft of the motor. The vane for sewage
pump will be open type, while for drainage pump, etc. it will be of semi open type. The Shaft
shall be SS to ANSI:431 and Wearing rings shall be of SS to ANSI:410. Stuffing box shall be
provided with mechanical seals.

The pumps shall be of non-clog type with solid handling capacity of 10 mm. Each pump shall be
provided with a suitably rated induction motor suitable for 415 volts, 3 phase, 50 Hz A.C. Power
supply. Each pump shall be provided with in built liquid level controller for operating the pump
between predetermined levels. The pumping set shall be for stationary application and shall be
provided with pump connector unit. The guide bar and duct foot bend correlated with submersible
pump installation shall be provided. Pump shall be provided with all accessories and devices
necessary and required for the pump to make it a complete working system. Sump pump shall
be complete with level controllers, power and control switch gear, Auto/off/Manual switches,
pumps priority selections and control and power cabling up to motor and controller/probes etc.
(Including earthing).

2.4 SOIL, WASTE, VENT AND ROOF DRAINAGE WORKS

2.4.1 PIPE MATERIALS:-

2.4.1.1 Rigid PVC (SWR) Pipes and Fittings

Work under this section consists of furnishing all labour, materials, equipment and appliances
necessary and required to completely install all soil, waste and vent pipes and rain water pipes as
required by the drawings, specified hereinafter and given in the Bill of Quantities.

2.4.1.1.1 General Requirements

21 of 29
 All materials shall be recently manufactured and of the best quality conforming to specifications and
subject to the approval by the consultant. Pipes and fittings shall be fixed truly vertical or in slopes as
requested in a neat and workman like manners, the installation being free of leakage.

Accessibility to pipes, fittings, clean out etc. shall be ensured while fixing them to enable repairs and
maintenance and shall not cause obstruction in shafts, passages etc. Vertical pipes in shafts shall not
foul with windows, ventilator or exhaust fan openings.

PVC pipes and fittings for rainwater pipes shall conform to IS: 13592 – 1988 (SWR type)
fitting to IS:7834 – 1987 and rubber rings to IS:5382.

2.4.1.1.2 Laying

Exposed as the case may be as shown on the drawings, the minimum thickness of the fittings shall
be of 3.2 mm, the fitting shall be injection-moulded type with rubber ring socket/ solvent paste joints.
The exposed pipes and fittings shall be capable of withstanding sun-rays (ultra-violet radiation)
without having depolarization and brittleness.

2.4.1.1.3 Jointing

The jointing of the pipes to the fittings shall be done as per the manufacturer’s instructions /
recommendation. The rubber ring socket fittings and pipes shall be jointed as follows:-

Clean the outside of the pipes spigot end and the inside of the ceiling groove of the fitting. Apply the
lubricant uniformly to the spigot end, sealing ring and pass the spigot end into the socket containing
sealing ring until fully home. Mark the position of the socket edge with pencil or felt open on the pipe,
then withdraw the pipe from the socket by approximately 10 mm to make the pipe fully fitted to the
fitting. The horizontal pipes on the wall shall be fixed with M.S. fabricated clamps with necessary
provisions to take care the expansion and contraction in PVC pipes. The spacing of the clamps shall
be at the intervals of 1.5 m to 2 m depending on the requirement of the supporting arrangements.

Solvent joints shall be used as per manufacturer recommendations.

2.4.1.1.4 Pipe hangers, brackets, etc.

Sturdy hangers, brackets and saddles of approved design shall be installed to support all pipe lengths
that are not embedded over their entire run. The hangers and brackets shall be fabricated from
suitable MS rolled section. The hangers and brackets shall be of adjustable heights and prime
coated with red oxide primer. Clamps, collars and saddles to hold pipe shall be designed to carry the
weight of pipes safely. All pipes and fittings shall be secured near every joint and half way through
every pipe length unless otherwise specified.

2.4.1.1.5 Testing

PVC pipes and fittings shall be tested for three meters of water head. The openings of the pipes shall
be sealed for the section to be tested. The water pressure shall be maintained for maximum of one
hour. The engineer shall examine carefully all the joints for leakage.

2.4.1.2 HDPE PIPES

HDPE pipes and fittings of approved / standard make shall be procured with appropriate test
certificates conforming to the below mentioned specifications and shall be used for rain water
downtake pipes and, from internal storm/sewer manholes to external manholes. HDPE Pipe - 20mm
to 355mm dia - Material shall conform to PN-6, PE-100 as per IS 4984-1995. HDPE fittings:- All
fittings such as bends, tees, reducers, end caps, moulded plain flange &blind flanges .(A)20mm to
110mm dia -Material shall conform to PN-6, PE-100 as per IS 8008- Part I.(B)Above 110mm -

22 of 29
 Fittings to be fabricated from parent pipe conforming to IS 8360 Part- III Standards. All pipe and
fitting joints shall be butt fusion welded. The pipes shall be reasonable round and shall be supplied in
straight lengths with plain ends as specified. The internal and external surfaces of the pipes shall be
smooth and clean, free from grooving and other defects.

a) Pressure Rating

Pipes are classified by pressure rating (PN) corresponding to the maximum permissible working
pressure at 30°C, as follows:

Pressure rating of pipes Maximum permissible pressure (MPa)

PN 2.5 0.25
PN 4.0 0.40
PN 6.0 0.60
PN 10.0 1.00
PN 12.50 1.25
PN 16.0 1.60

b) Major Characteristics of HDPE Pipes

 Pipe resins are always copolymers. The quantity and type of the added co monomer determine
the stress crack resistance of the pipe.
 Densities for pipe resins will generally be in the range of 935 to 950 Kg/m³.
 MWD (Molecular Weight Distribution) will generally be broad.
 Melt indexes are generally below 0.3.

Butt Fusion welding

The joint faces of the parts to be welded shall be cut square and the face of the pipe shall be slightly
scraped prior to welding to remove oxidized layer. The faces are aligned under pressure against the
heating plate; the welding temperature shall be 200 ° C and surfaces of heating mirror shall be 210°
+ / - 5°C, taking necessary precautions of levelling of larger diameter of the pipes. The pipes to be
welded shall be held on the either side of the heating mirror with only contact pressure of about
20Kpa (0.2kgf/Sq.cm). When the rim of molten material is found, the pipes are removed from the
heating mirror and immediately the joint is made by application of moderate pressure of
approximately 1 to 2 kg/Sqcm for 2 to 3 seconds. The initial heating time for achieving molten rim,
varies from 1 to 5 min. depending upon the pipe wall thickness and size. After the pressure is relived
the joint shall be allowed to cool completely. After jointing, a double bead shall be present all round
the pipe circumference, which forms the uniformity of the weld.
Laying
Mark the correct location of the piping route with respect to the co-ordinates given in the approved
drawing. If pipes to be laid below the ground level, trenches shall be excavated to the required depth
and width to a minimum of 200mm extra width on either side and 200mmdepth from the OD of the
pipe for working / encasing, if any. The HDPE pipes shall be laid in the trenches as specified in the
drawings. Pipe shall be aligned in the straight line to the required level with proper supports. In the
Pipe shaft, the vertical risers shall be clamped on suitable bracket fixed at regular intervals of
vertically 2.0 meters & horizontally at an interval of 1.5 meters or as specified in the drawing 1
specification. Pipe lines shall be subjected to hydraulic pressure testing of 10 Kg/Sgcm. for 60
minutes duration segment wise.

2.4.1.3 RCC PIPES

All pipes shall be centrifugally spun RCC pipes of NP2 class. Pipes shall be true and straight with
uniform bore throughout. Cracked, warped pipes shall not be used on the work. All pipes shall be
tested by the manufacturer and the Subcontractor shall produce, prior to use on site, a certificate to
23 of 29
 that effect from the manufacturer. The pipes shall be with or without reinforcement as required and of
the class as specified. These shall conform to IS: 458. All pipes shall be true to shape, straight,
perfectly sound and free from cracks and flaws. The external and internal surface of the pipes shall
be smooth and hard. The pipes shall be free from defects resulting from imperfect grading of the
aggregate mixing or moulding.

2.4.1.3.1 Pipe Laying

RCC spun pipes shall be laid on cement concrete bed of cradles as specified and shown on the
detailed drawings. The cradles may be pre-cast and sufficiently cured to prevent cracks and
breakage in handling. The invert of the cradles shall be left 12 mm below the invert level of the pipe
and properly placed on the soil to prevent any disturbance. The pipe shall then be placed on `the bed
concrete or cradles and set for the line and gradient by means of sight rails and boning rods, etc.

2.4.1.3.2 Jointing

Flexible Joints: - The RCC pipes shall have spigot and socket and the joints shall be two types and
the jointing method shall be as per IS 783:

1) Roll on Joint 2) Confined Gasket Joint

Roll on Joint: — A rubber ring (circular in cross-section) is placed at or near the end of the spigot and
rolls along it as the spigot enters the socket. The details of the joint are as shown.

ROLL ON JOINT (FLEXIBLE)

Confined Gasket Joint: - Rubber ring of circular cross-section is held in the groove formed on the
spigot. Sometimes, the cross-section is in the shape of lip. The lips are opened due to pressure which
ensures seal. For assembly of this joint a lubricant has to be applied to the sliding surfaces. The
lubricant washes off when the pipe is in service. The details of the joint are shown in Fig.

CONFINED O-RING JOINT (FLEXIBLE)

2.4.1.3.3 Cement Concrete for Pipe Supports

24 of 29
 Unless otherwise directed by the Contractor cement concrete for bed, all round or in haunches shall
be in the mix 1:4:8(1cement : 4 coarse sand :8 graded stone aggregate 40 mm nominal size):

Description Up to 1.5m deep Up to 3.0m deep Beyond 3.0m deep

Pipes in open ground (no subsoil
All around In haunches All around
water)
RCC pipes in subsoil water All around In haunches In haunches
RCC pipes in all conditions All around In haunches In haunches
RCC pipes under roads/buildings All around All around All around

RCC pipes may be supported on brick masonry or pre-cast RCC or in situ cradles. Cradles shall be
as shown on the drawings. Pipes in loose soil or above ground shall be supported on brick or stone
masonry pillars as shown on the drawings.

2.4.1.3.4 TESTING

All rights of the sewer and drain shall be carefully tested for water tightness by means of water
pressure maintained for not less than 30 minutes. Testing shall be carried out from manhole to
manhole. All pipes shall be subject to a test pressure of 1.5 meter head of water. The pipes shall be
plugged preferably with standard design plugs or with rubber plugs on both sides, the upper end shall,
however, be connected to a pipe for filling with water and getting the required head poured at one
time.

Sewer lines shall be tested for straightness by:

 Inserting a smooth ball 12 mm less than the internal diameter of the pipe. In the absence of
obstructions such as yarn or mortar projecting at the joints the ball shall roll down the invert of the
pipe and emerge at the lower end.
 The contractor shall give a smoke test to the drain and sewer if directed by engineer-in-charge.

2.4.2 Mode of measurement

These pipes shall be measured along the center line of the pipe including all specials in running
meter. The quoted rate for respective items shall include the following:-

a) Cost of respective pipes and specials and jointing materials.

b) Laying, fixing and jointing with necessary clamps, brackets, screws, etc., and curing.
c) Making good all damages to the parts of the building to suit the surroundings.
d) Testing and making good the defects, if any

2.4.3 Floor / P-Traps

Traps installed in connection with Rigid PVC pipe shall be of the same quality and grade of the pipe,
the size of outlet shall correspond to the socket of the pipe receiving it.

2.4.4 Multi way floor traps

Traps and waste pipes shall be set in cement concrete blocks firmly supported on the structural floor.
The blocks shall be in 1:2:4 mix and extended to 20mm below finished floor level. Contractor shall
provide all necessary shuttering and centering for the blocks. Size of the block shall be 300mm x
300mm of the required depth.

2.4.5 C.P Grating

Floor traps shall be provided with 100/150mm square or round C.P. grating, with rim of approved
design and shape. Minimum thickness shall be 4mm or as specified in the Bill of Quantities.

25 of 29
2.4.6 Cast Iron grating

Cast iron grating shall be flat with perfect edge and of a quality procurable of the specified width,
thickness and lengths.

2.4.7 Cutting and making good

Pipes shall be fixed and tested as building proceeds. The Contractor shall provide all necessary
holes, cut outs and chases in structural members as building work. They shall be made good with
cement concrete 1:2:4 or cement mortar 1:2 cured and the surface restored to original condition.

2.4.8 Testing

Before use at site, all Rigid PVC pipes shall be tested by filling up with water for at least 15 minutes.
After filling, pipes shall be struck with a hammer and inspected for blow holes and cracks. All
defective pipes shall be rejected and removed from the site within 48 hours.

Pipes shall be tested after installation by filling up the stack with water. All opening and connection
shall be suitably plugged. The total head in the stack shall however not exceed 3 M. Alternatively, the
contractor may test all soil and waste stacks by a smoke testing machine. Smoke shall be pumped
into the stack after plugging all inlets and connections. The top end shall however be left open. The
stack shall be observed for leakages and all defective pipes and fittings removed or repaired as
directed by the project manager.

2.4.9 Test Records

The Contractor shall test the respective system as described to establish whether the installation has
been carried out to facilitate efficient operation. Each component of the work shall be tested
independently at various intervals and at completion. Where the situation calls for sectional testing
(e.g. before embedding any piping within the building structure or before covering up laid pipes in
trenches), the contractor shall promptly arrange such testing. All testing shall be done in the presence
of Construction Manager’s representative and at intervals as desired by hint. The contractor shall
record all testing done by him in a ‘Log Book’ of approved form. The test results shall be
countersigned by the representatives of both the Contractor and Construction Manager. The
contractor shall arrange for all facilities, labour, materials, kit and instruments required for testing. All
expenses, thereof shall borne by the contractor.

2.4.10 SANITARY FITTINGS:

All setting and bedding of sanitary fittings shall be done carefully to suit the required levels. Mortar
drops, paints splashes etc. shall be removed from fittings immediately before these get dry.

2.4.10.1 European Water Closet:

The low level European W.C. set shall comprise of:

i) wash down type European W.C. pan with ‘P’ or ‘S’ trap, conforming to IS:2556 (Part –II) 1973.
ii) Flush tank of make and model as directed by the engineer with necessary wall flanges including
15mm dia. Connection pipe etc. all complete.
iii) Solid plastic seat with lid.

The closet shall be fixed to the floor by means of 75mm long 6.5mm diameter counter sunk bolts and
nuts embedded in the floor concrete using rubber or fiber washers so as not to allow any lateral
displacement. The joint between the trap of W.C. and soil pipe shall be made with cement mortar
1:1. The flush pipe shall be connected to the closet by means of 32mm dia white porcelain enameled

26 of 29
 flush bend using rubber adaptor joint. The inlet and over flow pipes shall be connected to cistern as
standard W.C. Testing and painting shall be done as specified

2.4.10.2 Wash Basins:

The wash basins shall be of white glazed vitreous china and of size as specified. The basin shall
conform to IS: 2556 (Part-IV) and shall be of flat beck type of best Indian make. Each basin shall be
provided with C.P. brass pillar faucet with stop cock and lead inlet pipe, waste coupling with nut,
chain and rubber plug and waste pipe. All fittings shall be chromium plated. The basin shall be fixed
at the locations and level shown on the drawings or as directed by the Engineer. The basin shall be
supported on a pair of C.I. cantilever brackets embedded in wall or fixed to wall with wooden plugs
and screws. The wall plaster on the rear shall be out to rest over the top edge of the basin. After
fixing the basin, plaster shall be made good and surface finished matching with the existing one. The
C.P. brass trap and union shall be connected to 32mm dia waste pipe which shall be suitably bent
towards the wall and which shall discharge into the floor trap.

2.4.10.3 C.P. ‘P’ or ‘S’ TRAP/BOTTLE TRAP:

This shall be of 40mm size of heavy quality of the make specified with cleaning cap at the bottom.
The inside surfaces shall be smoother and free from cast holes. The rate include for fixing wit waste
coupling and drain line.

2.4.10.4 FIXING OF NAHANI TRAP:

The rate shall include for making holes in the walls and floors embedding the trap in P.C.C. 1:2:4
forming circular hole of 125mm dia up to floor level and making good with P.C.C. 1:2:4 of about 0.03
cu.m. Rendering smooth inside and fixing C.P. brass grating on top, 125mm with rectangular slots.

2.4.10.5 HEALTH FAUCET

Health Faucet for each WC shall be of CP with flexible pipe and hooked or as required by
Contractor.

2.4.10.6 SHOWER SET

Shower set shall comprise way auto diverter, adjustable type over-head shower with shower
arm all with wall flanges of approved quality. Bath spout and wastes shall also be provided in
the Change Rooms. Wall flanges shall be kept clear off the finished wall. Wall flanges
embedded in the finishing shall not be accepted.

2.4.10.7 KITCHEN SINKS

Sinks shall be stainless steel or equivalent steel confirming to IS 13983. Each sink shall be
provided with CI brackets and clips and securely fixed. Counter top sinks shall be fixed with
suitable painted angle iron brackets or clips as recommended by the manufacturer. Each sink
shall be provided with 40mm diameter waste coupling and rubber plug. Brackets shall be
provided with two coats of red oxide primer and two coats of synthetic enamel paint of make,
brand and colour as approved by the Client / Architect. Sanitary fittings for sinks shall be deck
mounted or wall mounted CP swivel faucets. Gap between sink and platform /wall shall be
finished with white / matching cement.

2.4.10.8 BIB TAP, STOP COCK & ANGLE STOP COCK

Bib cock (Bib tap) is drawn off tap with a horizontal inlet and free out let and a stop cock is a
valve with a suitable means of connections for insertion in a pipe line for controlling or
stopping the flow. These shall be of size 15 mm size and shall be of screw down type. The
closing device shall work by means of disc. Carrying a renewable non-metallic washer with
shuts against the water pressure on a seating right angles to the axis of the threaded spindle
27 of 29
 which operates it. The handle shall be crutch, butterfly or fancy design type securely fixed to
the spindle. The tap shall open anti clock wise direction.

Brass bib taps and stop cocks and angle stop cocks shall conform to IS 781, they shall be
polished bright. They shall be sound and free from taps, blow hole and fitting. Internal &
External surface shall be clean, smooth and free from sand and neatly dressed. Taps shall be
nickel chromium plated and thickness of coating shall not be less than service grade No.2 of
IS 4827 and plating shall be capable of taking high polish which shall not be easily tarnished.

2.4.11 STONEWARE GULLY TRAP CHAMBER

The square mouth gully trap shall be of 100mm size conforming to IS:651 of specified and/or
approved quality stoneware, complete with cast iron grating, and shall be got approved by the
Engineer-in-charge. The size of CI frame and cover shall be of 300mm x 300mm. It shall be
properly fixed as directed by the Engineer-in-Charge.

The size of the chamber shall be 300x300mm (internal). It shall be constructed of burn brick
masonry walls 150mm thick in 1.3 cement mortar and 1:4:8 concrete foundations. Inside & outside
faces of the masonry walls shall be plastered with 1:3 cement mortar. The top of the chamber shall
be provided with CI cover and frame.

2.4.11.1 Payment

The payment shall be made on per number basis. The rate shall include supplying and fixing of
stoneware gully trap, CI grating, construction of masonry chamber, providing and fixing CI frame
and cover, cost of RC covers slab including reinforcement, earthwork, excavation, foundation
concrete and back-filling, removal of surplus earth up to a lead of 30M etc all labour and material
complete.

2.4.12 BLOCK / BRICK MASONRY MANHOLES

The size of the manhole chambers shall be as specified in the drawings of items. It shall be
constructed of block / brick masonry walls thickness as shown in drawings in CM 1:3 (1cement and
3sand) resting on 1:4:8 concrete foundations for medium duty conditions. The inside and outside
face of the masonry wall shall be plastered with 15mm thick plaster of cement mortar 1:2
(1cement:2 sand) and (or) as shown in the drawings.

Polypropylene steps shall be fixed inside the manhole as shown in the drawing.

The top of chamber shall be provided with reinforced cement concrete M-20 Grade as per
drawings and direction of Engineer-in-Charge. The C.I manhole covers and frames shall conform
to IS:1726 Part-IV. The type size and grade shall be as per drawing, BOQ items and the directions
of the Engineer-in-Charge.

The frame shall be fixed in position during concreting of the top slab, inside faces of frame and
cover shall be given two coats of approved anticorrosive paint.

All the manholes and RCC cover slabs shall be properly cured and any damages to the covers
shall be rectified at the Contractors expense.

2.5 MISCELLANEOUS WORK

2.5.1 Identification color code

2.5.1.1 All piping systems shall be suitably painted or otherwise color identified according to Appendix - E
- identification of pipes of IS : 2065 (code of practice for water supply in buildings). The

28 of 29
 identification colors and letter symbols for various services shall be as follows:

Service Identification Color Letter Symbol

1. Soil, Waste and Vent Piping
Black S
and all drains
2. Water Supply Lines Sea Green CW

The letter symbols shall either be legibly painted or affixed in an appropriate manner to be read
conveniently. At locations where painting cannot be done, the piping system shall be identified by
fastening self-adhesive PVC tapes of appropriate, color in an approved manner. The tapes
varying in 50mm to 15mm wide strips depending on the size of pipe on which the tapes are
fastened- shall be applied at regular intervals on continuous runs and at all bends junctions and
tees.

2.5.2 Disinfecting of piping system

Before commissioning the filtered water supply system the contractor shall arrange to disinfect the
entire system as described in the succeeding paragraph.

The filtered water pipes shall first be filled with water and thoroughly flushed out. The storage tanks
shall then be filled with water again and disinfecting chemical containing chlorine added gradually
while tanks are being filled to ensure thorough mixing. Sufficient chemical shall be used to give the
water a dose of 50 parts of chlorine to one million parts of water. If ordinary bleaching powder is
used, the proportions will be 150 gm of powder to 1000 liter of water. The powder shall be mixed
with water in the storage tank. If a proprietary brand of chemical is used, the proportions shall be
as specified by the makers. When the storage tank is full, the supply shall be stopped and all the
taps on the distributing pipes opened successively working progressively away from storage tank.
Each tap shall be closed when the water discharge begins to smell of chlorine. The storage tank
shall then be filled up with water from supply pipe and added with more disinfecting chemical in the
recommended proportions. The storage tank and pipe shall then remain charged at least for three
hours. Finally the tank and pipes shall be thoroughly flush out before any water is used for
domestic purposes.

2.5.3 Connections to mechanical equipment supplied by other agencies.

All inlets, outlets, valves, piping, and other incidental work connected with installation of all
mechanical equipment supplied by other agencies shall be carried out by the Contractor in
accordance with the drawing, requirements for proper performance of equipment manufacturer’s
instructions and the directions of the Construction Manager.

The equipments to be supplied by the other agencies consist mainly of Water Treatment, Sewage
Treatment, Pumps and Equipment, (Hydro pneumatic system). The connections to the various
equipments shall be effected through proper union and isolating valves. The work of effecting
connections shall be executed in consultation with and according to the requirement of equipment
suppliers, under the directions of the Engineer-in-charge. The various aspects of connection work
shall be executed in a manner similar to the work of respective trades mentioned elsewhere in the
specification.

29 of 29