CZECH PRODUCER

AND DEVELOPER
OF MEASUREMENT
AND SENSOR TECHNOLOGY

PRODUCT
CATALOGUE

OEM
FLOW
METERS
INDUCTION
FLOW
METERS
FLOW
SWITCHES

BATCH
FLOW
METERS
COMAC CAL s.r.o.
has been engaged in development and production of both inductive
flow meters and flowswitches since its establishment. For the period
of its long-time existence, the company has developed and launched
into the market solutions to the most diverse problems, beginning
from a simple cheap flow meter to complex smart batch systems
with noise suppression devices In order to meet the demands of our
customers as much as possible, we have established an authorized
metrology and calibration centre. In this way, we are able to help
the customer with solving the most diverse problems, including
consultations and checking the correctness of measurements.

The company has extended its offer with meters equipped with oval
gears made by Macnaught Pty Ltd and sensor technology with pres-
sure gauges and level meters, including combined sensors
along with temperature measurement devices by STS Sensor Technik
Sirnach AG. Both of them are multinational companies that are leade-
rs in their branch and are able to solve all sorts of problems in sectors
of industry, including necessary certificates. For the 20-year period
of company‘s history and thanks to our own development centre,
we have been able to offer the customer solutions made to order
so that it can fully suit to his requirements and in all sorts of branches
of industry. Our principal goal is the satisfaction of the customer and
we follow this slogan in everything we do.
 INDUCTIVE FLOW METER

FLOW 38

Inductive flowmeter with

display unit in compact
or separate version.
The flow meter is designed for a wide range of fluid
measurements in various industries.
Various process connections such as flange, sand-
wich (wafle), threaded and dairy fittings (DIN 11851)
or clamp types are available.

Flowmeter is possible manufacture in full stainless

steel construction or in stuctural steel construction
with pulyurethane coating. The evaluation unit
is made in three versions. It includes the standard
design (head) and the unit is also made in front and
panel designs. It is advantageous in the compact
front version that the evaluation unit (display unit)
is placed from the front part of the sensor and
in case of the separated version, the display unit
can be mounted in DIN rail. The panel mounted
electronics offers the installation of the display
unit in the electric box door.

Power 230 VAC (50/60 Hz), 24 VAC/VDC with polarity reversal protection

MAIN MERITS Input power

Type of electronics
Design
Diameter nominal
• Extensive variability of process connection
Lining material
• Possibility of the constructional length Electrode material
Sensor material
made to customer needs
Process connection
• Possibility of the sensor made in full
Pressure
stainless steel design Max. temperature of medium
• Big dynamic measuring range
Min. conductivity of the measured fluid
• High measurement accuracy and repeatability Flow meter accuracy
• Wide choice of materials for liners and electrodes Display unit
• Very simple and intuitive operation Outputs
Flow sensor degree of protection
• Possibility of flow monitoring function (flow switch)
Electronics degree of protection
• 350° swivel display for comfortable reading
4.6 VA
Head (H – standard), front (F), panel (P) versions
Compact (Tmax 90 °C), separated (standard cable length 3 m)
DN 10÷400
Rubber (hard, soft, with potable water test certificate),
PTFE, PFA,Ceramics, PEAK, PVDF
CrNi steel DIN 1.4571, Hastelloy C4, Titanium, Tantalum, Platinum
stainless steel and structural steel with polyurethane coating
Sandwich, Flanged DIN (EN1092), Threaded (EN1092),
Food grade (DIN 11851 fitting, clamp)
PN10, PN16, PN25, PN40
170 °C according to the lining
20 μS (at a lower conductivity, upon agreement with the manu-
facturer)
up to 0.5 %, repeatability up to 0.2 %
LCD 2× 16 characters
Impulse/flow switch (max. 400 Hz), 4 ÷ 20 mA,
RS485 (M-BUS/Mod-Bus protocol)
IP65, IP67, IP68
IP67
INDUCTIVE FLOW METER

FLOW 33

The flow meter

can be in full
stainless design where
the evaluation unit is located
right on the flow meter sensor.
The advantage:
the possibility of using the meter in various
technologies where the customer needs pulse
or current signals from the meter for process
management. Its applications can be found
in all sorts of industries.

The flow meter is equipped with two information

LEDs, indicating the state of the meter.
Electrical connection is ensured through standard
M12 connector.

Power 24V DC power with polarity reversal protection

Input power
MAIN MERITS Design
Diameter Nominal
Lining material
• Optional compact design with Electrode material
Sensor material
full stainless construction
Process connection
• Very rigid construction
• Extensive variability of mechanical connection Maximum fluid temperature
• Wide choice of materials for liners and electrodes Pressure
Measured fluid min. conductivity
• Status signalling with LEDs Flow meter accuracy
• Maintenance-free operation Outputs (passive)
Setting
Flow sensor degree of protection
Electrode degree of protection
4.2 VA
compact
DN 10÷400
rubber (hard, soft, with potable water test certificate), PTFE, PFA,
ceramics, PEAK, PVDF
CrNi steel DIN 1.4571, Hastelloy C4, Titan, Tantalum, Platinum
stainless steel and structural steel with polyurethane coating
sandwich,flanged DIN (EN1092), threaded (EN1092),
food grade (DIN 11851 fitting, clamp)
90 °C (according to lining),
for higher temperatures upon agreement with the manufacturer
PN10, PN16, PN25, PN40
20 μS (at a lower conductivity, upon agreement with the manufacturer)
up to 0.5 %, repeatability up to 0.2 %
pulse/flow switch (max. 1,6 kHz), 4÷20 mA
is done via Bluetooth
IP65, IP67, IP68
IP67
 INDUCTION FLOW METER

FLOW 33 Ex ia

It is an induction flow meter with

optional full stainless steel
costruction designed for technolo-
gical processes in mining industry
where there are demanding require-
ments related to explosion hazard.
Due to its unique stainless steel construction,
it is ideal for use where long service life is required
also in extreme conditions.

The meter is in compact design.

The meter is equipped with the pulse output with
a variable impulse number or 5–15 Hz output
and 4 ÷ 20 mA or 0.2–1 mA current loops.

Power 24V DC (Pi 1,904 W)

Input power
MAIN MERITS Diameter Nominal
Lining material
Electrode material
Sensor material
• Optional compact design Process connection
with full stainless construction Maximum fluid temperature
• Very rigid construction Pressure
Measured fluid min. conductivity
• Extensive variability of mechanical connection Flow meter accuracy
• Status signalling with LEDs Outputs
Flow sensor degree of protection
• Maintenance-free operation Electrode degree of protection
• Meter constructed into Ex environment with
I M1 Ex ia I Ma
II 1G Ex ia IIC T6 Ga
II 1D Ex ia IIIC T85°C Da
4.2 VA
DN 15÷200
rubber (hard, soft, with potable water test certificate), PTFE
CrNi steel DIN 1.4571, Hastelloy C4, Titan, Tantalum
stainless steel and structural steel with polyurethane coating
sandwich, flanged DIN (EN1092), threaded (EN1092)
90 °C (according to lining),
for higher temperatures upon agreement with the manufacturer
PN10, PN16, PN25, PN40
20 μS (at a lower conductivity, upon agreement with the manufacturer)
up to 0.5 %, repeatability up to 0.2 %
pulse or frquency 5÷15 Hz, current loop 4÷20 mA or 0,2÷1 mA
IP65, IP67, IP68
IP67
INDUCTION FLOW METER

FLOW 45

Battery powered flow meter

This battery powered flow meter was developed
for placing in spaces without supply voltages and
it is ideal to be fitted in main pipelines, drainage
or various sewage conduits. The flow meter
is excellent in high accuracy within full-scale
flow rate. Its construction corresponds to overall
flow meter IP67 degree of protection and prior
to every measurement, automated diagnosis
of all functions and parts necessary for correct
measurement is carried out. Based on the results,
the flow meter is able to identity empty pipes and
invalidate the entire measurement, or conversely,
the meter can evaluate the flow direction and inclu-
de the results in relevant summary registers. Battery
discharging is directly dependent on selected
measurement period; for a 10 sec period, the service
life is 5 years. The flow meter is equipped with
an LCD display activated by pressing the button.

Power internal lithium battery

Measurement period
MAIN MERITS Design
DN range
Lining material
• Internal lithium battery power
Electrode material
• Nearly maintenance-free operation Sensor material
• Simple and trouble-free installation and operation Process connection
• No pressure losses Maximum fluid temperature
Measured fluid min. conductivity
• 350° rotatable display for comfortable reading Pressure
Flow meter accuracy
Outputs
Flow sensor degree of protection
Electrode degree of protection
1÷60 s
compact (Tmax 90 °C), separated ( standard 3 m cable)
DN 15÷200
rubber (hard, soft, with potable water test certificate),
PTFE, PFA, ceramics, PEAK, PVDF
CrNi steel DIN 1.4571, Hastelloy C4, Titan, Tantalum, Platinum
stainless steel and structural steel with polyurethane coating
sandwich, flanged DIN (EN1092), threaded (EN1092),
food grade (DIN 11851 fitting, clamp)
170 °C (according to lining)
20 μS (at a lower conductivity, upon agreement with the manufacturer)
PN10, PN16, PN25, PN40
up to 1 %
pulses ( passive)
IP65, IP67, IP68
IP67
 INDUSTRIAL BATCH METER

FLOW 38 BATCH

Integration of
induction flow meter
in stainless steel design
It is an integration of induction flow meter in stainless
steel design, due to which the meter is highly durable
also in harsh environment. The electronic unit is
connected with a control board for a system of relays
so that they can control individual actuators in the
system. The robust structure of the electronic unit
allows the operator to handle it with gloves on. Also,
complete control, including setting the size of an
individual batch, starting and possibly its stopping
with following resetting or continuation of the batch
initiated. This is provided by means of intuitive and
simple access to control elements of the unit and by
well-arranged display with all information available
to operator. The entire unit is built on the existing
FLOW 38 meter and the user is provided with access
to the menu of the standard flow meter, including all
of the individual counters. The unit is equipped with
doubled relay switches (with 250V, 10A rating) cont-
rolled by a higher-ranking FLOW 38 unit depending
on the progress of the batch.

Power 230 VAC (50/60 Hz)

Input power
MAIN MERITS Design
Diameter Nominal
Lining material
• Simply batching system
Electrode material
• Industrial design Sensor material
• Potentiometer for setting the batch Process connection
• Checking the ongoing batch on display Maximum fluid temperature
Pressure
• Possibility to stop the batch instantly Sampling
with subsequent completion Display
Measured fluid min. conductivity
Flow meter accuracy
Outputs
Flow sensor degree of protection
Electrode degree of protection
4.6 VA
separated (standard 3 m cable)
DN 10÷400 (other DN upon agreement with the manufacturer)
rubber (hard, soft, with potable water test certificate),
PTFE, PFA, ceramics, PEAK, PVDF
CrNi steel DIN 1.4571, Hastelloy C4, Titan, Tantalum, Platinum
stainless steel and structural steel with polyurethane coating
sandwich,flanged DIN (EN1092), threaded (EN1092),
food grade (DIN 11851 fitting, clamp)
170 °C (according to lining)
PN10, PN16, PN25, PN40
6.25 samples / second
LCD 2× 16 znaků
20 μS (at a lower conductivity, upon agreement
with the manufacturer)
up to 0.5 %, repeatability up to 0.2 %
Actuating relay output for valve, RS485/422
IP65, IP67, IP68
IP67
OEM INDUCTIVE FLOW METER

FLOW 32

It is OEM flowmeter designed

for serial production – repeating
production to various devices for
measuring and batching of liquids.
Flowmeter is always modify to the customers
requests and needs in a certain number of pieces.

It is an induction flow meter with an evaluation unit

right inside the meter‘s sensor. Thanks to its small
size, i can be used where minimization is primarily
required. The meter can be equipped with a LED
light bar to indicate current flow within the measu-
ring range. The output of the meter consists of
a pulse output with an adjustable pulse number
and pulse width or a PWM output (Pulse Width
Modulation). The meter is equipped with ground
electrodes so it is not necessary to use grounding
rings before and after the meter. The meter can
be also used as a flow monitor. The pulse output
constant can be set to 650 Hz.

Power
Input power
MAIN MERITS Diameter Nominal
Measured fluid min. conductivity
Flow meter accuracy
• Tailor-made production Sampling
Outputs
• Low size of the flow meter – the electronic unit Flow sensor degree of protection
in the flow meter body
• Possible signalling using a LED light bar
• High variability of process connection
• Variable flow pulse number
15÷24V DC
3 VA (without bargraf)
DN 6÷40
20 μS (at a lower conductivity, upon agreement
with the manufacturer)
up to 1 %, repeatability up to 0.5 %
6,25 samples / second
pulses, PWM, 4–20 mA current loop
IP65, IP67
 FLOW SWITCH

FS10, 11, 15, 20

Flow switch
it is a device that monitors the flow of fluid
based on calorimetry principle. If the flow rate
drops below a limit set by user, the status output
is changed. The flow rate is displayed by ten LEDs
and it is possible to select a boundary for contact
making/breaking in the same graduation.

The measuring cycle takes from 4 sec to 8 sec

with the recommended measurement range
4 ÷ 150 cm/sec. Based on DN piping, the bar sen-
sor is available in two lengths, 65 mm (standard)
and 125 mm. In case of an empty pipeline, the
sensor behaves in the same way as with zero flow.

Power supply 24 V ±10 % DC with polarity reversal protection

Input power
MAIN MERITS Electrical connection
Process connection
• For FS20 design, in addition to a closing
Sensor design
contact also 4 ÷ 20 mA current output Display
• Possibility to use another status output (version FS 15) Output types
for monitoring of temperature according to setting Contact rating
Velocity flow range
• 10 LEDs to display the current flow and adjusted Accuracy
switching limits Hysteresis
Media temperature
• „Self teaching“ system with an option Ambient temperature
to set Qmin and Qmax Material in contact with media
Maximum pressure
• Possibility of setting the switching limits Degree of protection
(insensitivity band preset) Electrode degree of protection
1.5/4 VA
M12 × 1, 4 pin connector
according to DIN2353, with the M16 × 1.5 union nut
through the 24° ring into the direct socket with pipe thread
(G1/2“; G1/4“; M14 × 1,5; NPT1/4“)
compact, separated (electronic unit installed on DIN rail)
10× three-colour LED (flow velocity)
1× LED (temperature – for FS 15 only)
relay (for FS 10 only), PNP, NPN, 4 ÷ 20 mA (for FS 20 only)
130 mA / 60 V / 500 mW
4÷400 cm/sec
±2 ÷ ±8 cm/sec
2 ÷ 8 cm/sec
-10 ÷ +80 °C
-20 ÷ +55 °C
stainless steel 1.4404
100 bar
IP67
IP67

• Full stainless construction

• Continuous control of the sensor for correct operation
TEST EQUIPMENT FOR FLOW METERS AND HEAT METERS

AMS K87

SERVICES PROVIDED
COMAC CAL s.r.o.
Since 2001 has been authorized according
to Act No. 505/1990 Coll. on metrology, • Initial and subsequent verification of water meters for hot and cold water
as amended by the Act No. 119/2000 Coll.
by the Office for Technical Normalization, • Initial and subsequent verification of heat meters, cold meters and their elements
Metrology and State Testing, to verify the • Provision of verification of Pt 100, Pt 500, Pt 1000 resistance thermometer elements
meters for water flow quantity, heat/cold
meters and their elements. • Verification of meters during the validity of calibration verification of specified
meters and special flow meters, including adjustment
We provide complex security in the sphere
of verification, calibration, repairs, warranty • Refurbishment of flow meters and heat meters
and after-warranty service for water meters, • Possibility of assembly and disassembly of meters at customer site,
flow meters, and heat/cold meters. This may
including transport
represent e.g. the complete process from
removal of the meter at customer, transport • Fast repairs and verification within 24 hours
to the centre, execution of cleaning, con-
• Hiring of measuring equipment, including operator
tingent repairs (refurbishment), adjusting,
verification (calibration), transport back • Measurement hardware sales, servicing and after-warranty service
and re-mounting.

TECHNICAL PARAMETERS OF METROLOGY CENTRE

COMAC Flow Station measuring range 0.13 m3/h to 170 m3/h (DN15 to DN 100)
Main etalon Electronic weighing-machine MVD 2630A, HBM Grossen
Volumetric with running start
Measurement method
Gravimetric with dead start
Temperature of medium Up to 30°C

COMAC 2 Flow Station measuring range 0.006 m3/h to 45 m3/h (DN6 to DN 50)
Main etalon Electronic weighing-machine KCC300-ID1,
METTLER TOLEDO
Volumetric with running start
Measurement method
Gravimetric with dead start
Temperature of medium Up to 70 °C

Measuring range of the station

Δt: 3 to 180 °C
for calorimetriccounters
Simulation temperature resistors PT100 / PT500
Flow simulating signal Pulse / Voltage / Current
49°44'25.4"N
18°29'48.4"E

CZECH PRODUCER
AND DEVELOPER
OF MEASUREMENT
AND SENSOR TECHNOLOGY

COMAC CAL s.r.o.

Czech republic, 735 42 Těrlicko
tel.: +420 556 205 322
e-mail: obchod@comaccal.com
WWW.COMACCAL.COM