RENR5406-02

February 2003

19
18 20
13 14
50 15

51
37 58
49

17 43

21
36

22
44
385B Excavator
Hydraulic System
45

MYA1-UP
RCD1-UP
87
29
42
BKF1-UP
88
ANS1-UP
BKX1-UP
86 39

41
BLY1-UP
56
54
55

57
46 59
47 48 60

16 Main Control Valve

© 2003 Caterpillar Printed in U.S.A.

All Rights Reserved

PSA3
PSA1

PSA2

67

PAC PSA4
63

PIN

62

Pi1
DR4
DR1

Pi2
DR5
DR2
Pi5

Pi3
DR6
DR3
Pi6

61

TOUT
PG

65 Pilot Oil Manifold

 2

Hydraulic Schematic
6
158-8129 7 8

MAIN CONNECTOR LINE

TRACK
PILOT LINE SWING
RIGHT LEFT
DRAIN LINE 4 5 FRONT D PB PR REAR D 72

Dr Dr
Dr Dr 1

3 71 3
2
1

PR PR
E F E F
6
C C
Pi Pi B

A M1 M2
Pi Pi

Pb Pa Pb Pa
9
T P
B A B A 10
N N

11
12

11
B A B A

13 14 15
83 84 85

80 7 8 12

18 19 20 81

5 10
16
82
4 9
21 17

bR1 bL1
aL3 aR3 aL4
aL2
CLOSE
26 UP
22 36
23 25 27 32 33 35
24 30 31 34
IN FWD FWD

28 29
STANDARD COMPONENTS
Item Item
No. Component No. Component
1 Bucket Cylinder 46 Proportional Valve (Attachment Spool)

STICK TRAVEL TRAVEL 2 Stick Cylinder 47 Proportional Valve (Bucket Cylinder Head End)
37 40
38 (L) (R) 3 Boom Cylinders 48 Proportional Valve (Boom Cylinder Head End)
ATT BUCKET R2
R1 41 4 Right Travel Motor 49 Line Relief Valve (Boom Cylinder Head End)
BOOM 5 Left Travel Motor 50 Solenoid Valve (Boom Drift Reduction Valve)
42
DOWN 43 6 Front Swing Motor 51 Boom Drift Reduction Valve
OPEN REV REV
bL2 bL3 bR3 bL4 OUT 7 Swing Parking Brake Solenoid Valve 52 Inlet Port (Rear Pump Flow)
P1 PR PF aR1 aL1
AL4 8 Rear Swing Motor 53 Inlet Port (Front Pump Flow)
AL2
39 9 Travel Brake Valve (Right) 54 Stick Drift Reduction Valve
BL2 )( Dr )(
Dr 58 10 Travel Brake Valve (Left) 55 Solenoid Valve (Stick Drift Reduction Valve)
47 52 P1 11 Swivel 56 Line Relief Valve (Stick Cylinder Rod End)
59
53 12 Swing Control Valve 57 Proportional Valve (Stick Cylinder Head End)
45 51 44
46 60 13 Proportional Valve (Attachment Spool) 58 Line Relief Valve (Stick Cylinder Head End)
BL3 AL3 AR3 BL4 BR1 BL1 AL1
48
AR1 14 Proportional Valve (Bucket Cylinder Rod End) 59 Proportional Valve (Left Travel) (Reverse)
BR3 P2
54 P2
50 55 57 15 Proportional Valve (Boom Cylinder Rod End) 60 Proportional Valve (Right Travel) (Reverse)
16 Main Control Valve 61 Travel Speed Solenoid Valve
17 Signal Duplication Valve 62 Proportional Reducing Valve (PS Pressure)
18 Proportional Valve (Stick Cylinder Rod End) 63 Pilot Relief Valve
56
49 19 Proportional Valve (Left Travel) (Forward) 64 Valve

20 Proportional Valve (Right Travel) (Forward) 65 Pilot Oil Manifold

21 Solenoid Valve (Neutral Bypass) 66 Accumulator

22 Differential Pressure Relief Valve (Rear Pump) 67 Solenoid Valve (Hydraulic Activation)

73 74 23 Attachment Control Valve 68 Pilot Filter

24 Flow Compensator Valve (Bucket) 69 Bypass Check Valve

69 70 25 Bucket Control Valve 70 Back Pressure Valve

71 P
26 Flow Compensator Valve (Boom) 71 Radiator Fan Motor

66 68 P 27 Load Check Valve 72 Oil Cooler Fan Motor

a1 P2 a2 PSg 28 Boom Control Valve 73 Front Pump Pressure Sensor

PS1 SA1 P1 SA2
M A R T1 T2 G 29 Signal Relief Valve (High Pressure) 74 Swing Pump Pressure Sensor
72 30 Stick Control Valve 75 Drain Filter

61 62 76 Return Filter
PSA4
PSA3
PSA2
PSA1

31 Flow Compensator Valve (Stick)

PAC
Pi5

Pi3
Pi2
Pi1
Pi4

32 Left Travel Control Valve 77 Hydraulic Tank

67
63 33 Flow Compensator Valve (Left Travel) 78 Return Filter

34 Right Travel Control Valve 79 Drain Filter

B 35 Flow Compensator Valve (Right Travel) 80 Front Pump

36 Defferential Pressure Relief Valve (Front Pump) 81 Charge Pump

Pi6 64
PG
LS1
37 Neutral Flow Control Valve 82 Rear Pump
LS2 L1
78 38 Flow Compensator Valve (Attachment) 83 Pilot Pump
Qmax Qmin
39 Line Relief Valve (Bucket Cylinder Rod End)
84 Cooling Pump
75 40
DR3
DR2
DR1

Line Relief Valve (Bucket Cylinder Head End)

DR6
DR5
DR4

TOUT

85 Swing Pump
PIN

65 76 79
L2 41 Line Relief Valve (Boom Cylinder Rod End)
Main Control Valve Body (Boom Side)
84 86
42 Signal Relief Valve (Low Pressure)
87 Center Manifold
77 82 83 S M1 43 Solenoid Valve (High/Low Relief) Travel/Stick
80 S L1 L
88 Main Control Valve Body (Stick Side)
D1 B1 D2 44 Return Port
85 45 Return Port

g00975646
81