SYLLABUS

FOR THE TRADE OF

“MECHANIC MACHINE TOOLS MAINTENANCE”

( SEMESTER PATTERN )

UNDER

CRAFTMAN TRAINING SCHEME ( CTS)

Designed in – 2013

By

Government of India
Ministry of Labour & Employment (DGE&T)
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
Block - EN - 81 SECTOR – V, SALT LAKE CITY,
KOLKATA – 700 091

1
 List of the trade committee members approved the syllabus of Semester System
for the trade of “Mechanic Machine Tools Maintenance” under Craftsman
Training Scheme (CTS) held on 27.09.2011 at ATI, Mumbai – 22, Maharashtra.

Shri S.J.Amalan, Director, C.S.T.A.R.I, kolkata

Sl. Name and Designation ,Shri Organization Remarks

No.
1. S/Shri R. K. Pathak ATI, Mumbai Chairman
Director In Charge/HOD
2. J. M. Tuke, Principal I. T. I, Ambarnath Member
3. Abhinoy Nandi ATI, Mumbai Member
Dy. Director of Trg
4. V. B. Zumbre, Training Officer ATI, Mumbai Member
5. S. E. Hajare, Instructor I. T. I, Ambarnath Member
6. B. K. Patil, Instructor I. T. I, Ambarnath Member
7. S.D. Manohar, Instructor I. T. I, Panvel Member
8. A.V. More, Instructor I. T. I, Mumbai Member
9. M. G. Bhilare, Instructor I. T. I, Mumbai Member
10. N.P. Kambli, Instructor I. T. I, Mumbai Member
11. V.N.Dalvi, Instructor I. T. I, Mumbai Member
12. I.S. Sheikh, Instructor I. T. I, Ambarnath Member
13. J.P.Meena, Instructor ATI, Mumbai Member
List of members attended the Workshop to finalize the syllabi of existing CTS into Semester
Pattern held from 6th to 10th May’2013 at CSTARI, Kolkata.

Sl. No. Name & Designation Organisation Remarks

1. R.N. Bandyopadhyaya, Director CSTARI, Kolkata-91 Chairman
2. K. L. Kuli, Joint Director of Training CSTARI, Kolkata-91 Member
3. K. Srinivasa Rao, CSTARI, Kolkata-91 Member
Joint Director of Training
4. L.K. Muhkerjee, CSTARI, Kolkata-91 Member
Deputy Director of Training
5. Ashoke Rarhi, ATI-EPI, Dehradun Member
Deputy Director of Training
6. N. Nath, CSTARI, Kolkata-91 Member
Assistant Director of Training
7. S. Srinivasu, ATI-EPI, Hyderabad-13 Member
Assistant Director of Training
8. Sharanappa, ATI-EPI, Hyderabad-13 Member
Assistant Director of Training
9. Ramakrishne Gowda, FTI, Bangalore Member
Assistant Director of Training
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10. Goutam Das Modak, RVTI, Kolkata-91 Member
Assistant Director of Trg./Principal
11. Venketesh. Ch. , Principal Govt. ITI, Dollygunj, Andaman & Member
Nicobar Island
12. A.K. Ghate, Training Officer ATI, Mumbai Member
13. V.B. Zumbre, Training Officer ATI, Mumbai Member
14. P.M. Radhakrishna pillai, CTI, Chennai-32 Member
Training Officer
15. A.Jayaraman, Training officer CTI Chennai-32, Member
16. S. Bandyopadhyay, Training Officer ATI, Kanpur Member
17. Suriya Kumari .K , Training Officer RVTI, Kolkata-91 Member
18. R.K. Bhattacharyya, Training Officer RVTI, Trivandrum Member
19. Vijay Kumar, Training Officer ATI, Ludhiana Member
20. Anil Kumar, Training Officer ATI, Ludhiana Member
21. Sunil M.K. Training Officer ATI, Kolkata Member
22. Devender, Training Officer ATI, Kolkata Member
23. R. N. Manna, Training Officer CSTARI, Kolkata-91 Member
24. Mrs. S. Das, Training Officer CSTARI, Kolkata-91 Member
25. Jyoti Balwani, Training Officer RVTI, Kolkata-91 Member
26. Pragna H. Ravat, Training Officer RVTI, Kolkata-91 Member
27. Sarbojit Neogi, Vocational Instructor RVTI, Kolkata-91 Member
28. Nilotpal Saha, Vocational Instructor I.T.I., Berhampore, Murshidabad, Member
(W.B.)
29. Vijay Kumar, Data Entry Operator RVTI, Kolkata-91 Member

GENERAL INFORMATION

1 Name of the Trade : Mechanic Machine Tools Maintenance

2. N. C. O. code No : 845.50

3. Duration of Craftsman Training : Two years. (Four semesters having duration

of six months each).
4. Space Norms : 192 Sq. Mt.

5. Power Norms : 17 KW

6. Entry Qualification : Passed class 10th Exam. Under 10+2 system of

Education or its Equivalent.

7. Unit Size (No. of Student) : 16

8a. Qualification of the instructors : Degree in Mechanical/Production Engineering from

Recognised University with one year post qualification
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 Experience in the relevant field.

OR

Diploma in Mechanical/Production Engineering from a

Recognised Board / Institution with two years post
qualification experience in the relevant field.

OR
10th Class Pass + NTC/NAC in the Trade of Mechanic
Machine Tool Maintenance With 3 years post qualification
experience in the relevant field.

8b. Desirable qualification : Preference will be given to a candidate with CIC (Craft
Instructor Certificate)

Note: At least one Instructor must have Degree/Diploma in Mechanical Engineering.

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 SYLLABUS FOR THE TRADE OF
“MECHANIC MACHINE TOOL MAINTENANCE”
UNDER CRAFTSMAN TRAINING SCHEME

First Semester
(Semester Code no. MTM - 01)
Duration : Six Month

Week Trade Practical Trade Theory Engineering Workshop

No. Drawing Calculation &
Science
1. INTRODUCTION Familiarization with the Introduction to Introduction to Iron
Importance of the trade trainning, types Institute. Engineering & Steel – its
of the work done by the Trainee & role Machinery used in the trade and drawing, drawing properties & uses.
of Machine Tool Maintenance type of work done by the board, T- square, set- Difference between
Mechanic in an industry. trainees in the trade. squares, scales, Iron & Steel.
Rules & regulatance of the Institute. Importance of safety, general French curves and its
Importance of cleanliness, orderliness safety precautions observed in uses.
at the work place. the Institute and in the section.
Introductions to First Aid Box - it’s Occupational safety hazards and
procedure of use and maintenance. its prevention.
Use of Personal Protective Equipment. Importance to safe working
Familiariasation with verios hand tools habits importance of good house
used in the trade. Issue of the Tool Box keeping cleanliness & personal
& Essinatail Tools & Alloction of hygiene. Importance of the trade
work place. & trade training in the event of
Economy of the country.
2. Usage of First aid box and Introduction of first aid. Free hand drawing - do -
practice of Cardiopulmonary Causes and type of fires, fire of straight line, arc,
Resuscitation (CPR) precautions, precautions against circle, triangle &
outbreak of fire, different type of polygon.
Usage of fire extinguishers and their uses.
-Fire extinguishers Precautions while working at
- Safety appliances- personal height.
protective equipment (PPEs). Gas safety.

5
 Electrical safety.
3-4 Marking practice: Basic Fitting Skill Introduction about Properties and use of
Marking - straight, parallel and curved Classification, constructional lines - its types, their non-ferrous materials
lines with odd leg calipers, steel rule, and functional details of thickness and and its alloy.
dividers, Scriber. Cut metals pieces of different type of vices (bench & applications in the
different profiles & sections by hack- machine), Care of vices, drawing as per BIS-
sawing (straight, inclined & curved hacksaw, its classification, saw 696.
line) to accuracy of 0.5 mm. setting, selection of hacksaw
blades.
Bench work safety- related
hazards, risk and precautions.
5. Breaking of new file teeth (on Brass). Classification, construction, Introduction about -do-
Marking of flat job as per drawing and material and functional detail of Lettering – its
parallel filing practice with in the Files. Specification of files & practice – types of
accuracy of 0.5mm. Filing technique. lettering (single
Marking media, Prussian blue, stroke & gothic
red lead, chalk and their special letters)
application and description
6&7 Filing- flat, square and steps surfaces to Linear measurements & its units -do- Solving problems of
an accuracy of 0.4mm. Classification, construction, percentage, ratio and
(Measurement by caliper and steel materials and functional detail of proportions.
rule). following basic measuring and
marking tools : -
 Steel Rule
 Calipers,
 Divider, Trammel
 Try Square
 Marking Punch
8. Checking and setting of Vernier Vernier calipers, vernier height Dimensioning – its
calipers vernier height gauge & vernier gauge & vernier bevel protector types, terms, -do-
bevel protector. - principle, construction, notations, placing of
Filing flat, square, steps and contour calculation of least count and its
dimensions, unit of
surfaces to an accuracy of 0.4mm use and care. dimensioning and its
general rules..
9. Checking and setting of micrometer. Precision Measuring -do-
Filing flat, square and steps to an Instruments: -do-
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 accuracy of 0.3mm Concept of precision & accuracy
(Measurement by Precision Micrometer (outside, inside and
Instrument). depth) – working principle,
construction, use & care,
calculation of least count.
10. Transfer of dimensions from drawing Classification, construction and Scales - its Definition of Various
to work pieces. Finding center of a functional detail of following introduction, types heat treatment
round bar with the help of ‘V’ block marking devices- and application in processes of Steel
and marking block. Surface plate, angle plate, drawing. and its alloy.
Filing flat, square, steps and contour marking block and V-Block.
surfaces to an accuracy of 0.2mm.
11 Fixing of hammer handle. Classification, construction, -do- -do-
& Chipping practice on flat surface, slots materials and functional detail of
12 & oils grooves, and chamfer at Chisels & Hammers.
different angle on MS plate. Chipping technique.
Scraping practice on flat & curved Related hazards, risk and
surfaces precautions, while working.
Scrapers: Its types, material and
its use.

13 Truing of pedestal grinding wheel. Introduction and care of pedestal Geometrical Algebra – addition,
& Grinding/Repair and maintenance grinding machine, procedure of Construction of subtraction,
14. ordinary fitters’ tools such chisel, wheel mounting & wheel figures- triangles, multiplication and
Hammer, Screw driver, Scriber, Centre dressing. Related hazards, risk square, hexagon, division.
punches, dividers, trammel and and precautions, while working. Octagon, circles,
scrapers. Drill & Reamer- its ellipses etc. &
classification, construction, dividing of lines,
materials and functional detail. angles into equal
parts, tangent to a
curve -using drawing
instruments.

15 Grinding practice of Drill. Drilling machines: Construction of Algebra – factors &

& Use of drilling machine for drilling Type of bench, pillar & radial Ellipse, cycloid, factorization,
16 through & blind holes, counter boring drilling machine. Types of epicycloids, fractions
and counter sinking on mild steel (MS) drilling operation, calculation of hypocycloid,

7
 flat. Drilling on cylindrical surface. cutting speed, feed & drilling involutes, helix –
Reaming of drilled hole by hand time. using French curves.
reamer. Related hazards, risk and
Making internal & external thread by precautions.
Taps & Dies. Study of drill chuck, drill chuck
Prepare studs, nut and bolt. key, drill sockets, sleeves – its
construction, materials, its
specifications and use.
Taps & Dies: Classification,
construction, material and
functional detail of Taps & Dies.

17 Filing & fitting of mating components Surface finish - importance,
within an accuracy of ± 0.15 mm. symbol, measuring techniques.
Lapping & honing process.
Gauges: Classification and uses
of Sine bar, Slip gauge, Limit
gauge, Feeler gauge, thread
gauge, screw pitch gauge, taper
gauge.
Free hand sketching -do-
of standard elements
like - spanners,
hammers, chisels,
punches, O/S caliper,
I/S caliper, Odd Leg
Caliper. Draw
different types of
bolts, nuts, screws,
dowels, rivets etc.

18 Filing & fitting mating components by Brief introduction to ferrous -do- -do-
& filling within an accuracy of ± 0.15 mm metals used for hand tools.
19 & angular 30 minutes Difference between ferrous &
non- ferrous metal. Concept of
Heat treatment of ferrous metals-
normalizing, annealing,
tempering, hardening, case
hardening etc.
Related hazards, risk and
precautions, while working..
20 Fitting of mating components by Interchangeability-Definition Free hand sketching - do -
filling and scrapping within an and its necessity, basic size, of Vice, File,

8
 accuracy of ± 0.10 mm & angular actual size, limits, deviation, Hacksaw, parallel
within 30 minutes Tolerance, allowance, clearance, shank twist drill, drill
interference, Fits- definition, chuck, micrometer,
types, description with sketches. vernier, etc.
Method of expressing Tolerance
as per BIS, Hole and Shaft basis
(BIS standard).
Related calculation on Limit, Fit
and Tolerance.
21 Practice on dovetail fitting mating Fasteners: -do- Algebra - solving of
& components by filling and scrapping Introduction to fasteners, screw simple equations,
22 within an accuracy of ± 0.10 mm & threads, related terminology and quadratic equations
angular within 30 minutes for specification. & simultaneous
cylindrical surfaces. Keys- types & use, (parallel, equation.
sunk, tangential, gib head,
woodruff, key ways.)
Related hazards, risk and
precautions, while working.
23 Preparation of flat surfaces and Types of nuts, bolts, studs, Projection – -do-
& scraping practice on flat surface taking locking devices for nut, wrench introduction,
24 impressin face high spots using and spanner, pliers, screw principle, method of
prussian blue sharpening mond wheel drivers, Circlip, split pin, projection.
& lapping stone. washers, spring washer. Difference between
Concept of torque & torque third angle & first
wrench. angle projection.
Different types of rivets and Draw the projection
their applications. view in 1st & 3rd
method for the same
component
25. (i) Project Work (ii) Industrial Visit (Optional)
26. Examination
Achievements:
On completion of first semester the trainee will be able to do:
Basic filling & fitting work, drilling, proper grinding of drill chipping, scrapping, reaming and making thread
(internal & external) using Taps & Dies.

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 SYLLABUS FOR THE TRADE OF
“MECHANIC MACHINE TOOL MAINTENANCE”
UNDER CRAFTSMAN TRAINING SCHEME

Second Semester
(Semester Code no. MTM - 02)
Duration : Six Month

Week Trade Practical Trade Theory Engineering Workshop Calculation

No. Drawing & Science
01. Identification and study of various Mechanical Assembly and Introduction of Logarithm – its
components of mechanical power Maintenance Practice Projection - its applications in
transmission assy. System. Dismantling Transmission of Power principle and method multiplication, division,
& assembly of Shafts, couplings, keys, Elements of mechanical power powers, roots (by using
of projections.
gears, bearings, belts, chains pulley, transmission, type of spindles log table).
rope pulley. and shafts (Universal spindle, Draw orthographic
Related hazards, risk and precautions, Plain shaft, Hollow shaft, crank projections in I & III
while working. shaft, cam shaft). angle (simple to
Positive and Non-positive drive, complex
Friction drive, Gear drive, Belt components).
drive, Chain drive and Rope
drive.
02. Identification of various types of Clutches -do- -do-
clutches, clutch arrangements in power Function of Clutches, its types
transmission system (machine tools), and use in power transmission
maintenance of clutch mechanism in system. Function of mechanical
machine tool. & electromagnetic system in
Dismantling & assembly of mechanical clutch mechanism.
& electromagnetic assy. Couplings:
Related hazards, risk and precautions, Concept of coupling and its type
while working. viz. Rigid coupling- Muff
coupling, Flange coupling,
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 Flexible coupling, Pin-bush
coupling, Chain coupling, Gear
coupling, Spider coupling, Tyre
coupling, Grid coupling,
Oldham-coupling, Fluid
coupling, Universal coupling and
their specific applications.

03 Measuring shaft and coupling bore for Belts- -do- -do-

& finding out taper & ovality to
04 determine the type of fit.
Find out the size of key for a given set
of shaft & bore. Key making, mounting
of coupling on shaft with key.
Application of fits on assy. of key, hub
& shaft.
Installing drive belts, Measuring and
adjusting the belt tension.
Related hazards, risk and precautions,
while working.
05. Identification of various types of
bearings.
Checking dimensions of solid bush
bearing split bush bearing, journal and
housing comparing of fits with its
mating component as per BIS.
Checking split bush bearing for proper
contact on journal and housing by
impression testing.
Mounting of split bush bearing with
proper clearance, measuring clearance
with the help of lead wires.
Belt types (Flat and V),
specification.
Pulleys used for belt drive.
Installation, Alignments of belts.
Problems related to belts(Creep
and slip)
Belt maintenance.
Sheave alignment, Chain drive-
Roller chain, Silent chain,
alignment of sprockets, and
maintenance of chain drive.
Bearing: -do- -do-
Description and function of
bearing, its types - Solid Bush,
Split Bush, Collar, Pivot and
Plummer Block Bearing.
Mounting of bearings,
measurement and adjustment of
clearances in bearings.
Types of bearing fitting on shaft
and hubs.

06. Identification of various types of Type of Rolling contact -do- Definition of mass &
bearing and bearing mounting bearings- Ball bearings- single weight – their units and
arrangements in machine tools. row & double row, Deep groove differences.

11
 Tackles used for mounting and
dismounting of bearing.
Inspection and mounting of ball
bearing on shaft with proper fit by
i) Impact sleeve
ii) Hydraulic or
iii) Mechanical Press
Mounting of ball & roller bearing in
gear box housing.
Dismounting of rolling contact bearing
by using
i) Hydraulic puller
ii) Hydraulic press and
iii) Mechanical pullers.
07. Inspection of bearing for its smooth
roiling, allowable-side play, noises.
Practice of Mounting and dismounting
of bearings.
ball bearing, Angular contact,
Self aligning and Thrust bearing.
Roller bearing- Cylindrical,
Needle roller, Taper roller,
Spherical roller, self aligning and
Spherical roller thrust bearing.
Use of ISO bearing designation
code to generate market survey
and purchase.
Checking and adjustment of
bearing clearance.
Methods of Mounting and -do- - do -
dismounting of rolling contact
bearing & taper roller bearing.
(Back to back, Face to face
tandem)
Mounting-dismounting and
adjustment of
Taper bore bearings with adopter
and withdrawal sleeve.
Handling and storage of
bearings.
Related hazards, risk and
precautions.
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08. Use of gear roll tester for smooth Gear: -do- Definition of speed,
rolling- impression testing of gear mesh velocity & acceleration
Type, description and function of
with Prussian blue. their units. Difference
gears-
PCD checking by Cylindrical Pin. between speed &
Spur, Helical, Spiral, Bevel,
Checking of gear tooth thickness, velocity.
Straight and Spiral bevel, Worm
clearance, concentricity etc.
gears, Rack and pinion.
Gear meshing: Checking of backlash
Gear Terminology.
and root clearances with Feeler Gauge,
Gear train- simple, compound,
Dial Test Indicator and Lead Wire.
reverted and epicyclic.
Types of Gear box
Gear meshing: Checking of
backlash and root clearances
with Feeler Gauge, Dial Test
Indicator and lead wire.
Impression testing of gear mesh
with Prussian blue.
Running maintenance
Related hazards, risk and
precautions
09 Overhauling procedure of gear box (Pre -do- -do- - do -
& cleaning, dismantling, cleaning,
10. inspection, repair/ replacement,
assembly).
Preparation of inspection sheet/ report.
Preparation of action plan.
11 Identification of lubricators. Lubrication (Oil and Grease) Drawing of Isometric Forces – definition - its
& Working on (on models) centralized views from unit, compressive,
Concept of lubrication
12. lubrication system, various lubrication orthographic views. tensile and shear force.
Types and properties of Oil and
fittings. Newton’s laws of
Grease.
Cleaning procedure of oil filters, motion. Laws of
Methods of oil lubrication-
lubricating line. gravitation
Once through and centralized
Identification & Fitting of different
system.
type of seals and oil ring.
Methods of grease lubrication
Preparation & Fitting gasket for
system- grease guns, centralized
different joint surfaces.
system.
Identification of elements for pressure
13
 switch, temperature gauge, level Warning & protective devices
indicator and relief valve and their assy. used in centralized lubrication
procedure.
13 -do-
14. Demonstration for location &
excavation of foundation bolts, method
employed for installation & eraction of
precision & heavy duty machines.
15. Checking for soft foot, checking for
leveling, calculation of required
amount of packing and shim for 4
legged bed, putting shim and do final
check.
system (Pressure switch,
temperature gauge, level
indicator and relief valve.)
Lubrication fittings. Storage and
handling,
Contamination control,
Leakage prevention- Shaft seals,
sealing devices and “O” rings.
Cutting Fluids And Coolants -do- -do-
Properties – its types and users ,
cooling, system type-soluble
oils- soups, sudsparfin, soda
water etc.
Effect of cutting fluids in metal
cutting.
Difference between coolant and
lubricants.
MACHINE FOUNDATION -do- - do -
Method employed for
installation & eraction of
precision & heavy duty
machines.
Location & excavation of
foundation. Different types of
foundations – foundation bolts,
structural, reinforced, wooden,
isolated foundations.
Leveling -do- Calculation of areas of
Definition and importance of plane figures formed by
leveling, Concept of Soft foot, the combination of
Methods of checking and standard figures.
correcting soft foot.
Types of levels- Spirit level,

14
 Water level, Dumpy level,
Method of leveling.
Preparation of packing and shim.
16. Alignment: -do- -do-
Shaft alignment, Pre-check: coupling Definition and importance of
fit, eccentricity, perpendicularity, alignment, Types of
finding soft-foot with feeler, dial gauge misalignment, Planes of
and corrections methods. misalignment, Shaft vs. coupling
Checking misalignment with the help alignment, Actions to be taken
of Taper gauge, Feeler gauge and Dial before alignment, Concept of
test indicator for Soft foot, Methods of checking
i) Rim and Face readings on and correcting soft foot, Concept
stationary machine (SM) of axial float, Concept of
ii)Rim and Face reading on machine Indicator sag, Dial Test
to be seamed (MTBS) Indicator, Methods of alignment
Checking and correcting alignment - Rim and Face readings on
with straight edge and thread: Stationary Machine, Rim and
V-pulley and sprocket. Face reading on machine to be
Geometrical Alignment of Machine. seamed.
Geometrical Alignment of
Machine.
17. Balancing Missing lines and -do-
Locating static unbalance in a rotor, views.
Understanding importance of
finding the correction weight.
balancing and reasons of
unbalance.
Type of unbalance.
Method of static balancing and
its correction
-Adding and removing mass
-Mass centering.
18. Practice of Lathe tool grinding, tool Machine Tool Operation & -do- -do-
setting. Maintenance
Lathe operations – plain turning, Lathe Machine
facing, step turning, undercut, Introduction to lathe machines
chamfering, grooving, fillet radius parts, constructional details and
within the accuracy of ±0.1mm and its lathe operations.
15
 checking of square ness, diameter,
length, chamfer, fillets radius using
micrometer, vernier caliper and
gauges.
Speed, feed & depth of cut
Lathe accessories and
attachments. Chuck – its types,
face plates, lathe dogs, lathe
centers - its types, and lathe
steady. Coolants and lubricants .
Related hazards, risk and
precautions.

19. Lathe operations – drilling, boring, Nomenclature of cutting tool. -do- Calculation of volumes
counter boring, thread making using Lathe cutting tools angles for of standard solids
die and tap. different lathe operations. prisms, cylinder,
Recommended cutting tool spheres, cone, pyramid,
materials for lathe operations. Frustum of cone and
pyramids.
20 Practice of different taper turning Different simple lathe -do- -do-
& methods on lathe. operations – parallel/straight
21 turning, step turning, grooving,
radius forming, drilling and
boring, counter boring.
Calculation of cutting speed,
feed and turning time.
22 Practice screw thread cutting - whit Different taper turning methods Sectional views – -do-
& worth/metric (Internal & external) and its calculations. introduction,
23 Definition of screw thread, application, section
types, forms and its line, full sections,
applications. Calculation of gear Half sections,
train for screw thread cutting on aligned, revolve and
lathe. Change gear and its remove section and
calculation. different exercises.
24. Holding the job on shaping machine Shaper: -do- -do-
vice, setting of length of ram stroke. Introduction to Shaper machine
Making square block and “V” block. parts & constructional details its
function and operations.
Quick return mechanism of
shaper.

16
 Calculation of cutting Speed,
feed & depth of cut.
25 (i) Project Work(ii) Industrial Visit (Optional)
26 Examination
Achievements:
On completion of Second Semester the trainee will be able to do:
a). Setting of Power Transmission system viz. Clutches, Flanges, Belts, Gears.
b). Foundation, Leveling, Alignment, Balancing, Lubrication techniques used in Machine Tool
Commissioning/Installation.
c). Performed different Lathe & Shaping Machine Operations.

SYLLABUS FOR THE TRADE OF

“MECHANIC MACHINE TOOL MAINTENANCE”
17
 UNDER CRAFTSMAN TRAINING SCHEME

Third Semester
(Semester Code no. MTM - 03)
Duration : Six Month

Week Trade Practical Trade Theory Engineering Workshop

No. Drawing Calculation &
Science
01 Arc Welding Welding & Gas Cutting -do- Definition of work,
& Setting up of an arc welding machine Arc Welding Power & energy –
02. before start welding considering Introduction to arc welding their units’.
material thickness, diameter of process viz Fusion, Non-fusion Calculations of work,
electrode etc. & Pressure, its classifications, Power & energy.
Edge preparation for arc welding. accessories and its safety.
Practice for straight horizontal and Metal Joining Methods & its
vertical position – Lap, Butt & Tee advantages,
joint. Welding types, Common tools
Practice on pipe joint. used in welding.
Basic Electricity as applied to
Welding
Arc Length & its effects
Arc Welding Machines: -
advantages & disadvantages of
AC & DC Arc Welding Machine.
Safety Precautions: Related to
Arc welding m/c & accessories.
Manual Metal Arc Welding
Electrodes: - Sizes & Coding.
Edge Preparation: - Necessity of
edge preparation. Nomenclature
of butt & fillet welding. Welding
Symbols & Weld defects.
03 Gas Welding Gas Welding -do- -do-
Setting up of a gas welding set. Setting Introduction to gas welding
of different types of flames with gas process, its classifications,
18
 welding & adjustment of flame.
Making straight beads with and without
filler rod.
Making square lap joint, butt joint &
Tee joint using plates / sheets of up to 3
mm thickness.
Setting up of flames for gas cutting of
different material thickness.
accessories and its safety.
Principle of gas cutting.
Systems of Oxy-Acetylene
Welding- Flashback & backfire
Types of Oxy-Acetylene flames:
- Gases used in welding & Gas
flame combination.
Filler Rods for Gas Welding.
Safety in gas cutting process.
Description about types of
welding joints.
Knowledge about flux, filler rod
material.

04 Practical Demo CNC machine Introduction to CNC Machines, Drawing of different -do-
& operation – its effected parts. constructional details, study of bolt heads, screw
05 Functioning of each part. (Training hydraulic diagram, hydraulics heads, nuts, rivet
through related CDs) valves etc. heads, dowels and
Industrial visit to CNC based keys.
Workshop/factory.
06. Setting of milling cutters, machine Milling: -do- Elementary
vice (job holding device), cutting Introduction to milling machine, trigonometry – ratios,
speed, feed, setting of table movement. parts & constructional details, use of trigonometric
Preparation of rectangular block by types. Safety precaution tables. Sine & Cosine
milling with in an accuracy of ± 0.2 followed during milling rule.
mm. operation. Milling machine
attachments.
07. Step milling (external) operation Different types of milling -do- -do-
within the accuracy of ± 0.2mm cutters and its materials.
Nomenclature of milling cutters.
08 Angular milling (external) Milling cutter holding devices, Draw different types -do-
work holding devices, Milling of Screw threads
machine operations, Up milling forms and their
and Down milling. applications.
09 Concave and convex radius milling. Calculation of cutting speed, -do- -do-
feed, machining time for milling

19
 machine. Indexing methods and
its calculations.
10 Gear Cutting (spur, helical) Gears – types, calculation for -do- Friction – definitions,
spar, helical and bevel gears. its effect, types. Laws
Holding of gear blanks. Setting of friction, angle of
of cutters and gear blanks on friction and its
m/c. related calculations.
11 -do- -do- Free hand drawing of -do-
different types of
Flanges, Coupling.
12. Procedure for holding of job, setting of Grinding: -do- -do-
machine – stroke length. Practice of Grinding machine –
wheel balancing. Grinding of parallel introduction, parts &
and perpendicular surfaces with in the constructional details, types –
accuracy of ±0.02mm, using magnetic surface grinding and cylindrical
chucks and C-clamp. grinding machines. Safety
precaution followed while
working on grinding machines.
13. Grinding angular surfaces within an Grinding wheels – abrasives, Cotter & Cotter joints -do-
accuracy of ±0.02 minutes using bond and bonding process, grit, (Socket & Spigot)
universal vice. grade, and structure of grinding
wheels and its marking system.
14. Setting of machine for cylindrical Procedure for mounting of Strap joint with jib & Centre of
grinding for internal & external grinding wheels, balancing of cotter. gravity(CG) –
surfaces within an accuracy of grinding wheels, dressing and definitions,
±0.01mm. truing of grinding wheels, calculation of CG of
glazing and loading in grinding regular & irregular
wheel. shape body. Effect of
(CG) centre of
gravity in the trade
work.
15. Grinding steps on cylindrical surfaces Calculation for cutting speed and -do- -do-
within ±0.02mm accuracy. Grinding work speed, feed, depth of cut
taper holes on cylindrical grinding and machining time.
machine within ±0.02mm accuracy.

20
16. Cutting & Threading of pipe. Pipe Fitting and Valves Pin & knuckle joints. -do-
Fitting of pipes as per sketch. Types of pipe, tubes and
different fittings.
Tools used in pipe work.
17. Bending of pipes as per drawing. Pipe bending and jointing Types of keys – its Definition of specific
Making pipe joint (flaring and ferrule). methods. types, fittings in gravity, density and
Different types of expansions machine tools. relative density.
joints and their applications. Difference between
specific gravity &
density. Calculation
of density of a body.
18 Use of different type of valve like: Pipe colour code. Circlips - its types, -do-
& Gate, Globe, butterfly, Diaphragm. Safety precautions to be applications &
19 Assembly and disassembly of valves. observed while working at fittings in machine
Making and replacement of gaskets. pipeline. tools.
Constructional detail of different Using method of felt,
type of valve & their uses like: ‘O’ ring, oil seal in
Gate, Globe, butterfly, machine tools.
Diaphragm.

20 Centrifugal Pump, Fan, Bearing its drawing -do-

& Identification of various types of Blower and Compressor:- symbols, bearing
21 centrifugal pumps, their parts. Pump retaining procedure
Overhauling of pump. Function of pump. in machine tools.
Priming of pump, Types and working principle of
Fitting gland packing. centrifugal pump.
Starting and stopping of pumps. Constructional detail of pump
Trouble shooting in pump operation. Starting and stopping
Pump performance and
characteristics.
Capitation, & aeration
Preventive & schedule
maintenance of pumps.
Gland packing changing
procedure.
Concept of Mechanical seal

21
 Trouble shooting in pump.

22 Fan & Blowers: Application of limits, Levers – definitions,

Identification of various types of fans, Types and working principle fits, tolerance and its types, working
Blowers, their parts. Constructional detail of Fans & different symbols principle of levers.
Dismantling, cleaning and assembly of Blowers. used in manufactu-
parts. Starting and stopping of Fans ring drawing.
and Blowers
Different parts of Fans &
Blowers
Concept of surge.
Preventive & scheduled
maintenance.
23 Compressors: Reading of assembly Moment of a force.
& Identification of various types of Compression theory, Types of drawing for –Bench Problems with
24 compressors, their parts. compressors vice, Tailstock, respect to levers of
Starting and stopping of compressors Constructional detail of Clapper Box, and all the three orders.
Cleaning and changing of filters. compressors, working Pedestal Grinder –
mechanism free sketches of
Different parts and their assembled parts with
function. dimensions.
Loading unloading system
Concept of air dryer.
Preventive & schedule
maintenance.
25 (ii) Project Work(ii) Industrial Visit (Optional)

26 Examination

Achievements:
On completion of Third Semester the trainee will be able to do:
a). Different types of Welding, Milling & Grinding Operations.
b). Dismantling/assembling, cleaning, identifying defective
components of Valves, Pumps, Fan, Blower, and compressors.
22
 SYLLABUS FOR THE TRADE OF
“MECHANIC MACHINE TOOL MAINTENANCE”
UNDER CRAFTSMAN TRAINING SCHEME

Fourth Semester
(Semester Code no. MTM - 04)
Duration : Six Month

Week Trade Practical Trade Theory Engineering Workshop

No. Drawing Calculation &
Science
01. Electrical: Basic Electrical, Electronics & -do- Definition, difference
Safety precautions to be observed while
PLC Instrumentation and unit of heat and
working in electrical shop. Safety in electrical shop temperature. Sources
Identification of electrical accessories.
Passive circuit elements – of heat and its effect
Making simple wiring circuits and resistors, capacitors and on bodies. Types of
measurement of current and voltage. inductors. Its identification and heat transfer methods
testing. Colour code. and their differences.
Ohm’ law and its applications.
Energy sources. Series and
parallel connections.
02. Testing of power supply (AC & DC) Measurement current, voltage, -do- -do-
Demonstration of use of test lamp and resistance and power. Use of
megger. multimeters.
Connections of DC/AC motors and its Basic principle of DC generators
speed control. (Demonstration only) and motors, alternators and AC
motors and transformers.
23
 Various types of switches,
breakers, fuses, lamps, proximity
switches, relays and contactor in
electrical circuits.
03. Identification of passive and active BASIC ELECTRONICS Reading of assembly -do-
electronic components. Introduction to electronics and drawing for -
Observation of waveforms in a power its industrial applications. Shaping Machine
supply using oscilloscope. Introduction to digital Power Transmission
Verification of logic gate operations. electronics – numbers system Assembly. Free hand
and logic gates. sketching of - Bull
Gear, Pinion, Sliding
Blocks and their
assembled parts with
dimensions.
04 Scope of industrial electronics with Introduction to semiconductor -do- Relation between
reference to its application in machine theory thermometric scales
tools operation. Intrinsic & extrinsic semi- and their
Identification of basic components conductors. calculations.
-such as Resistor capacitors P & N type semiconductors & P- Calculation of
Inductors.etc,from their out look.Types N-junction-diode. quantity of heat of a
specifications and general applications Use of a P-N junction as switch body.
of these components Testing & use of P-N junction for
measurement of their values using rectification, Half wava. Full
multimeter,use of Resistance colour wave and bridge rectifiers.
codes.solddering and desoldering of Introduction to transistors.
component on printed circuit boards
(PCB) precautions to be taken while
soldering on PCB.
05. Study of rectifiancs available in P-N-P & N-P-N junction -do- -do-
different package –lead identification & devices a transistor – three layer
testeting by multimeter. Study of three terminal device.
rectifier circuits –half wave full wave Use of transistor as a switch.

24
 & brige rectifiers. Use of oscilloscope Use of transistor for
for checking of input & output wave amplification low amplification
forms. taken place. Soldering technique
Studi of solid state devices such as as applied to PCB soldering Dos
diodes trasnsisters, SCRS & ICS Dont’s.
available in different packages,type &
application. Identification leads &
tasting by multimeter.
Assembly of simple battery elimeter
circuit using bright rectifier & filter
capiciter. Measurment of input &
output voltages.
06. Instrumentation Introduction to industrial process Reading of assembly -do-
Demonstration on various measuring control system and equipment - drawing for - Lathe
devices sensors, transmitters and final Machine Head Stock
Demonstration of PLC control elements. Gear Box - its power
Measurement of displacement, transmission system.
pressure, temperature, flow, level Study of mounting of
and speed. Application of bearing, gears, fork,
encoders. clutch- it’s locking/
Programmable logic controller retaining procedures.
(PLC) – General concept of Preparation of free
working, Relay Logic Control hand drawing as per
vs. PLC, Block diagram, dimensions.
applications.
07 Identification and familiarisation of Hydraulics & Pneumatics -do- Stress and strain –
various types of hydraulic elements Basic principles of Hydraulic - definitions, types,
such as pumps, valves, actuators and Advantages & limitation of Hook’s Law.
oil filters. hydraulic system, hydrostatic Ultimate strength and
Overhauling of valves transmission, Pascal’s law, factor of safety.
Brahma’s press, pressure & flow,
speed of an actuator.
25
 Control valves: Different type of
control valves used in hydraulic
System.
Function of pressure control
valve, directional control valve,
check valve, flow control valve.
08 Overhauling of Function and construction of -do- -do-
& - Hydraulic pumps gear pump, vane pump and
09. - Hydraulic actuators. piston pump, cylinder &
hydraulic motor.
10. Simulation of hydraulic circuits. Auxiliary & fluid conditioner: Reading of assembly -do-
- Simple hydraulic circuits. Reservoir, filter, strainer,
drawing for - Milling
pressure gauge, pipe & pipe Machine Head &
fitting, accumulator, seals & Feed Gear Box - its
packing power transmission
Simple hydraulic circuits : system. Study of
- Hydraulic symbols mounting of bearing,
- Study of different hyd. Circuits
gears, fork, clutch-
Related hazards, risk and it’s locking/ retaining
precautions. procedures.
Preparation of free
hand drawing as per
dimensions.
11. Practical on hydraulic circuits. Electro hydraulic circuit, -do- Problems on ultimate
Electrical components stress and factors of
- Switches safety – Poisson’s
- Solenoid Ratio-Modules of
- Relay rigidity.
12. Identification of various types of Basic principle of pneumatic -do- -do-
pneumatic elements such as: control system.
valves, actuators, filter, pressure Advantages & limitation.
regulator and lubricator. Air preparation.
Constructional & functional
26
 details of pneumatic cylinder,
motor, control valves and FRL
unit.
13 Overhauling of pneumatic cylinders Introduction to Pneumatic -do- Electricity –
& - Practice on Pneumatic circuit actuators definitions, Ohm’s
14. Pneumatic Symbols Law, electrical
Pneumatic circuit power, energy and
Electrical control components units.
- Switches
- Solenoid
- Relay
15. Practice of different type of knots & Rigging Piping symbols and -do-
hitches used in material handling Knowledge of different tools & its application in
Raving sets of pulley block. tackles used in rigging. drawing.
Splicing of manila rope. Construction and capacity of
Inspection of wire rope. wire rope.
Capacity of ropes (other than
wire rope).
Application of knots and hitches.
Care and maintenance of wire
rope.
16. Use of mechanical & hydraulic jack, Different type of jacks, chain Draw the typical Magnetism –
rope puller, chain puller, chain block, block and pull lift. symbols used in introduction,
winch. Knowledge of different types of electrical circuits. magnetization and
Inspection of tools and tackles scaffolding. Graphical symbols magnetic materials.
Loading, unloading and shifting of Material movement by using used in electrical Use of magnets.
common and uncommon shapes of different rigging tools and technology, circuit Laws of attraction
material. techniques. elements, types of and repulsion.
Hand signal used in rigging. Safety appliances & precautions distribution system
in rigging. and method of
Maintenance of tools and connection. (As per
tackles. BIS code and IEEE,
IES rules)
17 Demonstration on Belt conveyor Bulk Material Handling -do- -do-
system, Vibratory screen & feeder (Conveyor belt, Vibratory
screen, Feeders)
27
 Principle & mode of material
handling.
Various components used in belt
conveyor system & their
functions.
(Pulleys, idlers, scrapers, skirts,
belt, take up unit system and
safety devices)
18 -do- Vibratory screen- working Exercise on electrical Definition of
mechanism. drawing reading of machines mechanical
Feeders- types, working connections to advantages (MA),
mechanism. motors through velocity ratio (VR),
ammeter, voltmeter
and KW meters.
Exercise on reading
and tracing wiring
diagram of an
alternator and
reproducing it in
proper sequence.
19 Demonstration on belt jointing Maintenance practice- Graphic symbols for Basic principle of
Pulley lagging, belt sway control Rotating m/cs machines, its
belt joining methods. and efficiency. Relation
Transformers between friction and
Diagram of efficiency in case of
connection to a idle machines.
squirrel cage Relation between
induction motor. efficiency and load.
Sketching the
connection diagram
of controlling and
protective devices for
induction motor.
20 Dismantle, inspect and do minor Breakdown Maintenance & Study of electrical -do-
& repairs and assemble machine tools Preventive Maintenance circuit diagram used
21 such as drill, shaper, lathe and power Difference between breakdown in machine tools

28
 saw machines. and preventive maintenance – Its (lathe, milling,
importance in productivity, shaping, grinding).
types.
Normal procedure followed for
maintenance of machine tool in
the shop floor.
22 Practice on accuracy testing of machine Accuracy testing of machine Draw the typical Efficiency of
tools. tools. symbols used in machines - winch,
Logging checklist for machine tools. Various maintenance practices. hydraulic elements. pulleys, wheel and
Graphical symbols axle, screw jack and
used in hydraulic its calculations.
circuit, types of
distribution system
and method of
connection in
machine tools.-do-
23 Preparing inspection check-list, taking Inspection & Condition -do- -do-
measurement with the help of industrial Monitoring
thermometer and temperature gun. Maintenance strategy – Reactive,
Use of vibration meter to take Preventive, Predictive and
measurement. proactive
Importance of inspection.
Type/methods of inspection-
shutdown inspection, Inspection
of running equipments and
inspection of spare parts.
Commonly used gadgets for
inspection.
Concept of inspection check-list.
Importance of condition
monitoring.
Various techniques used for
condition monitoring. (vibration,
temperature, sound and lubricant
condition)
24 -do- -do- Study of hydraulic Calculation speed of

29
 circuit diagram used belt pulley drive,
in machine tools gear drive. Cutting
(hydraulic operated speed and feed for
shaping, grinding & lathe, milling and
CNC machines). shaping machines.
25 Revision

26 Examination

Achievements:
On completion of Third Semester the trainee will be able to:
a). Study & work on Basic Electrical & Electronics circuits used in machine Tools.
b). Basic knowledge of PLC Instrumentations & its function in machine control.
c). Know the functions of hydraulic pumps, valves, actuators, filter, pressure regulator, lubricator and its parts.
Knowledge about hydraulic & pneumatic circuits.
d). Working on Bulk Material Handling equipment, Breakdown & Preventive Maintenance of machine tools.

LIST OF TOOLS & EQUIPMENTS FOR 16 TRAINEES

TRADE : MECHANIC MACHINE TOOL MAINTENANCE

A1. TRAINEES TOOL KIT

30
 Sr. Trainees Instructor Total
Name of tools and equipments
No.
1 Steel Rule 15 cm 16 nos. 1 no.
17nos.
both side Graduated in Metric & English.
2 Center punch 100 mm 16 nos. 1 no. 17nos.
3 File flat Bastard 300 mm 16 nos. 1 no. 17nos.
4 File flat 2nd cut 250 mm 16 nos. 1 no. 17nos.
5 File flat bastard 350 mm 16 nos. 1 no. 17nos.
6 File flat smooth 200 mm 16 nos. 1 no. 17nos.

A2. TRAINEE TOOL KIT (ONE FOR GROUP OF 4 TRAINEES)

Sr. No. Name of tools and equipments Quantity

1 Hermaphrodite Caliper 150 mm 4 nos.

2 Try Square 150 mm 4 nos.
3 Hack Saw frame adjustable 250-300 mm with blades. 4 nos.
4 Hammer ball peen 400 gm with handle. 4 nos.
5 Cold Chisel 20 x200 mm 4 nos.
6 Cross Chisel 10x150 mm 4 nos.
7 Half Round Chisel 10x150 mm 4 nos.
8 Diamond point Chisel 10x150 mm 4 nos.
9 File flat Bastard 300 mm 4 nos.
10 File flat 2nd cut 250 mm 4 nos.
11 File flat bastard 350 mm 4 nos.
12 File flat smooth 200 mm 4 nos.
13 File Half round 2nd cut 250 mm 4 nos.
14 File triangular smooth 200 mm 4 nos.
15 File round smooth 200 mm 4 nos.
16 File square smooth 200 mm 4 nos.
17 Round nose pliers 200 mm 4 nos.
18 Combination pliers 200 mm 4 nos.
19 Scraper A 250 mm (Bearing) 4 nos.
20 Scraper B 250 mm (Triangular) 4 nos.
31
 21 Scraper D 250 mm (Half Round) 4 nos.
22 Spindle blade screw driver 100 mm 4 nos.
23 Allen keys 2 to 16 mm (Hexagonal) 4 nos.
24 Card file 4 nos.

B. TOOLS AND EQUIPMENT FOR MAINTENANCE SHOP

Sr. No. Name of tools and equipments Quantity

1 Tap and die set M6, M8, M10, M12, M16, M20 & M25 with necessary 1 each
tap wrench and die holder.
2 Spanner socket set of 25 pieces (10 to 25, 27, 30, 32, mm = 18 pcs and 1no.
assorted = 7 nos.)
3 Hammer soft (faced 30 mm dia.) plastic tipped. As required
4 Pipe wrench 450 As required
5 Chain pipe wrench 650 As required
6 Telescopic gauges 13 mm to 300 mm. As required
7 Tap Extractor 1 no.
8 Gear pump 1 no.
9 Vane pump fixed and variable delivery 1each
10 Piston pump ( Radial x Axel) 1each
11 Linear Actuator (Differential and non-differential) 1each
12 Hydraulic, Pneumatic trainer with necessary aggregates for different 1each
machine circuit with all types of transparent valves and pressure gauge,
reservoir etc.
13 Cut of model of Pneumatic vales 1 no.
14 Vibrometer As required
15 Flow Detector 1 no.
16 Magnetic crack detector 1 no.
17 Engg. Stethoscope As required
18 Stud. Extractor 1 no.
19 Tool picker collate type As required
20 Tool picker magnetic type As required
21 Magnifying Glass 75 mm 1 no.
22 Pin spanner set 1set

32
 23 Hand keyway breacher As required
24 C.I. Surface plate 400 x 400 mm with wooden stand and cover As required
25 Head lamp 1 no.
26 Bearing and gear tester As required
27 Master test bars (Different sizes) 1 no.
28 Spirit Level 150 mm 2 nos.
29 3 Cells Torch 2 nos,
30 Gasket Hollow punches 5, 6, 8, 10, 12, 19, 25 mm dia. 1 each
31 Bar type Torque Wrench 1 no
32 Cam lock type Screw Driver 1 no
33 Flaring tools 2 no
34 Tube Expander up to 62 mm 2 set
35 Circlip Pliers (inside, outside and straight) 1 each
36 Sledge hammers 5 Kgs. 1 no
37 Viscometer 1 no.
38 Vernier height gauge 300 mm 1 no.
39 Maintenance tool kit trolley of 1200 x 800 x1200 mm (L x W x H) As required
40 Steel lockers for 16 trainees 2 nos.
41 Steel cupboard 180 cm x 60 cm x 45 cm 6 nos.
42 Workbench 240 cm x 120 cm x 75 cm (Each bench fitted with 4 vices) 4 nos.
43 Bench Vice with 100 mm jaw 16 nos.
44 Letter punch 5 mm set 1 set
45 Number punch 5mm set 1 set
46 Deep cutting hacksaw frame 300 mm 1 no.

C. PRECISION INSTRUMENTS:

Sr. No. Name of tools and equipments Quantity

1 Vernier Bevel protractor with 150 mm blade 1 no.
2 Vernier caliper 200 mm with Inside and depth measurements 2 nos.
3 Dial vernier caliper 200 mm, with 0.02 mm least count 1 no.
4 Optical Bevel protractor 1 no.
5 Outside micrometer 0 to 25mm 1 no.
6 Outside micrometer 25 to 50 mm 1 no.
7 Outside micrometer 50 to 75 mm 1 no.

33
 8 Combination set with 300 mm blade centre head, square head and 1 no.
protector head.
9 Sine bar 200 mm 1 no.
10 Slip Gauge Box (workshop grade) -87 pieces per set 1 no.
11 Inside micrometer 50 mm to 200mm, 0.01 mm least count with six 1 no.
extension rod.
12 Gear tooth Micrometer ( metric ) 1 no.
13 Bevel gauge 200 1 no.
14 Dial test indicator – Plunger type-Range 0-10 mm , Graduation 0.01 1 no.
mm, Reading 0-100 with revolution counter ( complete with
clamping devices and stand )
15 Feeler gauge 1 no.
16 Radius gauge 1 to 25 mm radius 1 no.
17 Screw pitch gauge for metric pitches ( 0.25 to 6 mm ) 1 no.
18 Center gauge 55º x 47½º 1 no.
19 Center gauge 60º 1 no.
20 Plug gauge Morse taper No.1, 2, 3, 4, 1 set
21 Ring gauge Morse taper No.1, 2, 3, 4, 1 set
22 Ring gauge Ø20mm (Go and No Go ) 1 no.
23 Limit plug gauges Ø20mm 1 no.
24 Wire gauges 1 no.
25 Bore gauge with dial indicator (1 mm range, 0-0.01 mm graduation)- 1 no.
Range of bore gauge 18-150 mm)
26 Dial test indicator – Plunger type-Range 0-10 mm, Graduation 0.01 1 no.
mm, Reading 0-100 with revolution counter.
27 Dial Test indicator holding stand with magnetic base of 60 x 47.5 1 no.
mm, universal swivel clamp and dial holding rod of 150 mm long
scriber.
28 Straight edge 485 mm to 1445 mm 1 set

D. LATHE TOOLS :

Sr. No. Name of tools Quantity

1 Reduction sleeve and extension socket. As required
2 Centre drills 3, 4 and 5 mm (Consumable) 2 nos. each
3 Revolving centre with arbor As required
34
 4 Knurling tool with holder (straight, cross, diamond ) 1 each
5 Lathe carrier As required
6 Oil cane pressure feed As required
7 Tool holder (straight) to suit 6 & 8 mm sq. bit size As required
8 H.S.S. tool bits 6 mm, 8 mm sq. x100 mm length (consumable) As required

E. MACHINIST TOOLS :

Sr. No. Name of tools Quantity

1 Cylindrical milling cutter Ø 63 x 70 x Ø 27 mm 1 no.
2 Side and face cutter Ø 80 x 10 X Ø 27 mm 1 no
3 Slitting Saw cutter Ø 100 x 6 X Ø 27 mm 1 no.
4 Slitting Saw cutter Ø 75 x 3 X Ø 27 mm 1 no.
5 ‘T’ slot cutter with parallel shank- Ø 17.5 x 8 mm width x dia. of shank 8 1 no.
mm
6 Woodruff key seating cutters A 13.5x3, A16x4 1 each
7 Parallel shank end mill Ø 5 mm, Ø 6 mm, Ø 8mm, Ø 10 mm and Ø 12 mm 1 each
8 Disc type form milling cutter (involutes form -1.5 & 2 module, 20° As required
pressure angle)
9 Scribing block universal 300mm As required
10 V-Block-Approx 65x65x80 mm with clamping capacity of 50 mm with 1 set each
clamps
11 D.E spanners 3-4 , 6-8, 10-12, 13-14, 15-16, 18-19, 20-22, 24-26 ( 8 1 set
spanners)
12 Angle plate-adjustable 250x250x300 mm 1 no.
13 Twist Drill Parallel Shank Ø 4 mm to Ø 12 mm in steps of 0.5 mm 1 each
14 Grinding wheel dresser (diamond dresser) with holder 1.5 caret diamond 2 nos.
15 C – clamp- 50 mm & 75 mm 1 each
16 Hand reamer 6 to 16 mm in steps of 1 mm 1 each
17 Machine reamer 6 to 16 in steps of 1 mm 1 each

F. GENERAL MACHINERIES :

Sr. No. Name of tools and equipments Quantity

1. Lathe Machine all gear head type, with Centre height of 150 mm or 2 nos
35
 below, Gap bed, between centers 1000mm (with 3 jaw and 4 jaw chuck,
coolant equipments).
2. Universal Milling machine 1no
3. Surface grinding machine wheel dia 180 mm (or near) reciprocating 1no
table, longitudinal table traverse 200mm (or near) full motorized
supplied with magnetic chuck 250 X120mm and necessary accessories.
4. Drilling machine pillar type 20mm capacity. 1no
5. Double ended Pedestal Grinder with 178 mm wheels(one fine and one 1no
rough)- motorized with twist drill grinding attachment
6. Flexible Hand Grinder 100 mm dia (lighter type) 1no
7. Portable Drilling machine 6 mm capacity. 1no
8. Shaping Machine 450 mm stroke (motorized) with all attachments 1no
9. Pipe bending machine (Hydraulic) 1no

G. OLD MACHINES FOR JOB WORK (REPAIR &RECONDITIONING) :

Sr. No. Name of tools and equipments Quantity

1. Old Centre lathe 1no
2. Old Milling Machine (Universal) 1no
3. Old Grinding Machine (Universal) 1no
4. Old Shaping Machine 1no
5. Any Gear Box (Old) 1no
6. Revolving Centre 1no

H. WELDING WORK:
(If welding trade is available in the institute may be used-otherwise to be provided as per list given below)

1. GAS WELDING -

Sr. No. Name of tools and equipments Quantity

1. Oxy acetylene welding Cylinder Trolley 1 no.
2. Welding hose P.V.C. flexible internal dia. 6 mm (Blue and red) 5m
3. Hose coupling Nipples 2 nos.
4. Hose Protractor 2 nos.
36
 5. Double stage Pressure regulator for Oxygen and Acetylene 1no. each
6. High Pressure blow pipe with tips 1 no.
7. Gas cutting torch with cutting tips 1 no
8. Welding gloves pair (Leather) 1 pair
9. Goggles (4A) for Gas. Welding 4 nos.
10. Spark lighter 2 nos.
11. Spindle key 1 no.
12. Gas Welding table with fire bricks. 1 no.

2. ARC WELDING -
(If welding trade is available in the institute may be used-otherwise to be provided as per list given below)

Sr. No. Name of tools and equipments Quantity

1. D.C. Welding Generator 150-300 1 no.
Amps capacity with all accessories.

I. ERECTION TOOLS :

Sr. No. Name of tools and equipments Quantity

1. Foundation bolts (different types) 1each.
2. Plum bob 1 no.
3. Square Box Wrenches 1 no
4. Square T Wrenches 1 no
5. Engineers square 700 mm 1 no
6. Threaded Fastener B Type 1 no
7. Threaded Fastener C Type 1 no
8. Threaded Fastener F Type 1 no
9. Hoisting Equipments 1 set

37