Manual Haloila

OctoMANUAL
Octopus MD 460118-201
CSi Industry
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OctoMANUAL
CE-certificate
1 GENERAL DESCRIPTION AND SAFETY
2 INSTALLATION AND ADJUSTMENT
3 OPERATION MANUAL AND

MAINTENANCE
4 OCTOPUS MOTORS
OCTOPUS MD
5 PNEUMATIC DOCUMENTS
6 ELECTRICAL DOCUMENTS
7 MECHANICAL DOCUMENTS
8
9
10
General and safety
General and safety information
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1. General and safety information

Table of contents
1. GENERAL INSTRUCTIONS ........................................................................................................................... 2
PURPOSE OF THESE INSTRUCTIONS .............................................................................................................. 2
STRUCTURE OF SAFETY INSTRUCTIONS......................................................................................................... 2
Meaning of warnings ................................................................................................................................. 2
Structure of section-specific safety instructions ....................................................................................... 2
MANUFACTURER AND MACHINE’S IDENTIFICATION DATA .......................................................................... 3
ATTACHED DOCUMENTS ............................................................................................................................... 4
REQUESTING HELP ......................................................................................................................................... 4
VOCABULARY AND TERMINOLOGY ............................................................................................................... 4
2. SAFETY INSTRUCTIONS .............................................................................................................................. 4
GENERAL REGULATIONS ................................................................................................................................ 4
HANDLING AND INSTALLATION REGULATIONS ............................................................................................. 5
OPERATION AND USE REGULATIONS ............................................................................................................ 5
CONTROL AND MAINTENANCE REGULATIONS ............................................................................................. 5
REGULATIONS CONCERNING ENVIRONMENTAL IMPACTS ........................................................................... 6
STAYING NEAR THE MACHINE ....................................................................................................................... 6
RESIDUAL RISKS ............................................................................................................................................. 6
PROTECTIVE MEASURES ................................................................................................................................ 6
USING THE MACHINE .................................................................................................................................... 6
Automatic work cycle ................................................................................................................................ 6
Adding packing material ............................................................................................................................ 6
Maintenance.............................................................................................................................................. 7
Replacing parts .......................................................................................................................................... 7
Fault situations .......................................................................................................................................... 7
Emergencies .............................................................................................................................................. 7
ACCIDENTS AND BREAKDOWNS .................................................................................................................... 7
REMOVING FROM USE AND DISPOSAL ......................................................................................................... 8
Safety issue .................................................................................................................................................... 8
3. Addresses....................................................................................................................................................... 8
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1. GENERAL INSTRUCTIONS
PURPOSE OF THESE INSTRUCTIONS

This documentation is an important part of the product and it includes important instructions concerning
the use and maintenance of the product. These instructions are intended for all those that carry out
assembly, installation, commissioning and maintenance work on the Octopus wrapping machine. The
objective of these instructions is to guide users on how to move and act correctly and safely in the
operational area of this machine. These instructions cover the main points concerning the machine and its
operation. More detailed information on using the machine can be found in the instructions for use and
maintenance.
This documentation must be available and readable. Please ensure that those responsible for the machine
and its use as well as those working with the machine have read these instructions fully and understand
them. If you have any questions or if you need additional information, please contact manufacturer.
STRUCTURE OF SAFETY INSTRUCTIONS
Meaning of warnings
In the table below, you can see the meaning of warnings when used in connection to safety instructions.
Warning Meaning Consequences of neglect

WARNING! Immediate danger Death or serious accident
LOOK OUT! A potential danger or Minor accident or damage to the actuator system
material damage or its surroundings
NB! Useful instruction or tip
Structure of section-specific safety instructions

The section-specific safety instructions are not action-specific; instead they cover many of the actions
concerning the same subject. The symbols used depict either a general or a specific hazard.
The structure of section-specific safety instructions is depicted below:
SIGNAL
.
Danger type and cause
Possible consequences of neglecting the instructions.
• Operations for avoiding the danger.
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MANUFACTURER AND MACHINE’S IDENTIFICATION DATA

An identification plate is attached to the machine. It shows the manufacturer’s data, the product number of
the machine and the most important technical specifications. Always keep the plate clean and easy to read.
A
B G
C H
D I
E J
A
F K
Machine identification plate
A) Manufacturer’s logo
B) Machine designation
C) Model number
D) Machine number A
E) Year of manufacture
F) Manufacturer’s data
G) Current B
H) Power
I) Voltage C
J) Frequency
K) EC declaration of conformity D
E
A
K
Optional device identification plate
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ATTACHED DOCUMENTS
- Electricity documents
- Motor list
- Pneumatic graph
- Mechanical documents
- Quick guide
- Optional devices
REQUESTING HELP
When necessary, always contact an authorized service center. The contact information is listed in the
Addresses section. If you need technical support, remember to report the data on the identification plate,
hours of use and the observed fault. Take digital photos, if possible.
VOCABULARY AND TERMINOLOGY

Operator: The person using the machine
PU caster: Polyurethane caster wheel
2. SAFETY INSTRUCTIONS
Read the instructions for use and maintenance carefully before starting the machine, using or performing
maintenance on it, or carrying out any other connections. Only those who have familiarised themselves
with the machine and know its operational methods are permitted to handle and use it. Other persons
without knowledge of the machine's attributes and hazards must not be allowed in the vicinity of the
machine unless absolutely necessary.
Any repair, maintenance and assembly work on the machine can only be carried out by competent
professionals when the machine has been disconnected from the power and air supply.
GENERAL REGULATIONS
During the planning and construction stages of the machine, the manufacturer has given due consideration
to all possible hazardous situations and personal risks that may occur when using the machine. However,
safe use of the machine is dependent on the users and they must exercise extreme caution in order to
avoid unnecessary risks.
Never manipulate, turn, remove or ignore safety devices that have been installed in the machine.
Neglecting these may cause severe risks to safety and health.
All persons that carry out any work concerning the machine during its life cycle must have undergone valid
training in the required field. Neglecting this obligation may cause severe risks to health and safety.
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HANDLING AND INSTALLATION REGULATIONS

Follow the regulations on the package and the instructions provided by the manufacturer when moving the
machine.
Before handling the machine, make sure you have sufficient assistance in order to receive the necessary
amount of information on the surroundings. All persons who load, unload and transport the machine must
have the necessary skills and experience in the required field and a permit to use the required lifting
equipment.
Lifting and moving the machine must be carried out with the help of devices with sufficient lifting capacity
and the machine’s center of gravity must be taken into account. Persons authorised to carry out these
actions must have the necessary skills and experience in order to keep themselves and those around them
safe.
Installation and connections must be implemented in accordance with the manufacturer’s installation
instructions. All connections must be secured after installation and before using the machine.
When loading the machine, the centers of gravity of the machine and its parts must be taken into account.
In addition, also the measurements of the machine and its parts should be considered so that they do not
exceed the maximum transportation measurements.
OPERATION AND USE REGULATIONS

The machine is intended for use as an industrial production machine. The machine may only be used by
persons over 16 years of age who have received the appropriate training. The operator must familiarize him
or herself with the machine's operation and safety instructions. The operator must be capable of handling
20kg (44lbs) foil rolls and have sufficient eyesight, hearing and other capabilities required for normal
industrial work.
Only use the machine for its intended purpose and in accordance with the manual. Using the machine for
any other purpose may endanger the health and safety of people and the operation of the machine.
This machine has been designed and built to cover all the purposes as explained by the manufacturer. The
unauthorized manipulation of any part or device of the machine may endanger health and safety.
Never use the machine if safety equipment is not correctly installed and connected. Neglecting this
obligation may endanger health and safety.
CONTROL AND MAINTENANCE REGULATIONS

The maintenance technicians must be trained to service and maintain this machine. They must familiarize
themselves with the machine's maintenance and safety instructions. Moreover, their personal qualities and
capabilities, as well as their training, must be suitable for industrial maintenance work.
Maintain the machine in perfect operational condition by implementing the maintenance procedures as
instructed by the manufacturer in maintenance instructions. Good maintenance ensures the best possible
performance of the machine, a longer service life and continuous compliance with safety regulations.
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Maintenance and control measures need to be carried out by authorized personnel who must ensure
sufficiently safe conditions for their operations. Persons implementing the maintenance procedures must
be qualified for the task and they need to have the skills to carry out said maintenance procedures.
REGULATIONS CONCERNING ENVIRONMENTAL IMPACTS

Never release contaminating waste into the environment. All substances that are potentially detrimental to
the environment must be disposed of in accordance with the valid laws.
STAYING NEAR THE MACHINE

Only trained personnel and service personnel with the required qualifications must be allowed to move in
the packing zone of the machine. Climbing and walking on devices (conveyors and other devices) is
prohibited. Moving near the machine should be avoided in order to prevent accidental defects in error
situations. If a visitor moves around in the area, he or she must be accompanied by someone who has
received user training.
RESIDUAL RISKS
To minimize the risks involved in handling film rolls, operators must be trained in the safe handling of the
rolls.
The area surrounding the machine must be kept clean and free of obstructions that may limit visibility from
the operation position to a source of hazard when the machine is being operated manually.
The power supply must be switched off at the mains switch (lockable) before the commencement of
maintenance work.
PROTECTIVE MEASURES
Personal protective equipment is not needed for the operation of the machine. However, it is necessary for
certain maintenance procedures, which have been mentioned separately in the maintenance instructions.
USING THE MACHINE

The machine can only be operated by a person specifically trained for this task. The user must act carefully
and with due consideration in accordance with the received instructions. The machine and the related
devices must only be used for the purpose they are meant for and removing or altering any part of the
protective structures is prohibited. The detailed instructions on how to stop and start the conveyor and use
the emergency stop as well as on defects, error situations and restarting can be found in the operating
instructions of the machine.
Automatic work cycle

When the machine has been set on automatic work cycle, the pallet to be wrapped will be transported on
the line from the station to the machine without any separate guidance. In automatic work cycle mode, all
the protective devices of the line are active. Entering the operational area of the machine while the
machine is on is strictly prohibited.
Adding packing material

The packing materials used in the machine include polyethylene side wrapping film and top film.
When changing the wrapping films, the related instructions must be followed. Only film types that meet
the specifications can be used in the machine (see Appendix 10).
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Any packing waste created when adding the packing material or during disturbances must be disposed of
immediately as best suits the material.
Maintenance
Only people who have the required relevant qualifications are allowed to carry out maintenance of the
machine. The machine operators must be informed about the time and duration of maintenance. Before
starting any type of maintenance, stop the machine and make sure that power switching is prevented. In
addition, it is recommended that signs informing people about any maintenance taking place are placed
around the machine’s most important locations. When preparing for welding or cutting work, all flammable
objects should be protected properly against any spills and sparks, and appropriate fire extinguishing
equipment must be placed nearby. When entering the operational area of the machine, the ring has to be
on the lower station and extreme caution should be exercised. If the object for maintenance is high up,
reaching it should be arranged by using an aerial work platform or approved scaffolding as per the place of
installation (note: do not use ladders).
After the maintenance work has been carried out, it must be ensured that any foreign objects or rubbish
are not left near the devices. All opened or moved safety devices and structures need to be moved back or
reinstalled as before. Anything preventing the restarting of the machine must be removed and the
operators must be informed that the maintenance has ended.
Replacing parts
Only people who have the required relevant qualifications are permitted to replace the machine’s parts.
The machine has parts and devices that may cause a risk of falling when removed. Therefore, it is of utmost
importance that the wrapping ring, the load support and the top film roll elevator rest on their lower
limiters before the belts are changed. Other heavy parts that may fall down after being removed need to be
suitably supported against the part to be removed.
Fault situations
The fault should be removed as soon as possible after it occurs, even if it does not deter production.
Instructions on how to solve the most usual faults are presented in the machine’s user instructions. If you
are unsure, please contact the manufacturer. The manufacturer’s contact information is listed at the
beginning of these instructions.
Emergencies
During the machine’s design stages, possible emergencies have been taken into account and dangerous
objects have been isolated with various protections. For emergencies, the line is equipped with emergency
stop devices. The machine operators should prepare for emergencies by learning how to use the
emergency stop devices. Their operation is explained in more detail in the line’s instructions for use.
ACCIDENTS AND BREAKDOWNS

In case of accident or breakdown, immediately push the emergency stop button. Before trying to fix the
situation, switch the power off from the main switch and make sure that no parts of the machine are at risk
of falling off.
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REMOVING FROM USE AND DISPOSAL

The person in charge of the wrapping machine should inform others of its removal and organize and
supervise that the machine is appropriately removed from use. When the machine is removed from use,
the power supply to it and any optional devices must be permanently disconnected. The devices must be
driven into their end positions so that moving parts do not have any potential energy caused by the height.
When disassembling the machine, the potential tension of all structural parts has to be released before
breaking the parts down. Suitable lifting equipment has to be used for disassembly and the ratio of parts’
measurements and weights has to be taken into account when lifting them. When destroying the devices,
all hazardous waste must be delivered to locations intended for them for further processing. Sharp or
otherwise dangerous parts must be disposed of accordingly. The machine includes plenty of recyclable
material, which must be taken into account when considering its disposal.
Safety issue
To work safely inside the machine safety fences, block the Safe Lock with a padlock. Do not enter without
padlock. The padlock prevents the door from being closed and locked by someone else. Each person has
his/her own padlock, maximum three padlocks.
NOTE! The padlock is not included in the delivery
3. Addresses
GERMANY SPAIN
Dieselstrasse 4 C/Floridablanca 143, entlo 1a
D-57290 Neunkirchen ES-08011 Barcelona
Tel.: (+34) 93 425 2577
Tel.: (+49) 2735 658 080-0
Fax: (+34) 93 423 8286
Fax: (+49) 2735 600 155 service.es@team.haloila.com
service.de@team.haloila.com
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FRANCE (North) - BENELUX

Rue André Durouchez
Immeuble Thémis, Z.I. Nord
F-80000 Amiens
Tel.: (+33) 3 22 51 09 79
Fax: (+33) 3 22 51 06 98
service.fr@team.haloila.com
POLAND
Post box 25
65-061 Zielona Gora 8
Tel.: +48 783 540 200
service.pl@team.haloila.com
UNITED KINGDOM
Unit 1, Belgic Square, Padholme Road
Eastern Industry, Peterborough PE1 5XF
Tel.: (+44) 1733 314829
Fax: (+44) 1733 313140
service.uk@team.haloila.com
FINLAND
FI-21250 Masku
Tel.: (+358) 2,437 6111
Fax: (+358) 2 437 6211
service.fi@team.haloila.com
FRANCE (South)
Bâtiment Koala-Savoie Technolac
17 rue Lac St André – 73370 LE BOURGET DU LAC
Tel.: (+33) 4 79 68 53 70
Fax: (+33) 4 79 68 53 71
service.fr@team.haloila.com
UNITED STATES
3456 N.Ridge Avenue
Suite 400
Arlington Heigths, IL 60004
Tel.: 847-483-1490
Fax: 847-483-1500
service@itwmuller.com
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Installation and adjustment
Advices for installation and adjustment
2. Advices for installation and adjustment
Contents
1. SAFETY INSTRUCTIONS .............................................................................................................................. 3
Pictures of the installed assembly ................................................................................................................. 4
2. INSTALLATION............................................................................................................................................ 5
Installation ..................................................................................................................................................... 5
What is required of the installation site .................................................................................................... 5
Installation tools ........................................................................................................................................ 5
Handling the machine.................................................................................................................................... 5
Packing and unpacking .............................................................................................................................. 5
Transportation ........................................................................................................................................... 5
Transportation dimensions [mm] .............................................................................................................. 6
Packaging ................................................................................................................................................... 6
Truck transportation.................................................................................................................................. 6
Lifting the machine from the vehicle............................................................................................................. 7
Dismounting from the vehicle or trailer .................................................................................................... 7
One forklift, lifting capacity over 3,000 kg (6600 lbs)................................................................................ 7
Two forklifts, lifting capacity over 2,000 kg each (4400 lbs) ..................................................................... 8
Truck transportation handling ................................................................................................................... 8
Hauling the machine to the installation site ................................................................................................. 9
Preparation ................................................................................................................................................ 9
Haulage ...................................................................................................................................................... 9
Attaching the machine to the floor ............................................................................................................. 11
NOTE!....................................................................................................................................................... 11
Octopus energy interfaces .......................................................................................................................... 12
Electrification............................................................................................................................................... 12
..................................................................................................................................................................... 12
Connections ............................................................................................................................................. 13
Height-dependent adjustments .................................................................................................................. 13
Belt adjustment ....................................................................................................................................... 15
Adjusting the lower limit and stopper ..................................................................................................... 15
Inspecting the machine ............................................................................................................................... 16
1
3. SETTINGS AND ADJUSTMENTS TO THE MACHINE ................................................................................... 17

Safety instructions for installation and adjustment .................................................................................... 17
Limit switches .............................................................................................................................................. 17
Lower limit of the ring ............................................................................................................................. 17
Photocells .................................................................................................................................................... 17
Seaming unit ................................................................................................................................................ 17
Pneumatics .................................................................................................................................................. 17
Wrapping film tension ................................................................................................................................. 18
General information on pre-tensioning .................................................................................................. 18
Film feed adjustment............................................................................................................................... 18
4. APPENDICES ............................................................................................................................................. 21
APPENDIX 1: Installing the top film cutting knife (optional unit) ................................................................ 21
APPENDIX 2: Signals and signal systems of the machine ............................................................................ 22
Hardwired signals .................................................................................................................................... 22
Interface CSI – Wrapper .............................................................................................................................. 23
Description .................................................................................................................................................. 23
EtherNet/IP data...................................................................................................................................... 23
Used User Defined Type’s........................................................................................................................ 23
Signal Exchange from the UDT ................................................................................................................ 24
Data Packtags / Proficy tags .................................................................................................................... 25
2
1. SAFETY INSTRUCTIONS
Read the Safety Instructions chapter in the General and Safety Instructions chapter carefully before
installation.
LOOK OUT!
.
Incorrect installation can cause damage to the machine.
Material damage possible!
• Follow the instructions outlined in this chapter.
Please check the following:

1. The information on the type plate corresponds to the values of the electric power network.
2. The parts are not damaged during transportation and storage.
3
Pictures of the installed assembly

Two pictures of installed machines are presented below. No optional devices are installed.
4
2. INSTALLATION
Installation
NOTE! Follow all local safety instructions
What is required of the installation site

This installation guide is made for trained personnel.
The installation site of the machine must be carefully planned in order to ensure that the installation does
not cause unnecessary risks to staff.
We recommend the following:

· A room temperature between +5 !"and"+40 !!
· Sufficient lighting
· Sufficient free space around the installation area, for safety reasons
· A solid base
Installation tools
• Tool case
• Water level or other levelling device
• NOTE: Metric tools
Handling the machine

Persons authorized to handle the machine must, when necessary, be prepared to draft a safety plan to
ensure the safety of anyone participating in the operation of the machine.
Packing and unpacking

When unpacking, please check the product for any damage during transportation. If damage is evident,
inform the transportation company in charge immediately.
When loading the machine, the center of gravity of the machine and its parts must be taken into account.
In addition, the measurements of the machine and its parts should be considered to ensure that they do
not exceed the maximum transportation measurements.
The packaging materials must be disposed of in accordance with the applicable legislation.
Transportation
The machine must be carefully fastened to the transportation vehicle to prevent any unnecessary
movement during transportation. The following image presents the various transportation methods for the
machine.
5
Transportation dimensions [mm]

Length Width Height Weight/kg
Octopus MD 4150 2300 1460 950
Packaging
There is a plastic bag around the machine. The following picture shows the B machine on the left, and the S
machine on the right, as packaged on a truck. A wooden bed is built into the machine to hold the control
panel, leg extensions, and cardboard box. The box holds the necessary bolts and other equipment, as well
as the instruction manual for the frequency transformer. The photocells that are to be attached to the
machine are turned inwards during transportation. The lifting points and center of gravity are listed on the
packaging.
Truck transportation
6
Lifting the machine from the vehicle
WARNING! .
Being left under a falling machine or load due to improper lifting equipment or a
mistake by an inexperienced user:
Death or serious injury, and breakage of the machine!
• Follow the lifting instructions.
• Do not allow people under or near (> 5 m / 16.4 feet) the load.
• The permitted lifting methods are forklift and crane.
• Extreme caution must be exercised in preparation and lifting.
• Only trained individuals are allowed to use a forklift.
– The users of the forklifts must be careful.
– Movements should be slow.
– The location of the center of gravity must be carefully considered.
The machine can be lifted from the vehicle using a crane or forklift. The lifting can be performed using one
or two forklifts.
Dismounting from the vehicle or trailer

The coverings of the vehicle or trailer must be dismounted to a sufficient extent prior to lifting. Usually, the
driver will take care of the dismounting, but in order to save time, it is usually useful to assist as requested
by the driver. Do not dismount the coverings without the driver’s permission and supervision.
One forklift, lifting capacity over 3,000 kg (6600 lbs)

Prior to lifting, please ensure that the length of the lifting forks is sufficient, i.e. the width of the frame of
the machine + some 300 mm (12”). The forks much reach under both lifting side beams.
Only that side of the car/trailer from which the machine is to be lifted is opened.
The machine can be lifted under the upper or lower beams. If a machine with an aluminium frame is lifted
from the upper beams, a sufficient amount of wood must be inserted between the beams to prevent any
damage to the upper beam. Usually, two strong boards placed lengthwise along the beam are sufficient.
When lifting under the lower beams, it is essential to consider the center of gravity case-specifically at the
lifting location. In order to evaluate the center of gravity, a test lift of approximately one centimetre (0,4”)
may be useful before actually lifting the machine. Usually, the center of gravity is located on the side where
the electric motors are located. The forks must be adjusted as wide apart as possible to ensure that the
center of gravity is placed between the forks.
Drive the forklift to where the center of gravity of the machine is, and ensure that the forks reach at least
the opposite beam. At this stage, be particularly careful to prevent the forks from hitting the wall. Lift the
machine carefully for approximately 1 cm (0,4”) from the pallet, ensuring that the top of the machine does
not hit the roof. Back up the truck. At this stage, be particularly careful to ensure that the machine does not
hit the roof, and that the forks reach over the width of the machine properly. When the machine is securely
off the pallet, set it down. When the machine is transported on a forklift, it must be kept as close to the
ground as possible, to prevent the center of gravity from being too high.
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Two forklifts, lifting capacity over 2,000 kg each (4400 lbs)

The lifting capacity of each forklift must be at least 2,000 kg (4400 lbs). The machine can be lifted under the
upper or lower beams. If a machine with an aluminium frame is lifted from the upper beams, a sufficient
amount of wood must be inserted between the beams to prevent any damage to the upper beam. Usually,
two strong boards placed lengthwise along the beam are sufficient. When lifting under the lower beams, it
is essential to consider the center of gravity case-specifically at the lifting location. In order to evaluate the
center of gravity, a test lift of approximately one centimetre (0,4”) may be useful before actually lifting the
machine. Usually, the center of gravity is located on the side where the electric motors are located. The
forks must be adjusted as wide apart as possible to ensure that the center of gravity is placed between the
forks.
Lift the machine from where the center of gravity is, for approximately 200 mm (8”) from both sides
simultaneously, and drive the trailer from underneath the machine. Then, lower the machine
simultaneously on both sides to approximately 100 mm (4”) of the ground, or to the haulage height.
Truck transportation handling
8
Hauling the machine to the installation site
WARNING!
.
Being trapped between the machine and a wall, or under the machine due to a tight
hauling route or poor visibility:
Death or serious personal injury!
• Plan the hauling route carefully.
• Remain within a safe distance of the machine.
Preparation
The most important issue is to plan the haulage route together with a contact person. Two forklifts can be
used for outdoor haulage, but indoors, one forklift and one hydraulic pump forklift, or two hydraulic pump
forklifts, should be used. When operating indoors, always proceed carefully and beware of the equipment,
walls, people, and other forklifts around you.
Haulage
Haulage is almost always performed under the lower beams of the machine. The machine is transported
lengthwise, unless otherwise required by the size of the doorways, etc. The wooden bed and all packing
supplies must be removed from the machine before installation.
9
Alignment
Begin the alignment of the machine by placing the machine where it is to be used (see layout). The center
line of the machine must be correctly placed.
Electrical cabinet and safety fences are installed in accordance with the layout
Then follow these instructions.

1. Level the machine by adding the required amount of adjuster plates under each leg.
Tolerance is +/- 1mm [0,04”]
2. Cross-measure the distances between the legs on the diagonally opposite sides of the machine.
If they do not match, move the legs until they do. Maximum tolerance 2,5mm [0,1”]
10
Attaching the machine to the floor
LOOK OUT!
.
The drill bit may be stuck, be careful not to let the machine roll away from
your hand:
Minor accident.
• Hold the drill carefully.
Before attaching the machine to the floor, check that it is correctly positioned in relation to the conveyor
(see layout), that the cross-measurement of the legs is appropriate, and that the frame’s vertical alignment
is correct.
NOTE!
Double check cross-measurement
11
Attach the machine to a concrete floor using three anchor bolts M12*100 or similar for each leg. If the floor
is in poor condition or is made of something other than concrete, use chemical anchors or similar, or
determine the ideal fastening solution for the conditions. Chemical anchors are typically M12*160.
THE MAIN PRINCIPLE IS TO DRILL ALL POSSIBLE HOLES UNLESS THERE IS A GOOD REASON NOT TO.
Octopus energy interfaces

Power source: 3 x 400 VAC/50 Hz + N(neutral) + earth (PE) [EUROPE]
Power source: 3 x 480 VAC/60 Hz + earth (PE) [USA]
Others on request
Maximum power required:

2,5 kW (3 x 16A) [USA -> 3,3 hp]
The frame of the machine must be earthed using a separate conductor with a cross-sectional surface of
16 mm2 (AWG 5).
Using compressed air according to the DIN ISO 8573.5.4.4 standard:

· Basic machine(EUROPE): 0.6 MPa, 9 Nl/wrapping layer
· With the top film machine (EUROPE): 0.6 MPa, 40 Nl/wrapping layer
· Basic machine (USA): 90 PSI @ 0.31 cf/wrapping layer
· With the top film machine(USA): 90 PSI @ 1.4 cf/wrapping layer
Requirements for the compressed air: 6 bar, 200 Nl/min * [USA -> 90 PSI @2 CFM]
*optional top film equipment machine may affect the consumption of air.
Compressed air connection: quick coupling 3/8”
Electricity consumption: 12–30 watts per cycle, depending on the model
Electrification
WARNING!
.
Electric shock due to connecting the electric supply too early or incorrectly:
Risk of death or serious personal injury.
• Do not agree on connections based on the time of day.
• Check the object before connecting.
It is essential that the power supply voltage connection and COMPRESSED AIR feed are agreed upon
IMMEDIATELY when reaching the installation site. The customer or an electricity subcontractor contracted
by the customer is responsible for the power supply voltage connection. The main switch and fuses must be
kept open until the supply is connected and checked. If the electrical installations are not ready when the
12
supply is connected, the MAIN FUSES must be detached to disable their accidental connection. Automatic
fuses must be locked.
The customer’s representative is also responsible for connecting the earthing of the Octopus machine to
the earthing bus.
Most of the cable connections between machine and the electrical cabinet has been carried out with multi-
pole connectors, these must be connected to the terminals located on the bottom of the electrical cabinet.
The terminals are numbered and coded in order to minimize the error in connection.
Connections
WARNING!
.
Electric shock due to incorrect connection.
Death or serious personal injury.
• Ensuring that the object is dead with the use of a lock, for example.
• Confirming the object is dead.
The connection diagrams can be found in the attached electricity documents.
The following must be connected:

1. The safety limit switch of the security door with a cable to the electric cabinet.
2. The photo-electric trip device (optional) with a cable to the electric cabinet.
3. If conveyors are delivered with the machine, they must be connected to the center.
1. Conveyors are usually accompanied by a photocell, which must also be connected.
Height-dependent adjustments
• The machine’s photocell mounts and their mirrors have been positioned to face the interior of the
machine for transportation. Of these photocells, parts 1, 2, are turned outwards, as shown in the
following picture.
• All photocells are adjusted according to the transportation height. For further instructions on the
adjustment of the photocells, please see section Photocells in the installation instructions.
• Install the compressed air maintenance unit as shown in the following picture.
13
1 2
1) and 2) Identification of the product height in the wrapping station.

3) Compressed air maintenance unit.
14
Belt adjustment
When the machine is otherwise installed, adjust the belts according to these instructions.
• Before adjustment, drive the ring all the way up and down a few times.
• Drive the ring down so that each corner rests on bottom stoppers and all belts become slightly
loose.
• Release locking pin and screws (do not remove!) on
idle pulley assembly on each corner.
• Turn assembly in direction shown in picture as far as
belts allow.
• Tighten all belts and securing pin.
After some months of use, check the length of the belts.

Longer belts usually stretch more than short ones.
securing pin
Adjusting the lower limit and stopper
• Adjust the inductive lower limit of the ring so

that when the ring stops to the limit, a space
of at least 10 mm (0,4”) is left between the
film distributor and conveyor. This will usually
leave a space of some 20–30 mm (0,8-1,2”)
between the bottom of the film distributor
and the conveyor roll or chain, as shown in
the picture on the left.
• Adjust the mechanical stoppers and so that
the film distributor cannot reach the
conveyor, even if the limit switch would be
bypassed in case of an operating fault.
15
5 May 2015
Inspecting the machine

The inspection is usually performed by the person commissioning the machine, or an electrician who
participated in the installation. After the voltage has been connected, but while the main switch is open,
perform the following measurements:
1. Mains voltage
2. Phase voltage against the N and PE conductors
3. Voltages against the frame of the machine
When the machine has been checked and is ready to be connected, connect the voltage to the control
panel and perform the following checks:
1. I/O CHECK, particularly connections made during installation

2. PHOTOCELL DIRECTION to identify an empty pallet
3. PNEUMATIC ADJUSTMENTS, cylinder movement/speed
4. ADJUSTMENT OF THE LOWER LIMIT OF THE MACHINE, the film distributor must have
enough room to roll over the conveyor
5. ROTATION DIRECTIONS OF THE MOTORS must be checked from direct-drive engines
6. INITIALIZATION OF MACHINE HEIGHT, if possible
7. TESTING MANUAL CONTROLS AND SENSORS, if possible
8. ADJUSTMENT OF THE BELTS
ATTENTION!
All safety equipment must be installed and tested before implementation
If necessary, please contact Haloila Service.
Page 16 of 25
5 May 2015
3. SETTINGS AND ADJUSTMENTS TO THE MACHINE
Safety instructions for installation and adjustment

Persons performing the adjustment operations must ensure the safety of their operations.
Limit switches
The limit switches have been adjusted during the test drive at the factory, but the following adjustments
and checks must be performed.
• Check and adjust the stopper distances of the limit switches appropriately for each switch type.
• Check that all limit switch signals are transmitted to the correct logic controller input.
Lower limit of the ring

Adjust the mechanical lower stoppers of the ring according to the final conveyor height so that the
lower surface of the film distributor stays approximately 10 mm (0,4”) from highest point of the
conveyor. Adjust the ring to be stopped some 5 mm (0,2”) before the mechanical lower stopper. The
most important task of the lower limits is to stop the wrapping unit’s downward motion in the event
that the limit switch is broken, for example.
Photocells
Adjust the beams of the appropriate photocells to hit the mirrors, and check that the signals are
transmitted to the correct logic controller inputs by obstructing the beams with your hand. You can
avoid disturbances caused by the gaps in the product by adjusting the photocells so that they are
vertically slanted.
The mirror photocells must be set to the LIGHT setting, which means that they send a signal to the logic
controller when they “see” the mirror.
Seaming unit
The end of the stretch film is seamed to the film layers below using a heat seaming unit. The correct
seaming heat depends on variables such as the thickness and pre-tension of the film. The correct
seaming heat can be discovered through experimenting.
Pneumatics
The pneumatic valves are adjusted at the factory to an operating pressure of 5.2 bar ((75 PSI). We
recommend using the same pressure on the machine. In this case, the pneumatics equipment may not
need to be adjusted. If necessary, the final adjustment of the pneumatic valves should be performed at
the customer’s premises to correspond to the final usage environment.
The adjustment is performed from the throttle valves on the cylinder. Please consider the following
issues in the adjustment:
1. The throttle valves may only be adjusted when the machine is not running.
2. Avoid rapid movements to avoid mechanical hits in the regulating elements and the seaming unit
itself, as such hits may damage the various parts.
Page 17 of 25
5 May 2015
3. However, movements that are too slow will hinder the process and cause unnecessary delays in
wrapping.
Wrapping film tension
The film tension can be modified using either the maximum or minimum gain voltage parameters. The
gain must be limited so that of the tension in the program, 5 % is not too loose, nor is 99 % too tight.
General information on pre-tensioning
Operation
The film is stretched between two rollers with different radial velocities. The radial velocity of
the driving roller is approximately 2–3 times the radial velocity of the input roller. Similarly, the
pre-tensioning level is 100 %–200 %. The power required for stretching the film is supplied by
an electric motor.
Mechanics
The rollers, connected using a pair of gears, are rotated using an AC motor. The variation in the
radial velocities of the rollers is achieved by connecting the rollers using pre-tensioning wheels.
Mechanical adjustment
The pre-tensioning setting can be adjusted by replacing the pre-tensioning gears.
For more information, please see section of the operating manual.
Generally speaking, the higher the pre-tensioning level, the more is required of the film and
equipment, and the higher the probability of faulty operation.
Film feed adjustment
1.0 General information
The intention of the control is to adjust the film tension (secondary power) according to the
customer’s film and product. The control scales the voltage from the tachometer and the film
feed values multiplied by the programme parameters into the reference values of the pre-
tensioning device.
2.0 Defining and modifying the parameters
Tension parameters
Modify the film tension parameters, initial tension, seaming tension, final tension, and the
programme-specific tension values on the display.
Page 18 of 25
5 May 2015
Film tension
The film tension can be modified using either the maximum or minimum gain voltage
parameters. The gain must be limited so that of the tension in the program, 5 % is not too
loose, nor is 99 % too tight.
When adjusting the film tension, if the quality of plastic is changed, for example, only the
minimum and maximum gain levels should be changed equally in the same direction. For
example, if less tension (more feed) is required, increase both values equally (e.g. 5 units).
The offset adjustment is needed only rarely, when wrapping extremely tightly.
Detailed information on the various tensions
The film tension parameter window on the display covers the parameters common to all
wrapping programs.
Initial tension: The tension percentage used at the beginning of wrapping. When the initial
tension is selected, the “selected film tension value” in the information window shows a value
of 0.
Seaming tension: The tension percentage used on the seaming layers. The seaming tension is
applied from the beginning of the second to last layer to the time when final tension is turned
on. When the seaming tension is selected, the “selected film tension value” in the information
window shows a value of 4.
Final tension: The tension percentage used at the end of wrapping. Usually, this value is applied
on the final quarter of the final layer. This time can be adjusted on the display using the Ring
rotation slow-down station parameter. When final tension is selected, the “selected film
tension value” in the information window shows a value of 3.
Program-specific tensions: The value of the output voltage when the build-up level has been
reached.
Maximum gain: Feed maximum value for all tensions. By changing this value, the loosest
possible film tension that can be achieved on all tension parameters can be found. The higher
the value, the lower the lowest possible tension value in the film input by the system.
Minimum gain: Feed minimum value for all tensions. By changing this value, the tightest
possible film tension that can be input by the system can be found. The lower the value, the
higher the highest possible tension value in the film input by the system.
Page 19 of 25
5 May 2015
The maximum and minimum gain parameters are used to define the range from which the
required initial, seaming, final, and wrapping tension values are sought (5–99 %). The
maximum value must be higher than the minimum value. The further the maximum and
minimum values are from each other, the more effect a change of 5 %, for example, in the
seaming tension value will have on the seaming value.
Page 20 of 25
5 May 2015
4. APPENDICES
APPENDIX 1: Installing the top film cutting knife (optional unit)
· Manually run the film extractor to its rear limit, away from its normal position.
· Manually run the wrapping carriage to its lower limit.
· Stop the machine and slide the blade holder from under the shield so that the blade is exposed.
PLEASE NOTE THAT THE CUTTING EDGES OF THE BLADE ARE EXTREMELY SHARP! HANDLE
THE BLADE WITH CARE!
· Open the screw (1) to remove the old blade.
(Note: the screw does not need to be removed entirely)
· Install the new blade, as shown in the picture, so that it rests against the support (2). The blade has
two cutting edges, which means that you can turn the blade around to use the other one.
· Tighten the screw (1) firmly.
Page 21 of 25
5 May 2015
APPENDIX 2: Signals and signal systems of the machine
Hardwired signals
Octopus Signal
HS1 HS1 Dual-channel

HS2 HS2 Emergency stop circuit
Dual-channel emergency stop circuit HS1 and HS2.
The emergency stop button can be set to stop the external system and vice versa. When
connecting an external system to the machine, take into account that the emergency stop
circuit has two channels. For more information on the signal connections, please see the
electrical diagrams.
Page 22 of 25
5 May 2015
Interface CSI – Wrapper

Communication interface
Description
The communication between the stretch wrapper and the APP will be exchanged over Ethernet/IP. In
this document all the information is described to make a connection between the CSI and the stretch
wrapper.
EtherNet/IP data
The communication will be established over an Ethernet/IP connection. The picture below a screenshot
is made from the Ethernet/IP. Please use the same name.
IP Adress CSI 192.168.004.001
IP Adress Wrapper 192.168.004.154
IP Adress Wrapper (Phoenix router) 192.168.004.155
Used User Defined Type’s

The data will be stored in a by CSI created User Defined Type (UDT) , 4 UDT’s will be supplied for signal
and data exchange. The used type / name of the Ethernet/IP will also be described.
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5 May 2015
The 4 delivered UDT’s will be:
1. UDT_Input_Wrapper Signal + Data inputs to Stretch Wrapper 44 bytes

a. UDT_Input_Proficy_Wrapper Data Proficy / PackML to Stretch 40 bytes
2. UDT_Output_Wrapper Signal + Data outputs from Stretch Wrapper 44 bytes
a. UDT_Output_Proficy_Wrapper Data Proficy / PackML from Stretch 40 bytes
Signal Exchange from the UDT
Input to stretch wrapper plc:
- O00_Pallet_in_Wrapping_Position Pallet in wrapping position, start wrapping. BOOL

- O01_Pallet_Conveyor_Stopped Full Pallet wrapping conveyor is stopped. BOOL
- O02_Entrance_Request Request to stop the wrapper BOOL
- O03_Wrapping_Program_b0 Program selection bit 0 BOOL
- O07_Pallet_Coming_to_Wrapper Pallet is moving to wrapping position. BOOL
- O08_Pallet_Empty_Conveyor_Stopped Empty pallet conveyor is stopped. BOOL
- O09_Start_Wrapper Start the wrapper in automatic mode BOOL
- O10_Spare Spare BOOL
Output from stretch wrapper plc:
- I00_Pallet_transport_Allowed Pallet transport is allowed. BOOL

- I01_Wrapper_Cycle_Finished Pallet is wrapped. BOOL
- I02_Wrapper_Auto_Mode Wrapper is in automatic modus . BOOL
- I03_Wrapper_Error Wrapper has an error. BOOL
- I04_Wrapper_Entrance_Allowed Allowed to enter the wrapper area. BOOL
- I05_Wrapper_Low_Foil The foil on the wrapper is low. (Option) BOOL
- I06_Wrapper_Estop_Ok The emergency stop is ok. BOOL
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5 May 2015
- I07_Wrapper_Entrance_Request Entrance Request BOOL

- I08_Spare Spare BOOL
Data Packtags / Proficy tags
Input to stretch wrapper plc:
- Proficy_Spare_00 Spare DINT

Output from stretch wrapper plc:
- Proficy_MACHINE_FAULT Fault number DINT

- Proficy_MACHINE_Warn Warning number DINT
- Machine_State Status of the machine DINT
- Machine_Speed Total products / minute DINT
- Proficy_TotalProductsProcessedTotal products processed DINT
- Machine_ID Machine number DINT
- MaterialInterlocks_Starve Machine is waiting for production DINT
- MaterialInterlocks_Block Machine outfeed is blocked DINT
Page 25 of 25
Construction / Operation Manual
Octopus – construction and working principle
_______________________________________________________________________________
3. Octopus – construction and working

principle
Content
General description of the machine .................................................................................................................. 2
S-Model ......................................................................................................................................................... 2
B-Model......................................................................................................................................................... 3
Safety devices ................................................................................................................................................ 4
Film distributor – S-carriage with Easy2FIX .................................................................................................... 5
Seaming unit ...................................................................................................................................................... 6
No Touch No Tail.......................................................................................................................................... 6
Heat Seal Pad (optional device)..................................................................................................................... 6
Tail Tucker (optional device) ........................................................................................................................ 7
Work cycle......................................................................................................................................................... 7
Electrical devices ............................................................................................................................................... 8
Frame ............................................................................................................................................................. 8
Wrapping unit ................................................................................................................................................ 9
Film distributor ............................................................................................................................................ 10
Pneumatic appliances ...................................................................................................................................... 11
Technical specifications .................................................................................................................................. 12
Noise emissions ............................................................................................................................................... 13
1
_______________________________________________________________________________
General description of the machine

The Octopus is a fully automatic wrapping machine that is available in aluminium or steel frame formats.
The machine wraps a product pallet in film. The wrapping film roll is placed in the machine’s film
distributor. The film distributor is attached to the wrapping ring that rotates around the pallet. The
wrapping ring goes up and down around the pallet according to the selected program. It is possible to
define the exact vertical location of the wrapping ring. This enables the wrapping to start and finish in any
required location. The pallet remains in place during wrapping. Therefore, centrifugal acceleration that
would cause additional stress to the load does not occur. The first film layer is 7 cm (2,8”) above the floor
or conveyor. This enables tight and strong wrapping. The height of the machine can be selected according
to need, which makes it suitable for wrapping pallets and conveyors of different height. Furthermore,
several optional devices are available to ensure that the customer’s requirements are met.
S-Model
See below an image of the Octopus wrapping machine in the steel frame format:
2
_______________________________________________________________________________
B-Model
See below an image of Octopus wrapping machine in the aluminium frame format:
Only RCS-models
3
_______________________________________________________________________________
Safety devices
See the location of the machine’s safety devices in the image below. The image shows a machine with an
aluminium frame but the safety devices are the same for machines with a steel frame.
Main switch (A)
Emergency switch (B)
Safety light curtain

(H)
Mechanical
buffers (G)
Safety gate +
safety limit (I) Air input main
switch (F)
Safety fences (C) Access door (D)
Safety lock (E)
4
_______________________________________________________________________________
A) Main switch on/off: This enables the main power of the machine to be turned off.
B) Emergency stop switch: This enables the machine to be stopped immediately in case of a
hazardous situation. The machine then has to be reset before the work cycle can continue.
C) Safety fences: These mark off the machine from the rest of the space in a safe and simple manner.
D) Access door: The access door has a Safe Lock locking system. It is closed electronically, so if the
electricity is switched off, the door can be opened.
E) Safe lock: Safe Lock 2x4 has a safety switch that locks the handle so that it cannot be opened
before the machine is in a safe state.
F) Air input main switch: This enables the machine to be switched off the compressed air intake.
G) Mechanical buffers: These stop the wrapping ring from moving downwards and hitting the
conveyor. When the machine is being maintained, the wrapping ring is propped against these
buffers.
H) Safety light curtain: This safety device stops the machine if it senses a person entering the danger-
zone through this entrance.
I) Safety gate + safety limit: These hinged gates have safety limit switches. Hinged gates prevent a
person from being trapped between the gate and a moving pallet. The safety limit detects whether
the gate is in the correct position or not.
Film distributor – S-carriage with Easy2FIX

The film distributor feeds wrapping film around the product pallet. Details on the film roll can be found in
the ‘Technical specifications’ chapter. See the instructions for threading film in Annex 4 of the operating
instructions. See how film tension can be adjusted in the ‘Program editor’ chapter of the operating
instructions and in the ‘Wrapping film tension’ chapter of the installation manual.
5
_______________________________________________________________________________
Seaming unit
With the Octopus there are three alternatives for seaming: Heat Seal Pad, No Touch No Tail and Tail Tucker.
The Heat Seal Pad unit presses the resistance elements against the product pallet, attaches the film by
melting it and then cuts it. The No Touch No Tail seaming unit has two elements pressing against one
another and the film is melted and cut between them. This way the product pallet remains untouched. The
Tail Tucker threads the film’s tail end under the previous layer and the film is not melted at all.
No Touch No Tail
The No Touch No Tail seaming unit seams against a separate counterpart so the product pallet remains
untouched. The correct seaming heat depends on different variables, such as the thickness and pre-
stretching of the film. The correct seaming heat can be discovered by experimenting. (OctoFACE Operating
manual)
Heat Seal Pad (optional device)

The Heat Seal Pad seaming unit presses the seaming element against the pallet and attaches the film by
melting.
6
_______________________________________________________________________________
Tail Tucker (optional device)

This optional device is available for Octopus 1825B/1835B/2325B. Instead of attaching the film by melting,
the Tail Tucker threads the tail end under the previous layer.
Work cycle
- Initially, the wrapping ring is in the upper position.

- (The load stabiliser is up.)
- The pallet enters the machine.
- The wrapping ring is lowered around the pallet to the spot where wrapping will commence.
Wrapping can be started and stopped at any desired height, depending on the selected program.
- (Dustproof wrapping: the top sheet is placed on top of the pallet before wrapping the side film.)
- (The load stabiliser is lowered on top of the pallet.)
- Wrapping starts by the wrapping ring rotating and wrapping film from the film distributor around
the pallet.
- The wrapping ring moves up and down when wrapping film around the pallet.
- (Splash-proof wrapping: the top sheet is placed on top of the pallet at the end of wrapping. The
load stabiliser is first lifted up and the top film is pulled over the pallet and cut. Then the load
stabiliser is lowered on top of the pallet again and another round of wrapping is added to the upper
part of the pallet to cover the skirts of the top film.)
- The film distributor is stopped.
- Seaming, three alternative principles:
· No Touch No Tail
· Heat Seal Pad
· Tail Tucker
- The ring goes up and the pallet exits the machine.
7
_______________________________________________________________________________
Electrical devices
In this chapter, the location of electrical devices in the basic composition is presented. The location of the
photocells that recognise the pallet is different depending on the customer’s needs.
Frame
8
_______________________________________________________________________________
Wrapping unit
9
_______________________________________________________________________________
Film distributor
1) Photocell: This photocell recognize the product pallet when it is leaving the machine.
2) Safety light cell: Before the machine can start wrapping, a product pallet has to be placed between
safety light cells 2 and 3.
3) Safety light cell: Before the machine can start wrapping, a product pallet has to be placed between
safety light cells 2 and 3.
4) Photocell: This photocell recognises a pallet that is in the wrapping station.
5) Photocell: This photocell recognises a product pallet entering the machine.
6) Sensors: These sensors recognise where the wrapping unit is located.
7) Sensor: This sensor recognises the lower position of the wrapping ring.
8) Sensor: This sensor recognises the upper position of the wrapping ring.
9) Sensor: This sensor recognises the open position of the seaming unit.
10) Sensor: This sensor recognises the closed position of the seaming unit.
11) Sensor: This sensor recognises the home position of the film distributor.
12) Photocell: This photocell recognises a product pallet entering the machine.
13) Photocell: This photocell recognises the height of the product pallet.
14) Limitswitch: The limitswitch recognises whether the film distributor is open or closed.
15) Tachometer: The tachometer measures the rotation speed of the film distributor’s motor.
10
_______________________________________________________________________________
Pneumatic appliances
In the basic composition of the machine, there is one pneumatic system maintenance unit and one valve
terminal. Optional devices increase the number of valves in the valve terminal and the modules in the
maintenance unit but they do not affect the location of the pneumatic appliances. Some of the optional
devices have their own pneumatic system maintenance units and valve terminals. These are mentioned in
the ‘Optional devices’ chapter (example: TTCU). Further details on pneumatic appliances in the annexed
pneumatics diagram.
1) Air input main switch

2) Filter control and filter
3) Distribution module
4) Main valve
5) Valve terminal
11
_______________________________________________________________________________
Technical specifications
See the energy interface details in the chapter ‘Octopus energy interfaces’ of the installation manual.
Wrapping film
Maximum roll height: 500 mm (20”)
Maximum roll diameter: 300 mm (12”)
Core diameter: 76 mm (3”)
Maximum core height: 515 mm (20”)
Film thickness: 17–30 µm (6,7 x 10-4-1,2 x 10-3)
Top film (optional)

Maximum roll width: 1800, 2300, 2800 mm (71,90, 110”)
(depending on the size of the machine)
Maximum roll diameter: 300 mm (maximum weight 100 kg) (12”/220lbs)
Minimum outer core diameter 100 mm (4”)
Film thickness: 30–120 µm (1,2 x 10-3-4,7 x 10-3)
12
_______________________________________________________________________________
Noise emissions
Measured noise level: LAeq = 75.7 dB
Measuring point
Measuring point height: 1.6 m (63”) from floor level.
Measuring conditions
Location : ITW Haloila/assembly hall

Machine type : 1845S
Wrapping film : MimaFilms 23GP500
Frequency weighting : A
Time constant : FAST
Calibrator : B&K 4230/371972
Measuring instrument : B&K 2231/1470370
Microphone : B&K 4155/1507944
Printout : B&K 2318/1514976
Noise level measurements have been carried out on machines 1845S and 2335S with a top
film device and without it.
13
3. PanelView – Operation Manual
Content
1. OPERATING SWITCHES AND SIGNAL LAMPS.............................................................................................. 5
1.1 SWITCHES ....................................................................................................................................................... 5
1.1.1 MAIN SWITCH ........................................................................................................................................... 5
1.1.2 EMERGENCY STOP .................................................................................................................................. 5
1.1.3 CYCLE STOP / START ............................................................................................................................... 6
1.1.4 AUTO - MANUAL - RESET ........................................................................................................................ 6
1.1.4.1 AUTO POSITION ....................................................................................................................................................6
1.1.4.2 MANUAL POSITION ..............................................................................................................................................6
1.1.4.3 RESET POSITION ...................................................................................................................................................6
1.1.5 MANUAL DRIVE. ‘-/+’ POSITIONS.......................................................................................................... 7
1.2 SIGNAL LAMPS .............................................................................................................................................. 8
1.2.1 CONTROL VOLTAGE LAMP ..................................................................................................................... 8
1.2.2 STOP/START LAMP ................................................................................................................................... 8
1.2.3 AUTO LAMP (LAMP POST) ...................................................................................................................... 8
1.2.4 FAULT LAMP (LAMP POST) .................................................................................................................... 8
2. CONTROL PANEL .................................................................................................................................................. 9
2.1 CONTROL PANEL KEYBOARD, APPEARS WHEN NEEDED.............................................................. 10
2.1.1 NUMERIC KEYS ...................................................................................................................................... 10
2.1.2 ENTER KEY .............................................................................................................................................. 10
2.1.3 ARROW KEYS (¬®¯) .......................................................................................................................... 10
2.2 OTHER BUTTONS ........................................................................................................................................ 10
2.2.1 EXIT KEY (SYSTEM SCREEN) ...................................................................................................... 10

2.3 PASSWORD PROTECTION ........................................................................................................................ 11
2.3.1 PASSWORD LEVEL A .............................................................................................................................. 11
2.3.2 PASSWORD LEVEL B .............................................................................................................................. 11
2.4 CONTROL PANEL DISPLAY SCREENS ................................................................................................... 12
2.4.1 START SCREEN ....................................................................................................................................... 12
2.4.1.1 PARAMETER MENU ...........................................................................................................................................13
2.4.1.1.1 MACHINE PARAMETERS ..........................................................................................................................13
2.4.1.1.1.1 SIGNAL SYSTEM ..............................................................................................................................14
2.4.1.1.1.2 CENTRALIZATION CONSTANT .....................................................................................................14
2.4.1.1.1.3 CORRECTION OF CENTRE PHOTOCELL .....................................................................................15
2.4.1.1.1.4 S1 SIGNAL DELAY ...........................................................................................................................15
2.4.1.1.1.5 MACHINE HEIGHT INITIALIZATION ............................................................................................15
2.4.1.1.2 FILM TENSION PARAMETERS ..................................................................................................................16
2.4.1.1.3 GRIPPER PARAMETERS............................................................................................................................18
2.4.1.1.3.1 GRIPPER UP ......................................................................................................................................18
2.4.1.1.3.2 GRIPPER OPENING POSITION .......................................................................................................18
2.4.1.1.3.3 GRIPPER OPENING TIME................................................................................................................18
2.4.1.1.3.4 NUMBER OF GRIPPER OPENINGS ................................................................................................18
2.4.1.1.3.5 GRIPPER/SEAMING DEVICE BACK FROM PRODUCTS ............................................................18
2.4.1.1.3.6 GRIPPER/SEAMING DEVICE FORWARD .....................................................................................19
2.4.1.1.3.7 FORWARD MOVEMENT OF THE GRIPPER/SEAMING UNIT AFTER SEAMING ....................19
2.4.1.1.4 COMMON PARAMETERS ..........................................................................................................................20
2.4.1.1.4.1 SEAMING TIME ................................................................................................................................20
2.4.1.1.4.2 SEAMING HEAT TIME .....................................................................................................................20
2.4.1.1.4.3 WRAPPING TENSION ON ................................................................................................................20
2.4.1.1.4.4 ROTATION SLOW SPEED TIME .....................................................................................................20
2.4.1.1.4.5 FIRST REVOLUTION AT PALLET TOP..........................................................................................20
2.4.1.1.4.6 STARTING DELAY OF THE ROTATION........................................................................................21
2.4.1.1.4.7 TIME OF FILM TENSION CHANGE................................................................................................21
2.4.1.1.4.8 WRAPPING HEIGHT FOR A “LOW” PALLET ...............................................................................21
2.4.1.1.4.9 PASSING THE HOME POSITION IN THE END .............................................................................21
Operating instructions
2.4.1.1.4.10 FINAL LIFT ........................................................................................................................................21

2.4.1.1.4.11 SLOWING POSITION OF THE ROTATION ....................................................................................22
2.4.1.1.4.12 CUTTING HEAT TIME ......................................................................................................................22
2.4.1.1.4.13 WRAPPING FILM FAULT TIME ......................................................................................................22
2.4.1.1.4.14 WRAPPING FILM CHANGE POSITION..........................................................................................22
2.4.1.1.4.15 RING UP SLOW DOWN POSITION .................................................................................................22
2.4.1.1.4.16 TWO FIRST LAYERS SPEED SELECTION ....................................................................................22
2.4.1.2 PROGRAM ............................................................................................................................................................23
2.4.1.2.1 PROGRAM SELECTION .............................................................................................................................23
2.4.1.2.1.1 PROGRAM SELECTION MODE ......................................................................................................24
2.4.1.2.1.1.1 EXTERNAL READING OF THE WRAPPING PROGRAM ...........................................................24
2.4.1.2.2 PROGRAM EDITOR....................................................................................................................................25
2.4.1.2.2.1 WRAPPING METHOD ......................................................................................................................26
2.4.1.2.2.2 REVOLUTIONS UP/DOWN ..............................................................................................................26
2.4.1.2.2.3 RING DOWN/UP TIME FOR SEAMING..........................................................................................26
2.4.1.2.2.4 OVERLAP DOWN .............................................................................................................................27
2.4.1.2.2.5 OVERLAP UP.....................................................................................................................................27
2.4.1.2.2.6 STARTING DELAY DOWN ..............................................................................................................27
2.4.1.2.2.7 STARTING DELAY UP .....................................................................................................................27
2.4.1.2.2.8 GRIPPER FORWARD TIME IN THE BEGINNING OF WRAPPING .............................................28
2.4.1.2.2.9 OVERRIDING THE UPPER EDGE OF THE PRODUCT .................................................................28
2.4.1.2.2.10 FILM TENSION SELECTION (1-4) ..................................................................................................28
2.4.1.2.2.11 TENSION FILM 1 AND TENSION FILM 2 ......................................................................................28
2.4.1.2.2.12 SUPPORT LAYERS ...........................................................................................................................29
2.4.1.2.2.13 SUPPORT LAYERS POSITION ........................................................................................................29
2.4.1.3 MANUAL DRIVE ..................................................................................................................................................30
2.4.1.4 INFORMATION MENU ........................................................................................................................................32
2.4.1.4.1 WRAPPING SEQUENCE ...........................................................................................................................32
2.4.1.4.2 COUNTERS ................................................................................................................................................33
2.4.1.4.3 FAULT HISTORY ........................................................................................................................................33
2.4.1.4.4 CLOCK SETTING ........................................................................................................................................34
2.5 ALARM MESSAGES ..................................................................................................................................... 35
2.5.1 Fault acknowledgement ............................................................................................................................ 35
2.6 DRIVE THROUGH ........................................................................................................................................ 36
2.6.1 CONTINUOUS DRIVE THROUGH ......................................................................................................... 36
2.6.2 DRIVING OUT A SINGLE PRODUCT .................................................................................................... 36
2.7 FILM BREAKING SITUATIONS ................................................................................................................ 37
2.8 CHANGING THE FILM ................................................................................................................................ 37
2.8.1 CHANGING THE WRAPPING FILM....................................................................................................... 37
2.9 SERVICE DOORS .......................................................................................................................................... 38
3. FAULT CLEARANCE ........................................................................................................................................... 39
3.1 ALARM MESSAGES ..................................................................................................................................... 39
3.1.1 RING COLLISION/ PALLET UNDER THE RING ................................................................................... 39
3.1.2 INFEED FAULT (Not in this machine) .................................................................................................... 39
3.1.3 OUTFEED FAULT (Not in this machine) ................................................................................................ 39
3.1.4 PRODUCT ENTERING TO BE WRAPPED IS TOO HIGH (Not in this machine) .................................. 39
3.1.5 THE FILM IS FINISHED ......................................................................................................................... 40
3.1.6 RING HAS ROTATED TOO LONG .......................................................................................................... 40
3.1.7 CENTRE PHOTOCELL FAULT (Not in this machine) ............................................................................ 40
3.1.8 INVERTER FAULT (model F) .................................................................................................................. 40
3.1.9 RING HAS GONE OVER ITS UPPER OR LOWER LIMIT ...................................................................... 40
3.1.10 SABETY BEAM TRIPPED (Not in thi)s machine ..................................................................................... 40
3.1.11 MESSAGE "PRODUCT IN THE MIDDLE" MISSING (Signal S4 or S5 missing) ................................... 41
3.1.12 CENTRAL PHOTOCELL VISIBLE DURING WRAPPING TIME (Pallet disappear from wrapping) ..... 41
3.1.13 PRESSURE GUARD ACTIVATED (Main air pressure low) .................................................................... 41
3.1.14 MOTOR OVERLOAD FAULT .................................................................................................................. 41
3.1.15 AUTOMATIC FUSE FAULT (Automatic fuse tripped) ............................................................................ 41
3.1.16 MAIN CONTACTOR OFF (Main control voltage off fault) ..................................................................... 41
3.1.17 DOOR IS OPENED (Door switch open) .................................................................................................. 41
3.1.18 GRIPPER AT PALLET FAULT ................................................................................................................ 41
2
3.1.19 SEAMING DEVICE HOME POSITION FAULT ...................................................................................... 41

3.1.20 ROTATION HOME POSITION FAULT (Rotation basic pos fault) .......................................................... 42
3.1.21 HEIGHT MEASURING PHOTOCELL FAULT (Pallet top edge P.E.C fault) ......................................... 42
3.1.22 RING ROTATION IS NOT IN ITS HOME POSITION.............................................................................. 42
3.1.23 RING RAISING/LOWERING - PULSE LIMIT DISTURBANCE (Pulse counting fault).......................... 42
3.1.24 RING DOWN/UP INITIALIZATION HAS NOT BEEN MADE ................................................................. 42
3.2 FAULT FINDING ........................................................................................................................................... 42
3.2.1 The film does not get cut ........................................................................................................................... 42
3.2.2 The film does not get seamed .................................................................................................................... 42
3.2.3 The ring rotates in same place .................................................................................................................. 42
3.2.4 The film keeps breaking ............................................................................................................................ 43
3.2.5 The film does not stay in the gripper ........................................................................................................ 43
3.2.6 Reset is not completed............................................................................................................................... 43
3.2.7 The ring rotates too far before film seaming ............................................................................................ 43
3.2.8 The product does not enter the machine ................................................................................................... 43
4. ADJUSTMENTS..................................................................................................................................................... 44
4.1 PRE-STRETCH DEVICE DYNAWRAP...................................................................................................... 44
4.1.1 ADJUSTMENT OF THE FILM TENSION -- 4 DW X (logic control) ...................................................... 44
4.1.2 ADJUSTMENT OF THE DEGREE OF PRE-STRETCH .......................................................................... 44
5. APPENDIX 1: MANUAL DRIVE +/- .................................................................................................................. 45
6. APPENDIX 2: ALARM MESSAGES .................................................................................................................. 46
7. APPENDIX 3: WRAPPING SEQUENCE ........................................................................................................... 47
8. APPENDIX 4: SLIPPING INSTRUCTIONS...................................................................................................... 48
9. APPENDIX 6: FILM SPECIFICATIONS .......................................................................................................... 49
3
GENERAL
This manual is intended for use by operators of
the OCTOPUS wrapping machine.
This manual gives information on the functions, adjustments, and settings of the machine,
which are part of normal operation.
If you want to know more about OCTOPUS, or if you have problems related to wrapping
operations, please contact us we shall be glad to assist you.
4
1. OPERATING SWITCHES AND SIGNAL LAMPS
1.1 SWITCHES
See electrical diagram.
1.1.1 MAIN SWITCH
The main switch connects the supply voltage to the wrapping machine.
1.1.2 EMERGENCY STOP
This switch disconnects the control voltage from the machine. This will interrupt the current
operation.
The emergency stop switch will remain in the in position (stop). Before the machine can be
restarted, the emergency stop switch must be first pulled out. The machine can then be restarted
by pushing the START button.
THE EMERGENCY STOP BUTTON SHOULD ONLY BE USED IN EMERGENCIES.
EMERGENCY STOP BUTTON
5
1.1.3 CYCLE STOP / START

This is the switch that should be used to stop and start the machine.
The CYCLE STOP button has a closely similar function to the EMERGENCY STOP button, if
all equipments of the machine are in home positions.
· If the white light is on, the machine has been started.

· If the white light is off, the machine can be started by pushing the START button.
Subsidiary devices on the machine can only be operated when the green light is on.
RESET MANUAL AUTO
1.1.4 AUTO - MANUAL - RESET
1.1.4.1 AUTO POSITION

When the button is in the Auto position, the machine will operate automatically. When the
button is pushed to AUTO position, automatic operation will continue from the point at which
it was interrupted when the button was pushed to the MANUAL position.
1.1.4.2 MANUAL POSITION

When the button is in this position, the machine can be operated using the manual switch (see
2.1.5), automatic operation is interrupted.
1.1.4.3 RESET POSITION

When the button is in the reset position, this will set the current operation of the machine to the
zero state. The actuators of the machine automatically return to their basic positions (i.e.
explanation of basic position)
6
In the RESET position:

- the ring rotates to its home position
- the ring rises above the product
- the seaming device closes and returns to its home position
When all subsidiary devices are in their home positions, the FAULT lamp will flash once to
indicate that the reset operation is complete.
If the machine was empty when the reset operation was started, the machine will expect to
receive a new pallet for wrapping when the machine is restarted.
NOTE! If the machine is reset whilst a pallet is being driven into position, the centralization
registers will also be reset. When centralization is interrupted by a reset operation, the
centralization must be completed manually.
If there is something to be wrapped in the machine when it is reset, the item can either be
rewrapped or driven out of the machine after the reset as follows:
REWRAPPING:
1. Reset the machine in the usual way.
2. Press PLUS-button when the fault light has gone out.
DRIVING OUT:
1. Reset the machine in the usual way.
2. Press MINUS-button when the fault light has gone out.
1.1.5 MANUAL DRIVE. ‘-/+’ POSITIONS
This button is used to drive the subsidiary device that has been selected from the keyboard,
forwards or backwards, up or down etc. depending on the device.
7
1.2 SIGNAL LAMPS

See electric diagram.
1.2.1 CONTROL VOLTAGE LAMP
The light will be on in the following conditions:
- the main switch is switched on.
- the control voltage is switched on.
1.2.2 STOP/START LAMP
The light will be on if the control voltage lamp is on and the machine has been started by
pushing the START button.
The light will be off if the machine has been stopped by pressing the CYCLE STOP button, or
if the emergency stop circuit is cut off.
1.2.3 AUTO LAMP (LAMP POST)
The light will be on if the AUTO-MANUAL-RESET switch is in the AUTO position.
1.2.4 FAULT LAMP (LAMP POST)
The fault light will be on continuously if there is a fault in the machine and an alarm message is
displayed.
The fault light will flash once when the machine reset is complete.
The fault light will be off when the disturbance has been acknowledged by pressing FAULT
RESET-button provided that the fault condition no longer exists.
8
2. CONTROL PANEL
GENERAL:
The machine has a control panel which is used in feeding wrapping instructions to the machine.
For example
selection of the wrapping program
feeding data parameters to the wrapping programs
number of revolutions
seaming time
etc.
The control panel allows operating states, current values, and malfunctions to be displayed.
· Control panel layout.
9
2.1 CONTROL PANEL KEYBOARD, APPEARS WHEN NEEDED

2.1.1 NUMERIC KEYS
These are keys used to input numerical information (0…9), alphanumeric characters are not
used. Values have to be entered without a decimal point or a minus/plus sign.
The values entered are only used if they lie the within acceptable maximum and minimum
limits.
2.1.2 ENTER KEY
When the Enter key is pressed the value to be input will be entered.
2.1.3 ARROW KEYS (¬®¯)
These are used to move the cursor. Depending on the situation, each press of an arrow key will
move the cursor by one field or entry in the screen.
2.2 OTHER BUTTONS
2.2.1 EXIT KEY (SYSTEM SCREEN)

This key is pressed to go to panel system configuration menu (Requires master password).
10
2.3 PASSWORD PROTECTION

In order to prevent unauthorized use of the control panel there are two password levels.
Password level A (Master password) has priority over password level B and allows access to all
operations where a password is required.
2.3.1 PASSWORD LEVEL A
The level two password is 253 and user name is ENG. Operations allowed for password level
two:
- entering parameter values
- changing the program selection mode
- reset fault history
- set new time to the clock of the plc
2.3.2 PASSWORD LEVEL B
The level one password is 225 and user name is OP. Operations allowed for password level
one:
- program edit
- saving of edited programs
- editing of wrapping programs in the queue
- reset of item counter
Procedure:
1. Press Login-button
2. Enter User name
3. Enter Password
4. Press enter (¿)
The User time is valid for two (2) minutes, after that a new Login is requred.
11
2.4 CONTROL PANEL DISPLAY SCREENS

2.4.1 START SCREEN
In the display screen hierarchy, the Start screen is the primary screen.
See Appendix 7.
= jump to Information screen

= jump to Manual drive screen
= jump to Program selection screen
= jump to Parameter menu screen
= jump to Machine settings screen
= jump to System settings screen (only for persons that are authorized by the manufactor)
GLOBAL MENU
= jump to Parameter menu screen (password protected)
= jump to Program selection screen
= jump to Manual drive screen
= jump to Start screen
12
2.4.1.1 PARAMETER MENU
- Gripper/seaming device parameters are explained in section 2.4.1.1.3

- Common parameters are explained in section 2.4.1.1.4
- Corner post parameters are explained in Corner post manual.
2.4.1.1.1 MACHINE PARAMETERS
Machine parameters contains the parameters for:

- conveying signals
- machine height initialization.
- film feeding
13
2.4.1.1.1.1 SIGNAL SYSTEM

This parameter gives the signal system coding which the machine will use to communicate with
the other system. The code can be between 1 and 7. In this Octopus signal system is number
7.
2.4.1.1.1.2 CENTRALIZATION CONSTANT

This constant is a value with which the measuring result of the infeed photocell centralization is
compared. This value is always a constant irrespective of the length of the product to be
wrapped. This means that when the right value has been found it does not have to be changed
(provided that the position of the infeed photocell is not changed). In principle the
centralization constant is the distance between the infeed photocell and the centre line of the
machine in relation to the conveyor speed and cycle time of the program.
The best way to find the centralization constant is by trial and error. Begin with the value 300
and increase it if the centralization is too little and decrease it if the centralization is too great. It
is best to use an empty pallet in order to avoid collisions.
This parameter can be used with signal systems 3 or 6.
14
2.4.1.1.1.3 CORRECTION OF CENTRE PHOTOCELL

A value CAN be given which is compared with the length of the wrapping item of the halving
centralization. A fixed length error can be subtracted from the length of the wrapping product if
needed, for example if for some reason the centre photocell can not be installed on the centre
line of the machine.
The value of the parameter depends on the conveyor speed and it must be found by trial and
error. Begin with small values and increase them gradually. It is best to use an empty pallet in
order to avoid collisions.
This parameter can be used only with signal systems 1 or 4.
2.4.1.1.1.4 S1 SIGNAL DELAY

- this is a constant delay for the next pallet entering after previous pallet has been wrapped. .
- 200 units corresponds to one second
- this parameter may be used together with signal systems 3 and 6
2.4.1.1.1.5 MACHINE HEIGHT INITIALIZATION

The ring down/up initialization must be done after the machine has been raised to the final
height.
The initialization is done as follows:

- Write 1 in the input field next to Height init text to set the initialization mode on
- manually drive the ring to its upper limit
- manually drive the ring (without stopping) to its lower limit. If the ring is stopped before
the lower limit is reached, it must be driven down from upper limit again.
- during the ring down movement, the ‘Machine height’ value increases.
- when the initialization has been completed successfully the text ‘Init. Completed’ will be
displayed.
The height of the base after which the instantaneous value of the height of the carriage may be
monitored in the same screen (Ring position).
15
height initializing in Machine Parameters screen
2.4.1.1.2 FILM TENSION PARAMETERS
Film tensions
The film tension can be changed using two different parameters: Slope and Offset voltage.
The slope should be limited so that the in the wrapping program given tension value 5% is
not too loose or tension value 99% is not too tight.
Offset voltage value in not needed to change very often, if very tight tension is used in
wrapping.
More detailed explanation of film tension parameters:
The following parameters are situated in Film feeding parameters screen. These parameters
are common for all wrapping programs.
Starting tension – Tension %, which is in use at a beginning of wrapping. The value of
parameter “Film tension in use” is zero in the Information screen of the panel.
Seaming tension – Tension %, which is in use during seaming layers. Seaming tension is
switched on, when second last wrapping layer starts and it is in use until end tension is
switched on. The value of parameter “Film tension in use” is four in the Information screen
of the panel.
End tension – Tension % is in use just at the end of wrapping cycle. Normally is is
switched on at the last quarter of last wrapping layer. This switch on point can be modified
with parameter “Rotation slow down position”. The value of parameter “Film tension in
use” is three in the Information screen of the panel.
Tension offset – The value of the output voltage when the awakening level has been
reached.
16
Maximum gain – Maximum value for all tensions. The loosest possible film tension for all
film tension % parameters can be found by changing the value of this parameter. Bigger
value à looser film
Minimum gain – Minimum value for all tensions. The tightest possible film tension for all
film tension % parameters can be found by changing the value of this parameter. Smaller
value à tighter film.
With maximum gain and minimum gain parameters are tried to find the limits of possible
film tensions. Starting tension, ending tension, seaming tension and wrapping tension
values ( 5-99% ) are selected from this limited range. Maximum gain value must be bigger
than minimum gain value. The bigger is the difference between maximum and minimum
gain values, the bigger tension change can be seen in in seaming tension, if Seaming
tension parameter is increased or decreased 5 %.
Wrapping program-based tension parameters

Tensions below are %-value of range between minimum and maximum gain. Tension value
can be changed between 5-99%.
TENSION 1 – %-value, used when tension 1 is selected.
TENSION 2 – %-value, used when tension 2 is selected.
Maximum and minimum gain values in different type of Octopus machines:
New machines from our factory are sent with these kind of basic values:
MACHINE TYPE MAX MIN

Octopus 2340S 85 60
These values must maybe be changed depending the different wrapping film type and
different pre-stretch %.
17
2.4.1.1.3 GRIPPER PARAMETERS
Parameters for the gripper/seaming device are displayed in this screen. These values are
common to all wrapping programs. In this screen, the cursor is moved using the up/down arrow
keys.
New values are entered by pressing the Enter key. A value will not be approved if it does not lie
between the maximum and minimum limits.
2.4.1.1.3.1 GRIPPER UP
This define the delay after which the gripper rises after rotation has started.
2.4.1.1.3.2 GRIPPER OPENING POSITION

This defines the delay after which the gripper tries to break free after the ring has passed its
home position.
2.4.1.1.3.3 GRIPPER OPENING TIME

This defines the time the gripper is open while it is breaking free.
2.4.1.1.3.4 NUMBER OF GRIPPER OPENINGS

This defines how many times the gripper tries to break free during one wrapping operation.
2.4.1.1.3.5 GRIPPER/SEAMING DEVICE BACK FROM PRODUCTS

This defines the time for which the seaming device moves back from the products before
starting seaming, if it is done in the forward movement time to the product, see following item.
18
2.4.1.1.3.6 GRIPPER/SEAMING DEVICE FORWARD

This defines the time elapsed when the seaming device moves forward from the rest position
before the seaming begins. The distance of seaming from the product is defined by the size and
form of the product to be wrapped and the wrapping film. These things must be taken into
account when defining the seaming forward/backward movement in order to get the best
results.
2.4.1.1.3.7 FORWARD MOVEMENT OF THE GRIPPER/SEAMING UNIT AFTER SEAMING

- This parameter defines the forward drive time of the gripper/seaming unit after seaming. If a
wrapping film is used which is particularly heavily covered with adhesive and it is not possible
to loosen it from the seam during the final lift time, the said value may be set so that the it
makes the wrapping film slide more easily during final lift time after seaming.
19
2.4.1.1.4 COMMON PARAMETERS
This screen displays the common parameters which are common to all wrapping programs. In
this screen, the cursor is moved using the up/down arrow keys.
New values are entered by pressing the Enter key. A value will not be approved if it does not lie
between the maximum and minimum limits.
2.4.1.1.4.1 SEAMING TIME

This parameter defines the time duration of seaming. NOTE! Seaming time and seaming warm
up time (2.3.2.1.4.2) are set separately.
2.4.1.1.4.2 SEAMING HEAT TIME

This defines for how long time the seaming heat is on.
2.4.1.1.4.3 WRAPPING TENSION ON

This define how soon after the start of rotation the film tension changes to the wrapping tension
which has been selected.
2.4.1.1.4.4 ROTATION SLOW SPEED TIME

This defines the delay time for the change of the rotation speed from slow to fast.
2.4.1.1.4.5 FIRST REVOLUTION AT PALLET TOP

This defines the time for which the ring rotates in place after the rotation has started when
rotation begins from the top.
20
2.4.1.1.4.6 STARTING DELAY OF THE ROTATION

This define the starting delay time for rotation when the ring is raised to the top of the pallet
when the rotation starts.
2.4.1.1.4.7 TIME OF FILM TENSION CHANGE

This defines the delay time after which film tension 2 is changed to film tension 1, when
wrapping upwards from the bottom. This parameter is used only when the film tension
parameter for the current wrapping program has the value 4.
2.4.1.1.4.8 WRAPPING HEIGHT FOR A “LOW” PALLET

This defines the wrapping height for a “low pallet” (pulses from the bottom edge). The pallet is
low when the pallet top photocell is free at the same time as the ring is in the bottom position.
2.4.1.1.4.9 PASSING THE HOME POSITION IN THE END

This defines by how much the film distributor passes the home position before it stops for
seaming.
2.4.1.1.4.10 FINAL LIFT

This defines the time for adjustment of the height to which the ring will ascend above the
wrapped item for removal of the pallet.
21
2.4.1.1.4.11 SLOWING POSITION OF THE ROTATION

This defines the position of the wrapping carriage where rotation is slowed down before
seaming and afterwards when the carriage has gone past its rest position.
2.4.1.1.4.12 CUTTING HEAT TIME

This define for how long time the cutting heat of the film is on during seaming.
2.4.1.1.4.13 WRAPPING FILM FAULT TIME

This defines the length of time before the machine indicates that there is no more film when the
tachometer tension has fallen below the set value. This fault can be avoided by setting the value
to 99.
2.4.1.1.4.14 WRAPPING FILM CHANGE POSITION

The position of the film carriage height, in which film changing will happen. The value of this
parameter is given in centimetres from upper limit of the ring (not exact value).
2.4.1.1.4.15 RING UP SLOW DOWN POSITION

The position of the retarding station for frame lifting before the upper edge of the pallet.
2.4.1.1.4.16 TWO FIRST LAYERS SPEED SELECTION

If the value =1, two first layers are rotated with medium speed in single wrap from top to
bottom.
.
22
2.4.1.2 PROGRAM
2.4.1.2.1 PROGRAM SELECTION
The wrapping program may be selected from user connection, externally from the system, or
from the queue. See program selection -state 2.4.1.2.1.1.
When the selection is made from the user connection wrapping is done according to the
program, this is done from the display by writing the program number in the New program
input field. When Read program is pressed the program transfers to the program above that
number.
The program values (given during program set up - display) are read when the product arrives
at the input photocell.
The correct program must be chosen before wrapping is begun, otherwise wrapping will follow
the wrapping method used previously.
23
2.4.1.2.1.1 PROGRAM SELECTION MODE
The wrapping program can be selected from keyboard, externally, or from the queue.
Use the keys - and + to select the mode. For selection of the program using the keyboard, see
section 2.3.2.2.1
2.4.1.2.1.1.1 EXTERNAL READING OF THE WRAPPING PROGRAM

The external wrapping program is selected on the basis of external SIGNALS. The program is
read when the product to be wrapped has reached the infeed photocell. It can then be changed
using the keyboard, if necessary.
In order for this function to work, it must be defined in the installation phase of the machine.
24
2.4.1.2.2 PROGRAM EDITOR
There can be altogether a total of 10 different wrapping programs. For each program several
values have been reserved for which parameters have to be given, wrapping is performed
according to the values.
Using keys - and + the New program can be scrolled through for editing.
By pressing Program save – key (Program edit screen 3), parameters values can be saved for
the New program, i.e. the same parameters can be copied for a different program by changing
the New program number and then saving it. This is useful when creating different programs
which are similar, proceed as follows:
- define the right values for each wrapping parameter
- select the program number for the New program
- save the program
- define the required values for the next program
- select another program number for New program
- save the program
Use the ← → arrow keys to select the next or previous entry screen.
25
2.4.1.2.2.1 WRAPPING METHOD

- drive through
- upper end wrapping
- single wrapping from the bottom
- single wrapping from the top
- double wrapping
2.4.1.2.2.2 REVOLUTIONS UP/DOWN

The number of revolutions (1-9) which are required at the upper and lower end of the product
wrapped.
2.4.1.2.2.3 RING DOWN/UP TIME FOR SEAMING

This parameter defines the delay in descending or ascending for seaming in accordance with the
wrapping programme which has been selected.
26
2.4.1.2.2.4 OVERLAP DOWN

Model B (0,1 s / revolution)
This define how much the ring will descend during one revolution.
Model F (Hz or %)
In downward overlapping, this gives the speed (Hz or %)) for the circle ascent/descent speed to
the frequency transformer when wrapping downwards.
2.4.1.2.2.5 OVERLAP UP
Model B (0,1 s / revolution)
This define how much the ring will ascend during one revolution.
Model F (Hz or %)
In downward overlapping, this gives the speed (Hz or %) for the circle ascent/descent speed to
the frequency transformer when wrapping upwards.
2.4.1.2.2.6 STARTING DELAY DOWN

This defines the time before the ring is lowered on to the lower half of the upper edge of the
product before wrapping starts or the start delay upper half. This parameter is valid only if
wrapping begins from the top.
2.4.1.2.2.7 STARTING DELAY UP

This give the time for which the ring rises after it has reached the position mentioned in section
2.4.1.2.2.6, before the actual wrapping begins. The starting point of the wrapping can be
defined on any part of the product on the basis of sections 2.4.1.2.2.6 and 2.4.1.2.2.7, when the
wrapping is started from the top.
27
2.4.1.2.2.8 GRIPPER FORWARD TIME IN THE BEGINNING OF WRAPPING

This address defines how long the gripper/seaming device moves forward in the initial phase of
wrapping in the beginning, how it is possible to affect adhesion along the length of the film.
2.4.1.2.2.9 OVERRIDING THE UPPER EDGE OF THE PRODUCT

This defines the delay that is used to allow the film to override the upper edge of the item to be
wrapped.
2.4.1.2.2.10 FILM TENSION SELECTION (1-4)

Used wrapping tension is selected with this parameter.
1 = whole wrapping with tension 1
2 = whole wrapping with tension 2
3 = bottom layers with tension 2, other wrapping with tension 1
4 = from bottom with time using tension 2, other wrapping with tension 1
2.4.1.2.2.11 TENSION FILM 1 AND TENSION FILM 2

Tension value between 5-99%. Bigger value gives higher tension.
28
2.4.1.2.2.12 SUPPORT LAYERS

This parameter defines how many support layers is made to the selected height from conveyor
level.
2.4.1.2.2.13 SUPPORT LAYERS POSITION

This parameter defines the position (cm) of support layers from conveyor level.
29
2.4.1.3 MANUAL DRIVE
The ‘Manual drive’ screen is used to select the device to be used in the manual mode.
Normally the selection is 0 (no manual mode) but if necessary you can select one of the
alternatives listed in APPENDIX 1. The selection can be made by directly using the Manual
drive number and pressing Enter, or by scrolling with - and + keys to select the drive.
After the selection has been made, the device can be run in the required direction by pushing
the MANUAL +/- switch. In addition, the AUTO - MANUAL - RESET switch must be in
MANUAL position.
30
EXAMPLE
The ring is brought down to the lower position for film roll change.
The ring is brought down by turning the MANUAL switch to the ‘-’ position. When the
MANUAL switch is in the ‘+’ position, the ring will rise.
31
2.4.1.4 INFORMATION MENU
2.4.1.4.1 WRAPPING SEQUENCE
The wrapping sequence can be seen on this screen. The meaning of the codes is explained in
APPENDIX 3.
The sequences are useful in fault finding when you have to know what the machine is doing at
the moment.
32
2.4.1.4.2 COUNTERS
This is a non-resetable product counter. Only the wrapped products are counted, not those
driven through without wrapping.
This is a resetable wrapped product counter. The counter can be reset by the value 0 entered
from the keyboard.
Only the wrapped products are counted, not those driven through without wrapping.
2.4.1.4.3 FAULT HISTORY
Ten last faults can be seen in the fault history. In the screen it is possible to see:
-the reason of the fault
-time (h/min) the fault has happened
Fault history can be resetted by pressing Clear All-button.
33
2.4.1.4.4 CLOCK SETTING
Date and time can be set in the Panel system configurations. Only authorized person is
allowd to do these changes.
34
2.5 ALARM MESSAGES
In the case of disturbance, the machine will stop and an alarm message is automatically
displayed in the screen.
The fault lamp and alarm LED will come on.
To move from the alarm message screen to another screen press the CLOSE DISPLAY- key. If
any other screen is selected when there is a disturbance, the alarm message screen can be
displayed by pressing the FAULT RESET-button repeatedly.
The meaning of the codes is given in APPENDIX 2 and a more thorough explanation in section
6.1.
2.5.1 Fault acknowledgement
When the cause of a disturbance has been found from the disturbance code, the fault can be
reset by pressing the FAULT RESET-button on the control panel. If the disturbance continues
after pressing FAULT RESET-button, the alarm message will reappear on the display and the
signal light will come on.
35
2.6 DRIVE THROUGH

2.6.1 CONTINUOUS DRIVE THROUGH
Select DRIVE THROUGH-method to the wrapping method for the selected wrapping program,
which means DRIVE THROUGH. All the products will be driven through without being
wrapped until the program is changed.
2.6.2 DRIVING OUT A SINGLE PRODUCT
If you want to drive out an product which is inside the machine immediately, proceed as
follows:
1. Reset the machine.
2. Press START-button in the display.
36
2.7 FILM BREAKING SITUATIONS
If film breaks, all devices must be resetted. Corner posts and Top cap must be taken away from
Octopus area. Wrapping sequence is started from the beginning: a new Top cap is taken from
magazine, new corner posts are moved to product and product is wrapped with film.
2.8 CHANGING THE FILM

If the film or runs out whilst wrapping, the machine will stop automatically and the fault lamp
will light up, a corresponding alarm message will be displayed
2.8.1 CHANGING THE WRAPPING FILM
1. (Drive the ring manually, if needed, to the suitable position to change the film.)
2. Press CYCLE STOP-button in the panel
3. Open the gate in the safety net so that the control voltage and pressure are switched off from
the machine (in other words, it is safe to move inside the machine safety enclosure).
4. Release the core lock and change the film roll.
5. Draw in the film according to the instructions as shown in PICTURE 1 or 2 (Appendix 4).
6. Fasten the forward end of the film to the gripper.
7. Close the gate in the safety net (the control voltage will be switched on).
8. Press the START button and reset the machine.
9. Switch the machine into the AUTO position and begin wrapping again. The machine will
start wrapping from the beginning
Drawing instructions for the film are given in Appendix 4.
37
2.9 SERVICE DOORS

Sequence with these doors is made as follows:
1) Press Request for entry-button (Cycle stop asked)

2) Orange light starts flashing.
3) When orange light is steady on, it is possible to open safety doors.
4) Open first safety door and walk to Octopus safety area. Close the door after you.
5) Open second safety door and walk away from safety area. Close the door after you.
6) Press Start-button (orange light is not on any more). Machine is ready for operation.
38
3. FAULT CLEARANCE
3.1 ALARM MESSAGES

In the following the meaning of the alarm messages is described and the possible reasons for
the disturbance.
3.1.1 RING COLLISION/ PALLET UNDER THE RING
Safety photocell beam has been interrupted at the beginning.
Reason:
- there is an obstacle under the ring
- the safety photocell is directed wrongly
The mechanical safety switch is active.

Reason:
- the ring has gone past the normal upper/lower limits
- there is a fault in the carriage lifting/lowering frequency converter
- the lifting motor brake is faulty
3.1.2 INFEED FAULT (Not in this machine)
The beam of the infeed photocell has been interrupted in a situation where it should not be
possible.
Reason:
- someone has walked through the beam of the photocell
- the direction of the beam is not correct
- the photocell or the mirror is dirty
- something has dropped in front of the beam from the product being wrapped
- another product has come too close
3.1.3 OUTFEED FAULT (Not in this machine)
The beam of the outfeed photocell has been interrupted in a situation in which it should not be
possible.
Reason:
- someone has walked through the beam of the photocell
- the direction of the beam is not correct
3.1.4 PRODUCT ENTERING TO BE WRAPPED IS TOO HIGH (Not in this machine)
The height measuring photocell has detected something when the ring is in the upper position.
Reason:
- the product entering is too high
- the photocell has detected some obstructions
- the adjustment of the photocell is too low
39
3.1.5 THE FILM IS FINISHED

The film finish sensor has been activated.
Reason:
- the film is finished
- the film has broken
- the sensor lead is faulty
3.1.6 RING HAS ROTATED TOO LONG
The checking time for the ring rotation has been exceeded.
Reason:
- the home limit of the ring does not work or has been adjusted incorrectly
- the ring does not rotate
- the slowing position has been defined wrongly
3.1.7 CENTRE PHOTOCELL FAULT (Not in this machine)
The beam of the centre photocell has been interrupted in a situation in which is should not be
possible.
Reason:
- the direction of the photocell is not correct
3.1.8 INVERTER FAULT (model F)

Interference with pre-tensioning, rotation of the ring or in the ring raise/lower frequency
converter.
Reason:
- deceleration time is too short
- acceleration time is too short
- the speed is too high
There are separated inverter faults from all the inverters of the system.
3.1.9 RING HAS GONE OVER ITS UPPER OR LOWER LIMIT

Reason: Limit proxy is adjusted badly or it is broken.
3.1.10 SABETY BEAM TRIPPED (Not in thi)s machine
The beam of the safety device hasn’t seen the reclector when safety area should be free.
Reason:
- Someone is walking on the conveyor
- Safety beam or reflector badly adjusted
40
-
3.1.11 MESSAGE "PRODUCT IN THE MIDDLE" MISSING (Signal S4 or S5 missing)
"Product in the middle" signal has been switched off or "wrapping transport active" signal is on
during wrapping time (symbol system 7).
3.1.12 CENTRAL PHOTOCELL VISIBLE DURING WRAPPING TIME (Pallet disappear from
wrapping)
The central photocell has been activated during the wrapping time.
Reason:
- the photocell sees a mirror through the product
- the sensitivity of the photocell is too great (the film acts as a mirror)
- the product moves from in front of the photocell
3.1.13 PRESSURE GUARD ACTIVATED (Main air pressure low)
- too low a pressure in the network
- main air connector open
- pressure guard incorrectly adjusted
3.1.14 MOTOR OVERLOAD FAULT
Reason:
- motor overload has tripped
3.1.15 AUTOMATIC FUSE FAULT (Automatic fuse tripped)
- - automatic fuse has tripped
3.1.16 MAIN CONTACTOR OFF (Main control voltage off fault)
Reason:
- the emergency stop button has been pushed down
- the main circuit is open
- the gate is open
3.1.17 DOOR IS OPENED (Door switch open)
- Safety fence door is open
3.1.18 GRIPPER AT PALLET FAULT
- Gripper at pallet sensor is jammed or broken.
3.1.19 SEAMING DEVICE HOME POSITION FAULT
The seaming device is not in its home position and it is not correctly located for the seaming
phase.
Reason:
- the seaming device is not in the home position
- the sensor is adjusted wrongly
41
-
3.1.20 ROTATION HOME POSITION FAULT (Rotation basic pos fault)
No signal is received from the home position for rotation within the time allowed.
Reason:
- the sensor/wire is defective
3.1.21 HEIGHT MEASURING PHOTOCELL FAULT (Pallet top edge P.E.C fault)
The height measuring photocell inside the machine does not see the mirror when the ring is in
its upper position.
Reason:
- the direction of the photocell is not correct
- the mirror is dirty
- between the photocell and the mirror there is some obstacle
3.1.22 RING ROTATION IS NOT IN ITS HOME POSITION
From the home position limit of rotation there is no signal during infeed / outfeed.
Reason:
- the ring has moved away from its home position
3.1.23 RING RAISING/LOWERING - PULSE LIMIT DISTURBANCE (Pulse counting fault)
During the raising/lowering time no signal is coming from the pulse limits.
Reason:
- Pulse proximity or cable is broken
- Adjustment too far (max. 1 mm)
- sensor/cable fault
3.1.24 RING DOWN/UP INITIALIZATION HAS NOT BEEN MADE

Check chapter 2.3.1.5.3.4.
3.2 FAULT FINDING

3.2.1 The film does not get cut
- The film is not set tightly against the cutting element at cutting moment => increase end
tension
- Fuse has tripped
- Wire will not heat
3.2.2 The film does not get seamed
- the seaming temperature is too low
- the seaming time is too short
- the fuse has tripped
- tightness of the film is not correctly set for seaming
3.2.3 The ring rotates in same place
- check the home limit for rotation and the seamer
42
3.2.4 The film keeps breaking

- the film tension is too high
- the pre-stretch motor is not on
- the conductor rails are dirty
3.2.5 The film does not stay in the gripper
- the pressure is too low
- the starting tension is too great
3.2.6 Reset is not completed
- check the direction of the photocells
- check the operational equipment reset positions
3.2.7 The ring rotates too far before film seaming
- the belt is loose
- too big parameter value in parameter “Ring rotation slow down position”.
(see 2.4.1.1.4.11).
3.2.8 The product does not enter the machine
- check that the ring is upper position
- Check that the machine is in AUTO MODE
43
4. ADJUSTMENTS
4.1 PRE-STRETCH DEVICE DYNAWRAP

4.1.1 ADJUSTMENT OF THE FILM TENSION -- 4 DW X (logic control)
At the end of common parameters are situated common film tension parameters and for each
wrapping program can be selected own film tension from scale of 0-100% of scale. These
parameters are used to adjust the tension of the wrapping film between the film distributor and
the product to be wrapped. The adjustment value depends on the required tension, film quality,
and the product which is to be wrapped.
4.1.2 ADJUSTMENT OF THE DEGREE OF PRE-STRETCH

The film is pre-stretched between two rollers, the circumferential speeds of which are different.
The speed of the pulling roller is about 2...3 times greater than that of the feed roller. The
degree of pre-stretch is therefore 100...200 %. The degree of extension is adjusted by changing
the idler pulleys at the ends of the rollers.
Below is a description of the pairs of idler pulleys which are standard equipment for the
machine, and the corresponding degrees of extension.
The level of tension of the film depends on the

number of teeth (Z) on the gear wheels fitted
as follows:
Z1 Z2 %
36 28 160
Z1 Z2
40 24 230
41 23 260
25 39 30
Caution! Only the wheel pairings shown in the table

can be fitted as pairs. The tension is altered by changing
the gear wheels of the tensioning spools thus:
1. Open the spools by operating the opening lever.

2. Undo the gear wheel fixing screw.
3. Remove the gear wheel.
4. Fit the alternative wheel and ensure that the spline is secure.
5. Secure the gear wheel with the fixing screw.
The second wheel is changed in the same way. Caution! Both wheels must be changed at the same time and only the
pairings indicated in the table may be used.
44
5. APPENDIX 1: MANUAL DRIVE +/-

The following gives the code number and corresponding device for use in manual operation
code device
0 no manual drive selection
1 ring rotation backward/forward
2 ring up/down
3 film feeding-/pre-stretch motor on/off
4 gripper up/down
5 gripper open/closed
6 seaming device fwd/bwd
7 seaming backplate up/down
8
45
6. APPENDIX 2: ALARM MESSAGES

0. no fault
1. ring collision/pallet under the ring
2. infeed fault
3. outfeed fault
4. entering product too high
5. film has run out
6. ring has rotated too long
7. centre photocell fault
8. Film carriage not locked
9. inverter fault (model F)
10. ring has gone over its upper or lower limit
11. wrapping conveyor on
12. message "product in the middle" missing
13. product lost
14. pressure guard activated
15. motor protector tripped
16. automatic fuse tripped
17. main contactor off
18. safety fence door is open
19. gripper at pallet fault
20. seaming device home position fault
21. rotation home position fault
22. height measuring photocell fault
23. ring rotation not in its the home position
24. ring up/down pulse counting fault
25. inverter brake resistor overheating
26. ring down/up init has not been made
27. help gripper not in home position)
28. safety light barrier tripped
46
7. APPENDIX 3: WRAPPING SEQUENCE

· sequence is not on
· devices are driven to starting position
· corner posts to the pallet
· ring descending to starting position
· press plate of top cap applicator down
· ring lifting to starting position of wrapping
· ring rotation from top begins
· corner post devices back to home position
· overlap down
· ring rotation down
· counting of the bottom revolutions
· overlap up
· ring rotation up
· counting of top revolutions
· rotation to seaming position
· ring at seaming height
· seaming cycle begins
· stop down
· low speed
· last wrapping cycle
· rotation past home position
· rotation stop
· rotation back to home position
· film seaming
· ring lifting in the end
· product out
· new product enters
47
8. APPENDIX 4: SLIPPING INSTRUCTIONS
1. (Drive the ring manually, if needed, to the suitable position to change the film.)
2. Open the gate in the safety net so that the control voltage and pressure are switched off from
the machine (in other words, it is safe to move inside the machine safety enclosure).
3. Release the core lock and change the film roll.
4. Draw in the film according to the instructions as shown in the picture below.
5. Fasten the forward end of the film to the gripper.
6. Close the gate in the safety net (the control voltage will be switched on).
7. Press the START button and reset the machine.
8. Switch the machine into the AUTO position and begin wrapping again. The machine will
start wrapping from the beginning
48
9. APPENDIX 6: FILM SPECIFICATIONS

Pre-stretch film :
max. width of reel: 500 +/- 5mm

max. reel diameter: 250 mm
core diameter: 76 mm
max. length of film reel core: 500- 515 mm
thickness of film: 15 - 30 µm
Top film:
max. reel width: 1800 mm

max. reel diameter: 300 mm
core diameter : 76 mm (core outside diameter min 90 mm)
thickness of film: 30 - 80 µm
49
10. MACHINE PARTS
1b
1
2
3
1a
10.1 Frame
The frame consists of leg beams (4 pc) and base sections with the fixing components. Frame beams
1a (2 pc) can also be fixed to the upper part of the base sections 1b.
50
10.2 Wrapping unit

The wrapping unit moves upward and downward by means of a belt. The wrapping unit consists of
the rotating ring and housing of the carriage. The belts must have no twists but they are to run
straight from the belt wheel via the idle wheel to the upper part of the base section.
10.3 Film distributor

The film distributor is mounted to the wrapping unit. It stretches the film around the object to be
packed.
10.4 Heat Seal Pad seaming unit

Heat Seal Pad
This unit presses the seaming element against the pallet

and attaches the film by melting.
10.5 Operating display and main switch

The control cabinet includes operating display(HMI) and main switch.
10.6 Load Stabilizer (optional)

The load stabilizer improves the stability of the pallet load.
51
11. MAINTENANCE INSTRUCTIONS
11.1 GENERAL
Compressed air maintenance unit
Remove the condensed water once a week through the bottom screw on the water separator.
SEW RXF57 gear of the circulating ring
Check the oil level every two months. Change the oil every 10000 operating
hours (after 600 000 wrapped units).
Use Esso Spartan EP 220/ISO VG 220 gear oil or similar. Oil capacity: 0.8 l
SEW FA57 gear wheel for the up/down movement of the ring
Check the oil level every two months. Change the oil every 10000 operating
hours (after 600 000 wrapped units).
Use Esso Spartan EP 220/ISO VG 220 gear oil or similar. Oil capacity: 1.9 l
Flange bearing of the lifting axle on the wrapping carriage
Grease annually and use Lithium based grease.
Flange bearing of the rotation motor axle
Grease annually. Use Lithium based grease.
Lifting belts
Check the condition of the belts every week and if necessary set the length of the belts so that all the
corners of the wrapping carriage are at the same height.
Change the belts after every 300 000 wrapped units or sooner if a large number of fibres have
broken off.
Film stretch rollers
Clean every week or as necessary according to the type of film used. Wipe parts with a cloth and
solvent (ethyl acetate)
52
11.2 Heat Seal pad seaming unit

Cutting wire
Check the cutting wire and foam every day.

See that the Teflon-tapes are intact and remove the film remains from the wire.
Changing the cutting wire
The cutting wire for the film should be installed so that the motion of the spring eliminates any
stretching caused by the heated wire.
11.3 Current rails
Clean every week or as necessary.

Remove dirt which has accumulated, e.g with sandpaper.
53
Optional device
Advises for maintenance and replacement
________________________________________________________________________________
5. Advice for maintenance and

replacement
Table of contents
General ................................................................................................................................................. 2
Maintenance instructions .................................................................................................................... 2
Standard machine ................................................................................................................................ 2
General maintenance objects .......................................................................................................... 2
Cabling/sensors ............................................................................................................................ 3
Pneumatics ................................................................................................................................... 3
Maintenance schedule: .................................................................................................................... 3
Diagram of standard machine’s maintained parts ........................................................................... 3
Servicing the standard machine ....................................................................................................... 5
1. Maintenance unit of the pneumatic system ......................................................................... 5
2. Busbars .................................................................................................................................. 5
3. Seaming unit .......................................................................................................................... 6
4. Film distributor ...................................................................................................................... 7
5. Ring lifting gear of up/down movement SEW FA67/FA77 .................................................... 7
6. Ring rotation gear SEW RXF57 .............................................................................................. 7
8. Lifting belts ............................................................................................................................ 7
9. Cogged belts .......................................................................................................................... 8
10. Support casters .................................................................................................................. 8
11. Sliding parts ....................................................................................................................... 8
12. Holder cones ...................................................................................................................... 8
Optional devices................................................................................................................................... 8
General maintenance procedures for optional devices................................................................... 8
General ......................................................................................................................................... 8
Cabling/sensors ............................................................................................................................ 8
Pneumatics ................................................................................................................................... 9
Load stabiliser................................................................................................................................... 9
Automatic film roll changer............................................................................................................ 10
Cassette magazine .......................................................................................................................... 11
Top sheet pulling arm ..................................................................................................................... 11
Top film lift ..................................................................................................................................... 13
Roller conveyor............................................................................................................................... 13
Pallet lift ......................................................................................................................................... 15
1
________________________________________________________________________________
General
This section describes the most common maintenance procedures to be performed. The proactive
maintenance by Haloila optimises the productivity of machines and prolongs their service life. For support
and more detailed information on maintenance actions, contact local maintenance service.
Maintenance instructions
WARNING!
.
Unintentionally starting the machine due to misunderstanding or incorrect actions.
Death or severe personal injury!
• Disconnect the energy supply of the machine before performing any
maintenance operations.
• Ensure that the safety circuits are operating before starting the operations.
• Ensure that the machine cannot be unintentionally started.
• Use signs that state that work is in progress.
The energy supply to the machine must be switched off before starting the maintenance procedures.
Assess whether you need to inform those working nearby about maintenance. Respiratory protection and
gloves are necessary for certain maintenance procedures. These have been mentioned separately in the
maintenance instructions. Protective footwear must be used in all maintenance assignments.
Standard machine
This section describes matters concerning the maintenance of the standard Octopus machine. This also
includes the maintenance instructions of various seaming units available as optional devices as each
machine always has one. The maintenance instructions of other optional devices can be found in the
Optional devices section.
General maintenance objects

The following general maintenance procedures must be implemented when performing maintenance on
the Octopus machine:
· Lubricate the conductors

· Lubricate and inspect the bearings
· Inspect the amount of oil in oil-filled gears and add more if necessary
· Check the condition of the drive motors.
· Check the signal lamps in the control centre
· Check the switches in the control centre
· Check the operation of the emergency stop button
· Check the condition of the safety grid and the safety switch on the door
· Check the operation of the light curtains (optional device)
· Clean photocells and other automation components and check their condition
· Test wrapping
Other maintenance procedures that should be carried out will be explained later in this document.
2
________________________________________________________________________________
Cabling/sensors
· Check the cables
· Check the energy chain
· Check the sensor connection and adjust
· Clean the photocells and check their adjustment
Pneumatics
· Empty and clean the water separator
· Check the hoses and connectors
· Check the operation of valves
· Check the operation of main valve
· Check/adjust the cylinder speeds
· Check/adjust the operation of pressure control
Maintenance schedule:
Frequency Number Component Action See
Maintenance unit of the Remove condensed

Once a week 1. 4
pneumatic system water
Once a week 2. Busbars Check/clean 4
Once a week/
3. Seaming unit Check/clean 4
when necessary
Once a week/ Folder rollers and pre-stretching
4. Clean 4
when necessary rollers
Twice a month 5. Tooth gear Check the oil 4
Twice a month 6. Tooth gear Check the oil 5
Every 300,000
8. Lifting belts Change 5
pallets
Twice of month 8. Lifting belts Check and adjust 5
When necessary 9. Cogged belts Tighten 5
When necessary 10. Support casters Change 5
When necessary 11. Sliding parts Change 5
When necessary 12. Holder cones Change 5
Diagram of standard machine’s maintained parts

The numbered parts in the picture can be found from the Maintenance schedule table and the more
specific maintenance procedures have been explained in the Action section.
3
________________________________________________________________________________
4
________________________________________________________________________________
Servicing the standard machine

1. Maintenance unit of the pneumatic system
Remove condensed water once a week through the bottom screw of the water separator.
2. Busbars
Check the condition of busbars once a week or when necessary. Remove accumulated dirt weekly with
compressed air. Use sandpaper and compressed air to clean the busbars once every six months or more
often if necessary. Sand the bars carefully until you can see the clean surface. Avoid sanding the bars
unnecessarily in order to prevent the bars from becoming worn. Use gloves and respiratory protection
equipment when sanding.
5
________________________________________________________________________________
3. Seaming unit
Check the condition of the seaming unit once a week or when necessary. The machine has one of the
following seaming units: No touch no tail unit, Heat seal pad unit (option) or Tailtucker (option).
No touch no tail unit
Teflon tape has been used in the seaming element of the No touch no tail unit and its counter piece. Check
the condition of the Teflon tape and use new tapes if the old ones are damaged. The seaming element
needs to be replaced, if necessary. This must be done approximately once a year, depending on the level of
use. As you replace the part it is important to check the controls of the seaming unit in order for it to work
as intended.
The cutting element of the response seaming unit must be changed if necessary. The cutting elements of
wrapping film must be installed so that the centre of the element’s frame is arched approximately 3 or 4
mm (0,1-0,15”), as can be seen in the picture below. The element can be bent appropriately by screwing
the mounting screw tightly.
Heat Seal Pad

Remove all plastic residues from the hot wire. Heated hot wire must be changed if it has a lot of plastic
residue or if the wire is loose or cut. The Teflon tapes around the seaming element must be replaced if they
are damaged. The seaming element must be replaced when necessary, approximately once a year
depending on the level of use. When you replace the part it is important to check the controls of the
seaming unit in order for it to work as intended.
Tail tucker
When the film cannot be cut properly, change the cutting knife and turn its counterpart, the rubber disc, a
little to provide a new cutting surface.
6
________________________________________________________________________________
4. Film distributor
Below is the list of maintenance procedures concerning the film distributor:
· Check the mounting bolts of the distributor

· Check the condition of the Current collectors
· Check and adjust the locking mechanism and locking control of the gate
· Check the O-ring of the tachometer
· Check the springs of the dancer rollers
· Check the roll cones
· Check the cogged belts and wheels
· Check the condition of rollers and bearings
Roll cones
The holder cones of the film roll in the film distributor must be changed when they or their bearings are
worn.
Rollers
Clean the rollers once a week or as needed, depending on the film used. Wipe the parts with a cloth
moistened with a proper solvent (such as acetic ether).
Check the surfaces of pre-stretching rollers (two pieces) to ensure they are not too worn. If the surface is
too worn, change the roller. The pre-stretching roller has to be changed once or twice a year, depending on
the level of use and the settings. When changing the pre-stretching rollers, remember to pay attention to
pre-stretching controls.
5. Ring lifting gear of up/down movement SEW FA67/FA77

Check the oil level every two months. Change the oil after 10,000 hours of use. Use the VG220 mineral oil,
such as Mobilgear 600 XP 220, unless the manufacturer of the gear motor recommends otherwise.
Oil amounts: Gear type FA67 (TB10 - TB24) 3.2 l
Gear type FA77 (TSB18 – TSB29) 6.3 l
Note the weights of gear motors: FA67 approximately 55 kg (120 lbs), FA77 approx. 85-120 kg (190-260 lbs)
6. Ring rotation gear SEW RXF57

Check the oil level every two months. Change the oil after 10,000 hours of use.
Use the VG220 mineral oil, such as Mobilgear 600 XP 220, unless the manufacturer of the gear motor
recommends otherwise.
Oil amount: SEW RXF 57 1.0 l
Note the weight of the gear motor: approximately 45 kg (100 lbs)
8. Lifting belts
Check and, if necessary, adjust the length of the belts so that all the corners of the ring are at the same
height.
7
________________________________________________________________________________
Replace the belts after 300,000 wrapped pallets or if many strings have been cut from the belts.
9. Cogged belts
The belts are tightened by adjusting the sheaves. The belts must be replaced if they are visibly worn.
10. Support casters
Support casters are urethane casters and their surface and bearings will become worn. The casters should
be replaced when the surface is too damaged or when the bearings have become too worn. You can check
the condition of the bearing by rolling it manually to see if it rolls normally.
11. Sliding parts
The standard machine has three various sliding parts. The corners of the wrapping cradle have driver sliding
parts (11.1), between the rings there are sliding parts to ensure they stay separated (11.2) and the cutting
unit also has sliding parts (11.3).
It is recommended that sliding parts are lubricated with a silicon spray in order to decrease friction, if
possible. The sliding parts that are between the rings (11.2) should not be lubricated.
The driver sliding parts in the corners of the wrapping cradle (11.1) must be changed if any noticeable
horizontal movement of the cradle is observed.
12. Holder cones
Check the condition, if necessary.
Optional devices
General maintenance procedures for optional devices

Check and service the optional devices during the maintenance of the wrapping machine and whenever
necessary. If the maintenance frequency of the device is longer, it will be mentioned separately.
General
· Lubricate the conductors
· Lubricate and inspect the bearings
· Inspect the amount of oil in oil-filled gears and add more if necessary
· Check the condition of the drive motors
· Check the toothed belts
Cabling/sensors
· Check the cables
8
________________________________________________________________________________
· Check the energy chain

· Check the sensor connection and adjust
· Clean the photocells and check their adjustment
Pneumatics
· Empty and clean the water separator
· Check the hoses and connectors
· Check the operation of valves
· Check the operation of main valve
· Check/adjust the cylinder speeds
· Check/adjust the operation of pressure control
Load stabiliser
There are two types of load stabilisers: the scissor-like load stabiliser and the gravity-operated load
stabiliser.
To check/maintain the scissor-like load stabilizer:
· Pressing plate
· Mounting the pressing plate
· Lifting belts
· Check and lubricate the scissor mechanism
and slide bearings
· Check/adjust the operation of belt loosening
sensor
· Check the belt loosening sensor’s spring
· Check the operation of the top film blowpipe
system (accessory)
9
________________________________________________________________________________
To check/maintain the gravity-operated load

stabilizer:
· Pressing plate
· Mounting the pressing plate
· Sliding parts
Automatic film roll changer

Check the cleanliness of film cutting rolls once every two weeks. Check the condition of automatic film roll
changer and the wrapping cradle once every three months.
Check/maintain:
· Film cutting rolls

o Clean once a week or as needed depending on the film used. Wipe the parts with a cloth
moistened with a proper solvent (such as acetic ether)
o Check the function of the dancer roller’s torsion springs
· Linear bearings
o Lubricate the linear bearings
· Toothed belts
o Check the tightness of turning and moving toothed belts
o Change the toothed belt if you notice any damages
· Holder cones
o Change these when they are worn or when the bearings are in bad condition
· Aligning studs
o Each cassette has four aligning studs, two on either side. Check the gap created by them
and replace the studs when necessary.
· Film distributor
o Check the surfaces of the film distributor’s pre-stretching rollers (two pieces) to ensure
they are not too worn. If the surface is too worn, change the roller. When changing the pre-
stretching rollers, remember to pay attention to pre-stretching controls.
10
________________________________________________________________________________
Aligning studs
Cassette magazine
Check/maintain:
· Toothed rail
o Lubricate the teeth with Vaseline.
· Linear conductor
o Check and clean.
· Linear bearing
o Lubricate the bearing
· Check the magazine location and adjust
· Check the cassettes and adjust
Top sheet pulling arm

Check/maintain:
· Check the cutting knife

o Change if it has become too dull
· Sliding parts
o Change if worn
· Check the toothed belts
11
________________________________________________________________________________
2 1
1) Sliding parts
2) Cutting knife
Film cutting knife

The top film cutting knife must be replaced when the blade has gone dull. Dulling is dependent on the
thickness and quality of the cut film. When changing the knife, pay attention to the correct cutting angle
and position in order to achieve a good cutting result. Installation of top film cutting blade (see the next
picture):
Ø Manually run the film extractor to its rear limit, away from its normal position.
Ø Manually run the wrapping carriage to its lower limit.
Ø Stop the machine and slide the blade holder from under the shield so that the blade is
exposed.
NOTE: THE CUTTING EDGES OF THE BLADE ARE EXTREMELY SHARP! HANDLE THE BLADE WITH
CARE!
Ø Open the screw (1) to remove the old blade.
(Note: the screw does not need to be removed entirely)
Ø Install the new blade as shown, so that it rests against the support (2). The blade has two
cutting edges, which means that you can turn the blade around to use the other one.
Ø Tighten the screw (1) firmly.
12
________________________________________________________________________________
Top film lift

· Check the lifting belts
· Check and adjust the operation of top film roll’s brake
· Check the PU casters of the lifting cradle
· Check the springs of the film storage (optional device)
· Check that the device is horizontal
Roller conveyor
· Check and adjust chain tension first time after one month of operation. After that adjust when
necessary.
Procedure: Loose nut (1) so that the tensioning plate under it (2) will move when tightening the
tensioning nut (3). Tighten the nut (1) again after the chain tension is correct.).
Note: too high tension will damage the chain!
2
1
· Lubricate the drive chain once a month. Use Rocol Chain & Drive Spray or an equivalent that forms
a dry coating.
· Check the oil level every two months.
13
________________________________________________________________________________
· Change the oil change every 10000 hours of operation or every two years.
· Use Esso Spartan EP 680/ISO VG 680 gear oil or an equivalent.
· Oil amounts for Sew-Eurodrives SF- and KF-gearmotors based on mounting position:
14
________________________________________________________________________________
Pallet lift
· Check the condition of the bellows cylinder
15
Optional devices
____________________________________________________________________________
6. Optional devices
Content
Optional devices...................................................................................................................................... 4
Safety instructions............................................................................................................................... 4
Safety devices ..................................................................................................................................... 4
General information ............................................................................................................................ 4
Transportation of optional devices ...................................................................................................... 4
Installation of optional devices ........................................................................................................... 4
Adjusting optional devices .................................................................................................................. 5
Electric and pneumatic diagrams for pneumatic appliances ............................................................... 5
Load stabiliser ......................................................................................................................................... 5
Description and use of device ............................................................................................................. 5
Description of operations .................................................................................................................... 5
Diagrams for electrical appliances ...................................................................................................... 5
Installation........................................................................................................................................... 6
Adjustments ........................................................................................................................................ 6
Top sheet pulling arm ............................................................................................................................. 6
Description of device .......................................................................................................................... 6
Use of device....................................................................................................................................... 6
Diagrams for electrical appliances .................................................................................................. 7
Top sheet reel lift .................................................................................................................................... 7
Description of device .......................................................................................................................... 7
Use of device....................................................................................................................................... 8
Safety instructions............................................................................................................................... 9
Diagrams for electrical appliances ...................................................................................................... 9
Installation......................................................................................................................................... 10
Automatic film roll changer .................................................................................................................. 10
Description of device ........................................................................................................................ 10
Use of device..................................................................................................................................... 11
1
Optional devices
____________________________________________________________________________
Description of operations .................................................................................................................. 11

Work cycle ........................................................................................................................................ 12
Diagrams for electrical and pneumatic appliances............................................................................ 13
Installation and adjustments .............................................................................................................. 14
Cassette magazine ................................................................................................................................. 15
Use of device..................................................................................................................................... 15
Diagrams for electrical appliances .................................................................................................... 16
Installation......................................................................................................................................... 16
Roping device ....................................................................................................................................... 16
Use of device..................................................................................................................................... 17
Pallet lifter............................................................................................................................................. 17
Use of device..................................................................................................................................... 17
Safety instructions............................................................................................................................. 17
Installation......................................................................................................................................... 17
Adjustments ...................................................................................................................................... 18
Electrical devices .............................................................................................................................. 18
Corner post device ................................................................................................................................ 18
Use of device..................................................................................................................................... 18
Operation .......................................................................................................................................... 19
Installation......................................................................................................................................... 20
Adjustments ...................................................................................................................................... 21
Top cap unit .......................................................................................................................................... 21
Use of device..................................................................................................................................... 21
2
Optional devices
____________________________________________________________________________

Installation......................................................................................................................................... 23
Adjustments ...................................................................................................................................... 23
Table ..................................................................................................................................................... 23
Use of device..................................................................................................................................... 23
Installation......................................................................................................................................... 24
Adjustments ...................................................................................................................................... 24
Logo Wrap ............................................................................................................................................ 24
Use of device..................................................................................................................................... 24
Diagrams for electrical appliances ................................................................................................ 24
Adjustments ......................................................................................... Error! Bookmark not defined.
3
Optional devices
____________________________________________________________________________
Optional devices
Safety
instructions
CAUTION! .
Incorrect installation can damage the machine.
Material damage possible!
• Follow the instructions outlined in this chapter.
Optional devices may only be used for the purposes for which the manufacturer has intended them
and according to the operating instructions. Using the machine for other purposes may threaten
health and safety and cause damage to the machine.
Safety devices
The Octopus wrapping machine is equipped with safety fences. Most of the optional devices are
located within the area delimited by the safety fences. When they are not, this is stated in the
optional device details. Furthermore, in most cases optional device’s operation is connected to the
wrapping machine’s operation. When this is not the case, it is stated in the optional device details.
All essential safety instructions for the wrapping machine also apply to optional devices.
General information
Octopus machines are modular, meaning that many optional devices are available for them. These
optional devices include, for example, load stabiliser, top sheet pulling arm, top sheet reel lift,
automatic film reel change device(RCS) and corner post device, Logo Wrap, roping device, pallet
lifter, Air Flow kit, banderole seaming unit, 250 mm (10”) film distributor, and detector with a
beacon light to show when the film is running out.
The instructions for using optional devices are included in the operating instructions and the
instructions for their maintenance in the maintenance instructions.
Transportation of optional devices

Before the devices can be transported, the lifting points and centres of gravity have to be
determined in order to minimise the likelihood of the device falling over and being damaged. The
transportation of stacked conveyors requires particular precaution to prevent the conveyors from
jolting and the stack from collapsing.
Installation of optional devices

Some of the optional devices are pre-installed in the machine but others have to be installed
separately. An essential thing to consider when installing optional devices is the INSTALLATION
SEQUENCE so that, for example, the pallet lifter is placed under the wrapping conveyor before the
conveyor is located. Each optional device requiring separate installation has its own installation
instructions.
4
Optional devices
____________________________________________________________________________
Adjusting optional devices

If required, contact Local Service
Electric and pneumatic diagrams for pneumatic appliances

The electric and pneumatic diagrams of the machine’s optional devices are included in the manual
annexes. The locations of electric sensors are indicated in the details of each optional device.
Load stabiliser
Description and use of device
The load stabilizer is an optional device available for Octopus machine that is used for stabilizing the
product pallet. Two load stabilizers with different operation principles are available for the Octopus.
One is a scissor-like load stabilizer and the other is gravity-operated. The gravity-operated load
stabilizer is only available for machines in the aluminum frame format in which the rotation speed is
25 rounds per minute. The machines that are equipped with a top film device always have a scissor-
like load stabilizer. They have a blowpipe system in which compressed air pushes the top film onto
the product pallet. During wrapping, the load stabilizer keeps the top film at place and stabilizes the
product pallet.
Description of operations
The scissor-like load stabilizer is moved up and down with an electric motor. The image on the left is
of a scissor-like and the one on the right of a gravity-operated load stabilizer.
As the name implies, a gravity-operated load stabilizer moves by gravity. The stabilizer goes up and
down together with the wrapping ring and stops when it touches the top of the product pallet.
Diagrams for electrical appliances

The scissor-like load stabiliser has two sensors for recognizing the upper and lower position. The
gravity-operated load stabiliser does not have sensors.
5
Optional devices
____________________________________________________________________________
1 2
1) Sensor: Positioning of scissors (on the pallet)

2) Sensor: This sensor recognizes the location of the load stabilizer (vertical movement)
Installation
For machines in the aluminium frame format, the scissor-like load stabilizer has to be installed at the
location where the machine is to be installed, whereas machines in the steel frame format have it
pre-installed. In addition, the gravity-operating load stabilizer is pre-installed. Instructions on how to
install a scissor-like load stabiliser are included in the chapter ‘Installing load stabilizer’ of the
installation manual.
Adjustments
Top sheet pulling arm

Description of device
The top sheet pulling arm is an optional device integrated in the wrapping unit. It is used for pulling
the top film from the roll onto the product pallet. There are two top sheet pulling arm models: one
for pulling one film and the other for pulling two films. The image on the left is of the one-film model
and the image on the right of the two-film model.
Use of device
Adding a top film makes the wrapping dust and splash-proof.
6
Optional devices
____________________________________________________________________________
In dustproof wrapping, the top sheet is pulled on top of the pallet before wrapping the side film. In
splash-proof wrapping, the top film is placed on top of the pallet in the end of wrapping, after which
another layer of wrapping is added to cover the skirts of the top film.

The image below illustrates a one-film model of the top sheet pulling arm and its sensors. The two-
film model has the same sensors plus additional sensors no. 1, 2, 3 and 4.
1 2 4
5 6
1) Sensor: This sensor measures how much film has been pulled.
2) Sensor: This sensor recognizes the initial position of the cutting knife.
3) Sensor: This sensor recognizes the finishing position of the cutting knife.
4) Sensor: This sensor recognizes the initial position of the film-pulling device.
5) Sensor: This sensor recognizes the finishing position of the film-pulling device.
6) Sensor: This sensor measures the location of the film-pulling device.
Top sheet reel lift

This is an optional device available for Octopus machines. A top film roll is placed in the top sheet
reel lift. The top sheet reel lift lifts the top film roll to the height of approximately two metres. The
device also rotates the top film roll. Two top sheet reel lift models are available: for one roll and for
two rolls.
7
Optional devices
____________________________________________________________________________
Top sheet reel lifts equipped with a film collector are also available. The film collector is a default
feature for top sheet reel lifts for two rolls and for those lifts for one roll that are installed in Octopus
machines that have been elevated more than 1000 mm (39”). In other cases, the film collector is an
optional device. The film collector prevents the top film from falling down.
In addition, an alarm device that gives a warning before the top film runs out is available for the top
sheet reel lift as an optional device.
The image below illustrates a top sheet reel lift for one roll that is installed in an Octopus machine in
the aluminium frame format.
In machines equipped with a manipulator, a longer supporter is installed in the upper part of the top
sheet reel lift. The image below illustrates the manipulator and top sheet reel lift installed in one
machine.
Use of device
There are several purposes for the top sheet reel lift: it makes placing the top film in the machine
easier, it lifts the top film so it is not in front of the film distributors, and it speeds up pulling the top
film on a product pallet.
8
Optional devices
____________________________________________________________________________
The top sheet reel lift is moved up and down manually. When it is down, inserting a top film roll is
easy. Then the film roll is lifted approximately two metres (79”) off the floor so that the top film does
not get in the film distributor’s way while the top film is being inserted. As the top sheet pulling arm
pulls film onto the product pallet, the top sheet reel lift rotates the film roll, making the insertion of
the top film faster.
The top sheet reel lift for two rolls makes it possible to use top films of two different widths. One
option is to use two rolls of the same width. This way, when one roll runs out of film it can be
automatically replaced by the next roll.
Safety instructions
A regular top sheet reel lift is located within the safety railings, and the Octopus machine’s safety
instructions apply. Top sheet reel lifts equipped with a longer supporter are located outside the
safety railings. Therefore, when they are used, it is vital to be constantly aware of the location of the
moving part and to make sure no one goes under it while the machine is in use.

An image of a top sheet reel lift for one roll equipped with a film collector is presented below. The
collector does not affect the number or location of sensors. There are two sensors in the standard
lift. A photocell-based alarm device that gives a warning before the top film runs out is also available
for the top sheet reel lift as an optional device. The top sheet reel lift for two rolls has one
additional photocell meaning that there is one for both rolls.
9
Optional devices
____________________________________________________________________________
3 1
1) Sensor: This sensor recognizes the upper position.

2) Sensor: This sensor recognizes the lower position.
3) Photocell: Photocell detects when a top film roll is about to run out (optional).
Installation
Octopus machines in the aluminium frame format have a pre-installed top sheet reel lift. It is
attached to the machines in the steel frame format, and it has to be taken down when the machine
is being elevated. See detailed installation instructions in the chapter ‘Elevating the machine’ in the
installation manual.
Automatic film roll changer

Automatic film roll changer removes an empty roll from the machine and replaces it automatically
with a new one. Two changer models are available: one that is installed in the front part of the
machine and another that is installed in the side corner. The image on the left below illustrates a
10
Optional devices
____________________________________________________________________________
changer installed in the front part of an Octopus machine in the steel frame format. In the image on
the right the changer is installed in the right-hand corner.
Use of device
The purpose of the film roll changer is to make wrapping product pallets more automatic. This
enables longer operation without downtime.
The system replaces an empty or, if the film is broken, unfinished roll with a new one. The wrapping
film is changed automatically with no manual control required.
Octopus machines equipped with a film roll changer have a special film distributor. The left image
below is a manipulator cassette. The image on the right is a film distributor. Below these images, the
next image shows these two together.
11
Optional devices
____________________________________________________________________________
Work cycle
The automatic film roll changer has two cassette cases. One is empty and the other has a cassette to
which the film roll is set manually. One of the machine’s cassettes is attached to the film distributor.
The roll is changed when the roll in use runs out of film. The changer moves towards the machine,
takes the empty cassette out and places it in the empty case. Then the changer places a new
cassette with a full film roll to the machine, after which it returns to its initial position.
12
Optional devices
____________________________________________________________________________
Diagrams for electrical and pneumatic appliances
1
5
2
3 6
2
7
10 11
13
Optional devices
____________________________________________________________________________
1) Valve terminal
2) Sensor: This sensor recognizes a changer turning.
3) Sensor: This sensor recognizes the correct position of the changer.
4) Sensor: This sensor recognizes a cassette that is set.
5) Sensors: These sensors recognize the ends of lift cylinders.
6) Sensors: These sensors recognize the ends of lift cylinders.
7) Sensor: This sensor recognizes the home position of the changer.
8) Sensor: This sensor recognizes the end position of the changer.
9) Tachometer: Tachometer monitors film feeding.
10) Sensor: This sensor recognizes a cassette attached to the film distributor.
11) Sensor: This sensor recognizes a cassette attached to the film distributor.
The wrapping ring has three limits for detecting the location of the film distributor’s moving part. If
the device has a diagonal manipulator, there are four inductive limits. A sensor monitors the position
of the ring. For Twin machines, five inductive limits are required. The additional limit monitors the
film distributor’s relative position.
Installation and adjustments

Contact Haloila Service for assistance with installation and adjustments.
14
Optional devices
____________________________________________________________________________
Cassette magazine
The cassette magazine is an optional cassette storage solution available for the automatic film roll
changer. The magazine moves with the automatic film roll changer so that when a new cassette is
needed, the roll changer can take one from the magazine and place the empty cassette in the
magazine. The magazine is available for two or six cassettes. The image below illustrates a magazine
for two cassettes.
Use of device
The purpose of the device is to extend the continuous operation time of the Octopus wrapping
machine.
The automatic film roll changer has two cases for cassettes. Initially, one case is empty and the other
holds a full cassette. Once the machine runs out of wrapping film, the film roll changer removes the
empty cassette from the machine and places it in the empty case. Then the film roll changer places
the new roll into the machine, after which it takes the empty cassette to the cassette magazine. The
magazine then moves to the position where the automatic film roll changer can take a new cassette.
The image below illustrates an installed cassette magazine that holds one cassette. One cassette is in
the automatic film roll changer and another is in the machine’s film distributor.
15
Optional devices
____________________________________________________________________________
1 2
3
1) Sensor: This sensor recognizes a cassette that is in the exchange location.
2) Photocell: The photocell recognizes whether the cassette is empty or if it has a film roll in it.
3) Sensors (4): These sensors slow down the cassette magazine’s movement and stop it.
Installation
The magazine is bolted to the side of the manipulator from point 4.
Roping device
The roping device is an optional device available for the film
distributor. It is used to cockle the lower edge of the film in
order to make the wrapping stronger.
The cockled film edge is approximately 45 mm (1,8”) higher

than the flat edge. The distance from the cockled edge to
16
Optional devices
____________________________________________________________________________
the conveyor surface is approximately 120 mm (4,7”). If the edge has to be closer to the pallet, a
pallet lifter is required.
Use of device
Roping makes the wrapping cling tighter to the pallet and the film’s lower edge becomes closer to
the top of the pallet. Thus, damage to film caused by forklift spikes is less likely to occur.
When the lower wrapping layers are done, the solenoid lifts up the roping arm. The roping arm then
lifts the lower edge of the film. The roping is done in the direction of the film, before the final
creasing roll (not illustrated in the image). The solenoid requires 24 V DC voltage for which Octopus
needs two additional busbars (version 8K).
Pallet lifter
The pallet lifter is located inside the wrapping machine and under the conveyor. It is used for lifting
the pallet higher in relation to the conveyor surface. This moves the wrapping film closer to the
lower edge of the pallet. The lifting height is adjustable, the maximum being 130 mm (5”).
Use of device
The pallet lifter is used when the pallet needs wrapping that starts from as low a level as possible. It
is also used together with the roping device when the cockled edge has to be closer than 120 mm
(4,7”) to the lower edge of the pallet.
Safety instructions
When the lifter is installed or transported, it is important to ensure that the load has been securely
fastened and to handle the lifter with caution to prevent the load from jolting.
Once the product pallet has entered the wrapping machine, the pallet lifter lifts the pallet above the
conveyor. Then the wrapping commences, and once it is finished the lifter goes back down under
the conveyor.
Installation
The pallet lifter is screwed to the floor under the conveyor. Its installation precedes the conveyor’s
installation.
17
Optional devices
____________________________________________________________________________
Adjustments
The pallet lifter’s legs enable its height to be adjusted. The upper position of the pallet lifter can be
adjusted by changing the sensor location. The sensor that recognizes the lower position has to be
adjusted so that it can recognise when the lifter is in the lower position.
Electrical devices
1 2
1) Sensor: This sensor recognizes the lower position of the pallet lifter.
2) Sensor: This sensor recognizes the upper position of the pallet lifter.
Corner post device

The corner post device is an optional device available for the Octopus wrapping machine. It
automatically inserts cardboard corner supports to protect the product pallet’s corners. The system
has four storages for corner supports and four units for transporting them and grabbing the pallet –
one for each corner.
Use of device
The device is used to insert fixed corner supports to the product pallet’s corners. Corner supports
are needed when the product pallet is too weak for wrapping or the corners are likely to get
flattened.
18
Optional devices
____________________________________________________________________________
Operation
The grabbing and transporting unit takes one corner support at a time from the storage, holding it
by the lower edge. Each grabbing and transporting unit utilises photocells to detect pallet corners
and to insert the corner supports accordingly. Octopus wrapping machine starts wrapping from the
upper part of the product pallet, which attaches the corner supports firmly to the pallet. Then the
wrapping is stopped for a moment so that the grabbing and transporting unit can leave the machine.
After that, wrapping continues normally.
1 2
3 4 5 6 7 8
19
Optional devices
____________________________________________________________________________
9 10 11 12
1) Sensor: This sensor recognizes the end line of the grab.

2) Sensor: This sensor recognizes the end line of the grab.
3) Sensor: This sensor recognizes the end line of the conveyor.
4) Sensor: This sensor recognizes the end line of the conveyor.
5) Sensor: This sensor recognizes the end line of the storage.
6) Sensors (2): This sensor recognizes the end lines of the storage door that touch the cylinder.
7) Valve station
8) Sensor: This sensor recognizes the end line of the storage.
9) Photocell: The storage’s photocell recognizes the edge of the stored corner support stack.
10) Photocell: The grabbing unit’s photocell recognizes the edge of the stored corner support
stack.
11) Photocell: This photocell recognizes the corner of the product pallet.
12) Photocell: This photocell recognizes the corner of the product pallet.
Installation
20
Optional devices
____________________________________________________________________________
Adjustments
Top cap unit

The top cap unit is an optional device available for the Octopus wrapping machine. It places
cardboard on top of the product pallet. The top cap unit has a carriage that moves back and forth
and the carriage has a suction grab that moves vertically. A top cardboard sheet folder is available as
an optional device for the top cap unit. It folds the edges of the top cardboard around the upper part
of the product pallet.
Two top cap unit models are available: a separate and an integrated model. The separate top cap
unit is a separate device whereas the integrated model is installed in the Octopus machine. The
image to the left below illustrates the separate model and the image on the right the integrated
model.
Use of device
The top cap unit is used for placing cardboard on top of product pallets to better protect the
products on the pallet.
The top cap unit’s carriage moves between the cardboard storage and the product pallet. Usually a
special table on which the top pieces of cardboard are stacked functions as storage. Depending on
the situation, there can be one or two storage tables. Once the carriage is above the cardboard
storage, a scissor-like suction grab that moves vertically is lowered on top of the cardboard stack and
it grabs the topmost cardboard. Then the grab is elevated again and the carriage moves until it is
above the product pallet. There the grab is lowered over the product pallet and it places the
cardboard on top of it. Then the grab is elevated and it returns to the cardboard storage. Once the
21
Optional devices
____________________________________________________________________________
cardboard has been placed, the pallet can be forwarded on the conveyor or, in case of integrated
top cap units, wrapping can be started.
1 2 3
4 5
1) Pulse sensors: Pulse sensors detect the location of the carriage, which enables two different
carriage driving speeds.
2) Sensor: Positioning of scissors (on the pallet)
3) Sensor: This sensor recognizes the location of the load stabiliser (vertical movement)
22
Optional devices
____________________________________________________________________________
4) Sensor: This sensor detects the location of the carriage (horizontal movement).
7) Maintenance unit of the pneumatic system: MSB6 series
Installation
See below an image of the installed top cap units. The image on the left illustrates a separate top
cap unit and the one on the right an integrated top cap unit. In addition, the table functioning as top
cardboard storage can be seen in the image. The top cap unit retrieves a piece of cardboard from
the table. When required, two tables can be located one next to the other.
Adjustments
Table
A special table is available for the top cap unit. It is used for storing top cardboard.
Use of device
The special table functions as storage for top cardboards.
23
Optional devices
____________________________________________________________________________
Installation
The table is installed under the top cap unit so that the positioner’s grab can reach the cardboard.
The table is screwed to the floor.
Adjustments
The height of the table’s legs is adjustable, which enables a firm installation.
Logo Wrap
The Logo Wrap is an optional device available for the wrapping ring. A printed film roll is placed in
the Logo Wrap, and during normal wrapping the printed film is then placed on the product pallet.
Use of device
The Logo Wrap enables information or company logos to appear on the sides of product pallets.
During normal wrapping process, printed film is wrapped on the pallet under the standard film.
24
Electrical documents
Component list: 460118-290--AB_MDC Electrical component list Page 1
Pos Item Qty Unit
460118-290--AB_MDC1 Control cabinet 1
460118-290--AB_MDC2 Wiring set 1

Component list: 460118-290--AB_MDC1 Control cabinet Page 1
Pos Item Qty Unit
CP 460118-290--62004928 Equipment marking, Aluminium label 1

EMSP-AL (90*60)
CP 460118-290--62005270 UL additional plate, Aluminium label 1

HAL UL LISÄKILPI
CP 460118-290--62004757 Connection cabinet 1

SE5830.500
CP 460118-290--62000434 Plinth 1
TS 8602.600
CP 460118-290--62003057 Plinth 1
TS 8602.040
CP 460118-290--52059215 Document pocket 1

PS 4116
0001H8 460118-290--62004734 Thru-Door Voltage Indicator 1

R-3W-KB
0001F8 460118-290--62004385 Circuit breaker 1

1489-M1C020

1489-M1C020

1489-M1C020

1489-M3C100

1489-M1C040
0001F11 460118-290--62004407 Auxiliary contact 1

1489-AMRA3

1489-M1C040

1489-M1C040

1489-M1C100
0001Q1 460118-290--62005195 Fused disconnect Switch 1

194R-N30-1753
0001Q1 460118-290--62005196 Handle 194R-delimiter 1

194R-PB
0001Q1 460118-290--62005197 Handle 194R-shaft 1

194R-S2
0001T14 460118-290--62005288 Power supply SITOP 10A 1

6EP1434-2BA10

Pos Item Qty Unit
1489-M1C020

1489-M1C020
0002D3 460118-290--62003655 CPU Compact Logix 1

1769-L16ER-BB1B
0002D3 460118-290--62003656 Output module 2

1734-OB8
0002D3 460118-290--62003657 Input module 8DI POINT I/O 2

1734-IB8
0002D3 460118-290--62003658 Terminal base assembly 8 I/O 4

1734-TBS
2,00E+17 460118-290--62004555 Operating panel 1

2711P-T7C4D8

1489-M1C020

189-AR11
0003K2 460118-290--62004620 Emergency-stop relay 1

440R-M23143
0003K7 460118-290--62005182 Safety contactor 7,5kW 1

100S-C16EJ422C
0003K9 460118-290--62005182 Safety contactor 7,5kW 1

100S-C16EJ422C
0003S3 460118-290--62003513 Double push-button 1

800FP-LU2EFFE
0003S3 460118-290--62002806 Contact block 1

800F-X10
0004H15 460118-290--62003990 Pilot lamp red 1

800FPP4PN3R
0004S3.1 460118-290--62002731 Emergency stop button 1

800FP-LMT44
0004S3.1 460118-290--62002800 Contact block 4

800F-X01
0004S3.1 460118-290--62002806 Contact block 1

800F-X10
0005S4 460118-290--62004134 Ethernet switch 1

FL SWITCH SMCS 8TX
0005S17 460118-290--62004135 Ethernet nat router 1

FL MGUARD RS2000 TX
0005U8 460118-290--62003324 Wireless module 1

FL BT EPA
Pos Item Qty Unit
0005W1 460118-290--62003333 Network cable 1

FL CAT5 PATCH 0,5
0005W2 460118-290--62003334 Network cable 1

FL CAT5 PATCH 1,0
0005W3 460118-290--62003322 Network cable 1

VS-M12MS-IP20-93B...
0005W6 460118-290--62005146 Sensor/Actuator cable 1

7000-12221-6340500
0101K15 460118-290--62003986 Contactor 1

100-K09DJ01
0101K17 460118-290--62003986 Contactor 1

100-K09DJ01
0102H3 460118-290--62002057 Base for light tower + deck 1

XVBC21
0102H3 460118-290--62002484 Stand 1

XVBZ02
0102H3 460118-290--62002586 Alarm device 1

XVBC9B
0102H5 460118-290--62002723 Light cylinder, green, LED 1

XVBC2B3
0102H7 460118-290--62002722 Light cylinder, blue, LED 1

XVBC2B6
0102H9 460118-290--62002116 Light cylinder, orange, LED 1

XVBC2B5
0102H11 460118-290--62002117 Light cylinder, red, LED 1

XVBC2B4
0102K13 460118-290--62001411 Relay Module 1

PLC-RSC- 24DC/21
0103H15 460118-290--62003989 Pilot lamp, White LED 1

800FPP7PN3W
0103K17 460118-290--62003986 Contactor 1

100-K09DJ01
0201S8 460118-290--62002806 Contact block 1

800F-X10
0301T15 460118-290--62004747 HE 500VA (1250VA ED15%) 480-440//42-36-24/120V 1

04-31273
0301T15 460118-290--62005188 HE 500VA (1100VA ED15%) 415-400-380/42-36-24V 50/6 1

04-31898

1489-M3C160

Pos Item Qty Unit
1489-AMRA3

1489-M2C160

1489-AMRA3

1489-M1C040

1489-AMRA3

1489-M1C100

1489-AMRA3

1489-M3C100

1489-AMRA3
Component list: 460118-290--AB_MDC2 Wiring set Page 1
Pos Item Qty Unit
JB1 460118-290--62001573 M12 Terminal box 8/16, led 1

65031045
JB1 460118-290--62005273 T Coupler 8

7000-41121-0000000

7000-40001-6330150
0005W15 460118-290--62004511 Network cable 1

1408700/0.5m
0005U11 460118-290--62003324 Wireless module 1

FL BT EPA
0101Y3-Y11 460118-290--62004141 Hood 1

VMPAL-KM-SD25-IP67-0
0202S3 460118-290--62001506 Proximity sensor 1

IM18-12NPS-ZC1

IM18-12NPS-ZC1
0202S7 460118-290--62003163 Photoelectric reflex switch 1

WL23-2P2432S02
0202S7 460118-290--62003111 Reflector 1

P250

IM18-12NPS-ZC1

IM08-1B5PS-ZC1

IM08-1B5PS-ZC1

IM18-12NPS-ZC1
0202S17 460118-290--61001263 Pressure sensor 1

SDE5-D10-O-Q6E-P-M8

7000-40101-6330300

7000-40101-6330300

7000-40101-6330300

7000-40101-6330200

7000-40001-6330150

Pos Item Qty Unit
7000-40001-6330500

7000-40101-6330150

18147120

WL23-2P2432S02
0203S7 460118-290--62003111 Reflector 1

P250

MZT6-03VPS-KP0
0203S7 460118-290--62005114 Sensor/Actuator cable 1

7000-40101-6330300

7000-40001-6330500

7000-40561-6300500

7000-40561-6300500

WL23-2P2432S02
0204S3 460118-290--62003111 Reflector 1

P250

WL23-2P2432S02
0204S5 460118-290--62003111 Reflector 1

P250

WL23-2P2432S02
0204S7 460118-290--62003111 Reflector 1

P250

7000-40101-6330500

7000-40101-6330500

7000-40101-6330500

E2S-Q25

E2S-Q25
Pos Item Qty Unit

Motor list
Motor list: 460118-201--B0000089 List of motors Page 1
Pos Item Qty Unit
460118-201--00000026 Ring up/down 1
1 460118-201--64000312 Motor 1
FA57/GDRE90L4BE2/M..
FA57/G DRE90L4BE2/MM15/EI71
P =1,5
i = 68,22
n1/n2 = 280-1400/4,1-21 r/min
R = 1:5
IM =M6
kk = 270/2 (3 cable entry)
TK = 0
d = 40 mm
U = 3*380-500V 50Hz BE2 380-480 V 20Nm
I = 3,5 A
NORM = Europe (CE) /USA (UR) /Canada (CSA)
incl. rubber buffers
incl. brake rectifier BEM1
4-pole M12 connector AVSE
460118-201--62002362 Brake resistor with cover 1

BW 200-003
460118-201--00000027 Ring rotation, gear motor 1
2 460118-201--64000303 Motor 1
RF17DRE80M4/MM07
RF17 DRE80M4/MM07
P = 0,15/0,75 kW
i = 4,51
n1/n2 = 280-1400/62-310 r/min
R = 1:5
IM = M2
kk = 90
TK = 0
d = 20*40 mm
a1 = 160 mm
U = 3*380-500V 50-60Hz
I = 2,5 A (50Hz)
IP = 54
NORM = Europe (CE) /USA (UR) /Canada (CSA)
incl. external brake resistor BW 200-003
460118-201--61003999 Brake resistor 1

BW200-003/K-1,5
460118-201--00000134 Film feed, motor 1
3 460118-201--64000346 Motor 1
GST04-1E VCR 071C42
MATNR:15783977
GST04-1E VCR 071C42
MDEMAXX071-42C0W
E84DVBM5514SG9J2P1
Asento:D002
P=0,55 kW
U=400/500V 50/0Hz
i=2,24
n2=627,2
IP55
Motor list: 460118-201--B0000089 List of motors Page 2
Pos Item Qty Unit
d1=16x32
USA (UL); CHINA (CCC); CANADA (CSA)
ETHERNET IP M12 ASENTO:3
STO + 5IN + 1OUT
INTERNAL BRAKE RESISTOR 15W/220R
Pneumatics
Component list: 460118-201--63002035 Main valve Page 1
Pos Item Qty Unit
460118-201--61002317 Quick coupling plug 1

KS4-3/8-A
460118-201--61005112 Service unit combination 1

MSB6-3/8:C3:J6-WPB
460118-201--51020133 Push-in L-fitting 1

QSL-B-3/8-10-10
460118-201--61001263 Pressure sensor 1

SDE5-D10-O-Q6E-P-M8
460118-201--61001379 Push-in T-connector 1

QST-10-8
460118-201--51020386 Push-in L-connector 1

QSL-8H-6

"
!
Component list: 460118-201--63001822 Gripper up/down Page 1
Pos Item Qty Unit
460118-201--61002345 Standard cylinder 1

DSBC-40-160-PPVA-N3
460118-201--51019132 Rod clevis 1

SG-M12X1,25
460118-201--61002346 Swivel flange 1

SNCB-40
460118-201--61002956 One-way flow control valve 2

GRLA-1/4-QS-6-D

Component list: 460118-201--63001823 Gripper open/close Page 1
Pos Item Qty Unit
460118-201--51020139 Push-in fitting 1

QS-B-1/8-6-20
460118-201--61002314 Non-return valve 1

HGL-1/8-B
460118-201--51020129 Push-in fitting 1

QSM-B-M5-6-20
460118-201--51020094 Push-in fitting 1

QSF-1/8-6-B
460118-201--61001379 Push-in T-connector 1

QST-10-8
460118-201--51020386 Push-in L-connector 1

QSL-8H-6

DSBC-32-160-PPVA-N3
460118-201--51019130 Rod clevis 1

SG-M10X1,25
460118-201--61002313 Swivel flange 1

SNCB-32

GRLA-1/8-QS-6-D

Component list: 460118-201--63001817 Transfer of gripper carriage Page 1
Pos Item Qty Unit

DSBC-32-700-PPVA-N3
460118-201--51019966 Flexible fastening 1

JA30-10-125
460118-201--61002313 Swivel flange 1

SNCB-32
460118-201--51019629 Elbow 2
G-1/8-A/I

GRLA-1/8-QS-6-D
460118-201--51020129 Push-in fitting 2

QSM-B-M5-6-20
460118-201--61002314 Non-return valve 2

HGL-1/8-B
460118-201--61001324 Pressure regulator 1

LRMA-QS-6

Component list: 460118-201--63001926 Pneumatics Page 1
Pos Item Qty Unit
1 460118-201--61002770 Compact cylinder 2

AEN-32-25-A-P-A
2 460118-201--61000498 Swivel flange 2

SNCS-32
3 460118-201--51019247 Ball joint 2

SGS-M10X1,25
4 460118-201--51020134 Push-in L-fitting 2

QSL-B-1/8-6-20
5 460118-201--61001012 Push-in Y-connector 1

QSY-B-6-20
Locking device
63001926
63001926 V1
3 1 5 14
VMPA2-M1H-M-PI
14
2 4
63001926 V1-4
QSY-6
63001926 V1-4 63001926 V1-4
QSL-1/8-6 QSL-1/8-6
SNCS-32 SNCS-32
AEN-32-25-A-P-A AEN-32-25-A-P-A
SGS-M10x1,25
SGS-M10x1,25
63001926 C1 63001926 C2
Overview selected features Valve terminal MPA-L
34P-MS6-BCN-U4FZF-5M+H
#569926
Basic configuration
Feature Value
Valve Terminal, pneumatic part 34P MPA-L Modular sub-base valves
Electrical connection MS6 Multi-pin, Sub-D, 25-pin, 24 addresses, IP6x
Pressure supply connection Push-in fitting 10 mm
Exhaust port Silencer
Right-hand end plate without supply ports 1, 3/5
Pilot air Internal
Port 82/84 on right end plate As selected
Standard connection, 10 mm valve size Push-in fitting 6 mm
Standard connection, 14 mm valve size BC Push-in fitting 6 mm
Standard connection, 20 mm valve size Push-in fitting 10 mm
Connection direction Straight
Vertical pressure shut-off plates, global Without
Manual override N Push-in
Clamp strap at working ports Assembly direction from top
Documentation Without
Module 1
Feature Value
Type of module block U Compressed air supply port 1. Ports 3/5 combined
Module 2
Feature Value
Type of module block F Manifold block, 14 mm, 1 addresses
Module 3
Feature Value
Module 4
Feature Value
Module 5
Feature Value
Combination manifold block Z 4-off
Module 6
Feature Value
Position function 1
Feature Value
Position function M 5/2-way valve, single solenoid
Position function 2
Feature Value
11.04.2013 - Subject to change - Festo AG & Co. KG 1/2
Position function 3
Feature Value
Position function 4
Feature Value
Position function 5
Feature Value
Accessories Pneumatic
Feature Value
Mounting accessories H H-rail mounting
Connecting cable Without
Electrical multi-pin plug cover Without
Feature Value
Total of bit-oriented digital inputs 0
Total of word-oriented digital inputs 0
Total of configured digital inputs 0
Total of bit-oriented digital outputs 0
Total of word-oriented digital outputs 0
Total of configured digital outputs 0
Total parameters 0
11.04.2013 - Subject to change - Festo AG & Co. KG 2/2

Mechanical documents
Component list: 460118-201--02238700 Locking device Page 1
Pos Item Qty Unit
1 460118-201--0223880001 Frame 1
2 460118-201--0223890001 Bolt 1
3 460118-201--51017463 Bearing 1
PCM 252820 M
4 460118-201--51010001 External retaining ring 1

DIN 471 A25x1.2
5 460118-201--00000004 Cylinder 1
Ks. PI-diagrams
6 460118-201--00000007 Accessory 1
Kts PI-kaavio
7 460118-201--00000007 Accessory 1
Kts PI-kaavio
8 460118-201--51010015 Washer 1
DIN 125-A M10
9 460118-201--51010329 Socket cap screw 1

DIN 912 M10x35

DIN 471 A10x1
11 460118-201--51010499 Spring fastener 1

FF8
12 460118-201--51010041 Hex nut 2

DIN 934-8 M8
13 460118-201--51010782 Draw-spring 1
SF-DF 1.5x15x70
14 460118-201--02239100 Pin 1

DIN 471 A6x0.7
without our written premission and
the contents thereof must not be
imperted to a third party nor be
used for any unauthorized purpose
contravention will be prosecuted
Oy M Haloila Ab
10
6
9
8
7
15
12
4
11
3
1
2
13
Desing
14
VJu
Drawn
VJu
Model
02238700 / Default
Description
Locking device
Scale
1:2
Repl
Sheet
Draw n:o
1/1
02238700
Replaced
Date
08.09.2005
Component list: 460118-201--02924100 Frame Page 1
Pos Item Qty Unit
1 460118-201--028993COL1 Middle beam 2
2 460118-201--029242COL1 Middle beam 2
3 460118-201--02899400 Leg 4
K18740EA
4 460118-201--0203870001 Mounting plate 4
5 460118-201--0289680001 Cable chain clamp 1
6 460118-201--0289690001 Fastener 2
7 460118-201--61003378 Cable tray 1

1439101
8 460118-201--61003379 Binding piece 3

1439154
9 460118-201--0008240001 Counter plate 16
10 460118-201--51010015 Washer 36
DIN 125-A M10
11 460118-201--51010076 Socket cap screw 37

DIN 912 M10x25
12 460118-201--51010016 Square nut 8

DIN 557 M10
13 460118-201--0223920001 Rack 4
14 460118-201--0206220001 Spacer sleeve 28
15 460118-201--51010329 Socket cap screw 28

DIN 912 M10x35
7KLVGRFXPHQWPXVWQRWEHFRSLHG
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Component list: 460118-201--02931200 Gripper/Seaming carriage Page 1
Pos Item Qty Unit
1 460118-201--1860340001 Fastener 1
2 460118-201--1860440001 Fastener 3
3 460118-201--51010016 Square nut 12

DIN 557 M10
4 460118-201--51010015 Washer 10
DIN 125-A M10
5 460118-201--51010014 Socket cap screw 10

DIN 912 M10x20
6 460118-201--186033 Guide profile 1

K05592A
7 460118-201--51010020 Washer 15
DIN 125-A M8
8 460118-201--51010199 Socket cap screw 5

DIN 912 M8x35
9 460118-201--02145900 Guide rail 1
10 460118-201--016021COL2 Frame for gripper carriage 1
11 460118-201--51017029 Bearing 4
6201 ZZ C3

DIN 471 A12x1
13 460118-201--186014 Guide wheel 4
14 460118-201--51010558 Internal retaining ring 4

DIN 472 J32x1.2
15 460118-201--02758100 Gripper / Seamer 1
16 460118-201--51010083 Socket cap screw 8

DIN 912 M8x20
18 460118-201--00000137 Transfer cylinder of Gripper 1
19 460118-201--0172280001 Support plate 1
20 460118-201--02538400 Elastic tape 0,05
21 460118-201--0206080001 Limit switch holder 1
22 460118-201--51010142 Countersunk head screw 2

DIN 7991 M6x12

DIN 7991 M10x16 10.9 St
24 460118-201--025769COL2 Energy chain fastener 1
25 460118-201--52060614 Energy transfer chain 1

IGUS 200.05.100.0
Component list: 460118-201--02931200 Gripper/Seaming carriage Page 2
Pos Item Qty Unit
26 460118-201--51010253 Hex head screw 2

DIN 933 M12x20
27 460118-201--51010629 Washer 8
DIN 25201 M8
28 460118-201--02145800 Slide piece 1
29 460118-201--61001312 Mounting bracket 1

IGUS2050.1PZ
30 460118-201--51010076 Socket cap screw 1

DIN 912 M10x25
2\0+DORLOD$E
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Component list: 460118-201--02524000 Film distributor Page 1
Pos Item Qty Unit
1 460118-201--0290091003 Frame 1
2 460118-201--104044 Bearing pin 1

20x13
3 460118-201--51017012 Bearing 1
UFL 004
4 460118-201--02761300 Pre-stretch roller 1
5 460118-201--02035600 Timing belt pulley 1
6 460118-201--00987100 Spur gear 1

M=2, Z=28 C43
6 460118-201--01107900 Spur gear 1

M=2,Z=24 C43
7 460118-201--51017009 Bearing 1
6204 ZZ
8 460118-201--02033100 Opening stretch roller 1
9 460118-201--00987000 Spur gear 1

M=2,Z=36,D=76-20
9 460118-201--01107800 Spur gear 1

M=2,Z=40,D=84-20
10 460118-201--02033500 Folding roller 1
11 460118-201--02032500 Pendulum assembly 1
12 460118-201--02032600 Reel bottom holder 1
13 460118-201--00000134 Film feed, motor 1
14 460118-201--02032900 Timing belt pulley 1

22AT5/27-2
15 460118-201--02443700 Holder cone 1
16 460118-201--0263011003 Mounting piece 1
17 460118-201--62001256 Current collector 1

081509-0643

DIN 7991 M6x20
19 460118-201--02057400 Raising plate for motor 1
20 460118-201--00229500 Film folding roller 1
21 460118-201--61001445 Index button 1

45 410 B
22 460118-201--61001446 Timing belt 1

12AT5/1380
23 460118-201--0098620001 Washer 2
Pos Item Qty Unit
25x4
24 460118-201--0170550001 Shaft 1
25 460118-201--61003407 Compression spring 1

2.25x38x170 pää sup
26 460118-201--51010110 Washer 2
DIN 125-A M5
27 460118-201--51010017 Washer 7
DIN 125-A M6
28 460118-201--51010020 Washer 7
DIN 125-A M8
29 460118-201--51010332 Socket cap screw 2

DIN 912 M5x16
30 460118-201--51010709 Socket cap screw 2

DIN 912 M6x20
31 460118-201--51010083 Socket cap screw 2

DIN 912 M8x20
32 460118-201--51010065 Socket cap screw 6

DIN 912 M8x16
33 460118-201--51010103 Socket cap screw 1

DIN 912 M8x50

DIN 7991 M6x10

DIN 7991 M6x16

DIN 7991 M6x25

DIN 7991 M6x35

DIN 7991 M8x25

DIN 7991 M10x16
40 460118-201--51010438 Slot-headed screw 2

DIN 7985 M5x10
41 460118-201--51010381 Parallel key 1

DIN 6885A 6x6x36

DIN 471 A20x1.2
43 460118-201--51011089 Socket set screw 1

DIN 916 M5x12
Pos Item Qty Unit
44 460118-201--51010040 Washer 1
DIN 125-A M20
45 460118-201--02067200 Polyurethane bushing 1

-5
46 460118-201--51010167 Washer 1
DIN 9021 M5

DIN 471 A22x1.2
48 460118-201--02525000 Centering ring 1
49 460118-201--02444000 Washer 1
50 460118-201--0260611003 Limit holder 1
51 460118-201--51010090 Socket cap screw 4

DIN 912 M6x16
52 460118-201--51010073 Lock nut 20

DIN 985-8 M6
460118-201--02522800 Label 1
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Component list: 460118-201--02758100 Gripper / Seamer Page 1
Pos Item Qty Unit
1 460118-201--028992COL2 Gripper frame 1
2 460118-201--0250800001 Lever shaft 1
3 460118-201--51017003 Bearing 2
UP 004
4 460118-201--00000135 Gripper up/down cylinder 1
5 460118-201--51010340 Hex head screw 1

DIN 933 M12x35
6 460118-201--51010028 Hex head screw 1

DIN 933 M12x40
7 460118-201--51010994 Lock nut 1

DIN 985-8 M12
8 460118-201--0120111003 Top response 1
9 460118-201--00548600 Wedge 1
10 460118-201--00942100 Friction rubber 1

2394
11 460118-201--1060340001 Plate 2
12 460118-201--61001441 Bearing 1
GFM 1012-06
13 460118-201--0250791003 Bottom stopper 1
14 460118-201--51017004 Bearing 2
6004 ZZ SKF
15 460118-201--02438300 Cover piece 1
16 460118-201--106154 Tube 1
13x33
17 460118-201--51010015 Washer 1
DIN 125-A M10
18 460118-201--51010203 Socket cap screw 1

DIN 912 M10x50
19 460118-201--01174400 Cutting spring 2
20 460118-201--51010194 Socket cap screw 2

DIN 912 M6x35
21 460118-201--0120100001 Bar 1
22 460118-201--183014 Isolator 2
23 460118-201--00069700 Cutting wire 1
24 460118-201--00140200 Seaming element 4

SF-TF 1.0x9x35
Pos Item Qty Unit
26 460118-201--0120040001 Cover tube 1
27 460118-201--01231800 Foam plastic 1
28 460118-201--01200800 Foam plastic 2
29 460118-201--01200900 Foam plastic 1
30 460118-201--00590600 Foam plastic 1
31 460118-201--00000136 Gripper open/close cylinder 1
32 460118-201--0252150001 Plate 2
33 460118-201--51010192 Socket cap screw 4

DIN 912 M6x10
34 460118-201--51010017 Washer 6
DIN 125-A M6
35 460118-201--51010020 Washer 13
DIN 125-A M8
36 460118-201--52060608 Energy transfer chain 1

IGUS 10.2.038.0
37 460118-201--61001866 Energy chain fastening set 1

IGUS 1038.12 PZ
38 460118-201--51010111 Socket cap screw 4

DIN 912 M8x25
39 460118-201--51010041 Hex nut 13

DIN 934-8 M8
40 460118-201--51023089 Rubber cushion 1

C30*15 M8*25
41 460118-201--51010103 Socket cap screw 8

DIN 912 M8x50

DIN 7991 M6x16

DIN 7991 M5x20
44 460118-201--51010251 Hex head screw 1

DIN 931 M10x70
45 460118-201--51010047 Lock nut 1

DIN 985-8 M10
46 460118-201--51010626 Socket cap screw 2

DIN 912 M5x12
47 460118-201--51010109 Hex nut 2

DIN 934-8 M5
48 460118-201--51010050 Hex nut 4

DIN 934-8 M6
Pos Item Qty Unit
49 460118-201--51010061 Washer 1
DIN 9021 M6
50 460118-201--51010073 Lock nut 1

DIN 985-8 M6

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Component list: 460118-201--02933100 Safety photocell set Page 1
Pos Item Qty Unit
1 460118-201--0196140001 Mounting piece 4
2 460118-201--02932900 Adjusting rod of photocell 4
3 460118-201--00028700 Photocell fastener 2

K06172D
4 460118-201--0008180001 Reflector fastening 2
5 460118-201--0019740001 Photocell rack 2
6 460118-201--51010015 Washer 16
DIN 125-A M10
7 460118-201--51010076 Socket cap screw 12

DIN 912 M10x25
8 460118-201--00000012 Reflector 2
9 460118-201--51010319 Washer 4
DIN 125-A M4
10 460118-201--51010922 Socket cap screw 4

DIN 912 M4x12
11 460118-201--51010194 Socket cap screw 4

DIN 912 M6x35
12 460118-201--61000401 Square nut 4

DIN 557 M6
13 460118-201--51010016 Square nut 8

DIN 557 M10
14 460118-201--00000016 Photocell 2
15 460118-201--51010110 Washer 4
DIN 125-A M5
16 460118-201--51010071 Socket cap screw 4

DIN 912 M5x25
17 460118-201--51010011 Hex nut 4

DIN 934-8 M10
18 460118-201--51010109 Hex nut 4

DIN 934-8 M5
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Component list: 460118-201--02924600 Wrapping unit Page 1
Pos Item Qty Unit
1 460118-201--025770COL2 End plate 1
2 460118-201--019078COL2 End plate 1
3 460118-201--02188700 Horizontal guide beam 2

K18737B
4 460118-201--0289800001 Ring support 4
5 460118-201--0292280001 Fastener for wheel 4
6 460118-201--0289860001 Bracket of current rail 4
7 460118-201--0206220001 Spacer sleeve 4
8 460118-201--51017114 Polyurethane wheel 8

140416
9 460118-201--00120900 Shaft 8
25x30
10 460118-201--029006COL2 Rotating ring 1
11 460118-201--02898500 Motor bracket 1
12 460118-201--0058200001 Flat belt pulley 2
13 460118-201--02904000 Tensioner lever 1
14 460118-201--02524000 Film distributor 1
15 460118-201--00000026 Ring up/down 1
16 460118-201--02043400 Slide piece 4
17 460118-201--02052700 Pulley 2
18 460118-201--02923900 Shaft 1
19 460118-201--02924300 Lifting belt 2
20 460118-201--028962COL2 Fastener 1
21 460118-201--028964COL2 Fastener 1
22 460118-201--029237COL2 Fastener 1
23 460118-201--029238COL2 Fastener 1
24 460118-201--00000027 Ring rotation, gear motor 1
25 460118-201--61004842 Flat belt, endless 1

F2 20*7830
26 460118-201--0290200001 Pin 2
27 460118-201--01555000 Flat belt pulley 1
28 460118-201--00071500 Adjusting rod of photocell 2

K15239Å
Pos Item Qty Unit
29 460118-201--00582200 Washer 3
30 460118-201--51010100 Lock nut 3

DIN 985-8 M16
31 460118-201--51023195 Rubber cushion 1

30x15 M8x25
32 460118-201--0226330009 Lever of diverting pulley 4
33 460118-201--0225440009 Shaft plate 4
34 460118-201--0225810001 Shaft plate 4
35 460118-201--0204430001 Counter plate 4
36 460118-201--0190610001 Pulley 4
37 460118-201--51010020 Washer 9
DIN 125-A M8
40 460118-201--00000006 Limit switch 3
41 460118-201--51017002 Bearing 2
UCF 207
42 460118-201--029240COL2 Middle beam 1
43 460118-201--51010339 Hex head screw 1

DIN 933 M12x80
44 460118-201--51010015 Washer 119

DIN 125-A M10
45 460118-201--51010029 Hex head screw 8

DIN 933 M10x30
46 460118-201--029244COL2 Cable chain carrier 1
47 460118-201--51010017 Washer 19
DIN 125-A M6
48 460118-201--51010090 Socket cap screw 18

DIN 912 M6x16
49 460118-201--0206710001 Limiter 4
50 460118-201--51010246 Hex head screw 4

DIN 933 M10x16
51 460118-201--51010247 Hex head screw 8

DIN 933 M10x35
52 460118-201--51010027 Hex head screw 48

DIN 933 M10x20
53 460118-201--51010016 Square nut 61

Pos Item Qty Unit
DIN 557 M10
54 460118-201--61003681 Socket cap screw 16

DIN 912 M10x22
55 460118-201--51010065 Socket cap screw 8

DIN 912 M8x16
56 460118-201--52064106 Hanger clamp 8

08-S280-0305
57 460118-201--51010922 Socket cap screw 34

DIN 912 M4x12
58 460118-201--51010319 Washer 34
DIN 125-A M4
59 460118-201--51010928 Lock nut 34

DIN 985-6 M4
60 460118-201--02904100 Current rail ring 6
61 460118-201--51010021 Socket cap screw 8

DIN 912 M10x30
62 460118-201--00000046 Wiring set 1
63 460118-201--61003327 Washer 6
DIN 7349 M10
64 460118-201--0292230001 Plate 1
65 460118-201--51010394 Washer 1
DIN 9021 M12
66 460118-201--51010994 Lock nut 1

DIN 985-8 M12
67 460118-201--51001004 Hex head screw 1

DIN 933 M10x25
68 460118-201--51010047 Lock nut 1

DIN 985-8 M10
69 460118-201--51010049 Socket cap screw 1

DIN 912 M6x12
70 460118-201--51010014 Socket cap screw 6

DIN 912 M10x20
71 460118-201--51010076 Socket cap screw 10

DIN 912 M10x25
72 460118-201--51010011 Hex nut 15

DIN 934-8 M10
73 460118-201--51017007 Bearing 13
6005 ZZ

DIN 471 A20x1.2
Pos Item Qty Unit

DIN 471 A25x1.2
76 460118-201--51010368 Internal retaining ring 6

DIN 472 J47x1.5
77 460118-201--0211910001 Mounting plate 4
78 460118-201--51010022 Washer 9
DIN 125-A M12
79 460118-201--51010254 Hex head screw 8

DIN 933 M12x30
80 460118-201--51010043 Socket set screw 4

DIN 916 M6x10
81 460118-201--61001464 Washer 2
BN 732 7x35x2.5
82 460118-201--61004621 Cable tray 1

1439113
83 460118-201--0196140001 Mounting piece 2
84 460118-201--02931200 Gripper/Seaming carriage 1
85 460118-201--51010083 Socket cap screw 4

DIN 912 M8x20
86 460118-201--00000006 Limit switch 1
87 460118-201--51010167 Washer 2
DIN 9021 M5
88 460118-201--61002809 Socket cap screw 2

DIN 912 M5x14

DIN 7991 M10x35
90 460118-201--51010170 Washer 1
DIN 9021 M8
91 460118-201--51010111 Socket cap screw 1

DIN 912 M8x25
92 460118-201--61002216 Bearing 2
SBT-F 18/20/26x17
93 460118-201--0008180001 Reflector fastening 1
94 460118-201--00028700 Photocell fastener 1

K06172D
95 460118-201--0019740001 Photocell rack 1
96 460118-201--61000401 Square nut 2

DIN 557 M6
97 460118-201--51010194 Socket cap screw 2

Pos Item Qty Unit
DIN 912 M6x35
98 460118-201--00000016 Photocell 1
99 460118-201--51010110 Washer 2
DIN 125-A M5
100 460118-201--51010071 Socket cap screw 2

DIN 912 M5x25
101 460118-201--51010109 Hex nut 2

DIN 934-8 M5
102 460118-201--00000012 Reflector 1
103 460118-201--02486600 Spacer sleeve 2
104 460118-201--51010753 Parallel key 1

DIN 6885A 12x8x80
105 460118-201--61001452 Parallel key 2

DIN 6885AB 8x7x63

DIN 7991 M6x16
107 460118-201--51010050 Hex nut 2

DIN 934-8 M6
108 460118-201--02238700 Locking device 2
109 460118-201--0237790001 Distance plate 2

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Component list: 460118-201--02924700 Octopus MD Page 1
Pos Item Qty Unit
1 460118-201--02924100 Frame 1
2 460118-201--02924600 Wrapping unit 1
4 460118-201--0202490001 Bottom stopper 4
5 460118-201--0207600001 Limit holder 1
6 460118-201--0202700001 End plate 4
7 460118-201--0203840001 Fastening peg 4
8 460118-201--51010017 Washer 6
DIN 125-A M6
9 460118-201--51010049 Socket cap screw 2

DIN 912 M6x12
10 460118-201--51010015 Washer 20
DIN 125-A M10
11 460118-201--51010076 Socket cap screw 20

DIN 912 M10x25
12 460118-201--51010016 Square nut 20

DIN 557 M10
13 460118-201--0272670001 Mounting plate 1
14 460118-201--63002035 Main valve 1
15 460118-201--02933100 Safety photocell set 1
460118-201--B0000089 List of motors 1
460118-201--000000COL1 Painting color 1=RAL 1
460118-201--000000COL2 Painting color 2=RAL 1

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Component list: 460118-201--02995000 Pneumatic diagram Page 1
Pos Item Qty Unit
460118-201--61004263 Valve terminal 1

578418
460118-201--63001822 Gripper up/down 1
460118-201--63001823 Gripper open/close 1
460118-201--63001817 Transfer of gripper carriage 1
460118-201--63001926 Pneumatics 1
460118-201--51019822 Pneumatic tubing 20

PUN-10X1.5-SI

PUN-6x1-SI

PUN-6X1-BL

PUN-6X1-RT
Valve 5 Locking device
Valve 4
Carriage for stretch film gripper

Valve 3
Valve 2 Gripper for stretch film open - close
Valve 1 Gripper for stretch film up - down

Main valve
Valveterminal
Heat seal pad
02995000
Component list: 460118-201--029006COL2 Rotating ring Page 1
Pos Item Qty Unit
460118-201--0290061003 Rotating ring 1

Merkki Muutos Pvm. Nimi
A
A a5
105
140 195 284,5 110

DETAIL B
SCALE 1 : 5
M8 (6 kpl) 50
50
SECTION A-A
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00
23
25
Tätä asiakirjaa ei saa jäljentää,

eikä sen sisältöä saa paljastaa kol-
mannelle osapuolelle, eikä saa käyt-
tää muuhun tarkoitukseen ilman mei-
dän kirjallista suostumustamme. Rik-
komuksesta joutuu edesvastuuseen.
Oy Haloila Ab
PUTKEN HITSISAUMA TAIVUTUKSESSA ULKOKEHÄLLE
Aine Muoto, Malli, Mitat Paino (kg) Toleroimattomat mitat
S355J2H 50*50*5-7120 46.4 ISO 2768-m

Suun. Piirt. Malli n:o Suhde Korvaa Korvattu
YSu YSu 02900600 / Default 1:10
Nimitys Sivu Päiväys
1/1 5.11.2014
Pyörityskehä Piir. n:o
02900600
Component list: 460118-201--02033500 Folding roller Page 1
Pos Item Qty Unit
1 460118-201--0203590001 Support roller turning lever 1
2 460118-201--0203550001 Support lever 1
3 460118-201--0223100001 Support lever 1
6 460118-201--0203330001 Support of folding roller 1
7 460118-201--61001441 Bearing 4
GFM 1012-06
8 460118-201--02034300 Shaft of folding roller 2
9 460118-201--02085300 Turn spring 1
10 460118-201--02085400 Turn spring, left 1
11 460118-201--0203360001 Raising bushing of roller 1
12 460118-201--51010110 Washer 2
DIN 125-A M5
13 460118-201--51010109 Hex nut 2

DIN 934-8 M5
14 460118-201--51010018 Socket cap screw 2

DIN 912 M5x20

DIN 7991 M8x20
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written premission and
the
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contents thereof mustnot
thereof must notbebe
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third party
partynor
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unauthorized purpose,
purpose
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contravention will be
be prosecuted
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OyM.MHaloila
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15
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DETAIL A
13
12
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Desing
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A
Drawn
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02033500 / Default
Model
SUPPORT OF FOLDING ROLLER
Description
1/1
Scale
1:5
Scale
Sheet
Draw n:o
1:5
1/1
02033500
Date
Revision
A
Component list: 460118-201--02033100 Opening stretch roller Page 1
Pos Item Qty Unit
1 460118-201--0203660001 Opening iron of roller 1
2 460118-201--51010559 Shim ring 1

DIN 988 12x18x0.5
3 460118-201--104674 Bearing pin 1

12*12
4 460118-201--02491400 Pre-stretch roller 1
5 460118-201--51017012 Bearing 1
UFL 004
6 460118-201--0203620009 Shaft 2
7 460118-201--51017325 Bearing sleeve 2

LR 12X15X16.5
8 460118-201--61001440 Bearing 2
GFM 182022-06
9 460118-201--0203300009 Shaft 2
10 460118-201--51010020 Washer 2
DIN 125-A M8
11 460118-201--51010065 Socket cap screw 2

DIN 912 M8x16

DIN 471 A20x1.2
13 460118-201--61001505 Parallel key 1

DIN 6885A 6x6x16

DIN 7991 M6x16
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Component list: 460118-201--02032500 Pendulum assembly Page 1
Pos Item Qty Unit
1 460118-201--0225220001 Frame 1
2 460118-201--51017179 Bearing 2
61800 ZZ
3 460118-201--00265200 Bearing bushing 2
5 460118-201--0203670001 Bushing 1
6 460118-201--00120600 Rubber bushing 1
7 460118-201--0203580009 Shaft 1
8 460118-201--61001436 Joint fastener 1

KBRM-06
9 460118-201--0203710009 Shaft 1
10 460118-201--61001437 Bearing 1
KSTM-10
11 460118-201--02033800 Spring stop bushing 1

40770002892

D12580 1.6x21.6x165
13 460118-201--02035700 Bushing 1
14 460118-201--02036300 Damping rubber 1
15 460118-201--51010090 Socket cap screw 1

DIN 912 M6x16

DIN 7991 M8x30
17 460118-201--51010438 Slot-headed screw 1

DIN 7985 M5x10
18 460118-201--51010050 Hex nut 1

DIN 934-8 M6
19 460118-201--51010011 Hex nut 1

DIN 934-8 M10
20 460118-201--51010167 Washer 1
DIN 9021 M5

DIN 471 A6x0.7
22 460118-201--51010017 Washer 1
DIN 125-A M6
Oy M. Haloila Ab
Desing
JKa
Drawn
JKa
Model
561
23
9,
4
02032500 / Default
Description
210,6
589
PENDULUMS ASSEMBLY
Scale
Sheet
Draw. n:o
1/2
1:2.5
Date
Revision
02032500
B
19.05.2006
Oy M. Haloila Ab
Desing
JKa
13
Drawn
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Model
11
4
5
10
16
16
02032500 / Explode
9
Description
8
PENDULUMS ASSEMBLY
Scale
Sheet
17
Draw. n:o
2/2
1:10
18
3
7
2
19
3
15
20
Date
14
Revision
02032500
B
19.05.2006
Component list: 460118-201--02898500 Motor bracket Page 1
Pos Item Qty Unit
1 460118-201--0289840001 Frame 1
2 460118-201--0289830001 Mounting plate 1
3 460118-201--02525700 Threaded bar 4

703500700469
4 460118-201--51010037 Washer 16
DIN 125-A M16
5 460118-201--61003397 Hex nut 16

DIN 934-8 M16x1.5
This document must not be copied
without our written premission and
the contents thereof must not be
imperted to a third party nor be
used for any unauthorized purpose
contravention will be prosecuted
Oy M Haloila Ab
1
YSu
4
4
5
5
Desing
Drawn
YSu
Model
02898500 / Default
Description
Motor mounting plate
Scale
Sheet
Draw n:o
1:2.5
1/1
02898500
Date
Revision
3.11.2014
Others

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OctoMANUAL

2 INSTALLATION AND ADJUSTMENT

3 OPERATION MANUAL AND

1. General and safety information

PURPOSE OF THESE INSTRUCTIONS

STRUCTURE OF SAFETY INSTRUCTIONS

Warning Meaning Consequences of neglect

Structure of section-specific safety instructions

The structure of section-specific safety instructions is depicted below:

MANUFACTURER AND MACHINE’S IDENTIFICATION DATA

Machine identification plate

Optional device identification plate

VOCABULARY AND TERMINOLOGY

HANDLING AND INSTALLATION REGULATIONS

OPERATION AND USE REGULATIONS

CONTROL AND MAINTENANCE REGULATIONS

REGULATIONS CONCERNING ENVIRONMENTAL IMPACTS

STAYING NEAR THE MACHINE

USING THE MACHINE

Automatic work cycle

Adding packing material

ACCIDENTS AND BREAKDOWNS

REMOVING FROM USE AND DISPOSAL

NOTE! The padlock is not included in the delivery

FRANCE (North) - BENELUX

2. Advices for installation and adjustment

3. SETTINGS AND ADJUSTMENTS TO THE MACHINE ................................................................................... 17

Please check the following:

Pictures of the installed assembly

NOTE! Follow all local safety instructions

What is required of the installation site

We recommend the following:

Handling the machine

Packing and unpacking

Transportation dimensions [mm]

Octopus MD 4150 2300 1460 950

Lifting the machine from the vehicle

Dismounting from the vehicle or trailer

One forklift, lifting capacity over 3,000 kg (6600 lbs)

Two forklifts, lifting capacity over 2,000 kg each (4400 lbs)

Truck transportation handling

Hauling the machine to the installation site

Then follow these instructions.

Attaching the machine to the floor

Double check cross-measurement

Octopus energy interfaces

Maximum power required:

Using compressed air according to the DIN ISO 8573.5.4.4 standard:

Compressed air connection: quick coupling 3/8”

Electricity consumption: 12–30 watts per cycle, depending on the model

The connection diagrams can be found in the attached electricity documents.

The following must be connected:

1) and 2) Identification of the product height in the wrapping station.

After some months of use, check the length of the belts.

Adjusting the lower limit and stopper

• Adjust the inductive lower limit of the ring so

Inspecting the machine

1. I/O CHECK, particularly connections made during installation

All safety equipment must be installed and tested before implementation

If necessary, please contact Haloila Service.

3. SETTINGS AND ADJUSTMENTS TO THE MACHINE

Safety instructions for installation and adjustment

Lower limit of the ring

Wrapping film tension