MALHOTRA RUBBERS LIMITED, SURAJPUR

Machine No. DATE:-

PR 1ST PLY ANGLE ACTUAL ANGLE 1ST PLY LENGLE ACTUAL LENGH
A1
A2
A3
A4
A6
A7

B1
B2
B3
B4
B6
B7
B9
B10
B11
B12
B13
B14
B15

C1
C2
C3
C4
C5
C6
C7
C8
C9
 C10
Remark
 MALHOTRA RUBBER LIMITED
machine no. size Drum width Diameter (REMARKS)

Spec Actual Spec Actual

 BUILDING FOLLOW UP

SIZE:- DATE:-
S.NO. SPECIFICATION ACTUAL REMARKS

DRUM WIDTH
DRUM DIA
FABRIC
ANGLE
I.L WIDTH
I.L GAUGE
1ST PLY LENGH
BEAD(WxT)
1st ply width
2nd ply width
3rd ply with
4th ply width
5th ply width
6th ply width

Breaker 1
Breaker 2

cheffer

TREAD (length)
width/hump
TREAD WEIGHT

Side wall width

sidewall weight

BAND WEIGHT
BEAD WEIGHT
OUTER PLY WEIGHT
CHEFFER WEIGHT

G.T WEIGHT
Min. weight
Max.weight
 CURING REPORT
PRESS NO. SIZE TEMPERATURE BLADDER HEIGHT CURRING CYCLE REMARKS
BOTTOM TOP BOTTOM TOP
PLATON MOULD
 MACHINE SET -UP

Machine no. SIZE DRUM CHECK CENTRE LIGHT STICHER CHECK

A1
A2
A3
A4
A5
A6
A7
A8
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
DATE:-
REMARKS
 MALHOTRA RUBBER LIMITED

NEW DEVELOPMENT/ UPGRADE SPECIFICATION

SIZE DATE CONSTRACTION RESULT

400/60-15.5 977 14TL 1-Jun-17

9.5-36 MRT 329 8TT 24-Jul-17 3+1 NO BREAKER MOUNTING 35 P

drum430/990

9.00-17 sand 26-Jul-17 ply dot system, 3+1 no breaker ok

drum 560/502. unitrade

11-15 IMP 12TL 3-Aug-17 Dum 480/442. 4+2 const. ok

Tyre weight reduce 2kg

11.5/80-15.3 N 3-Aug-17 TYRE BUILT WITH SAME AS OK

11-15.
12.4-28 KIRTI 8TT 4-Aug-17 TYRE BUILT WITH CHANGE OK
DRUM 625IPO 610 AND ANG.
56 IPO 58.
7.50-18 mim374 8TT 8-Aug-17 DRUM SET-460/502. 2PLY 1.7kg excess from wight
TYRE+1 breaker .Turn up 85-88. from spec

500/50-17 977 14TL 9-Aug drum set 990/537.8 4plies tyr tyre wt.50 kg

10/75.15.3 N18TL 10-Aug DUE TO CHANGE IN BEAD RING

386.2/27/7.5

500/50-17 977 18TL 12-Aug DRUM SET 930/502. ALL CONST.

SAME. 3+1+2B.
TYRE WT-51 KG
17.5/65-20 ROCKY 19-Aug DRUM-890/575. FAB.25EPI
10TL BEAD-522(9*8) CONST-3+1
BREAKR-700 19EPI. OK
TREAD -290/360. WT-35.60KG
SIDE WAAL-240MM WT-6.0KG.

10/80-12 MAW203 13-Aug tyre built with drum 610. not passes fitment
40 point above

18.4-30mrt329 8t 16-Aug tyre built with 3+1 const.no

breaker.bead wapped+apex+
flippeer

26X12-12 drum-605/346. fabric-25epi

bead-6*6(308)..cons-2+1break ok
tread-550/395.wt-8.30,8.150,
tyre wt-13.05,13.15.
turn up-80,85.

13.6-36 mrt 329 6t drum-725/980.cont- 2+0+NO

29-Aug BREAKER.FABRIC-2835/2,19 OK
BEAD-923(10*8) FILLER+FLIPR)
TREAD-280/460. WT-33.80KG
SIDEWALL-240MM. WT-10.20KG

DRUM-670/502. FAB-19 EPI

15.0/55-17 MIM374 31-Aug BEAD-444(9*9).CONST-3+1+1B
14TL TREAD-380/530.WT-16.90
SIDEWAL-200MM.WT-3.80
OK

4.00-8 6PR 5-Sep DRUM-260/226. FAB-840/2,25 OK

IL GAUGE-.80MM
BAND WT-.80KG
TREAD-1.90
TURN UP-60

23.1-30 MRT 333 5-Sep DRUM-1260/829.5. FAB-27EPI

12 TT CONST-4+2 NO BREAKR. OK
BEAD-775(9*10)
BAND WT-30KG
BEAD WT-5.20KG
SIDEWALL-350MM WT-12.850
CARCUS WT-56.600KG

9.5-36 mrt 329 6t drum set reduce to 430 to 415

flipper remove from bead.

400/60-15.5 flotaiton DRUM OD change 500 to 468.

14TL

12.4-28 kirti 8pr t 5/10/2017 New fabric use 2838/2 23epi

2 PLY TYRE . BEAD ID-719(9*6)
SIDE WALL HEAVY GAUGE HUM
P SIDE.
TURN UP-115
ONLY FLIPPER USE.

11.2-28 MRT 329 8 PR TT 10/10/2017 NEW FABRIC USE 2835/2 23 EPI

2 PLY TYRE.BEAD-719(8*6)
TURN UP-120.
APEX+FLIPER USE.

500/50-17 977 16/18 TL 8/10/2017 DRUM SET REDUCE 965 TO 950

DUE TO INSIDE CRACK.

5.65-12 TM 6 PR 9/10/2017 DUE TO CARCUS BUCCLE

OCCURE , DRUM SET CHANGE
TO 275 TO 255. AND ANGLE 1̊
REDUCE 56 TO 55.
17.5-25 E3L3 16 PR/20 PR 8/10/2017 FABRIC CHANGE -2835/2 23
CONSTRUTION-2+2+2+1BRK
DRUM-965.
BEAD-645(9X7)APEX+FLIPPER
USE.
DOUBLE CHEFFER USE.

10/75-15.3 maw200 16TL DRUM SET 440. FABRIC -2835.

CONST-3+1. BEAD
MITED

E SPECIFICATION

REMARKS

Bead id change 922 to 926

uni tread. Bead at behive 2913.2

Previous tyre not approprite for balancing

that 's why again built.

Use strip as a sidewall. Comp 35,length

1400,width-140 gauge-3.5

strip wt-1.56kg

FOR STOP DEFORMATION.

Tread weight exess .800 gm

for reduce tyre weight. That's why change
in construction.

DRUM SET REDUCE 30MM. 1020 TO 990

BEAD ID 399 (8*10) OMLY WRAPPING

DUE TO CRACK OCCUR ,SO DRUM SET

REDUCE TO 930. BEAD USED WITHOUT
FLIPPER
TURN UP-120
TYRE WT-62.05,61.750
MANNUAL DRUM USE.
CENTRE STRIP-BC-2 200MM WIDTH.
1KG WT.

traed wt-61.40,sidewall 240 ,wt-8.600kg

carcus wt-33.90kg tyre wt-94.40kg

strip use-70 width. Wt-.600gm.behalf of

sidewall.

TYRE WT-62.20KG.
TURN UP-140MM

TYRE WT-33.050KG.
TURN UP_90.
BEAD IS WRAPPED+APEX+FLIPER

TYRE WT-3.20
3.15
3.3

BEAD IS WRAPPED +APEX+FLIPPER

TREAD TO BE LAMINATED (WT)-138.21KG
TYRE WT-194.800KG

change spec due to tite fitment of tyre.

GT WT-45.00
45.450 KG
TREAD WT-28.600.

TYRE WT-33.800,33.800,34.200KG.
TYRE WT-119KG.
 MRL TYRES LTD. SURAJPUR
FIRST CHECK TYRE
DATE/SHIFT:- MRL-P&Q-F-B12

S.NO. SPECIFICATION ACTUAL REMARKS

SIZE

PR

PATTREN

TL/TT

MACHINE NO.

DRUM CONDITION

CENTRE LIGHT

STICHER CHECK

BSR (Y/N)

STICHER PRESSURE

DRUM WIDTH

DRUM DIA

CONSTRUCTION

FABRIC STYLE

FABRIC MARKING

FABRIC GAUGE

PLY ANGLE

1ST PLY LENGH

BAND CENTERING

BAND PLY STEP OFF

INNER LINER CENTERING

INNER LINER WIDTH

INNER LINER GAUGE

BEAD DIA
BEAD(WxT)

BEAD MARKING

1st ply WIDTH

2nd ply WIDTH

3rd ply WIDTH

4th ply WIDTH

5th ply WIDTH

6th ply WIDTH

7th ply WIDTH

8th ply WIDTH

BREAKER 1

BREAKER 2

CHEFFER WIDTH

CHEFFER MARKING

CHEFFER COVER I.L

TREAD (length)

TREAD SPLCE +ve /-ve

HUMP/WDTH

SIDEWALL LENGTH

SIDEWALL WIDTH

BUILDER NO.

GT. MARKING

GT. WEIGHT

MAINTENANCE PRODUCTION TECHNICAL QUAILTY

BEAD WIDTH

NOS GAUGE WIDTH PLY BUILD UP FACTOR 1.4991

STRAND W 1.5 DRUM / BAND DIA (A) : 780
NOS OF WI 8 1.5 12 CURING RING DIA (B) 390.7
WRAP 2 0.3 0.6
FLIPPER 2 0.92 1.84
PLY 1 2 1.08 2.16
PLY2 2 1.08 2.16
PLY 3 2 0 0
PLY 4 2 0 0
PLY 5 2 0
PLY 6 2 0
TN DN
PLY 7 2 0 0
PLY 8 2 0 0

CHAFER 2 1.3 2.6

GREEN TOTAL 9.36

PLY BUILD 1.4991 14.0316
15% COMPRESSION 11.9269

BEAD WIDTH 23.9269

DIA ON MR @C/L OF BEAD

1/2 BEAD 11.96343

SHARP MR 458.5
ANGLE 7.5 0.131652
DROP 1.575015
TOTAL DRO3.150031
TOTAL DRO 455.35
DIA ON MR 455.35

BEAD DIA METER

GREEN MATERIAL UNDER WIRE

NOS GAUGE TOTAL
PLY 2 1.08 2.16
FLIPPER 1 0.92 0.92
WRAP 1 0.3 0.3
CHAFFER 1 1.3 1.3

TOTAL GREEN GAUGE 4.68

PLY BUILD UP FACTOR 1.4991

TOTAL GAUGE 7.0158

COMPRESSION 0.9 6.31422

10% FOR 12" AND SMALLER
15% FOR 15" AND 16"
20% FOR 18" AND ABOVE
12.62844
CALCULATED BEAD DIA 455.35
ACTUAL BEAD DIA 467.98
 MALHOTRA SIZE / TYPE - 10.5/80-18
RUBBERS LTD.SURAJPUR PLY RATING - 12/14 TL
SL FABRIC & DIMENSIONS
DESCRIPTION
NO. COMPOUND WIDTH LENGTH GAUGE
PCS
MM MM MM

1 INNER LINER 21 630 1480 2.50 1

2 PLY 1 1260/2 27 EPI 43 940 1480 0.95 1

3 PLY 2 1260/2 27 EPI 43 910 1487 0.95 1
4 PLY 3 1260/2 27 EPI 43 880 1494 0.95 1

5 BEAD Ø, WxT 24 468 7 8 2

6
7 FLIPPER 1260/2 19 EPI 43 90 1480 0.92 2
8 PLY 4 1260/2 19 EPI 43 730 1610 0.92 1
9 BREAKER 1260/2 19 EPI 43 350 1617 0.92 1
10 CHAFER CB SW NYLON 52 90 1610 1.30 2
11 TREAD 77 260/400 1680 25.5/22.5 1
12 SIDE WALL 35 200 1550 8/7/5 2
13
14
15
16
17
18
19
20
21
22 MAX. TREAD LENGTH -- 1690
23
REMARKS Band Stretch % 3.3
 EXPORT MRL/TB3/R1
CONST.3/1+1B ATU-410

OTHER INFORMATION
CUT POSITION/
MARKING
ANGLE

G. T.-MARKING RW 2.834496

61 // DRUM WIDTH 580 1.4440656

61 \\ DRUM DIA 496.6 1.40459046
61 // DR. CIRCUM. ACT. 1560 1.36467936
Chafr Sttg. Fro.Dr.
WW
C/L 1.36491264
BEAD CIRCUM 1470
TRD # 1 WT. 0.2669328
60 \\ Kg 16.950 1.1776506
60 // TRD # 2 WT. 0.5670819
45 2x TRD Kgs 0.410067
23 SIDE WALL WT. 2.015 16.950
23 2x SW Kgs 4.030 4.030
TOTAL TYRE WT.
IN Kg 31.974
(Min.) 31.334 31.8144764
(Max.) 32.613 31.9735487
ISSUE DATE 09.10.15

Technical
Execuative
CHECKED BY

Sr. Manager
Technical
ISSUED BY

Vice President
APPROVED BY:
 ` IL21
WEIGHT 2.834

FABRIC CODE 1260/2 27 EPI 43

SQ /MT WT 4.21

FABRIC CODE 1260/2 19 EPI 43

SQ /MT WT 2.012

BEAD CODE 10.5/80-18-410-78-468-24-12-14

COMP WT 0.3958246656
WIRE WT 0.9690879744

TRD CODE 10.5/80-18-410-77

TRD WT 16.950

CUSHON CODE
CUSHION WT

APEX CODE
APEX WT

CHAFER CODE CB SW NYLON 52

SQ/MT WT 0.410

BRKR CODE
SQ/MT WT

SIDEWALL CODE 35
WT 4.0300

TOTAL 31.814 31.97

 MALHOTRA SIZE / TYPE - 19.0/45-17
RUBBERS LTD.SURAJPUR PLY RATING - 10 PR TL
SL FABRIC & DIMENSIONS
DESCRIPTION
NO COMPOUND WIDTH LENGTH GAUGE PCS
MM MM MM
1 INNER LINER 21 930 1670 2.50 1
1 INNER LINER 21 300 2260 2.00 2
2 PLY 1 1260/2 27 EPI 43 1275 1670 0.95 1
3 PLY 2 1260/2 27 EPI 43 1235 1677 0.95 1
4 PLY 3 1260/2 27 EPI 43 1195 1684 0.95 1
5
6
7 BEAD Ø, WxT 24 445 9 8 2
8 BEAD TO BE WRAPPED BY MILLIKEN TAPE AT 1" GAP
9 FILLER 24 8 1480 8.00 2
10 FLIPPER 1260/2 19 EPI 43 100 1400 0.92 2
11
12 PLY 4 1260/2 19 EPI 43 1050 1732 0.95 1
13
14 CHAFER CB SW NYLON 52 100 1739 1.3 2
15 L/R TREAD 61 340 / 400 1765 13.0 / 21.5 2
16 SIDE WALL 35 200 1700 8/7/5 2
17
18
19
20
21
22 MAX. TREAD LENGTH 1790
23
REMARKS Band Stretch % 4.1
.
BENCHMARK 39.1
 RIB EXPORT MRL/TB3/R2
CONSTN: 3/1+ 0B MAW 977

POSITION OTHER INFORMATION

CUT
/
ANGLE MARKING
G. T.-MARKING WWW 4.721424
200MM FROM CL
53 // DRUM WIDTH 810 2.133509
53 \\ DRUM DIA 537.9 2.075237
53 // DRUM CIRCUM. ACT. 1690 2.016405
0
BEAD RING DETAIL 435.1/7.5/25 0
BBYY BEAD CIRCUMFERENCE 1398 1.668643
0
TRD # 1 WT. 0.114049
Kg 0.28056
TRD # 2 WT. 10.100
52 \\ Kg 20.200 1.822237
SIDE WALL WT. 1.800 0
45 Kg 3.600 0.492137
23 TOTAL TYRE WT. 20.200
23 IN Kg 39.320 3.600
(Min.) 38.533
(Max.) 40.106 39.1242
DATE OF ISSUE 25.03.17 39.31982
Technical
CHECKED BY Execuative
Sr. Manager
ISSUED BY Technical

Vice President
APPROVED BY:
 700
` IL21
WEIGHT 4.721

FABRIC CODE 1260/2 27 EPI 43

SQ /MT WT 6.23
FABRIC CODE 1260/2 19 EPI 43

SQ /MT WT 2.103 #DIV/0!

#DIV/0!
BEAD CODE 19/45-17-977-98-445-24-10 #DIV/0!
COMP WT 0.483906528
WIRE WT 1.184736672

TRD CODE 19/45-17-977-61

TRD WT 20.200

CUSHON CODE
CUSHION WT #DIV/0!

APEX CODE 24
APEX WT 0.114

CHAFER CODE CB SW NYLON 52

SQ/MT WT 0.492

BRKR CODE
SQ/MT WT

SIDEWALL CODE 35
WT 3.6000

TOTAL 39.124 39.320