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PROCEDURE
FOR CENTRIFUGAL PUMP
( Mechanical Team)
TBA SHEET PREPARATION PROCEDURE
CENTRIFUGAL PUMP
MECHANICAL
For the RECIPROCATING COMPRESSOR TBA SHEET PREPARATION, receive VENDOR PROPOSAL
DOCUMENT, and cross check it with REQUISITON REQUIREMENT, DATA SHEET, P & ID. Prepare the TBA
SHEET according to the following standards to conform mechanical relevant facts such as DESIGN
CONDITION and CONSTRUCTION.
Classified based on every item of basic TBA SHEET(EXAMPLE) and, describe the basic TECHNICAL
REQUIREMENTS about this and, specified the relevant COMMENTS as a <SAMPLE COMMENTS>. It is
desirable to consider it just as a reference for every PORJECT, and prepared with a basis that CHECK is
same as TBA RESULTS. API Pump is based for the Centrifugal Pump TBA SHEET Procedure.
CONTENTS
4. ATTACHMENT FILE
ATTACHMENT #1
TBA TABULATION SHEET (SAMPLE) - - - THREE(3) SHEETS
ATTACHMENT #2
TBA COMMENT SHEET (SAMPLE) - - - EIGHT(8) SHEET
ATTACHMENT #3
SUMMARY SHEET FOR TECHNICAL TENDER EVALUATION - - - ONE(1) SHEET
TBA SHEET PREPARATION PROCEDURE
CENTRIFUGAL PUMP
MECHANICAL
ATTACHMENT #1
TBA TABULATION SHEET (SAMPLE) - - - THREE(3) SHEETS
ATTACHMENT #2
TBA COMMENT SHEET (SAMPLE) - - - EIGHT(8) SHEET
ATTACHMENT #3
SUMMARY SHEET FOR TECHNICAL TENDER EVALUATION - - - ONE(1) SHEET
TBA SHEET PREPARATION PROCEDURE
CENTRIFUGAL PUMP
MECHANICAL
NO ITEMS DESCIRPTION
1. Preparation Point
For example, explanation on parts evaluated shall be listed on the blank ‘Description’
and Requirement of our company on the parts listed on Requisition Requirement. Most
Requisition Requirements come from the data sheet, API code & Job Spec. List the
specifications stated on the Vendor’s Quotation of relevant Description.
Write Vendor’s name next to the blank ‘Requisition Requirement’ use this blank for that
vendor, and list vendor’s proposed information on the below.
Description is consists of Project General Information / Item General Information /
Operating conditions / Performance / Construction / Material / Mechanical Seal & Seal
Plan / Motor / Coupling / Other / Recommendation.
This explains with examples because each project has different Requisition
Requirement, and includes required examples of comments for each case.
2. Project General
Information
Enter the Project No., Requisition No., Item No., Project Name and Client Name
according to data sheet.
The purpose of entry general information is to make TBA of any item shows information
of Project clearly.
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TBA SHEET PREPARATION PROCEDURE
CENTRIFUGAL PUMP
MECHANICAL
NO ITEMS DESCIRPTION
3. Item General
Information
Entry each general information. The blank ‘Requisition Requirement’ should accord with
data sheet. Especially, Applicable Code & Std must be entered. Generally, there is no
comment of it. Generally, there is no comment on it.
1) Applicable Code & Std
When vendor does not state clearly Applicable Code & Std of pump about
Applicable Code & Std according to Requisition Requirement vendor of our
company, comment for conformation Vendor shall ensure that design,
fabrication, performance, material and inspection & tests of pumps are in line
with Applicable Code & Std listed in Requisition (Requisition No.)
2) NO. REQUIRED
Sometimes, typographical errors could be found from No. of Pump of Pump
Summary among the vendor’s Quotation. In this case, comment for conformation.
Vendor shall re-check the No. of Pumps. Two(2) sets of pumps for item No.
(637-P-12 A/B) are required.
4. Operating
conditions
Enter Operating condition of Date Sheet on the blank ‘Requisition Requirement’, and
proposed capability of vendor’s Quotation on the blank ‘vendor’ after comparing with
Date Sheet and reviewing
Except major reviewing point below, there is no difference between Requisition
Requirement and vendor’s proposed capability. Essential check point is shown as
followed.
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TBA SHEET PREPARATION PROCEDURE
CENTRIFUGAL PUMP
MECHANICAL
NO ITEMS DESCIRPTION
2) NPSH MARGIN
Check the value of NPSHr on the performance curve. In that case, NPSHris based
on Center of Impeller, so vendor should state based on Top of Foundation.
Generally it is stated, but if it is not, comment. Vendor shall specify NPSHr @
Top of Foundation.
When the difference between NPSHr and NPSHr which is based on Top of
Foundation is less than the value of Test stated on Spec., execute NPSHr test.
When NPSH test is not estimated by Spec., comment. Vendor shall include
NPSHr test.
When the difference between NPSHr and NPSHr which is based on Top of
Foundation is less than the model accordance stated on Spec, our company shall
consider a plan to raise the value of NPSHa. If it is not possible to raise the value of
NPSHa, ①consider Inducer acceptance and comment ②if it is difficult, comment.
①Inducer shall be fitted due to high NPSHr. Vendor shall revise NPSHr value
in the data sheet as well as in the performance curve. ②Proposed model with
high NPSHr is not acceptable. Vendor shall change the model.
3) SPECIFIC GRAVITY
Process team gives Specific Gravity separately, but also appoints the scope
between Normal and Max, and states on the blank ‘Normal’ at once. However,
sometimes there is a case vendor cannot recognize the value of Max S. G. (You
can conform by calculating BHP.) In this case, comment. Vendor shall
consider max S.G. BHP, Max Shut-Off pressure and other relevant parameters
shall be revised accordingly.
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TBA SHEET PREPARATION PROCEDURE
CENTRIFUGAL PUMP
MECHANICAL
NO ITEMS DESCIRPTION
5) H2S SERVICE Refer to comment of Material
6) PARALLEL OPERATION Refer to comments of Performance / Motor
comment
7) AUTO-START Refer to comment of Motor
5. Performance
For the performance, enter M.R (Mfr’s Recommendation) on the blank ‘Requisition
Requirement’, and data of estimation sheet on the black ‘vendor’. However, enter Nss
(Suction Specific Speed) used for model acceptance criteria, noise level fixed as a
value through Project Major examination points are.
1) PERFORMANCE DATA
All dates on the blank ‘Performance’ are based on performance curve. So,
comment for the different data on data sheet between data and performance curve
(For example, if shut-off head is different) Shut-off head in data sheet does
not match with it in performance curve. Vendor to recheck.
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TBA SHEET PREPARATION PROCEDURE
CENTRIFUGAL PUMP
MECHANICAL
NO ITEMS DESCIRPTION
Nss (Suction Specific Speed) should be quantified and verified. From 11,000 to
12,000 (US Unit) is acceptable. This is a part vendor makes an error in writing
because the data is not quantified and stated vendor measure their eyes. Other
reasons are error in calculation and making an error on purpose. Not every item
needs to be examined. As known from the calculation, normally pump with 4 pole
motor speed does not exceed the basic value. The value of Nss of pump with high
rpm(2-pole), high capacity, low NPSHr is high, Verify easily through calculating few
items as a sample. If it exceeds the basic value, comment. Proposed model
with high Nss over 12,000(basic value) is not acceptable. Vendor shall change
the model.
4) NOISE LEVEL
Vendor should provide Noise level that quantifies guaranteed value, and if it is not
quantified, comment it. When Guaranteed value exceeds max allowable value,
comment vendor to estimate noise hood as an option. Generally, after setting noise
hood, noise level could be set. ① Vendor shall specify the guaranteed noise
level. ② Vendor shall quote noise hood as an option.
6. Construction
For construction item, enter data sheet requirement on the blank ‘Requisition
Requirement’ and all data of vendor’s quotation on the blank ‘vendor’. Essential check
point is shown as followed.
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TBA SHEET PREPARATION PROCEDURE
CENTRIFUGAL PUMP
MECHANICAL
NO ITEMS DESCIRPTION
model No.
2) DRAIN WITH VALVE & BLIND FLANGE
Recently, most vendors use self-venting for pump design. However, drain nozzle
always exists. Drain nozzle size is decided according to discharge nozzle size.
Size is 1/2” for less than 1 1/2” and 3/4” for over 3”, but it is better to standardize
tie-in point to 3/4 for cooperation with piping team. Comment it. Tie-in point size
of drain nozzle shall be 3/4” regardless of the size of discharge nozzle.
3) CASING MOUNTING
Generally, enter centerline for casing Mounting in case of horizontal pump, but it
could be slightly different by pump type. For example, in case of Multi-stage pump,
near-centerline and foot mounted are also acceptable. M.R could be used instead
of Centerline.
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TBA SHEET PREPARATION PROCEDURE
CENTRIFUGAL PUMP
MECHANICAL
NO ITEMS DESCIRPTION
7. Material
Enter date sheet requirement on the blank ‘Requisition Requirement’ and date of
vendor of vendor’s estimation sheet on the blank ‘vendor’, Mostly, Vendor does not
estimate lower quality of material than data sheet requirement. Most vendors have
developed standard manual based on API 610. Therefore, in most cases, vendor
estimates higher grade than material class of API610. Do not comment about it. So, just
check if material of casing, impeller and shaft are higher grade than data sheet
requirement. Essential check point is shown as followed.
8. Mechanical seal
and seal plan
For mechanical seal & plan item, enter data sheet requirement on the blank ‘Requisition
Requirement’ and data vendor’s estimation sheet on the blank ‘vendor’. It is the on e of
the most important parts at the time for Pump TBA. Because each seal vendor has
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TBA SHEET PREPARATION PROCEDURE
CENTRIFUGAL PUMP
MECHANICAL
NO ITEMS DESCIRPTION
slightly different recommendation, it is more important to find out the reasons why
recommendations are different than observe requirement of the date sheet when
vendor states data sheet requirement and other seal plan.
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TBA SHEET PREPARATION PROCEDURE
CENTRIFUGAL PUMP
MECHANICAL
NO ITEMS DESCIRPTION
9. Motor
Enter data sheet requirement on the blank ‘Requisition Requirement’ and data of
vendor’s estimation sheet on the blank ‘vendor’ Especially, Applicable Code & Std
should be stated even briefly. Exact consideration about Job Spec. and vendor’s
deviation is necessary because motor is already a standard product design is
completed by each rated power (Modification and change are extremely difficult).
1) Applicable Code & Std
For the Applicable Code & Std, when vendor does not state Requisition
Requirement of our company on the estimation sheet, comment for conformation.
Vendor shall ensure that design, fabrication, performance, material and
inspection and tests of motors are in line with Applicable Code & Std listed in
Requisition (Requisition No.)
2) Performance Characteristic
Check manufacturer of motor because performance characteristic of Motor could
differ by manufacturer. When vendor state ‘among approved vendors’, check
performance characteristic such as starting current in detail.
In case of that regional electricity is not regular, requirement on voltage variation,
frequency variation & combined variation shall be stated on the motor. However,
comment for conformation because it is not stated on the motor vendor’s estimation
sheet in detail. Vendor shall ensure that motors are suitable for and rated
power is guaranteed at specified (or specific numerical vlaue) voltage
variation, frequency variation & combined variation.
3) RATED POWER
Sometimes, motor design ambient temperature is stated unlike nameplate
temperature. (Ex: ARC project – design max ambient temp. : 45 deg-C, nameplate
ambient temp : 40 deg-C). In this case, vendor states only motor rated power
according to motor design ambient temperature, therefore, comment to state each
temp. for motor rated power. It is clear to make a table as below. Vendor shall
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Motor rated kW @ 45 Motor rated kW @ 40
Pump item No.
deg-C deg-C
1121-P-005A/B 55
TBA SHEET PREPARATION PROCEDURE
1122-P-001A/B 132 CENTRIFUGAL PUMP
1123-P-002A/B 80
MECHANICAL
NO ITEMS DESCIRPTION
specify motor nameplate kW @ 40 deg-C for each item as well as 45 deg-C.
10. Coupling
For coupling, error does not occur except comment for conformation. Except it,
When manufacturer or service factor is appointed, comment is necessary for
conformation, but normally service factor is not appointed.
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TBA SHEET PREPARATION PROCEDURE
CENTRIFUGAL PUMP
MECHANICAL
NO ITEMS DESCIRPTION
11. Others
Table above is one of the examples. This could be the most changeable part.
1) SPARE PART
Normally, our company informs list of Spare part through the Requisition. At a point
of tome for TBA, compare list on Requisition and vendor quotation and comment
the omitted and added if it is necessary.
Sometimes our company does not inform the list through Requisition, but ask
vendor to estimate according to vendor recommendation. In most cases,
recommended spare parts are defined on vendor’s pump maintenance manual. In
this case, check if the spare part list that vendor estimated is same as pump
recommended spare parts of pump maintenance manual, and comment It.
2) ARCV
When ARCV is necessary and estimated, compare driving condition of ARCV and
parameter at the pump MCF point, and then comment if differences are found.
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TBA SHEET PREPARATION PROCEDURE
CENTRIFUGAL PUMP
MECHANICAL
NO ITEMS DESCIRPTION
12. Recommendation
Rank the recommendation considering name value of vendor, experience with our
company (positive or negative), sincerity of estimation sheet reported, and attitude from
every meeting.
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TBA SHEET PREPARATION PROCEDURE
CENTRIFUGAL PUMP
MECHANICAL
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