Model Construction Scope of Work HRDH-1229 (GAS WELL)

Saudi Aramco 2616-ENG (03/99)
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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CAH AMR
SAUDI ARABIAN OIL COMPANY
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CIB
QSH
ONSHORE MAINTAIN POTENTIAL PROJECTS DEPARTMENT

ISSUED FOR CONSTRUCTION
GAS PROJECT DESIGN AND MATERIAL UNIT

DESCRIPTION
BI-10-01277-6001
CER-10-01433-7856
MODEL
CONSTRUCTION SCOPE OF WORK
JO/EWO
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10-
HRDH-1229 (GAS WELL)

Feb-2017
DATE
FOR
NO.
REV
00
DISCIPLINE
ENGINEER
Gas Well, Revision - 6
6/01
DATE:
PROJECT
ENGINEER
QSH
6/01
FEB-17
DATE:
CERTIFIED
CIB
FEB-17
DATE:
CONSTRUCTION
AGENCY
CAH
Prepared by
FEB-17
DATE:
OPERATIONS
AMR
FEB-17
DATE:

CONTROL NUMBER
VERIFICATION
EDSD

FEBRUARY 2017
DATE:
Y:
BY:
20 February 2017
REVISIONCERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE
OF THIS DRAWING IS COVERED, FOR ALL
BY DRAWING COMPLETION CERTIFICATE

00
WorleyParsons
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(DCC) NO. 10-01433-7856-001

DRAWING TITLE DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION
CONSTRUCTION SCOPE OF WORK, MODEL GAS WELL REV-6 DOC 1

HARADH GAS GATHERING MANIFOLD D83 A TE- 041081 OF 00
HARADH SAUDI ARABIA JO / EWO: 10-01433-7856 41
EDSD/2616-0399.doc
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TABLE OF CONTENTS
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SECTION TITLE
1.0 PROJECT SUMMARY

1.1 Project Description

1.2 Description of Phases
DESCRIPTION
1.3 Work Permits and Safety Requirements
2.0 PROJECT DRAWINGS
2.1 Project Drawings

2.2 SAUDI ARAMCO Standard Drawings
2.3 Vendor Drawings
3.0 CODES, STANDARDS AND SPECIFICATIONS

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3.1 Industry Codes, Standards and Specifications

Feb-2017
DATE
3.2 SAUDI ARAMCO Engineering Standards and Specifications

3.3 Material Specifications
NO.
REV
3.4 References
00
DISCIPLINE
ENGINEER
4.0 DETAILED DESCRIPTION OF WORK
6/01
DATE: PHASE 200 - CIVIL/STRUCTURAL
PROJECT
ENGINEER
QSH
6/01
FEB-17
4.1 Project Requirements
DATE:
CERTIFIED
4.2 General
CIB
DATE:
FEB-17 5.0 DETAILED DESCRIPTION OF WORK
CONSTRUCTION
AGENCY
PHASE 500 - MECHANICAL
CAH
DATE:
FEB-17
OPERATIONS
5.2 General
AMR
FEB-17
DATE: 6.0 DETAILED DESCRIPTION OF WORK
CONTROL NUMBER
PHASE 600 - PIPING

VERIFICATION
EDSD

DATE:
6.2 General
Y:
BY:
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REVISION

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TABLE OF CONTENTS
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SECTION TITLE

PHASE 700 - ELECTRICAL/CATHODIC PROTECTION

DESCRIPTION
7.2 General

PHASE 800 - INSTRUMENTATION/CONTROL

8.2 General

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PHASE 900 - COATING/PAINTING/INSULATION

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9.1 General
DATE
10.0 HYDROSTATIC TESTING

NO.
REV
00
DISCIPLINE
ENGINEER
10.1 General
6/01
DATE:
PROJECT
ENGINEER
11.0 SPECIAL REQUIREMENTS
QSH
DATE:
6/01
FEB-17
11.1 Shutdown
CERTIFIED
CIB
11.2 Tie-Ins
FEB-17
11.3 As-Built Drawings
DATE:
CONSTRUCTION
11.4 Work Permits
AGENCY
CAH
FEB-17 12.0 PRE-COMMISSIONING & COMMISSIONING

DATE:
OPERATIONS
AMR
FEB-17
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
Y:
BY:
CERTIFICATE

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REVISION

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TABLE OF CONTENTS
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SECTION TITLE
ATTACHMENTS
DESCRIPTION
ATTACHMENT - I:
Contractor Supplied Materials
ATTACHMENT - II:
Nitrogen Purging Procedure
A. Preparation
B. Purging
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ATTACHMENT - III:
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Feb-2017
NO. DATE
REV
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DISCIPLINE
ENGINEER
6/01
DATE:
PROJECT
ENGINEER
QSH
6/01
FEB-17
DATE:
CERTIFIED
CIB
FEB-17
DATE:
CONSTRUCTION
AGENCY
CAH
FEB-17
DATE:
OPERATIONS
AMR
FEB-17
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
Y:
BY:
CERTIFICATE

00
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REVISION

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SECTION 1.0 - PROJECT SUMMARY

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1.1 Project Description

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This scope of work details the work required to be carried out to provide a complete Rev-6 Gas well installation,
including wellhead piping/equipment, piping at wellsite, flowline and piping at existing remote headers.
The scope also details the work required to perform cladded pipe spool with inconel 625 of wellhead piping.
The facilities shall be constructed/installed in accordance with this scope of work, standards and drawings
DESCRIPTION
referenced herein. The project drawings referenced in Section 2.9 provides construction locations, dimensions,
layout and installation details.
The work includes but is not limited to the following:
WELLSITES & FLOWLINES:
1.1.1 Wellsite preparation, including excavation, backfill, regrading, extension of wellsite pad, installation of
marl road and excavation of sand, marl and rock as required for the wellsite equipment foundation and
underground piping.
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1.1.2 Construction of burn pit.

Feb-2017
DATE
1.1.3 Construction of wellhead cellar.

NO.
REV
1.1.4 Fabrication and installation of pipe supports/hangers, guard rails, guard posts and other steel
00
DISCIPLINE
ENGINEER structures.
6/01
DATE:
PROJECT
1.1.5 Fabrication and installation of chemical injection shelter and installation of A/C control shelter.
ENGINEER
QSH
6/01
FEB-17
1.1.6 Fabrication and installation of wellhead piping complete with valves and venturi flowmeter.
DATE:
CERTIFIED
CIB 1.1.7 Fabrication and installation of underground 6” F/L’s.
FEB-17
1.1.8 Sand padding, backfilling, compacting, forming and stabilization of berm for F/L’s and construction of
DATE:
CONSTRUCTION
AGENCY
CAH
road/camel crossings.
FEB-17
DATE:
OPERATIONS
1.1.9 Installation of permanent air blower with accessories, pipe & fittings.
AMR
FEB-17
1.1.10 Fabrication and installation of blow down line.
DATE:
CONTROL NUMBER
1.1.11 Fabrication and installation of restraining anchors for F/L’s and blowdown lines.
VERIFICATION
EDSD
1.1.12 Construction of a right of way to the North or West of the flowline along pipeline.
DATE:
Y:
BY:
1.1.13 Fabrication and installation of SAUDI ARAMCO Type III fencing and gates at wellsite.
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1.1.14 Construction of concrete foundations for wellsite equipment.

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1.1.15 Installation of mechanical equipment, including but not limited to: corrosion inhibitor skid, scott air pack,
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air blower, eyewash and portable fire extinguishers.

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1.1.16 Installation of electrical distribution panel and wellsite electrical distribution system.
1.1.17 Installation of battery charger and battery bank.
1.1.18 Installation of all wellsite facility instrumentation and control equipment including cabling and hydraulic
lines to provide complete monitoring and control systems.
1.1.19 Installation of PLC/RTU.

DESCRIPTION
1.1.20 Installation of wellhead shutdown system.
1.1.21 Installation of a H2S monitoring system.
1.1.22 Installation of a LEL monitoring system.
1.1.23 Installation of Heat Tracing System.

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1.1.24 Installation fire detector system.

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1.1.25 Installation of optical sensor panel.

Feb-2017
DATE
1.1.26 Installation of junction boxes.

NO.
REV
00
DISCIPLINE 1.1.27 Loop checking and testing.

ENGINEER
DATE:
6/01 1.1.28 Fabrication and installation of skid for wellhead control panels, corrosion inhibitor skid, distribution
PROJECT panel, wellhead shutdown system, PLC/RTU panel.
ENGINEER
QSH
6/01
FEB-17
1.1.29 Installation of cathodic protection bonding and test stations for the flowline.
DATE:
CERTIFIED
CIB 1.1.30 Installation of galvanic anode cathodic protection systems for anchors, asphalt road crossing and SSD
FEB-17 fence crossings.
DATE:
CONSTRUCTION
AGENCY
CAH
1.1.31 Installation of cable between the carbon steel flanges over the stainless venturi to provide path for
FEB-17
electrical continuity in the flowline.
DATE:
OPERATIONS
1.1.32 Completion of all mechanical electrical and communications tie-ins.
AMR
FEB-17
DATE: 1.1.32 Painting and coating.
CONTROL NUMBER
VERIFICATION
1.1.34 Pre-commissioning and site testing of all installed equipments.

EDSD
1.1.35 Installation of electric/hydraulic actuators.

DATE:
Y:
BY:
1.1.36 Refill of marl borrow pits and return them to original countour upon project completion.
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1.1.37 Flushing and cleaning of lines prior to hydrotesting including the supply of all materials, equipment, test
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water and the construction of a temporary drain pit.
REVISION

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1.1.38 Scraping of pipelines prior to hydrotesting, including the supply of scrapers and associated equipment.
CIB
1.1.39 Hydrostatic testing of wellsite piping and flowline.

QSH
1.1.40 Nitrogen purging of wellsite piping and flowline.
1.1.41 Radiography of all flange welds and girth welds on wellhead piping.
1.1.42 Positive material identification (PMI) of pressure-containing alloy material components and other
pressure-containing welds per SAES-A-206.
DESCRIPTION
1.1.43 All other work required to provide a complete, safe and operational facility.
1.1.44 Installation of all signs as shown on the drawings including but not limited to: flowline signs and
markers, personnel warning signs, safety signs, etc.
1.1.45 Preparation of as built documentation.
1.1.46 Site clean up.

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1.2 Description of Phases:

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Feb-2017
1.2.1 The work phases shall be:

DATE
Phase 200 - Civil/Structural

NO.
REV
Phase 500 - Mechanical

00
DISCIPLINE
ENGINEER Phase 600 - Piping
Phase 700 - Electrical/Cathodic Protection
6/01
DATE: Phase 800 - Instrumentation/Control
PROJECT
ENGINEER Phase 900 - Coating/Painting/Insulation
QSH
6/01
1.3 Work Permits and Safety Requirements
FEB-17
DATE:
CERTIFIED
CIB
FEB-17 1.3.1 CONTRACTOR shall obtain work permits (refer to Section 11.4 of this Scope of Work) before
DATE:
CONSTRUCTION
commencement of any work.
AGENCY
CAH
FEB-17
1.3.2 CONTRACTOR shall comply with all SAUDI ARAMCO Construction Safety Manual and Engineering
DATE:
Standards SAES-B-062, SAES-B-064, SAES-O-Series and Saudi Arabian Government Safety
OPERATIONS
Regulations during the performance of the work.
AMR
FEB-17
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
Y:
BY:
CERTIFICATE

00
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(DCC) NO. 10-01433-7856-001
REVISION

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SECTION 2.0 - PROJECT DRAWINGS

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2.1 Project Drawings

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2.1.1 The drawings that are issued with, and form part of this Scope of Work are listed in the Drawing Control
Log TD-041081.
2.2 SAUDI ARAMCO Standard Drawings

2.2.1 The WORK shall conform to the latest revision of the SAUDI ARAMCO Standard Drawings listed below.
DESCRIPTION
(M) indicates a mandatory drawing.
Index Drawing No. Sheet Title
A AB-036893 001 Standard Sign Poison gas

J DD-950025 001 Nameplate Details for Instrument Boards
J DA-950035 001 COSSASCO 2” High Pressure Access Fitting Corrosion Monitoring Station
J DC-950040 001 Pressure Indicators and Switches Locally Mounted Instr. Piping Details
J DC-950043 001 Electrical Connections for Field Mounted Instruments
J DC-950053 001 Field Mounting details Instruments Instr. Piping Details
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J DC-950150 001 Recommended Grounding Scheme for Process Automation System

10-
L AB-036227 001 Symbol for Piping Orthographic Drawings

Feb-2017
L AC-036630 001 Installation of Jack Screws for Flanged Joints

DATE
L AD-036643 001 Detail of Heavy Welding Boss Socket Weld Connections

L AE-036175 001 Boss, Welding for Threaded Connections to Vessel and Lines
NO.
REV
L AE-036204 001 Letter Designation of Line numbers

00
DISCIPLINE
ENGINEER L AE-036207 001 Pipeline Spacing
6/01
L AE-036311 001 Pipe U-bolt Details
DATE:
PROJECT
L AD-036555 001 Standard Wear Pads for Unrestrained Pipelines
ENGINEER
QSH
6/01
FEB-17
M AB-036106 002 Assembly and Details of Type “A” Stairs for Walkways and Platforms (M)
DATE: M AE-036412 001 Guard Post and Guardrail details
CERTIFIED
CIB M AB-036677 001 Saudi Aramco Security and General Purpose Fencing
FEB-17 M AB-036531 001 Anchors Unrestrained Pipelines
M AB-036677 001 An Overview Saudi Aramco Security and General Purpose Fencing
DATE:
CONSTRUCTION
AGENCY
CAH
M AA-036678 001 Saudi Aramco Security and General Purpose Fencing-Post & Fabric Details
FEB-17
M AB-036679 001 Saudi Aramco Security and General Purpose Fencing Gate Details
DATE:
OPERATIONS
M AB-036680 001 Saudi Aramco Security and General Purpose Fencing Footing Details
AMR
M AB-036685 001 Well head Guard Barrier.
FEB-17
M AE-036087 001 Standard Handrail for Walkways and Platforms.
DATE:
M AD-036973 001 Marker Plates for Pipeline Kilometer Markers.
CONTROL NUMBER
M /P AA-036247 001 Windsock Pole On-Shore Helipad or Air Strip Details, Structural and Electrical.
VERIFICATION
P AB-036326 001 Standard Sign, Underground Electric Cable

EDSD
P AD-036874 001 Installation of Direct Buried Electric Cable and Conduit

DATE:
P DC-950150 001 Recommended Grounding Scheme

Y:
BY:
P DD-950022 008 Structural Ground Connection Details

Q AA-036322 001 Anchor Bolts Detail

CERTIFICATE

00
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X AA-036674 001 Cathodic Protection, Bonding Details for Onshore Pipelines and
(DCC) NO. 10-01433-7856-001
Flowlines
REVISION

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X AA-036907 001 Cathodic Protection; Kilometer Marker & CP Test Stations

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X AA-036350 001 Cathodic Protection; Bond Box-2 Terminals

X AB-036540 001 Cathodic Protection; Mounting Support Details for Junction Boxes
QSH
X AA-036352 001 Cathodic Protection; Galvanic Anodes for Road & Camel Pipeline
Crossings
2.3 Process Industry Practices

Code Title
DESCRIPTION
PIP STF 05501 Fixed Ladders and Cages

PIP STF 05520 Details for Pipe railing for Walking and Working Surfaces
PIP STF 05530 Grating fabrication Details
PIP PCCEL001 Instrumentation Electrical Requirements
PIP PCCIP001 Instrument Piping and Tubing System Criteria
PIP PCFGN000 Instrument Pipe Support Fabrication Details
PIP PCIDP000 Differential Pressure Installation Details
PIP PCIDP100 Differential Pressure Transmitter Installation Details
PIP PCIEL000 Instrumentation Electrical Installation Details
PIP PCIFL000 Flow Measurement Installation Details
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PIP PCIGN000 Instrument Pipe Support Installation

PIP PCIGN100 Instrument Pipe Support Installation Details
Feb-2017
DATE
PIP PCIGN300 General Instrument Accessory Details

PIP PCIPR000 Pressure Installation Details
PIP PCIPR100 Pressure Transmitter Installation Details
NO.
REV
00
DISCIPLINE PIP PCTPS001 Packaged Equipment Instrumentation Inspection and Testing Requirement Sheet
ENGINEER
PIP PCETE001 Temperature Measurement Guidelines
6/01
DATE:
PROJECT
ENGINEER
QSH
6/01
FEB-17 2.4 Vendor Drawings
DATE:
CERTIFIED
CIB 2.4.1 SAUDI ARAMCO shall furnish to the CONTRACTOR copies of all Vendor Drawings including installation
DATE:
FEB-17 instructions to aid in the installation and Pre-Commissioning of equipment and controls.
CONSTRUCTION
AGENCY
CAH
DATE:
FEB-17 2.4.2 CONTRACTOR shall maintain a file of Vendor Drawings furnished by SAUDI ARAMCO at the site for each
OPERATIONS purchase order.
AMR
FEB-17
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
Y:
BY:
CERTIFICATE

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REVISION

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SECTION 3.0 - CODES, STANDARDS AND SPECIFICATIONS

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3.1 Industry Codes, Standards and Specifications

QSH
CONTRACTOR shall carry out all work in accordance with the following Industry Codes, Standards and
specifications. The edition of any standard listed shall be that in effect as of the date that the construction
contract is awarded.
Code Title
DESCRIPTION
ACI-318 Building Code Requirements for Structural Concrete

AISC Specification for Design, Fabrication and Erection of Steel
ANSI B16.5 Pipe Flanges and Flanged Fittings
ANSI B40.1 Gauges, Pressure and Vacuum
ANSI/ISA-12.13.02-2003 Recommended Practice for the Installation, Operation
(IEC 61779-6 Mod) And Maintenance of Combustible Gas Detection Instruments
API-6D Specification for Pipeline Valves
API-RP-550 Manual on installation of Refinery Instrument and Control system
ASCE Minimum design loads for buildings and other Structures
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ASMEB31.8 Gas Transmission and Distribution Piping Systems

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ASMEVIII Div. 1/Div.2 Boiler and Pressure Vessel Code

ASTMD-1556 Standard Test Method for Density and Unit Weight of Soil in Place by the Sand
Feb-2017
DATE
Cone Method
ASTM C-33 Specification for Concrete Aggregates
NO.
REV
ASTM C-150 Specification for Portland Cement

00
DISCIPLINE
ENGINEER
ASTM C-897 Specification for Portland Cement-Based Plaster
ASTM D-2049 Standard Methods of Test for Relative Density of Cohesion
DATE:
6/01 ASTM D-2167 Test for Density of Soil in Place by the Rubber Balloon Method
PROJECT
ENGINEER
ASTM D-2922 Test for Density of Soil and Soil Aggregate in Place by Methods (Shallow Depth)
QSH ASTM D-422 Particle Size Analysis of Soil
DATE:
6/01
FEB-17 ASTM D-698 Standard Methods of Test for Moisture - Density Relations
CERTIFIED AWSD1.1 Structural Welding Code - Steel
CIB
AWSD1.4 Structural Welding Code - Reinforcing Steel
DATE:
FEB-17
ISA-RP92.0.02 Part I11998 Installation, Operation and Maintenance of Toxic Gas-I Instruments; Hydrogen
CONSTRUCTION
AGENCY
Sulfide
CAH NACE-MR-01-75 Sulfide Stress Cracking
DATE:
FEB-17 NEC National Electrical Code
OPERATIONS NEMA National Electrical Manufacturers Association
AMR NESC National Electrical Safety Code
DATE:
FEB-17 NFPA National Fire Protection Association
IBC International Building Code
CONTROL NUMBER
VERIFICATION
API-RP-500 Recommended Practice for Classification of Locations for Installations at Petroleum

EDSD
Facilities Classified as Class I Zone1 and Zone 2.

IEC 61511 Functional Safety – Safety Instrumented Systems for the Process Industry Sector
DATE:
Y:
BY:
IEC 61131 Part-3: Programmable Controllers-Programming Language

IEC 61000-6-2 Generic standards – Immunity for Industrial Enviornments
CERTIFICATE
ANSI/ISA S84.01 Application of Safety Instrumented Systems for the Process Industries

00
OSHA 1910-119 Process Safety Management of Highly Hazardous Chemical

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API RP 14C Recommended Practice for Analysis, Design, Installation, and Testing of Basic
REVISION

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HIPPS Systems for Offshore Production Platform

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ANSI B40.1 Gauges, Pressure and Vacuum

CIB
QSH
3.2 SAUDI ARAMCO Engineering Standards and Specifications:
3.2.1 CONTRACTOR shall carry out all work in accordance with the latest edition of the following Saudi Aramco
Standards and Specifications.
3.2.2 In the event of a conflict between these standards and those listed in paragraph SAUDI ARAMCO standards and
DESCRIPTION
Specifications shall take precedence.
Number Title
SAES-A-004 General Requirements for Pressure Testing

SAES-A-005 Safety Instruction Sheet
SAES-A-007 Hydrostatic Testing Fluids and Lay-up Procedures
SAES-A-100 Survey Coordinates and Datum and Data Formats
SAES-A-105 Noise Control
SAES-A-111 Borrow Pit Requirements
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SAES-A-112 Meteorological and Seismic Design Data

10-
SAES-A-114 Excavation and Backfill

Feb-2017
SAES-B-019 Portable, Mobile and Special Fixed Firefighting Equipment

DATE
SAES-B-054 Access, Egress, and Materials Handling for Plant Facilities

SAES-B-055 Plant Layout
NO.
REV
SAES-B-057 Safety Requirements: Refrigerated and Pressure Storage Tank Vessels

00
DISCIPLINE
ENGINEER SAES-B-058 Emergency Isolation, Shutdown, and Depressuring
6/01
SAES-B-064 On-shore and Near Shore Pipeline Safety
DATE:
PROJECT
SAES-B-067 Safety Identification and Safety Colors
ENGINEER SAES-B-068 Electrical Area Classification
QSH
6/01
FEB-17
SAES-H-001 Coating Selection and Application Requirements for Industrial and Equipment
DATE: SAES-H-002 Internal and External Coatings for Steel Pipelines and Piping
CERTIFIED
CIB SAES-H-002V Approved SAUDI ARAMCO Data Sheets for Pipeline Maintenance External Coatings
FEB-17 SAES-H-101V Approved SAUDI ARAMCO Data Sheets - Paints and Coatings
SAES-H-102 Safety Requirements for Coating Applications
DATE:
CONSTRUCTION
AGENCY
CAH
SAES-H-200 Storage, Handling and Installation of Pipe Externally Coated Pip«
FEB-17
SAES-H-201 General Specification for Over-the Ditch External and Internal FBE Coating of Field Girth
DATE:
OPERATIONS
Welds
AMR
SAES-J-001 Instrumentation Index
FEB-17
SAES-J-002 Technically Acceptable Instrument Manufacturers
DATE:
SAES-J-003 Instrumentation Basic Design Criteria
CONTROL NUMBER
SAES-J-004 Instrument Symbols and Identification

VERIFICATION
SAES-J-005 Instrument Drawings and Forms

EDSD
SAES-J-100 Process Flow Metering

DATE:
SAES-J-200 Pressure
Y:
BY:
SAES-J-300 Level
SAES-J-400 Temperature
CERTIFICATE

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SAES-J-505 Combustible Gas and Hydrogen Sulfide in Air Detector System

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SAES-J-600 Pressure Relief Devices

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SAES-J-601 Emergency Shutdown and Isolation Systems

REVISION

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SAES-J-700 Control valves

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SAES-J-902 Electrical System for Instruments

CIB
SAES-L-100 Applicable Codes and Standards for Pressure Piping Systems

QSH
SAES-L-105 Piping Material Specifications

SAES-L-109 Selection of Flanges, Stud Bolts and Gaskets
SAES-L-110 Limitations on Pipe Joints and Components
SAES-L-120 Piping Flexibility Analysis
SAES-L-131 Fracture Control of Line Pipe
SAES-L-132 Material Selection for Piping Systems

SAES-L-133 Corrosion Protection Requirements for Pipelines, Piping and Process Equipment
DESCRIPTION
SAES-L-136 Selection and Restrictions of Carbon Steel Pipe

SAES-L-150 Pressure testing of Plant Piping and Pipelines
SAES-L-410 Design of Pipelines
SAES-L-440 Anchors for Buried Pipelines
SAES-L-450 Construction of On-Land and Near-Shore Pipelines
SAES-M-001 Design Criteria for non Building Structures
SAES-M-006 SAUDI ARAMCO Security and General Purpose Fencing
SAES-M-100 SAUDI ARAMCO Building Code
SAES-N-001 Basic Criteria, Industrial Insulation

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SAES-O-100 General Requirements for Safety and Security

Feb-2017
SAES-O-101 Standard Security Fence - Category I

DATE
SAES-O-105 Gates in Perimeter Fences

SAES-O-119 Work Permit Procedures
NO.
REV
00
DISCIPLINE
ENGINEER SAES-P-100 Basic Power System Design Criteria
6/01
SAES-P-103 Direct Current and UPS Systems
DATE:
PROJECT
SAES-P-104 Wiring Methods and Materials
ENGINEER SAES-P-111 Grounding
QSH
6/01
FEB-17
SAES-P-114 Power System and Equipment Protection
DATE: SAES-P-123 Lighting
CERTIFIED
CIB
FEB-17 SAES-Q-001 Criteria for Design and Construction of Concrete Structures

SAES-Q-005 Concrete Foundations
DATE:
CONSTRUCTION
AGENCY
CAH
SAES-Q-010 Cement Based Non -shrink Grout for Structural and Equipment Grouting
FEB-17
DATE:
OPERATIONS
SAES-W-011 Welding Requirements for on Plot Piping
AMR
SAES-W-012 Welding requirements for Pipelines
FEB-17
SAES-Z-001 Process Control Systems
DATE:
SAES-Z-002 Regulated Vendor List for Process Automation System
CONTROL NUMBER
SAES-Z-004 Supervisory Control and Data Acquisition (SCADA) System

VERIFICATION
SAES-Z-010 Process Automation Networks

EDSD
DATE:
SAEP-302 Instructions for Obtaining a Waiver of a Saudi Aramco Engineering Requirement

Y:
BY:
SAEP-316 Performance Qualification of Coating Personnel

SAEP-323 Performance Qualification Testing of Contract Welders and Brazers

CERTIFICATE

00
SAEP-324 Certification Review and registration of project Welders and Brazers

_____________________
SAEP-354 High Integrity Protective Systems Design Requirements

(DCC) NO. 10-01433-7856-001
SAEP-373 High Integrity Protection Systems – Tracking Program

REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
SAEP-374 High Integrity Protection Systems – Periodic Functional Testing Requirements

ENGG CERT
SAEP-375 High Integrity Protection Systems – SAP Tracking System Workflows

CIB
SAEP-376 High Integrity Protection Systems – Testing & Maintenance Reporting Requirements
QSH
SAEP-1023 Contractor Quality Assurance and Quality Control Requirements

SAEP-1101 Welding Test Supplement S01 for Welder Performance Qualification
SAEP-1141 Industrial Radiation Safety
SAEP-1142 Qualification of Non-Saudi Aramco NDT Personnel

SAEP-1143 Radiographic Examination
DESCRIPTION
SAEP-1634 Factory Acceptance Test

SAEP-1638 Site Acceptance Test Plan
G.I.2.721 Electrical Arc Flash Hazard Protection
SACSM SAUDI ARAMCO Construction Safety Manual
3.3 Material Specifications
CONTRACTOR supplied materials shall conform to the latest issue of the following Specifications:
JO/EWO
Item # Category of Material Specification

01433-
7856
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1. Shop-Applied External FBE Coating for Steel Line Pipe 09-SAMSS-089

Feb-2017
DATE
2. Cement Based Non-Shrink Grout 09-SAMSS-092

3. Ready Mixed Portland Cement Concrete 09-SAMSS-097
4. Epoxy Coating of Steel Reinforcing Bars 09-SAMSS-106
NO.
REV
00
DISCIPLINE 5. Fabrication of Structural and Miscellaneous Steel 12-SAMSS-007

ENGINEER
6. Erection of Structural and Miscellaneous Steel 12-SAMSS-008
DATE:
6/01 7. Low Voltage Panelboards 16-SAMSS-518
PROJECT 8. Supervisory Control and Data Acquisition (SCADA) Systems 23-SAMSS-020
9. Remote Terminal Unit 23-SAMSS-030
ENGINEER
QSH
6/01
FEB-17 10. Hydraulic Oil AW 68 26-SAMSS-051
11. Manufacture of Skid-Mounted Process Package Equipment Units 32-SAMSS-038
DATE:
CERTIFIED
CIB 12. Combustible Gas And Hydrogen Sulfide Monitors 34-SAMSS-514
DATE:
FEB-17 13. Control Valves 34-SAMSS-711
CONSTRUCTION 14. Instrumentation And Thermocouple Cable 34-SAMSS-913
15. Remote Terminal Unit (RTU) 23-SAMSS-030
AGENCY
CAH
DATE:
FEB-17 16. Instrument Control Cabinet – Indoor 34-SAMSS-820
OPERATIONS 17. Instrument Control Cabinet – Outdoors 34-SAMSS-821
AMR 18. Package Unit Instrumentation 34-SAMSS-831
FEB-17 19. Combustible Gas And Hydrogen Sulphide Monitors 34-SAMSS-514
DATE:
20. Programmable Controller Based ESD Systems 34-SAMSS-623
CONTROL NUMBER
VERIFICATION
21. Wellhead Control, Monitoring and Shutdown System 34-SAMSS-624

22. Hydraulic Valve Actuators 34-SAMSS-717
EDSD
23. Electric Motor Operated Valve Actuators 34-SAMSS-718

DATE:
24. Instrumentation And Thermocouple Cable 34-SAMSS-913

Y:
BY:
25. Inspection and Testing Requirements for API SPEC 6A, 04-SAMSS-049
10000 PSI Valves

CERTIFICATE

00
26. General Valve Requirements, ISO 10423 (API 6A) 04-SAMSS-055

_____________________
(DCC) NO. 10-01433-7856-001
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
ENGG CERT
All materials must be approved by SAUDI ARAMCO Representative prior to use. Samples of these materials must
CIB
be submitted for approval.

QSH
3.4 References
3.4.1 CONTRACTOR shall perform the WORK in accordance with the applicable Industry Codes, Standards and
Specifications. Specific reference may be made in the Scope of Work to sections of these Codes, Standards and
Specifications. This does not relieve CONTRACTOR of the obligation to comply with the requirements of all
applicable sections of Codes, Standards and Specifications. The Standards and Specifications mentioned in 3.1,
DESCRIPTION
3.2 & 3.3 above are inclusive of all SAUDI ARAMCO, Industry, National, and International Codes applicable as
appropriate.
JO/EWO
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7856
10-
Feb-2017
NO. DATE
REV
00
DISCIPLINE
ENGINEER
6/01
DATE:
PROJECT
ENGINEER
QSH
6/01
FEB-17
DATE:
CERTIFIED
CIB
FEB-17
DATE:
CONSTRUCTION
AGENCY
CAH
FEB-17
DATE:
OPERATIONS
AMR
FEB-17
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
Y:
BY:
CERTIFICATE

00
_____________________
(DCC) NO. 10-01433-7856-001
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
SECTION 4.0 - DETAILED DESCRIPTION OF WORK

ENGG CERT
PHASE 200 - CIVIL/STRUCTURAL

CIB
QSH
CONTRACTOR shall include all civil/structural works necessary to provide a complete, functional facility in
accordance with the drawings detailed in section 2 and Codes Standards and Specifications as detailed in section 3
to the satisfaction of SAUDI ARAMCO Representative.
4.1.1 CONTRACTOR shall prepare wellsite including excavation, backfill, grading, etc. and shall construct
DESCRIPTION
a 47-meters wide rig road inside the wellpad between the two vehicle access gates by replacing marl
with road sub-base material per SAES-Q-006 (without asphalt).
4.1.2 CONTRACTOR shall construct and install concrete foundations at the wellsite including but not
limited to the following:
x Corrosion Inhibitor injection equipment portable shelter

x Pre – Engineered shelter for control room
x Pipe support at wellsite area
x Instrument rack
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x Pipe supports at wellhead site and for the flowline at remote header area
x Guardrail Posts
Feb-2017
DATE
x Wellhead cellar
x Fences and Gates
x
NO.
REV
Telephone post, kilometer marker post

00
DISCIPLINE
ENGINEER
x Warning Signs, pipe movement markers
x Access Steps at Burn pit
DATE:
6/01
x Miscellaneous Footing for Flow Transmitter, Beacon Horn and Area Lighting Panel.
PROJECT
ENGINEER x Breathing apparatus rack
QSH
x Wind sock post
x Light pole
6/01
FEB-17
DATE:
x
CERTIFIED
CIB Air blower
FEB-17 x Thrust anchors
DATE:
CONSTRUCTION
AGENCY
CAH
4.1.3 CONTRACTOR shall construct and install the concrete wellhead cellar. CONTRACTOR shall
FEB-17
demolish and remove with necessary caution without any damage to the existing wellhead the
DATE:
OPERATIONS
existing temporary shoring, guard barrier, windsock and wellsite marker for the well and transport
AMR
them to a place designated by SAUDI ARAMCO Representative.
FEB-17
DATE: 4.1.4 CONTRACTOR shall fabricate and install the following steel structures:
CONTROL NUMBER
VERIFICATION
x Cellar framing and supports

EDSD
x Corrosion inhibitor injection equipment shelter

DATE:
x Pre-engineered shelter for control room installation

Y:
BY:
x Wellhead cellar
x Emergency gates
CERTIFICATE

00
x Fence and gates

_____________________
x Pipe and valve supports and guards

(DCC) NO. 10-01433-7856-001
x Valve operating platforms at Remote Header and well head celler

REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
x Wind sock
ENGG CERT
x
CIB
Thrust anchor
x Breathing apparatus
QSH
x Instrument rack
x Telephone post
x Warning sign
x Movement marker
x Kilometer marker post
x Modification or cutting of lifting lugs of control shelter at floor level for safety hazard
x To facilitate actuator provide steel W-section beam and hook in control shelter
DESCRIPTION
4.1.5 CONTRACTOR shall prepare lifting and transportation scheme for corrosion inhibitor injection portable
shelters and get approval from Saudi Aramco representative before installation.
4.1.6 CONTRACTOR shall construct and install thrust anchors per SAES-L-440.
4.1.7 CONTRACTOR shall construct berms and paved/camel/rig road crossings. CONTRACTOR shall
upgrade existing road crossings to meet the required earth cover in accordance with SAES-L-460
and Standard Drawing AC-036660.
JO/EWO
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4.1.8 CONTRACTOR shall grade and fence the wellsite and surrounding area as shown on project
Feb-2017
drawings.
DATE
4.1.9 CONTRACTOR shall construct a flowline right of way in accordance with SAES-L-450 and drawings.
NO.
REV
The width of the constructed right of way shall be 7m from the toe of slope of the berm on the North
00
DISCIPLINE
ENGINEER
or West side. The finished grade elevation of the right of way shall conform to approved survey
documents. The right of way shall be offset at camel crossing locations to provide access to
DATE:
6/01 crossings from the right of way. The right of way shall be a minimum of 300mm thick after
PROJECT
ENGINEER compaction.
QSH
DATE:
6/01
FEB-17 4.1.10 CONTRACTOR shall fabricate and install pipe identification markers and/or combined kilometer
CERTIFIED marker/CP test stations. Support posts shall be in accordance with Standard Drawing AB-036907.
CIB
4.1.11 CONTRACTOR shall clean-up and level all marl on grade and sand pits within 200-meters of the new
FEB-17
DATE:
CONSTRUCTION
AGENCY facilities.
CAH
DATE:
FEB-17
4.1.12 CONTRACTOR shall fabricate and install clamped type pipe depth marker gauges at all pre-formed
OPERATIONS overbends and side bends along the flowline route as per the Project Drawings.
AMR
DATE:
FEB-17 4.2 General
CONTROL NUMBER
VERIFICATION
4.2.1 CONTRACTOR shall perform all surveys necessary including the verification of all dimensions,
EDSD
angles and elevations before fabrication and installation. The Bottom Of Pipe (B.O.P.) elevations and
bend angles shall be used as guide lines and shall confirm the elevation and bend angles to ensure
DATE:
Y:
BY:
conformance to SAUDI ARAMCO standards.

CERTIFICATE
4.2.2 Prior to starting work, the CONTRACTOR shall prepare and submit to SAUDI ARAMCO

00
Representative for approval of survey documents indicating the following (these documents shall
_____________________
(DCC) NO. 10-01433-7856-001
also be included with the "As-Built" document submittals):
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
ENGG CERT
4.2.2.1 Grade profile along the new flowline at 10-meter intervals and at all intermediate points
CIB
including road crossings, pipe anchor locations, off-set loop locations and designated Point
QSH
of Intersection (PI) locations shown on the Plan and Profile drawings.
4.2.2.2 Any CONTRACTOR proposed improvements to the new flowline route.
4.2.2.3 B.O.P. elevation and change of slope at 10-meter intervals for buried lines.
4.2.2.4 Identity of all changes of slope that are in excess of the maximum allowable for elastic
bending for the flowline, showing the type of preformed bend required by decimal degrees
DESCRIPTION
or degree/minute/ seconds and vertical bends (over bend or sag bend) which shall not
exceed:
2.79 degrees (310m radius) for the limit of elastic bending.

8.19 degrees (105m radius) for the limit for cold bending side bends
8.19 degrees (105m radius) for the limit for cold bending vertical sag/over bends
4.2.3 CONTRACTOR shall set grade, alignment and offset stakes which conform to the approved work
survey documents at 50-meter (maximum) intervals. These stakes shall be used to determine
JO/EWO
CONTRACTOR's progress and compliance with the project drawings and specifications. All offset
01433-
7856
10-
stakes shall not be removed during construction and shall be maintained for the duration of
construction activities.
Feb-2017
DATE
4.2.4 All excavations for foundations and underground facilities shall be in accordance with SAUDI
ARAMCO Engineering Standards SAES-A-114 and SAES-Q-005 and shall be excavated to the
NO.
REV
00
DISCIPLINE levels, and depths specified in the project drawings and/or SAUDI ARAMCO standards.
ENGINEER
DATE:
6/01 Care shall be taken to avoid damage to existing underground facilities during excavation work. This
PROJECT is especially important when crossing other existing flowlines and cables. If CONTRACTOR
ENGINEER
QSH encounters any pipes, cables, concrete, or other obstructions not indicated on the drawings,
6/01
FEB-17 CONTRACTOR shall immediately inform SAUDI ARAMCO Representative in writing and subsequent
DATE:
CERTIFIED construction operations shall continue in accordance with written instructions issued by SAUDI
CIB ARAMCO Representative. CONTRACTOR shall have available provide suitable detectors for finding
DATE:
FEB-17 pipe and cables.
CONSTRUCTION
Confined space permit entry requirements must be adhered to on all excavations deeper than 4-feet.
AGENCY
CAH
FEB-17
DATE:
OPERATIONS All excavations within the wellsite areas shall be by hand unless otherwise directed by SAUDI
AMR ARAMCO Representatives.
FEB-17
DATE:
4.2.5 CONTRACTOR shall be responsible to provide and haul all sand and marl required for the work from
CONTROL NUMBER
VERIFICATION
a source approved by SAUDI ARAMCO.

EDSD
4.2.6 All fill material utilized on this project around and under foundations shall be select fill. The type of fill
DATE:
material and fill compaction shall be in accordance with SAES-A-114. In place density tests shall be
Y:
BY:
performed as directed by SAUDI ARAMCO Representative to ensure compliance with the

compaction requirements.
CERTIFICATE

00
_____________________
4.2.7 CONTRACTOR shall excavate, backfill and compact soil for foundations and anchors in accordance
(DCC) NO. 10-01433-7856-001
with SAES-A-114. CONTRACTOR shall provide and utilize all equipment required to excavate all
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
soils including rock to the dimensions and depths specified on the project drawings and/or SAUDI
ENGG CERT
ARAMCO standards. CONTRACTOR shall obtain SAUDI ARAMCO Representative’s approval prior
CIB
to back filling excavations.

QSH
CONTRACTOR shall obtain approval from SAUDI ARAMCO Representative if blasting is required
within 1500-meters of existing facilities.
4.2.8 Excavation shall be limited to the minimum necessary to perform the work. The CONTRACTOR shall
hand excavate all crossings with existing flowlines and pipelines along the route to the new flowline
and pipeline, unless SAUDI ARAMCO gives written approval to utilize machines which can operate
DESCRIPTION
without damaging the existing flowlines. The CONTRACTOR shall exercise extreme caution at
crossings as existing cables may be running in the same berm as the flowlines or in close proximity
to it and the flowlines may be carrying high pressure and/or poisonous or toxic gases and/or fluids.
4.2.9 CONTRACTOR shall ensure that all side, sag and over bends shall have a minimum cover in
accordance with the Project Drawings. In sandy areas, cover is defined as the distance measured
from the top of pipe to the surrounding finished grade and no credit shall be taken for the height of
the berm without the written approval of the SAUDI ARAMCO Representative. In rocky areas
CONTRACTOR shall refer to the cross section detail in Project Drawings.
JO/EWO
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4.2.10 If CONTRACTOR needs to construct temporary access roads, CONTRACTOR shall obtain SAUDI
10-
ARAMCO Representative’s written approval of the proposed routing and type of construction to be
Feb-2017
used prior to construction.

DATE
4.2.11 CONTRACTOR shall load and transport concrete which shall conform to SAUDI ARAMCO Material
NO.
REV
Specifications 09-SAMSS-097 and be from a source approved by SAUDI ARAMCO Representative.

00
DISCIPLINE
ENGINEER All concrete work shall conform to SAUDI ARAMCO Engineering Standard SAES-Q-001.
6/01
DATE:
PROJECT
4.2.12 CONTRACTOR shall mix, place and cure structural concrete per the ACI Manual of concrete
ENGINEER practice. A minimum compressive strength of 4000 PSI after 28 days shall be obtained. One set of
QSH
6/01
FEB-17
four test cylinders shall be made for each 50 cu.m. of concrete or portion thereof, poured on any day.
DATE: CONTRACTOR shall perform a slump test on site for each batch of concrete, which must be
CERTIFIED
CIB acceptable to SAUDI ARAMCO Representative prior to pouring. These cylinders shall be tested per
FEB-17 ACI 318 by CONTRACTOR or it’s SAUDI ARAMCO approved Sub-Contractor. Test results shall be
provided to SAUDI ARAMCO's Representative within 48 hours of the test date.
DATE:
CONSTRUCTION
AGENCY
CAH
FEB-17
4.2.13 All concrete reinforcement shall conform to SAUDI ARAMCO Engineering Standard SAES-Q-001.
DATE:
OPERATIONS
Reinforcing steel bars shall be FBE coated per 09-SAMSS-106.
AMR
FEB-17
CONTRACTOR shall cut and cold bend reinforcing steel to shapes and dimensions specified in the
DATE:
Project Drawings. FBE coating to rebar shall be repaired using APCS-113 material with SAUDI
CONTROL NUMBER
ARAMCO Stock No. 09-697-833 or equal approved proprietary FBE rebar patching material. The
VERIFICATION
material is supplied in 0.5 liter two parts kit which should not be split. The two parts kit and specially
EDSD
designed Nylotron Bending Mandrills or equal shall be utilized by CONTRACTOR for each different
DATE:
size of reinforcing bar used on the Project. CONTRACTOR shall review all bending details prior to
Y:
BY:
fabrication to verify that the required concrete cover and anchor bolt clearances can be maintained.
CERTIFICATE

00
4.2.14 All FBE coated reinforcement rebars in anchors and foundations shall be constructed with a minimum
_____________________
of 75 mm concrete cover. CONTRACTOR shall field adjust concrete form work to minimum concrete
(DCC) NO. 10-01433-7856-001
cover.
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
ENGG CERT
4.2.15 Concrete shall be poured on one layer of 6 mil polyethylene sheeting extended 100 mm on all four
CIB
sides of the form work of all poured in place concrete (except for rock anchors) and the areas in
QSH
contact with soil or backfill shall be coated with two coats of coal tar or bitumen coating that conforms
to APCS-10 of SAES-H-101V.
4.2.16 Below grade concrete surfaces, except the underside, on all poured in place concrete anchors and
foundations shall be coated per SAES-H-101V and APCS-10. Precast footings and foundations shall
also have the underside coated prior to placement and back filling.
4.2.17 Locations of anchor bolts in concrete foundations shall be verified with vendor and fabrication
DESCRIPTION
drawings and shall not touch the reinforcement steel.
4.2.18 All non galvanized steel supports which are to be partially embedded in a concrete foundation, shall
be coated in compliance with SAES-H-101V and APCS-1C for a minimum distance of 150mm on
either side of the concrete surface.
4.2.19 The projecting portion of anchor bolts to the bottom of base plate plus the first 75 mm embedded in
concrete shall be coated in compliance with SAES-H-101V and APCS-1C. Threads are excluded.
JO/EWO
01433-
4.2.20 All form work shall be in accordance with SAUDI ARAMCO Engineering Standard SAES-Q-001. All
7856
10-
external edges of concrete above ground shall be chamfered by inserting 25mm angle strips in the
Feb-2017
forms.
DATE
4.2.21 Prior to placing concrete into forms, forms and rebar shall be sprayed with water to prevent loss of
NO.
REV
moisture from the concrete.

00
DISCIPLINE
ENGINEER
4.2.22 All non shrink grout shall be applied under base plates of equipment and supports in accordance with
DATE:
6/01 SAES-Q-010 and manufacturer's recommended procedures. Grout shall be poured in a high fluidity
PROJECT
ENGINEER
range and shall be free of voids and air pockets. The CONTRACTOR shall take measures to follow
QSH grout manufacturer's recommended procedure precisely.
6/01
FEB-17
DATE:
CERTIFIED 4.2.23 All marl road and asphalt road crossings shall be constructed of marl fill, compacted in 300 mm lifts to
CIB 95% of the modified proctor density per ASTM-D-1556 or ASTM-D-2167, to the requirements of
DATE:
FEB-17 SAES-L-450 and the drawings.
CONSTRUCTION
4.2.24 All existing facilities at or near the work site shall be carefully protected from damage.
AGENCY
CAH
FEB-17
DATE:
OPERATIONS 4.2.25 Backfill for anchors and foundations shall be compacted per SAES-A-114. Backfilling shall only be
AMR performed after foundations have been approved by SAUDI ARAMCO Representative.
FEB-17
DATE:
4.2.26 Backfilling and reinstatement of surfaces shall be completed immediately after approval is given by
CONTROL NUMBER
SAUDI ARAMCO Representative.

VERIFICATION
EDSD
4.2.27 CONTRACTOR shall restore all marl rig roads and minor roads crossed during construction to
DATE:
original condition. When the height has been increased to provide the minimum cover over the pipe
Y:
BY:
as specified on the drawings, the slope on both sides of the road shall not exceed a maximum slope
of 10:1 for minor road crossings and 20:1 for rig road crossings.
CERTIFICATE

00
_____________________
4.2.28 All marl specified as "select marl" shall meet the requirements of SAES-A-114. CONTRACTOR
(DCC) NO. 10-01433-7856-001
shall perform all testing required and provide suitable documentation to verify that the selected marl
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
to be used on the project complies with the requirements of SAES-A-114.

ENGG CERT
CIB
4.2.29 CONTRACTOR shall stabilize all berms constructed or disturbed during construction with weathered
QSH
crude oil. Berm stabilization with crude oil for buried flowline shall comply with the requirements of
SAES-L-450. As much as 4.5 L/sq. m. (1 gal/Sq. Yd) may be required to stabilize the Berm to comply
with the requirements of SAES-L-450.
4.2.30 CONTRACTOR shall grade and level all temporary borrow pits as close to their original condition as
possible before vacating the area.
4.2.31 CONTRACTOR shall keep the flowline right of way, construction site areas, camps, storage areas,
DESCRIPTION
and access roads clean of construction and/or other debris. All waste, debris and/or trash shall be
picked up and properly disposed of in a manner approved by SAUDI ARAMCO Representative.
4.2.32 CONTRACTOR shall restore all existing marl and asphalt roads damaged due to construction of
facilities or by CONTRACTOR vehicles and equipment to their original condition.
4.2.33 CONTRACTOR shall construct and maintain prior approved marl bypass roads during the installation
of the flowline under SAUDI ARAMCO asphalt roads in compliance with the SAUDI ARAMCO GI-
1021.000 and its attached drawings.
JO/EWO
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4.2.34 All structural steel fabrication shall comply with the requirements of SAES-M-001, SAUDI ARAMCO
Feb-2017
Material Specification 12-SAMSS-007 and the American Institute for Steel Construction, Specification
DATE
for Design, Fabrication and Erection of Structural Steel (AISC).

NO.
REV
4.2.35 All structural steel welding shall be in accordance with the American Welding Society Code for
00
DISCIPLINE
ENGINEER Structural Steel Welding, AWS-D1.1. Skip or stitch welds shall not be made.
6/01
DATE: 4.2.36 All pre-engineering work shall be carried and as per 12-SAMSS-014 and the American Institute for
PROJECT
ENGINEER steel construction specification for design, fabrication and erection of structural steel (AISC).
QSH
6/01
FEB-17
DATE:
CERTIFIED
CIB
FEB-17
DATE:
CONSTRUCTION
AGENCY
CAH
FEB-17
DATE:
OPERATIONS
AMR
FEB-17
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
Y:
BY:
CERTIFICATE

00
_____________________
(DCC) NO. 10-01433-7856-001
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR

ENGG CERT
PHASE 500 - MECHANICAL

CIB
QSH
CONTRACTOR shall include all mechanical works necessary to provide a complete, functional facility in
CONTRACTOR shall install all mechanical equipment and associated ancillary items and interconnecting
DESCRIPTION
pipework, fittings and insulation, including but not limited to the following:
x Corrosion inhibitor injection system

x Methanol inhibitor injection system (portable / permanent)
x Air blower
x Motor Operated Valve(s)
5.2 General
5.2.1 All temporary equipment openings shall be covered or plugged to prevent the entry of foreign matter.
JO/EWO
01433-
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5.2.2 CONTRACTOR shall ensure that all equipment is lifted, erected, properly aligned, leveled, and adjusted
Feb-2017
DATE
in accordance with manufacturer’s recommendations for satisfactory operation.
5.2.3 SAUDI ARAMCO supplied equipment will be available at the locations specified in the contract.
NO.
REV
00
DISCIPLINE CONTRACTOR shall be responsible for picking up equipment and hauling to site. If interim storage is
ENGINEER
required, the CONTRACTOR shall provide storage and necessary care of equipment to ensure that it
6/01 arrives at site in as received condition.
DATE:
PROJECT
ENGINEER
QSH
This includes but is not limited to:
6/01
FEB-17
x Picking up equipment from storage area, moving it to work site and unloading.
DATE:
CERTIFIED
CIB
DATE:
FEB-17 x Inspecting mechanical equipment upon receipt and also immediately after moving from storage or
CONSTRUCTION
AGENCY
pickup area to installation site for any damage or defect. A written report shall be submitted to SAUDI
CAH ARAMCO Representative detailing any damage or defect within 24 hours of inspection.
FEB-17
DATE:
OPERATIONS x Lifting mechanical equipment and setting on permanent foundations.
AMR
DATE:
FEB-17 x Bolting skids and equipment to concrete foundations.
CONTROL NUMBER
VERIFICATION
x Installation of personnel protection insulation and jacketing; installation of thermal insulation and
EDSD
jacketing as requested per the Project Drawings.

DATE:
Y:
BY:
x Hooking up all connections, platforms, ladders, instruments, etc. in accordance with the applicable
drawings and manufacturer’s instructions.
CERTIFICATE

00
_____________________
(DCC) NO. 10-01433-7856-001
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
ENGG CERT
5.2.4 CONTRACTOR shall take proper care of mechanical equipment given to him. This includes, application
CIB
of protective grease on machined surfaces, inside storage and other preservation methods
QSH
recommended by manufacturers to protect the equipment until commissioning.
5.2.5 CONTRACTOR shall protect all piping spools and valves from sand, dirt ingress and must be blown
clean with compressed air prior to installation.
DESCRIPTION
JO/EWO
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Feb-2017
NO. DATE
REV
00
DISCIPLINE
ENGINEER
6/01
DATE:
PROJECT
ENGINEER
QSH
6/01
FEB-17
DATE:
CERTIFIED
CIB
FEB-17
DATE:
CONSTRUCTION
AGENCY
CAH
FEB-17
DATE:
OPERATIONS
AMR
FEB-17
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
Y:
BY:
CERTIFICATE

00
_____________________
(DCC) NO. 10-01433-7856-001
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR

ENGG CERT
PHASE 600 - PIPING

CIB
QSH
CONTRACTOR shall include all Piping works necessary to provide complete, functional facility in accordance with
the drawings detailed in section 2 and Codes Standards and Specifications as detailed in section 3 to the
satisfaction of SAUDI ARAMCO Representative.
6.1.1 CONTRACTOR shall fabricate and install piping and associated valves including but not limited to the
DESCRIPTION
following :
x Above ground production piping at wellsite with Inconel 625 internal cladding pipe spool.
x 6-inch underground flowline.
x Remote tubing kill line piping
x Tubing casing kill line piping
x Tubing casing annuli piping and casing kill line piping to blowdown system
x Underground blowdown line from production line
x Portable water sampling manifold.
x
JO/EWO
Stainless steel blowdown line from wellsite to burn pit.

01433-
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10-
x Flowline from wellsite to remote header.

x 12-inch RTR air duct for air blower at wellhead cellar.
Feb-2017
DATE
x Heavy wall, continuous, rolled stainless steel tubing for corrosion inhibitor and methanol injection lines.
x Above ground piping at tie-in of flowlines to Remote Headers.
NO.
REV
00
DISCIPLINE
ENGINEER
6.2 General
DATE:
6/01 6.2.1 Work shall be performed in accordance with SAUDI ARAMCO Engineering Standard SAES-L-410 and
PROJECT SAES-L-450, other applicable SAUDI ARAMCO Standards and Specifications, and the American
ENGINEER
QSH
National Standards Institute (ANSI) Code for Gas Transmission and Distribution Piping Systems ASME
6/01
FEB-17 B31.8. All buried pipe or partially buried pipe segments and fittings shall be externally coated as
DATE:
CERTIFIED specified on drawings.
CIB
DATE:
FEB-17 6.2.2 Welding
CONSTRUCTION
AGENCY
CAH
6.2.2.1 Work shall be performed in accordance with latest editions of ASME B31.8 and SAUDI
FEB-17
ARAMCO Engineering Standards SAES-W-011, SAES-W-012 and all referenced Codes and
DATE:
OPERATIONS
Standards therein.
AMR
6.2.2.2 Welders and Welding Procedures shall be qualified and approved in accordance with SAUDI
DATE:
FEB-17
ARAMCO Engineering Standards SAES-W-011 and SAES-W-012 before welding activities
commence.
CONTROL NUMBER
VERIFICATION
EDSD
6.2.2.3 For API 6A 3000# Flanges and higher the minimum preheat level shall be as detailed in
SAES-W-011 or SAES-W-012. Interpass temperatures shall be maintained throughout the
DATE:
Y:
BY:
welding process.
CERTIFICATE
6.2.2.4 A-36 base plate welding to reinforcing Anchor Bars shall be in accordance with AWS D1.4,

00
including preheat and electrode requirements.

_____________________
(DCC) NO. 10-01433-7856-001
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
6.2.2.5 CONTRACTOR shall be responsible for providing Argon gas (in cylinders) hoses, gauges,
ENGG CERT
regulators etc., for the internal purging of stainless steel lines during welding.
CIB
QSH
6.2.2.6 CONTRACTOR shall ensure that all electrodes are suitable for the materials to be welded and
shall be stored in a moisture free environment. Where applicable, CONTRACTOR shall
provide and maintain heated electrode storage. CONTRACTOR shall supply a large size
oven for baking and pre-heating electrodes and the quiver type boxes shall be utilized on site
only to maintain the temperature. Open boxes or loose electrodes shall not be left at the job
site after the end of work periods and shall be collected and returned for proper storage.
DESCRIPTION
6.2.3 Radiography
6.2.3.1 Welds of all diameters on wellhead piping plus 100 meter downstream of the wellsite fence
shall be radiographed in accordance with SAES-W-012.
6.2.3.2. A minimum of 10% of threaded connections (to confirm thread engagement) and all other
welds shall be randomly selected by SAUDI ARAMCO and radiographed by the
CONTRACTOR.
6.2.4 CONTRACTOR shall dewater the trenches or excavations and reinstate sand padding prior to
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installation of all below grade piping.

10-
Feb-2017
6.2.5 CONTRACTOR shall remove and dispose abandoned piping or other structures for tie-ins as specified
DATE
by SAUDI ARAMCO Representative to permit tie-in to existing facilities.

NO.
REV
6.2.6 CONTRACTOR shall transport all coated pipe and fittings from the supply location to the work site.
00
DISCIPLINE
ENGINEER
6/01
6.2.7 CONTRACTOR shall store, handle and install fusion bonded epoxy FBE coated pipe in accordance
DATE:
PROJECT
with SAUDI ARAMCO Engineering Standards SAES-H-002 and SAES-H-200.
ENGINEER
QSH
6/01
FEB-17
6.2.8 CONTRACTOR shall repair coating damaged during transit, unloading or installation in accordance
DATE: with SAES-H-200 and SAES-H-002.
CERTIFIED
CIB
FEB-17 6.2.9 CONTRACTOR shall not bury the pipe until all external girth welds are cleaned, coated, inspected and
approved by SAUDI ARAMCO Representative.
DATE:
CONSTRUCTION
AGENCY
CAH
FEB-17
6.2.10 CONTRACTOR shall install night caps on all open sections of piping or flowline at all times when work
DATE:
OPERATIONS
is not being performed to prevent the entry of birds, animals or the introduction of debris of any kind.
AMR
Night caps shall be as approved by SAUDI ARAMCO Representative.
FEB-17
DATE:
6.2.11 CONTRACTOR shall make all preformed pipe bends in accordance with SAUDI ARAMCO Engineering
CONTROL NUMBER
Standard SAES-L-410 and SAES-L-450 to the angles and radii stipulated in the Project Drawings. Pipe
VERIFICATION
bending machines used on externally coated pipe shall have shoes with protective surfaces.
EDSD
DATE:
6.2.12 CONTRACTOR shall fabricate butt weld and install all above grade, below grade and wellhead piping
Y:
BY:
as shown in the project drawings.

CERTIFICATE

00
6.2.13 CONTRACTOR shall preheat pipe to pipe and pipe to fitting welds as detailed in SAES-W-011 or
_____________________
SAES-W-012 and shall include this requirement in the welding procedures.

(DCC) NO. 10-01433-7856-001
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
6.2.14 CONTRACTOR shall bevel (internal and/or external) all heavier wall pipe sections and/or fittings to be
ENGG CERT
welded to thinner wall pipe or piping sections in accordance with ASME B31.8. When fittings are re-cut
CIB
or re-beveled the cut surface shall be examined for laminations before welding. The NDE method shall
QSH
be submitted to SAUDI ARAMCO Representative for approval.
6.2.15 CONTRACTOR shall not install vent valves along the flowline. Air shall be removed for hydrostatic
testing by the use of scrapers during filling of the test medium.
6.2.16 CONTRACTOR shall not seal weld plugs installed on thermowells and pressure indicators.
DESCRIPTION
6.2.17 CONTRACTOR shall install threaded weld boss(s) in accordance with Standard Drawing AE-036175
and heavy socket weld boss(s) in accordance with Standard Drawing AD-036643 for all locations
detailed in the Project Drawings. 10% random radiography shall be carried out by CONTRACTOR on
screwed connections to confirm adequate thread engagement.
6.2.18 CONTRACTOR shall install lift lugs on blind flanges, spectacle plates, blinds and spacers in
accordance with Standard Drawing AD-036735 for ANSI Class 900 RJ Flanges and Standard Drawing
AD-036736 for ANSI Class 1500 RJ Flanges and Standard Drawing AD-036467 for API 3000 # RJ
flanges.
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6.2.19 CONTRACTOR shall install jackscrew on mating weld neck flanges in accordance with Standard
10-
Drawing AC-036630.
Feb-2017
DATE
6.2.20 If preheat is required prior to welding, the CONTRACTOR shall preheat pipe and fittings having
dissimilar material in accordance with ASME B31.8.
NO.
REV
00
DISCIPLINE
ENGINEER 6.2.21 CONTRACTOR shall drill and tap holes on flanges and pipe in accordance with Project Drawings.
6/01
DATE:
PROJECT
6.2.22 CONTRACTOR shall internally clean pipe strings and/or pipe spool sections before welding, coupling or
ENGINEER bolting.
QSH
6/01
FEB-17
DATE: 6.2.23 Bending
CERTIFIED
CIB
FEB-17 6.2.23.1 CONTRACTOR shall perform all pipe bends in excess of the maximum elastic bend limits
specified in the Project Drawings.
DATE:
CONSTRUCTION
AGENCY
CAH
FEB-17
6.2.23.2 CONTRACTOR shall install preformed bends in accordance with SAES-L-450 for non-
DATE:
OPERATIONS
internally coated pipe. CONTRACTOR QC shall carefully examine all externally coated
AMR
bends for coating disbondment or cracking.
FEB-17
DATE:
6.2.23.3 CONTRACTOR shall install pipe movement markers on all mechanically made side bends.
CONTROL NUMBER
VERIFICATION
6.2.24 CONTRACTOR shall install all flange and hub type joints so that:
EDSD
DATE:
6.2.24.1 The gasket or seal contact faces are clean and bear uniformly on the gasket or seal and are
Y:
BY:
made up (tightened) with uniform bolt stress.

CERTIFICATE

00
6.2.24.2 Gaskets or seals are properly compressed in accordance with the design principles
_____________________
applicable to the type of gasket or seal used.

(DCC) NO. 10-01433-7856-001
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
6.2.24.3 Bolts or studs shall extend completely through their nuts and be of the correct diameter for
ENGG CERT
that fitting.
CIB
QSH
6.2.24.4 The requirements of the above are achieved using flogging spanners, hydraulic torque
wrenches and sockets of sufficient capacity to ensure proper bolt-up tightness of the
system.
6.2.25 Alignments during field welding shall be in accordance with API Standard 1104.
6.2.26 Allowances on miter bends provided for in ASME B31.8 are prohibited. Angular offsets less than 3-
DESCRIPTION
degrees are not considered miter bends.
6.2.27 CONTRACTOR shall provide critical measurements for cutting or "trimming" and beveling of any elbow
fitting to achieve installation per design drawings and/or survey identified angle requirements. When
fittings are re-cut or re-beveled the cut surface shall be examined for laminations before welding as per
SAES-W-012. The NDE method shall be submitted to SAUDI ARAMCO Representative for approval.
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Feb-2017
NO. DATE
REV
00
DISCIPLINE
ENGINEER
6/01
DATE:
PROJECT
ENGINEER
QSH
6/01
FEB-17
DATE:
CERTIFIED
CIB
FEB-17
DATE:
CONSTRUCTION
AGENCY
CAH
FEB-17
DATE:
OPERATIONS
AMR
FEB-17
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
Y:
BY:
CERTIFICATE

00
_____________________
(DCC) NO. 10-01433-7856-001
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR

ENGG CERT
PHASE 700 - ELECTRICAL

CIB
QSH
CONTRACTOR shall include all Electrical works necessary to provide a complete, functional facility in accordance
with the drawings detailed in section 2 and Codes Standards and Specifications as detailed in section 3 to the
satisfaction of SAUDI ARAMCO Representative.
7.1.1 The CONTRACTOR shall install electrical and cathodic protection equipment complete with all ancillary
DESCRIPTION
items and interconnecting cables/wires, including but not limited to the following:
7.1.1.1 Electrical
x Power distribution panel boards and dry type transformers.

x All wellsite cables, (power, control and signal) including the main power supply cable
from the pole mounted C.B. outside the wellpad.
x Junction boxes, control panels and receptacles.
x Complete grounding system
x 24V DC Battery system (Batteries and battery charger).
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10-
x Area lighting pole and lighting fixtures.

x Manual Transfer Switch (MTS-001) and Junction Box (JB-001) for future connection of
Feb-2017
DATE
emergency generator.
7.1.1.2 Cathodic Protection

NO.
REV
00
DISCIPLINE
ENGINEER
x Permanent negative connection to the wellhead.
DATE:
6/01 x Kilometer markers/test stations and bonding stations.
PROJECT
ENGINEER x Magnesium anodes at thrust bored road crossings.
QSH
DATE:
6/01
FEB-17 7.1.2 The existing connection to the wellhead casing is temporary only. CONTRACTOR shall provide the
CERTIFIED permanent connection after the construction of the wellhead cellar.
CIB
7.2 General
FEB-17
DATE:
CONSTRUCTION
AGENCY
CAH
7.2.1 CONTRACTOR shall perform all electrical work in accordance with the latest edition of SAUDI ARAMCO
DATE:
FEB-17
Engineering Standards, National Electrical Code (NEC) and other applicable standards listed in section 2
OPERATIONS and 3 of this Scope of Work. In case of conflict, the more stringent code shall apply unless directed
AMR otherwise by SAUDI ARAMCO Representative. CONTRACTOR shall adhere to all safety standards while
DATE:
FEB-17 carrying out his work.
CONTROL NUMBER
VERIFICATION
7.2.2 CONTRACTOR shall perform all fabrication works in accordance with Project Drawings, specifications
EDSD
and SAUDI ARAMCO Engineering Standards.

DATE:
Y:
BY:
7.2.3 All cable and conduit installation shall be in accordance with SAUDI ARAMCO Engineering Standard
SAES-P-104, SAES-J-902 and as required by the Project Drawings.
CERTIFICATE

00
_____________________
(DCC) NO. 10-01433-7856-001
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
Care shall be taken to avoid damage to existing underground facilities during excavation work. If during
ENGG CERT
excavation CONTRACTOR encounters any pipes, cables, concrete or other obstructions not indicated on
CIB
the drawings, he shall then continue in accordance with subsequent instructions from SAUDI ARAMCO
QSH
Representative. Any damage to existing underground facilities caused by CONTRACTOR or his SAUDI
ARAMCO approved Sub-Contractors, shall be promptly corrected to original conditions at no extra cost to
SAUDI ARAMCO.
7.2.4 CONTRACTOR shall install grounding conductors and grounding of electrical equipment in accordance
with SAUDI ARAMCO Engineering Standard SAES-P-111, SAES-J-902 and the NEC.
7.2.5 CONTRACTOR shall supply and install all wire markers Heat Shrinkable type.
DESCRIPTION
7.2.6 Underground electric cable/conduits shall be installed and marked in accordance with SAUDI ARAMCO
Standard Drawing AD-036874, AB-036273 and AB-036326. Conductors have to be Megger tested after
installation and prior to final terminations. Megger test to be performed using motor driven megger
tester. Testing equipment must be calibrated and certified by a recognized third party testing agency.
7.2.7 Electrical connections at the panel boards, battery charger and battery banks shall be securely torqued.
Torque values have to be as per equipment specification or NEC standard.
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7.2.8 CONTRACTOR shall provide safety and warning signs on battery enclosure as per SAES-P-103.
01433-
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10-
7.2.9 SAUDI ARAMCO representative has to be informed with early notification to witness the pre-
Feb-2017
DATE
commissioning and commissioning tests.
7.2.10 Compression (crimped) type connectors shall be used for terminating stranded conductors.
NO.
REV
00
DISCIPLINE
ENGINEER
7.2.11 Seal all conduits leaving electrical enclosures, following cables installation with duct seal or equivalent.
6/01
DATE:
PROJECT 7.2.12 The thread lubricant shall be used during conduit system installation. The in-house made conduit
ENGINEER
QSH
threads must be coated to prevent corrosion, per SAES-P-104.
6/01
FEB-17
DATE:
CERTIFIED
7.2.13 No Aluminum fittings to be used in the conduit system per SAES-P-104.
CIB
FEB-17 7.2.14 Pulling compound shall be used during cable pulling.

DATE:
CONSTRUCTION
AGENCY 7.2.15 Identify the wiring at the termination points using permanent embossed wire markers.
CAH
FEB-17
DATE: 7.2.16 All exposed grounding connections must be coated with a no oxide grease.
OPERATIONS
AMR
7.2.17 CONTRACTOR shall thermite weld (Cadweld) cables to pipe in accordance with standard Drawing No.
DATE:
FEB-17
AB-036381.
CONTROL NUMBER
VERIFICATION
7.2.18 CONTRACTOR shall install Cathodic Protection in accordance with SAUDI ARAMCO Engineering
EDSD
Standards SAES-X-400 and SAES-X-700.

DATE:
Y:
BY:
7.2.19 CONTRACTOR shall install bonding stations or perform bonding in accordance with SAES-X-400 and
standard drawing AA-036674. All cables and terminals inside bonding stations shall be labeled to indicate
CERTIFICATE
the structures to which they are connected.


00
_____________________
(DCC) NO. 10-01433-7856-001
7.2.20 CONTRACTOR shall install cathodic protection test stations in accordance with standard Drawing
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
No. AB-036907.
ENGG CERT
CIB
7.2.21 CONTRACTOR shall install magnesium anodes at thrust bored road crossings as per standard Drawing
QSH
No. AA-036352.
7.2.22 CONTRACTOR shall install buried positive, negative and anode cables in accordance with standard
drawing AA- 036675 and identification marker plates and post installations in accordance with standard
Drawing No. AB-036351.
7.2.23 CONTRACTOR shall identify the cables with durable and legible labels as per SAES-X- 400 and standard
DESCRIPTION
drawing AD- 036132.
7.2.24 CONTRACTOR shall affix durable "Stainless Steel" identification tags to cables with cable ties (SAMS 14-
955-186 or 15-525-022) for test stations, bond boxes and splice junction boxes in accordance with
standard drawing AD-036132. CONTRACTOR shall seal conduit openings around cable entries with duct
seal compound (SAMS 14-872-276).
7.2.25 CONTRACTOR shall make coating repairs at thermite welds in accordance with SAES-H-002, APCS-113.
7.2.26 CONTRACTOR shall insulate buried bare grounding conductors crossing the flowline in accordance with
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SAES-X-400.
10-
Feb-2017
7.2.27 COTRACTOR shall obtain written approval from SAUDI ARAMCO Representative for any field
DATE
modifications or deviations from the original cathodic protection design package.

NO.
REV
7.2.28 CONTRACTOR shall provide as-built drawings.

00
DISCIPLINE
ENGINEER
6/01
DATE:
PROJECT
ENGINEER
QSH
6/01
FEB-17
DATE:
CERTIFIED
CIB
FEB-17
DATE:
CONSTRUCTION
AGENCY
CAH
FEB-17
DATE:
OPERATIONS
AMR
FEB-17
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
Y:
BY:
CERTIFICATE

00
_____________________
(DCC) NO. 10-01433-7856-001
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR

ENGG CERT
PHASE 800 - INSTRUMENTATION/CONTROL

CIB
QSH
CONTRACTOR shall include all Instrumentation works necessary to provide a complete, functional facility in
8.1.1 The CONTRACTOR shall install the instrumentation, ancillary items, cables, wires and tubing at the
wellsite, including but not limited to the following:
DESCRIPTION
x FS PLC/RTU
x WSD Hydraulic System
x Power Back-up cabinet
x H2S/LEL Sensors
x Process Instrumentation
x Fire sensing Detector
x Venturi flowmeter
x Junction boxes
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10-
x Remote WSD Hand Stations

x FACP Panel
Feb-2017
DATE
x Temperature Switch
x Corrosion Inhibitor System
x Optical Sensor Panel
NO.
REV
00
DISCIPLINE
ENGINEER
8.2 General
6/01
DATE:
PROJECT 8.2.1 Installation of instruments includes in total the instrument tags, instrument mounting, tubing associated
ENGINEER
QSH
conduits, cable and grounding.
6/01
FEB-17
DATE:
CERTIFIED 8.2.2 All work shall be performed in strict compliance with the Project Drawings, specifications and standards
CIB as listed in section 2 and 3 of this scope of work.
FEB-17
DATE:
CONSTRUCTION 8.2.3 Locally mounted instruments shall be installed as near to the point of measurement as possible and
AGENCY
CAH shall be easily accessible from ground level.
FEB-17
DATE:
OPERATIONS 8.2.4 The installation of instruments shall be in accordance with the relevant Instrument Installation Drawing,
AMR using materials specified for each installation. Instruments and tubing runs shall be located as indicated
DATE:
FEB-17 on the relevant Points and Lines diagrams, but in general shall be mounted so as to:
CONTROL NUMBER
VERIFICATION
- Provide maximum space and convenience for operation and maintenance.

EDSD
- Avoid passing associated piping over pumps, actuators or other equipment.

DATE:
Y:
BY:
- Avoid high ambient temperatures and influence from hot or cold surfaces.
CERTIFICATE

00
- Avoid damage from materials which may be dropped during construction or during
_____________________
maintenance and operations.

(DCC) NO. 10-01433-7856-001
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
ENGG CERT
- Minimize possible effects of vibration

CIB
QSH
8.2.5 Vessels, handrails or other equipment shall not be used to support instruments without the express
written permission of Saudi Aramco Representative.
8.2.6 CONTRACTOR shall ensure that all tubing runs are adequately supported and protected from
mechanical damage and vibration to the satisfaction of Saudi Aramco Representative.
8.2.7 Locally mounted instruments, valves, tubing stainless steel components, gauges, cabling etc., shall be
DESCRIPTION
protected from sand blasting and paint damage during surface preparation and painting operations by
covering polyethylene sheeting or other suitable means.
8.2.8 Locally mounted instruments shall be tagged with traffolyte labels using 316 stainless steel screws in
accordance with drawings. Labels shall be fixed adjacent to the instrument on the instrument mounting
stand or local steel work. These labels shall be fitted in such a manner to assure that they will not
become loose under process and weather conditions.
8.2.9 To reduce the number of fittings, the maximum use of tubing bends shall be used in accordance with
good practice. All bends shall be made with tubing benders and long runs shall be made in continuous
JO/EWO
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lengths to reduce the number of joints to a minimum. Tubing shall be cut using a tube cutter and the cut
10-
surface deburred.
Feb-2017
DATE
8.2.10 Tubing runs shall be installed so that all connections are accessible from the ground. The runs shall be
symmetrical and shall be vertical, horizontal or parallel to the structure. Bends shall be free of dents,
NO.
REV
ripples or distortion.
00
DISCIPLINE
ENGINEER
6/01
8.2.11 Tubing shall be installed in a manner that protects it from mechanical damage by recessing it in beams,
DATE:
PROJECT
providing channel etc.
ENGINEER
QSH
6/01
FEB-17
8.2.12 Tubing shall be installed in a manner that protects it from contact with supports, structural components,
DATE: etc., by using appropriate clamps at intervals of 900 mm (3 ft.) maximum.
CERTIFIED
CIB
FEB-17 8.2.13 All equipment shall be installed level and fixed in a rigid position.
DATE:
CONSTRUCTION
AGENCY
CAH
8.2.14 interconnecting piping between items of equipment shall be installed after securing and leveling the
FEB-17
equipment.
DATE:
OPERATIONS
AMR
8.2.15 Horizontal runs of process sensing lines shall be installed with a slope of not less than 1 in 12 and shall
FEB-17
be sloped towards the nearest drain point.
DATE:
CONTROL NUMBER
8.2.16 Before make-up of threaded joints, threads shall be brushed clean. A Saudi Aramco approved sealant
VERIFICATION
shall be applied to the male portion of all taper threads. Care shall be taken to ensure that the interior of
EDSD
the piping system does not become contaminated and that excessive sealant is not applied. Teflon tape
DATE:
(or equivalent) is strictly prohibited.

Y:
BY:
8.2.17 Where compression fittings are used, the fittings shall be installed in strict accordance with the
CERTIFICATE

00
manufacturer’s recommendations.
_____________________
(DCC) NO. 10-01433-7856-001
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
8.2.18 Piping and tubing shall have the ends closed in an approved manner to prevent entry of foreign matter
ENGG CERT
until connection is made.

CIB
QSH
8.2.19 All open ports on field mounted instruments shall be plugged. Ports which must remain open to the
atmosphere shall be fitted with a male stud coupling, a short length of tube turned down and a bug
screen to prevent the entrance of foreign matter.
8.2.20 Instrumentation mounted directly on process pipe work (e.g. line mounted pressure instruments,
gauges etc.) shall only be installed after all pipe construction, flushing and hydrotesting has been
completed. All safety relief valves, control valves and other in-line instrumentation shall be removed
DESCRIPTION
prior to line / system flushing or hydrotesting. Supervised labor shall be provided to remove and
reinstall these items, with checks being made to ensure correct flow direction after reinstallation.
Temporary spool pieces shall be provided for removed items.
8.2.21 Terminations made to field mounted primary measuring elements, which will have to be withdrawn
periodically for servicing or calibration checks, shall have sufficient coiled cable to allow the instrument
to be withdrawn without electrical disconnection.
8.2.22 All instrument tubing lines shall be blown out with clean dry instrument air or with dry nitrogen as
approved by Saudi Aramco Representative prior to testing.
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8.2.23 The installation of all electrical / electronic equipment in hazardous areas shall be in accordance with
Feb-2017
the requirements of NEC, NEMA ICS 6, NEMA 250 and IEC 144.
DATE
8.2.24 An inspection of each instrumentation installation for conformance to specifications and drawings shall
NO.
REV
be carried out by CONTRACTOR prior to Mechanical Completion to ensure compliance to applicable

00
DISCIPLINE
ENGINEER standards and to good engineering and construction practices.
6/01
DATE:
PROJECT
8.2.25 Generate loop folders for all instruments to verify the correct loops to be loop tested prior to final work
ENGINEER acceptance. All changes shall be red marked in loop folders.
QSH
6/01
FEB-17
DATE: 8.2.26 Compression (Crimped) type connectors shall be used for termination stranded conductors.
CERTIFIED
CIB
FEB-17 8.2.27 Insulated ring tongue, locking fork tongue, flanged fork tongue and pin type compression (crimped)
terminals shall be used for control wiring as per SAES-P-104, paragraph 6.6 and SAES-J-902,
DATE:
CONSTRUCTION
AGENCY
CAH
paragraph # 15.1.2.
FEB-17
DATE:
OPERATIONS
8.2.28 Wires have to be labeled with legible and permanent markings and of heat shrinkable type as per
AMR
SAES-J-902, paragraph # 16.1.3.
FEB-17
DATE:
8.2.29 Conduit and cable sealing shall be as per SAES-J-902 para 6.
CONTROL NUMBER
VERIFICATION
8.2.30 All instruments, junction boxes, PLC/RTU, conduits and equipments shall be grounded as per SAES-J-
EDSD
902 and SAES-P-111.

DATE:
Y:
BY:
8.2.31 Installation of optical sensor panel, conduit, junction boxes, fiber optic cable and power cable for
PDHMS.
CERTIFICATE

00
_____________________
(DCC) NO. 10-01433-7856-001
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR

ENGG CERT
PHASE 900 - COATING/PAINTING/INSULATION

CIB
QSH
9.1 General
CONTRACTOR shall include all Painting/Coating works necessary to provide complete, functional facility in
9.1.1 CONTRACTOR shall sand blast external girth welds and use APCS-113A coating for buried
installation.
DESCRIPTION
9.1.2 CONTRACTOR shall identify the date that a joint is externally coated by paint stencil on the outside of
the pipe.
9.1.3 CONTRACTOR shall transport fabricated pipe spool pieces and components to and from the coating
plant for application of fusion bonded epoxy FBE coating irrespective of the number of trips required to
have the pipe and piping components coated. CONTRACTOR shall supply fusion bonded epoxy FBE
coating to a SAUDI ARAMCO approved coating plant.
9.1.4 CONTRACTOR shall apply heat shrink sleeving to small bore piping/tubing as shown on the Project
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Drawings.
Feb-2017
DATE
9.1.5 CONTRACTOR shall clean, prepare and paint guard rails and crash barriers in accordance with SAES-
H-101V, APCS-6 using alternating Black/Yellow stripes. APCS-6 Painting shall comply with the
approved Manufacturer's Data Sheet listed in SAES-H-101V.
NO.
REV
00
DISCIPLINE
ENGINEER 9.1.6 CONTRACTOR shall paint all metal surfaces on supports in accordance with SAES-H-101V and
6/01
APCS-4 and APCS-26.
DATE:
PROJECT
ENGINEER 9.1.7 CONTRACTOR shall paint all below grade concrete surfaces for anchors and pipe support posts in
QSH
accordance with SAES-H-101V and APCS-10. CONTRACTOR shall grout structural base plates on
6/01
platform foundations, removable anchors, pipe supports and other concrete foundations in accordance
FEB-17
DATE:
CERTIFIED
CIB with SAES-Q-010.
FEB-17
DATE: 9.1.8 Anchor bolts shall be coated in accordance with requirements of SAES-Q-001.
CONSTRUCTION
AGENCY
CAH 9.1.9 CONTRACTOR shall paint kilometer markers, pipeline identification markers, test stations and
DATE:
FEB-17 mounting support posts in accordance with SAES-H-101V and APCS-26.
OPERATIONS
AMR 9.1.10 CONTRACTOR shall paint vents and drains in accordance with SAES-H-101V and APCS-26.
FEB-17
DATE:
9.1.11 CONTRACTOR shall externally coat with fusion bonded epoxy FBE sections of pipeline 8-meters
CONTROL NUMBER
VERIFICATION
beyond the point of exit from ground if the exit angle is 45 degrees or less and for camel / road
EDSD
crossings and 1-meter beyond the point of exit from ground if the exit angle is more than 45 degrees.
DATE:
9.1.12 CONTRACTOR shall employ a SAUDI ARAMCO approved insulation specialist to install all pipe
Y:
BY:
insulation at the wellsite.

CERTIFICATE

00
_____________________
(DCC) NO. 10-01433-7856-001
REVISION

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PMT OPRNS
CAH AMR
SECTION 10.0 - HYDROSTATIC TESTING

ENGG CERT
CIB
10.1 General
QSH
CONTRACTOR shall perform complete hydro testing to ensure a properly manufactured and constructed pipework
system, to include but not be limited to the following:
10.1.1 CONTRACTOR shall hydrostatic test all valves as specified on the Project hydrostatic test drawing
schedules.
DESCRIPTION
10.1.2 CONTRACTOR shall seat test all 2-inch and larger valves prior to installation.
10.1.3 CONTRACTOR shall flush all lines with water to ensure the line is clean of all sand, dirt or construction
debris prior to hydro testing. Stainless steel pipe shall be flushed with demineralized water. Pipelines
shall be scraped in order to obtain required cleanliness before hydro testing. CONTRACTOR shall
hydrostatic test lines to the hydrostatic test pressures shown on the Project hydrostatic test drawing
schedule.
10.1.4 CONTRACTOR shall hydro test any existing piping system requiring revalidation due to tie-in welding,
up to the next available flange. SAUDI ARAMCO Representative shall provide test pressure.
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10.1.5 CONTRACTOR shall depressurize, de-water and air dry and perform final tie-in after hydrostatic testing
Feb-2017
is complete, all testing accessories are removed, and the flowline is drained and accepted by SAUDI
DATE
ARAMCO Representative.
NO.
REV
10.1.6 CONTRACTOR shall perform multiple scraper runs to ensure the pipe is completely dry to SAUDI
00
DISCIPLINE
ENGINEER ARAMCO Representative’s satisfaction.
6/01
DATE:
PROJECT
10.1.7 CONTRACTOR shall perform nitrogen purging for the piping system to ensure the system is
ENGINEER water/oxygen free and lay up in accordance with SAES-A-007.
QSH
6/01
FEB-17
DATE: 10.1.8 CONTRACTOR shall hydrostatically test piping in accordance with SAUDI ARAMCO Engineering
CERTIFIED
CIB Standards SAES-A-004 and SAES-A-007 and SAUDI ARAMCO approved hydrostatic testing
FEB-17 procedure.
DATE:
CONSTRUCTION
AGENCY
CAH
10.1.9 CONTRACTOR shall submit a detailed hydrostatic test plan and procedure to SAUDI ARAMCO
FEB-17
Representative for approval at least thirty (30) days before each test or at SAUDI ARAMCO’s sole
DATE:
OPERATIONS
option, on a schedule provided at the kick-off meeting.
AMR
FEB-17
10.1.10 Hydrostatic testing shall be witnessed by SAUDI ARAMCO Representative. CONTRACTOR shall
DATE:
provide complete and detailed records of the tests.
CONTROL NUMBER
VERIFICATION
10.1.11 SAUDI ARAMCO shall provide all the in-line materials (i.e. spectacle plates, blind flanges, caps and
EDSD
plugs) which are necessary for hydrostatic testing. CONTRACTOR shall install the necessary materials
for hydrostatic testing. CONTRACTOR shall provide all materials and shall fabricate all test headers
DATE:
Y:
BY:
required to perform the hydrostatic test and shall pretest test headers in accordance with SAES-A-056.
Hydro test manifold shall be pretested to 20% above pressures established for strength test.
CERTIFICATE

00
10.1.12 CONTRACTOR shall provide all instruments for the hydrostatic test, including but not limited to dead
_____________________
(DCC) NO. 10-01433-7856-001
weights, pressure and temperature recorders and relief valves which shall be calibrated and inspected
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
prior to commencing the hydrostatic test. CONTRACTOR shall furnish documents certifying that the
ENGG CERT
calibration of all instruments is performed by a SAUDI ARAMCO approved independent testing

CIB
laboratory. CONTRACTOR shall submit the documents to the SAUDI ARAMCO Representative for
QSH
review less than seven (7) days prior to the scheduled hydrostatic test.
10.1.13 Prior to commencement of hydrostatic testing, CONTRACTOR shall isolate or remove any
instrumentation or equipment that is not included in the test. CONTRACTOR shall ensure that
instrumentation and equipment removed is not damaged during their removal and storage using
approved procedure. CONTRACTOR shall reinstall instrumentation and equipment removed after
completion and acceptance of hydrostatic testing.

DESCRIPTION
10.1.14 CONTRACTOR shall implement Pressure Testing Safety precautions and shall clear personnel not
involved in the test from the immediate area.
10.1.15 CONTRACTOR shall locate and repair leaks and shall retest until no leaks occur. System shall be
depressurized to zero prior to repairing leaks.
10.1.16 After hydrostatic testing is completed and accepted, CONTRACTOR shall furnish and lay temporary
evasion pipe to drain the hydrostatic test water. CONTRACTOR shall construct temporary drain ponds
to contain drained hydrostatic test water. CONTRACTOR shall supply on a 24 hours per day basis
security personnel until the water evaporates to preclude consumption by humans or livestock.
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CONTRACTOR shall backfill the drain pond to a contour to match the existing grade after evaporation
of all test water.
Feb-2017
DATE
10.1.17 At the completion of hydrostatic test, all SAUDI ARAMCO supplied material including, but not limited to,
blind flanges, stud bolts, fittings used for hydrostatic test shall be cleaned and returned to SAUDI
NO.
REV
00
DISCIPLINE ARAMCO.
ENGINEER
6/01
DATE:
PROJECT
ENGINEER
QSH
6/01
FEB-17
DATE:
CERTIFIED
CIB
FEB-17
DATE:
CONSTRUCTION
AGENCY
CAH
FEB-17
DATE:
OPERATIONS
AMR
FEB-17
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
Y:
BY:
CERTIFICATE

00
_____________________
(DCC) NO. 10-01433-7856-001
REVISION

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PMT OPRNS
CAH AMR
SECTION 11.0 - SPECIAL REQUIREMENTS

ENGG CERT
CIB
11.1 Shutdown
QSH
11.1.1 CONTRACTOR shall plan and execute the work so that all existing facilities remain in service until
final tie-ins are made. Shutdowns of existing facilities shall be scheduled by SAUDI ARAMCO
Representative and CONTRACTOR shall be informed of the shutdown dates as early as possible so
CONTRACTOR can schedule work activities for the shutdown and execute the work to minimize the
shut down duration.

DESCRIPTION
11.1.2 CONTRACTOR shall submit a detailed shutdown procedure for SAUDI ARAMCO representative’s
approval at least two weeks before a scheduled shutdown.
11.2 Tie-Ins
11.2.1 CONTRACTOR shall submit a detailed tie-in procedure for SAUDI ARAMCO Representative's
approval at least two weeks before a tie-in is scheduled.
11.2.2 CONTRACTOR shall provide evasion piping and equipment required to dewater existing line
sections before cutting and tying in a new line.
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11.2.3 Tie-ins shall be witnessed by the SAUDI ARAMCO Representative.

Feb-2017
DATE
11.3 As-Built Drawings

NO.
REV
11.3.1 CONTRACTOR shall maintain on a daily basis, 2 sets of As-Built drawings accurately reflecting all
00
DISCIPLINE
ENGINEER changes made during the construction of this project. CONTRACTOR shall submit to the SAUDI
6/01
ARAMCO Representative two complete sets of construction packages marked up with all As-Built
DATE:
PROJECT
changes and dated, including MTO list prior to MCC. The As-Built mark ups shall be done in a
ENGINEER professional manner utilizing the green color for all deletions and the red for all additions or changes.
QSH
6/01
FEB-17
The CONTRACTOR's surveyor field books shall be included with the As-Built Drawings. Two copies
DATE: of all QA/QC documentation (indexed and bound) shall be submitted to SAUDI ARAMCO on the
CERTIFIED
CIB completion of this Project. All drawings shall have a revised copy of the material take off (MTO),
FEB-17 reflecting all changes made during construction in regard to quantities, substitutions or deletions.
DATE:
CONSTRUCTION
AGENCY
CAH
11.3.2 CONTRACTOR shall transfer information from vendor drawings to Project Drawings.
FEB-17
DATE:
OPERATIONS
11.4 Work Permits
AMR
11.4.1 Issuing
FEB-17
DATE:
CONTRACTOR shall request and SAUDI ARAMCO shall issue Work Permits, Cold Work Permits
CONTROL NUMBER
VERIFICATION
and all other permits in accordance with Section 29 of the SAUDI ARAMCO Construction Safety
EDSD
Manual. CONTRACTOR shall request and SCECO shall issue Work Permits for work under and on
either side of SCECO Power Lines. Work Permits shall only be issued to CONTRACTOR’s
DATE:
Y:
BY:
personnel who are certified to receive such permits.

CERTIFICATE
11.4.2 Initiating requests for Work Permits


00
_____________________
The CONTRACTOR shall initiate timely requests for Work Permits to avoid unnecessary delay.
(DCC) NO. 10-01433-7856-001
REVISION

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PMT OPRNS
CAH AMR
ENGG CERT
11.4.2.1 CONTRACTOR shall obtain a Work Permit before working in any area. Work Permits
CIB
shall be obtained where work encroaches within 100 ft of any pipeline, 200 ft of any
QSH
powerline, within any excavation deeper than 4 feet and within any designated “restricted
area”. Dual signatures are required if the work will affect the operation of another
operating area.
11.4.2.2 CONTRACTOR shall notify SAUDI ARAMCO Representative and apply for Hot Work
permit twenty four (24) hours in advance and Cold Work permit one (1) week in advance.
DESCRIPTION
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Feb-2017
NO. DATE
REV
00
DISCIPLINE
ENGINEER
6/01
DATE:
PROJECT
ENGINEER
QSH
6/01
FEB-17
DATE:
CERTIFIED
CIB
FEB-17
DATE:
CONSTRUCTION
AGENCY
CAH
FEB-17
DATE:
OPERATIONS
AMR
FEB-17
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
Y:
BY:
CERTIFICATE

00
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(DCC) NO. 10-01433-7856-001
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
SECTION 12.0 - PRE-COMMISSIONING & COMMISSIONING

ENGG CERT
CIB
12.1 CONTRACTOR shall carry out Pre-Commissioning and Commissioning for all equipments.
QSH
12.2 CONTRACTOR shall provide to SAUDI ARAMCO Representative a schedule of Pre-Commissioning activities for
approval prior to commencement to enable SAUDI ARAMCO to witness tests/checks as required.
List of Precommissioning Forms

Form No. Title

DESCRIPTION
7815-ENG Horizontal Rotating Equipment, Alignment Record

D-001 Pressure Vessels
D-002 Storage Tanks
E-002 Blowers
G-006 Positive Displacement Pumps (Reciprocating)
J-001 Transmitters
J-002 Transducers
J-003 Switches
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J-004 Indicators
J-005 Orifice Plates, Venturis And Lo-Loss Tubes
Feb-2017
J-006 Control Valve

DATE
J-007 Thermocouples
J-008 Resistance Temperature Detectors
NO.
REV
J-009 Controllers
00
DISCIPLINE
ENGINEER J-010 Instrument Air Line Pressure Test
6/01
J-013 Installation Inspection
DATE:
PROJECT
J-014 Loop Check Cover Sheet
ENGINEER
J-015 Instrument And Control Cables
J-018 H2S Monitoring System
QSH
6/01
FEB-17
DATE:
L-001 Piping, General - See section 12.4, exception list.
CERTIFIED
CIB L-002 Piping, Special Purpose
FEB-17 L-003 Valves
DATE:
CONSTRUCTION P-000 Testing Guidelines
AGENCY
CAH
P-004 Cables - Low Voltage
FEB-17
P-007 Circuit Breaker - Molded Case
DATE:
OPERATIONS
P-011 Electric Heat Tracing
AMR
P-013 Grounding System
FEB-17
P-015 Lighting
DATE:
P-019 Induction And Synchronous Motors
CONTROL NUMBER
P-024 Transformer-Dry Type

VERIFICATION
X-007 Cathodic Protection Pipeline Potential Survey

EDSD
DATE:
12.3 CONTRACTOR shall supply all tools and equipment necessary to complete the Pre-Commissioning and
Y:
BY:
Commissioning.
CERTIFICATE

00
12.4 Valid calibration certificates for all test equipment must be submitted to SAUDI ARAMCO Representative and
_____________________
approval gained for the use, before commencement.

(DCC) NO. 10-01433-7856-001
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
ATTACHMENT - I
ENGG CERT
CIB
CONTRACTOR SUPPLIED MATERIALS

QSH
The Construction Contractor will provide all quantities of the following materials:
1. Paint (including all paints supplies).

2. Epoxy coated and un-coated rebar, ties, tie-wire, clips, spacers and epoxy repair kits.
3. All fencing materials to include posts, gates, fabric, attaching hardware and barbed wire all for fence types.
4. Anchor/Machine Bolts, Nuts (both with and without coating) and washers.
DESCRIPTION
5. Plastic Sheeting.
6. Jack Screws.
7. Neoprene Sheet.
8. Red Tiles.
9. PVC coated and uncoated conduit and conduit fittings.
10. Structural steel, and miscellaneous structural materials and fixings.
11. All compounds, “CHICO” sealing, bitumastic compounds, general purpose sealing compounds and inflatable
gas stopples.
12. Termite welding (cadweld) molds, shots and related consumable supplies.
13. Concrete portable pipe supports.
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14. Marl, Sand and Aggregate.

10-
15. Concrete.
Feb-2017
16. Bag Cement/Non-Shrink Grout.

DATE
17. Asphalt.
18. Heat Shrink Sleeves – all sizes.
NO.
REV
19. Gaskets; except Ring Joint.

00
DISCIPLINE
ENGINEER 20. FBE coating powder to Coat girthwelds and prefabricated pipe spools.
6/01
21. All nameplates, Safety Warning Signs including but not limited to underground electrical cable sign, directional
DATE:
PROJECT
sign, etc., Stop Signs, Kilometer markers, test stations, pipe movement markers, including all engraving
ENGINEER stencils.
QSH
6/01
FEB-17
22. Surface casings.
DATE: 23. Thru bolt, nut and washers and surface casings
CERTIFIED
CIB 24. Misc. low value electrical item (such as U-bolts, bushings, conduit clamps, grounding lugs, taps, conduit
FEB-17 sealing, grounding connectors and unions etc.)
25. Cable markers.
DATE:
CONSTRUCTION
AGENCY
CAH
26. Fuses and Ni-Cad Batteries.
FEB-17
27. Anode watering system material (pipe, adapters, bushings, couplings, flanges and tees – Sch. 80 PVC
DATE:
OPERATIONS
material).
AMR
28. Drilling Mud.
FEB-17
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
Y:
BY:
CERTIFICATE

00
_____________________
(DCC) NO. 10-01433-7856-001
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
ENGG CERT
ATTACHMENT - II
CIB
QSH
NITROGEN PURGING PROCEDURE
A. Preparation
A.1 CONTRACTOR shall grease all wellsite valves.

A.2 CONTRACTOR shall test wellhead hydraulic valves for proper operation by opening and closing it.
DESCRIPTION
Check for hydraulic line leak.
A.3 CONTRACTOR shall fabricate and test fittings to allow connection of the nitrogen vaporizer to the piping
system.
A.4 CONTRACTOR shall be responsible for the provision of Nitrogen, Nitrogen tanker and vaporizer.
A.5 SAUDI ARAMCO Representative shall ensure that all wellhead valves have been tested in shop prior to
installation.
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A.6 CONTRACTOR shall ensure that all wellhead valves are closed.
10-
Feb-2017
B. Purging
DATE
B.1 CONTRACTOR shall conduct purging in accordance with the Project Drawings.
NO.
REV
00
DISCIPLINE
ENGINEER B.2 Wellhead Piping and Flowline
6/01
DATE:
PROJECT
CONTRACTOR shall connect the nitrogen vaporizer and purge the piping system until it is completely
ENGINEER dry and oxygen free. Check the oxygen content using a calibrated detector. The acceptable oxygen
QSH
6/01
FEB-17
content is less than 5% by volume.
DATE:
CERTIFIED
CIB B.3 Remote Header:
FEB-17
CONTRACTOR shall connect the nitrogen vaporizer and purge the piping system until it is completely
DATE:
CONSTRUCTION
AGENCY
CAH
dry and oxygen free. Check the oxygen content using a calibrated detector. The acceptable oxygen
FEB-17
content is less than 5% by volume.
DATE:
OPERATIONS
AMR
FEB-17
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
Y:
BY:
CERTIFICATE

00
_____________________
(DCC) NO. 10-01433-7856-001
REVISION

EDSD/2616-0399.doc
PMT OPRNS
CAH AMR
ENGG CERT
ATTACHMENT - III
CIB
QSH
Suggested minimum requirement for Pre-commissioning and commissioning tools and equipments:
Multi-meter (Fluke Model 185)

Megger (Megger Model MJ 559)
Current Injector (Multi-Amp Model CB-845-60)

Three phase Sequence Tester (Megger Model 5600 60)
DESCRIPTION
Ground grid tester (Megger Model DET 2/2 250202)

Clamp meter AC/DC (Megger Model DCM 1000P)
DLRO meter (Megger Model DLRO-10)
Transformer Turns Ratio Tester (Megger Model TTR 100)
AC Power Supply (Variac Model VTB-700)
DC Power Supply (BK Precision Model 171A)
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Hand held HART Communicator.

10-
Hydraulic Pressure calibrator (0 to 700 Bar)

Feb-2017
DATE
Accumulator Pressure gauges (0-100 & 0-3000 psig)

NO.
Thermometer for handling battery acid

REV
00
DISCIPLINE
ENGINEER Hydrometer for handling battery acid
DATE:
6/01 Siphon pump for handling battery acid
PROJECT
ENGINEER Rubber gloves, plastic apron, full face visor for handling battery acid
QSH
DATE:
6/01
FEB-17 Eye bath with fresh water
CERTIFIED
CIB Transfer hand operated pump for transferring methanol from drums to tank.
DATE:
FEB-17
Torque wrench with socket set (Metric and Imperial size up to 1”& 25mm)
CONSTRUCTION
AGENCY
CAH
Small size screw driver set
FEB-17
DATE:
OPERATIONS
AMR
FEB-17
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
Y:
BY:
CERTIFICATE

00
_____________________
(DCC) NO. 10-01433-7856-001
REVISION

EDSD/2616-0399.doc

Model Construction Scope of Work HRDH-1229 (GAS WELL)

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Saudi Aramco 2616-ENG (03/99)

ONSHORE MAINTAIN POTENTIAL PROJECTS DEPARTMENT

GAS PROJECT DESIGN AND MATERIAL UNIT

HRDH-1229 (GAS WELL)

ISSUED FOR CONSTRUCTION

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

CONSTRUCTION SCOPE OF WORK, MODEL GAS WELL REV-6 DOC 1

1.0 PROJECT SUMMARY

1.1 Project Description

1.3 Work Permits and Safety Requirements

2.0 PROJECT DRAWINGS

2.1 Project Drawings

3.0 CODES, STANDARDS AND SPECIFICATIONS

3.1 Industry Codes, Standards and Specifications

3.2 SAUDI ARAMCO Engineering Standards and Specifications

PHASE 600 - PIPING

6.1 Project Requirements

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

CONSTRUCTION SCOPE OF WORK, MODEL GAS WELL REV-6 DOC 2

7.0 DETAILED DESCRIPTION OF WORK

7.1 Project Requirements

8.0 DETAILED DESCRIPTION OF WORK

8.1 Project Requirements

9.0 DETAILED DESCRIPTION OF WORK

PHASE 900 - COATING/PAINTING/INSULATION

10.0 HYDROSTATIC TESTING

FEB-17 12.0 PRE-COMMISSIONING & COMMISSIONING

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

CONSTRUCTION SCOPE OF WORK, MODEL GAS WELL REV-6 DOC 3

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

CONSTRUCTION SCOPE OF WORK, MODEL GAS WELL REV-6 DOC 4

SECTION 1.0 - PROJECT SUMMARY

1.1 Project Description

The work includes but is not limited to the following:

WELLSITES & FLOWLINES:

1.1.2 Construction of burn pit.

1.1.3 Construction of wellhead cellar.

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

1.1.14 Construction of concrete foundations for wellsite equipment.

CONSTRUCTION SCOPE OF WORK, MODEL GAS WELL REV-6 DOC 5

air blower, eyewash and portable fire extinguishers.

1.1.17 Installation of battery charger and battery bank.

1.1.19 Installation of PLC/RTU.

1.1.20 Installation of wellhead shutdown system.

1.1.21 Installation of a H2S monitoring system.

1.1.22 Installation of a LEL monitoring system.

1.1.23 Installation of Heat Tracing System.

1.1.24 Installation fire detector system.

1.1.25 Installation of optical sensor panel.

1.1.26 Installation of junction boxes.

DISCIPLINE 1.1.27 Loop checking and testing.

1.1.34 Pre-commissioning and site testing of all installed equipments.

1.1.35 Installation of electric/hydraulic actuators.

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

water and the construction of a temporary drain pit.

CONSTRUCTION SCOPE OF WORK, MODEL GAS WELL REV-6 DOC 6

1.1.39 Hydrostatic testing of wellsite piping and flowline.