REND - DEV - 06365 E.03 - OPUS Power System User Manual

Status: Approved Confidential Document id: DBAB575067 d Page 1 (28)
Efore OPUS
Power System
Installation and Startup Manual
DEV_06244
Rev D.01
9.4.2015
OPUS Power System Installation and Startup Manual
Efore Plc. makes no representations or warranties with respect to the contents or use of This
documentation and specifically disclaims any express or implied warranties of merchantability Or
fitness for any particular purpose. Further, Efore Plc. reserves the right to revise this publication and
to make changes to its content, at any time, without the obligation to notify any person or entity of
such revisions or changes.
Further, Efore Plc. makes no representations or warranties with respect to any software, and
specifically disclaims any express or implied warranties of merchantability or fitness for any particular
purpose. Moreover, Efore Plc. reserves the right to make changes to any and all parts of Efore
software, at any time, without any obligation to notify any person or entity of such changes.
All copyrights reserved. No part of this publication may be reproduced, photocopied, stored on a
retrieval system, or transmitted without the express written consent of the publisher.
This document describes the product and how to use it in as much detail as possible. However,
potential errors cannot be totally excluded.
In the case of ambiguities between various language versions, the English version of this document
shall prevail.
Efore Plc
P.O Box 260 (Linnoitustie 4 B)
02601 Espoo, Finland
Tel +358 9 478 466, Fax +358 9 4784 6500.
www.efore.com
OPUS Power System Installation and Start-up Manual
1. CONVENTIONS USED IN THIS DOCUMENT .................................................................................................... 3

2. SAFETY AND RECOMMENDED PRACTICES ..................................................................................................... 6
2.1. General Guidelines ................................................................................................................................. 6
2.2. Warning .................................................................................................................................................. 7
3. SYSTEM INSTALLATION .................................................................................................................................. 8
3.1. Preparation ............................................................................................................................................. 8
3.2. 19” Rack System Configuration .............................................................................................................. 9
3.2.1. 19” 12U rack system ........................................................................................................................ 9
3.2.2. 19” 7U rack system ........................................................................................................................ 10
3.2.3. Mechanical Installation into a Cabinet .......................................................................................... 11
3.2.4. Mechanical Installation at the Wall ......................................................................................... 12
3.3. Cabinet System Configuration .............................................................................................................. 13
3.3.1. Mechanical Installation ................................................................................................................. 13
3.4. AC Installation....................................................................................................................................... 15
3.4.1. 19” Rack 12U System ..................................................................................................................... 15
3.4.2. 19” Rack 7U System ....................................................................................................................... 17
3.4.3. Cabinet System .............................................................................................................................. 19
3.5. DC Load Connection ............................................................................................................................. 20
3.5.1. Floating System ............................................................................................................................. 21
3.5.2. Positive Grounded System............................................................................................................. 21
3.5.3. Negative Grounded System ........................................................................................................... 21
3.5.4. Operational Earth of Grounded Systems....................................................................................... 21
3.6. Battery Connection ........................................................................................................................... 21
3.6.1. Floating System ............................................................................................................................. 21
3.6.2. Positive Grounded System............................................................................................................. 21
3.6.3. Negative Grounded System ........................................................................................................... 21
3.6.4. Battery Block Voltage Measurement ............................................................................................ 22
3.7. Alarm Connections ............................................................................................................................... 22
4. SYSTEM STARTUP ........................................................................................................................................ 23
4.1. Installing Rectifiers ............................................................................................................................... 23
4.2. Power up the System ............................................................................................................................ 24
Appendix A: Mechanical drawing of the OPUS 12U rack unit wall mounting ................................................. 26
Appendix B: Mechanical drawing of the OPUS 7U rack unit wall mounting ................................................... 27
DEV_06244 D.01 2 © Efore Plc, 2009

1. CONVENTIONS USED IN THIS DOCUMENT

Acronyms and Terms Acronym Term
Used in this Document
LVD Low Voltage Disconnection
MCB Miniature Circuit Breaker (fuse)
Symbols Used in this Symbol Explanation

Document
Refers to clarification or particularly important
additional information, for which reason the
Note information is emphasized.
Refers to a single action to be performed by the

user (in contrast to a step list with several steps
to be performed in a certain order).
Indicates that property damage may result if

the proper precautions are not taken. In order
! to prevent accidents, always treat the warnings
presented in this document seriously.
Indicates that personal injury may result if the
proper precautions are not taken. In order to
prevent accidents, always treat the warnings
presented in this document seriously.
Text Styles Used in This Text

Meaning
Document style
Bold Refers to table or figure headings.
Din
Light Refers to chapter headings.
14 pt
References to External Main circuit diagram

Documents Cited in
This Document MAINS and PE Connections
Datasheet for respective product specification
System layout
OPUS Power System User’s Manual
DEV_06244 D.01 3 © Efore Plc, 2009

Figures Listed in
This Document
Figure 1 Main structure of OPUS C 48-4.8 R 12U F 9

Figure 2 OPUS 7U rack configuration 10
Figure 3 7U rack mounting holes for cabinet assembly 11
Figure 4 12U rack mounting holes for cabinet assembly 11
Figure 5 OPUS 12U rack wall mounting option, refer to Appendix A 12
Figure 6 OPUS 7U rack wall mounting option, refer to Appendix B 12
Figure 7 Fuses in OPUS cabinet system. 13
Figure 8 Adjustable legs of the cabinet system. 14
Figure 9 Wall fixing lugs and cable through holes at the top of the cabinet system 14
Figure 10 12U rack cover opening 15
Figure 11 12U rack AC input routing 15
Figure 12 12U rack AC input terminals 16
Figure 13 7U rack opening 17
Figure 14 7U rack AC cable routing 17
Figure 15 7U Rack AC input connections 18
Figure 16 AC Mains connection terminals of cabinet. 19
Figure 17 DC distribution of the positive grounded rack system. Distribution fuses below and load
busbar above. 20
Figure 18 DC distribution of the positive grounded cabinet system. Distribution fuses below and the
earth terminal on the upper left corner. 20
Figure 19 Battery connection 22
Figure 20 Alarm signal connections. 22
Figure 21 Rectifier cabling 25
DEV_06244 D.01 4 © Efore Plc, 2009

Change History of this Rev. Changes Date

document DEV_06244
A.1 First draft 2009-04-21
A.2 Update of AC
installation
A.3 Added Cabinet 2009-12-15
installation
B.0 Minor updates 2010-03-08
C.00 Several updates 2012-02-22
D.00 Added 7U rack. Several 2012-10-08

clarifications
DEV_06244 D.01 5 © Efore Plc, 2009

2. SAFETY AND RECOMMENDED PRACTICES
For use in restricted access locations only.
2.1. General Guidelines

The OPUS system can be connected to 3-phase TN, TT or IT power distribution systems. The nominal
operation voltage of the system is 3*230/400 Vac, 50 Hz. With respect to other installation
alternatives, please contact our sales or technical service. The installation location should fulfill the
following requirements:
• The operating ambient temperature range is -20°C to +40°C
• The storage ambient temperature range is -45°C to +70°C
• Relative humidity 5...95%, no condensation
• Maximum altitude is 2000 m above sea level
• Ventilation air shall not contain any corrosive substances, dissolving agents nor significant amount
of dust etc.
The OPUS system with a 19” rack can be installed in a cabinet or on a wall. When installing it onto a
standard 19” frame, the customer is responsible for designing protection with respect to e.g.
mechanics, fi re enclosure and contact protection. With respect to wall mount kits designed by
EFORE Plc., the system construction fulfills protection class IP21.
The mechanical construction of the OPUS cabinet system is such, that access is restricted to parts
that may be at hazardous voltages or energy levels when the cabinet door is closed. When the door is
open, accidental touch to the parts carrying AC mains voltage is bound. The OPUS cabinet system
fulfills protection class IP20. Protection class IP21 is available as an option.
Rack systems are suitable for mounting on concrete or other noncombustible

surfaces.
Cabinet systems meet the requirements of fire enclosure protection.
Hazardous voltage and energy levels are maintained inside the system,
which may cause a danger of serious electric shocks or burns.
Only authorized, qualified and trained personnel should attempt to work on

such equipment.
Refer to datasheets for full product specifications.
Observe all local and national electrical, environmental and workplace
requirements.
DEV_06244 D.01 6 © Efore Plc, 2009

Means of connection to an AC mains supply shall be permanent connection. All OPUS systems are
provided with the terminals for permanent connection to the AC mains supply. For a permanent
connection, a readily accessible disconnect device must be incorporated in the building installation
wiring. Recommended external mains fuse and minimum mains feed cable size can be found from
the particular system schematics and from the datasheets.
All MRC rectifiers employ an internal fuse on its line (L) connection. If it
cannot be ensured that the line of the AC mains is connected to the line
contact of the rectifier, the unit may remain energized after operation of the
fuse
Efore Plc. does not recommend shipping the power system with the rectifiers installed. Rectifiers
should be shipped in separate boxes provided by Efore Plc. All work affecting the device must be
carried out according to the following general rules:
For the connection or disconnection of electrical circuits, use only the proper
tools.
When working on parts bearing a hazardous voltage, use only tools intended
for the work in question.
When measuring parts with a voltage, use the proper measuring instruments.
When the battery is connected, beware that the unit may contain a hazardous
energy level. Follow the directives on electrical safety and other, official
requirements.
2.2. Warning
Any changes or modifications to this unit without the prior approval of the party responsible for said
compliance may void the user’s authority to operate this equipment.
DEV_06244 D.01 7 © Efore Plc, 2009

3. SYSTEM INSTALLATION
The following will guide you during the installation of an OPUS 19” rack power system and OPUS
cabinet system.
If the system is transported and/or stored in humid conditions and the package
is opened or damaged, the system must be dried in the operating environment
at least 24 hours before start-up.
3.1. Preparation
After removing the DC power system and rectifiers from the boxes and packing material, perform the
following actions:
• Inspect for any shipping and/or other damage
• Contact sales or technical support immediately if you discover any damage
• Have all the required tools, wires, cables, hardware etc., within easy reach
• Ensure as clean (free of debris, dust, foreign material, etc.) a work environment as possible
• Ensure that all AC and DC power sources are switched o� and disconnected
DEV_06244 D.01 8 © Efore Plc, 2009

3.2. 19” Rack System Configuration
3.2.1. 19” 12U rack system

The standard OPUS 12U rack system assembly consists of 10 mm² terminal blocks for AC mains
connection, places for no more than five MRC rectifiers, a VIDI+ system controller, and one or two
battery connection fuses and a DC load distribution unit.
Battery Input terminals Rectifier input

MCBs MCBs
DC output MCBs
Slots for 5
rectifiers
Figure 1 Main structure of OPUS C 48-4.8 R 12U F

OPUS 12U rack system can be delivered with a negative grounded, positive grounded or floating DC
distribution. The positive and negative grounded system includes no more than 20 pcs 1-pole
miniature circuit breakers, i.e. MCB’s. Accordingly, a floating system includes no more than 10 pcs 2-
pole MCBs. A system delivered with 2-pole MCBs includes one battery connection fuse, and one
delivered with 1-pole MCBs includes no more than 2 battery connection fuses. One DC-contactor is
available as an option for the battery or the partial load disconnection. In the OPUS rack system, each
rectifier AC mains input is equipped with a MCB. In the 110Vdc and 220Vdc systems, each rectifier DC
output is also equipped with an MCB. The standard OPUS system includes 2 universal alarm inputs
and 4 alarm relay outputs. Additional 8-alarm inputs and 8-alarm relay outputs are available with an
optional extension board. A system-level earth fault detection alarm is available for floating systems,
which also have an optional extension board. The OPUS system also provides RS232 and Ethernet
connections for remote control. An electrical circuit description is given in the system’s main circuit
diagram and the main parts layout is shown in the system layout diagram. Regarding comprehensive
system features, refer to the particular system in question and the MRC rectifier datasheet.
DEV_06244 D.01 9 © Efore Plc, 2009

3.2.2. 19” 7U rack system

The standard OPUS 7U rack system assembly consists of main switch for AC mains connection, places
and input fuses for no more than three MRC rectifiers, a VIDI+ I/O system controller, one battery
connection fuse and a floating DC bulk output terminals.
Battery fuse DC output AC input
Slots for rectifiers

Rectifier input fuses
input
VIDI+ controller
UIF module
Figure 2 OPUS 7U rack configuration

In the OPUS 7U rack system, each rectifier AC mains input is equipped with a MCB. The standard
OPUS system includes 2 universal alarm inputs and 4 alarm relay outputs. Additional 8-alarm inputs
and 8-alarm relay outputs are available with an optional extension board. The OPUS system also
provides RS232 and Ethernet connections for remote control. An electrical circuit description is given
in the system’s main circuit diagram and the main parts layout is shown in the system layout
diagram. Regarding comprehensive system features, refer to the particular system in question and
the MRC rectifier datasheet.
DEV_06244 D.01 10 © Efore Plc, 2009

3.2.3. Mechanical Installation into a Cabinet

To ensure sufficient ventilation air flow, a minimum of 100 mm of free
! space must be left below and 50 mm above the rack system.
Figure 3 7U rack mounting holes for cabinet assembly
Figure 4 12U rack mounting holes for cabinet assembly

1. Fit two screws into the cabinet’s fixing holes, to the level at which the system’s upper fixing holes
will be placed.
2. Place the system’s upper fixing holes onto the cabinet’s fixing screws.
3. Fit the system via the lower fixing holes onto the cabinet. Tighten all of the screws with care.
DEV_06244 D.01 11 © Efore Plc, 2009

3.2.4. Mechanical Installation at the Wall
Figure 5 OPUS 12U rack wall mounting option, refer to Appendix A

1. Install the mounting bars or the wall assembly kit onto the wall.
2. Install the backing plate between bars.
3. Pre-fit screws to the both trailing edge of the OPUS 12U rack.
4. Place the OPUS 12U rack between mounting bars
5. Tighten all of the screws with care.
6. After electrical installations place the top cover of the wall assembly
Figure 6 OPUS 7U rack wall mounting option, refer to Appendix B

1. Drill holes to the wall according to dimensional drawing
2. Prefit screws to the wall
3. Fit wall mounting plate to the rack unit
4. Place the OPUS 7U rack with wall mounting plate to the screws in the wall
5. Tighten all of the screws with care
6. After electrical installations place the top cover of the wall assembly
DEV_06244 D.01 12 © Efore Plc, 2009

3.3. Cabinet System Configuration
The OPUS cabinet system consist of an enclosure mechanics, terminal blocks for AC mains
connection, 4-pole mains switch, VIDI+ system controller modules, battery connections and DC load
distribution. Depending on the cabinet version, there are places for no more than 6 or 12 MRC
rectifiers. The cabinet system may also include a battery. In the OPUS cabinet system, each rectifier
AC mains input and each rectifier DC output is equipped with MCBs (Figure 7). OPUS cabinet system
can be delivered with negative grounded, positive grounded or floating DC distribution. Distribution
connections can be 1- or 2-pole MCB’s (Figure 7) or NH00 fuse links. Cabinet system can includes up
to 4 battery connection fuses and optional battery and load LVD’s. The standard OPUS system
includes 2 universal alarm inputs and 4 alarm relay outputs. Additional 8-alarm inputs and 8-alarm
relay outputs are available with an optional extension board. A system-level earth fault detection
alarm is available for floating systems as an option. The OPUS system also provides RS232 and
Ethernet connections for remote control. An electrical circuit description is given in the system’s
main circuit diagram and the main parts layout is shown in the system layout diagram. Regarding
comprehensive system features, refer to the particular system in question and the MRC rectifier
datasheet.
Figure 7 Fuses in OPUS cabinet system.

3.3.1. Mechanical Installation
Install the system cabinet to its place and adjust it to stand in vertical position with the help of
adjustable legs (see Figure 2):
• Open locking nuts and turn the legs by hand to place the cabinet in a correct position.
• Lock the nuts.
• Leave about 3 to 5 cm free space between the wall and the cabinet.
DEV_06244 D.01 13 © Efore Plc, 2009

Figure 8 Adjustable legs of the cabinet system.

• If necessary, upper part of the cabinet can be fixed to the wall with lugs included in the delivery
(see Figure 9).
Figure 9 Wall fixing lugs and cable through holes at the top of the cabinet system
DEV_06244 D.01 14 © Efore Plc, 2009

3.4. AC Installation
3.4.1. 19” Rack 12U System

Installation of the cables shall be done according to following procedure:
1 1
Figure 10 12U rack cover opening

1. Unscrew two fixing screws of the top cover of the rack.
2. Pull the cover and raise it from its place.
Figure 11 12U rack AC input routing

3. Bring in the cables from above and bind them to the support bar at the rear.
DEV_06244 D.01 15 © Efore Plc, 2009

Figure 12 12U rack AC input terminals

4. Connect the mains PE to the green-yellow terminal of connector X1. Note that rectifiers are
connected to the earth through their mains inlet.
5. Then connect the AC line wires (L1, L2, and L3) to the grey terminals (marked accordingly) and
the neutral (N) conductor to the blue terminal of the connector.
6. Check the connector markings.
In the 19” rack 12U systems the mains input current of line 1 and line 2 is
double compared to the current of line 3 when more than 3 rectifiers are
Note assembled in the rack. Take this in to account when dimensioning eternal
mains fuses and cables. Recommended external mains fuse is 3*25A and
minimum wire gauge is 6mm².
DEV_06244 D.01 16 © Efore Plc, 2009

3.4.2. 19” Rack 7U System

Installation of the cables shall be done according to following procedure:
1 1
Figure 13 7U rack opening

1. Unscrew two fixing screws of the top cover of the rack.
2. Pull the cover and raise it from its place.
Figure 14 7U rack AC cable routing

3. Bring in the cables from above and bind them to the support bar at the rear.
DEV_06244 D.01 17 © Efore Plc, 2009

Figure 15 7U Rack AC input connections

4. Connect the mains PE to the green-yellow terminal marked with text PE. Note that rectifiers are
connected to the earth through their mains inlet.
5. Connect the neutral (N) to the first terminal from the left of the main switch (marked
accordingly). Then connect the AC line wires (L1, L2, L3) to the terminals of the main switch
(marked accordingly)
6. Check the connector markings.
DEV_06244 D.01 18 © Efore Plc, 2009

3.4.3. Cabinet System

Means of connection to an AC mains supply shall be permanent connection. AC Mains connection
terminals of cabinet system are located at the upper part of the cabinet. Bring in the mains feed
cable through the holes on the top of the cabinet (see Figure 9). Connect the mains PE to the green-
yellow terminal of X1 (see Figure 16). Then connect the neutral (N) connector to the blue terminal
and AC lines (L1, L2, L3) to the grey terminals of the connector X1.
Mains input line currents of the cabinet system are not equal if the number
of rectifier modules in the system is not a multiple of 3. Take this into
Note account when dimensioning external mains fuses and cables. Recommended
external mains fuse is 3*25A and minimum mains feed cable wire gauge is 6
mm². Please check recommended values from the particular system
schematics and from the data sheets.
Figure 16 AC Mains connection terminals of cabinet.
DEV_06244 D.01 19 © Efore Plc, 2009

3.5. DC Load Connection
Remove the access protection cover before starting installation. In the rack systems DC load
connections are accomplished via 1- or 2-pole MCBs, according to the system grounding. In addition,
DC load connection can be carried out alternatively via NH00 fuse links in the cabinet systems.
Before installation, check the system grounding. Make sure that the loads
! are connected accordingly. A wrong connection can cause serious damage to
the loads.
Figure 17 DC distribution of the positive grounded rack system. Distribution fuses below and load
busbar above.
Figure 18 DC distribution of the positive grounded cabinet system. Distribution fuses below and
the earth terminal on the upper left corner.
For the reliable operation of the distribution fuse alarms, it is important that
! the monitoring wire of the corresponding MCB is fixed when mounting load
wires.
When the load fuse is in the OFF position, and if system is equipped with
! alarm adapters (X11 – X22), disconnect the corresponding alarm adapter
before disconnecting the load wire (see Figures 17 & 18).
DEV_06244 D.01 20 © Efore Plc, 2009

3.5.1. Floating System

Always connect the positive (+) wire of the load cable to the + terminal, and the negative (-) wire to
the - terminal, of the corresponding MCB. Positive and negative voltages are also marked accordingly
on each MCB.
3.5.2. Positive Grounded System
In positive grounded systems, the distribution fuses are always located on the negative voltage
output. Always connect the negative (-) wire of the load cable to the corresponding MCB terminal
and the positive (+) wire to the 16 mm² and 35 mm² terminal connectors (marked “LOAD BUSBAR +”).
Refer to Figure 17 and Figure 18.
3.5.3. Negative Grounded System
In negative grounded systems, the distribution fuses are always located on the positive voltage
output. Always connect the positive (+) wire of the load cable to the corresponding MCB terminal
and the negative (-) wire to the 16 mm² and 35 mm² terminal connectors (marked “LOAD BUSBAR –“).
Refer to Figure 17 and Figure 18.
3.5.4. Operational Earth of Grounded Systems
Operational earthing of the rack system shall be done at the 16 mm² green-yellow terminal block. It is
located next to mains PE green-yellow terminal. Refer to Figure 11 and Figure 12. Earth terminal of
the cabinet is shown in the Figure 17.
3.6. Battery Connection
• Check that the battery blocks are correctly connected.
• Check the system grounding (floating, positive or negative).
• Ensure that all battery circuit breakers (F1 - Fx) in the system are switched off.
3.6.1. Floating System
Connect the negative battery cable (-) to the negative terminal and the positive battery cable (+) to
the positive terminal of battery fuse.
3.6.2. Positive Grounded System
• Connect the negative battery cables (-) to circuit breakers F1 – Fx (marked “F1-“, “F2 -”, etc.
according to number of battery connections in the system).
• Connect the positive battery cables (+) to the terminal connector (marked “BATTERY +). See
Figure 8.
3.6.3. Negative Grounded System
• Connect the positive battery cables (+) to circuit breakers F1and F2 (marked “F1-“and “F2 -”, etc.
according to number of battery connections in the system).
• Connect the negative battery cables (-) to the terminal connector (marked “BATTERY –“)
Make sure that the battery polarity is connected correctly. A wrong battery
! connection may cause serious damage to the system.
DEV_06244 D.01 21 © Efore Plc, 2009

Figure 19 Battery connection

3.6.4. Battery Block Voltage Measurement
While connecting battery blocks in series, also connect the block voltage measurement conductors to
the poles of the batteries.
3.7. Alarm Connections
Incoming alarms can be connected to connector X3 (“Alarm/Temp inputs”). If the battery
temperature sensor is included in the system, it can be connected to the same connector. See Figure
9. Outgoing alarms are potential free changeover contacts available from connector X4. The alarm
relay contact ratings are following: maximum switching power 30 W, maximum switching current is 1
A @ 30VDC and maximum switching voltage 220 VDC). Wires of a maximum of 1.5 mm² should be
used for alarm connections.
Figure 20 Alarm signal connections.
DEV_06244 D.01 22 © Efore Plc, 2009

4. SYSTEM STARTUP
Before installing rectifiers and starting up the system, check the following:
! All battery fuses are switched off.
All rectifier mains fuses (MCBs) FG1 - FGx are switched off.
If included in the system, all rectifier output fuses FG1.1 – FGx.1 are switched
off.
All distribution fuses (MCBs) are switched off.
Check that the polarity of the batteries is correct.
Earth connections have been performed properly.
Touch protections are in place.
4.1. Installing Rectifiers

Once all of the above issues have been secured and checked, install each rectifier sequentially by
sliding them into their proper places (G1-Gx). Then continue the installation using the following
sequence:
 Connect the AC mains connector to each rectifier
 Connect the DC power connector to each rectifier
 Connect the RJ45 system bus cable leading from the VIDI controller to the rectifier furthest to the
left in position G1 (one of two RJ45 connectors in front of the rectifier)
 Daisy chain all rectifiers installed in the system (RJ45 cables supplied by Efore)
 Terminate the system bus by the termination connector at the last rectifier of the daisy chain bus
(see Figure 10). Two termination connectors are delivered with the system.
 Check that termination connector is also installed in controller module A1, which is located inside
the system rack or system cabinet (see Figure 1).
Table 1 Mains feed connection to rectifiers in rack system
Rectifiers Mains
Line
G1 L1
G2 L2
G3 L3
G4 L1
G5 L2
Mains feed connection in the OPUS cabinet systems is identical to rack system. In other words,
rectifiers G1, G4, G7 and G10 are connected to mains line L1. Accordingly, rectifiers G2, G5, G8 and
G11 are connected to mains line L2 and rectifiers G3, G6, G9 and G12 to mains line L3.
DEV_06244 D.01 23 © Efore Plc, 2009

4.2. Power up the System
Once all rectifiers have been installed, and the connections secured and checked, sequential system
power up can begin.
• Switch on the rectifier mains fuse FG1.
• Turn on the main switch in cabinet systems.
• Switch on the rectifier output fuse FG1.1 (only in 110VDC, 125VDC and 220VDC systems)
• Wait until the indication LED of the MRC rectifier turns green.
• Check from the controller display that the rectifier is placed in the corresponding slot (G1-Gx)
and the mains phase (L1, L2 and L3) is correct. If the rectifier location and proposed slot do not
match, update accordingly through the VIDI system controller user interface. Approve the
changes.
• Repeat the above actions for all rectifiers installed in the system. Leave the unused MCB fuses in
the OFF position.
• Check from the system controller that the system DC voltage is correct.
• Check that the battery polarity is correct.
• Connect the battery to the system by switching on the corresponding battery fuse
• Unused battery fuses must be switched to the ON position to avoid false alarms.
• Connect the loads by switching on the corresponding MCBs. We recommend that you leave any
unused miniature circuit breakers in the OFF position.
Detailed system controller functionality, system configuration and parameter setting are described in
the OPUS Power System User Manual.
DEV_06244 D.01 24 © Efore Plc, 2009

Figure 21 Rectifier cabling
DEV_06244 D.01 25 © Efore Plc, 2009

Appendix A: Mechanical drawing of the OPUS 12U rack unit wall mounting
DEV_06244 D.01 26 © Efore Plc, 2009

Appendix B: Mechanical drawing of the OPUS 7U rack unit wall mounting
DEV_06244 D.01 27 © Efore Plc, 2009

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Status: Approved Confidential Document id: DBAB575067 d Page 1 (28)

Installation and Startup Manual

OPUS Power System Installation and Startup Manual

OPUS Power System Installation and Start-up Manual

1. CONVENTIONS USED IN THIS DOCUMENT .................................................................................................... 3

DEV_06244 D.01 2 © Efore Plc, 2009

OPUS Power System Installation and Start-up Manual

1. CONVENTIONS USED IN THIS DOCUMENT

Symbols Used in this Symbol Explanation

Refers to a single action to be performed by the

Indicates that property damage may result if

Text Styles Used in This Text

Bold Refers to table or figure headings.

References to External Main circuit diagram

Datasheet for respective product specification

OPUS Power System User’s Manual

DEV_06244 D.01 3 © Efore Plc, 2009

OPUS Power System Installation and Start-up Manual

Figure 1 Main structure of OPUS C 48-4.8 R 12U F 9

DEV_06244 D.01 4 © Efore Plc, 2009

OPUS Power System Installation and Start-up Manual

Change History of this Rev. Changes Date

C.00 Several updates 2012-02-22

D.00 Added 7U rack. Several 2012-10-08

DEV_06244 D.01 5 © Efore Plc, 2009

OPUS Power System Installation and Start-up Manual

2. SAFETY AND RECOMMENDED PRACTICES

For use in restricted access locations only.

2.1. General Guidelines

Rack systems are suitable for mounting on concrete or other noncombustible

Only authorized, qualified and trained personnel should attempt to work on

DEV_06244 D.01 6 © Efore Plc, 2009

OPUS Power System Installation and Start-up Manual

DEV_06244 D.01 7 © Efore Plc, 2009

OPUS Power System Installation and Start-up Manual

DEV_06244 D.01 8 © Efore Plc, 2009

OPUS Power System Installation and Start-up Manual

3.2. 19” Rack System Configuration

3.2.1. 19” 12U rack system

Battery Input terminals Rectifier input

Figure 1 Main structure of OPUS C 48-4.8 R 12U F

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OPUS Power System Installation and Start-up Manual

3.2.2. 19” 7U rack system

Battery fuse DC output AC input

Slots for rectifiers

Figure 2 OPUS 7U rack configuration

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OPUS Power System Installation and Start-up Manual

3.2.3. Mechanical Installation into a Cabinet

! space must be left below and 50 mm above the rack system.

Figure 3 7U rack mounting holes for cabinet assembly

Figure 4 12U rack mounting holes for cabinet assembly

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OPUS Power System Installation and Start-up Manual

3.2.4. Mechanical Installation at the Wall

Figure 5 OPUS 12U rack wall mounting option, refer to Appendix A

Figure 6 OPUS 7U rack wall mounting option, refer to Appendix B

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OPUS Power System Installation and Start-up Manual

3.3. Cabinet System Configuration

Figure 7 Fuses in OPUS cabinet system.

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