Manual Vortex Foxboro

Instruction MI 019-145
June 2010
Universal Instruction Manual
I/A Series® Vortex Flowmeters

Models 83F, 83W, and 83S
Installation and Startup
Safety information in many languages is available on our website. For help downloading this
information, contact our Global Customer Support Center.
MI 019-145 – June 2010
Contents
Figures..................................................................................................................................... v
Tables.................................................................................................................................... vii
Preface.................................................................................................................................... ix
1. Safety Information ............................................................................................................ 1

General Warnings ..................................................................................................................... 1
Local Code Warning ............................................................................................................ 1
ATEX Warning .................................................................................................................... 1
Intrinsically Safe Warning .................................................................................................... 1
Process Fluid Warning ......................................................................................................... 1
Abrasive Fluid Warning ........................................................................................................ 2
Loss of Flow Signal Warning ................................................................................................ 2
Parts Replacement Warning ................................................................................................. 2
Explosionproof/Flameproof and Enclosure Warning ............................................................ 2
Type n Warning ................................................................................................................... 2
Flowmeter Identification ........................................................................................................... 3
Origin Code .............................................................................................................................. 3
Electrical Certification Rating ................................................................................................... 4
PED Certification ..................................................................................................................... 5
Maximum Working Pressure ..................................................................................................... 6
83F Flanged Body Flowmeters ............................................................................................. 6
83W Wafer Body Flowmeters .............................................................................................. 8
83S Sanitary Flowmeters ...................................................................................................... 8
Isolation Valves .................................................................................................................... 8
Flowmeter Materials .................................................................................................................. 9
Flowmeter Body ................................................................................................................... 9
Isolation Valve ...................................................................................................................... 9
Sensor Diaphragm, Fill Fluid, and Temperature Range ........................................................ 9
Sensor Replacement ................................................................................................................ 10
2. Installation ...................................................................................................................... 11
Reference Documents ............................................................................................................. 11
Piping Considerations and Mounting Position ........................................................................ 12
Mechanical Installation Procedures ......................................................................................... 12
83F Flanged Body .............................................................................................................. 12
Mounting the Flowmeter Body ..................................................................................... 12
Mounting a Remote Electronics Housing ...................................................................... 13
83W Wafer Body ............................................................................................................... 15
iii
MI 019-145 – June 2010 Contents
Mounting a Remote Electronics Housing ...................................................................... 16

83S Sanitary Flowmeter ...................................................................................................... 16
Mounting the Electronics Housing ................................................................................ 17
Field Termination Wiring ....................................................................................................... 18
2-Wire Hook-Up ............................................................................................................... 18
Model 83-D (with Analog Output) or Model 83-T ....................................................... 19
Model 83-A ................................................................................................................... 20
Model 83-F ................................................................................................................... 21
3-Wire Hook-Up ............................................................................................................... 22
4-Wire Hook-Up ............................................................................................................... 22
3. Quick Start...................................................................................................................... 23
Model 83-A ............................................................................................................................. 23
Signal Noise Filter Switches ................................................................................................ 23
Approximate Filter Settings ........................................................................................... 24
Setting the Electronic Module Filters ............................................................................. 24
Low Flow Cut-in Switches ................................................................................................. 25
Output Mode Selection Switch .......................................................................................... 26
Calibration Switches ........................................................................................................... 26
Models 83-D, 83-T, 83-F ....................................................................................................... 26
83-D or 83-T Using a PC-Based Configurator ................................................................... 28
83-T Using a HART Communicator ................................................................................. 29
83-F Using the Foundation Fieldbus .................................................................................. 33
Using the Local Keypad/Display ........................................................................................ 33
Answering a Question .................................................................................................... 33
Password ........................................................................................................................ 33
Activating an Edit, Pick-List, or User Menu Block ........................................................ 34
Editing Numbers and Strings ........................................................................................ 34
Picking from a List ........................................................................................................ 34
Setting the Units or Upper Range Value ........................................................................ 34
Using the Menu Tree .................................................................................................... 35
Menu Tree Menus (1 through 8) ................................................................................... 37
Index .................................................................................................................................... 45
iv
Figures
1 Sample 83 Vortex Flowmeter Identification ................................................................. 3
2 Sample 83 Flowmeter Junction Box Agency Plate ........................................................ 3
3 Pressure -Temperature Limits with ANSI Flanges ........................................................ 7
4 Pressure -Temperature Limits with Metric Flanges ....................................................... 7
5 Pressure -Temperature Limits with Isolation Valves in Customary and Metric Units ... 8
6 83F Flowmeter Body Installation ................................................................................. 12
7 83W Flowmeter Centering ........................................................................................... 16
8 83S Flowmeter Body Cable Support ............................................................................ 16
9 83S Pipe-Mounted Housing ........................................................................................ 17
10 Electronics Housing ..................................................................................................... 18
11 Installation Wiring (2-Wire Hook-Up) ........................................................................ 19
12 Load Requirements - Model 83-D or Model 83-T ....................................................... 20
13 Load Requirements - Model 83-A ................................................................................ 21
14 Installation Wiring (Four-Wire Hook-Up) .................................................................. 22
15 Electronic Module Switch Locations ............................................................................ 23
16 HART On-Line Menu Structure — Part 1 of 2 ........................................................... 30
17 HART On-Line Menu Structure — Part 2 of 2 ........................................................... 31
18 Fast-Key Function/Variable Chart ............................................................................... 32
19 Local Display ............................................................................................................... 33
v
MI 019-145 – June 2010 Figures
vi
Tables
1 Electrical Safety Specifications ...................................................................................... 5
2 PED Marking .............................................................................................................. 6
3 Test Pressure ................................................................................................................ 10
4 Reference Documents .................................................................................................. 11
5 Connection of Remote Signal Cable ............................................................................ 14
6 Approximate Filter Settings .......................................................................................... 24
8 Low Frequency Noise Filter Switches ........................................................................... 25
9 Low Flow Cut-In Switches ........................................................................................... 25
7 High Frequency Noise Filter Switches .......................................................................... 25
10 Output Mode Selection ............................................................................................... 26
11 Default Database When User Information Not Supplied ............................................. 26
12 Default Database for Liquid ......................................................................................... 27
13 Default Database for Gas ............................................................................................. 27
14 Default Database for Steam .......................................................................................... 27
15 Other Default Database Settings .................................................................................. 28
16 Menu Tree Functional Overview ................................................................................. 35
vii
viii
Preface
This Universal Instruction Manual is designed to provide the user with a single, concise, easy-to-
use manual that covers the key points needed for installation and startup of 83 Series Vortex
Flowmeters.
It covers all models of the 83 Series flowmeter including flanged body, wafer body, and sanitary
vortex flowmeters.
This universal manual, along with a CD containing detailed information, is provided free of
charge with every 83 Series flowmeter, unless the purchaser requests that these two items be
omitted.
For additional detailed information about each model, including dimensional prints, parts lists,
and more detailed instructions, please refer to the standard CD supplied or the optional paper
instruction book that is available from Invensys for each model in the line.
Standard Documentation Shipped with every 83 Series flowmeter is:
♦ A brief “Ensuring Premium Performance” Pocket-Sized Bulletin
♦ This Universal Instruction Manual
♦ A CD that contains the complete documentation set.
ix
MI 019-145 – June 2010 Preface
x
1. Safety Information
General Warnings
Local Code Warning
! WARNING
These products must be installed to meet all applicable local installation regulations,
such as hazardous location requirements, electrical wiring codes, and mechanical
piping codes. Persons involved in the installation must be trained in these code
requirements to ensure that the installation takes maximum advantage of the safety
features designed into the flowmeter.
ATEX Warning
! WARNING
Apparatus marked as Category 1 equipment and used in hazardous areas requiring
this category must be installed in such a way that, even in the event of rare incidents,
the versions with an aluminum alloy enclosure can not be an ignition source due to
impact and friction.
Intrinsically Safe Warning

! WARNING
Since Invensys does not specify live maintenance, to prevent ignition of flammable
atmospheres, disconnect power before servicing unless the area is certified to be
nonhazardous.
Process Fluid Warning

! WARNING
If process containing parts are to be disassembled:
1. Make sure that process fluid is not under pressure or at high temperature.
2. Take proper precautions concerning leakage or spillage of any toxic or otherwise
dangerous fluid. Follow any Material Safety Data Sheet (MSDS) recommendations.
! WARNING
These flowmeters are built using materials that are corrosion resistant to a wide variety
of fluids. However, with aggressive fluids, a potential exists for corrosive failure.
Therefore, verify the material compatibility with the NACE guidelines and/or user
knowledge of the flowmeter material compatibility with the process fluid at operating
conditions.
1
MI 019-145 – June 2010 1. Safety Information
Abrasive Fluid Warning

! WARNING
Fluids containing abrasive particles and flowing at high rates can cause significant
wear to pipes. If these conditions exist, check the flowmeter periodically for wear.
Loss of Flow Signal Warning

! WARNING
If the flowrate signal appears to have a calibration shift or goes to zero, check the
flowmeter for corrosion or wear.
Parts Replacement Warning

! WARNING
If replacing parts, do not use parts made of other materials or that in any other way
change the product as described in the model code on the data plate.
Explosionproof/Flameproof and Enclosure Warning

! WARNING
To prevent possible explosion and to maintain explosionproof/flameproof and dust-
ignitionproof protection, plug unused openings with the provided metal pipe plug.
This plug must be engaged a minimum of five full threads. The threaded housing
covers must be installed. Turn covers to seat O-ring into the housing and then
continue to hand tighten until the cover contacts the housing metal-to-metal.
Type n Warning
! WARNING
On flowmeters certified for ATEX protection nL, CSA Class I, Division 2, or FM
nonincendive for Class I, Division 2, the threaded housing covers must be installed.
2
1. Safety Information MI 019-145 – June 2010
Flowmeter Identification
W-D02S1SSTNE A
01256789 2A0125
50 720 PSI
CW2M
185°F
0 TO 400°F
Figure 1. Sample 83 Vortex Flowmeter Identification
Refer to the data plate to determine the origin code, supply voltage, maximum working pressure,
flowmeter body material, maximum ambient temperature, maximum process temperature, and
electrical certification rating.
When the flowmeter is remotely mounted, the junction box on the flowtube body has an addi-
tional agency plate showing its hazardous location rating. See Figure 2.
Figure 2. Sample 83 Flowmeter Junction Box Agency Plate
Origin Code
The origin code identifies the area of manufacture and the year and week of manufacture. See
Figure 1. In the example, 2A means the product was manufactured in the Measurement and
3
Instrument Division, 01 identifies the year of manufacture as 2001, and 25, the week of manufac-
ture in that year.
Electrical Certification Rating

NOTE
1. These flowmeters have been designed to meet the electrical safety descriptions
listed in Table 1. For detailed information or status of testing laboratory
approvals/certifications, contact Invensys.
2. See MI 019-179 for additional ATEX safety information.
3. With intrinsically safe approvals and certifications with a 24 V dc supply, an
active barrier is required.
The electrical safety design code referred to in Table 1 is printed on the data plate as part of the
model code. The location of the code within the model number is shown below:
83F-A02S2SDTAA
ELECTRICAL SAFETY DESIGN CODE
4
Table 1. Electrical Safety Specifications

Testing Laboratory, Electrical
Type of Protection, and Safety Design
Area Classification Application Conditions Code
83(F, W, and S) -A, -D, and -T
CSA intrinsically safe for Class I, Division 1,
Temperature Class T3C at 85°C and
Groups A, B, C, D; Class II, Division 1,
T4A at 40°C maximum ambient.
Groups E, F, G: and Class III, Division 1.
Connect per MI 019-175.
CSA explosionproof for Class I, Division 1, 83(F and W) -A, -D, -F, and -T
Groups C and D; dust-ignitionproof for Temperature Class T5.
Class II and III, Division 1, Groups E, F, and
G; and Class III, Division 1.
CSA suitable for Class I, Division 2, Groups 83(F, W, and S) -A, -D, and -T
A, B, C, D; Class II, Division 2, Groups F, G; Temperature Class T5. A
and Class III, Division 2.
FM intrinsically safe for Class I, II, and III, 83(F, W, and S) -A, -D, and -T
Division 1, Group A, B, C, D, E, F, and G. Temperature Class T3C at 85°C.
Connect per MI 019-175.
FM explosionproof for Class I, Division 1, 83(F and W) -A, -D, -F, and -T
Groups C and D; dust-ignitionproof for Class Temperature Class T5.
II and III, Division 1, Groups E, F, and G.
FM nonincendive Class I, II, and III, Division 83(F, W, and S) -A, -D, and -T
2, Groups A, B, C, and D. Temperature Class T5
ATEX energy limited II3G EEx nL IIC, 83(F and W) -A, -D, and -T
N
Zone 2. Temperature Class T4-T6.
ATEX intrinsically safe for II2G EEx ib IIC, 83(F and W) -A, -D, and -T
Zone 1. Temperature Class T4 at 0.8 W.
Temperature Class T5 at 0.5 W.
E
Temperature Class T6 at 0.3 W.
Maximum ambient 80°C.
See certificate for electrical data.
PED Certification
Invensys offers the PED (Harmonized Pressure Equipment Directive for the European
Community) certification only with ATEX Electrical Safety Design Code selections. ATEX
electrical certifications are in place for Codes N and E; therefore, the CE marking carries the
ATEX number 0344. Flowmeters which are 1 1/2 in (40 mm) or larger have PED certification
and therefore the CE marking carries the PED number 0575. See Table 2.
5
Table 2. PED Marking
Electrical Safety
Flowmeter Size Design Code PED Marking
3/4 in (15 mm) and
N or E CE 0344
1 in (25 mm)
1 1/2 in (40 mm) and CE 0344
N or E
larger CE 0575
Maximum Working Pressure

83F Flanged Body Flowmeters
The maximum working pressure (MWP) of the flowtube at 100°F is shown on the data label.
The MWP at other temperatures for the 83F Flanged Body Flowmeter is given in Figure 3 and
Figure 4. The nominal line size, body and flange material, and flange rating required to use these
figures is found within the model number on the data label as follows:
83F-A02S2SDTAA
NO ISOLATION VALVE (S or D)
FLANGE RATING CODE
BODY AND FLANGE MATERIAL
NOMINAL LINE SIZE
6
200 400 800 200 400 800

FLUOROLUBE SILICONE EXTENDED TEMP. FLUOROLUBE SILICONE EXTENDED TEMP.
SENSOR SENSOR SENSOR LIMIT, SENSOR SENSOR SENSOR LIMIT,
LIMIT LIMIT NO FILL LIMIT LIMIT NO FILL
1600 1600
ANSI FLANGES CL 600 ANSI FLANGES
CL 600 304 ss AND 316 ss CARBON STEEL
1480
1440 CLASS 150/300/600 CLASS 150/300/600
1400 1400
1200 1200
316 ss, 3/4 to 4 in LINE SIZES
PROCESS PRESSURE, psig

1000 1000
CL 300 CL 300
800 800
304 ss, 6 to 12 in LINE SIZES
316 ss, 3/4 to 4 in LINE SIZES

600 600
400 400
CL 150 304 ss, 6 to 12 in LINE SIZES CL 150
200 200
316 ss OR 304 ss
0 0
0 100 200 300 400 500 600 700 800 0 100 200 300 400 500 600 700 800
PROCESS TEMPERATURE, ˚F PROCESS TEMPERATURE, ˚F
Figure 3. Pressure -Temperature Limits with ANSI Flanges
90 200 430 90 200 430

DIN FLANGES 100 DIN FLANGES

100 CARBON STEEL
STAINLESS STEEL
PN 16/40/64/100 PN 16/40/64/100
90 90
PN 100 PN 100
80 80
70
PROCESS PRESSURE, bar
70
PN 64
60 60
PN 64
50 50
PN 40
40 40
PN 40
30 30
PN 16
20 20
PN 16
10 10
0 0
0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400
90 430 90 PROCESS TEMPERATURE, ˚C 430
PROCESS TEMPERATURE, ˚C
Figure 4. Pressure -Temperature Limits with Metric Flanges
7
83W Wafer Body Flowmeters

The flowmeters are designed to withstand pressure within carbon steel ANSI Class 600 and PN
100 flange ratings. The flowmeters have been designed to withstand the full pressure rating for
carbon steel flanges.
83S Sanitary Flowmeters

The actual pressure-temperature limit is this value or the pressure-temperature limit of your
connections, whichever is less.
Isolation Valves
Flowmeters equipped with an isolation valve have a maximum pressure rating of 1440 psi at
100°F (99 bar at 38°C). Isolation valves used with standard temperature range and with extended
temperature range flowmeters are further limited to values shown in Figure 5. The temperature
range of your flowmeter is found within the model number on the data label as follows:
83F-A02S2KDTAA
TEMPERATURE RATING STANDARD TEMP = D, F, R, OR S
ISOLATION VALVE (K or L) EXTENDED TEMP = C OR T
NOMINAL SIZE
200 400 800 90 200 430

1600 120
110
1440
1400
100
HIGH TEMP.
1200 RANGE; 90 HIGH TEMP.
3/4 TO 4 inch RANGE;
LINE SIZES 15 TO 100 mm
316 ss 80 LINE SIZES

1000 316 ss
70
800 STD. TEMP. 60

RANGE;
ALL LINE HIGH TEMP.
SIZES; RANGE; 50 HIGH TEMP.
600 FLUOROLUBE 6 TO12 inch RANGE;
LINE SIZES 150 TO 300 mm
40 LINE SIZES
304 ss
304 ss FL.
STD. TEMP.
400 30 RANGE;
STD. TEMP. ALL LINE STD. TEMP.
RANGE; SIZES; RANGE;
20
ALL LINE FLUOROLUBE ALL LINE
200
SIZES; SIZES;
SILICONE 10 SILICONE
0 0
0 100 200 300 400 500 600 700 800 0 50 100 150 200 250 300 350 400 430
90
PROCESS TEMPERATURE, ˚F PROCESS TEMPERATURE, ˚C
Figure 5. Pressure -Temperature Limits with Isolation Valves in Customary and Metric Units
8
Flowmeter Materials
Flowmeter Body
The flowmeter body material is shown on the data label.
♦ CF8M = cast 316 stainless steel body and shedder per ASTM™ A351 grade CF8M
♦ 304 SS = welded pipe and flange body with 304 ss pipe and shedder per ASTM 312
and 304 ss flanges per ASTM 182
♦ 304/A105 = welded pipe and flange body with 304 ss pipe and shedder per
ASTM 312 and carbon steel flanges per ASTM A105
♦ CW2M = cast Hastelloy® C body and shedder per ASTM A494-CW2M
♦ 316 SS = AISI Type 316 stainless steel.
Isolation Valve
The isolation valve materials are as follows:
Valve Body: ASTM A351 grade CF8M stainless steel
Valve Ball: AISI Type 316 stainless steel
Valve Seats: Glass Filled ptfe for standard temperature flowmeters
Graphite for extended temperature flowmeters
Sensor Diaphragm, Fill Fluid, and Temperature Range

The sensor diaphragm, fill fluid, and temperature range for the 83F and 83W Flowmeters are
found within the model number on the data label as follows:
83F-A02S2KDTAA
DIAPHRAGM MATERIAL, FILL FLUID, AND TEMPERATURE RANGE
Code Diaphragm Material Fill Fluid Temperatue Range

D Hastelloy C-276 Fluorolube 0 to 200°F (-20 to +90°C)
F 316L Stainless Steel Fluorolube 0 to 200°F (-20 to +90°C)
R Hastelloy C-276 Silicone (DC550) 0 to 400°F (-20 to +200°C)
S 316L Stainless Steel Silicone (DC550) 0 to 400°F (-20 to +200°C)
C Hastelloy C-276 Unfilled 400 to 800 °F (200 to 430°C)
T 316L Stainless Steel Unfilled 400 to 800 °F (200 to 430°C)
The sensor diaphragm for the 83S Flowmeter is 316 Stainless Steel (meets both 316 and 316L
properties); the fill fluid is Silicone (DC550).
9
Sensor Replacement
! CAUTION
For ATEX certified flameproof units, take special care not to scar, mar, ding, or dent
the surface of the sensor stem during assembly. This is critical to the integrity of the
flameproof surface finish.
! WARNING
To prevent injury from escaping process fluids, to maintain agency certification of
this product, and to prove the integrity of the parts and workmanship in containing
process pressure, a hydrostatic pressure test must be performed after the sensor
replacement is complete. The flowmeter must hold the appropriate pressure from
Table 3 for one minute (10 minutes to meet PED requirements) without leaking.
Table 3. Test Pressure
Model End Connection Test Pressure

ANSI Class 150 450 psi
PN 16 3.2 MPa
83F PN 40 6 MPa
PN 64 9.6 MPa
PN 100 15 MPa
83W All 15 MPa (2250 psi)
10
2. Installation
Reference Documents
The following documents are available on your CD_ROM.
Table 4. Reference Documents
Document Number Document Description

Dimensional Prints
DP 019-150 83F Flanged Body - Single Measurement Configuration
DP 019-151 83F Flanged Body - Dual Measurement Configuration
DP 019-152 83W Wafer Body
DP 019-154 83S Sanitary
Instructions
B0800AB Ensuring Premium Performance with Foxboro 83 Series Vortex Flowmeters
MI 019-173 83S-A (Analog) Flowmeters
MI 019-174 83S-T (HART) Flowmeters
MI 019-175 83 Series Flowmeter Intrinsic Safety Connection Diagrams
MI 019-179 Flow Products Safety Information(a)
MI 019-189 83F-A and 83W -A (Analog) Flowmeters
MI 019-193 83F-F and 83W -F (Fieldbus) Flowmeters
MI 019-194 83F-D and 83W -D (FoxCom) Flowmeters
MI 019-195 83S-D (FoxCom) Flowmeters
MI 019-199 83F-T and 83W -T (HART) Flowmeters
MI 020-495 PC20 Intelligent Field Device Configurator
MI 020-501 PC50 Intelligent Feld Device Tool (Installation and Parts List)
MI 020-504 PC50 Intelligent Field Device Tool (Operation Using FoxCom Protocol)
MI 020-505 PC50 Intelligent Field Device Tool (Operation Using HART Protocol)
Parts Lists (includes model code interpretation)
PL 008-708 83F Flanged Body Flowmeters
PL 008-709 83W Wafer Body Flowmeters
PL 008-713 83S Sanitary Flowmeters
(a) Available in many languages on line at our website. For help downloading this document, contact Global Customer
Service Center.
11
MI 019-145 – June 2010 2. Installation
Piping Considerations and Mounting Position

Refer to the pocket-size bulletin, “Ensuring Premium Performance with Foxboro 83 Series
Intelligent Vortex Flowmeters” shipped with your flowmeter. This provides recommended
flowmeter mounting position relative to the type of fluid.
Mechanical Installation Procedures

83F Flanged Body
Mounting the Flowmeter Body

1. Gaskets are required and must be supplied by the user. Select a gasket material suitable
for the process.
2. Insert gaskets between the body of the flowmeter and adjacent flanges. See Figure 6.
Position the gaskets so that the ID of each gasket is centered on the ID of the
flowmeter and adjacent piping.
! CAUTION
Verify that the ID of the gaskets is larger than that of the flowmeter bore and pipe and
that the gaskets do not protrude into the meter entrance or exit. Protrusion into the
flowstream has an adverse effect on performance.
! CAUTION
Gaskets do not prevent flanges from being wetted by process fluids.
NOTE
When you install new flanges in the process piping and use the meter as a gauge to
set the flanges, protect the inside diameter of the flowmeter from weld splatter.
Install a solid sheet of gasketing at each end of the meter during welding. Remove
this sheet and install the flange gaskets after welding. Remove any splatter in either
the pipe or the meter as it could affect flowmeter accuracy.
GASKET
GASKET
NOTE: install the flowtube so that the
arrow on the tube points in the same
direction as the direction of flow.
ARROW
FLOWMETER DIRECTION OF FLOW
Figure 6. 83F Flowmeter Body Installation
3. Visually inspect for concentricity (centering and alignment) of mating flanges.
12
2. Installation MI 019-145 – June 2010
4. Tighten bolts in accordance with conventional flange bolt tightening practice (that is,
incremental and alternate tightening of bolts).
Mounting a Remote Electronics Housing

If you specified a remote electronics housing on your order, your flowmeter body and electronics
housing are connected by a signal cable. Mount the housing to a wall or to a DN50 or 2-inch pipe
using the mounting bracket assembly provided. If the flowmeter and electronics housing must be
separated for installation with conduit or for any other reason, it is recommended that you
disconnect the cable at the electronics housing end. If the cable must be shortened, shorten the
electronic housing end per the procedure in MI 019-189 (83 -A), MI 019-193 (83 -F),
MI 019-194 (83 -D), or MI 019-199 (83 -T), on your CD-ROM.
To install the flowmeter using conduit, use the following procedure:
1. Remove the electronic module compartment cover from the electronics housing.
2. Unscrew the two captive screws, one on each side of the electronic module.
3. Pull out electronic module far enough to disconnect the remote signal cable.
4. Disconnect the four remote signal wires from the four position terminal block on the
rear of the electronic module.
5. Unscrew the knurled nut and pull it back onto the cable jacket. Also pull the rubber
bushing onto the cable jacket. Leave these parts on the cable jacket as they will be used
when reconnecting the cable. See Table 5.
6. Run the remote cable to the electronic module housing via the conduit.
7. Taking care not to damage the copper braid, push the cable into the connector at
bottom of the electronic housing until the outer jacket bottoms out inside the
connector.
8. Push the rubber bushing into position, until it sits snug inside the connector.
9. Tighten the knurled nut on the connector to create a compression fit for a good seal.
10. Mount the conduit box or conduit to the 1/2 NPT connector directly or via a 3-piece
union/coupler, if necessary.
11. Inside the electronic housing, connect the four signal wires to the color coded 4-
position terminal block on the rear of the electronic module.
12. Ensure that the signal and loop power wires are tucked under the electronic module.
Taking care not to pinch the wires, place the module in the housing. Tighten the two
captive mounting screws.
13. Replace the threaded housing cover tightly. This will prevent moisture or other
contaminants from entering the compartment.
13
Table 5. Connection of Remote Signal Cable

1. Take electronics end of prepared
remote signal cable and align it as
shown at right. Ready for assem-
bly.
PUSH CABLE
ASSEMBLY
INTO
CONNECTOR
SHRINK TUBE OR TAPE
PREPARED REMOTE
SIGNAL CABLE
(ELECTRONICS END)
REFER TO TABLE 3
RUBBER BUSHING
ELECTRONICS
KNURLED NUT
END
2. As shown in the diagrams at right,
push the prepared cable assembly 2 TWISTED PAIRS
into the remote connector. Push SHRINK TUBE OR REMOTE
until the cable bottoms out (can- ELECTRICAL TAPE CONNECTOR
not be pushed in any further).

Push rubber bushing into position
COMPRESSION FIT
and tighten the knurled nut onto OF COPPER BRAID
the remote connector to create a RUBBER BUSHING
IN CONTACT WITH
CONNECTOR FOR
good compression fit. SHIELDING
KNURLED NUT
ELECTRONICS
REMOTE SIGNAL
CABLE
END
14
83W Wafer Body

For optimal performance, the wafer body flowmeter should be centered with respect to the
adjoining pipe. Normally, this requires the use of centering fixtures that are supplied with the
meter.
NOTE
Centering fixtures are not required for meters with ANSI Class 150 flanges.
There are two sets of centering fixtures, one for each side.
1. See Figure 7. Insert the first stud through the downstream flange at one of the lower
holes, through two hex-nut spacers, and then through the upstream flange. Place the
nuts on both ends of the stud, but do not tighten.
2. Using the remaining hex-nut spacers, repeat Step 1 at the lower hole adjacent to the
first.
3. Set the flowmeter between the flanges. For centering with the hex-nut spacers, rotate
spacers to the thickness that centers the meter.
NOTE
By rotating the hex-nut spacers to the correct thickness, you can center the meter to
any type of flange.
4. Gaskets are required and must be supplied by the user. Select a gasket material suitable
for the process fluid.
5. Insert gaskets between the body of the flowmeter and adjacent flanges. Position the
gaskets so that the ID of each gasket is centered on the ID of the flowmeter and
adjacent piping.
! CAUTION
Verify that the ID of the gaskets is larger than that of the flowmeter bore and pipe and
that the gaskets do not protrude into the meter entrance or exit. Protrusion into the
flowstream has an adverse effect on performance.
NOTE
If welding the flanges to the process piping is required, protect the flowmeter from
weld splatter, which could affect flowmeter accuracy. A solid sheet of gasketing
should be installed at each end of the meter during welding. Remove this sheet and
install the flange gaskets after welding.
6. Visually inspect for concentricity (centering and alignment) of mating flanges.

7. Install the rest of the studs and nuts and tighten the nuts in accordance with
conventional flange bolt tightening practice (that is, incremental and alternate
tightening of bolts). If flanges cannot be properly aligned, align the meter with the
upstream flange rather than the downstream flange.
15
GASKET
FLOWMETER
GASKET
INSTALL CENTERING
2 HEX-NUT FIXTURES ON
SPACERS ADJACENT LOWER
PER SIDE (NOT STUDS OF FLANGE
REQUIRED WITH
CLASS 150)
NOTE: install the flowtube so that the HEX-NUT

arrow on the tube points in the same ALIGNMENT DEVICE
(NOT REQUIRED
direction as the direction of flow. WITH CLASS 150)
Figure 7. 83W Flowmeter Centering
Mounting a Remote Electronics Housing

Refer to “Mounting a Remote Electronics Housing” on page 13.
83S Sanitary Flowmeter

Firmly secure the cable that connects the flowmeter body to the electronic housing. The support
should be approximately 30 cm (12 in) from the flowmeter body. A loose cable may cause wear at
the cable connection and can result in signal noise. The temperature limit of the cable is 105°C
(220°F). Do not support the cable on a surface exceeding this temperature. See Figure 8.
APPROXIMATELY
30 CM (12 IN)
Figure 8. 83S Flowmeter Body Cable Support
16
The flowmeter body has six different end connection possibilities. The end connections on your
flowmeter body were specified as part of your order. All end connections are welded to the
flowmeter body. The mating end connections, gaskets, and clamps are supplied by you, the user.
! WARNING
The maximum pressure limit of the flowmeter is 1.9 MPa (275 psig) or the limit of
the end connection used, whichever is less.
For interpretation of model code references, refer to PL 008-713 on your CD-ROM.

Dimensional information on the end connections can be found in DP 019-154 on your
CD-ROM.
Mounting the Electronics Housing

The electronic housing can be either pipe or wall mounted. Do not mount the electronic housing
on process piping. Excess vibration may damage the amplifier and amplifier housing. Support the
cable that connects the flowmeter body to the electronic housing. The support should be
approximately 30 cm (12 in) from the electronic housing. A loose cable may cause wear at the
cable connections (see Figure 9). The temperature limit of the cable is 105°C (220°F). Do not
support the cable on any surface that exceeds this temperature.
ELECTRONIC
HOUSING
MOUNTING
BRACKET
APPROXIMATELY
30 CM (12 IN)
CABLE STRAP
Figure 9. 83S Pipe-Mounted Housing
17
Field Termination Wiring

NOTE
The wiring installation must conform to local and national regulations applicable to
the specific site and classification of the area.
The housing comes with a safety-agency approved threaded metal plug in one of the conduit
holes and a plastic plug in the other. After the conduit or cable gland is connected, plug the
unused hole with the metal plug using thread sealant.
Remove the field terminal compartment cover (shown in Figure 10) to make field wiring
connections. Keep the electronic module compartment cover closed to prevent moisture and
atmospheric contaminants from entering the compartment. When replacing the cover, tighten
the cover to compress the O-ring seal.
FIELD
TERMINAL
COMPARTMENT
ELECTRONIC
MODULE
COMPARTMENT
ELECTRICAL
CONDUIT
OPENING
Figure 10. Electronics Housing
There are three basic wiring combinations, the choice of which depends on how your flowmeter is
to be used:
♦ 2-Wire Hook-Up for standard output
♦ 3-Wire Hook-Up for scaled pulse only
♦ 4-Wire Hook-Up for standard output plus scaled pulse communication.
2-Wire Hook-Up
Connect the supply and receiver loop wiring (0.50 mm2 or 20 AWG typical) to the terminals in
the field-terminal compartment of the transmitter, as shown in Figure 11.
18
CASE GROUND TERMINAL (EARTH) TERMINAL BLOCK

POWER RECEIVER
SUPPLY
250 OHM MIN LOAD

REQUIRED FOR
INTELLIGENT
+ COMMUNICATION + - - +
A B
+
ADDITIONAL
RECEIVERS
TWO 1/2 NPT CONDUIT CONNECTIONS ARE IN LOOP
PROVIDED (ON OPPOSITE SIDES). INSERT
PLUG IN CONNECTION NOT USED.
HART COMMUNICATOR
PC- BASED CONFIGURATOR, OR
I/A SERIES SYSTEM
Figure 11. Installation Wiring (2-Wire Hook-Up)
Model 83 -D (with Analog Output) or Model 83 -T

Twisted pair wiring should be used to prevent electrical noise from interfering with the dc current
output signal. In some instances, shielded cable may be necessary. Earthing (grounding) of the
shield should be installed at one point only (at the power supply). Do not ground the shield at the
transmitter.
Transmitter connection polarities are indicated on the terminal block. If the loop is to contain
additional instruments, install them between the negative terminal of the transmitter and the
positive terminal of the receiver, as shown in Figure 11.
The required loop power supply voltage is based on the total loop resistance. To determine the
total loop resistance, add the series resistance of each component in the loop (do not include
transmitter). The required power supply voltage can be determined from Figure 12.
19
1450
1400
RECOMMENDED SUPPLY VOLTAGE
1300 AND LOAD LIMITS
1200 VDC LOAD (OHMS)

24 250 AND 565
1100 30 250 AND 860
32 250 AND 960
1000
OUTPUT LOAD, OHMS

900
800
700
600
500
400
300 OPERATING AREA
MIN.
200 LOAD
100 SEE NOTE BELOW
0
0 20 30 40
12.5 42
SUPPLY VOLTAGE, V dc
Figure 12. Load Requirements - Model 83 -D or Model 83 -T
The transmitter will function with an output load less than 250 ohms, provided that a
configurator is not connected to it. Connecting a configurator to a loop with less than 250 ohms
may cause communication problems.
As an example, for a transmitter with a loop resistance of 500 ohms, referring to Figure 12, the
minimum power supply voltage is 22 V dc, while the maximum power supply voltage is 42 V dc.
Conversely, given a power supply voltage of 24 V dc, the allowable loop resistance is from 250 to
565 ohms.
NOTE
1. The power supply must be capable of supplying 22 mA.
2. Power supply ripple must not allow the instantaneous voltage to drop below
12.5 V dc at the transmitter.
3. The recommended minimum load is 250 ohms.
4. For wiring to an I/A Series system, refer to MI 019-194 on your CD-ROM.
Model 83 -A
Twisted pair wiring should be used to prevent electrical noise from interfering with the dc current
output signal. In some instances, shielded cable may be necessary. Earthing (grounding) of the
shield should be at one point only at the power supply. Do not earth (ground) the shield at the
transmitter.
20
Transmitter connection polarities are indicated on the terminal block. If the loop is to contain
additional instruments, install them between the negative terminal of the transmitter and the
positive terminal of the receiver, as shown in Figure 11.
The required loop power supply voltage is based on the total loop resistance. To determine the
total loop resistance, add the series resistance of each component in the loop (do not include
transmitter). The required power supply voltage can be determined by referring to Figure 12.
Figure 13. Load Requirements - Model 83 -A
As an example, for a transmitter with a loop resistance of 600 ohms, referring to Figure 12, the
minimum power supply voltage is 24 V dc, while the maximum power supply voltage is 50 V dc.
Conversely, given a power supply voltage of 24 V dc, the allowable loop resistance is from 0 to
600 ohms.
NOTE
1. The power supply must be capable of supplying 22 mA.
2. Power supply ripple must not allow the instantaneous voltage to drop below
10.5 V dc.
Model 83 -F
A flowmeter with FOUNDATION fieldbus communications protocol connects to the bus. Power
for the flowmeter is supplied by a FOUNDATION fieldbus power supply module which may be
connected anywhere on the bus. Therefore, the power supply and receiver connections shown in
Figure 11 are not applicable. Also, there are no polarity requirements with FOUNDATION fieldbus
devices.
21
3-Wire Hook-Up
NOTE
4-Wire Hook-Up is preferred. For 3-Wire Hook-Up, refer to MI 019-194 (83 -
D), or MI 019-199 (83 -T), on your CD-ROM.
4-Wire Hook-Up
A separate loop is required when a pulse output is also required. This loop requires its own power
supply. Refer to Figure 14. Select the resistor so that the current through the contact closure does
not exceed 250 mA.
TERMINAL BLOCK
CASE
GROUND
TERMINAL
(EARTH)
+
A B
4-20 mA LOOP OR FOUNDATION FIELDBUS
680 Ω
+ – – +
POWER
SUPPLY COUNTER
SCALED PULSE LOOP
Figure 14. Installation Wiring (Four-Wire Hook-Up)
22
3. Quick Start
Model 83 -A
The switches on the front of the electronic module have the following functions. Refer to
Figure 15.
1. Switches A through F.
These switches set the high and low frequency noise filters.
2. Switches G and H
These switches set the Low Flow Cut-in.
3. Switch J
This switches selects either the 4 to 20 mA or the pulse output mode.
4. Switches K through R
These switches adjust the 4 to 20 mA output span to the approximate vortex
frequency. A potentiometer is provided for final adjustment. They have no effect with
pulse output.
PULSE/4 TO 20 mA
LOW FLOW CUT-IN SELECT SWITCH
SWITCHES
UPPER RANGE FREQUENCY
LOW FREQUENCY NOISE CALIBRATION LABEL
FILTER SWITCHES
COARSE SPAN
HIGH FREQUENCY NOISE SWITCHES
FILTER SWITCHES
CAL
IN MEDIUM SPAN
ON POSITION SWITCHES
A B CD E F GH PULSE J K L MN P R
SWITCH POSITIONS
ON
OFF
HIGH LOW LOW 4-20 mA COARSE MEDIUM
FILTERS FLOW SPAN ADJ
4-20 mA CAL
ONLY
RED (+)
YEL (P)
OFF POSITION
BLUE (-)
OUTPUT
TERMINAL ZERO SPAN
BLOCK
Figure 15. Electronic Module Switch Locations
Signal Noise Filter Switches

Electronic filtering is provided in the electronic module to reduce the effect of noise and vibration
on the vortex signal. The electronic module noise filter is set at the factory based on the customer-
specified flow range. The electronic module filter consists of both high and low frequency noise
23
MI 019-145 – June 2010 3. Quick Start
filters. Each filter can be independently set, allowing the filtering to be tailored to each
application. The filters are settable by the switches on the front of the electronic module.
For most installations, there should be no need to change the filter.
Approximate Filter Settings

If the filters have not been factory set, or if no information is available on either the frequency at
maximum flow or the frequency at low flow cut-in, the following settings are recommended as
initial settings.
Table 6. Approximate Filter Settings

Set Steps per Table 7 Set Steps per Table 8
Liquid Gas Liquid Gas
Line Size A,B,C A,B,C D,E,F D,E,F
3/4, 1 4 1 2 4
1-1/2, 2 5 2 1 3
3 - 12 6 3 1 2
Setting the Electronic Module Filters

NOTE
The approximate filter settings shown in Table 6 are satisfactory for many
installations.
The high frequency noise filter switches are labeled A, B, and C, on the electronic module label
board. They are set based on the upper range frequency (calibration frequency) using Table 7.
Choose a filter setting for which the upper range frequency falls within the correct step listed in
the table. This frequency is shown on the label on the front of the electronic module.
The upper range frequency must be known even when the meter is to be used in the pulse output
mode.
The low frequency filter switches are labeled D, E, and F and are set according to the low flow
cut-in frequency. This may be determined from the rangeability factor shown on the sizing
program. Simply divide the upper range frequency by the rangeability. Then refer to Table 8 to
set the switch positions.
24
3. Quick Start MI 019-145 – June 2010
Table 7. High Frequency Noise Filter Switches

Switch Positions
Upper Range Frequency
Step (in Hz) A B C
1 2300 to 3300 off off off
2 1500 to 2300 off on off
3 700 to 1500 off on off
4 350 to 700 off on on
5 160 to 350 on off off
6 80 to 160 on off on
7 < 80 on on off
Table 8. Low Frequency Noise Filter Switches
Switch Positions
Step Frequency (in Hz) D E F
1 <5 Off Off Off
2 5 to 10 Off Off On
3 10 to 30 Off On Off
4 30 to 64 Off On On
5 64 to 150 On Off Off
6 >150 On Off On
Low Flow Cut-in Switches

The low flow cut-in selection determines the minimum flow rate that the electronic module can
measure and return a nonzero indication of flow. Occasionally, erratic output conditions can
occur at low flows. This is due to system noise such as pulsing pumps, surging flows, or vibrating
pipes.
To eliminate these false signals, the low flow cut-in can be raised. Raising the low flow cut-in by
one step will increase the low flow cut-in by a factor of two.
All flowmeters are set at the factory to the LOW low flow cut-in position, which is the default
setting. This setting can be increased to achieve greater noise immunity as described above. It may
be decreased for lower flow rate measurement capability as shown in Table 9.
Table 9. Low Flow Cut-In Switches

Switch Position
Low Flow Minimum
Cut-In G H Flow
Min Off Off 0.5x Initial
Low Off On Initial
25
Table 9. Low Flow Cut-In Switches (Continued)

Switch Position
Low Flow Minimum
Cut-In G H Flow
Med On Off 2x Initial
High On On 4x Initial
Output Mode Selection Switch

The output mode selection is made by the setting of Switch J as shown in Table 10.
Table 10. Output Mode Selection

Switch J Position Output Mode
Off 4 to 20 mA dc
On Pulse
Calibration Switches
Your flowmeter has been factory calibrated to the specified Upper Range Value (URV). If the
correct flow range was specified with the purchase order, and the 4 to 20 mA output mode switch
(J) and the signal noise filter switches (A-F) have been set correctly, no further calibration is
required. If you are using a different flow range or further calibration is required for some other
reason, refer to MI 019-189 on your CD-ROM.
NOTE
Setting switch J to the pulse output mode disables the calibration switches.
Calibration for URV is unnecessary in the pulse output mode.
NOTE
Certain installations and flow conditions affect flowmeter performance. These
effects can alter the calibrated K-factor in either the 4 to 20 mA or pulse mode. To
correct for these effects, refer to MI 019-189 on your CD-ROM.
Models 83 -D, 83 -T, 83 -F

Each flowmeter is shipped from the factory with an operating configuration database. However,
the flowmeter will not provide an accurate measurement if the configuration does not fit your
application. Be sure to check the configuration of your flowmeter prior to start-up.
If the user information is not supplied with the purchase order, the flowmeter is shipped with the
following defaults:
Table 11. Default Database When User Information Not Supplied
Item Metric U.S.

• Fluid Type Liquid (water) Liquid (water)
26
Table 11. Default Database When User Information Not Supplied
Item Metric U.S.

• Measurement Units l/min USgpm
• Flowing Temperature 20°C 70°F
3
• Flowing Density 998.2 kg/m 62.301 lb/ft3
• Flowing Viscosity 1.002 cP 0.9753 cP
• Upper Range Value Upper Range Limit for Meter Size
The units of this default configuration database, i.e., Metric or U.S., are established by
the units of the Reference K-Factor.
These defaults are not recommended for general operation. If no other process information is
available, entering Liquid, Gas, or Steam as fluid type will establish default data bases as shown
in Tables 12, 13, or 14 respectively. However, to get optimum performance, specific process fluid
date is required.
Table 12. Default Database for Liquid
Parameter Metric U.S.

Fluid Type liquid (water) liquid (water)
Measurement Units l/min USgpm
Flowing Temperature 20°C 70°F
3
Flowing Density 998.2 kg/m 62.301 lb/ft3
Flowing Viscosity 1.002 cP 0.9753 cP
Upper Range Value Upper Range Limit for Flowmeter Size
Table 13. Default Database for Gas

Fluid Type gas (air) gas (air)
3
Nm /hr
Measurement Units SCF/hr
Flowing Density 9.546 kg/m 3 0.5858 lb/ft3
Base Density 1.293 kg/m3 0.07634 lb/ft3
Upper Range Value Upper Range Limit for Meter Size
Table 14. Default Database for Steam

Fluid Type steam (saturated) steam (saturated)
27
Table 14. Default Database for Steam

Measurement Units kg/hr lb/hr
3
Flowing Density 4.618 kg/m 0.2992 lb/ft3
Upper Range Value Upper Range Limit for Meter Size
The remaining items in the database will have the following default values:
Table 15. Other Default Database Settings

Tag Number (83 -D) blank
Tag Name (83 -D) blank
Device Name (83 -D) DevNam
Location (83 -D) blank
Tag (83 -T) blank
Description (83 -T) blank
Date (83 -T) blank
Message (83 -T) blank
Poll Address (83 -T) 0
Noise Rejection On
Signal Conditioning On
Low Flow Correction* Off
Pipe Bore Schedule 40
Piping Configuration Straight
Upstream Distance 30 Pipe Diameters
Custom K-factor Bias 0.0%
Low Flow Cut-In (3rd level above minimum)
Output Mode (83 -D) 4 to 20 mA
Output Damping 2.0 seconds
Failsafe Condition Upscale
Pulse Output Off
* If the flowing density and viscosity are provided, the Low Flow Correction is set to On.
83 -D or 83 -T Using a PC-Based Configurator

Refer to MI 020-495 on your CD-ROM to use a PC20 or IFDC configurator.
Refer to MI 020-501 and MI 020-504 (FoxCom) or MI 020-505 (HART) on your CD-ROM to
use a PC50 configurator.
28
83 -T Using a HART Communicator

Generic instructions regarding the installation and operation of the HART Communicator can
be found in the HART Communicator Product Manual, MAN 4250.
The on-line menu structure for the HART Communicator is shown in Figure 16. Key sequences
for rapidly accessing given functions or parameters are shown in Table 18.
29
.
1 FLOW RATE 1 SELF TEST
2 % RANGE 2 STATUS
3 ANALOG OUT
4 VORTEX FREQ 1 SET DIGITAL OUT
1 TEST DEVICE
5 PULSE OUT 2 SET ANALOG OUT
1 PROCESS VARIABLES FREQ 3 SET PULSE OUT
6 TOTAL 2 LOOP TEST
1 D/A TRIM
2 DIAG/SERVICE 3 CALIBRATION 2 SCALED
D/A TRIM
3 DATE
1 MFR.
1 FLOW UNITS 1 URV
1 DEVICE SETUP 3 BASIC SETUP 2 TAG
2 USL 3 DESCRIPTOR
2 TAG 3 MIN SPAN 4 MESSAGE
4 LOW FLOW
5 DATE
CUT IN
3 RANGE VALUES 6 DEVICE
DESCRIPTION 1
4 DEVICE INFO 7 REVISIONS 2
1 PROCESS 3
1 MEASURING
VARIABLES
4. DETAILED SETUP ELEMENTS
2 METER CONFIG 4
5. REVIEW
3 FLOW UNITS CONFIG 5
4 PROCESS PARAM. 6
UPPER RANGE VALUE (URV) PROCESS DENSITY 5 PIPING 7

UPPER SENSOR LIMIT (USL) BASE DENSITY
MINIMUM SPAN PROCESS VISCOSITY 6. CALIBRATION 8
DAMPING VALUE MATING PIPE
LOW FLOW CUT IN PIPING CONFIGURATION 7 TEST DEVICE 9
MODEL CODE UPSTREAM DISTANCE
METER BODY SERIAL NO. CUSTOM K BIAS
REFERENCE K FACTOR AO/PO ALARM TYPE
PULSE OUTPUT MODE MANUFACTURER
FLOW UNITS DEVICE ID
SPECIAL FLOW UNITS TAG
CONVERSION FACTOR 2 SIGNAL 1 PROCESS VARIABLES A
DESCRIPTOR
SPECIAL FLOW UNITS MESSAGE CONDITIONING B
2 RANGE VALUES
TOTAL UNITS DATE
SPECIAL TOTAL UNITS FLUID TYPE 3 FLOW UNITS CONFIG C
CONVERSION FACTOR UNIVERSAL REVISION
SPECIAL TOTAL UNITS FIELD DEVICE REVISION
NOISE REJECTION SOFTWARE REVISION
SIGNAL CONDITIONING SOFTWARE RELEASE
LOW FLOW CORRECTION HARDWARE REVISION
PROCESS TEMPERATURE POLL ADDRESS
NO. OF REQUEST 4 CALIBRATION D
PREAMBLES
5 SIGNAL PROCESSING E
3 OUTPUT
CONDITIONING F
4 DEVICE INFO 1 MFR.
2 TAG
3 DESCRIPTOR
4 MESSAGE
5 DATE G
6 DEVICE DESCRIPTION
7 REVISIONS H
Figure 16. HART On-Line Menu Structure — Part 1 of 2
30
.
1 MODEL CODE
2 METER BODY SERIAL NO.
3 REFERENCE K FACTOR
1 UNIVERSAL REVISION
2 FIELD DEVICE REVISION
3 SOFTWARE REVISION
4 SOFTWARE RELEASE
5 HARDWARE REVISION
1 FLOW RATE
2 % RANGE
3 ANALOG OUT
4 VORTEX FREQ
5 PULSE OUT FREQ
6 TOTAL
1
1 MODEL CODE 1 REFERENCE K FACTOR
2 K-FACTOR 2 FLOWING K FACTOR
2
3 METER BODY S/N
1 FLOW UNITS 1 SPECIAL FLOW UNITS

2 SPECIAL UNITS 2 SPECIAL FLOW FACTOR
1 FLUID TYPE 1 MATING PIPE

2 PROCESS TEMP 2 PIPING CONFIG.
3 PROCESS TEMP UNITS 3 UPSTREAM DISTANCE
4 PROCESS DENSITY 4CUSTOM K BIAS
3 5 PROCESS DENSITY UNITS
6 BASE DENSITY
7 PROCESS VISCOSITY 1 D/A TRIM 1 FLOW RATE
4 2 SCALED D/A TRIM
8 PROCESS VISCOSITY UNITS 2 % RANGE
3 DATE 3 ANALOG OUT
5
4 VORTEX FREQ
6 5 PULSE OUT
1 SELF TEST
FREQ
7 2 STATUS
1 PROCESS VARIABLES 6 TOTAL
1 FLOW RATE 2 DAMPING VALUE
8 2 % RANGE 3 DIGITAL OUTPUT 1 FLOW RATE
9 3 ANALOG OUT 2 TOTAL
1 ANALOG OUTPUT
4 VORTEX FREQ 2 AO/PO ALARM TYPE 3 TOTAL RESET
4 ANALOG OUTPUT
5 PULSE OUT 3 SET ANALOG OUT 4 SET DIGITAL OUT
FREQ 4 CALIBRATION
6 TOTAL
1 D/A TRIM
1 PULSE OUTPUT FREQ 2 SCALED D/A TRIM
5 PULSE OUTPUT 2 PULSE OUTPUT MODE 3 DATE
A 1 URV
2 USL 3 AO/PO ALARM TYPE
B 4 SET PULSE OUTPUT
3 MIN SPAN
1 FLOW UNITS 4 LFCI
C 2 SPEC. UNITS
1 TOTAL
6 TOTALIZER 2 TOTAL RESET
1 SPEC. FLOW UNITS 3 TOTAL UNITS 1 TOTAL UNITS
CONFIG. 2 SPECIAL TOTAL UNITS
2 SPEC. FLOW FACTOR
D 1 D/A TRIM
2 SCALED D/A TRIM 7 HART OUTPUT 1 POLL ADDRESS
3 DATE 2 NO. OF REQUEST 1 SPECIAL TOTAL UNITS
8 LOCAL DISPLAY PREAMBLES 2 SPECIAL TOTAL FACTOR
E 1 NOISE REJECTION
2 SIGNAL CONDITIONING
F 9 LOOP TEST 1 SET DIGITAL OUTPUT
3 LOW FLOW CORRECTION
2 SET ANALOG OUTPUT
4 LOW FLOW CUT IN
3 SET PULSE OUTPUT
1 UNIVERSAL REVISION
1 MODEL CODE 2 FIELD DEVICE REV.
G 2 METER BODY SERIAL NO. 3 SOFTWARE REVISION
3 REFERENCE K FACTOR 4 SOFTWARE RELEASE
5 HARDWARE REVISION
H
Figure 17. HART On-Line Menu Structure — Part 2 of 2
31
Function/Variable Key Sequence

Analog Output 1,1,3
AO/PO Alarm Type 1, 4, 3, 4, 2
Auto Low Flow Cut-In 1,3,3,4
D/A Trim 1,2,3,1
Damping Value 1,4,3,2
Date 1,2, 3, 3
Density, Base 1,4,1,4,6
Density, Process 1,4,1,4,4
Descriptor 1,3,4,3
Fluid Type 1,4,1,4,1
Flow Rate 1,1,1
Flow Rate (% of range) 1,1,2
K-Factor, Reference 1,3,4,6,3
K-Factor, Flowing 1,4,1,2,2,2
K-Factor Bias, Custom 1,4,1,5,4
Local Display 1,4,3,8
Loop Test 1,2,2
Low Flow Correction 1,4,2,5,3
Low Flow Cut-In 1, 3, 3, 4
Manufacturer 1,3,4,1
Message 1,3,4,4
Meter Body Serial Number 1,3,4,6,2
Minimum Span 1,3,3,3
Model Code 1,3,4,6,1
Noise Rejection 1,4,2,5,1
Number of Req. Preambles 1,4,3,7,2
Piping 1,4,1,5
Poll Address 1,4,3,7,1
Process Parameters 1,4,1,4
Process Variables 1,1
Pulse Output Frequency 1,1,5
Pulse Output Mode 1,4,3,5,2
Ranges Values 1,3,3
Review 1,5
Revisions 1,3,4,7
Scaled D/A Trim 1,2,3,2
Self Test 1,2,1,1
Signal Conditioning 1,4,2,5,2
Special Units, Flow 1,4,1,3,2
Special Units, Total 1,4,3,6,3, 2
Status 1,2,1,2
Tag 1,3,2
Temperature, Process 1,4,1,4,2
Total 1,1,6
Total Reset 1,4,3,6,2
Units, Flow 1,3,1
Units, Total 1,4,3,6,3,1
Upper Range Value (URV) 1, 3, 3, 1
Upper Sensor Limit (USL) 1,3,3,2
Viscosity, Process 1,4,1,4,7
Vortex Frequency 1,1,4
Figure 18. Fast-Key Function/Variable Chart
32
83 -F Using the FOUNDATION Fieldbus

Refer to MI 019-193 on your CD-ROM.
Using the Local Keypad/Display

A local display, as shown in Figure 19 also provides a means of configuring your flowmeter.
Operation is accomplished via four multi-function pushbuttons.
ESC ENTER
BACK
NEXT
Figure 19. Local Display
Answering a Question
There are several places in the menu tree where a question is displayed, such as LOOP IN
MANUAL? To answer Yes, press ENTER, for No, press ESC.
Password
The CALIB, TEST, and CONFIG submenus require a password (a 4-character alphanumeric
string). Select the CALIB, TEST, or CONFIG menu from the top level, and press ENTER at the
PASSWD prompt. Two brackets surrounding four spaces ([ - - - - ]) then appear on the second
line of the display. The cursor, a flashing icon, appears at the first character.
To enter the password, use the up and down arrows to scroll through the list of acceptable
characters. After selecting the desired character, press the right arrow to move to the next
character. Continue this process until the password is complete. Pressing the right arrow once
more moves the flashing cursor to the right bracket. Pressing ENTER now completes the process.
Prior to pressing ENTER, you can use the left and right arrows to move back and forth to modify
an incorrect selection.
If you enter an incorrect password, the display indicates SORRY for one second, then returns to
the PASSWD prompt.
After you enter the correct password, the following message appears: LOOP IN MANUAL?. Press
ENTER if Yes, ESC if No. Yes moves you into the calibration, test, or configuration submenus.
No returns you to CALIB or CONFIG in the main menu.
The default password from the factory for TEST, CALIB, and CONFIG is [ - - - - ], (four spaces).
To enter it quickly, press the ENTER key five times.
33
Activating an Edit, Pick-List, or User Menu Block

To open a menu block that allows you to edit or select data or to perform a function, move to the
menu block and press the right (ESC) arrow key.
Editing Numbers and Strings

Editing any number or string in the menu system is done in the same way as entering the
password. The up (BACK) and down (NEXT) arrows scroll through a list of acceptable characters
for the current position. The left arrow (ENTER button) moves the cursor to the left. It also
accepts the change at the end. The right arrow (ESC button) moves the cursor to the right. It also
cancels the change at the beginning.
There are three kinds of edit items: signed numbers, unsigned numbers, and strings.
Signed Numbers
Signed numbers always have a + or - sign at the beginning. The + can only be changed to –, and
vice versa.
Unsigned Numbers
For unsigned numbers, cycle through the digits 0-9, and the decimal point, with the up and
down arrows. For example, try changing the CONFIG/FLUID/DENSITY item to 8.200.
When you enter a decimal point in any position, and there is already a decimal point to the left of
the cursor, the new decimal point overrides the old one.
Strings
Characters in strings can be changed to any valid character. The sequence of characters you can
get for strings by pressing the up and down arrows is: space, A-Z, a-z, 0-9, period, dash, slash. To
enter the change, you must still press ENTER from the right side of the data field, after scrolling
to the right side with the right arrow.
Picking from a List

Picklist items allow you to choose a value from a flowmeter-supplied list of alternatives. Go to,
and press ENTER. The entire bottom line of the display flashes. If you press the up or down
arrows, the display shows the next or previous choice from its list. Pressing ENTER accepts the
change; pressing ESC returns the previous value.
Setting the Units or Upper Range Value

The flow and total units can be selected from pick lists in the FLOW and TOTAL parameters
respectively. Both are located in the Configuration menu. You can also set the desired maximum
flowrate of the flowmeter via the upper range value (URV) parameter in the Configuration menu.
34
Using the Menu Tree

Pressing the ESC button stops the display of measurements, and shows the first menu item,
DISPLAY. From here, the four buttons allow you to move around the menu tree, as indicated by
the arrows. Press the down (NEXT) arrow repeatedly to cycle through each of the top level
(Level 1) menu items. Refer to “Menu Tree Menus (1 through 8)” on page 37 as you move
around.
NOTE
Each menu item has its level (1 - 4) displayed at the beginning of the top line.
The four buttons also allow you to move up and down the picklists, as indicated by the arrows.
Also, pressing ESC moves you from the current level to the next higher level. Pressing ESC
within the top level menu returns you to the Measure block.
A functional overview of the menu tree is presented in Table 16.
.
Table 16. Menu Tree Functional Overview
Level 1 Level 2 Function

MEASURE Display Flowrate or Total or both.
DISPLAY OPTIONS Display Flowmeter and Output Options
PARAMS Display Fluid and Application Parameters
TAGS Display Identification Parameters
CALIB SHOW Set Measurement Display Mode
LFCI Set Low Flow Cut-In
RESET TOTAL Set Total to Zero
TEST SET DIG Set Digital Output for Loop Calibration
SET HZ Set Pulse Output for Loop Calibration (83F-D and 83W-D)
SELFTST Activate Self-Test
XMTTEMP Display Flowmeter Temperature
CONFIG OPTIONS Select Flowmeter Options
OUTPUT Select Output Options
FLUID Enter Fluid Parameters
UNITS Enter Units, URV, and Damping
BIAS Enter Application Parameters
TAGS Enter Identification Parameters
NEWTUBE Enter Flowtube Parameters
PASSWD Change Passwords
The menu tree used to carry out local configuration is shown on the following pages. Each block
on the menu diagram signifies a menu item. The text in the block indicates the title of the item,
and any data displayed. The text under each block indicates the type of menu item. There are five
item types: Branch, Edit----, Picklist, Group, and UserFunc.
♦ Branch items do not display or edit data, but simply move you to another menu item
depending on which key is pressed.
♦ Edit ---- items* display a numeric (real or integer) or string value, which can be edited.
35
♦ Pick-List items* display one of several alternatives, which you can select. Pick-List
items have the available choices enclosed in a dashed box to the right of the item.
♦ Group items display, alternately, a parameter name and its value/units. You are not
allowed to change them at this point in the menu tree.
♦ UserFunc items do not display or edit data, but instead allow you to activate a built-in
function.
* Edit---- and Picklist items marked R/O (read only) display the associated data, but
you cannot change them at this point in the menu tree.
36
Menu Tree Menus (1 through 8)
1 of 8
MEASURE
OUTPUT DIGITAL
DISPLAY OPTIONS 4-20 mA (83-D ONLY)
DIGITAL
PICK LIST
BRANCH BRANCH R/O
PULSE
RATE
OUT OFF OFF
PICK LIST
R/O
NOISE OFF
ON
FILT OFF
PICK LIST
R/O
SIGNAL OFF
COND OFF ON
PICK LIST
R/O
LF CORR OFF
ON
OFF
PICK LIST
R/O
37
2 of 8
XXX.X
PARAMS URV
USGPM
GROUP
X.XXX
LFCI
USGPM
GROUP
XXX.X
K REF
PUL/FT3
GROUP
XX.XX
K FLOW
P/USGAL
GROUP
XX
DAMPING
SECONDS
GROUP
XXX.
FLTEMP
F
GROUP
XX.XX
FLDENS
LB/FT3
GROUP
X.XXX
FLVISC
CPOISE
GROUP
38
DEVNAME TAG
TAGS 3 of 8
XXXXXX XXXX
EDITSTRING EDITSTRING
BRANCH
R/O R/O
TAG NO DESCRIPT
XXXXXXXX XXXXXXXX
R/O R/O
SER NO DATE
XXXXXXXX XXXXXXXX
R/O R/O
MODEL MESSAGE
XXXXXX XXXXXX
R/O R/O
GEOLOC POLLADR
XXXXXX XX
PICK-LIST PICK-LIST
R/O R/O
FIRMREV SER NO
XX.XX XXXXXXXX
EDITSTRING
USERFUNC R/O
MODEL
XXXXXXXX
83-D AND 83-F ONLY EDITSTRING
R/O
FIRMREV
XX.XX
USERFUNC
83-T ONLY
PASSWD FLOW
LOOP IN SHOW TOTAL
CALIB MANUAL?
XXXX FLOW BOTH
BRANCH PICK-LIST
BRANCH BRANCH,
STRINGCHK LFCI XX.X
XX.X
AUTO AUTO
PICK-LIST
RESET ARE YOU
SURE?
TOTAL
USERFUNC BRANCH
CAL 4MA (83-D AND 83-T ONLY)

X.XXX
USERFUNC
CAL20MA
(83-D AND 83-T ONLY)
X.XXX
USERFUNC
39
ONLINE LOCAL
4 of 8
TEST PASSWD LOOP IN SET DIG SET DIG
XXXX MANUAL? XX.X XX.X

BRANCH EDITREAL EDITREAL
BRANCH, STRINGCHK BRANCH
R/O
SET mA SET mA
(83-D AND 83-T ONLY)
XX.X XX.X
EDITREAL
SET HZ SET HZ
XX.X XX.X
EDITREAL EDITREAL
R/O
SELFTST TEST
PASSED
BRANCH USERFUNC
XMTTEMP XXX
C
GROUP
CNFPWD ONLINE CONFIG

CONFIG PASSWD LOOP IN OPTIONS NOISE OFF
ON
XXXX MANUAL? FILT OFF
BRANCH BRANCH, STRINGCHK BRANCH BRANCH PICK-LIST
SIGNAL
OFF
OUTPUT OUTPUT COND OFF ON
DIGITAL (83-D ONLY)
4-20 mA
DIGITAL PICK-LIST
BRANCH PICK-LIST
LF CORR OFF
ON
FAIL UPSCALE OFF
DWNSCALE
UPSCALE PICK-LIST
PICK-LIST
PULSE
RATE
OUT OFF OFF
PICK-LIST
PULSES
1000.0 (83-D ONLY)
1.0 100.0
10.0
PICK-LIST 1.0
01.
0.01
0.001
40
5 of 8
FLUID TYPE CHANGE LIQUID
GAS
LIQUID DEFAULT? STEAM
BRANCH PICK-LIST
TEMP C
F
F
PICK-LIST
TEMP
XXXX
EDITREAL
DENSITY KG/M3
LB/FT3
LB/FT3
PICK-LIST
DENSITY
XXXX
EDITREAL
BASEDEN
XXXX
EDITREAL
VISCOS
CSTOKE
CPOISE
CPOISE
PICK-LIST
VISCOS
XXXX
EDITREAL
41
6 of 8
FLOW
UNITS
(SEE LIST)
BRANCH PICK-LIST
TOTAL (83-T AND 83-F ONLY)

(SEE LIST)
PICK-LIST
DAY
TIME HOUR
MINUTE (83-D ONLY)
SECOND
PICK-LIST
FLONAME
CUSTOM ONLY
XXXXXX
EDIT STRING
FLOFAC
XX.XX
EDIT REAL
TOTNAME
XXXXXX
EDIT STRING
TOTALFAC
XX.X
EDIT REAL
URV
XXXX
EDITREAL
DAMPING
XX.XX
EDITREAL
42
7 of 8
BIAS PIPE PIPING CUSTOM
X.XX X.XX XX.X

BRANCH BRANCH BRANCH EDITREAL
BORE PN100 CONFIG REDUCER

PN64 2L5PDPAR
SCHED 10 PN40 STRAIGHT 2L5PDPER
PN16 2L0PDPER
PICK-LIST SCHED 80 PICK-LIST 2L0PDPAR
SCHED 40 1 EL PER
SCHED 10 1 EL PAR
SANITARY DIST STRAIGHT
TAGS DEVNAME 00.0

(83D AND 83F ONLY)
XXXXXXXX EDITREAL
BRANCH EDITSTRING
TAG NO
XXXXXXXX
EDITSTRING
TAGNAME
(83-D AND 83-F ONLY)
XXXXXXXX
EDITSTRING
GEOLOC
(83-D AND 83-F ONLY)
XXXXXXXX
EDITSTRING
DATE
(83-T ONLY)
XXXXXXXX
EDITSTRING
MESSAGE
(83-T ONLY)
XXXXXXXX
EDITSTRING
POLLADR
(83-T ONLY)
XX
PICKLIST
43
8 of 8
NEWTUBE MODEL
XXXXXXXX
BRANCH EDITSTRING
REF NO
XXXXXXXX
EDITINT
K-REF
XXXX
EDITREAL
CALDATE
041201
USERFUNC
INITIAL
XXX
EDITSTRING
PASSWD OLD CALIB ARE YOU
XXXX XXXX SURE?
BRANCH BRANCH, STRINGCHK EDITSTRING USERFUNC
CONFIG ARE YOU
XXXX SURE?
EDITSTRING USERFUNC
44
Index
E
Electrical Certification Rating 4
F
Foundation Fieldbus 33
H
HART Communicator 29
I
Identification, Flowmeter 3
Installation 11
L
Local Keypad/Display 33
M
Materials, Flowmeter 9
Mechanical Installation Procedures
83F Flanged Body 12
83S Sanitary 16
83W Wafer Body 15
P
PC-Based Configurator 28
PED Certification 5
Piping Considerations 12
Pressure, Maximum Working 6
Q
Quick Start 23
Model 83-A 23
Models 83-D, 83-T, 83-F 26
R
Reference Documents 11
45
MI 019-145 – June 2010 Index
S
Safety Information 1
W
Warnings 2
General 1
Sensor Replacement 10
Wiring, Field Termination 18
ISSUE DATES
JUL 2003
NOV 2003
MAY 2007
JUN 2010
Vertical lines to the right of text or illustrations indicate areas changed at last issue date.
Invensys Operations Management Invensys, Foxboro, and I/A Series are trademarks of
5601 Granite Parkway Suite 1000 Invensys plc, its subsidiaries, and affiliates.
Plano, TX 75024 All other brand names may be trademarks of their
United States of America respective owners.
http://www.iom.invensys.com
Global Customer Support

Inside U.S.: 1-866-746-6477
Outside U.S.:1-508-549-2424 or contact Copyright 1999-2010 Invensys Systems, Inc.
your local Invensys representative. All rights reserved
Email: support@invensys.com
Website: http://support.ips.invensys.com MB 100 0610

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Instruction MI 019-145

Universal Instruction Manual

I/A Series® Vortex Flowmeters

1. Safety Information ............................................................................................................ 1

Mounting a Remote Electronics Housing ...................................................................... 16

Intrinsically Safe Warning

Process Fluid Warning

Abrasive Fluid Warning

Loss of Flow Signal Warning

Parts Replacement Warning

Explosionproof/Flameproof and Enclosure Warning

Figure 1. Sample 83 Vortex Flowmeter Identification

Figure 2. Sample 83 Flowmeter Junction Box Agency Plate

Electrical Certification Rating

Table 1. Electrical Safety Specifications

Table 2. PED Marking

Maximum Working Pressure

200 400 800 200 400 800

PROCESS PRESSURE, psig

316 ss, 3/4 to 4 in LINE SIZES

Figure 3. Pressure -Temperature Limits with ANSI Flanges

90 200 430 90 200 430

DIN FLANGES 100 DIN FLANGES

Figure 4. Pressure -Temperature Limits with Metric Flanges

83W Wafer Body Flowmeters

83S Sanitary Flowmeters

200 400 800 90 200 430

PROCESS PRESSURE, bar

316 ss 80 LINE SIZES

800 STD. TEMP. 60

Sensor Diaphragm, Fill Fluid, and Temperature Range

Code Diaphragm Material Fill Fluid Temperatue Range

Table 3. Test Pressure

Model End Connection Test Pressure

Table 4. Reference Documents

Document Number Document Description

Piping Considerations and Mounting Position

Mechanical Installation Procedures

Mounting the Flowmeter Body

Figure 6. 83F Flowmeter Body Installation

3. Visually inspect for concentricity (centering and alignment) of mating flanges.

Mounting a Remote Electronics Housing

Table 5. Connection of Remote Signal Cable

not be pushed in any further).

83W Wafer Body

Mounting the Flowmeter Body

6. Visually inspect for concentricity (centering and alignment) of mating flanges.

NOTE: install the flowtube so that the HEX-NUT

Figure 7. 83W Flowmeter Centering

Mounting a Remote Electronics Housing

83S Sanitary Flowmeter

Mounting the Flowmeter Body

Figure 8. 83S Flowmeter Body Cable Support

For interpretation of model code references, refer to PL 008-713 on your CD-ROM.

Mounting the Electronics Housing

Figure 9. 83S Pipe-Mounted Housing

Field Termination Wiring

Figure 10. Electronics Housing

CASE GROUND TERMINAL (EARTH) TERMINAL BLOCK

250 OHM MIN LOAD

Figure 11. Installation Wiring (2-Wire Hook-Up)

Model 83 -D (with Analog Output) or Model 83 -T

1200 VDC LOAD (OHMS)

OUTPUT LOAD, OHMS