CONTENTS

SECTION 1 . . . . SUMMARY
SECTION 2 . . . . CABINET & MAIN CHASSIS
SECTION 3 . . . . ELECTRICAL
SECTION 4 . . . . MECHANISM OF VCR PART
SECTION 5 . . . . MECHANISM OF DVD PART
SECTION 6 . . . . REPLACEMENT PARTS LIST
 SECTION 1
SUMMARY

CONTENTS

PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS ............. 1-3

SERVICING PRECAUTIONS .................................................................................................. 1-4
• General Servicing Precautions
• Insulation Checking Prodedure
• Electrostatically Sensitive Devices
SERVICE INFORMATION FOR EEPROM (DVD) .............................................................. 1-5
SPECIFICATIONS ...................................................................................................................... 1-6

1-2
 PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS
IMPORTANT SAFETY NOTICE A.C. Voltmeter
This manual was prepared for use only by properly trained audio-video service
technicians.
When servicing this product, under no circumstances should the original
design be modified or altered without permission from Zenith Electronics
Corporation. All components should be replaced only with types identical to
those in the original circuit and their physical location, wiring and lead dress
must conform to original layout upon completion of repairs.
Special components are also used to prevent x-radiation, shock and fire haz- 0.15uF
Place this probe
ard. These components are indicated by the letter “x” included in their compo- Good Earth Ground
on each exposed
such as the Water
nent designators and are required to maintain safe performance. No deviations 1500 OHM metal part.
Pipe, Conduit, etc.
are allowed without prior approval by Zenith Electronics Corporation.
Circuit diagrams may occasionally differ from the actual circuit used. This way, 10 WATT
implementation of the latest safety and performance improvement changes
TIPS ON PROPER INSTALLATION
into the set is not delayed until the new service literature is printed.
1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting
CAUTION: Do not attempt to modify this product in any way. Never perform
shelf space over, or close to, a heat duct, or in the path of heated air flow.
customized installations without manufacturer’s approval. Unauthorized modi-
fications will not only void the warranty, but may lead to property damage or 2. Avoid conditions of high humidity such as: outdoor patio installations where
user injury. dew is a factor, near steam radiators where steam leakage is a factor, etc.
Service work should be performed only after you are thoroughly familiar with 3. Avoid placement where draperies may obstruct venting. The customer
these safety checks and servicing guidelines. should also avoid the use of decorative scarves or other coverings that
might obstruct ventilation.
GRAPHIC SYMBOLS
4. Wall- and shelf-mounted installations using a commercial mounting kit must
The exclamation point within an equilateral triangle is intended to
follow the factory-approved mounting instructions. A product mounted to a
alert the service personnel to important safety information in the
shelf or platform must retain its original feet (or the equivalent thickness in
service literature.
spacers) to provide adequate air flow across the bottom. Bolts or screws
The lightning flash with arrowhead symbol within an equilateral tri- used for fasteners must not touch any parts or wiring. Perform leakage tests
angle is intended to alert the service personnel to the presence of on customized installations.
noninsulated “dangerous voltage” that may be of sufficient magni-
5. Caution customers against mounting a product on a sloping shelf or in a tilt-
tude to constitute a risk of electric shock.
ed position, unless the receiver is properly secured.
The pictorial representation of a fuse and its rating within an equi-
6. A product on a roll-about cart should be stable in its mounting to the cart.
lateral triangle is intended to convey to the service personnel the
Caution the customer on the hazards of trying to roll a cart with small cast-
following fuse replacement caution notice:
ers across thresholds or deep pile carpets.
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK
7. Caution customers against using extension cords. Explain that a forest of
OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND
extensions, sprouting from a single outlet, can lead to disastrous conse-
RATING AS MARKED NEAR EACH FUSE.
quences to home and family.
SERVICE INFORMATION
While servicing, use an isolation transformer for protection from AC line shock.
After the original service problem has been corrected, make a check of the fol-
lowing:
FIRE AND SHOCK HAZARD
1. Be sure that all components are positioned to avoid a possibility of adjacent
component shorts. This is especially important on items trans-ported to and
from the repair shop.
2. Verify that all protective devices such as insulators, barriers, covers, shields,
strain reliefs, power supply cords, and other hardware have been reinstalled
per the original design. Be sure that the safety purpose of the polarized line
plug has not been defeated.
3. Soldering must be inspected to discover possible cold solder joints, solder
splashes, or sharp solder points. Be certain to remove all loose foreign par-
ticles.
4. Check for physical evidence of damage or deterioration to parts and compo-
nents, for frayed leads or damaged insulation (including the AC cord), and
replace if necessary.
5. No lead or component should touch a high current device or a resistor rated
at 1 watt or more. Lead tension around protruding metal surfaces must be
avoided.
6. After reassembly of the set, always perform an AC leakage test on all
exposed metallic parts of the cabinet (the channel selector knobs, antenna
terminals, handle and screws) to be sure that set is safe to operate without
danger of electrical shock. DO NOT USE A LINE ISOLATION TRANS-
FORMER DURING THIS TEST. Use an AC voltmeter having 5000 ohms per
volt or more sensitivity in the following manner: Connect a 1500 ohm, 10
watt resistor, paralleled by a .15 mfd 150V AC type capacitor between a
known good earth ground water pipe, conduit, etc.) and the exposed metal-
lic parts, one at a time. Measure the AC voltage across the combination of
1500 ohm resistor and .15 mfd capacitor. Reverse the AC plug by using a
non-polarized adaptor and repeat AC voltage measurements for each
exposed metallic part. Voltage measured must not exceed 0.75 volts RMS.
This corresponds to 0.5 milliamp AC. Any value exceeding this limit consti-
tutes a potential shock hazard and must be corrected immediately.

1-3
 SERVICING PRECAUTIONS
CAUTION : Before servicing the VCR+DVD covered by this
service data and its supplements and addends, read and fol-
low the SAFETY PRECAUTIONS. NOTE : if unforeseen cir-
cumstances create conflict between the following servicing
precautions and any of the safety precautions in this publi-
cations, always follow the safety precautions.
Remembers Safety First:
General Servicing Precautions
1. Always unplug the VCR+DVD AC power cord from the AC
power source before:
(1) Removing or reinstalling any component, circuit board,
module, or any other assembly.
(2) Disconnection or reconnecting any internal electrical
plug or other electrical connection.
(3) Connecting a test substitute in parallel with an elec-
trolytic capacitor.
Caution : A wrong part substitution or incorrect
polarity installation of electrolytic capacitors may result
in an explosion hazard.
2. Do not spray chemicals on or near this VCR+DVD or any
of its assemblies.
3. Unless specified otherwise in this service data, clean
electrical contacts by applying an appropriate contact
cleaning solution to the contacts with a pipe cleaner,
cotton-tipped swab, or comparable soft applicator.
Unless specified otherwise in this service data, lubrication
of contacts is not required.
4. Do not defeat any plug/socket B+ voltage interlocks with
whitch instruments covered by this service manual might
be equipped.
5. Do not apply AC power to this VCR+DVD and/or any of its
electrical assemblies unless all solid-state device heat
sinks are cerrectly installed.
6. Always connect test instrument ground lead to the
appropriate ground before connection the test instrument
positive lead. Always remove the test instrument ground
lead last.
Insulation Checking Procedure
Disconnect the attachment plug from the AC outlet and turn
the power on. Connect an insulation resistance meter(500V)
to the blades of the attachment plug. The insulation resis-
tance between each blade of the attachment plug and acces-
sible conductive parts (Note 1) should be more than 1M-
ohm.
Note 1 : Accessible Conductive Parts including Metal pan-
els, Input terminals, Earphone jacks, etc.
1-4
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged
easily by static electricity. Such components commonly are
called Electrostatically Sensitive (ES) Devices. Examples of
typical ES devices are integrated circuits and some field
effect transistors and semiconductor chip components.
The following techniques should be used to help reduce the
incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor compo-
nent or semiconductor-equipped assembly, drain off any
electrostatic charge on your body by touching a known
earth ground. Alternatively, obtain and wear a commer-
cially available discharging wrist strap device, which
should be removed for potential shock reasons prior to
applying power to the unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such
as aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
3. Use only a grouned-tip soldering iron to solder or unsolder
ES devices.
4. Use only an anti-static solder removal device. Some
solder removal devices not classified a “anti-static” can
generate electrical charges sufficient to damage ES
devices.
5. Do not use freon-propelled chemicals. These can
generate electrical charge sufficient to damage ES
devices.
6. Do not remove a replacement ES device from its protec
tive package until immediately before you are ready to
install it. (Most replacement ES devices are packaged with
leads electrically shorted together by conductive foam,
aluminum foil, or comparable conductive material).
7. Immediately before removing the protective material from
the leads of a replacement ES device, touch the protective
material to the chassis or circuit assembly into which the
device will be installed.
Caution : Be sure no power is applied to the chassis or
circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged
replacement ES devices. (Normally harmless motion such
as the brushing together of your clothes fabric or the lifting
of your foot from a carpeted floor can generate static elec-
tricity sufficient to damage an ES device.)
 SERVICE INFORMATION FOR EEPROM (DVD)

POWER ON

DVD LOGO Status (NO Disk status) DETECT NEW EEPROM (OPTION EDIT SCREEN)

NAME HEX
Remotecontrol OPT 1 55
Pause key-->1-->4-->7-->2 in order. OPT 2 53
OPT 3 00
OPT 4 45
OPT 5 12
OPT 6 05
Press number 0~9, Press charater
OPT 7 64
A~F (1~6 for a while) OPT 8 00
OPT9 00
OPT A 00
Use arrow key (F D G E) to move OPT B C0
to approprite position and make OPT C 40
changes OPT D 20
OPT E 00
OPT F 03
OPT G 3D
Press pause key once

Change will be applied when power

OFF-->ON.

* OPTION

• NTSC model doesn’t have VCR option and use DVD option B~F as VCR option. (only DVD exist)
• PAL model has another separate VCR option. (Both VCR and DVD exist)

1-5
 SPECIFICATIONS
• GENERAL
Power requirements AC 120V , 60 Hz
Power consumption 19W
Dimensions (approx.) 430 X 78.5 X 275 mm (16.9 X 3.1 X 10.8 inches) (w x h x d)
Mass (approx.) 8.8 lbs (4.0 kg)
Operating temperature 5˚C to 40˚C (41˚F to 104˚F)
Operating humidity 5 % to 90 %
Signal system NTSC

• INPUTS
ANTENNA IN 75 ohms (VHF/UHF/CATV)
VHS VIDEO IN (LINE1, 2) 1 Vp-p 75 ohms, sync negative, RCA jack x 2
VHS AUDIO IN (LINE1, 2) -6.0 dBm more than 47 kohms, RCA jack (L, R) x 2

• OUTPUTS
VIDEO OUT 1 Vp-p 75 ohms, sync negative
S-VIDEO OUT (Y) 1.0 V (p-p), 75 ohms, negative sync, Mini DIN 4-pin x 1
(C) 0.286 V (p-p) 75 ohms
COMPONENT VIDEO OUT (Y) 1.0 V (p-p), 75 ohms, negative sync, RCA jack x 1
(Progressive Scan) (Pb)/(Pr) 0.7 V (p-p), 75 ohms, RCA jack x 2
Audio output (digital audio) 0.5 V (p-p), 75 ohms, RCA jack x 1
Audio output (optical audio) 5 V (p-p), 75 Ω, Optical connector x 1
Audio output (analog audio) 2.0 Vrms (1 KHz, 0 dB), 330 ohms, RCA jack (L, R) x 1
RF OUT Channel 3 or 4 (Switchable)

• VCR Specifications
Head system Four head helical scan azimuth system
Timer 12-hour display type with AM, PM
Tape speed SP: 33.35 mm/sec, LP: 16.67 mm/sec, SLP: 11.12 mm/sec
Tape width 12.7 mm
Maximum recording time SP: 2 HOURS (T-120), SLP: 6 HOURS (T-120)/8 HOURS (T-160)
Rewind time About 3 minutes (T-120)
Antenna 75 ohms (VHF/UHF)
VHF output signal Channel 3 or 4 (Switchable)
Channel coverage VHF: 2-13, UHF: 14-69, CATV: 1-125 (4A, A-W, W+1 - W+84, A-5 -
A-1)
Frequency range 20Hz to 20kHz
Signal-to-noise ratio More than 43dB
Dynamic range More than 88 dB
Channel separation More than 60 dB

• DVD Specifications
Laser system Semiconductor laser, wavelength 650 nm
Frequency response DVD (PCM 96 kHz): 8 Hz to 44 kHz,
DVD (PCM 48 kHz): 8 Hz to 22 kHz
CD: 8 Hz to 20 kHz
Signal-to-noise ratio More than 100dB (ANALOG OUT jacks only)
Harmonic distortion Less than 0.008%
Dynamic range More than 95 dB (DVD/CD)

• Accessories:
Video cable x 1, Audio cable x 1, RF 75-ohm Coaxial Cable x 1, Remote control x 1, Batteries(AAA) x 2

1-6
 SECTION 2
CABINET & MAIN CHASSIS

CONTENTS

EXPLODED VIEWS .....................................................................................................................2-2

1. Cabinet and Main Frame Section ...........................................................................................2-2
2. Packing Accessory Section ....................................................................................................2-3

2-1
 1
2
3
4
5
462
457

467

A
467

A00
250

468
A26

468

B
A47
1. Cabinet and Main Frame Section

A44 467

2-2
323
260

285
265
286 A46
283 274 468
465
EXPLODED VIEWS

C
261A
A43 284 300
280 467

261A 261A

330
452
452
261A

D
2. Packing Accessory Section

810 CABLE ASS'Y RF 806 CABLE(COAXIAL)

808 BATTERY 811 PLUG ASS'Y 1WAY

812 PLUG ASS'Y 2WAY

REMOTE CONTROLLER
900 ASSEMBLY

801 INSTRUCTION ASSEMBLY

804 BAG
803 PACKING, CASING

803 PACKING, CASING

802 BOX

2-3
 SECTION 3
ELECTRICAL
CONTENTS
OVERALL WIRING DIAGRAM.....................3-2
VCR PART
ELECTRICAL ADJUSTMENT
PROCEDURES ..................................................3-3
ELECTRICAL
TROUBLESHOOTING GUIDE......................3-4
1. POWER(SMPS) CIRCUIT .............................3-4
2. SYSTEM/KEY CIRCUIT ................................3-7
3. SERVO CIRCUIT ...........................................3-8
4. OSD CIRCUIT..............................................3-10
5. Y/C CIRCUIT ................................................3-11
6. HI-FI CIRCUIT..............................................3-15
7. TUNER/IF CIRCUIT .....................................3-18
BLOCK DIAGRAMS ......................................3-20
1. POWER (SMPS) BLOCK DIAGRAM..........3-20
2. TU/IF BLOCK DIAGRAM ............................3-22
3. Y/C BLOCK DIAGRAM ...............................3-24
4. NORMAL AUDIO BLOCK DIAGRAM.........3-26
5. HI-FI BLOCK DIAGRAM .............................3-28
6. SYSTEM BLOCK DIAGRAM ......................3-30
CIRCUIT DIAGRAMS ....................................3-32
1. POWER (SMPS) CIRCUIT DIAGRAM ........3-32
2. TU/IF CIRCUIT DIAGRAM ..........................3-34
3. A/V CIRCUIT DIAGRAM .............................3-36
4. HI-FI CIRCUIT DIAGRAM ...........................3-38
5. JACK CIRCUIT DIAGRAM..........................3-40
6. SYSTEM CIRCUIT DIAGRAM.....................3-42
7. KEY CIRCUIT DIAGRAM ............................3-44
8. TIMER CIRCUIT DIAGRAM ........................3-46
• WAVEFORMS................................................3-48
• CIRCUIT VOLTAGE CHART.........................3-50
PRINTED CIRCUIT DIAGRAMS ................3-52
1. MAIN P.C.BOARD .......................................3-52
2. MAIN P.C.BOARD .......................................3-54
3. POWER P.C.BOARD ...................................3-56
3-1
DVD PART
ELECTRICAL TROUBLESHOOTING
GUIDE & WAVEFORMS ...............................3-58
1. SYSTEM OPERATION FLOW.....................3-58
2. TEST & DEBUG FLOW...............................3-59
DETAILS AND WAVEFORMS ON
SYSTEM TEST AND DEBUGGING ..........3-65
1. SYSTEM 27MHZ CLOCK,
RESET, FLASH R/W SIGNAL.....................3-65
2. SDRAM CLOCK ..........................................3-67
3. TRAY OPEN/CLOSE SIGNAL.....................3-67
4. SLED CONTROL RELATED SIGNAL
(NO DISC CONDITION)...............................3-69
5. LENS CONTROL RELATED SIGNAL
(NO DISC CONDITION)...............................3-69
6. LASER POWER CONTROL RELATED
SIGNAL(NO DISC CONDITION) .................3-70
7. DISC TYPE JUDGEMENT WAVEFORM ....3-70
8. FOCUS ON WAVEFORM ............................3-72
9. SPINDLE CONTROL WAVEFORM
(NO DISC CONDITION)...............................3-73
10. TRACKING CONTROL RELATED
SIGNAL(SYSTEM CHECKING) ................3-74
11. RF WAVEFORM.........................................3-75
12. MT1379 AUDIO OPTICAL AND
COAXIAL OUTPUT (ASPDIF)...................3-75
13. MT1379 VIDEO OUTPUT WAVEFORM ....3-76
14. AUDIO OUTPUT FROM AUDIO DAC.......3-77
BLOCK DIAGRAMS ......................................3-79
1. OVERALL BLOCK DIAGRAM ....................3-79
2. SERVO BLOCK DIAGRAM.........................3-80
3. MPEG & MEMORY BLOCK DIAGRAM......3-81
4. VIDEO & AUDIO BLOCK DIAGRAM..........3-82
CIRCUIT DIAGRAMS ....................................3-83
1. SYSTEM CIRCUIT DIAGRAM.....................3-83
2. RF & DSP SERVO CIRCUIT DIAGRAM.....3-85
4. AV/JACK CIRCUIT DIAGRAM ....................3-87
• CIRCUIT VOLTAGE CHART.........................3-89
 3-2
P3D01
1 SP PB A 1
2 SP REC 2
3 SP PB B 3
4 EP PB B 4
5 EP REC 5
6 EP PBA 6
7 Hi-Fi PB A 7
8 Hi-Fi REC 8
9 Hi-Fi PB B 9
PMC01
1 CFG 1
2 12VA(CAP) 2
3 5.2VA 3
4 CAP REV'H' 4
5 I-limit 5
6 MOTOR GND 6
7 GND 7
8 12VA(DRUM) 8
9 CAP CTL 9
10 LD IN 10
DECK

11 DFG/FG 11
12 DRUM CTL 12
P3D02
1 CTL(+) 1
2 CTL(-) 2
3 A/E(+) 3
4 A/E(-) 4
5 A.REC 5
6 A.PB 6
P3D03
1 GND 1
2 FULL ERASE 2
PPM01 PMP01
1 24VA 1
2 GND 2
3 14VA 3
4 GND 4
5 5.3VA 5
6 33VA 6
7 GND 7
8 4VA 8
SMPS
BOARD

ONE
BOARD
ONE
BOARD

9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1

11
11

10
23
22
21
20
19
18
17
16
15
14
13
12
10
PMD01

B
A
E

C
D
RF

F(-)
T(-)

Vcc
T(+)
F(+)

LM -
FM -

GND
GND
GND
GND

LM +
FM +
SPM -
SPM +
CD_LD

PMD03
CD_PD
Vcc(HF)
Vcc(HF)

DVD_LD
DVD_PD

VOL(CD)
VOL(DVD)

VC_INPUT

SW(OPEN)
SW(CLOSE)
PMD02

9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1

11
11

SW(LEAD IN) 10
23
22
21
20
19
18
17
16
15
14
13
12
10

MD
OVERALL WIRING DIAGRAM
 VCR PART
ELECTRICAL ADJUSTMENT PROCEDURES
1. Servo Adjustment
1) PG Adjustment
• Test Equipment

a) OSCILLOSCOPE b) NTSC MODEL : NTSC SP TEST TAPE

• Adjustment And Specification

MODE MEASUREMENT POINT ADJUSTMENT POINT SPECIFICATION

V.Out
PLAY R/C TRK JIG KEY 6.5 ± 0.5H
H/SW(TP)

• Adjustment Procedure
a) Insert the SP Test Tape and play.
Note - Adjust the distance of X, pressing the Tracking(+) or Tracking(-) when the “ATR” is blink after the
SP Test Tape is inserted.
b) Connect the CH1 of the oscilloscope to the H/SW(TP) and CH2 to the Video Out for the VCR.
c) Trigger the mixed Combo Video Signal of CH2 to the CH1 H/SW(TP) and then check the distance (time
difference), which is from the selected A(B) Head point of the H/SW(TP) signal to the starting point of
the vertical synchronized signal, to 6.5H ± 0.5H (412µs, 1H=63µs).
• PG Adjustment Method
a-1) Payback the SP standard tape
b-2) Press the “OK(ENTER)” key on the Remote controller and the “REC” key on the Front Panel the same
time, then it goes in to Tracking initial mode.
c-3) Repeat the above step(No.b-2), then it finishes the PG adjusting automatically.
d-4) Stop the playback, then it goes out to PG adjusting mode after mony the PG data.
• CONNECTION

V.Out

OSCILLOSCOPE
H/SW
(TP) CH1 CH2

R/C KEY

H/SW V.out
(TP)
• WAVEFORM

H/SW

6.5H(412µs)

Composite
VIDEO

3-3
 ELECTRICAL TROUBLESHOOTING GUIDE
1. Power(SMPS) CIRCUIT
(1) No 5.3VA (SYS/Hi-Fi/TUNER)

NO 5.3VA.

YES

NO Replace the F101.

Is the F101 normal?
(Use the same Fuse)
YES

Is the BD101 NO Replace the

normal? BD101.
YES

Is the R101 NO
Replace the R101.
normal?
YES

Is Vcc(9V~18V) sup- NO Is the D102 NO Check or Replace

plied to IC101 Pin2? normal? the D102.
YES

Are the D118 (MTK) NO Replace the D118

/D112(ST) normal? (MTK)/D112(ST).

Are the about 2.5V NO

Replace the IC103.
at the IC103 Pin1?
YES

NO
Is the D111 normal? Replace the D111.

YES

NO
Is the D110 normal? Replace the D110.

YES

NO
Is the D113 normal? Replace the D113.

YES

Power Line of Main

PCB is short.

3-4
(2) No 5V (3) No 3.3V

NO 5V. No 3.3V.

YES YES

Is the Vcc(5.3V) sup- NO Check or Replace Is there about 3.7V NO Check or Replace
plied to Q160 Emitter? the D118. at the IC152 pin1? the D111
YES YES

Is the Q162 Base NO Check the PWR CTL Is there about 3.3V~ NO Check the PWR CTL
“H”? “H” signal from µ-com 5V at the IC152 pin4? “H” signal from µ-com
YES YES

Check or Replace Check the IC152

the Q160 and Replace

(4) No SW5V (5) No 33V

No SW5V NO 33V.

YES YES

Is the Vcc(5.3V) sup- NO Check or Replace Is the Vcc(33V) sup- NO Check or Replace
plied to Q163 Emitter? the D118. plied to Q161 Emitter? the D113.
YES YES

Is the Q164 Base NO Check the PWR CTL Is the Q162 Base NO Check the PWR CTL
“H”? “H” signal from µ-com “H”? “H” signal from µ-com
YES YES

Check or Replace Check or Replace

the Q163 the Q161

3-5
(6) No 13V(TO Cap, Drum Motor) (7) No 8V

NO 13VA. NO 8V.

YES YES

Is the Vcc(13V) NO Check or Replace Is there about 13V NO Check or Replace

supplied to C123? the D110. at the IC151 pn1? the D110.
YES YES

Is the D117/D115 NO Replace the Is there about 3.3V~ NO Check the PWR CTL
Normal? D117/D115. 5V at the IC151 pin4? “H” signal from µ-com
YES YES

Check or Replace Check the IC151

the cap/Drum and Replace

(8) No REG 12V (9) No 9V

No REG 12V NO 33V.

YES YES

Is the Vcc(13V) supplied NO Check or Replace Is the Vcc(12V) supplied NO Check or Replace
to Q156 Collector? the D110. to Q165 Collector? the D110.
YES YES

Is the Vcc(13V) sup- NO Check the PWR CTL Is the Vcc(10V) sup- NO Check or Replace
plied to Q156 Base “H” signal from µ-com plied to Q165 Base the ZD171.
YES YES

Check or Replace Check the 33V Check or Replace

the Q156 Line the Q165

3-6
2. SYSTEM/KEY CIRCUIT
(1) AUTO STOP

Auto Stop

YES
Does the SW30 waveform NO Check the Drum Motor
appear at the IC501
Pin18? signal.

YES
NO Do T/UP Reel Pulses NO
Do the T-UP Reel Pulses Does 5V appear at the
appear at the point
appear at the IC501 Pin80? RS501?
between R556 and R536?
YES YES YES NO

Replace the T/UP Reel Check the Q160 Power

Replace the IC501.
Sensor (RS501). Circuit.

(2) The unstable loading of a Cassette tape

The unstable loading of a

Cassette tape

YES

Is 12V applied to the NO Refer to “SMPS DRUM

PMC01 Pin8? 12 Volt Trouble Shooting”.

YES
Does the “H” signal appear NO Is 5V applied to the
at the IC501 Pin60 during
R531 ?
inserting the CST ?
YES NO
YES
Does the “L” signal appear
Check the CST SW and Refer to SMPS 5.3VA
at the IC501 Pin19 during
the peripheral circuitry. troubleshooting.
inserting the CST?
NO
YES

Check the Deck Check the IC501

Mechanism. Pins22, 23, 24, 25.

Caution : Auto stop can occur because Grease or Oil is dried up

3-7
3. SERVO CIRCUIT
(1) Unstable Video in PB MODE

Unstable Video in
PB Mode.

YES
Does the Noise level of the
screen change
periodically?
YES

Do the CTL pulses appear NO Is adjusting the height of

at the IC501 Pin97? the CTL Head accurate?
NO
YES
Does the CFG waveform Readjust the height of the
appear at the IC501 CTL Head.
Pin87?
YES

On tracking do the CTL NO

Replace the IC501.
pulses move?

YES
Does the Video Envelope NO Refer to “When the Y signal
waveform appear at the doesn’t appear on the
IC501 Pin9? screen in PB Mode”.
YES

Refer to “(2)
Replace the IC501.
No 12VA of Power section”

(2) When the Drum Motor Do the Drum PWM Pulses NO

(2) doesn’t run. Do the DFG Pulses appear
appear at the IC501
at the PMC01 Pin11?
Pin76? YES
When the Drum Motor YES NO
doesn’t run,
Aren’t the foil patterns and
Replace the DRUM-M or
the Components between
CAP-M.
IC501 Pin76 and PMC01
Does 12V appear at the Pin12 short?
PMC01 Pin8? NO
YES Aren’t the foil patterns and
Do the DFG Pulses appear
NO the Components between
Does 2.8V appear at the at the IC501 Pin90?
IC501 Pin 90 and PMC01
PMC01 Pin12? NO Pin11 short?
YES
YES Do the Drum PWM Pulses NO
Check the connector appear at the IC501 Replace the IC501.
(PMC01) and the Drum Pin76?
Motor Ass’y. YES

Aren’t the connecting patterns and the Components

between IC501 Pin76 and PMC01 Pin12 short?

3-8
2. SERVO CIRCUIT
(3) When the Capstan Motor doesn’t run,

When the Capstan Motor doesn’t run,

NO Refer to “SMPS(CAPSTAN/12Volt)
Does 12VA appear at the PMC01?
Trouble Shooting”.

YES

Does 2.8V appear at the PMC01 Pin 9?

NO
YES

Check the PMC01 and the Capstan Does the PWM signal appear at the
Motor Ass’y. IC501 Pin77?
YES
NO

Aren’t the foil patterns and Components Does the CFG signal appear at the
between IC501 Pin77 and PMC01
Pin9 short? PMC01 Pin1?
YES
NO

Does the CFG signal come into the

Check the Capstan Motor Ass’y.
IC501 Pin87?
NO
YES

Aren’t the foil patterns and component

Does the Capstan PWM signal appear at
between IC501 Pin87 and PMC01
the IC501 Pin77?
Pin1 short?
NO
YES

Aren’t the foil patterns and Components

between IC501 Pin77 and PMC01 Replace the IC501.
Pin9 short?

3-9
2. SERVO CIRCUIT
(4) KEY doesn’t working

KEY doesn’t working.

Is 5V applied to the IC501 NO Refer to “SMPS 5.3VA

Pin99? Trouble Shooting”.

YES
Does LED or FLD change NO Replace the defective
when a function button is
switches.
pressed?

4. OSD CIRCUIT
(1) No OSD display.

No OSD or F.OSD display.

Is 5.3V applied to the NO Refer to “SMPS 5.3VA

IC501 Pin53? Trouble Shooting”.

YES

NO Check or Replace the phe-

Does oscillation occur at
ripheral Circurity.(L511,
the IC501 Pins44, 45?
R518, C596, C595)
YES

Replace the IC501.

(2) I2C BUS CHECK

The I2C waves don’t

come out.

Does Power appear at the NO Refer to “SMPS 5.3VA

Pull up impedence
(R569, R507)? Trouble Shooting”.

YES

Replace the IC501.

3-10
5. Y/C CIRCUIT
(1) No Video in EE Mode,

No Video in EE Mode

Does the Video signal NO

appear at the IC301 Check the Tuner Pin16V
Pin15?

YES

Is 5.0V applied to the NO Check the SW 5V, 5.3VA

IC301Pins4, 22, 47, 60, 84? Line.(Power Circuit)

YES

Does the Video signal NO Is I2C BUS signal applied NO

appear at the IC301 Check the System Circuit.
Pin29? to the IC301 Pins73, 74?

YES YES
Does the Video signal NO Check the path of the sig-
appear at the IC501 nal between the IC301 Pin Check the C327.(AGC)
Pin52? 29 and IC501 Pins50.

YES

Does the Video signal NO Is there Vcc 5V on the NO Check the 5V.
appear at the IC602
Pin7? IC602 Pin6 (Power Circuit)

YES

Does the Video signal appear at

the IC602 Pin1(DVD MODE)
YES

Replace the IC602.

3-11
3. Y/C CIRCUIT
(2) When the Y(Luminance) signal doesn’t appear on the screen in PB Mode,

Is 5.2VT, 5.3VA applied to the NO Check the SW 5V Line.

IC301 Pins22, 47, 60, 84? (Power Circuit)

YES

Is the Y/C Bus siganl NO Refer to ‘SYSTEM I2C BUS

applied to the IC301 CHECK Trouble Shooting’.
Pins73, 74?

YES

Does the normal RF signal NO Is the V.H.S/W signal NO Check the System Circuit.
appear at the IC301 Pin 6? applied to the IC301 Pin70? (IC501 Pin18)

YES

Is V.H.S/W “H” about 3.4V NO Check the V.H.S/W level.

at the IC301 Pin 80? (Check R328)
YES
YES

NO
Clean the Drum. Check the IC301

Does the Y(Luminance)

signal appear at the IC301
Pin9?
YES

Is the Y(Luminance) Video NO Check the path of the

waveform showed up at the Y(Luminance) RF signal.
IC301 Pin43? (C337, C340)

YES

Replace the IC301.

3-12
3. Y/C CIRCUIT
(3) When the C(Color) signal doesn’t appear on the screen in PB Mode,

Is 5.2VT/5.3VA applied to the NO Check the SW 5V, 5.3V

IC301 Pins 22, 47, 60, 84. Line. (Power Circuit)

YES

Is the Color signal applied NO Is normal the X301 NO

(3.58MHZ) of oscillation Replace the X301.
to the IC301 Pin 57? Frequency?

Does the Color signal NO

Check the Color Pass.
YES appear at the IC301 Pin55?

YES

Replace the IC301. Replace the IC301.

3-13
3. Y/C CIRCUIT
(4) When the Video signal doesn’t appear on the screen in REC Mode,

NO
Is the EE signal normal? Check EE Mode.

YES

Is 5.2V/5.3VA applied to the NO Check the SW 5V/ 5.3VA

IC301 Pins 4, 22, 47, 60, 84? Line.(Power Circuit)

YES

Does PB Mdoe operate NO

Check PB Mode.
normally?

YES

Does the REC RF signal NO Does the REC “H”(4V~5V) NO Check the system of
appear at the IC301 signal appear at the Q303,
Pin76? Q307 Base? REC”H”(IC501 pin74)

YES YES

Does the REC RF signal Check the REC Luminance NO

appear at the IC301 Replace the IC301.
Pins86, 90? Pass and Color Pass.

YES

Check the Drum &

Drum Connector.

3-14
6. Hi-Fi CIRCUIT
(1) No Sound(EE Mode)

No Sound.

YES

NO
Check the SIF.IN of IC801 Pins57. Check the TU701 SIF Pin13.

Check the DVD Audio of IC801 NO Check the DVD MODULE.

Pins12, 74. (PMD02 Pins13, 15).

Check the AV1 Audio of IC801 NO Check the Rear Jack.

Pins11, 73. (JK601 Audio in).

Check the AV2 Audio of IC801 NO Check the front Jack.

Pins9, 71. Timer (JK602, JK603).

YES
Check the Vcc of IC801 Pins3, 5, 15, Check the Power 5.2V, 5.3VA, REG 9V.
32, 36, 46, 54. NO Q701, PMP01 Pins1, 2, 5, 6.

YES

Check the IIC Clock and DATA at NO

Check the IC501 Pins71, 72.
IC801 Pins37, 38.

YES

NO
Check the Audio of IC801 Pins78, 80. Replace IC801.

YES

NO
Check the Audio of C804, C854. Replace C804, C854.

YES

Check the JK601.

3-15
3. Y/C CIRCUIT
(2) Hi-Fi Playback

PB mode

YES

No Sound.

YES

Check the Vcc of IC801 NO

Check Power.
(Pins3, 5, 15, 32, 36, 46, 54).
YES

Check the Hi-Fi Selection switch. NO Check IC501 Pin19

(IC801 Pin39) and the Tape quality. (A.H/SW)
YES

Is the RF Envelope at NO
IC801 Pin23 over 3Vp-p?
YES

Check IC801 Pin37(Data), NO Check the parts of µ-COM

Pin38(Clock) (IC501 Pins71, 72)
YES

Do Audio Signals appear at NO Check the Connection at

IC801 Pin80(L-CH), 78(R-CH)? P3D01 Pins7, 9.
YES

Do Audio Signals appear at NO YES Check C801, C851, R801,

Check the Jack(JK801)
JK601? R851.

3-16
(3) Hi-Fi REC

Hi-Fi REC.

YES

It is impossible to record Hi-Fi Audio

signal.

YES

Check Vcc of IC801. NO

Check Power.
(Pins3, 5, 15, 32, 36, 46, 54)

YES

NO Check ports of µ-CPM.

Check IC801 Pin37(Data), Pin38(CLOCK).
(IC501 Pins71, 72)

YES

NO Check Audio input signal of IC801

Do Audio signals appear at IC801 Pin6? Pin57(TU.A.), 7, 69(DVD.A.),
11, 73(AVI.A.), 9, 71(AV2.A.)
YES

Do Audio signals appear at IC301 NO

Check C825, C306, R311, R312, R346.
Pin76(Normal Audio)?

YES

Do OSC signals appear at P3D02 pins4,5 NO Check REC OSC BLOCK

(50Vp-p) (FL301, Q301~Q305, Q308, Q309)

YES

Is “High” IC501 Pin74 in REC mode.

3-17
7. Tuner/IF CIRCUIT
(1) No Picture on the TV screen

No picture on the TV
screen

YES

Does the Video signal at NO Is +33V applied to TU701 NO

Check 33V line.
the TU701 Pin16. Pin14?

YES YES

Is +5V applied to TU701 NO

Check 5V line.
Pin3?

YES

Does the Clock signal NO Check the lIC Clock Signal

appear at TU701 Pin9? of µ-COM Pin71.

YES

Does the data signal NO Check the lIC Data Signal

appear at TU701 Pin10? of µ-COM Pin72.

YES

Replace Tuner.

Does the Video signal at NO Check the signal from IC301

the IC501 Pin 52. Pin29 to IC501 Pin50.

YES

Does the Video signal at NO Check the signal from IC501

the IC609 Pin 23. Pin52 to IC609 Pin4.

YES

Check the signal flow from IC609

Pin23 to JK901 Pin Video out.

3-18
(2) No Sound

No Sound.

YES

NO
Check the Vcc of TU701 Pins3, 14. Check 5.2V, 33V Line.

YES

Check the Tuner SiF signal at IC801 NO

Check the Tuner SIF of TU701 Pin13.
Pin57.

YES

NO 1. Check the Vcc(5.3VA, 9V) of IC801

Check the Audio of IC801 Pins78, 80. Pins3, 5, 36, 54.
2. Check the IIC Clock and Data at IC801
YES Pins37, 38.

Check the Signal flow from IC801 Pins78,

80 to JK901 Audio out(L), (R)

3-19
BLOCK DIAGRAMS
1. POWER(SMPS) BLOCK DIAGRAM

T101
R101
! TRANS
BD101

+ SNUBBER
C103 BLOCK
(D101,C105
C106,R104)

6 7 8 CAP VCC

D115
DRIVE & S/W BLOCK RECTIFIER &
DRUM VCC
NOISE FILTER (IC101, D102, R105, SMOOTING BLOCK
C104, C109 , C135) D117
BLOCK 5 2 (D110,C123,C163, 12V REG BLOCK
(C101,L102, R133,L122,C126) (Q156,ZD103,C151, 12V
C102) R150,R153,C152)
1 3 RECTIFIER & 5.3VA
! SMOOTING BLOCK
5V S/W BLOCK
(D118,D112,C129, 5V
C131,L124,L125) (Q160,C155,D121,
R157,R158,R159,R160)
FUSE
(F101) RECTIFIER &
SMOOTING BLOCK 3.3V REG BLOCK 3.3V
(D111,C127,L123, (IC152,C153,R156)
! C128)
33V S/W BLOCK
RECTIFIER & (Q161,R154,R155, 33V
SMOOTING BLOCK R177)
(D113,C132,R119)
5V S/W BLOCK SW5V
! (Q163,C162,R173,
PHOTO COUPLER FEED-BACK Q164)
Y-CAP (IC102) BLOCK
R112,R113, 8V REG BLOCK 8V
C110
! C133,R114. (D114,IC151,R170,
! R115,R116 C154,C159)
Y-CAP
BR BL C111 ERROR R117) 9V REG BLOCK
(BK)(WH) AMP (Q165,ZD171,C171,
(IC103) R174,R175,R176) 9V

PWR CTL BLOCK

(Q162,C161,R164, PWR CTL'H'
R163)

COMBI NTSC

3-20 3-21
2. TU/IF BLOCK DIAGRAM

V.OUT

NC

TU 30V

SIF

A.OUT

AFT

DATA

CLOCK

ENABLE

NC

RF AGC

V.IN

CONTROL

REG 5V

CH S/W

A.IN
999 GND

16

15

14

13

12

10
11

1
875 MOD A.IN

61 MOD CTL

107 5V

26 VCR 'H'

971 MOD VEDIO

TU.V.OUT 732 71 IIC CLK

33V 158
72 IIC DATA
AFT 100
781 SIF OUT

COMBI NTSC

3-22 3-23
 COMBI NTSC
System

System
(FROM u-COM)

(FROM u-COM)
CLOCK

DATA

46 57 45 65 73 74 67 69
80 System V.H/SW30
55 C-CCD IC301 Serial Cont X-tal (FROM u-COM)
53 CLOCK Drive HA118725 JCA
interface VCO/OSC
L-DET
(-4dB)
85
49 APC/ACC REC-AMP
DET SP CH1
Y-CCD Main CCD f0=1.68M SP CH2
C-LPF 2 86
Conv2 LPF
51 B.E MIX REC
ACC SPF LPF
C.K ATT Trap
V. OUT 6dB Main REC-AMP
System 29 C-LPF 1 SP CH2
(TO u-COM) AMP Conv2 SP CH1 87
D-V SYNC
System 28 SQUEL CH
(TO u-COM)
HPF FBC Main FM 629K
D.E. NL Emph REC FILTER TRAP VCA
CLEAR ALC Emph MOD
SYNC
89
30 FBC f/0DEV REC-AMP EP CH1
Video ALC Adjst EP CH2 90
32
VIDEO
YNR REC-AMP EP CH2
AGC
EP CH1 91
AGC DET SYNC
SEP
LPF CLAMP CLAMP
ATT ATT ATT
-10dB -10dB -10dB
12 19 15 17 18 36 40 38 37 23 26 31 14 9 8 11
(TO u-COM)
+

C-SYNC
+

+ + + + +
VIDEO IN

VIDEO IN

VIDEO IN

VIDEO IN

System
LINE 1

LINE 2
DVD

TV
(REC Mode)

3-25
3-24
System

System
(FROM u-COM)

(FROM u-COM)
CLOCK
DATA

76 77 67 69 74 73 65 57 45 43 42 46
System V.H/SW30 80
(FROM u-COM) C-CCD 55
X-tal Serial Cont 6dB
V.ENV 83 VCO/OSC interface AMP
(TO u-COM) CLOCK Drive 53
85 C-
REC-AMP SQUELCH 49
SP CH1
SP CH2 Y-CCD
86
51
REC-AMP MIX V. OUT
SP CH2 29 System
87 SP CH1 AMP (TO u-COM)
Main APC/ACC
VCA CCD LPF Conv2 DET
CTL Trap D-V SYNC
SQUEL CH 28 System
2M LPF ACC C LPF fh Trap DEALY L- DET BPF BD C.K (FROM u-COM)
HIFI Trap
89
Main
EP CH1 REC-AMP CLEAR
Conv1
90 EP CH2 SYNC
DEMO Main NL
TRAP FM AGC P.EQ G.EQ D LIM Y LPF CLAMP
S LPF De-Empf De-eMPH C-SYNC
SYNC SEP 31 System
629K (TO u-COM)
EP CH2 REC-AMP
EP CH1
91 FBC
Sharpness 30
YNR NC CONTROL Video ALC
3. Y/C BLOCK DIAGRAM

CLAMP
IC301 32
LPF
HA118725
10 8 9 33 34 37 38 40 36

+
+
(PB Mode)
 TUNER IC801 IC301 (EE Mode)
TU701 LA72670BM HA118725NF
NORMAL
AUDIO
6
OUT 76 ALC DET

SIF 13 57 SIF
DE MOD
4 10
RF_MOD
2
INPUT
A_IN 1
SELECT

LINE AUDIO(R) IN 9 OUTPUT

REAR Jack SELECT
LINE AUDIO(L) IN 71

11
REAR JACK
4. NORMAL AUDIO BLOCK DIAGRAM

73

12
DVD AUDIO
74

80 78
A. OUT (L) A. OUT (R)
(PB Mode)

IC301 IC801
HA118725NF LA72670BM

A. OUT (L)
R/P HEAD 80
6

3-26
EQ A. OUT (R)
N.A.IN AMP 10 4 OUTPUT
AMP 78
5 SELECTOR

EQ 4

2 2 MOD. OUT

55 53 54

3-27
DATA

CLOCK (System)
From u-COM
ENA
(REC Mode)

TUNER IC801 IC301

TU701 LA72670BM LA71206M
NORMAL
AUDIO
6
OUT 76 ALC DET

SIF 13 57 SIF
DE MOD
4 10 REC 9
RF MOD. AMP
A_IN 1 2 INPUT
SELECT

OUTPUT
SELECT
LINE AUDIO(R) IN 9
REAR Jack
LINE AUDIO(L) IN 71

80 78
A. OUT (L) A. OUT (R)
COMBI NTSC
5. Hi-Fi BLOCK DIAGRAM

A
Hi-Fi/
B REC

AUDIO INPUT
BLOCK 24 26 27

Hi-Fi PB 'B'

Hi-Fi REC

Hi-Fi PB 'A'
SIF 57 DEMO
DULATE
FM MODU
DE MODU A.OUT 'L'
80
DVD A.IN 'L' 12 A.OUT
DVD AUDIO
DVD A.IN 'R' 74 A.OUT 'R' To JACK
78
AV1 A.IN 'L' 11 INPUT
REAR JACK OUTPUT
AV1 A.IN 'R' 73 SELECT
SELECT
MODULATOR
AV2 A.IN 'L' 9 3 A.OUT
FRONT IC801 (To Tu)
AV2 A.IN 'R' 71
LA72670BM
6 4

NORMAL AUDIO
OUT(To AVCP)

NORMAL AUDIO
IN(From AVCP)

COMBI NTSC

3-28 3-29
6. SYSTEM BLOCK DIAGRAM

TO/FROM DECK TO/FROM AVCP

5.3VA
MODE S/W
MS501 11 77 76 95 94 9 18 13 16 59 56
90 87 12 60 CV IN
GND I-Limit 50

V.H.SW30

H.A.SW
V. ENV

D.V.Sync

SQPB
CTL +
DRUM PWM
CAP. PWM

CTL -

LD CTL
CFG
CAP. REV 'H'
DPG
MODE S1 25 MODE S1 COMP IN
17
MODE S2
MODE S3 24 MODE S2 REC 'H' 74
MODE S4 C.ROT 15
23 MODE S3
A.MUTE'H' 84 DISPLAY
22 MODE S4

S clk 67
S in 66 IC5F1
OSC
S out 65

DVD DATA OUT 65

DVD DATA IN 66
DVD CLK 67
DVD RESET
TO/FROM DVD
X502 82
14MHz DVD ENA 85
38 X in
OSC
39 X out
5V
T-UP END X501 35 Xc in
ES501 32.768KHz OSC IC501 A. ENV 8
R550 36 Xc out
M37760 A. H.SW 19
21 T-UP Sensor A. MUTE 'H' 68
R557 ES502 R535
C534 REC 'H' 74 TO/FROM AUDIO(Hi-Fi)
LD501
CLK 71
DECK IR LED Hi-Fi ONLY
R537 DATA 72
20 SUP Sensor
R564 C535 CV OUT 52
RS501 SUP END AFT 100
R553 TO/ FROM TU/IF
PLL CLK 71
R556 PLL DATA 72
80 T-UP Reel
R536 VCR 'H' 26
T-UP REEL MODU CTL 61
R555
RS502 R538
POWER FAIL 78

Vss (SYSCON)
79 SUP Reel

SUP REEL R558 C582

(SYSCON)
Vss (OSD)

Vcc (OSD)
OSC out 2

Vss (AMP)

Vcc (A/D)

(SERVO)
OSC in 2

IC504
GND

Vcc
Vcc
58 CST IN 34 3 Vcc 2
RESET
14 44 45 88 49 40 99 53 98 37 1
CST.SW/REC TAP R/C
+ + Q503
5.3VA C500 C517
R541
5.3VA IC505
R531 CS501 R5C6 RC601 OSC GND
R544 Q501 3 Vcc 2
L511
C552 R529 R583 1
R598
C595 +
C596 C592 L512

+ 5V
C503

+
C561 L501
COMBI NTSC

3-30 3-31
CIRCUIT DIAGRAMS IMPORTANT SAFETY NOTICE
WHEN SERVICING THIS CHASSIS, UNDER NO CIR-
CUMSTANCES SHOULD THE ORIGINAL DESIGN BE
1. POWER(SMPS) CIRCUIT DIAGRAM 1 MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE LG ELECTRONICS CORPORATION. ALL
COMPONENTS SHOULD BE REPLACED ONLY WITH
TYPES IDENTICAL TO THOSE IN THE ORIGINAL CIR-
CUIT. SPECIAL COMPONENTS ARE SHADED ON THE NOTE :
SCHEMATIC FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIF-
1. Shaded( ) parts are critical for safety. Replace only
with specified part number.
FER FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
2. Voltages are DC-measured with a digital voltmeter
during Play mode.
PERFORMANCE IMPROVEMENT CHANGES INTO
THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
LITERATURE IS PRINTED.

No power.
BD101, R101 are defective.

(DVW-7000 Without)

12VA no power.
D110 is defective.

5.3VA no power.
D112 is defective.

Switching Error.
IC101 is defective.
(DVW-7000 Without)

33V no power.
D113 is defective. 2.5V, 3.3V no power.
D111 is defective.

No Power.
F101 is defective.

Switching Error.
IC103, 102 are defective.

NOTES) Symbol denotes AC ground.

NOTE)
NOTE)
Warning
Parts that are shaded are critical SR14370A
NOTES) Symbol denotes DC chassis ground. NOTE) With respect to risk of fire or
NOTE) electricial shock.

3-32 3-33
2. POWER(SMPS) CIRCUIT DIAGRAM 2

3-34 3-35
3. TU/IF CIRCUIT DIAGRAM

PB

REC

3-36 3-37
4. A/V CIRCUIT DIAGRAM

No Color.
R333, C350, C349 are defective.

Video Noise. No Color.

H/SW Level is defective. L307,C349 are defective.
10
11

9 5

9
12

13

1 Video output level unstable

2 4 7 C323 is defective.

VIDEO Distortion
R322, R323, R324, C320 are defective.

WAVEFORM

Y. (REC) Y+C (REC)

C. (REC) Y+C (PB)
Y(PB) C/PB
C(PB) Y/PB

3-38 3-39
5. Hi-Fi CIRCUIT DIAGRAM

IC801 Pins37, 38 aredefective.

All Audio is not appear.

23 Pin is defective.
Hi-Fi Audio is not appear.

REC
PB

3-40 3-41
6. JACK CIRCUIT DIAGRAM

3-42 3-43
7. SYSTEM CIRCUIT DIAGRAM

8 4 5 7 6

2
3

CLOCK SETTING will

not operate.
X501 is defective.

Deck will not operate. VCR will not operate.

R575, R576, R577, IC505 is defective.
R578 are defective.

Auto stop occures.

RS501,RS502 are
defective. Auto Rew will not working.
µ-COM is unstable.
ES501, ES502, LD501 are 3854R14302B
defective. Q501, Q503 are defective.
WAVEFORM
µ-COM will not operate.
X502 is defective.

3-44 3-45
8. TIMER CIRCUIT DIAGRAM

3-46 3-47
• WAVEFORMS
* IC301 Waveform * IC501 Waveform
Tek Stop : 10.0KS/s 280 Acqs Tek Stop : 250KS/s 299 Acqs Tek Stop : 10.0KS/s 18 Acqs Trigger Position: 12% Tek Stop : 10.0KS/s 27 Acqs
T T T T

T
T

T
T

1 1 1
1 Ch1 1.00 V M 5.00ms Ch1 3.04 V

Ch1 1.00 V M5.00ms Ch1 3.04 V Ch1 1.00 V M 200µs Ch1 3.04 V Ch1 1.00 V M5.00ms Ch1 3.04 V

IC301 Pin 9 IC301 Pin 12 IC301 Pins 33, 36, 37 IC301 Pin 15 IC501 Pin 18 IC501 Pin 13 IC501 Pin 13 IC501 Pin 95
100mV/10msec DIV 100mV/10msec DIV 100mV/10msec DIV 200mV/10msec DIV REC/PB QUE/REV QUE/REV REC
VV/EE PB VV/EE EE
(Main De-Emphasis out) (Main De-Emphais Clamp Drive IN Pin 33 (VIDEO IN)
Peacking) Y-out(to 1H CCD) Pin 36
Y-out(from 1H CCD) Pin 37

Tek Stop : 10.0KS/s 35 Acqs Tek Stop : 50.0KS/s 120 Acqs Tek Stop : 5.00KS/s 2 Acqs Trigger Level: 340mv
T T T

T
T
(DPG) T

(DFG) 1

IC301 53 Pin IC301 31 Pin IC301 29 Pin IC301 Pin 43

100mV/0.2msec DIV 1.0V/20msec DIV 500mV/10msecDIV 200mV/20msec DIV 1 1

REC/PB VV/EE VV/EE PB Ch1 1.00 V M5.00ms Ch1 3.04 V Ch1 1.00 V M1.00ms Ch1 3.04 V
Ch1 500mV M 10.00ms Ch1 340V

(2fsc) (C-SYNC OUT) (VIDEO OUT) (C.OUT)

IC501 Pin 94 IC501 Pin 87 IC501 Pin 90 IC501 Pin 97
REC REC/PB REC/PB PB
(DPG/DFG) (CTL OUT)

IC301 Pins 46, 57 IC301 Pin 67 IC301 Pin 77 IC301 Pin 86

200mV/20msec DIV 100mV/0.2msec DIV 100mV/5msec DIV 500mV/2msec DIV
VV/EE PB/REC PB SP REC
from 1H CCD Pin 46 (3.58MHz X-TAL IN) (PB RF out) (REC RF)
to 1H CCD Pin 57

IC301 Pin 90
500mV/2msec DIV
EP REC
(REC RF)

3-48 3-49
• CIRCUIT VOLTAGE CHART
MODE MODE MODE MODE MODE MODE Location Base Emitter Collector
EE PLAY EE PLAY EE PLAY EE PLAY EE PLAY EE PLAY
PIN NO. PIN NO. PIN NO. PIN NO. PIN NO. PIN NO. No. EE PB EE PB EE PB
IC301 55 1.99 2.02 9 0.29 3.91 64 0 0 10 0 0 65 3.87 0.32 Q301 0.25 0.2 -0.01 0.01 0.25 0.2
1 0.06 0.00 56 0.01 0.01 10 0.68 0.99 65 0.97 0.86 11 0 0 66 4.09 0.32 Q302 4.4 5.2 5.1 5.1 5.1 0.3
2 0.06 0.06 57 2.18 2.18 11 0 3.42 66 2.38 0 12 2.5 2.5 67 3.88 0.31 Q303 0.01 0.025 4.7 0.01 0.02 5
3 0.02 0.01 58 2.30 1.91 12 0 0 67 5.07 5.07 13 1.91 2.44 68 3.94 0.31 Q304 4.7 4.4 4.7 pulse -28 5
4 5.10 5.15 59 4.95 4.99 13 0 0 68 4.7 4.45 14 2.49 2.49 69 0 0 Q305 -28 0.7 -24 00 -0.015 0
5 2.10 2.61 60 4.95 5.00 14 4.78 4.78 69 5.02 4.97 15 5.06 5.05 70 0 0 Q306 -28 0.7 -24 pulse 0 0
6 0.00 2.54 61 0.03 0.03 15 0 2.57 70 4.75 4.61 16 2.51 2.51 71 0 0 Q307 4.7 0.025 5.1 2.2 4.6 pulse
7 2.84 2.84 62 1.19 1.19 16 0 0 71 5.17 5.17 17 0 0 72 3.86 0.31 Q309 1.5 0 0
8 1.85 1.35 63 2.35 2.35 17 0.68 0.43 72 5.17 5.17 18 0 0.86 73 0 0 Q501 0.68 0.68 0 0 0 pulse
9 1.85 1.34 64 2.61 2.61 18 2.56 2.57 73 0 0 19 2.51 2.44 74 2.5 2.5 Q503 5.17 5.17 4.48 4.48 5.15 5.15
10 2.39 1.90 65 2.26 2.26 19 2.57 2.57 74 0 0 20 2.52 2.45 75 3.87 0.4 Q504 2.82 2.94 2.18 2.27 4.95 4.95
11 2.64 3.04 66 2.61 2.61 20 0 0 75 0 0 21 2.52 2.43 76 3.17 0.22 Q505 1.58 1.58 1.03 2.24 4.96 4.96
12 1.69 0.01 67 1.39 1.39 21 0.11 0.11 76 0 1.79 22 2.51 2.42 77 0 0 Q506 5.07 0 0 0 0 3.29
13 0.01 0.01 68 1.28 1.28 22 5.17 5.17 77 0 2.72 23 0.19 3.66 78 4.42 4.3 Q507 2.8 2.6 0 3.23 0 0
14 2.78 2.40 69 1.98 1.98 23 ]5.17 5.17 78 0 4.76 24 2.25 2.3 79 0 0 Q805 2.56 2.56 2.08 2.08 5.06 5.05
15 0.01 0.01 70 2.30 2.30 24 5.17 5.17 79 0 0 25 0 0 80 4.4 4.3 Q701 9.02 9.24 9.82 9.81 12.58 12.99
16 0.31 1.92 71 1.60 1.60 25 0 0 80 0 0 26 2.24 2.3 Q702 4.98 4.97 5.7 5.7 5.19 5.19
17 2.80 2.80 72 2.50 2.50 26 5.13 5.13 81 0 0 27 2.25 2.3
18 1.95 1.89 73 5.25 5.25 27 5.13 5.17 82 4.94 4.94 28 0 0
19 2.80 2.80 74 5.25 5.25 28 5.13 5.13 83 5.03 4.98 29 2.48 0.11
20 0.02 0.01 75 5.25 5.25 29 0 0 84 0 0 30 0 1.34
21 2.80 2.80 76 2.17 5.25 30 0 0 85 2.69 2.67 31 2.51 3.79
22 5.10 5.14 77 2.17 2.17 31 0 0 86 0.58 0.68 32 5.02 5.01
23 2.32 2.34 78 2.84 2.17 32 0 0 87 0.17 2.36 33 2.64 2.65
24 0.52 0.88 79 0.03 0.03 33 0 0 88 0 0 34 2.64 2.64
25 2.13 2.13 80 0.01 0.01 34 5.15 5.15 89 0.54 0 35 0 0
26 3.01 2.81 81 0.01 0.01 35 1.52 1.51 90 0.1 1.36 36 5.06 5.05
27 0.51 0.92 82 0.01 0.01 36 1.43 1.44 91 2.53 2.54 37 5.17 5.05
28 0.03 0.03 83 2.50 2.50 37 5.15 5.15 92 2.54 2.53 38 5.17 5.17
29 2.47 2.38 84 5.05 5.05 38 2.19 2.18 93 0.21 0 39 0 2.57
30 2.79 2.89 85 2.29 2.29 39 2.28 2.27 94 2.5 2.49 40 0.19 0
31 0.37 0.23 86 2.29 2.29 40 0 0 95 2.5 2.49 41 2.52 2.45
32 2.39 2.82 87 2.47 2.29 41 0.51 0.55 96 2.52 2.52 42 2.51 2.43
33 2.10 2.15 88 0.01 0.01 42 0.26 0.55 97 2.52 2.52 43 2.52 2.45
34 1.83 3.14 89 5.02 2.28 43 0.26 0 98 5.08 5.08 44 2.52 2.45
35 3.05 2.54 90 0.03 2.28 44 2.35 2.34 99 5.17 5.17 45 0 0.25
36 2.31 2.39 91 0.03 2.28 45 2.41 2.41 100 2.64 1.95 46 5.06 5.05
37 3.04 3.13 92 5.06 5.11 46 0 0 IC504 47 2.49 2.49
38 0.00 2.18 93 2.05 2.54 47 1.29 0 1 5.19 5.19 48 1.9 2.42
39 2.49 1.45 94 2.55 2.54 48 0 0 2 0 0 49 0 0
40 2.09 2.12 95 2.53 2.52 49 0 0 3 5.14 5.14 50 0 0
41 2.49 2.66 96 2.53 2.50 50 1.88 1.99 IC505 51 2.05 2.06
42 2.13 2.14 97 0.02 0.01 51 0.53 0.57 1 5.19 5.19 52 1.22 0
43 2.13 2.14 98 2.27 2.55 52 1.88 1.98 2 0 0 53 3.86 0.25
44 0.01 0.01 99 0.01 0.01 53 4.96 4.95 3 4.7 4.7 54 9.2 9.19
45 3.12 3.15 100 2.57 2.54 54 2.03 2.03 IC801 55 6.26 0.28
46 3.12 0.00 IC501 55 2.6 1.92 1 0 0 56 1.96 0.29
47 5.05 0.00 1 0.97 0 56 1.96 2.05 2 2.56 2.54 57 2.2 2.15
48 4.92 4.97 2 5.17 5.17 57 0 0 3 9.21 9.18 58 4.56 0
49 3.28 3.33 3 5.17 5.16 58 0 0 4 2.48 2.48 59 2.52 2.35
50 5.05 5.10 4 0 0 59 0 0 5 5.19 5.19 60 3.86 0.23
51 2.03 2.11 5 0.5 0.54 60 2.57 2.58 6 1.91 2.07 61 3.15 0.24
52 5.05 5.10 6 0 0 61 0 4.28 7 0 0 62 4.02 0
53 2.61 2.63 7 0.4 0.42 62 0 0 8 0.29 1.31 63 3.83 0
54 0.01 0.01 8 0.19 4.06 63 0 0 9 0 0 64 2.45 0

3-50 3-51
PRINTED CIRCUIT DIAGRAMS
1. MAIN P.C.BOARD

LOCATION GUIDE

3-52 3-53
2. MAIN P.C.BOARD

LOCATION GUIDE

3-54 3-55
3. POWER P.C.BOARD
NOTES) Warning
NOTES) Parts that are shaded are critical
NOTES) With respect to risk of fire or
NOTES) electricial shock.

LOCATION GUIDE

3-56 3-57
 DVD PART
ELECTRICAL TROUBLESHOOTING GUIDE
1. System operation flow

Power On

1. 8032 initializes SERVO, DSP & RISC registers

2. Write RISC code to SDRAM
3. Reset RISC

Show LOGO

Yes
Tray Closed?

No

Tray Close to Closed position

Yes
SLED at Inner
Side?

No

SLED Moves to Inner Position

1. Judge whether have disc and disc type

2. Jump to related disc reading procedure

Recieve
OPEN/ CLOSE
Key?

No

1. Execute Pressed Key & IR Key

2. Systemoperati on Routi ne Loop

1. Stop Playback & Open Tray

2. Display tray open message & LOGO

No Receive Yes
CLOSE Key?

3-58
2. Test & debug flow

TEST

Check the
AC Voltage No
Power PCBA (110V Check the POWER PART
or 220V)

Yes

Switch on the Power PCBA

Is
the DC Vol tage No
outputs OK? Check the POWER PART
(5V, 3.3V, 8V, 12V)

Yes

Make sure the main

PCBA don't

Is 3.3V and 2.5V DC No

outputs normal on main Check the regulators or diode(D111).
PCBA?

Yes

Connect to PC RS232 Cable and

update the FLASH memory code.

1. Check 27MHz system clock.

Update 2. Check systemreset circuit.
No 3. Check FLASH R/Wenable signal PRD,
FLASH(IC6A1)
successfully? RWR.
4. Check RS232 SIGNALS.
5. Check FLASH Memory related circui t.
Yes

Replace FLASH( IC6A1)

A

3-59
 A

RESET or Power On.

Flash Check connecti on lines between FLASH

Show LOGO? Memory operates & MT1379 and the FLASH access time
properly? whether is suitable or not.

SDRAM Check connection lines between

works properl y? SDRAM(IC602,IC603) & MT1379 and the
SDRAM is damaged.

MT1379 Check the related circui t of MT1379.

VIDEO outputs (IC601 PIN 161,166, 168 check)
properly?

Have
TV signal output? Check the filteri ng and amp circuit of
TV signal.

Check AV cable
connection to TV set .

Does
Tray move inside Normal
when it is not at TROUT & TRIN Check the load OPEN &
closed position? signals? CLOSE switch

Normal
TRCLOSE & Check the Tray control IO pins
TROPEN signal? on MT1376 & MT1379.

Normal
LOAD+ & LOAD- Check the Tray control amplifying
signal ? circuit on Motor driver.(IC202)

B Check the cable connection between

main PCBA and loader. (MECHA)

3-60
 B

Does
the SLED move No No Check the connection line of
to inner side when it is at Motor Driver STBY
Pin is High? STBY signal .
outter position?

Yes Yes

Motor Driver STBY No Check the rel ated circuit of

Pin is High? FMSO.

Yes

No Check the amp circuit on

SL+ and SL- output
properl y? motor driver.

Yes

Do not put in disc and tray Check the cable connection

close. with MECHA.

Optical No
Lens has movements Proper FOSO outputs Check FOSO connection on
for searching to motor driver? MT1379 and motor driver.
Focus?

Yes Yes

Proper F+ No Check the amp circuit on

& F- outputs? motor driver.

Yes

Check cable connect on with

C pick-up head.

3-61
 C

No No
Laser turns on when LD01 or LD02 output MT1336 (IC201)
reading disc? properly?

Yes Yes

Collector
voltage of power No Check therel ated ci rcuit on
transistor is OK? laser power transi stor
( Q204, Q205)
Yes

Check cable connection between

transistor couput and pick-up head.

No
Put disc in? Laser off

Yes

No No Check the related circuit

Disc ID is correct? Proper RFL signal
on MT1336? on MT1336 RFL signal .

Yes Yes

Check the RFL connection

between MT1336 and MT1379.

No Proper No
Does spindle rotate? DMSO signal on Check DMSO related
MT1379 circuit on MT1379.

Yes Yes

No Check the spindle control

SP+ & SP- output amp circuit of motor driver.
properly?

Yes

Check the cable connection

between spindle and main PCBA.

3-62
 D

Yes

No Proper No
Focus ON OK? signals on A, B, C, Check connections between
D of MT1336 MT1336 and pick-up head.

Yes Yes

No Check the related circuit

Proper FEO signal
on MT1336? on MT1336 FEO sugnal .

Yes

Check FEO connection

between MT1336 and MT1379

No Check the related

Track On OK? Proper FEO signal
on MT1336? circuit on MT1336

Yes Yes

No
Properly TRSO signal Check the TRSO connection
on MT1379? on MT1379 and motor dirver.

Yes

No Check the tracking control

T+ & T- output
properly? amp circuit on motor driver.

Yes

Check cable connection on

pick-up head.

No
Disc is play? Check RF signal waveform.

Yes

3-63
 E

Normal Audio
Audio output DAC received Check connection between MT1379
when disc playback? correct data stream? & Audio DAC. (Check VRST#, ACLK,
ABCK, ASDAT3)

Normal Check the related circuit of

Audio DAC Audio DAC. (Check Audio
out? (IC401) out Pin 14, 15,18,19)

Check Audio filter, amplify, mute

circuit. (IC402 Application circuit)?

TEST END

3-64
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING
1. SYSTEM 27MHz CLOCK,RESET,FLASH R/W SIGNAL

1) MT1379 main clock is at 27MHz(X501)

3.8V, 27MHz

FIG 1-1

2) MT1379 & MT1336 reset is high active.

Power Cord in

5.2VA

PWR_CTL(CN505 PIN 7)

M_RESET(CN505 PIN 9)

URST(IC501 PIN 188)

FIG 1-2

3-65
3) RS232 waveform during procedure(Downloading)

TXD(J6 PIN3)

RXD(J6 PIN 2)

FIG 1-3

4) Flash R/W enable signal during download(Downloading)

FRD(IC5A1 PIN 28)

FWR(IC5A1 PIN 11)

FIG 1-4

3-66
2. SDRAM CLOCK

1) MT1379 main clock is at 27MHz(X501)

DCLK = 93MHz, Vp-p=2.2, Vmax=2.7V

(IC502,IC503 PIN 35)

FIG 2-1

3. TRAY OPEN/CLOSE SIGNAL

1) Tray open/close waveform

OPEN((CN203 PIN 3)

CLOSE(CN203 PIN 2)

TROPEN(IC202 PIN 1)

TRCLOSE(IC202 PIN 2)

FIG 3-1

3-67
2) Tray close waveform

OPEN((CN203 PIN 3)

CLOSE(CN203 PIN 2)

TROPEN(IC202 PIN 1)

TRCLOSE(IC202 PIN 2)

FIG 3-2

3) Tray open waveform

OPEN((CN203 PIN 3)

CLOSE(CN203 PIN 2)

TROPEN(IC202 PIN 1)

TRCLOSE(IC202 PIN 2)

FIG 3-3

3-68
4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)

FMSO(2.0V/1.4V/1.0V)
(IC501 PIN 19)

STBY(5V) – (IC201 PIN 50)

SL+(4.7V/3.6V/1.9V)
(IC202 PIN 12)

SL-(5.3V/3.7V/2.5V)
(IC202 PIN 13)

FIG 4-1

5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION)

FOSO(1.5V/1.4V/1.3V)
(IC501 PIN 12)

F+(4.0V/3.6V/3.2V)
(IC202 PIN 9)

F-(4.0V/3.6V/3.2V)
(IC202 PIN 8)

FIG 5-1

3-69
6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION)

MDI1(0V/180mV)
(IC201 PIN 124)

LD01(5.0V//3.5V)
IC201 PIN 125)

LD02(5.0V/3.6V)
(IC201 PIN 126)

FIG 6-1

7. DISC TYPE JUDGEMENT WAVEFORM

F+(IC202 PIN 9)

FE(IC201 PIN 18)

RFL(IC201 PIN 19)

FIG 7-1 (DVD)

3-70
 F+(IC202 PIN 9)

FE(IC201 PIN 18)

RFL(IC201 PIN 19)

FIG 7-2 (DVD)

F+(IC202 PIN 9)

FE(IC201 PIN 18)

RFL(IC201 PIN 19)

FIG 7-3 (CD)

3-71
 F+(IC202 PIN 9)

FE(IC201 PIN 18)

RFL(IC201 PIN 19)

FIG 7-4 (CD)

8. FOCUS ON WAVEFORM

FE(IC201 PIN 18)

FOSO(IC501 PIN12)

F+(IC202 PIN 9)

F-(IC202 PIN 8)

FIG 8-1 (DVD)

3-72
 FE(IC201 PIN 18)

FOSO(IC501 PIN12)

F+(IC202 PIN 9)

F-(IC202 PIN 8)

FIG 8-2 (CD)

9. SPINDLE CONTROL WAVEFORM (NO DISC CONDITION)

DMSO(1.4V/1.8V)
(IC501 PIN 18)

SP-(3.6V/2.4V)
(IC202 PIN 10)

SP+(3.6V/4.8V)
(IC202 PIN 11)

FIG 9-1

3-73
10. TRACKING CONTROL RELATED SIGNAL(System checking)

TE(IC201 PIN 21)

TRSO(IC501 PIN 13)

T-(IC202 PIN 7)

T+(IC202 PIN 6)

FIG 10-1(DVD)

TE(IC201 PIN 21)

TRSO(IC501 PIN 13)

T-(IC202 PIN 7)

T+(IC202 PIN 6)

FIG 10-2(CD)

3-74
11. RF WAVEFORM

RFOP(2.3V/1.1V)
(IC201 PIN 6)

RFON(0.8V/2.0V)
(IC201 PIN 7)

FIG 11-1

12. MT1379 AUDIO OPTICAL AND COAXIAL OUTPUT (ASPDIF)

(IC501 PIN 153)

FIG 12-1

3-75
13. MT1379 VIDEO OUTPUT WAVEFORM

1) Full colorbar signal(CVBS)

(IC604 PIN 23)

FIG 13-1

2) Y

(IC604 PIN 21)

FIG 13-2

3-76
3) C

(IC604 PIN 26)

FIG 13-3

14. AUDIO OUTPUT FROM AUDIO DAC

1) Audio L/R

(JK601 PIN 4,5)

FIG 14-1

3-77
2) Audio related Signal

ASDATA3

ASDAT3(IC501 PIN 157)

ABCK(IC501 PIN 148)

ALRCK(IC501 PIN 149)

FIG 14-2

3-78
 DISC

DV33 SD33 SD33

IC602 IC603
IC6A1
M12L16161A M12L16161A
29LV800TA-70
DVD:RF0,A,B,C,D 512K 512K
CD:RF0,A,B,C,D,E,F 1M
SPINDLE PICK MDI1
2Banks 2Banks
8BIT
MOTOR M UP LD01,LD02, IOA, V2.0 16BIT 16BIT
FLASH ROM
APC SDRAM SDRAM

SLED
LOADING A[00:19]
(FEEDING)
MOTOR PCE# MA[00:10]
MOTOR AD[0:7]
PRD# BA0
PWR# DCLK

DECK MECHANISM
M M DCKE
1. Overall Block Diagram

CS#
BLOCK DIAGRAMS

DQM[0:1]

DQ[00:15]
DQ[16:31]
RAS#
CAS#
WE#
AV33/DV33/V25 DV33
TXD
J601
RXD RS232

RVCC V33

SL+,SL-
SP+,SP-
SCL

F+,F-,T+,T-
IC604

LOAD+,LOAD-
LIMIT
RFON,RFOP,FEO,RFL,CSO SDA KS24C021CS
TROUT,TRIN TEO,BDO,RFRP,HTRC,V2P8 EEPROM
IC201 IC601 MIC_DETC
STBY,TRCLOSE SCLK,SDEN,SDATA
PWMOUT2
V1P4

3-79
°‹
MT1336E MT1379E
IC202
ACLK
LA6560 RF DSP/MPEG ABCLK
MOTOR ALRCK

DRIVER

VCC/+8V VCC/DV33/3V3M
TROPEN,TRSO,FOSO,DMSO,FMSO
IC401
ADIN
VFD_SCK CS4392(2DAC)
VFD_TXD
VFD_RXD VCC M_REQ
PWRCTL 27MHz VRST#
S_REQ

URST
IC606 X-TAL ASDAT[0:3]
BUFFER IC VSCK
Y[1:6]
MUTE

VSDA L/R
74HCT244
ASPDIF

ASPECT

ASTB
VCC

IC903
RESET IC VCC +12V
IC6A2 IC401
AC 90V~240V VCR MM1623XFBE
50HZ/60Hz
POWER RC901 NJM4580
VIDEO BUFFER OP-AMP
REMOCON
BOARD RECEIVER Y
R/Pr G/Y B/Pb L/R
C COAX OPTICAL
CVBS

KEY Input

V8806/VC8806P1K'S
COMBI SCART
 X601
27MHz
X-TAL
SDEN, SDATA,
SCLK,PWMOUT2
ALPC
AD[0:7]
LD0 1, LDO 2, IOA
MDI 1
RFOP,RFON A[0:19] FLASH
IC601 ROM
IC201
PRD#, PWR#
2. SERVO Block Diagram

PICK MT1379 PCE#

V20
MT1336E
FEO,TEO,RFL,RFRP DVDPLAYER EEP
UP DVD: A,B,C,D, RFO
RF Signal BDO,CSO,HTRC,V2P8 SCL, SDA ROM
COMBO
CD: A,B,C,D, E, F,RFO Processor
CHIP
RS232C(MTK)
RXD, TXD

MA[0:10]

3-80
MA[0:10]
DQM0 ,DQM1 DQM0 ,DQM1
LIMIT,TRIN,TROUT WE#,CAS#,RAS# WE#,CAS#,RAS#
TRCLOSE CS#,BA0,
CS#,BA0,
STBY,V1P4 DCLK DCLK
DQ[0:15]
DQ[16:31]

DCKE DCKE

IC602 IC603
F+, F-, T+, T- GM72V161621 GM72V161621
ADIN
1M x 16bit 1M x 16bit
SDRAM SDRAM
SP+, SP- IC202
M/D LA6560
SL+, SL-
Motor Driver FOSO,TRSO,FMSO
DMSO,,TROPEN
LOAD+, LOAD-

V8806/VC8806P1K'S
COMBI SCART
 IC602 IC603
SDRAM SDRAM
16M 16M

SCL,SDA IC604
EEPROM

DQM0,DQM1
DQ[16:31]

DQ[0:15]
DQM2,DQM3

DCLK,WE,CAS,RAS
CS,DCKE,MA[0:10]
RFOP,RFON,HTRC,RFRP,RFL Y2(Y),Y3(Color)
FEO,CSO,TEO,ADIN,BDO Y4(Y),Y5(Cb),Y6(Cr) VIDEO
SDATA,SDEN,SCLK,URST ASPECT(16:9) Interface
RF IC
FMSO,DMSO
Interface
V1P4,V2P8
3. MPEG & MEMORY Block Diagram

TROPEN,TRSO,FOSO IC601 (MPEG + DSP)

MT1379

3-81
ACLK,ALRCK,ABCK
MUTE,VSCK,VSDA
ASDTA[0:3] AUDIO
ASTB,SCL,SDA Interface
ASPDIF

VFD_SCK
VFD_TXD
M_REQ

X601

URST,S_REQ
VFD_RXD
PWR,PCE,PRD
A[0:19]
AD[0:7]

27MHz IC606 (74HCT244)

Voltage level shift
IC6A1
FRONT MICOM FLASH MEMORY
Interface (8 M )
SCKO,TXDO,M-REQ
(FRONT BOARD)

V8806/VC8806P1K'S
COMBI SCART
 CVBS
(R.G.B) / (Y.Pb.Pr ) IC6A2
VIDEO 6dB
MPEG COMPONENT (R.G.B) / (Y.Pb.Pr )
Amp
(Y/C)
SUPER VIDEO (Y/C)

TO JACK
4. VIDEO & AUDIO Block Diagram

DAC RESET
IC401 AUDIO ‘R’
IC402 (OP Amp)
MPEG ACLK

3-82
AUDIO DAC LPF&Buffer AUDIO ‘R’
SCL (2CH)
SDA
ADATA3

V8806/VC8806P1K'S
COMBI SCART
CIRCUIT DIAGRAMS
1. SYSTEM CIRCUIT DIAGRAM

No Power on Video signal not

appeared

System not working or

screen is abnormal

Program download fail

Digitron all not display

Video signal Y System not working
Video signal Color

3-83 3-84
2. RF & DSP SERVO CIRCUIT DIAGRAM

CD/DVD LD
will not on

3-85 3-86
3. AV/JACK CIRCUIT DIAGRAM

3-87 3-88
• CIRCUIT VOLTAGE CHART
IC201(MT1336E) IC202(MOTOR) IC501(MT1379) IC502(SDRAM) IC505(EEPROM) IC510(BUFFER) IC5A1(FLASH) IC401(CS4391) IC402(AMP) IC5C1(MM1623XFBE) IC201(MT1336E) IC202(MOTOR) IC501(MT1379) IC502(SDRAM) IC505(EEPROM) IC510(BUFFER) IC5A1(FLASH) IC401(CS4391) IC402(AMP) IC5C1(MM1623XFBE)
PIN STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY PIN STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY
1 1.03 2.99 0 0 1.22 1.22 3.27 3.28 0 0 0 0 81 0.22 0 0.99 1.34
2 5.11 5.08 0 0 0 0 1.18 1.26 0 0 2.59 2.55 STOP PLAY STOP PLAY STOP PLAY STOP PLAY 82 0 0 2.52 2.52
3 0 0 8.04 8.01 0.96 0.9 1.1 1.52 0 0 0 0 0.08 0.16 3.28 3.29 5.52 5.49 5.09 5.08 83 0 0 3.09 1.33
4 0 0 0.12 0.06 2 2.06 0 0 0 0 2.59 2.56 1.82 0.45 3.28 3.28 5.52 5.48 2.43 2.42 84 0.07 0 0.37 1.16
5 5.11 5.07 0 0.06 0 1.51 0.66 1.07 3.28 3.29 0 0 2.84 0 0 1.65 5.51 5.47 5.09 5.08 85 0.07 2.27 3.08 1.1
6 0 1.95 3.64 3.69 1.48 1.47 0.85 1.12 3.28 3.29 3.24 3.23 2.83 3.12 1.63 1.64 0 0 1.45 0 86 1.97 0 3.07 1.08
7 0 0 3.62 3.61 0 1.56 3.27 3.28 0 0 0 0 0.69 0.26 1.64 1.65 5.51 5.48 0 0 87 1.96 1.9 0.59 1.04
8 0 0 3.64 3.53 3.2 1.52 0.51 0.97 3.28 3.29 0.14 0.08 1.72 0.25 1.59 1.61 5.51 5.48 1.45 1.69 88 1.54 1.71 1.57 2.53
9 5.11 0 3.6 3.76 0.12 0.06 3.06 0 0 0 1.92 0.9 0 0 5.52 5.47 0 0 89 0.19 2.22 3.2 3.13
10 5.11 5.08 3.62 2.43 0.12 0.06 0 0 0 0 1.7 1.45 3.28 0 12.03 12.03 2.47 2.46 90 0.21 0 2.77 2.53
11 5.11 5.08 3.63 4.85 3.25 3.25 0.06 0.98 0.15 0.09 0 0 3.28 3.29 0 0 91 0.22 0.06 0.22 1.68
12 0 0 3.62 3.72 1.41 1.49 3.18 0.87 0 0 0 0 0 0 1.14 1.76 92 0.22 0 0 0
13 5.11 0 3.64 3.57 1.41 1.41 3.27 3.28 0.15 0.08 3.27 3.29 5.01 5.01 0 0 93 0.23 0.06 3.32 1
14 5.11 5.08 8.04 8.01 0 0 2.94 2.56 5.19 5.19 3.56 3.55 2.31 2.31 2.42 2.42 94 0.23 0.06 0.16 1.58
15 2.84 2.81 1.45 1.48 1.42 1.42 0.47 0.42 0.14 0.09 3.29 3.29 4.96 0 5.09 5.08 95 2.28 0 3.31 1.62
16 1.45 1.43 0.27 1.39 3.3 0 2.93 3.01 5.25 5.24 0 0 1.42 2.41 2.43 2.42 96 2.28 2.25 3.3 1.08
17 2.08 2.07 0.29 1.32 2.53 2.53 3.21 3.22 0.15 0.08 0.23 0.06 2.4 2.39 0 0 97 2.27 1.23 3.3 3.29
18 1.37 1.42 1.45 1.43 1.42 2.27 2.87 2.95 5.23 5.23 0 0 0 0 2.49 2.47 98 2.27 2.23 3.32 1.62
19 0.69 2.3 1.45 1.43 1.42 1.39 0.15 1.32 0 0 0 0 5.11 5.09 0 0 99 2.27 2.23 0.16 1.09
20 2.4 0 1.45 0.82 0 0 0 0.05 5.25 5.25 0 0.87 2.41 2.41 2.48 2.47 100 2.26 2.23 3.32 1.27
21 2.35 0 1.45 1.43 2.61 2.58 3.09 1.32 1.98 2.64 2.43 2.43 0 0 101 2.08 2.17 3.3 1.32
22 5.11 5.08 1.45 1.43 0.75 1.46 3.09 1.32 2.28 2.18 0 0 1.18 2.3 102 2.07 2.17 0 0
23 0 0 1.47 1.37 2.83 1 3.09 1.32 2.13 1.96 1.76 2.17 103 2.07 2.18 1.56 1.55
24 2.59 3.2 1.45 1.43 1.9 0.89 3.09 1.33 1.67 2.01 0 0 104 2.08 0 0.94 1.25
25 0.19 1.88 1.45 1.43 1.72 0.39 3.27 3.29 1.99 1.72 1.76 2.24 105 0.14 0.15 0.41 0
26 1.58 0 0.95 0.91 0.68 0.31 0 0 1.93 2.19 0 0 106 0.14 0.16 0.05 0.06
27 2.56 3.13 0 0 2.84 3.16 0.15 1.36 2.05 1.94 0 0 107 0 0 0 0.06
28 2 2.01 1.45 1.43 0 0 1.84 2.36 0 0 0 0 108 1.28 1.28 3.27 3.26
29 2 2.06 5.15 5.11 2.85 0.66 1 2.32 0 0 0.06 0.05 109 5.18 5.05 0 0
30 2.96 1.52 1.45 1.43 1.83 0.49 0.54 1.75 0 0 5.09 0 110 0.14 0.16 0.19 1.74
31 0 0 1.45 1.43 0.91 1.39 0.06 0.06 1.49 2.03 111 0.15 0.15 3.3 3.29
32 0.06 2.07 1.45 1.43 1.43 1.2 0.05 0.06 0.16 1.07 112 0.13 0.16 0.18 1.62
33 0.07 2.07 1.46 1.45 1.51 1.57 0 0 1.96 1.25 113 0.14 0.15 2.98 2.38
34 0 0 5.08 5.06 1.51 1.43 0.73 1.26 0.16 1.1 114 5.1 5.05 3.02 1.48
35 0 0 5.15 5.11 3.3 3.29 1.48 1.55 0.99 2.2 115 2.07 2.09 0 0
36 0 0 0 0 0.81 1.26 2.91 2.53 1.17 1.07 116 2.06 2.09 2.86 3.01
37 5.13 0 1.45 1.02 0.07 0 0.79 1.82 117 0 0 2.86 2.54
38 0 0 1.82 1.6 3.27 3.28 0.15 1.07 118 0 0 0 0
39 0 0 1.2 1.5 1.06 1.05 3.29 3.3 119 0 0 0 2.5
40 0 0 2 2.06 0.47 0.98 1.93 3.09 120 5.1 5.05 2.55 2.51
41 0 0 2.17 1.95 0 0 0.16 1.07 121 0.13 0.15 3.03 1.4
42 5.12 5.09 2.53 2.52 0 0.6 1.5 2.2 122 0.14 0.15 3.03 1.4
43 5.12 5.09 1.96 1.9 1.12 1.24 0.16 1.07 123 0 0.18 0.22 1.39
44 5.12 5.09 1.79 1.9 3.27 3.28 1.21 2.64 124 0 0.18 0.22 0.34
45 5.12 5.09 0.8 1.72 1.21 0.99 0.16 1.08 125 5.08 5.03 0 0
46 5.12 5.09 0.8 1.96 1.31 1.34 1.64 1.48 126 5.08 3.16 3.31 0.98
47 0 0 0.8 1.84 0 0 2.05 2.06 127 0.06 2.08 0.26 1.64
48 5.12 5.09 3.3 2.63 1.43 1.44 0 0 128 0 0 3.31 1.53
49 5.12 0 0 0.13 0.88 1.01 0 0 129 3.3 1.15
50 5.08 5.06 0 0.07 0 0 0.07 0.13 130 3.3 3.29
51 5.09 5.07 0 0 131 3.31 1.49
52 5.1 0 0 0 132 0.16 0.89
53 0 0 0 0 133 3.3 0
54 5.13 0 0 0 134 3.3 1.07
55 0.09 0.2 3.25 3.27 135 0 0
56 1.61 0 1.21 1.18 136 2.86 2.53
57 0 0 0 0 137 2.86 2.53
58 0 0 3.29 3.29 138 0.07 0.86
59 0 0 0 0 139 0.09 0.99
60 0 0 0 0 140 0.07 2.51
61 3.28 0 2.59 2.57 141 0.07 0.94
62 0 0 2.58 2.58 142 0.09 1.13
63 0 0 0 0 143 0.07 1.19
64 0 0 2.59 2.56 144 0.09 1.07
65 0 0 3.29 3.29 145 0.09 0
66 0.26 0 3.3 3.29 146 0 1.51
67 5.12 5.08 3.29 3.29 147 0.09 1.25
68 0 0 2.57 2.56 148 0.07 1.64
69 5.12 0 5.19 5.18 149 0.06 0
70 3.21 2.03 2.59 2.57 150 0 1.65
71 3.46 2.2 0.12 0.08 151 0.07 3.29
72 2.81 0 2.53 2.52 152 0 1.6
73 0 0 2.59 2.57 153 0 1.64
74 0.21 0.09 3.29 3.29 154 0 1.44
75 0.22 0 2.61 2.61 155 0 0
76 0 0.1 3.27 3.24 156 0 0
77 0.21 0.09 0 0 157 0 1.63
78 0.23 0.09 0.94 1.04 158 0 3.29
79 0.21 0.08 0.78 1.06 159 0 3.27
80 0.23 0.08 0.89 1.15 160 0 1.27

3-89 3-90
 IC201(MT1336E) IC202(MOTOR) IC501(MT1379) IC502(SDRAM) IC505(EEPROM) IC510(BUFFER) IC5A1(FLASH) IC401(CS4391) IC402(AMP) IC5C1(MM1623XFBE) Q201 Q202 Q203 Q204
PIN STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY STOP PLAY
161 0 1.27 E 0 0 0 0 0 0 5.14 4.34
162 0 2.35 C 0 5.09 0 0 0 0.19 0 2.42
163 0 0 B 0.68 0 0 5.04 5.04 0 5.08 3.64
164 0 0.73 Q205 Q501 Q6401
165 0 3.27 STOP PLAY STOP PLAY STOP PLAY
166 0 0.5 E 5.14 5.10 0 5.17 0
167 0 0 C 0.5 0 0 0 0 0.13
168 0 0.53 B 5.08 5.05 0.83 0.83 5.11 0
169 0 3.27
170 0 0.59
171 0 0
172 3.01 0.72
173 0 0.72
174 0 0
175 0 2.73
176 0 3.13
177 0 3.13
178 0 3.25
179 0 0
180 0 0
181 2.04 2.64
182 0 2.52
183 0 0
184 0 0.09
185 0 3.26
186 - -
187 0 0.08
188 0 0
189 0 0
190 0 0
191 0.23 0
192 0 3.29
193 0 0
194 0 0
195 0 0
196 0 0
197 0 1.63
198 0 0
199 0 0
200 0 2.15
201 0 1.44
202 0 1.44
203 0 1.43
204 0 1.43
205 0 1.42
206 0 2.1
207 0 2.07
208 0 1.41
209 0 1.52
210 0 1.43
211 0 2.81
212 0 3.28
213 0 0.12
214 0 0.12
215 1.02 1.43
216 0 1.43

3-91 3-92
 SECTION 4 MECHANISM OF VCR PART(D-37)
CONTENTS
POSITION DRAWING OF DECK
MECHANISM PARTS
• Top View......................................................4-1
• Bottom View ...............................................4-1
DISASSEMBLY AND
ASSEMBLY OF DECK MECHANISM
01.Assembly and disassembly of Drum.........4-2
02.Plate Top disassembly ..............................4-4
03.Holder Assembly CST ...............................4-4
04.Disassembly of Gear Assembly
Rack F/L....................................................4-4
05.Opener Door .............................................4-4
06.Arm Assembly F/L .....................................4-4
07.Lever Assembly S/W .................................4-4
08.Motor Assembly L/D ..................................4-5
09.Gear Wheel ...............................................4-5
10.Arm Assembly Cleaner..............................4-5
11. Head F/E ...................................................4-5
12.Base Assembly A/C Head .........................4-5
13.Brake Assembly T .....................................4-6
14.Arm Assembly Tension..............................4-6
15.Reel S / Reel T..........................................4-6
16.Base Assembly P4 ....................................4-7
17.Opener Lid ................................................4-7
18.Arm Assembly Pinch .................................4-7
19.Arm T/up ...................................................4-7
20.Supporter, Capstan ...................................4-8
21.Belt Capstan/Motor Capstan .....................4-8
22.Lever F/R ..................................................4-8
23.Clutch Assembly D37 ................................4-8
24.Gear Drive/Gear Cam ...............................4-9
25.Gear Sector...............................................4-9
26.Brake Assembly Capstan ..........................4-9
27.Plate Slider................................................4-9
28.Lever Tension ............................................4-9
29.Lever Spring..............................................4-9
30. Lever Brake..............................................4-9
31.Gear Assembly P2/Gear Assembly P3 ...4-10
32.Base Assembly P2/Base Assembly P3 ...4-10
33.Base Loading ..........................................4-10
34.Base Tension ...........................................4-11
35.Arm Assembly Idler Jog ..........................4-11
DECK MECHANISM ADJUSTMENT
• Fixtures and tools for service ................4-12
1. Check of Mechanism Assembly Mode ....4-13
2. Previous Preparation for
Deck Adjustment .....................................4-14
3. Torque Measuring ...................................4-14
4. Adjustment of Guide Roller Height..........4-15
4-1. Prior Adjustment...............................4-15
4-2. Fine Adjustment ...............................4-15
5. Adjustment of Audio/Control (A/C) Head..4-16
5-1. Prior Adjustment...............................4-16
5-2. Check of Tape Path between Pinch
Roller and Take-up Guide ................4-17
5-3. Fine Adjustment
(Azimuth Adjustment).......................4-17
6. X-distance Adjustment ............................4-17
7. Adjustment of Drum Assembly
(Video Heads) .........................................4-18
8. Tachometer Adjustment of
Deck Assembly........................................4-18
8-1. Check of Audio, RF Normalization
Time (Locking Time) in Play after
CUE or REV.....................................4-18
8-2. Check of Tape Curl and
Jam Status .......................................4-18
MAINTENANCE AND CHECK OF
VIDEO FUNCTION
1. Checking Points before Repair ...............4-19
2. Essential Check and Maintenance..........4-20
3. Regular Check and Maintenance............4-20
4. Tools for Check and Maintenance...........4-20
5. Maintenance Course ...............................4-20
5-1. Removal of Foreign Materials..........4-20
5-2. Grease Application...........................4-21
GUIDE FOR TROUBLESHOOTING
1. Deck Mechanism.....................................4-23
2. Front Loading Mechanism.......................4-26
EXPLODED VIEWS
1. Front Loading Mechanism Section...........4-28
2. Moving Mechanism Section(1) .................4-29
3. Moving Mechanism Section(2) .................4-30
POSITION DRAWING OF DECK MECHANISM PARTS
• Top View
Order Of Dis- Ref. Posi
assembled Part Fixing Type Draw- tion
Parts firstly
Disassembled ings
1 Drum Assembly 3 screws A-1 T
9 2 Plate Top 2 hooks A-2 T
2 3 Holder Assembly CST 6 chasses A-2 T
2,3 4 Gear Assembly Rack F/L 1 hook A-2 T
2,3,4 5 Opener Door Chassis Hole A-2 T
2,3,4,5 6 Arm Assembly F/L Chassis Hole A-2 T
7 Lever Assembly S/W Chassis Hole, A-2 T
2 4
1 hook
3 8 Motor Assembly L/D 1 screw A-3 T
9 Gear Wheel 2 hooks A-3 T
6
5 10 Arm Assembly Cleaner Chassis Embossing A-3 T
11 Head F/E Chassis Embossing A-3 T
10
12 Base Assembly A/C Head 1 screw A-3 T
8
2,3 13 Brake Assembly T 1 hook A-4 T
12 2,3 14 Arm Assembly Tension 1 hook A-4 T
11 18 2,3,13,14 15 Reel S / Reel T Shaft A-4 T
1 16 16 Base Assembly P4 Chassis Embossing A-5 T
33 17 Opener Lid Chassis Embossing A-5 T
17
19 17 18 Arm Assembly Pinch Shaft A-5 T
14
17 19 Arm T/up 1 hook A-5 T
15 20 Supporter, capstan Chassis Hole A-6 B
17,18 21 Belt Capstan/Motor Capstan 3 screws A-6 B
22 Lever F/R Locking Tab A-6 B
13
35 21, 22 23 Clutch Assembly D37 Washer A-6 B
7 15 24 Gear Drive/Gear Cam Washer/Hook A-7 B
25 Gear Sector Hook A-7 B
21 26 Brake Assembly Capstan Chassis Hole A-7 B
• Bottom View 21,22,23, 27 Plate Slider Chassis Guide A-7 B
24,2526
20
21,22,23, 28 Lever Tension 1 Hook A7 B
24,2526,27
32 21,22,23, 29 Lever Spring 1 Hook A-7 B
21
31 24,2526,27
24 31 21,22,23, 30 Lever Brake 1 Hook A-7 B
32 24,2526,27
21 25 25 31 Gear Assembly P2/ Bass A-8 B
34 Gear Assembly P3
24
28 2, 3, 14, 32 Base Assembly P2 6 Chasses A-8 B
23
25, 31 /Base Assembly P3
27
25, 31 33 Base Loading 3 Hooks A-8 B
22
29 2,3,14 34 Base Tension Chassis Embossing A-9 T
26 35 Arm Assembly Idler Jog Locking Tab A-9 T
30

T:Top, B:Bottom
NOTE : Assembly order is a reverse of
disassembly order.

(1) For assembly, check the assembly mode is accurate.

(2) Parts firstly disassembled indicate parts firstly disassem-
bled in disassembly of related parts.

4-1
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

Drum Assembly

Cable Flat

(S1)

(S1)
(S1)
Cap, FPC
H2

H1

Holder FPC

Fig. A-1

Cautions in assembly of FPC

1. Disassembly of Drum Assembly
(Figure A-1)
1) Separate cable flat from the Drum FPC and the Capstan
Motor.
2) Release 3 screws (S1) on the bottom side of the chassis, Cap FPC
and separate the drum assembly.
3) Release the hooks (H1, H2) and separate both the holder
FPC and the Cap FPC (disassemble if necessary). Drum FPC

Holder FPC

Assembly shape seen in the reverse direction

4-2
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

Plate Top
(Fig. A-2-1)

(B') (C)

(B) Holder Assembly CST

(Fig. A-2-2)

(E)

Arm Assembly F/L

(Fig. A-2-5)

Lever Assembly S/W

(Fig. A-2-6)
(H4)

(E)

Opener Door
(Fig. A-2-4)

(H3)

Gear Assembly Rack F/L (A) (B)

(Fig. A-2-3)

Fig. A-2

4-3
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM
2. Disassembly of Plate Top (Fig. A-2-1) 4. Disassembly of Gear Assembly
1) Separate the right part while leaning back the (B) part of Rack F/L (Fig. A-2-3)
the plate top toward the arrow direction. 1) Separate the hook (H3) while leaning ahead the hook (3)
2) Separate the left part while leaning back the (B’) part of after moving the gear assembly rack F/L toward the arrow
the plate top toward the arrow direction. (A) direction.
(Tool used: Tool such as (-) driver, auger, etc with point- 2) Separate the gear assembly rack F/L toward the arrow (B)
ed or flat end) direction.

CAUTIONS CAUTIONS
Assemble while pressing the (C), (C’) part after correspond- For the assembly, correspond the gear part of gear assem-
ing them as in drawing. bly rack F/L to the gear drive.

Gear Rack F/L

(C')
(C)

(B')
(B)

Gear Drive

5. Opener Door (Fig. A-2-4)

3. Holder Assembly CST (Fig. A-2-2) 1) Separate the opener door ahead from the guide hole of
chassis while turning it clockwise.
1) Firstly separate the left part from the groove on the (D)
part of chassis while moving the holder assembly CST 6. Arm Assembly F/L (Fig. A-2-5)
toward the arrow direction. 1) Firstly separate the left part of the arm assembly F/L from
the groove of chassis while pushing the arm assembly F/L
Holder Assembly CST Chassis
toward the arrow direction.
(D) 2) Separate the right part from the groove of chassis.).

7. Lever Assembly S/W (Fig. A-2-6)

1) Separate the lever assembly S/W while pushing it toward
the arrow direction after removing the hook (4) on the left
side of chassis.

Chassis

2) Separate the right part from each groove of chassis

CAUTIONS
(H4)
Assemble by inserting the left part after firstly inserting the
(E) part of the holder assembly CST into the groove on the
(E’) part of chassis.

4-4
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

Arm Assembly Cleaner

(Fig. A-3-3)
(A)

(H5)
Gear Wheel
(Fig. A-3-2)
Base Assembly A/C Head Motor Assembly L/D
(S5)
(Fig. A-3-5)
(Fig. A-3-1)
(A)

Head F/E (C1)

(Fig. A-3-4)

(S4)

Fig. A-3

8. Motor Assembly L/D (Fig. A-3-1)
1) Take the connector (C1) connected to the Capstan motor
PCB out.
2) Remove a screw (S4) of the chassis (S4) and step back-
ward, and disassemble it while holding it up.
9. Gear Wheel (Fig. A-3-2)
1) Release the hook (H5) of the gear wheel and disassemble
it upward.
10. Arm Assembly Cleaner (Fig. A-3-3)
1) Separate the (A) part of Fig. A-3-1 from the embossing of
chassis, and hold it up while turning it anti-clockwise.
11. Head F/E (Fig. A-3-4)
1) Separate the (A) part of the head F/E from the emboss-
ing of chassis, and hold it up while turning it anti-clock-
wise.
12. Base Assembly A/C Head (Fig. A-3-5)
1) Release a screw (S5) and disassemble while holding it up.

4-5
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

Arm Assembly Tension

(Fig. A-4-2)

(H7)

Reel T
(Fig. A-4-3)
Reel S
Spring Tension (Fig. A-4-3)

Spring Tension Brake Assembly T

(Fig. A-4-1)

(H8)

(H6)

Fig. A-4

13. Brake Assembly T (Fig. A-4-1) 15. Reel S/Reel T (Fig. A-4-3)
1) Release the spring tension from the lever spring hook
1) Disassemble the reel S/ reel T while holding it up (com-
(H6).
parison between Reel S and Reel T)
2) Disassemble the brake assembly T while holding it
upward.

14. Arm Assembly Tension (Fig. A-4-2)

1) Release the spring tension the hook (H7) from the arm
assembly tension.
2) After releasing the hook (H8) of the base tension, sepa-
rate it while holding it up.
Reel S Reel T
CAUTIONS
Spring used for both brake assembly T and arm assembly
tension is used (2EA used).

4-6
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

Opener Lid
(Fig. A-5-2)

(B)
Arm Assembly Pinch
(Fig. A-5-3)
(C)

Base Assembly P4 (C)

(Fig. A-5-1)
(H9)

Arm T/up
(A)
(Fig. A-5-4)

Chassis

Fig. A-5

16. Base Assembly P4 (Fig. A-5-1) 18. Arm Assembly Pinch (Fig. A-5-3)
1) Release the (A) part of the base assembly P4 from the 1) Hold the arm assembly pinch up.
embossing of chassis.
2) Hold the base assembly P4 up while turning it anti-clock- 19. Arm T/up (Fig. A-5-4)
wise. 1) Turn the arm T/up to release the anchor jaw (H9) part of
chassis and then hold it upward.
17. Opener Lid (Fig. A-5-2)
1) Release the (B) part of the opener lid from the embossing CAUTIONS
of chassis. For the assembly, check the (C) part of the arm assembly
2) Disassemble the opener lid upward while turning it anti- pinch is assembled as in drawing.
clockwise.
- REVERSE THE MECHANISM.

4-7
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

Suppoter Capstan
(Fig. A-6-1)

Belt Capstan
(Fig. A-6-2)

Motor Capstan
(Fig. A-6-3)

Washer(W1)

Clutch Assembly D37

(L1)
(Fig. A-6-5)
(L1)

Lever F/R
(Fig. A-6-4)

Chassis

(S6)

Fig. A-6

20. Supporter, Capstan (Fig. A-6-1) 22. Lever F/R (Fig. A-6-4)
1) Turn the supporter and Capstan by 90 deg. clockwise 1) Release the locking tab (L1) and then disassemble it
with a driver for disassembly. upward.

21. Belt Capstan (Fig. A-6-2) / 23. Clutch Assembly D37 (Fig. A-6-5)
Motor Capstan (Fig. A-6-3) 1) Remove the washer (W1) and then disassemble it
1) Separate the belt Capstan. upward.
2) Undo 3 screws (S6) on the bottom side of chassis and dis-
assemble it upward.

4-8
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

(H10)
(H11)

Gear Sector
Gear Cam
(Fig. A-7-2) (Fig. A-7-3)
(W2)
Washer (W2)

Brake Assembly Capstan

Gear Cam Hole(B) Plate Slider
Gear Drive (L2) (Fig. A-7-4)
(Fig. A-7-5)
Gear Drive Hole(A) (Fig. A-7-1)

Lever Tension
(Fig. A-7-6)
Lever Brack
(B) Lever spring
(Fig. A-7-8)
(Fig. A-7-7)

Base Loading

Gear Cam Hole(C)

(A)

Chassis

Fig. A-7

24. Gear Drive (Fig. A-7-1)/
Gear Cam (Fig. A-7-2)
1) Remove the washer (W2) and then disassemble the
gear drive.
2) Release the hook (H10) of the gear cam and then disas-
semble it upward.
CAUTIONS
For the assembly, adjust both the gear driver hole (A) and
the gear cam hole (B) straightly and then correspond the
gear cam hole (C) to the chassis hole.
25. Gear Sector (Fig. A-7-3)
1) Release the hook (H11) of the gear sector and then hold
the gear sector upward.
26. Brake Assembly Capstan (Fig. A-7-4)
1) Release the locking tab (L2) on the bottom side of the
plate slider and then disassemble it upward.
27. Plate Slider (Fig. A-7-5)
1) Disassemble the plate slider while holding it up.
28. Lever Tension (Fig. A-7-6)
1) Release the lever tension from the guide (A) of chassis
while turning it anti-clockwise.
2) Disassemble the lever tension while holding it up.
29. Lever Spring (Fig. A-7-7)
1) Release the (B) part of the lever spring from the guide
(A) of chassis while turning it anti-clockwise.
2) Disassemble the lever tension while holding it up.
30. Lever Brake (Fig. A-7-8)
1) Disassemble the lever brake while holding it up.

4-9
DECK MECHANISM DISASSEMBLY

Gear assembly P2 Hole

Gear assembly P3 Hole

Gear Assembly P3
(Fig. A-8-2)

Gear Assembly P2
(Fig. A-8-1)
(H12) (H13)

Lever Tension Boss

Plate slider Hole(B)

(H14)
Base Loading
(Fig. A-8-5)

(B)
(A)

Chassis

Base Assembly P3
(Fig. A-8-4) Base Assembly P2
(Fig. A-8-3)
Fig. A-8

31. Gear Assembly P2 (Fig. A-8-1)/ 32. Base Assembly P2 (Fig. A-8-3)/
Gear Assembly P3 (Fig. A-8-2) Base Assembly P3 (Fig. A-8-4)
1) Hold the gear assembly P2 upward. 1) Disassemble the base assembly P2 downward while mov-
2) Hold the gear assembly P3 upward. ing it toward the arrow (A) direction along with the guide
hole of chassis.
CAUTIONS 2) Disassemble the base assembly P2 downward while mov-
For the assembly, check the holes of both the gear assem- ing it toward the arrow (B) direction along with the guide
bly P2 and the P3 are adjusted straightly, and then corre- hole of chassis.
spond the gear section groove (A) to the plate slider hole (B).
33. Base Loading (Fig. A-8-5)
1) Release 3 hooks (H12, 13, 14) of the base loading, and
then disassemble them upward.
- Reverse the mechanism.

4-10
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

Base Tension
(Fig. A-9-1) Arm Assembly Idler Jog
(A)
(Fig. A-9-2)

(B) (C)

Chassis
(D)

Fig. A-9

34. Base Tension (Fig. A-9-1) 35. Arm assembly Idler Jog (Fig. A-9-2)
1) Release the (A) part of the base tension from the 1) Push both (B), (C) parts in Fig. A-9-2 toward the arrow
embossing of chassis. direction.
2) Hold the base tension upward while turning it anti-clock- 2) Disassemble the arm assembly idler upward.
wise.
CAUTIONS
Take care to ensure that the (D) part in the drawing is not
hung to chassis in disassembly.

4-11
DECK MECHANISM ADJUSTMENT
• Fixtures and Tools for Service

1. Cassette Torque Meter 2. Alignment tape 3. Torque gauge

SRK-VHT-303(Not SVC part) Part No NTSC:DTN-0001 600g.Cm ATG
Part No:D00-D006 PAL:DTN-0002 Part No:D00-D002

-S 300
HT 250
-V 200
SR K

150
SR
K
VID
CAS EO
S K- V HT0
-T
0 50 TOR ETTE SR 50
Q
MET UE
100
VHT ER
-303 150
200
250
300

4. Torque gauge adaptor 5. Post height adjusting driver 6. + Type driver (ø5)
Part No:D09-R001 Part No:DTL-0005

4-12
DECK MECHANISM ADJUSTMENT
1. Mechanism Assembly Mode Check

Purpose of adjustment : To make tools normally operate by positioning tools accurately.

Fixtures and tools used VCR (VCP) status Checking Position

• Eject Mode
• Blank Tape (empty tape)
(with cassette withdrawn)
1) Turn the VCR on and take the tape out by pressing the
eject button.
2) Separate both top cover and plate top, and check both
the hole (A) of gear cam and the hole (A’) of chassis cor-
respond (Fig. C-2).
3) If it is done as in the paragraph 2): Turn the gear cam as
in No.2) after mantling the motor assembly L/D.
• Mechanism and Mode Switch
4) Undo the screw fixing the deck and the main frame, and
separate the deck assembly. Check both the hole (A) of
gear cam and the hole (A’) of chassis correspond (Fig.
C-1).
5) Check the mode S/W on the main P.C. board locates at
a proper position as in (B) of the Fig. (C-1).
6) Connect the deck to the main P.C. board and perform all
types of test.

CHECK DIAGRAM

Mode S/W
Gear Cam

(B)
(C)

Gear Drive

Correspondence of the gear cam hole (O)

BOTTOM VIEW and the gear drive hole (O)

Fig. C-1

Motor Assembly L/D

Gear Cam

(A')

(A)

Chassis Hole Gear Cam Hole

TOP VIEW
Fig. C-2

4-13
DECK MECHANISM ADJUSTMENT
2. Previous Preparation for Deck Adjustment
(Preparation to load the VCR (VCP) with cassette tape not inserted)
1) Take the power cord from the consent.
2) Separate the top cover and the plate assembly top.
3) Insert the power cord into again.
4) Turn the VCR (VCP) on and load the cassette while push-
ing the lever stopper of the holder assembly CST back-
ward. In this case, clog both holes on the housing
rail part of chassis to prevent detection of the end sensor.
If doing so, proceeding to the stop mode is done. In this
status, input signals of all modes can be received.
However, operation of the Rewind and the Review is
impossible since the take-up reel remains at stop status
and so cannot detect the reel pulse (however, possible for
several seconds).

3. Torque Measuring
Purpose of Measuring : To measure and check the reel torque on the take-up part and the
supply part that performs basic operation of the VCR (VCP) for
smoothly forwarding the tape.
Measure and check followings when the tape is not smoothly
wound or the tape velocity is abnormally proceeded:

Fixtures and tools used VCR (VCP) status Measuring method

• Torque Gauge • Play (FF) or Review • Try to operate the VCR (VCP) per mode with the
(600 g.cm ATG) (REW) Mode tape not inserted (See ‘2. Prior Preparation for
• Torque Gauge Adaptor Deck Adjustment).
• Cassette Torque Meter • Measure after adhering and fixing the torque
SRK-VHT-303 gauge adaptor to the torque gauge (Fig. C-3-1)
• Read scale of the supply or take-up part of the
cassette torque meter (Fig. C-3-2).
Item Mode Instruments Reel Measured Measuring Value
Fast forward Torque Fast Forward Torque Gauge Take-Up Reel More than 400g°cm
Rewind Torque Rewind Torque Gauge Supply Reel More than 400g°cm
Play Take-Up Torque Play VHT-303 Take-Up Reel 40~100g°cm
Review Torque Review VHT-303 Supply Reel 120~210g°cm
NOTE
Adhere the torque gauge adaptor to the torque gauge for measuring the value.

• Torque Gauge (600g.cm ATG) • Cassette Torque Meter (SRK-VHT-303)

Torque Gauge

-S 300
HT 250
-V 200
SR K

150
SR
VID K
C AS EO
S K- V HT0
-T
T O R E T TE SR
Torque Gauge 0 50

VH T ER
Q
MET U E
50
100
-303 150
Adaptor 200
250
300

Reel Table

Fig. C-3-1 Fig. C-3-2

4-14
DECK MECHANISM ADJUSTMENT
4. Guide Roller Height Adjustment
Purpose of adjustment : To ensure that the bottom surface of the tape can travel along with
the tape lead line of the lower drum by constantly and adjusting
and maintaining the height of the tape.

4-1. Prior Adjustment

Fixtures and tools used VCR (VCP) status Adjustment position

• Post Height Adjusting • The guide roller height adjusting screw on the
• Play or Review Mode
Driver supply guide roller and the take-up guide roller
Adjustment Procedure ADJUSTMENT DIAGRAM GUIDE ROLLER
1) Travel the tape and check the bottom surface of the HEIGHT
tape travels along with the guide line of the lower drum. ADJUSTMENT SCREW
2) If the tape travels toward the lower part of guide line on
the lower drum, turn the guide roller height adjusting
screw to the left
3) If it travels to the upper part, turn it to the right.
4) Adjust the height of the guide roller to ensure that the
tape is guided on the guide line of the lower drum at the
inlet/outlet of the drum. (Fig. C-4-1) Fig. C-4-1

4-2. Fine Adjustment

Fixtures and tools used
• Oscilloscope
• Standard test tape
• Post height adjusting
driver
Measuring tools and
VCR (VCP) status Adjustment position
connection position
• CH-1: PB RF Envelope • Play the standard test • Guide roller height
• CH-2: NTSC : SW 30Hz tape. adjusting screw
PAL : SW 25Hz Waveform
• Head switching output
P2 POST ADJUSTMENT
point
• RF Envelope output
point

1) Play the standard test tape after connecting the probe of

oscilloscope to the RF envelope output point and the Flatten the waveform by
head switching output point. lightly turning the
2) Tracking control (playback) : Locate it at the center P3 POST ADJUSTMENT guide roller height adjust-
ment screw.
(Set the RF output to the maximum value via the track- Fig. C-4-2
ing control when such adjustment is completed after the
drum assembly is replaced.)
3) Height adjusting screw: Flatten the RF waveform.
(Fig. C-4-2)
4) Move the tracking control (playback) to the right/left. When the tracking control When turning the tracking
(Fig. C-4-3) locates at the center. control to both sides.
5) Check the start and the end of the RF output reduction
width are constant.
Fig. C-4-2

CAUTIONS Connection Diagram

There must exist no crumpling and folding of the tape due OSCILLOSCOPE
to excess adjustment or insufficient adjustment.
RF ENVELOPE OUTPUT POINT
CH-1 CH-2
HEAD RF SWITCHING OUTPUT POINT

4-15
DECK MECHANISM ADJUSTMENT
5. Audio/Control (A/C) Head Adjustment

Purpose of adjustment : To ensure that audio and control signals can be recorded and
played according to the contract tract by constantly maintaining
distance between tape and head, and tape tension between the P3
post and the P4 post.

5-1. Prior Adjustment (performed only when no audio output appears in play of the standard test tape)

Fixtures and tools used VCR (VCP) status Adjustment position

• Blank Tape • Tilt adjusting screw (C)

• Play the blank tape
(Empty Tape)
(empty tape).
• Driver (+) Type ø 5
Adjustment Procedure/Adjustment Diagrams
1) Basically use the A/C head assembly adjusted as in
SPEC.
2) Check there is crumpling and folding of the tape around
the A/C head. If it is, Turn and adjust the tilt adjusting
screw to ensure that the tape corresponds to the bottom
guide of the P4, and recheck the tape path after pro-
ceeding play for 4-5 seconds.
• Height adjusting screw (B)
• Azimuth adjusting screw (A)
3) Where the tape bottom is not equal to Fig. C-5-3, Adjust
the height by using the height adjusting screw (B) and
then readjust it by using the tilt adjusting screw (C).
CAUTIONS
Always check the height of the A/C head since most ideal
height of A/C head can be obtained when the bottom part
of the tape is away 0.2 ~ 0.25mm from the bottom part of
the A/C head.

Tape
A/C Head
P4
8.3

Tape
0.2~0.25mm
A/C Head Base

Fig. C-5-1 Fig. C-5-3

X-Value Adjustment
Hole

Fixed Screw

Azimuth
Adjustment Tilt Adjustment
Screw(A) Screw(C)

Height Adjustment
Screw(B)

A/C Head Assembly

Fig. C-5-2

4-16
DECK MECHANISM ADJUSTMENT
5-2. Tape Path Check between Pinch Roller and
Take up Guide (Check in the Rev Mode)
1) Check the tape pass status between the pinch roller and
the take-up guide.(Check there is crumpling of the tape
pass and folding of the take-up guide.)
1) (1) When holding of the take-up guide bottom occurs
Turn the tilt adjusting screw (C) clockwise and travel it
stably to ensure there is no crumbling or folding of the
tape.
1) (2) When holding of the take-up guide top occurs
Turn the tilt adjusting screw (C) anti-clockwise and
travel it stably to ensure there is no crumbling or fold-
ing of the tape.
1) 2) Check there is folding of the tape at the bottom or top
of the take-up guide in cutting-off the REV mode
CAUTIONS
If the RF waveform is changed after adjusting the A/C head,
perform fine adjustment to ensure the RF waveform is flat-
tened.

5-3. Fine Adjustment (Azimuth Adjustment)

Fixtures and tools used Connection position VCR (VCP) status Adjustment position

• Oscilloscope • Audio Output Jack • Play the standard test • Azimuth Adjusting
• Standard test tape • Tape, 1KHz, 7KHz. Screw (A)
(only for SP) • Height Adjusting Screw
• Driver (+) Type Ø 4 (B)
Adjustment Procedure 1KHz 7KHz
1) Connect the probe of Oscilloscope to the audio output
jack.
2) Ensure that Audio 1KHz, 7KHz output is flattened at the
maximization point by adjusting the Azimuth adjusting A: Maximum B: Minimum
screw (A). Fig. C-5-4

6. X-distance Adjustment

Purpose of adjustment : To maintain compatibility with other VCR (VCP).

Fixtures and tools used Connection position VCR (VCP) status Adjustment position

• Oscilloscope • CH-1: PB RF Envelope • Play the standard test

• Standard test tape • CH-2: NTSC ; SW 30Hz tape. Left Grove of Base A/C
(only for SP) PAL:SW 25Hz
• Driver (+) Type Ø 4 • Head switching output
point Right
• RF Envelope output
point
Adjustment Procedure Connection Diagram
1) After releasing the auto tracking, lightly turn the fixing X-distance Adjusting Hole
screw. Turn the (+) type driver (Ø 3 ~ Ø 4) on the X-dis-
tance adjusting hole to the right or left. Adjust the RF Fixing Screw
envelope level to the maximum point and then fix the fix- Azimuth
Tilt Adjusting Screw (C)
ing screws. Adjustment
2) For the 31mm head, adjust it with the SP tape recorded Screw(A) Height Adjusting
in the width of 31mm since the head travels on the tape Screw (B)
track only for SP with the width of 58mm. Fig. C-6 OSCILLOSCOPE

RF ENVELOPE OUTPUT POINT

CH-1 CH-2
HEAD RF SWITCHING OUTPUT POINT

4-17
DECK MECHANISM ADJUSTMENT
7. Adjustment after Drum Assembly (Video Heads)

Purpose of adjustment : To adjust and stabilize the height change, X-distance change, etc
depending on the guide roller after assembling the drum.

Fixtures and tools used Connection position VCR (VCP) status Adjustment position

• CH-1: PB RF Envelope • Play the blank tape. • Fine adjustment of

• Oscilloscope
• CH-2: NTSC : SW 30Hz • Play the standard test guide roller
• Standard test tape
PAL:SW 25Hz tape. • Switching Point
(only for SP)
• Head switching output • Tracking Preset
• Post Height Adjusting
point • X-distance
Driver
• RF Envelope output
• Driver (+) Type Ø 5
point
Checking/Adjustment Procedure Connection Diagram OSCILLOSCOPE

1) Play the blank tape (empty tape) and check whether the
guide roller crumbles or wrinkles the tape and adjust it if RF ENVELOPE OUTPUT POINT
necessary. CH-1 CH-2

2) Check that the RF envelope output waveform is flat, and HEAD RF SWITCHING OUTPUT POINT
adjust the height of the guide roller while playing the Waveform
standard test tape.
3) Adjust the switching point.
4) Check the RF envelope output is the maximum when V1/V MAX = 0.7
V1/V MAX = 0.8 V1 V1 V2
the tracking control locates at the center. If not maxi-
RF ENVELOPE OUTPUT
mum, set up to ensure that RF envelope output
becomes the maximum by turning the (+) type driver (Ø
3 ~ Ø 4) on the base A/C groove.

8. Check of Traveling Device after Deck Assembly

8-1. Audio, RF Normalization Time (Locking Time) Check in Play after CUE or REV

Fixtures and tools used Measuring standard Connection position VCR (VCP) status

• Oscilloscope • RF Locking Time: Within • CH-1: PB RF Envelope • Play the 6H 3KHz

• 6H 3KHz Color Bar 5 seconds • CH-2: Audio output Color Bar Standard
Standard Test tape • Audio Locking Time : • RF Envelope output Test tape.
• Stop Watch Within 10 seconds point
• Audio output jack
Checking Procedure
1) Check that locking time of the RF and Audio waveform is 2) Readjust the paragraph 5 and 6 if it deviates from the
fallen within the measuring standard in conversion of the standard.
play mode from the CUE or the REV mode.

8-2. Check of Tape Curl and Jam Status

Fixtures and tools used Fixtures and tools used Fixtures and tools used

• T-160 Tape • There must be no jam or curl at the • Travel the tape at the position
• T-120 Tape first, middle and end position of tape. of its first and end.
Checking Procedure occurrence of folding of the bottom tape. There must be
1) Check there is no abnormality of every traveling post not abnormality of audio signal in damage of the top tape.
status. 3) If there is abnormality, readjust the adjustment para-
2) There must be no abnormal operation of the counter in graph 4 and 5.

4-18
PROTECTION, MAINTENANCE AND CHECK OF VIDEO FUNCTION
1. Checking Points prior to Repair
Following abnormal phenomena may be repaired by
removal of foreign materials and oil supply. Check oiling is
required at the checking set or cleaning status is complete.
Determine that necessity of checking and repair the set
exists after checking the using period of the set together
with the user. In this case, followings must be checked:

Checking Points and Replace-

Phenomena
Cause ment

F/E Head
Color beat Pollution of Full-Erase Head o

S/N, Color Faded Pollution of Video Head o

Video Head

Horizontal, Vertical Jitte

Pollution of Video Head or
o
Fig. C-9-1 TOP VIEW
Tape Transport System

Pollution of Audio/Control A/C Head

Poor Sound, Low Sound o
Head

No tape wound or tape Pinch Roller

wound loosely. Pollution of Pinch Roller or Belt Capston
o
FF or REW impossible, Belt Capstan Belt
or slow turning
Deterioration of Clutch Clutch
o Assembly A37
Tape loosely wound in Assembly D37 Torque
REV or Unloading Pollution of Drum and
Fig. C-9-3
Traveling Device

CAUTIONS
If operation of the position with (O) mark is abnormal even
after removing cause, replace it with substitute product since
it shows damage or wearing.
Fig. C-9-2 BOTTOM VIEW

* No. (1) ~ (12) shows sequence that the tape moves from the supply reel to the take-up reel.)
(6) Base Assembly
(3) F/E Head P3
(7) A/C Head
(8) P4 Post
(5) Drum Assembly
(Video Head) (10) Pinch Roller

(4) Base Assembly P2 (11) Take-up Guide

Post
(2) Tension Post
(9) Capstan Shaft
(1) Supply Reel

(12) Take-up Reel

Fig. C-9-3 Tape Transport System

4-19
PROTECTION, MAINTENANCE AND CHECK OF VIDEO FUNCTION
2. Essential Check and Repair
Recording density of the video is far higher than the audio.
Therefore video parts are very precise so as to allow only
error of 1/1000mm or so in order to maintain compatibility
with other videos.
If one of these parts is polluted or old, same phenomena will
appear as they are damaged.
To maintain clear screen, regular check, replacement of old
and damaged parts and oil supply, etc are essential.
3. Regular Check and Repair
Check and repair schedule is not constant since they vary
depending on method that the consumer uses video and
environment where the video is installed at.
However, for the video used by common household, good
screen will be maintained if regular check and repair per
1,000 hour is performed. The following chart shows relation-
ship between using time and checking time:
Table 1
Time
Requiring
Checking About About About
1 year 3 years
18 months
4. Tools for Check and Repair
(1) Grease: Floil G-3114 (KANTO) or equivalent grease
(Green)
(2) Grease: Kanto G-754, PL-433 (Yellow)
(3) Alcohol (Isopropyl Alcohol)
(4) Cleaning Patch (cloth)
5. Maintenance Process
5-1) Removal of Foreign Material
(1) Removal of foreign material from video head (Fig. C-9-4)
Firstly try to use a cleaning tape.
(1) Use a cleaning patch if foreign materials are not removed
with the cleaning tape due to severe dirty of the head.
Soak the cleaning patch in alcohol and put it to the head
tip. Smoothly turn the drum (turning cylinder) to the right
or left (In this case, the cleaning patch must not be
moved vertically).
(1) After completely drying the head, test the traveling status
of the tape.
(1) If alcohol (Isopropyl Alcohol) remains at the video head,
the tape may be damaged when this solution touches
with the head surface.

Average Never use a cloth bar (commercial sale)

hours used
per day
(2) Wipe the tape transport system and the drive system
with the cleaning patch soaked in alcohol (Isopropyl
One hour Alcohol) when removing foreign materials from them.
1) The part touched with the traveling tape is called as
Two hours
tape transport system. The drive system consists of
parts to travel the tape.
(2) 2) Care must be exercised so that unreasonable force
Three hours to change the pattern will be applied to the tape trans-
port system during removal of foreign materials.

Drum
(Turning Cylinder)

Cleaning Patch
(Cloth) Head Tip

Smoothly turn the drum (turning

Soak alcohol cylinder) touching the soft surface
(Isopropyl Alcohol). to the head tip surface.

Fig. C-9-4

4-20
PROTECTION, MAINTENANCE AND CHECK OF VIDEO FUNCTION
5-2) Grease Applications (2) Regular Grease Application
(1) Grease Application Method Apply grease to the designated application position
Apply grease by using a cloth swab or brush. Care must every 500 hour.
be exercised so that excess quantity should not be
used. If the excessive quantity is applied, wipe it with (1) Inner Side Surface and Top (6) Guide Part on the Plate Slider
the gauze soaked in alcohol (Isopropyl Alcohol). Surface of Loading Path Side Wall (Left)
(2) Stable Adhesion Part of Base (7) Guide Part on the Plate Slider
NOTE: POSITION OF GREASE APPLICATION P2, P3 Coil Side Wall (Right)
(3) Gear Cam Shaft (1) (2) (3) (4) (5) (6) (7): KG-
(4) Gear Drive Shaft 684G (Green)
(1) Inner Side Surface and Top (4) Gear Wheel Shaft (5) Clutch Shaft Groove
Surface of Loading Path (5) Reel S. T. Shaft
(2) Stable Adhesion Part of Base (1) (2) (3) (4): KG-684G 2
P2, P3 (Green)
(3) Arm Pinch Shaft (5): PL-433 (Yellow)

4 1

1
3 3

5 7

Chassis (Bottom)

Chassis (TOP)

Gear Part
Cam Part
(PL-433.Yellow)

Cam Part
Gear Part Cam Part
Cam Part Side Application (KG-684G , GREEN)
(PL-433.Yellow) (KG-684G , GREEN)
Gear Sector (KG-684G.Green) Gear Cam

Boss Part Side Wall

(PL-433.Yellow)
Gear Rack F/L
Gear Part Side Application
(PL-433.Yellow)
Base Loading Gear Drive

Lever Tension Driving Cam Part

Lever, Brake Driving Cam Part Gear Sector Driving Part

Inner Surface of
Guide Rail
(KG-684G.Green)
Lever F/R Driving Part Side Wall Guide Part
Side Wall Guide Part Lever, Spring Driving Part

Chassis (L) Chassis (R)

Plate Slider

4-21
PROTECTION, MAINTENANCE AND CHECK OF VIDEO FUNCTION
Lever, F/R, Base, Tension GEAR AY, P2 & P3

PL-433
LEVER, F/R BASE, TENSION

Clutch Contact Part

(PL-433, Yellow)

Tension Arm Party

Hinge Part (PL-433, Yellow)

4-22
MECHANISM TROUBLESHOOTING GUIDE
1.Deck Mechanism
A.
No Auto Rewind operates.

YES
Is output of the end sensor “H”?
“H”: 3.5V or less
“L”: 0.7V –1V or less
NO
YES
Is the end sensor Vcc applied at NO
Check the Syscon power supply.
5V?

YES
Replace the end sensor.

Is voltage at both ends of the

NO
Replace the LED.
IR LED 0.8V-1.5?

YES

Is the Syscon checked?

B.

No F/R operates.

YES
Is the current mode an F/R NO Check the assembly position of
mode? the Mode S/W.

YES
NO Is normal voltage applied at the
Does the Capstan motor rotate? Vcc1 and the Vcc2 of the
Capstan motor?

YES YES
Does the T/up and the supply Is the Vctl terminal voltage of the NO Check the Servo, Power
reel Operate? Capstan Motor applied at more
circuit.
than 4V?
YES YES
Check the Syscon circuit. Replace the Capstan motor.

4-23
MECHANISM TROUBLESHOOTING GUIDE
C.
Auto Stop operates.
(PLAY/CUE/REV)

Check the assembly mode.

Check the spring pinch.

Does the pinch roller attached to NO

the Capstan shaft turn in opera- Is output of the DFG, DPG
Replace the drum motor.
tion of the Play/Cue/Rev. normal?
NO
YES YES
Does the T/UP or the supply NO
reel pulse occur? Check the Servo, Syscon.

YES

Check the Syscon, µ-com. Replace the reel sensor.

D.

No cassette loading is done.

Insert the cassette.

YES
NO
Is operation of the lever
Check the holder assembly CST.
assembly S/W normal?

YES
Does output of the CST IN S/W
change?
(In insertion of the REC tape: NO NO
“L”_“H”_ “L”) Is the CST IN S/W normal? Replace the CST IN S/W.
(In insertion of the REC preven-
tion tape:
“L”_ “H”_ “L”_ “H”)
YES
YES
NO
Check the Syscon circuit. Check the Syscon circuit.

4-24
MECHANISM TROUBLESHOOTING GUIDE
E.

No tape winding is done in

play.

NO
Is the pinch roller attached to the
Capstan shaft in operation of play? Check the assembly mode?

YES
NO NO
Does the T/up reel operate? Is the Capstan belt hung? Hang the Capstan belt.

YES YES
Check the clutch and the idler
Does the Capstan motor turn?
assembly.

YES
NO Is normal voltage applied to the
Does the drum motor turn?
capstan motor Vcc1, Vcc2?

YES YES
Is the Vctl terminal voltage of NO
Is the DPG, DFG normal? the Capstan motor applied at Check the Servo, power circuit.
more than 4V?

YES YES
Are the T/up and the reel sensor
normal? Replace the Capstan motor.

YES
NO NO
Is the Vcc voltage of the drum
Check the Syscon circuit. Check the Syscon circuit.
motor normal?

YES

Is the Vctl terminal voltage of the

NO
Check the Syscon circuit.
drum motor at more than 2.3V?

YES

Replace the drum motor.

4-25
MECHANISM TROUBLESHOOTING GUIDE
2. Front Loading Mechanism
A.

No cassette insert is done.

Does the lever assembly NO Is the lever assembly switch NO Add or replace the lever
switch operate? spring normal? assembly switches spring.

YES
YES Does the CST IN switch
NO
Replace the F/L switch.
operate normally?

YES
Is the Vcc of the main P.C.B
assembly?
Check the Syscon circuit.
YES NO
Is voltage between the cassette
switch terminal and the GND on Check the power circuit.
the main P.C.B assembly?

YES NO

Check the mode switch position Is there short between the cassette switch terminal
and the Syscon circuit. and the GND on the main P.C.B assembly?

YES NO
Replace the main P.C.B assem-
bly or remove the short part. Replace the CST IN switch.

B.

No cassette eject is done.

NO
Does the L/D motor turn in reverse? Check the L/D motor and the drive IC.

YES
NO
Does the lever assembly switch operate? Replace the lever assembly switch.

YES
NO
Does the arm assembly F/G operate? Replace the arm assembly F/L

YES
NO
Does the opener door operate? Replace the opener door.

4-26
MECHANISM TROUBLESHOOTING GUIDE
C.

No safe adherence of tape is done.

Is cassette insert done?

YES

Does the opener lid operate?

YES NO

Does the gear rack F/L operate? Replace the opener lid.

NO
YES

Does the opener door operate? Replace the gear rack F/L.

YES NO

Does the arm assembly F/L operate? Check the assembly status of the
opener door.

YES NO

Does the L/D motor operate? Replace the arm assembly F/L.

YES NO

Does the holder assembly cassette move

Check power supply of the L/D motor.
same as the arm assembly F/L?

YES NO

Replace the front loading mechanism Check the assembly status of the
assembly. holder assembly cassette.

4-27
 4-28
100
103 106 A21
105
107
102
110
114 A23
112 113
1. Front Loading Mechanism Section

A24
116
115 032
EXPLODED VIEWS

A22
109
054A
054
 OPTIONAL PART

008
A01
026
006 A03
007
015
004
014
027
013
003
409 009
029
016
022
011
2. Moving Mechanism Section (1)

012
031 017
EXPLODED VIEWS

079 405
028 021
031
032
024
406

4-29
 4-30
051
A11
052 A12
068
069
067 066
517 070
064 065
061
056
023
518 077
052A
058
055
080
3. Moving Mechanism Section (2)

078
032
060
EXPLODED VIEWS

076
410
 SECTION 5 MECHANISM OF DVD PART
CONTENTS
DECK MECHANISM PARTS 5. Frame Assembly Up/Down ..............5-4
LOCATIONS 6. Belt Loading......................................5-4
7. Gear Pulley .......................................5-4
• Top View..................................................5-1 8. Gear Loading ....................................5-4
• Top View(without Tray Disc) .................5-1 9. Guide Up/Down.................................5-4
• Bottom View ...........................................5-1 10. PWB Assembly Loading ................5-4
11. Base Main........................................5-4
DECK MECHANISM
DISASSEMBLY EXPLODED VIEW
1. Holder Clamp....................................5-2 1. Deck Mechanism Exploded View....5-5

1-1. Clamp Assembly Disc.......................5-2

1-1-1. Plate Clamp ..................................5-2
1-1-2. Magnet Clamp ..............................5-2
1-1-3. Clamp Upper.................................5-2

2. Tray Disc ...........................................5-2

3. Base Assembly Sled ........................5-3

3-1. Gear Assembly Feed ........................5-3

3-2. Gear Assembly Middle......................5-3
3-3. Gear Assembly Rack ........................5-3

4. Rubber Rear......................................5-3
DECK MECHANISM PARTS LOCATION
• Top View (With Tray) Procedure Disass Fig-
Parts Fixing Type
Starting No. embly ure

1 Holder 2 Screws, 5-1

Clamp 2 Locking Tabs
1 2 Clamp Assembly 5-1
Disc
1, 2 3 Plate Clamp 5-1
1, 2, 3 4 Magnet Clamp 5-1
1, 2, 3, 4 5 Clamp Upper 5-1
1 6 Tray Disc 5-2
1, 6 7 Base Assembly Sled 5-3
4 Screws,
1, 2, 6 8 Gear Assembly 1 Connector 5-3
Feed 1 Locking Tabs
1, 2, 6, 8 9 Gear 5-3
Middle
• Top View (Without Tray) 1, 2, 6, 8, 10 Gear Assembly 1 Screw 5-3
9 Rack
1, 2, 7 11 Rubber Rear 5-3
1, 2, 7 12 Frame Assembly 1 Screw Bottom 5-4
Up/Down
1, 2 13 Belt Loading 1 Locking Tab 5-4
1, 2 ,13 14 Gear Pulley 5-4
1, 2, 13, 14 15 Gear Loading 1 Locking Tab 5-4
1, 2, 7, 12, 13, 14 16 Guide Up/Down 5-4
1, 2, 13 17 PWB Assembly 1 Locking Tab Bottom 5-4
Loading 1 Hook
2Screw
1, 2, 7, 12, 13, 18 Base Main 2 Locking Tabs 5-4
14, 15, 16, 17

• Bottom View

Note

When reassembling, perform the procedure in

reverse order.

The “Bottom” on Disassembly column of above

Table indicates the part should be disassembled
at the Bottom side.

5-1
DECK MECHANISM DISASSEMBLY

Fig. 5-1 Fig. 5-2

1. Holder Clamp (Fig. 5-1) 2. Tray Disc (Fig. 5-2)

1) Release 2 Screws(S1). 1) Insert and push a Driver in the emergency eject
2) Unhook 2 Locking Tabs(L1). hole(A) at the right side, or put the Driver on the
3) Lift up the Holder Clamp and then separate it from the Lever(B) of the Gear Emergency and pull the Lever(B)
Base Main. in direction of arrow so that the Tray Disc is ejected
1-1. Clamp Assembly Disc about 15~20mm.
1) Place the Clamp Assembly Disc as Fig. (A) 2) Pull the Tray Disc until it is separated from the Base
2) Lift up the Clamp Assembly Disc in direction of Main completely.
arrow(A).
3) Separate the Clamp Assembly Disc from the Holder
Clamp.
1-1-1. Plate Clamp
1) Turn the Plate Clamp to counterclockwise direction and
then lift up the Plate Clamp.
1-1-2. Magnet Clamp
1-1-3. Clamp Upper

5-2
DECK MECHANISM DISASSEMBLY

Fig. 5-3

3. Base Assembly Sled (Fig. 5-3) 3-3. Gear Assembly Rack

1) Release 4 Screw(S2). 1) Release the Scerw(S3)
2) Disconnect the FFC Connector(C1)
3-1. Gear Assembly Feed 4. Rubber Rear (Fig. 5-3)
3-2. Gear Middle

5-3
DECK MECHANISM DISASSEMBLY
Fig. 5-4
5. Frame Assembly Up/Down (Fig. 5-4)
Note
Put the Base Main face down(Bottom Side)
1) Release the Screw(S4)
2) Unlock the Locking Tab(L3) in direction of arrow and
then lift up the Frame Assembly Up/Down to separate
it from the Base Main.
Note
• When reassembling move the Guide Up/Down in direction
of arrow(C) until it is positioned as Fig.(C).
• When reassembling insert (A) portion of the Frame
Assembly Up/Down in the (B) portion of the Guide
Up/Down as Fig.(B)
6. Belt Loading(Fig. 5-4)
Note
Put the Base Main on original position(Top Side)
7. Gear pulley (Fig. 5-4)
1) Unlock the Locking Tab(L4) in direction of arrow(B) and
then separate the Gear Pulley from the Base Main.
5-4
8. Gear Loading (Fig. 5-4)
9. Guide Up/Down (Fig. 5-4)
1) Move the Guide Up/Down in direction of arrow(A) as
Fig.(A)
2) Push the Locking Tab(L5) down and then lift up the
Guide Up/Down to separate it from the Base Main.
Note
When reassembling place the Guide Up/Down as Fig.(C)
and move it in direction arrow(B) until it is locked by the
Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A)
10. PWB Assembly Loading (Fig. 5-4)
Note
Put the Base Main face down(Bottom Side)
1) Release 2 Screws(S5)
2) Unlock the Loading Motor (C2) from the Hook (H1) on
the Base Main.
3) Unlock 2 Locking Tabs(L6) and separate the PWB
Assembly Loading from the Base Main.
11. Base Main(Fig. 5-4)
EXPLODED VIEWS
1. Deck Mechanism Exploded View
A01
001
002
429 003
A26

429

004
430

012 025
026
A03
432
431 024A 024
431
030 029
024B
431 031
430 024A 430
012
012

028
433 021
433 435

430
022

012

018 010
013
014

017 020

011A

A02
015A
015B
430
015

015C

431
011

5-5 5-6