User Manual Cc768

Instruction manual
Chamber machine C200
MC06
Serial number:
.........................................................
Service address: Manufacturer:
MULTIVAC
Sepp Haggenmüller GmbH & Co. KG
Language: English (EN) - Original operating manual
Bahnhofstraße 4
Order number: C200-P-WO-0000020.16-EN-ER
D-87787 Wolfertschwenden, Germany

Tel.: 0049 8334 601 0
www.multivac.com
Date: 03.06.2014
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is
prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Contents
Contents
Important information on the manual ....................................................................................... 6
Machine documentation ...................................................................................................... 6
Changes not covered in the manual.................................................................................... 7
Symbols used...................................................................................................................... 7
1 Safety.................................................................................................................................. 9
1.1 General safety instructions......................................................................................... 9
1.1.1 Target group................................................................................................... 9
1.1.2 Unauthorised modifications and manufacture of spare parts....................... 11
1.2 EC Conformity.......................................................................................................... 12
1.3 Intended use ............................................................................................................ 12
1.3.1 Electromagnetic compatibility (EMC) ........................................................... 13
1.3.2 Non-ionising radiation .................................................................................. 13
1.4 Reasonably foreseeable incorrect use..................................................................... 13
1.5 Warning against incorrect use.................................................................................. 13
1.6 Residual risks........................................................................................................... 14
1.7 Obligations of the operating company...................................................................... 14
1.7.1 Creating the operating directive ................................................................... 14
1.7.2 Monitoring obligation .................................................................................... 14
1.7.3 Making the selection of personnel................................................................ 15
1.7.4 Training the personnel ................................................................................. 15
1.7.5 Providing personal protective equipment ..................................................... 15
1.7.6 Avoiding hazards.......................................................................................... 15
1.7.7 Providing the installation location................................................................. 15
1.7.8 Provide power supply................................................................................... 16
1.7.9 Observe the requirements for the gas supply .............................................. 16
1.7.10 Avoiding hygiene risks ................................................................................. 17
1.7.11 Checking the packs...................................................................................... 18
1.7.12 Pump protection function ............................................................................. 19
1.7.13 Testing pressure equipment......................................................................... 19
1.8 Safety devices.......................................................................................................... 19
1.9 Machine label ........................................................................................................... 19
2 Description....................................................................................................................... 21
2.1 Construction of the machine .................................................................................... 21
2.2 Control terminal........................................................................................................ 22
2.3 Display ..................................................................................................................... 23
2.3.1 Startup display ............................................................................................. 23
2.3.2 Status display............................................................................................... 24
2.3.3 Function display ........................................................................................... 25
2.3.4 Diagnostic display ........................................................................................ 26
2.3.5 Access rights................................................................................................ 26
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2.4 Menu tree ................................................................................................................. 27

2.5 Process sequence.................................................................................................... 27
2.6 Packaging process................................................................................................... 28
2.7 Preset recipes .......................................................................................................... 28
2.8 Technical specifications ........................................................................................... 29
3 Start-up............................................................................................................................. 33
3.1 Setting up the machine and starting it up................................................................. 33
4 Operation ......................................................................................................................... 36
4.1 Switching on the machine ........................................................................................ 36
4.2 Switching off the machine ........................................................................................ 36
4.3 Packing products...................................................................................................... 37
4.4 Opening and closing menus..................................................................................... 39
4.4.1 Calling up menus ......................................................................................... 39
4.4.2 Quitting menus ............................................................................................. 40
4.5 Changing values ...................................................................................................... 40
4.6 Selecting and resetting access rights....................................................................... 40
4.6.1 Selecting access authorisations................................................................... 40
4.6.2 Resetting the access right to operator (blocking access)............................. 40
4.6.3 Change password for authorisation access creator ..................................... 41
4.6.4 To reset authorisation access creator .......................................................... 41
4.7 Language selection .................................................................................................. 41
4.7.1 Selecting the language via menu ................................................................. 41
4.7.2 Selecting the language via the shortcut key................................................. 41
4.8 Working with recipes ................................................................................................ 42
4.8.1 Load recipe .................................................................................................. 42
4.8.2 Load factory settings .................................................................................... 42
4.8.3 Save recipe .................................................................................................. 42
4.8.4 Delete recipe ................................................................................................ 43
4.9 Select and set process............................................................................................. 43
4.9.1 Set standard process ................................................................................... 43
4.9.2 To set MCV process..................................................................................... 44
4.10 Setting the sealing.................................................................................................... 44
4.11 Entering basic settings ............................................................................................. 44
4.12 Modifying and resetting machine cycles .................................................................. 45
4.13 Display production data............................................................................................ 45
4.13.1 Display total cycles of the machine .............................................................. 45
4.13.2 Display hours of operation ........................................................................... 45
4.13.3 Display cycle time ........................................................................................ 45
4.13.4 Show settings............................................................................................... 46
4.14 Setting the brightness of the display ........................................................................ 46
5 Adjustment work and setup ........................................................................................... 47

5.1 Insert and remove the sloping insert ........................................................................ 47
6 Cleaning ........................................................................................................................... 48
6.1 Notes on cleaning .................................................................................................... 48
6.1.1 Instructions for creating company cleaning guidelines................................. 48
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Contents
6.1.2 Instructions for maintaining the machine's value ......................................... 49

6.1.3 Instructions on the handling of cleansers..................................................... 50
6.1.4 Instructions on the handling of disinfectants ................................................ 50
6.1.5 Instructions on the handling of anti-corrosion agents and lubricants ........... 51
6.1.6 Instructions on the handling of cleaning devices.......................................... 51
6.2 Cleaning recommendations ..................................................................................... 51
6.3 Care products table.................................................................................................. 56
7 Maintenance..................................................................................................................... 58
7.1 Maintenance schedule ............................................................................................. 58
7.2 Maintenance recommendation................................................................................. 59
7.2.1 Entire machine - Perform a wipe test ........................................................... 59
7.2.2 Vacuum pump - Perform the pump protection function................................ 59
7.2.3 Entire machine - Visual inspection ............................................................... 59
7.2.4 Entire machine - Alkaline cleaning and disinfection ..................................... 60
7.2.5 Vacuum pump - Checking oil level, topping up ............................................ 60
7.2.6 Entire machine - Acidic cleaning and disinfection ........................................ 60
7.2.7 Connections - Visual inspection ................................................................... 60
7.2.8 Vacuum system - Check .............................................................................. 60
7.2.9 Vacuum pump - Oil change.......................................................................... 60
7.2.10 Vacuum pump - Exchanging the air de-oiling element................................. 61
7.2.11 Entire machine - Check the age................................................................... 61
7.3 Replace the sealing bar ........................................................................................... 61
7.3.1 Remove the sealing bar ............................................................................... 61
7.3.2 Install the sealing bar ................................................................................... 61
7.4 Repair counter-pressure bar .................................................................................... 62
7.5 Change the oil in the vacuum pump......................................................................... 64
7.5.1 Drain oil ........................................................................................................ 64
7.5.2 Filling the vacuum pump with oil. ................................................................. 65
7.6 Change the air de-oiling element ............................................................................. 67
7.7 Change chamber lid gasket ..................................................................................... 71
7.8 Performing the vacuum test ..................................................................................... 72
8 Troubleshooting .............................................................................................................. 74
8.1 Malfunctions with diagnostic message..................................................................... 74
8.2 Faults without diagnostic message .......................................................................... 75
9 Shutdown, transport, storage ........................................................................................ 78

9.1 Taking the machine out of service ........................................................................... 78
9.2 Transporting the machine ........................................................................................ 78
9.2.1 Transporting the machine ............................................................................ 78
9.3 Storing the machine ................................................................................................. 79
10 Disposal ........................................................................................................................... 80
10.1 Disposing of the machine......................................................................................... 80
10.2 Dispose of operating materials................................................................................. 80
10.2.1 Disposing of oil and grease.......................................................................... 80
10.2.2 Disposing of packaging materials ................................................................ 81
10.2.3 Dispose of chemicals ................................................................................... 81
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Contents
11 Spare parts....................................................................................................................... 83
Glossary .................................................................................................................................... 86
MULTIVAC branch offices........................................................................................................ 89
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Important information on the manual

Read the manual carefully before you begin working with the machine.
• This manual is an integral component of the unit. Keep the manual
for future reference.
• Do not work with the machine until you have read through the
manual and completely understood its contents.
• Please contact MULTIVAC as soon as possible if there is some-
thing you do not understand in the manual! Your comments will
help us to further improve the manual.
• Do not start up the machine if there are any visible defects!
• Only trained persons are permitted to install, operate and service
the machine. The operating company is responsible for the qualifi-
cations and training of operating personnel.
• If you sell, transfer ownership or lend the machine to others, you
must provide the manual along with it!
For reasons of clarity, some illustrations show the machine without
the prescribed safety devices. Operating the machine without the
safety devices is prohibited.
Injury hazard!
Altered, damaged, defective or incorrectly applied or missing safety
WARNING devices will render the danger zones unprotected.
Unprotected danger zones can cause serious or even fatal injuries.
¾ Do NOT alter the safety devices.
¾ Use only MULTIVAC spare parts and accessories.
Before switching on the machine each time:
¾ Check that all safety guards close completely and prevent
reaching into the danger zones.
¾ Check that only those safety devices are used which are suit-
able for the machine equipment.
¾ Check that all safety devices are functional and in a technically
flawless condition.
Machine documentation
• Instruction manual.
• EU Declaration of Conformity
• Supplementary sheet "Super-PIN" (loose page enclosed with the
machine).
Info
The complete scope of delivery is listed in the order confirmation.
6 03.06.2014
Changes not covered in the manual
Changes not covered in the manual

Continuous development is the foundation for ensuring that our ma-
chines are technically advanced and of high quality. For this reason,
you may discover slight deviations between the specifications in the
manual and your machine. We also cannot rule out errors. The speci-
fications, figures and descriptions in this manual do not constitute a
legal contract between the manufacturer and customer.
Symbols used
Warnings draw your attention to hazards. Warnings are displayed in
the following form:
Danger from electrical shock!

Used to indicate that serious danger of electrical shock is imminent.
DANGER Ignoring this danger can cause serious or even fatal injuries.
¾ Observe the notices for avoiding danger.
Immediate danger!
Used to indicate that serious danger is imminent.
DANGER Ignoring this danger can cause serious or even fatal injuries.
Dangerous situations!
Used to indicate dangerous situations.
WARNING Non-observance can cause serious or even fatal injuries.
Potentially dangerous situations!

Used to indicate potentially dangerous situations.
CAUTION Ignoring this danger can cause injuries.
NOTICE Danger of material damage!

Used to indicate potentially dangerous situations.
Ignoring these situations can cause material damage.
Information that contributes to a better understanding of how the ma-

chine functions is shown in the following form:
Info
Indicates information on special features deserving your attention.
03.06.2014 7
Symbols used
Instructions to follow are displayed in the following form:

¾ Press key A.
¾ Release screw B.
¾ Press key C.
• Enumerated items are marked with bullet points.
– Dashes are used to mark sub-items of enumerated lists or se-
quences of steps to be taken.
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Safety
1 Safety
1.1 General safety instructions

The machine incorporates the latest technological principles. Never-
theless, potential hazards for persons, the machine and other materi-
als cannot be entirely excluded.
• Before you start up the machine, read through the instruction
manual and follow the instructions contained therein.
• Keep the instruction manual near the machine for future reference.
• Observe the safety and accident prevention regulations valid in
your country.
1.1.1 Target group

The persons, who work with or at the machine, must have as a mini-
mum requirement the following capabilities, knowledge and compe-
tence:
• The persons are authorized by the company operating the ma-
chine to carry out those tasks, which they perform with or at the
machine.
• The persons are at least 14 years old.
• The persons know the danger zones of the machine and the acci-
dent prevention regulations.
• The persons know how they should behave in an emergency
situation.
• The persons have been given instruction about the machine and
are familiar with the handling of it.
• The persons have read and understood the operating directive.
• The persons have read and understood the instruction manual of
the machine.
• The persons have been informed about the possible hygiene risks.
The persons, who put the machine into service, or adjust and set it up,
or who are responsible for maintenance work and eliminating faults,
must have the following capabilities, knowledge and competence:
• Due to their professional training, knowledge and experience, as
well as their familiarity with the relevant regulations, the persons
are able to assess the tasks assigned to them and to recognize
potential hazards.
• The persons can read and interpret technical texts and technical
drawings or plans.
• The persons are familiar with the handling of computer-controlled
machines.
• The persons can install components and modules for technically
complex systems.
03.06.2014 9
Safety
General safety instructions
• The persons can ensure that the machine remains capable of op-
eration.
• The persons can perform maintenance work and inspections.
The persons, who carry out work on electrical components, must
have as a minimum requirement the following capabilities, knowledge
and competence:
potential hazards.
• The persons have been trained as qualified electricians and are
able to prove this.
• The persons have up-to-date knowledge and experience in the
electrical area, and they have actively practised these skills in re-
cent years.
The persons, who carry out work on gas supplies, must have as a
minimum requirement the following capabilities, knowledge and com-
petence:
potential hazards.
• The persons have been trained in handling gas supplies and are
able to prove this.
• The persons have up-to-date knowledge and experience in gas
supplies, and they have actively practised these skills in recent
years.
Injury hazard!
Operating the machine in a negligent and inattentive manner is very
WARNING dangerous.
Negligent handling, inattentiveness and a disorderly work area can
cause serious injuries.
¾ Do NOT operate the machine if you are tired or under the influ-
ence of alcohol or medication.
¾ Work attentively and with care.
¾ Wear personal protective equipment.
¾ Keep the work area clean and orderly.
¾ Only carry out work for which training has been given.
10 03.06.2014
Safety

Improper use of the machine can damage it.
Damage can cause faults in the machine, which in turn can result in
reject packs.
¾ Do NOT overload the machine.
¾ Clean and service the machine on a regular basis.
¾ Check if the machine is in full working order prior to starting
work.
¾ Do NOT start the machine if you notice defects, damage or a
change in the operating behaviour of the machine.
¾ Have faults and damage repaired immediately by an authorised
technician.
¾ Repairs and service work should only be carried out by an
authorised technician.
1.1.2 Unauthorised modifications and manufacture of

spare parts
Genuine MULTIVAC spare parts and accessories provide the highest
level of safety for personnel. Parts and equipment from other manu-
facturers have not been tested by MULTIVAC and are therefore not
approved. The use of such components can alter the properties of the
machine and thereby impair safe operation.
Injury hazard!
It is very dangerous to use third-party parts.
WARNING The use of third-party parts endangers safe operation and can
cause serious injuries.
¾ Do NOT perform any unauthorised modifications or conver-
sions.
¾ Do NOT modify or remove any protective or safety devices.
¾ Use only MULTIVAC spare parts and accessories.
The manufacturer disclaims any liability for damage caused by the

use of third-party parts or unauthorised modifications.
Fig. 1: Pro Original
The lubricants recommended by MULTIVAC are ideally matched to

the individual modules of the machine.
03.06.2014 11
Safety

The use of unsuitable lubricants can increase the wear of the ma-
chine and lead to corrosion of the transport chains.
This can damage the machine.
¾ Only use recommended lubricants for the transport chains.
1.2 EC Conformity
In the design and construction of packaging lines, packaging ma-
chines or auxiliary packaging machines, the following regulations
have been observed:
• EC Machinery Directive 2006/42/EC.
• EC Electromagnetic Compatibility Directive 2004/108/EEC (excep-
tion: industrial trucks such as lift trucks and die changing trolleys).
• Regulation 1935/2004/EC on materials and articles intended to
come into contact with food.
The safety objectives of the EC Low Voltage Directive 2006/95/EC
are complied with in accordance with point 1.5.1 of Annex I to the EC
Machinery Directive 2006/42/EC (exception: industrial trucks such as
lift trucks and die changing trolleys).
Agent authorised to compile the relevant technical documentation

according to Directive 2006/42/EC:
MULTIVAC Sepp Haggenmüller GmbH & Co. KG
Department of Technical Services
Bahnhofstraße 4
87787 Wolfertschwenden, Germany
Manufacturer:
Bahnhofstraße 4
87787 Wolfertschwenden, Germany
Managing Director:
H.-J. Boekstegers
1.3 Intended use

The machine is a piece of technical equipment to be used exclusively
as a working appliance. The machine may only be operated by per-
sons older than 14 years of age.
Use the machine only to pack products in pre-made film pouches.
The film pouches are closed with a seal seam.
For specifications, see Technical specifications.
12 03.06.2014
Safety
Intended use
Any other use is considered improper and can endanger persons, the
product and the machine.
1.3.1 Electromagnetic compatibility (EMC)

The machine has been designed for use in residential, business and
industrial areas (without a separate power substation, it can be con-
nected directly to the public mains). Operation can be impaired when
used in an industrial environment.
1.3.2 Non-ionising radiation

The machine produces unintended non-ionising radiation. This is only
emitted by electrical operating equipment as a function of its inherent
technical nature. e.g. from electric motors, high voltage wires, mag-
netic coils. There are moreover no strong permanent magnets built
into the machine. Any effect on active implants can therefore be ex-
cluded with a high degree of probability as long as a safety distance
of 30 cm is maintained between the implant and the field source. Ac-
tive implants can be: heart pacemakers, defibrillators etc.
1.4 Reasonably foreseeable incorrect use

The following work methods are not in accordance with regulations
and therefore are prohibited:
• Operation in an atmosphere capable of explosion.
• Packing of highly flammable, combustible or explosion-prone
products.
• Packing of dust-forming or powder-forming material.
• Gas flushing of film pouches with explosive gas mixtures (e.g.
oxygen proportion over 21 %).
• Use of the chamber lid and the viewing window in the chamber lid
as a storage, working or cutting surface.
• Cleaning of the chamber lid and the viewing window in the cham-
ber lid with cleaning agents which have an abrasive effect (e.g.
abrasive household liquid cleaner, scouring pads, steel wool etc).
• Aseptic packing of products.
Info
Misuse will exclude any liability on behalf of the manufacturer. In
such a case, the operating company alone bears the risk.
1.5 Warning against incorrect use

• Incorrect operation
For example: sealing times that are too short or too long and there-
fore result in improperly sealed packs which in turn damage the
product.
• Neglecting the following work tasks:
– Inspections.
03.06.2014 13
Safety
Warning against incorrect use
– Cleaning work.
– Maintenance work.
• Use of third-party parts, i.e. parts that are not MULTIVAC spare
parts.
• Operation under prohibited ambient conditions.
1.6 Residual risks

The safety instructions in this manual serve as guidelines for trained
operating personnel in safe working practice with the machine. The
manufacturer cannot however foresee all possible product-related
hazards. This is why the safety instructions and warnings on the ma-
chine and in this manual cannot be considered exhaustive. The oper-
ating company and operating personnel remain ultimately responsible
for safety.
1.7 Obligations of the operating company
1.7.1 Creating the operating directive

The machine and operating materials are a potential source of haz-
ards. The operating company is obliged to draw up an operating di-
rective. The operating directive regulates the handling of hazardous
machines or operating materials, as well as laying down rules for be-
haviour in the case of an emergency. The required information can be
found in the following documents:
• The EC directives for worker protection.
• National legislation.
• Accident prevention regulations.
• The machine instruction manual.
1.7.2 Monitoring obligation

The operating company is obliged to continuously monitor the condi-
tion of the entire machine, for example:
• Visible defects or damage.
• Changes in the operating behaviour.
• Age of the machine.
The operating company is obliged to ensure, that the machine is no
longer operated when it is older than 19 years. The correct function-
ing of the safety functions for the electronic components can no
longer be guaranteed after this age. The year of manufacture on the
type plate of the machine serves as the starting point for assessing
the age. In order to be able to operate the machine after this, the op-
erating company must commission the manufacturer to check the
safety functions of the machine.
14 03.06.2014
Safety
Obligations of the operating company
Info
Do NOT start up the machine, if there are visible defects or if the
machine is older than 19 years.
1.7.3 Making the selection of personnel

The operating company has to choose the personnel according to the
tasks to be carried out, see Section 1.1.1 "TARGET GROUP". The oper-
ating company has to order and authorise the personnel for the tasks
to be carried out.
Info
Trainees or other persons receiving instructions may only operate
the unit under the constant supervision of an experienced techni-
cian.
1.7.4 Training the personnel

The operating company is responsible for ensuring, that the person-
nel is trained and instructed in accordance with the tasks, which have
been assigned to them. The following measures can for example con-
tribute to the training and instruction:
• Provide an operating directive, which is comprehensible to the
personnel.
• Instruct personnel on how to handle the machine correctly.
• Make the machine instruction manual accessible to the personnel.
If necessary, order an instruction manual from the manufacturer in
the appropriate official language.
• Inform the personnel about measures for avoiding hygiene risks.
• MULTIVAC offers appropriate training courses.
1.7.5 Providing personal protective equipment

The operating company must ensure that the operators wear the re-
quired personal protective equipment (foot protection, head gear,
gloves, etc.) in accordance with the national directives which apply. In
Europe the directive 89/656/EEC specifies the minimum mandatory
requirements for the use of personal protective equipment.
1.7.6 Avoiding hazards

The operating company must check, whether there are special haz-
ards during operation, e.g. through hazardous fumes. The operating
company must undertake measures to avoid or limit the hazards.
1.7.7 Providing the installation location

The operating company is obliged to provide a suitable installation
location for the machine. The requirements for the installation location
can be obtained from the manufacturer.
03.06.2014 15
Safety
1.7.8 Provide power supply

Connect the machine to the mains electricity at an always easily ac-
cessible place. In the case of an emergency the machine must be
capable of being disconnected immediately from the mains electricity.
The power supply must be equipped as follows:
• Overcurrent protective device according to IEC 60204-1: 2005.
• Mains power breaker according to IEC 60204-1: 2005.
Connection via residual

current protective
device
If the machine is to be operated via a residual current protective de-
vice, a residual current protective device which is sensitive to all types
of current should be used.
Info
In exceptional cases, the leakage current can be so high that an
isolating transformer needs to be installed between the power sup-
ply and the machine.
Connection to IT
network
The machine cannot be connected directly to an IT network.
The IT network must be converted to a TN-S network by an isolating
transformer. The machine is connected to the TN-S network.
1.7.9 Observe the requirements for the gas supply

Info
Compliance with the following requirements is mandatory and is
one of the operating company's imperative obligations!
General requirements
• The operating company is obliged to connect the gas supply in a
way that poses no danger to employees or third parties.
• The operating company is obliged to create an instruction manual
with all safety-related information for the following phases in the
service life of the machine:
– Starting up.
– Operation and conduct in the event of unusual occurrences.
– Servicing during operation.
– Shutdown.
– Rectification of faults.
• All parts of the gas supply and its equipment, which come into con-
tact with oxidizing acting gases, are to be kept free of oil and
grease.
16 03.06.2014
Safety
• The operating company must ensure that the input and operating
pressures given in the Technical specifications are adhered to and
not exceeded.
Personnel qualifications
Only qualified persons with the corresponding required training, ex-
perience and reliability may perform work on the gas supply.
Structural requirements
• The operating company is obliged to install a pressure reducer and
safety valve in the gas supply line to the machine.
• The operating company is obliged to connect the machine to the
gas supply with a lockable ball valve.
When the ball valve is closed, the supply of gas to the machine is
interrupted.
• It must be ensured that the input pressure at the machine does not
exceed that given in the Technical specifications, e.g. through the
fitting of an overpressure valve.
• The pressure relief capacity of the safety valve must be dimen-
sioned for the maximum possible throughput of the pressure re-
ducer.
• In the case of a release of pressure, the gas must be diverted to
non-hazardous areas.
1.7.10 Avoiding hygiene risks

A high standard of hygiene is achieved through design, choice of ma-
terials and workmanship.
It is imperative that this high level of hygiene be maintained by every
operating company. Particularly where food or sterile medical prod-
ucts are being packed, the currently valid hygiene standards must be
strictly observed. The person charged by the operating company with
safety and/or hygiene must clarify, which regulations apply to the
product to be packed, and the person must then implement these
regulations.
The manufacturer assumes no liability whatsoever for any warranty
claims and damage claims of any kind resulting from insufficient hy-
giene and insufficient cleaning.
03.06.2014 17
Safety
Health hazard!
Insufficient or sporadic cleaning can promote the growth of micro-
WARNING organisms which can change unfavourably the product that is to be
packed.
This can severely damage the health of people, especially of the
consumers.
Among other measures the following are definitely required:
¾ Create a company cleaning guideline.
¾ Perform cleaning regularly.
¾ Check the effectiveness of cleaning procedures on a regular
basis.
¾ Follow instructions in the chapter 'Cleaning'.
1.7.11 Checking the packs
Health hazard!
Faulty or damaged packs (reject packs) can have far-reaching con-
CAUTION sequences, for example, spoiled products.
Spoiled products can pose a health hazard.
¾ Check packs on a regular basis during running operation.
¾ Do NOT put faulty or damaged packs (reject packs) into circula-
tion.
Info
It is the operating company's duty to determine the overall testing
procedure.
Testing procedure
Depending on the film pouch and the demands placed on the packs,
various types of testing procedures are available, e.g.:
• Check seal seam width.
• Visual inspection: Asses the pack optically.
• Storage test: Store a good pack for a defined period and then re-
inspect.
• Stacking test: Stack good packs on top of each other for a defined
period and then re-inspect.
• Check the seal seam strength with a tensile testing machine.
• Low-pressure test (for vacuum packs).
• Measurement residual oxygen (for gas-flushed packs).
The following faults can result in a pack not being airtight:
• A leaky seal seam. Possible reasons:
– The inside of the packaging material is contaminated by product
in the seal seam area.
– The sealing time is too short.
18 03.06.2014
Safety
• Damage to the pack caused e.g. by sharp-edged products.
Time of inspection
• After machine start-up.
• When a defined time interval was reached during running opera-
tion.
• When the pack size was changed.
• When other types of films or other film thicknesses are being used.
• When spare parts or wearing parts were built in.
• After faults to the machine were eliminated.
• After changes to the machine settings.
1.7.12 Pump protection function

The vacuum pump in the machine runs for a set time when the
chamber lid has been closed. During this time any undesired liquid in
the oil of the vacuum pump evaporates. This increases the lifespan of
the vacuum pump. When packaging moist or liquid products, the op-
erating company is obliged to perform this function at least once a
day at the end of a working day. The manufacturer assumes no liabil-
ity whatsoever for any warranty claims and damage claims of any
kind that result from the insufficient performance of this function.

Penetration by foreign matter (e.g. liquids, product residue, foreign
bodies) will damage the vacuum pump.
reject packs.
¾ Cancel the evacuation process immediately if foreign matter is
sucked in.
¾ Change the oil in the vacuum pump.
1.7.13 Testing pressure equipment

The operating company is responsible for observing the country-
specific test intervals for pressure equipment. This test is to be per-
formed by qualified persons.
1.8 Safety devices

The housing is a safety guard and prevents the reaching into danger
zones. The closed housing must be secured with the screws before
the machine can be operated.
1.9 Machine label

Safety and information labels have been attached to the machine.
• Do NOT remove these labels.
03.06.2014 19
Safety
Machine label
• Make sure all labels are intact and legible.

• If necessary, clean the labels with soap and water.
– Do NOT clean the labels with solvents.
• Replace damaged, scratched or illegible labels with new ones.
Info
Labels can be obtained from the manufacturer.
Fig. 2: Safety labels and information labels
Posi- Sign
tion
Fig. 3:
Fig. 4: ANSI mandatory sign: Read Fig. 5: ANSI mandatory sign: Read
I
the instruction manual (English / the instruction manual (English / Span-
SO manda-
French) ish)
tory sign:
Read the
instruction
manual
Fig. 6: ANSI mandatory sign: Read

the instruction manual (English / Chi-
nese)
20 03.06.2014
Description
2 Description
2.1 Construction of the machine
Fig. 7: Construction of the machine
1 Chamber lid
2 Chamber lid gasket
3 Counter-pressure bar
4 Chamber with spacer plates and sloping insert with support angle
5 Sealing bar with inert gas nozzles (optional)
6 (Optional) Inert gas connection
7 Power supply
8 Vacuum pump
9 Oil sight glass
10 Screw plug of fill opening
11 Control terminal
12 Locking device for chamber lid
03.06.2014 21
Description
Control terminal
2.2 Control terminal
Fig. 8: Control terminal
1 <Machine control On/Off> key

2 Display
3 Keys <Arrow key>
4 Keys <1> to <6>
5 <Function selection> key
6 <Sealing> key
7 <Gas flushing> key
8 <Evacuation> key
9 <Stop> key
<Machine control • Switch machine control on and off.

On/Off>
Display • Display process data.
• Show menus.
• Show parameters and functions.
• Graphic support.
• Display diagnostic messages.
<Arrow key> • Increase values.
• Navigation within menus.
<Arrow key> • Decrease values.
• Navigation within menus.
Keys <1> to <6> • Load and save recipes.
• Enter password.
• Enter the configuration code.
<Function selection> • Call up additional menus.
• Scroll to previous screen.
22 03.06.2014
Description
Control terminal
<Sealing> key • Press and hold down: Call up "Sealing"

menu.
• Press briefly: Call up values for sealing.
• Confirm the configuration code.
• In the MPP process: select the value.
<Gas flushing> key • In the MPP process: select the function.
In machines with the inert gas option:
• Press and hold down: Call up "Gas flush-
ing" menu.
• Press briefly: Call up values for gas flush-
ing.
<Evacuation> key • Press and hold down: Call up "Evacuation"
menu.
• Press briefly: Call up values for evacua-
tion.
• Delete configuration code.
• In the MPP process: select the step
<Stop> key • Skip current machine process and proceed
with the next process.
– Pressing during the evacuation process:
Aborts the evacuation process and re-
sumes the gas flushing process.
– Pressing during the gas flushing proc-
ess: Aborts the gas flushing process
and resumes the sealing process.
– Press during sealing process: Cancel
sealing process and ventilate the
chamber.
• Acknowledge diagnostic message.
• Return from the menu to the status dis-
play.
2.3 Display
The display shows different views with differing information depend-
ing on the machine's phase of operation.
2.3.1 Startup display

The startup screen appears after switching on the machine.
03.06.2014 23
Description
Display
Fig. 9: Startup display
1 Type designation of machine control

2 Software version
3 Configuration code
2.3.2 Status display
Process data status

display
The process data status display shows information on the last pack-
aging procedure.
Fig. 10: Process data status display
1 Current access right (lock closed = user; lock open = set-up personnel)
2 Currently loaded recipe
3 Chamber lid symbol, machine is ready.
4 Gas pressure
5 Evacuation pressure
Process sequence
status display
The process sequence status display shows the progress of the cur-
rently running process, e.g. evacuation. During the process the corre-
sponding symbol flashes on the display. If time runs out during a
process, then a clock with the remaining time will flash in place of the
symbol.
24 03.06.2014
Description
Display
Fig. 11: Evacuation status display (047)
Fig. 12: Gas flushing status display (049)
Fig. 13: Sealing status display (050)
2.3.3 Function display

Depending on the access rights, the function display will offer the
following options:
• View values.
• Enter values.
• Switch functions on and off.
Example of a function display with values:
Fig. 14: Function display with value (052)
1 Actual value
2 Setting
3 Symbol of function (e.g. evacuation)
4 Measurement
5 Selected parameter
6 Selected function
Example of a function display for switching a function on and off:
03.06.2014 25
Description
Display
Fig. 15: Function display on/off (013)
1 Selected function
2 Switch status
3 Symbol of function (e.g. sealing)
2.3.4 Diagnostic display
Fig. 16: Diagnostic display
1 Diagnostic number
2 Type of error acknowledgement
3 Error text (in ticker)
Eliminate the malfunction, see Section 8 "TROUBLESHOOTING".
2.3.5 Access rights

To avoid incorrect operation, the following access rights are assigned.
Access right Explanation

Operator Not password protected.
The operator may enter settings that are re-
quired to operate the machine (e.g. Lan-
guage choice).
The operator cannot modify values.
Set-up personnel Password protected.
The set-up personnel can modify values and
switch statuses.
Only a limited number of settings in the ser-
vice menu are possible (e.g. vacuum test).
Service Unrestricted authorisation.
Super-PIN • Reset password for access right Set-up
personnel to factory setting.
• Reset machine control.
26 03.06.2014
(Exit) (Exit) (Exit)
2.4
2.5
Recipe 1
Fig. 17:
Recipe 2
Load recipe
Recipe 3
Recipe n
Evacuation
Recipe 30 Factory settings
Menu tree
(Exit)
Recipe 1
Recipe
Recipe 2
Save recipe
Recipe 3
Menu tree
Recipe n (Exit)
(Exit)
03.06.2014
(Exit) Distribution time
Recipe 1 Automatic
Evacuate
Recipe 2 Procedure (standard/MCV)
Menue Delete recipe
Process sequence
Recipe 3 MCV threshold
Recipe n MCV period
Settings Gas flushing (not active)
Gas flushing (optional) Infeed of inert gas.

(Exit)
(Exit)
Language
Sealing (On/Off)
User Authorisation Sealing
Change PIN Ventilation delay
PIN
Reset PIN Cool off
Brightness
(Exit)
ber is closed, the following procedures run automatically:

Machine cycles (Exit)
Counter
Total cycles -
Production data Basic Settings
Legend: Operating hours Fill diaphragm
Operating hours
Vacuum pump Ventilate diaphragm
Evacuation if chamber and film pouches.

User Cycle period
Configurator Settings
(Password: 1234) Service
The film pouches are filled and laid in the chamber. When the cham-
Menu tree
Description
27
Description
Process sequence
Sealing • Compressed air is admitted to the sealing

diaphragm. The sealing diaphragm ex-
pands, pressing the sealing bar against the
counter-pressure bar.
• The film pouch is sealed.
• The sealing bar and seal seam cool off.
• The sealing diaphragm is ventilated, the
sealing diaphragm slackens.
• The chamber is ventilated.
• The chamber lid opens automatically if it is
not locked.
2.6 Packaging process

The following processes are available for packing products.
Processes Example of use

Standard Technical products or products without special
requirements.
MCV Testing airtightness of packs or for drying prod-
ucts.
2.7 Preset recipes

Recipes 1 to 6 are preset at the factory. The settings depend on the
machine equipment.
Info
Recipes 1 to 6 contain presettings which have to be adjusted to the
individual cases.
Recipe Example of Evacuation Automatic Gas flush- Sealing MHP

use pressure sensitivity ing pres- time
sure
No. 1 For dry Automatic 4 Off 1.8 s Off
products
without gas
flushing.
No. 2 For moist Automatic 10 Off 1.8 s Off
products
without gas
flushing.
28 03.06.2014
Description
Preset recipes
Recipe Example of Evacuation Automatic Gas flush- Sealing MHP

use pressure sensitivity ing pres- time
sure
No. 3 For dry Automatic 4 100 mbar to 1.8 s Off
products 150 mbar
with little
gas flush-
ing.
No. 4 For dry Automatic 4 250 mbar 1.8 s Off
products
with me-
dium gas
flushing.
No. 5 For dry Automatic 4 500 mbar 1.8 s Off
products
with strong
gas flush-
ing.
No. 6 For prod- 12 mbar 10 Off 1.8 s Evacuation
ucts with a time: 2 s
big air Evacuation
pocket. pause: 4 s
No. 30 Factory 10 mbar 6 Off 1.3 s Evacuation
settings time: 2 s
Evacuation
pause: 2 s
2.8 Technical specifications
Power supply
Mains voltage See type plate.
Phases See type plate.
Nominal power See type plate.
Nominal current See type plate.
Max. mains fuse See type plate.
Max. short circuit current See type plate.
Protection type IP54
Dimensions
Height (a) with open chamber lid 640 mm
03.06.2014 29
Description
Technical specifications
Dimensions
Height (a) with closed chamber 370 mm
lid
Width (b) 560 mm
Depth (c) 520 mm
Operating height approx. 256 mm
Effective chamber size (W/H/D) 465 mm/150 mm (optional 220
mm)/355 mm
Sealing length 465 mm
Weight approx. 70 kg
Fig. 18: Dimensions
Installation conditions and ambient conditions

Ambient temperature +2 °C to +40 °C
Storage temperature -25 °C to +80 °C
Relative air humidity during op- 90 % non-condensing
eration or storage of the ma-
chine, max.
Inclination of the machine during 15 °
transport, max.
Minimum room size for machines 40 m2
with the gas flushing option*
*For safety reasons, a minimum room size is mandatory to prevent
high concentrations of gas.
30 03.06.2014
Description
Inert gas (option)

Max. input pressure 2.5 bar
Min. input pressure 0.7 bar
Inner diameter of supply line 8 mm
Vacuum pump
Nominal suction capacity • 20 m3/h
• 21 m3/h
Achievable final pressure approx. 2 mbar
Noise exposure at the workplace

Based on Machinery Directive
(2006/42/EC)
Measuring instrument Sound level meter, IEC 61672- 1,
class 1, error margin +/-1.1 dB
Condition of the machine New condition with optimum set-
tings at the time of delivery.
A-weighted emission sound- 68.8 dB
pressure level at the workplace Measurement inaccuracy: 6 dB
LpA (DIN ISO 11202, accuracy
class 3) for vacuum pump MRP
20
A-weighted emission sound- <70 dB
pressure level at the workplace
LpA (DIN ISO 11204, accuracy
class 3) for vacuum pump RB
0021
03.06.2014 31
Description
Noise exposure at the workplace
0,7 m
1,55 m
0,5 m
Fig. 19: Noise exposure measuring point
Info
The measured values of the noise data have been adjusted to take
extraneous and ambient noises into account.
Higher measured values may be produced as a result of the follow-
ing:
• Highly sound-reflecting rooms.
• Modified settings.
• Wear.
32 03.06.2014
Start-up
3 Start-up
3.1 Setting up the machine and starting it up

Danger of explosion!
Operating the machine in a potentially explosive atmosphere can
DANGER result in explosion due to hot machine parts.
Explosions can cause serious injuries or even death.
¾ Do NOT use the machine in rooms that are exposed to explo-
sion hazards.
¾ Prepare a firm, level site for the machine.

– To ensure adequate space for cooling, there must be a clear
distance of at least 100 mm on all sides of the machine.
¾ Ensure that there is adequate access to the connections.
¾ Have the power supply of the machine fitted by a qualified electri-

cian with a suitable mains fuse in accordance with IEC 60204-
1:2005. See the machine type plate for the dimensions of the
mains fuse.
Injury hazard!
The machine is heavy.
WARNING Carrying the machine can cause injuries.
¾ Have a second person assist you.
¾ Lift the machine carefully out of the box and place it on the pre-
pared site.
¾ Ensure that the machine is not connected to the mains electricity.
¾ Remove the safety guard on the back of the machine.
03.06.2014 33
Start-up
Setting up the machine and starting it up
¾ Unscrew the screw plug. To do so, turn the screw plug anticlock-
wise.
¾ Fill the vacuum pump with the oil supplied up to the middle of the
oil sight glass.
– The oil level is then approximately in the middle of the oil sight
glass.
max.
min.
¾ Check the oil level on the oil sight glass:

– The oil level should reach the middle of the oil sight glass.
– If oil level is under the MIN mark, add oil.
¾ Turn the screw plug in the fill opening and screw it tight. To do so,
turn the screw plug clockwise.
¾ Wipe off and remove any oil.
¾ Fasten the safety guard.
34 03.06.2014
Start-up
Setting up the machine and starting it up
Danger of explosion!
Gas mixtures with oxygen proportions over 21% are explosive.
DANGER A gas mixture with an oxygen proportion over 21 % can cause an
explosion and fire if it comes in contact with heat, oil or grease.
¾ Do NOT use a gas mixture with an oxygen proportion of over
21%.
Risk of death!
During the packing process, inert gases are released.
DANGER Inhaling inert gas can impair your breathing. Over a longer period of
time, this can be fatal.
¾ A surface area of at least 40 square meters per machine must
be made available.
¾ Air the rooms sufficiently and avoid any accumulation of gas.
¾ Observe the maximum input pressure, see 'Technical specifica-
tions'.
¾ Cut off the gas supply at the end of work.
¾ Adhere to the safety regulations in effect in the country where
the machine is used.
¾ Connect the inert gas (only for machines with inert gas connec-
tion).
¾ Close the stop-cock for the gas supply.
¾ Attach the gas hose to the inert gas connection of the machine.
¾ Fasten the hose with hose clamps.
¾ Open the stop-cock for the gas supply.
¾ Set the input pressure; see Technical Specifications.
¾ Check the mains voltage on the type plate and compare it with the
voltage of the mains electricity.
¾ If the values match, connect the machine to the mains electricity

at a place which is always easily accessible.
¾ Remove all the protective film.
¾ Clean the machine, see Section 6 "CLEANING".
03.06.2014 35
Operation
4 Operation
4.1 Switching on the machine

¾ Before switching on the machine for the first time fill the vacuum
pump with oil, see Section 7 "MAINTENANCE".
¾ If present, open the stop-cock for the gas supply.
¾ Connect the machine to the mains electricity at a place which is

always easily accessible.
¾ Press the <Control On/Off> key.

– The machine control performs a self-test.
– The software version of the machine control briefly appears in
the display.
– The status display appears.
– The machine is ready for operation.
4.2 Switching off the machine

¾ Press the <Control On/Off> key.
– The screen for performing the pump protection function ap-
pears.
¾ If necessary, perform the pump protection function.
¾ Close and press down the chamber lid.
– The vacuum pump runs for a set time.
– A counter counts to zero.
– The display goes out.
– The chamber lid opens automatically if it is not locked.
¾ To cancel the pump protection function, press the <Control
On/Off> key again.
– The display goes out.
Info
The display goes out automatically after 10 s without input or with-
out closing the chamber lid.
¾ Close chamber lid and lock it in place.
¾ Close the stop valve for the gas supply, if part of the machine.
¾ If required disconnect the machine from the mains electricity.
36 03.06.2014
Operation
Packing products
4.3 Packing products

¾ Open the chamber lid.
¾ If necessary, use filling plates.

– The pouch neck should be located at the centre of the pouch
height x.
¾ Use the sloping insert for packaging liquids, see Section 5.1 "IN-
SERT AND REMOVE THE SLOPING INSERT ".
– Liquid cannot escape from the film pouch.
¾ Switch on the machine.
¾ Load the desired recipe.

¾ For the first test packs, use a preset recipe, see Section 2.7
"PRESET RECIPES " and see Section 4.8.2 "LOAD FACTORY SET-
TINGS ".
Health hazard!
Insufficient or sporadic cleaning can promote the growth of micro-
WARNING organisms which can contaminate the product.
This can pose serious health hazards for consumers.
¾ Disinfect your hands should they come into contact with any
machine part other than the operating elements.
¾ Do NOT lay the product on the machine.
¾ Observe the company cleaning guidelines.
¾ Follow instructions in the chapter 'Cleaning'.
¾ Fill the film pouch.
¾ Insert film pouch.

– The opening of the film pouch should extend 2 to 3 cm beyond
the sealing device.
03.06.2014 37
Operation
Packing products
¾ Gas flushing option: Pull the pouch opening over the gas nozzles
so that the inert gas flows into the film pouch.
¾ Pull the pouch neck flat on the sealing bar.

– The pouch neck lies on the sealing bar without creases.

Penetration by foreign matter (e.g. liquids, product residue, foreign
bodies) will damage the vacuum pump.
reject packs.
¾ Cancel the evacuation process immediately if foreign matter is
sucked in.
¾ Change the oil in the vacuum pump.

– The processes in the machine run automatically.
– The chamber lid opens automatically if it is not locked.
38 03.06.2014
Operation
Packing products
¾ Remove the finished pack.
¾ Check the pack.
Info
Visually inspect the packs on a regular basis while the machine is
running. Depending on product and pack it may be necessary to
carry out additional and considerably more complex test proce-
dures. This is the responsibility of the operating company, see Sec-
tion 1.7.11 "CHECKING THE PACKS".
¾ If necessary, adapt the settings to the product.

¾ Enter all required times and values.
¾ Save recipe, see Section 4.8.3 "SAVE RECIPE ".
4.4 Opening and closing menus
4.4.1 Calling up menus

¾ Press the <function selection> key.
– The "main menu" appears.
¾ Select the desired menu with the <arrow> keys.

– The desired menu appears.
¾ Select the desired submenu with the <arrow> keys.

– The desired submenu appears.
03.06.2014 39
Operation
Opening and closing menus
4.4.2 Quitting menus

¾ Using the <arrow> keys, select the respective menu heading.
– The text of the menu heading changes and becomes the
(menu) function quit.
– The menu is exited and the system changes to the next highest
display level.
4.5 Changing values

¾ Call up the desired menu.
¾ Using the <arrow> keys, select the desired parameter.

– The display for the selected parameter appears.
¾ Set the value with the <arrow> keys.
– The set value is adopted.
¾ To exit the parameter, press the <Function selection> key.
4.6 Selecting and resetting access rights
4.6.1 Selecting access authorisations

¾ Call up "User" menu.
¾ Select Authorisation.
¾ Enter the password with the keys <1> to <6>.

– The corresponding access right appears in the status display.
¾ If the selected access authorisation is no longer needed, reset the
access to operator, see Section 4.6.2 "RESETTING THE ACCESS
RIGHT TO OPERATOR (BLOCKING ACCESS) ".
4.6.2 Resetting the access right to operator (blocking ac-

cess)
¾ Select Authorisation.
¾ Enter the password of the current access right with the keys <1>
to <6>.
– The Operator access right appears in the status display.
– Settings cannot be changed.
40 03.06.2014
Operation
Selecting and resetting access rights
4.6.3 Change password for authorisation access creator

¾ Call up "PIN" menu.
¾ Select Change PIN.
¾ Enter old password with keys <1> to <6>.
¾ Enter new password with keys <1> to<6>.
¾ Confirm the new password again.

– The password has been changed.
4.6.4 To reset authorisation access creator

¾ Call up "PIN" menu.
¾ Select Reset PIN.
¾ Enter Super-PIN, see supplementary sheet "Super-PIN".

– The reset password for the authorisation access Creator ap-
pears.
4.7 Language selection
4.7.1 Selecting the language via menu

¾ Select Language.
¾ Using the <arrow> keys, select the desired language.
¾ Press the <Function selection> key.

– The language is activated.
4.7.2 Selecting the language via the shortcut key

¾ Switch off the display with the <Machine control on/off> key.
¾ Switch on the display with the <Machine control on/off> key.
¾ While the startup display is shown, press the <Function selection>

key.
– The "language selection" display appears.
¾ Using the <arrow> keys, select the desired language.
03.06.2014 41
Operation
Language selection

– The language is activated.
4.8 Working with recipes
4.8.1 Load recipe

Info
If no recipe is saved, the message “recipe missing” appears. The
last settings remain active.
Load using keys <1> to

<6>
¾ Press the desired key briefly <1> to <6>.
– The selected recipe is loaded.
Loading through the

“load recipe” menu
¾ Call up "Load recipe" menu.
¾ Select the desired recipe with the <arrow> keys.

– The selected recipe is loaded.
4.8.2 Load factory settings

Info
Factory settings cannot be overwritten or deleted.
¾ Call up "Recipe loading" menu.
¾ Select recipe no. 30 with the <arrow> keys.

– The factory settings are loaded.
4.8.3 Save recipe

Info
When selecting an already assigned recipe number, the recipe
stored under this number is directly overwritten.
42 03.06.2014
Operation
Working with recipes
Saving via keys <1> to

<6>
¾ Press and hold down desired key <1> to <6>.
– The message "Recipe saved" appears.
– The current values are stored in the selected recipe.
Saving via the “save

recipe” menu
¾ Call up "Recipe, saving" menu.
¾ Using the <arrow> keys, select the desired memory location.

– The current values are stored in the selected recipe.
4.8.4 Delete recipe

Info
If the currently loaded recipe is deleted, a new recipe must be
loaded.
¾ Call up "Recipe, deleting" menu.
¾ Select the recipe to be deleted with the <arrow> keys.

– The message “completed” appears.
– The recipe has been deleted.
4.9 Select and set process
4.9.1 Set standard process

¾ Press <Evacuation> key briefly and enter value for Evacuation
pressure.
¾ For automatic evacuation, decrease the value until Automatic
appears.
– The machine controls the evacuation process automatically.
¾ Press <Evacuation> key briefly again and set value for Post-
evacuation time.
¾ Call up the "evacuation" menu.

¾ Set Distribution time.
¾ Set Automatic.
¾ Select Standard process.
03.06.2014 43
Operation
Select and set process
¾ Call up the "gas flushing" menu (Optional).

¾ Switch on On/off gas flushing.
¾ Set Distribution time.
¾ Set Rinse time.
¾ Press <Gas flushing> key briefly and set value for Gas flushing
pressure.
4.9.2 To set MCV process

¾ Press <Evacuation> key briefly and enter value for Evacuation
pressure.
Info
Do not set an Evacuation pressure value in Automatic.
¾ Press <Evacuation> key briefly again and set the value for Post-
evacuation time to 0 s.
¾ Call up the "evacuation" menu.

¾ Set the value for Distribution time to 0 s.
¾ Select MCV process.
¾ Set MCV threshold.
¾ Set MCV duration.
¾ Call up the "gas flushing" menu (Optional).
¾ Switch off Gas flushing On/Off.
¾ Call up the "sealing" menu.
¾ Switch off Sealing On/Off.
4.10 Setting the sealing

¾ Call up the "sealing" menu.
¾ Switch on On/off sealing.
¾ Set Delayed ventilation.
¾ Set Cooling down.
¾ Press <Sealing> key briefly and set value for Sealing time.
4.11 Entering basic settings

¾ Call up the "basic settings" menu.
¾ Set Fill diaphragm.
44 03.06.2014
Operation
Entering basic settings
¾ Set Ventilate diaphragm.
4.12 Modifying and resetting machine cycles

¾ Call up the "operating data" menu.
¾ Call up "Counter" menu.
¾ Call up machine cycles.
¾ Set the value with the <arrow> keys or set to "0".

– The set value is adopted.
4.13 Display production data
4.13.1 Display total cycles of the machine

¾ Call up "Counter" menu.
¾ Select Total cycles.
4.13.2 Display hours of operation
Display machine's
hours of operation
¾ Call up the "Operating data" menu.
¾ Call up "Hours of operation" menu.
¾ Select Hours of operation.
Display vacuum pump's

hours of operation
¾ Call up the "Operating data" menu.
¾ Call up "Hours of operation" menu.
¾ Select Vacuum pump.
4.13.3 Display cycle time

¾ Select the "Cycle time" menu.

– A list of cycle times is displayed.
03.06.2014 45
Operation
Display production data
4.13.4 Show settings

¾ To view the settings of recipes 7 through 30, load the desired rec-
ipe via the menu, see Section 4.8.1 "LOAD RECIPE ".
¾ Call up the "production data" menu.
¾ Select Settings .
– The settings of the loaded recipe appear in a list.
Info
The settings of recipes 1 through 6 can be speed dialed from the
list. To do so, load the respective recipe with the keys <1> through
<6>.
4.14 Setting the brightness of the display

¾ Select brightness.
¾ Using the <arrow> keys set the desired brightness.
46 03.06.2014
Adjustment work and setup
5 Adjustment work and setup
5.1 Insert and remove the sloping insert

¾ If necessary, use filling plates for the desired incline.
¾ Hook the sloping insert on the screws of the sealing bar.
¾ Attach the support angle to the sloping insert at the required posi-
tion.
¾ If the sloping insert is no longer needed, remove it, along with the
support angle, from the chamber.
03.06.2014 47
Cleaning
6 Cleaning
The objective of the cleaning work is to avoid risks to hygiene. If the
cleaning is insufficient or not performed properly, this may result in
the contamination of the products and to health hazards for end con-
sumers. In addition, the machine may be damaged.
Info
Optional equipment for aiding the cleaning can be retrofitted for
various machine types. For further information, contact our sales
and service departments.
6.1 Notes on cleaning
6.1.1 Instructions for creating company cleaning guide-

lines
The company operating the machine is under an obligation to create
company cleaning guidelines. These cleaning instructions must be
matched to the particular needs of the operating company (type of
product, environment, sector etc).
The following points should be contained in the company cleaning
guidelines:
• Required cleaning intervals.
• Care products to be used. For care products, refer to the "Care
products table".
• Using the proper dosage of care products.
• Persons in charge of cleaning.
• The individual working stages for hygienic cleaning of the machine,
taking into consideration the following points:
– Safety instructions.
– Instructions for maintaining the machine's value.
– Instructions on the handling of cleansers.
– Instructions on the handling of disinfectants.
– Instructions on the handling of anti-corrosion agents and lubri-
cants.
– Instructions on the handling of cleaning devices.
– Recommendations for the course of the daily cleaning.
– Recommendations for the course of the intensive cleaning.
– Qualifications of the cleaning personnel. Assign only suitably
qualified and instructed personnel. Information on qualification
and training can be obtained from MULTIVAC Service.
• First aid measures.
48 03.06.2014
Cleaning
Notes on cleaning
6.1.2 Instructions for maintaining the machine's value

Regular and proper care helps to maintain the machine's value. The
best protection against harmful influences is to clean and disinfect the
machine on a regular basis. The longer product residue and other
aggressive deposits remain on the machine, the more harmful their
corrosive effects will be. On the other hand, care products can also
cause damage if they are used incorrectly.
Incorrect use of care

products
• After every cleaning of the machine or its surroundings (for exam-
ple the floor or adjacent machines), always thoroughly remove any
care product residue from the machine with water of drinking qual-
ity. This prevents corrosion.
• Do NOT use any care products for the cleaning of the machine or
its surroundings, which contain chlorine or which are highly acidic
or alkaline. These create strong vapours and cause corrosion.
• Do NOT shorten the cleaning intervals for the mildly acidic clean-
ing and disinfection. All acidic cleansers are corrosive and they
can cause embrittlement and premature aging of plastics.
• Where components are made of aluminium, it is NOT permitted to
use tools which scratch metal, or to use harsh cleansers or clean-
ing devices which have an abrasive effect. These damage the
anodised layer. The components can then corrode. Residues of
cleansers and other aggressive deposits must be removed imme-
diately.
• Do NOT use care products, which contain solvents, for compo-
nents made of plastic. These can cause embrittlement and prema-
ture aging of plastics.
• Dosage and application time of the care products, as well as the
correct temperature of the mixing water, must be observed. The
manufacturers also provide information on the maximum permissi-
ble dosages which apply in the food area.
• If used incorrectly, care products can damage components made
of rubber or plastic. Before applying care products, please take
time to read the instructions and warnings provided by the manu-
facturer.
Parameters for pre-

rinsing water and post-
rinsing water
The following points must be observed in order to prevent damage to
the machine:
• Do NOT rinse with a steam jet or high-pressure cleaner . Only use
low pressure between 4 bar and 6 bar (58 psi to 88 psi).
• Use a flat fan nozzle with a 5 ° to 15 ° inclination and an approx.
3/16 " nozzle opening.
03.06.2014 49
Cleaning
Notes on cleaning
• The temperature of the water must NOT exceed 60 °C (140 °F).

• Only rinse off with water of drinking quality.
6.1.3 Instructions on the handling of cleansers
Chemical burn hazard!

Acidic cleansers are caustic. Caustic effects are NOT noticed im-
WARNING mediately.
Contact with the skin can cause burns.
¾ Wear the prescribed personal protective equipment when han-
dling cleansers.
¾ Observe the manufacturer's instructions.
• For type of cleanser, refer to the "Care products table".

• Always follow the instructions for use from the cleanser manufac-
turer.
• The quantity of cleanser is not the decisive factor for successful
cleaning.
– Applying amounts in excess of the proper dosage does not im-
prove or accelerate cleaning efficiency, but only hinders the re-
quired rinsing off of the cleanser.
• Dried cleanser residues make cleaning more difficult and pro-
longed.
– Even the smallest residues can inhibit the effect of the disinfec-
tion.
– Check by measuring the pH factor of the post-rinsing water.
• Regular checks of cleaning (i.e. by contact tests) reduce the risk of
product contamination.
• Insufficient cleaning cannot be compensated for by doubling the
concentration of the disinfectants.
6.1.4 Instructions on the handling of disinfectants

Incorrect use of disinfectant can contaminate the product with chemi-
cals or decrease the effectiveness of disinfection. This can pose seri-
ous health hazards for consumers.
• Always follow the instructions for use from the disinfectant manu-
facturer.
• Only rinse or wipe off after disinfection, if this is required by the
disinfectant manufacturer.
• Always observe the applicable hygiene regulations.
50 03.06.2014
Cleaning
Notes on cleaning
6.1.5 Instructions on the handling of anti-corrosion

agents and lubricants
Excess lubricants can accumulate at lubrication points. Excess
grease has no lubricating function; however, it can breed micro-
organisms and contaminate the product.
• For type of anti-corrosion agent, refer to "Care products table".
• Always follow the instructions for use from the manufacturer of the
anti-corrosion agent or lubricant.
• Check the lubricating points regularly for the accumulation of lubri-
cants and remove excess lubricant.
• Only use H1 or FDA-approved lubricants and anti-corrosion agents.
• Regular checking of the microbiological shelf life of the anti-
corrosion agent and lubricant helps to reduce the risk of product
contamination.
6.1.6 Instructions on the handling of cleaning devices

• The cleaning devices will become germ hot spots if they are not
cleaned often enough. This can cause cross contamination, which
will damage the product. Use only plastic brushes and brooms.
Clean the cleaning devices daily and apply disinfectant afterwards.
• The exhaust air emitted and agitated by the vacuum cleaner must
comply with the prescribed limit values for the packaging environ-
ment. Accordingly, the appropriate filter elements must be used in
the vacuum cleaner.
6.2 Cleaning recommendations

Info
• Always clean the machine from top to bottom.
• In the following, optional equipment versions are also described.
Only perform steps that correspond to the version of the ma-
chine.
• The illustrations are examples.
¾ Remove all products from the chamber.
¾ Switch off the machine.
¾ Disconnect the machine from the mains electricity.
¾ Cover the mains plug with waterproof plastic bags.
¾ Close the stop-cock for the gas supply, if part of the machine.
¾ Allow the machine and sealing bar to cool down.
03.06.2014 51
Cleaning
Cleaning recommendations
¾ Store empty, new film pouches outside the room in a clean, dry
place during the cleaning procedure.
¾ Remove all waste (e.g. product scraps, film trim) on or around the
machine.
¾ Remove the following components:

– Sloping insert with with support angle.
– Filling plate.
– Sealing bar, see Section 7.3.1 "REMOVE THE SEALING BAR".
– Insertable counter-pressure bar.
¾ Check chamber lid gasket for dirt or contamination.
¾ If there is dirt or contamination, remove the chamber lid gasket

from the groove.
52 03.06.2014
Cleaning
¾ Take the removed components to a separate room suitable for

wet cleaning.
¾ Clean dismantled components manually with cleaning solution.

¾ Only clean the Teflon tape of the sealing bar manually with a
soft cloth or a soft brush.
¾ Thoroughly clean the inert gas nozzles.
¾ Wait until the application time has elapsed (see instructions of

cleanser manufacturer).
¾ Wipe with new cloth and water of drinking quality.
¾ Inspect for dirt and cleanser residues.
¾ If necessary, perform another manual cleaning and wipe it off.
¾ Disinfect dismantled components with an alcohol-based disinfec-

tant.
¾ Thoroughly disinfect the inert gas nozzles.
¾ Wait until the application time has elapsed, see instructions of dis-
infectant manufacturer.
¾ Clean the floor with a rubber wiper.
¾ Dispose of the waste properly.
¾ Apply cleanser to the floor in the low-pressure foaming procedure.

¾ Rinse off the floor with water of drinking quality.
¾ Manually clean the entire machine, including the table, with clean-
ing solution.
03.06.2014 53
Cleaning
¾ Only clean the chamber lid manually with a soft cloth or a soft
brush.
¾ Wipe with new cloth and water of drinking quality.
¾ Inspect the entire machine and the floor for dirt and cleanser resi-
dues.
¾ If necessary, clean and wipe off again.
¾ Disinfect entire machine, including table, with alcohol-based disin-

fectant.
¾ Use a hand-held spray lance to apply disinfectant to the floor.
¾ Wait until the application time has elapsed, see instructions of dis-
infectant manufacturer.
¾ If necessary, rinse the floor with water of drinking quality; see in-
structions of the disinfectant manufacturer.
¾ Remove the plastic bag from the mains plug.
¾ Dispose of plastic bags properly. For reasons of hygiene, never

reuse bags.
¾ Attach the following components:

– Insertable counter-pressure bar.
– Sealing bar, see Section 7.3.2 "INSTALL THE SEALING BAR".
– Filling plate.
– Sloping insert with with support angle.
54 03.06.2014
Cleaning
¾ Disinfect entire chamber with alcohol-based disinfectant.
¾ Dry a wet chamber lid gasket or groove with a new cloth or blow
them dry with sterile compressed air.
¾ Install the chamber lid gasket.

¾ Press the chamber lid gasket into the groove of the chamber
lid.
– The beginning and end of the chamber lid gasket must butt
up against each other without a gap.
¾ During insertion, do not stretch the chamber lid gasket.

¾ Smooth out chamber lid gasket.
03.06.2014 55
Cleaning
¾ Leave the chamber lid open to dry.
¾ If present, open the stop-cock for the gas supply.
¾ Connect the machine to the mains electricity.
¾ Clean the cleaning devices (e.g. rubber wipers, brushes).
¾ Place cleaning devices in disinfectant solution.
¾ Unpack the film pouches and lay them ready.
¾ Perform a vacuum test, see Section 7.8 "PERFORMING THE VAC-

UUM TEST".
6.3 Care products table
Recommended care products:
Type Manufacturer Designation

Cleansers, neutral Ecolab Europa P3-topax 12
Ecolab USA Quorum Pink II
Diversey Europe Shureclean VK10
JD Shureclean Plus VK9
Diversey USA Shureclean VK10
JD Shureclean Plus VK9
Cleansers, alkaline Ecolab Europa P3-topactive LA
Diversey Europe JD Ultraclean VK3
Diverfoam SMS HD VF22
Diversey USA JD Ultraclean VK3
Diverfoam SMS HD VF22
56 03.06.2014
Cleaning
Care products table
Type Manufacturer Designation

Cleansers, acidic Ecolab Europa P3-topax 52
P3-topax 56
Ecolab USA Quorum Red
Foam shine
Diversey Europe JD Acifoam VF10
Diversey USA
Disinfectants Ecolab Europa P3-topax 91
P3-topax 990
Ecolab USA Ster-Bac
Diversey Europe JD Divosan extra VT55
JD Suredis VT1
Diversey USA JD Divosan extra VT55
JD Suredis VT1
Disinfectants (alcohol-based) Ecolab Europa P3-alcodes
Diversey Europe JD Divodes FG VT29
Diversey USA
Anti-corrosion agents Esso Primol 352
Castrol Optimol F+D Fluid Spray
Klüber Lubrication Klüberfood NH1 K 32
Stainless steel care products Ecolab Europa P3-proguard MC
All recommended anti-corrosion agents and stainless steel care

products are food compatible.
Buying source:
• Ecolab: www.ecolab.com
• Diversey: www.diversey.com
• Esso: www.exxonmobil.com
• Castrol: www.castrol.com
• Klüber Lubrication: www.klueber.com
03.06.2014 57
Maintenance
7 Maintenance
Dangerous voltage!
Switching off the machine does not rid it of electrical current.
DANGER Touching electrically charged components can cause serious or
even fatal injuries.
Before performing any cleaning or service work:
¾ Disconnect the machine's power supply from the mains electric-
ity.
¾ Have work in the control cabinet performed by authorised tech-
nicians only.
Info
Observe the safety instructions, see Section 1 "SAFETY".
Clean the machine after maintenance work and repairs and disin-
fect if necessary.
7.1 Maintenance schedule

As needed
Page Complet
ed
Entire machine Perform a wipe test 59
Every 8 operating hours or daily
Page Complet
ed
Vacuum pump Perform the pump protection function 59
Entire machine Visual inspection 59
Entire machine Alkaline cleaning and disinfection 60
Vacuum pump Checking oil level, topping up 60
Every 50 operating hours or weekly
Page Complet
ed
Entire machine Acidic cleaning and disinfection 60
Connections Visual inspection 60
Vacuum system Check 60
58 03.06.2014
Maintenance
Maintenance schedule
Page Complet
ed
Every 1000 opearating hours or yearly
Page Complet
ed
Vacuum pump Oil change 60
Vacuum pump Exchanging the air de-oiling element 61
Entire machine Check the age 61
7.2 Maintenance recommendation
7.2.1 Entire machine - Perform a wipe test

¾ Check the result of the cleaning and disinfection by means of a
wipe test.
See the company cleaning guidelines and recommendations, see
Section 6 "CLEANING".
7.2.2 Vacuum pump - Perform the pump protection func-

tion
¾ Perform the pump protection function, for this switch off the ma-
chine, see Section 4.2 "SWITCHING OFF THE MACHINE".
7.2.3 Entire machine - Visual inspection

¾ Check the entire machine exterior for damage.
¾ Check that all safety labels are present.
¾ Check that all safety devices are attached and undamaged.
¾ Check the viewing window in the chamber lid for damage (e.g
scratches, cracks).
¾ If the viewing window in the chamber lid is damaged have it re-
placed immediately by the manufacturer.
¾ Check chamber lid gasket for damage.
¾ Have the chamber lid gasket replaced by the service depart-
ment if necessary.
¾ Check sealing bar for damage.
03.06.2014 59
Maintenance
Maintenance recommendation
¾ If necessary, replace the sealing bar, see Section 7.3 "RE-

PLACE THE SEALING BAR".
¾ Check the counter-pressure bar for damage.

¾ If necessary, repair the counter-pressure bar, see Section 7.4
"REPAIR COUNTER-PRESSURE BAR".
7.2.4 Entire machine - Alkaline cleaning and disinfection

¾ See company cleaning guidelines and see Section 6 "CLEANING".
7.2.5 Vacuum pump - Checking oil level, topping up

¾ Check the oil level on the oil sight glass.
¾ If water is present in the oil, change the oil in the vacuum

pump, see Section 7.5 "CHANGE THE OIL IN THE VACUUM PUMP".
¾ If necessary, refill oil, see Section 7.5.2 "FILLING THE VACUUM

PUMP WITH OIL.".
7.2.6 Entire machine - Acidic cleaning and disinfection

¾ See company cleaning guidelines and see Section 6 "CLEANING".
7.2.7 Connections - Visual inspection

¾ Check power cable for damage.
¾ If present, check that the supply line for inert gas is fitted tightly
and undamaged.
7.2.8 Vacuum system - Check

UUM TEST".
7.2.9 Vacuum pump - Oil change

¾ Change the oil in the vacuum pump, see Section 7.5 "CHANGE THE
OIL IN THE VACUUM PUMP".
60 03.06.2014
Maintenance
Maintenance recommendation
7.2.10 Vacuum pump - Exchanging the air de-oiling ele-

ment
¾ Change the air de-oiling element, see Section 7.6 "CHANGE THE
AIR DE-OILING ELEMENT".
7.2.11 Entire machine - Check the age

¾ Read the year of manufacture on the type plate.
¾ If the machine is older than 19 years:

¾ Shut down the machine.
¾ Have the safety functions checked by MULTIVAC Service.
7.3 Replace the sealing bar
7.3.1 Remove the sealing bar

¾ Let the sealing bar cool down.
¾ Pull out the sealing bar.
7.3.2 Install the sealing bar

¾ Install the sealing bar on the carriers.
03.06.2014 61
Maintenance
Replace the sealing bar
¾ Install the sealing bar in such a way that the screws on the
sealing bar point to the middle of the chamber.
7.4 Repair counter-pressure bar

¾ Pull the profile thread together with the Teflon tape out of the
counter-pressure bar.
¾ Pull the Teflon tape off the profile thread.
62 03.06.2014
Maintenance
Repair counter-pressure bar
¾ Remove the glue residue from the profile thread.
¾ Cut the new Teflon tape to fit the length of the profile thread.
¾ Press the ends of the profile thread into the counter-pressure bar
so that they are flush.
¾ Press the profile thread into the centre of counter-pressure bar.
¾ Press the profile thread evenly into the counter-pressure bar and
smooth it flat.
03.06.2014 63
Maintenance
Repair counter-pressure bar
¾ Clean the profile thread.

– The profile thread should be free of dirt and grease.
¾ Stick the new Teflon tape onto the dry profile thread so that it ad-
heres without bubbles or creases.
7.5 Change the oil in the vacuum pump
7.5.1 Drain oil

¾ Allow the machine and vacuum pump to cool down for 1 hour.
Burn hazard!
The surface of the vacuum pump can reach temperatures of over
WARNING 70 °C during operation.
Touching the vacuum pump can lead to burns.
Before performing any work on the vacuum pump:
¾ Allow the vacuum pump to cool down.
64 03.06.2014
Maintenance
Change the oil in the vacuum pump
¾ Hold the liquid container (e.g. an empty oil bottle) under the drain
opening.
wise.
¾ Drain the oil completely.
¾ Wipe off any oil from the machine.
¾ Turn the screw plug in the drain opening and screw it tight. To do
so, turn the screw plug clockwise.
¾ Dispose of old oil properly.
¾ Fill the vacuum pump with new oil, see Section 7.5.2 "FILLING THE
VACUUM PUMP WITH OIL.".
7.5.2 Filling the vacuum pump with oil.

¾ Allow the machine and vacuum pump to cool down for 1 hour.
03.06.2014 65
Maintenance
Burn hazard!
wise.
¾ Fill the vacuum pump with oil up to approximately the middle of

the oil sight glass. Use only oils that are approved by the manu-
facturer, see 'Spare Parts' section or the spare parts catalogue.
66 03.06.2014
Maintenance
Info
Only use low odour synthetic oil if food is being packed.
¾ Check oil level on the oil sight glass:

– The oil level is then approximately in the middle of the oil sight
glass.
max.
min.
¾ Turn the screw plug in the fill opening and screw it tight. To do so,
turn the screw plug clockwise.
¾ Wipe off and remove any oil.
¾ Connect the machine to the mains electricity.
¾ Switch on the machine.
¾ Check the oil level after a couple of machine cycles.
7.6 Change the air de-oiling element

Burn hazard!
03.06.2014 67
Maintenance
Change the air de-oiling element
Burn hazard!
¾ Take all the objects out of the chamber apart from the sealing bar.
¾ Unscrew the screws.
¾ Carefully fold open the bottom section and insert the retaining rod
in the holding device.
68 03.06.2014
Maintenance
¾ Unscrew the screw plug or the screws on the cover. Turn these
screws anticlockwise.
¾ For vacuum pump RB 0021: Undo the screw until the tension
springs rotate clockwise and can be removed.
03.06.2014 69
Maintenance
¾ Pull out the air de-oiling element.
¾ Insert a new air de-oiling element.

¾ For vacuum pump MRP20: Place the screw plug, together with
the spring, on the nozzle of the air de-oiling element and
tighten it. Turn this screw clockwise.
– The arrow on the air de-oiling element points downwards.
¾ For vacuum pump RB 0021: Insert the air de-oiling element
with the handle pointing upward and fix it with the tension
spring.
¾ For vacuum pump RB 0021: Fasten the cover with the screws.
¾ Lift up the bottom section and hold it firmly. Place the retaining rod
into the holding device provided.
70 03.06.2014
Maintenance
¾ Close the bottom section and fix it with the screws.
7.7 Change chamber lid gasket

¾ Remove the chamber lid gasket from the groove.
03.06.2014 71
Maintenance
Change chamber lid gasket
¾ Press the new chamber lid gasket into the groove of the chamber
lid.
– The beginning and end of the chamber lid gasket must butt up
against each other without a gap.
¾ During insertion, do not stretch the chamber lid gasket.

¾ Smooth out chamber lid gasket.

UUM TEST".
7.8 Performing the vacuum test

¾ Call up the "Service" menu.
¾ Call up the "test" menu.
¾ Select Vacuum test.
¾ Switch on the vacuum test.
¾ Return to the status display.
72 03.06.2014
Maintenance
Performing the vacuum test

– The evacuation system is being checked.
– The processes in the machine run automatically.
– The corresponding diagnostic message appears.
– The chamber lid opens.
¾ Acknowledge the diagnostic message.
– The vacuum test is switched off.
¾ If the vacuum test is not successful, see the displayed diagnostic
message to correct the fault, see Section 8 "TROUBLESHOOTING".
03.06.2014 73
Troubleshooting
8 Troubleshooting
Injury hazard!
Ignorance of proper machine handling is very dangerous.
WARNING Improper handling can lead to serious injuries.
For all service and repair work:
¾ Make sure you observe the safety instructions and accident
prevention regulations.
¾ Disconnect the unit's power supply from the mains electricity.
¾ Only qualified electricians are permitted to work on electrical
modules.
¾ Service and repair work should be carried out by authorised
technicians only.
8.1 Malfunctions with diagnostic message

Symptom Cause Solution
67 • Vacuum pump does not • Notify the service.
switch off.
• Ventilation valve does not • Notify the service.
open.
68 • No gas available or near end. • Connect inert gas or ensure
that there is sufficient gas
supply (e.g. change gas bot-
tle).
• Stop valve for the gas supply • Open the stop valve for the
is closed. gas supply.
• Gas hose has a kink in it. • Remove the kink in the gas
hose.
• Value for the gas flushing • Correct the value for Gas
pressure is set such that it flushing pressure.
cannot be reached.
• The vacuum sensor is incor- • Notify the service.
rectly calibrated.
• Vacuum sensor is defective. • Notify the service.
• Gas valve does not open. • Notify the service.
69 • Value for the Evacuation • Correct the value for Evacua-
pressure is set so low that it tion pressure.
cannot be reached.
74 03.06.2014
Troubleshooting
Malfunctions with diagnostic message

• Vacuum hose between the • Notify the service.
chamber and the vacuum
sensor is clogged, missing or
leaking.
• Vacuum hose is loose, leaking • Notify the service.
or clogged.
• Chamber lid gasket is not air- • Notify the service.
tight.
• Vacuum sensor is defective. • Notify the service.
• Vacuum pump is not being • Notify the service.
triggered or the vacuum pump
is defective.
• Vacuum pump is leaky. • Notify the service.
• Filter in the line to the vacuum • Notify the service.
sensor is dirty and blocked.
80 • Leak in hose connections. • Notify the service.
• Leak in vacuum hose. • Notify the service.
• The vacuum sensor and as- • Notify the service.
sociated line is leaking.
81 • Sealing diaphragm leaks. • Notify the service.
8.2 Faults without diagnostic message

Machine does not run. • Machine is switched off. • Switch on the machine.
• Mains plug is unplugged. • Plug in the mains plug.
• Ambient temperature too low. • Operate the machine only at
permissible ambient tempera-
ture, see "Technical Specifica-
tions".
Chamber lid does not • Chamber lid pressed closed • Press the chamber lid shut
remain closed despite too briefly. more evenly, more firmly and
pump running. for longer.
• Chamber lid gasket is dirty. • Clean the chamber lid gasket.
• Chamber lid gasket is dam- • Change chamber lid gasket.
aged.
Poor vacuum in the • Evacuation pressure is set too • Reduce Evacuation pressure
pack. high. value.
03.06.2014 75
Troubleshooting
Faults without diagnostic message

• Gas flushing pressure is set • Reduce Gas flushing pressure
too high. value.
• Gas flushing time is set too • Reduce Gas flushing time
high. value.
• Pouch neck is clamped by • Insert the film pouch so that
chamber lid. the pouch neck lies within the
chamber. Cut off the pouch
neck if necessary.
• Chamber lid gasket is dirty. • Clean the chamber lid gasket.
• Insufficient oil quantity or oil in • Refill or replace oil.
the vacuum pump is too old.
• Chamber lid gasket is dam- • Change chamber lid gasket.
aged.
• Moist or liquid products give • Abort the evacuation process
off steam during the evacua- with the <Stop> key in case
tion process. the chamber lid mists up.
• Pack product with the Auto-
matic function. Set the value
for the Automatic sensitivity.
• Evacuation system is leaking. • Notify the service.
Pack is leaking. • Sealing time is set incorrectly. • Increase the value for Sealing
time in small increments.
chamber. Cut off the pouch
neck if necessary.
• Seal seam is dirty. • Keep the inside of the film
pouch in the area of the seal
seam clean.
• Film pouch damaged. • Use a new film pouch.
• Film pouch not suitable. • Use a film pouch suitable for
sealing.
chamber.
• Film pouch not suitable. • Use a film pouch suitable for
sealing.
76 03.06.2014
Troubleshooting
Faults without diagnostic message

• The pressure difference be- • Reduce Evacuation pressure
tween the chamber and the value.
outside environment is not • Reduce Gas flushing pressure
large enough before the seal- value.
ing process. • Reduce Gas flushing time
value.
• Sealing bar damaged. • Replace sealing bar.
Seal seam is uneven • The pressure difference be- • Reduce Evacuation pressure
and wavy. tween the chamber and the value.
outside environment is not • Reduce Gas flushing pressure
large enough before the seal- value.
ing process. • Reduce Gas flushing time
value.
• Teflon tapes on the sealing • Change the Teflon tapes.
bar and counter-pressure bar
are worn.
• Profile thread in the counter- • Repair the counter-pressure
pressure bar is worn. bar.
Seal seam is milky. • Sealing time is set incorrectly. • Reduce the Sealing time
value. The seal seam should
be clear and transparent.
The excess pouch neck • Sealing time is set incorrectly. • Increase the value for Sealing
can only be severed with time in small increments.
difficulty at the sever
seal or it can not be
severed at all.
Odour or smoke. • Air de-oiling element is defec- • Change air de-oiling element.
tive.
• Oil return valve of vacuum • Notify the service.
pump is clogged.
Machine is very loud. • Air de-oiling element clogged. • Change air de-oiling element.
• Vacuum pump defective. • Notify the service.
High oil consumption. • Air de-oiling element clogged. • Change air de-oiling element.
Oil leaks out of machine. • Screw plugs or oil sight glass • Tighten screw plugs and oil
not tight. sight glass.
• Vacuum pump defective. • Notify the service.
03.06.2014 77
Shutdown, transport, storage
9 Shutdown, transport, storage
Info
Observe the safety instructions, see Section 1 "SAFETY".
9.1 Taking the machine out of service

¾ If present, close the stop-cock for the gas supply and detach the
gas hose from the inert gas connection.
¾ Clean machine and then preserve it, see Section 6 "CLEANING".
9.2 Transporting the machine
9.2.1 Transporting the machine

Injury hazard!
The machine is heavy.
WARNING Carrying the machine can cause injuries.
¾ Have a second person assist you.

At an inclination of more than 15°, the oil in the vacuum pump
shifts.
The air de-oiling elements will get wet from the oil and become inef-
fective. This will damage the vacuum pump.
¾ Transport and set the machine down as horizontally as possi-
ble.
¾ Do NOT tilt the machine.
¾ Carefully raise the machine.

¾ For machine dimensions and weight, see "Technical specifica-
tions".
¾ Transporting the machine
¾ Avoid severe jolts.
78 03.06.2014
Shutdown, transport, storage
Storing the machine
9.3 Storing the machine

¾ Shutting down the machine.
¾ Select a suitable storage site.

¾ Observe the ambient conditions for storing the machine, see
Technical specifications.
¾ Ensure that the location site is of adequate load-bearing capac-
ity and keep the weight of the unit in mind, see Technical speci-
fications.
¾ If necessary, cover the machine with film.
03.06.2014 79
Disposal
10 Disposal
10.1 Disposing of the machine

Info
• Sealing bars can be reused on other machines of the same se-
ries.
• If disposal of the machine is not handled by the manufacturer,
dispose of the machine as described below.
¾ Disconnect the machine from the mains electricity, see Section 9

"SHUTDOWN, TRANSPORT, STORAGE".
¾ Dispose of the materials properly, observing all legal and com-

pany-internal regulations regarding environmental protection.
10.2 Dispose of operating materials
10.2.1 Disposing of oil and grease
NOTICE Protect the environment!

Operating materials and working equipment are environmentally
harmful.
Improper disposal is harmful to the environment.
¾ Handle operating materials and working equipment properly.
¾ Dispose of operating materials and working equipment at suit-
able collection points.
¾ Observe the environmental directives.
¾ Handle operating materials and working equipment properly and

dispose of them in a professional manner.
Info
Excerpt from the disposal directive:
• It is prohibited to mix used oil with other waste.
• Used oils may NOT be mixed with each other.
• Used oil filters should be collected, stored, transported and dis-
posed of separately from other waste.
80 03.06.2014
Disposal
Dispose of operating materials
10.2.2 Disposing of packaging materials

Info
Packaging materials are resource materials that can be recycled.
• Improper disposal is harmful to the environment.
• Films should be collected for recycling.
• Follow the disposal instructions of the packaging material manu-
facturer.
¾ Handle packaging materials properly and dispose of them in a

professional manner.
Info
Packaging materials are resource materials that can be recycled.
• Improper disposal is harmful to the environment.
• Films should be collected for recycling.
• Follow the disposal instructions of the packaging material manu-
facturer.
10.2.3 Dispose of chemicals
Chemical burn hazard!

Acidic cleansers are caustic. Caustic effects are NOT noticed im-
WARNING mediately.
Contact with the skin can cause burns.
¾ Wear the prescribed personal protective equipment when han-
dling cleansers.
¾ Observe the manufacturer's instructions.
Fire hazard!
Alcohol-based disinfectants are highly flammable.
WARNING Fire, naked light or smoking ignites the disinfectant and can thus
cause fires.
¾ When disinfecting the machine, flames or naked lights are pro-
hibited.
¾ Smoking is prohibited.
¾ Observe the instructions of the disinfectant manufacturer.
¾ Handle cleansers and disinfectants properly and dispose of them

in a professional manner.
03.06.2014 81
Disposal
Dispose of operating materials
Info
Improper disposal is harmful to the environment.
• Observe the safety data sheets of the cleanser and disinfectant
manufacturers.
• Follow the disposal instructions of the cleanser and disinfectant
manufacturers.
• Observe regionally applicable disposal regulations.
82 03.06.2014
Spare parts
11 Spare parts
Fig. 20: Spare parts drawing (SAP-DIS 16000022467)
03.06.2014 83
Spare parts
Item Material number Designation Quantity

and unit of
measure-
ment
1 105893127 Round cord (chamber lid gasket), for cham- 2.0 m
ber height 150 mm
1 81863140000 Profile thread (chamber lid gasket), for 2.0 m
chamber height 230 mm
2 105003538 Tension spring for chamber height 230 mm 2 pc.
2 101643292 Tension spring for chamber height 150 mm 1 pc.
3 81863151040 Profile thread 0.5 m
4 81848121000 Teflon tape 0.13 mm x 16 mm 0.5 m
5 105413026 Sealing bar, complete 1 pc.
6 11131198180 Heat band, 3 mm 1 pc.
7 85662802090 Round wire 0.65 m
10 85123126100 Contact bushing 2 pc.
11 11181798050 Diaphragm 1 pc.
12 105326253 Machine control 1 pc.
13 11181798040 Diaphragm 1 pc.
14 105048117 Low odour synthetic oil for vacuum pumps 1l
14 91111114013 HD oil mineral oil 1l
Not suitable for the packaging of food.
15 105865631 Air de-oiling element for vacuum pump RB 1 pc.
0021 B
15 106701805 Wearing parts set for vacuum pump MRP20 1 pc.
(includes air de-oiling element and sealing
rings)
16 11131117103 Repair kit (contains items 6, 7, 8, 9) 1 pc.
17 85641281115 Transformer 220_240/20 volt 1 pc.
17 85641281117 Transformer 110/20 volt 1 pc.
Spare parts for pumps
Item Typ Voltage Frequency Material number

18 R5-RB0021 110 V to 115 V 50 Hz to 60 Hz 80121402815
84 03.06.2014
Spare parts
Item Typ Voltage Frequency Material number

18 R5-RB0021 220 V to 230 V 60 Hz 80121402816
18 R5-RB0021 230 V 50 Hz 80121402814
18 MRP20 100 V to 115 V 50 Hz to 60 Hz 106688697
18 MRP20 220 V to 240 V 50 Hz to 60 Hz 106688695
03.06.2014 85
Glossary
Glossary
Automatic If the function Automatic is set, the machine will reach the optimum
evacuation time and pressure depending on the product.
The automatic evacuation is suitable for the following cases:
• Achieving the best possible vacuum for long shelf life.
• Packing of products for which the optimum evacuation pressure
is not known.
• Packing of the same product but one which has varying proper-
ties (e.g. varying moisture content, varying temperature).
If the evacuation is automatic the value for Automatic sensitivity can
be adapted to the product.
Automatic sensitivity Determines the evacuation time and the evacuation pressure
reached when evacuating with the Automatic function. The sensitiv-
ity is adjustable from 1 to 10. The lower the sensitivity, the lower the
evacuation pressure reached. The value for Automatic sensitivity is
dependant on the product.
High value for Automatic sensitivity (value 10):
• Is suitable for very moist or fluid products.
• Evacuation process ends early.
• Evacuation pressure reached in the pack is high.
Low value for Automatic sensitivity (value 1):
• Is suitable for dry products.
• Evacuation process ends late.
• Evacuation pressure reached in the pack is low.
Cooling down Sealing Value for the cooling down time of the seal seam. The vacuum in the
chamber and the sealing pressure are maintained for this length of
time. The seal seam can harden. The sealing is switched off during
this time.
Cycle time The display contains the times of the individual procedures of the
last packaging procedure.
Delayed ventilation - The ventilation of the chamber begins with a delay after sealing.
Sealing
Distribution time - Switching interval between the completed evacuation process and
evacuation the beginning of the gas flushing process. During the distribution
time remaining air pockets in the products can escape before the
package is sealed.
Distribution time - Gas Switching interval after the gas flushing process, during which the
flushing gas can distribute itself in the the film pouch.
86 03.06.2014
Glossary
Evacuation pressure Is the pressure to which the film pouch and the chamber are evacu-
ated. The pressure is measured in the chamber.
Evacuation to a pre-determined pressure is suitable for the following
cases:
• Achieving a package result which is different from that of the op-
timum evacuation pressure.
• Packing of products for which the optimum evacuation pressure
is known.
• Packing of the same product which has identical properties.
Fill diaphragm During this time sealing pressure is applied to the sealing dia-
phragm.
Gas flushing pressure Indicates the pressure until the film pouch is filled with inert gas.
Pressure is measured in the chamber.
Gas flushing time Indicates the amount of time for which the film pouch will be filled
with inert gas. Pressure is not influenced by this.
Hours of operation Shows the time the machine has been operating. The counter be-
gins to count as soon as the machine is switched on and can not be
reset.
Machine cycles Counts the number of complete machine cycles. The counter can be
modified and reset. It is used to control the quantities produced.
MCV duration During this time the set vacuum is maintained during the MCV proc-
ess (Pressure value + threshold).
MCV threshold If the pressure value set here is exceeded during the MCV process,
further evacuation automatically takes place.
Post-evacuation time This time extends the evacuation process. Through this, the reached
evacuation pressure is lower than the set value. This time begins,
when the set pressure is reached. Suitable for damp products.
Rinsing time, gas During this time the vacuum valve and gas valve are opened simul-
flushing taneously. On one side of the chamber a vacuum is created, on the
other side gas is supplied. The film pouch is thoroughly flushed with
gas. This reduces the residual oxygen content.
Sealing time During this time the film pouch is sealed. The sealing time depends
on the material and the thickness of the film pouch.
Sealing time max This time determines the maximum value for the sealing time.
Settings - Production Shows all currently set target values.
Data
total cycles Shows the completed machine cycles.
03.06.2014 87
Glossary
Vacuum pump - Pro- Counts the vacuum pump's hours of operation. Counting starts as
duction data soon as the vacuum pump is turned on. The display cannot be
changed.
Vacuum test Automatic leakage test of the vacuum system and the sealing dia-
phragm.
Ventilate diaphragm During this time the sealing diaphragm is evacuated. The sealing is
without sealing pressure.
88 03.06.2014
MULTIVAC branch offices
GERMANY
Tel.: +49 83 34 601 0
Fax:+49 83 34 601 199
multivac@multivac.de
www.multivac.com
SWITZERLAND
MULTIVAC EXPORT AG
Tel.: +41 41 785 65 65
Fax:+41 41 785 65 10
meag@multivac.ch
www.multivac.com
GERMANY GERMANY ARGENTINA

MULTIVAC Marking & Inspec- MULTIVAC Resale & Service MULTIVAC Argentina S.A.
tion GmbH & Co. KG GmbH Tel.: +54 11 4723 3766
Tel.: +49 5224 931-0 Tel.: +49 2157 8197 0 Fax:+54 11 4723 4098
Fax:+49 5224 931-299 Fax:+49 2157 8197 22 info@multivac.com.ar
multivac-mi@multivac.com info@multivacresale.de www.multivac.com
www.multivac.de www.multivac.de
AUSTRALIA BELGIUM BRAZIL

MULTIVAC Australia PTY. Multivac N.V. MULTIVAC do Brasil
LTD. Tel.: +32 15 569 50 9 Tel.: +55 19 3795-0818
Tel.: +61 3 8331 2800 Fax:+32 15 569 50 1 Fax:
Fax:+61 3 8331 2810 mub@multivac.be nelson.dematos@br.multivac.com
info@multivac.com.au www.multivac.com www.multivac.com
www.multivac.com
BULGARIA CHILE CHINA

MULTIVAC Bulgaria EOOD MULTIVAC CHILE S.A. MULTIVAC (Shanghai) Trading
Tel.: +359 2 988-55-00 Tel.: +56 27 996 00 0 Co.
Fax:+359 2 988-55-88 Fax:+56 27 996 00 1 Building 7, Lane 195, Qianpu
service@bg.multivac.com mucl@cl.multivac.com Road (Shanghai)
www.multivac.bg www.multivac.com Tel.: +86 21 3701 8118
Fax:+86 21 3766 0051
info@cn.multivac.com
www.multivac.cn
DENMARK ESTONIA FINLAND

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Tel.: +45 75 853 42 2 Tel.: +372 622 8258 Tel.: +358 20 792 13 00
Fax:+45 75 853 45 4 Fax:+372 622 8259 Fax:+358 20 792 13 71
mudk@multivac.dk margus.kupp@ee.multivac.com multivac@fi.multivac.com
www.multivac.com www.multivac.com www.multivac.com
03.06.2014 89
FRANCE GREECE GREAT BRITAIN

MULTIVAC FRANCE S.A.S. MULTIVAC Hellas Mepe MULTIVAC UK Ltd.
Tel.: +33 16 412 13 14 Tel.: +30 21 066 19 621 Tel.: +44 1793 425800
Fax:+33 16 412 75 30 Tel.: +30 21 066 19 622 Fax:+44 1793 616219
muf@multivac.fr Fax:+30 21 066 19 662 sales@multivac.co.uk
www.multivac.com info@gr.multivac.com www.multivac.com
www.multivac.com
INDIA IRELAND ISRAEL

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vate Limited Tel.: +353 (0) 1 4133200 Tel.: +972 46 344 68 1
Tel.: +91 12 446 10 000 Fax:+353 (0) 1 4133205 Fax:+972 46 344 67 8
Fax: muil@multivac.co.il
info@multivac.co.in www.multivac.com il.multivac.com
www.multivac.com
ITALY JAPAN CANADA

MULTIVAC Italia Service Tokyo Foods Machinery Co. MULTIVAC Canada Inc.
S.R.L. Ltd. Tel.: +1 905 264 1170
Tel.: +39 02 450 32 08 Tel.: +81 33 663 40 06 Fax:+1 905 264 9647
Fax:+39 02 458 63 819 Fax:+81 33 662 49 41 info@ca.multivac.com
muit@it.multivac.com t.orimi@tokyofoods.co.jp www.multivac.com
www.multivac.com www.multivac.com
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Corporación MULTIVAC MULTIVAC d.o.o. MULTIVAC Oy Latvia Branch
S.A.S. Oficinas Tel.: +385 14 855 20 5 Tel.: +371 67 623 121
Tel.: +57 1 547 5241 Fax:+385 14 855 20 4 Fax:+371 67 622 602
Fax:+57 1 547 4276 multivac@zg.t-com.hr girts.lazdins@lv.multivac.com
info@co.multivac.com www.multivac.com www.multivac.com
www.multivac.com
LITHUANIA MEXICO NEW ZEALAND

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Bukiškės C.V. Tel.: +64 9 238-3055
Tel.: +370 52 105 03 6 Tel.: +52 55 502 05 555 Tel.: +64 2 146-0807
Fax:+370 52 336 41 3 Fax:+52 55 502 05 560 Fax:+64 9 238-3054
donatas.margis@multivac.com contacto@multivac.com info@multivac.co.nz
www.multivac.com www.multivac.com www.multivac.com
NETHERLANDS NORTH AFRICA NORWAY

MULTIVAC BV MULTIVAC Afrique du Nord MULTIVAC AS
Tel.: (+31) 0348 436570 Tel.: +216 71 963 963 Tel.: +47 33 445 25 0
Fax:(+31) 0348 436580 Tel.: +216 71 860 128 Fax:+47 33 445 25 1
munl@multivac.nl Fax:+216 71 860 230 mun@multivac.no
www.multivac.com munaf@multivac.fr www.multivac.com
www.multivac.com
90 03.06.2014
AUSTRIA POLAND PORTUGAL

MULTIVAC Vertriebsgesell- MULTIVAC Sp. z o. o. Multi Vacuo - Sistemas de Embal-
schaft mbH Tel.: +48 81 746 67 00 agens Lda.
Tel.: +43 (0)1 698 1300 Fax:+48 81 746 67 01 Tel.: +351 21 41 95 541
Fax:+43 (0)1 698 1300-99 mupl@multivac.pl Tel.: +351 93 77 74 355
info@multivac.at www.multivac.com Fax:+351 21 41 95 543
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www.multivac.com
ROMANIA RUSSIA SWEDEN

MULTIVAC Romania S.R.L MULTIVAC Rus / Moscow MULTIVAC Sverige
Tel.: +40 21 345 34 61 127254 Moscow Tel.: +46 311 70 0
Fax:+40 21 345 34 61 Tel.: +7 495 604 4902 Fax:+46 150 30 0
adrian.dobre@multivac.ro Fax:+7 495 604 4903 mus@multivac.se
www.multivac.com office@ru.multivac.com www.multivac.com
www.multivac.com
SERBIA SINGAPORE SLOVAKIA

MULTIVAC d.o.o. MULTIVAC Pte. Ltd. MULTIVAC Export AG organi-
Tel.: +381 21 4721 144 Tel.: +65 6565 3919 začná zložka Slovakia Ges.m.b.H
Fax:+381 21 4721 146 Fax:+65 6566 9798 & Co. KG
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tems España, S.L. PTY. (LTD.) Tel.: +82-70-4895-4041
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CZECH REPUBLIC TURKEY UKRAINE

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chines, Ceska Republika San. ve Tic. A.Ş. Tel.: +380 44 499 90 70
S.R.O. Tel.: +90 216 526 00 33 Fax:+380 44 499 90 67
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Fax:+420 26 126 05 18 info@tr.multivac.com www.multivac.com
mucz@cz.multivac.com www.multivac.com
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03.06.2014 91
HUNGARY USA UNITED ARAB EMIRATES

MULTIVAC Hungária Kft. MULTIVAC, Inc. MULTIVAC Middle East (FZE),
Tel.: +36 23 500 28 7 Tel.: +800 877 5200 Amir Sotoudeh
Fax:+36 23 500 28 8 Tel.: +1 816 891 0555 Tel.: +971 4 299 1980
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muinc@multivac.com www.multivac.com
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92 03.06.2014

User Manual Cc768

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User Manual Cc768

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Instruction manual

Chamber machine C200

Service address: Manufacturer:

D-87787 Wolfertschwenden, Germany

2.4 Menu tree ................................................................................................................. 27

5 Adjustment work and setup ........................................................................................... 47

6.1.2 Instructions for maintaining the machine's value ......................................... 49

9 Shutdown, transport, storage ........................................................................................ 78

MULTIVAC branch offices........................................................................................................ 89

Important information on the manual

Changes not covered in the manual

Danger from electrical shock!

Potentially dangerous situations!

NOTICE Danger of material damage!

Information that contributes to a better understanding of how the ma-

Instructions to follow are displayed in the following form:

1.1 General safety instructions

1.1.1 Target group

NOTICE Danger of material damage!

1.1.2 Unauthorised modifications and manufacture of

The manufacturer disclaims any liability for damage caused by the

Fig. 1: Pro Original

The lubricants recommended by MULTIVAC are ideally matched to

NOTICE Danger of material damage!

Agent authorised to compile the relevant technical documentation

1.3 Intended use

1.3.1 Electromagnetic compatibility (EMC)

1.3.2 Non-ionising radiation

1.4 Reasonably foreseeable incorrect use

1.5 Warning against incorrect use

1.6 Residual risks

1.7 Obligations of the operating company

1.7.1 Creating the operating directive

1.7.2 Monitoring obligation

1.7.3 Making the selection of personnel

1.7.4 Training the personnel

1.7.5 Providing personal protective equipment

1.7.6 Avoiding hazards

1.7.7 Providing the installation location

1.7.8 Provide power supply

Connection via residual

1.7.9 Observe the requirements for the gas supply

1.7.10 Avoiding hygiene risks

1.7.11 Checking the packs

• Damage to the pack caused e.g. by sharp-edged products.

1.7.12 Pump protection function

NOTICE Danger of material damage!

1.7.13 Testing pressure equipment

1.8 Safety devices

1.9 Machine label

• Make sure all labels are intact and legible.

Fig. 2: Safety labels and information labels

Fig. 6: ANSI mandatory sign: Read

2.1 Construction of the machine

Fig. 7: Construction of the machine

2.2 Control terminal

Fig. 8: Control terminal

1 <Machine control On/Off> key

<Machine control • Switch machine control on and off.

<Sealing> key • Press and hold down: Call up "Sealing"

2.3.1 Startup display

Fig. 9: Startup display

1 Type designation of machine control

2.3.2 Status display