Escolar Documentos
Profissional Documentos
Cultura Documentos
FINAL PROJECT
MENT CONSTRUCTION
Internship HELD ON
Course code: GMT-
Northern corporation ltd. GMM 250
TONGI, GAZIPUR.
ssjhbjkhjkkjjhhgdghjd
2015
SUBMITTED TO: Prepared by:-
Our Honorable Teacher… Sourab Ghosh
MD. FARUK AHMED ID:111-118-0-45
Batch 111 Section AMT o3
Senior Lecturer of (BUFT)
Cell: 01911-914429
Cell: 01928-371876
Email:sourab.arun@gmail.com
Email: Faruk ahmed@gmail.com
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BGMEA University of Fashion & Technology (BUFT). 1 0 5 S R T O W E R , U T T A R A , D H A K A
WEB: WWW.BIFT.INFO
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INDEX TABLE
SL.
TOPIC
NO.
1. Acknowledgement.
3. Company Profile
6. Social Commitment
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10. Garments section (Technical Specification Of Men’s T-shirt,
Polo shirt & Long sleeve shirt, Sketch, Of Men’s T-shirt, Polo shirt &
Long sleeve shirt, Process Breakdown Of Men’s T-shirt, Polo shirt,
Long sleeve shirt,4 points System, Calculation etc.)
11. Finishing Section
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ACKNOWLEDGEMENT
All praise to God, the almighty, and the merciful. Without his blessing and endorsement this
Report would not have been accomplished. The successful completion of this Report might
never be possible in time without the help of many people have made significant
contributions. Their insights, advice and suggestions helped me a lot development and
preparation of the report. First of all I want to thank our honorable faculty Md. Faruk
Ahmed Sir for guiding us to make this Report .He gave us a best support to make this
Report.
His convincing power is very high. He makes us confident.He is a friends, philosopher & guide
to us. I also would like to express our heartfelt thanks to ED sir, Mr. Md. Rezaul Karim(admin)
Mr Mamun (Sr.Executive Admin), Mr. Jahid Hasan (Executive Admin),Rasel (Executive Admin).
I would like to express my sincere gratitude to Mr.Md. Mahbubur Rahman (Dyeing Manager),
Mr. Md. Abdullah Al Mamun (Knitting Manager), Mr. Md. Fazle Rabby( Deputy Manager of
Garments),PM Sir, Mr.Pramanik (Merchandiser) for providing me all necessary information
& guide line.. I am also grateful to other Sr. Executives & Executives, all stuff for assisting
me to gather information about various processes.
I also thanks the University’s Authority because they included this subject & the experienced
course faculty for this subject.
For complete this Assignment, I have to do………..
i. Hard Working.
ii. Collect Data
iii. Search internet.
iv. Taking help from others etc.
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Top Management:
Introduction:
Northern Corporation Limited is a 100% export oriented composite knit
textile unit established with the commitment to care the Global needs for
knit and casual clothing. The Report has employed the State-of-Art
technology in its very pieces of investments. Aiming at the context of
the changing Global demand pattern, international environment on trade
specially the withdrawal of quota system and GSP and the availability of
craftsmanship in the country, the Report encompassed the knitting,
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dyeing and processing of fabrics and ready-made Garments production
to be available from one stop service.
The manpower engaged in the Reports to carry out the day to day
business are all highly skilled, purely professional, vastly experienced.
The unique combination of organized Managerial and Technical term in
one hand and latest, advanced and balanced technology on the other
hand made the Report one of the top to be referred in this field in the
country. The best use of continuous development of Human Resources
by providing them International Standard Environment and equal
opportunity is the keys for achieving comprehensive competence in all
the level Organizational Hierarchy.
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About Northern Corporation Limited:
An ISO certified company; Northern Corporation Limited continues to
play a leading role in the manufacturing of Quality Garments in
Bangladesh with the intent to further strengthen its position for its
quality products. With our decades of experience and extensive industry
knowledge, we have been able to face the challenges of the global
market place and deliver quality products in adherence with market
standards and parameters.
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Its mission is to produce the latest design fancy item for ladies & kids,
quality knit fabrics and apparels for international markets.
Mision:
EXCEED our customer’s expectations delivering right products in right time
with excel quality and customer service.
EMPOWER our Human Resource turning them into our Best Asset.
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Social Commitment :
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KNITTING SECTION:
Introduction of Knitting:
At the pre historical time, human being used animal skin wraps for clothing. By the
time they attempted to manipulate into textile fabrics. According to their
knowledge, they invented manually (hand) knit machine. The first hand operating
knitting machine was invented at 16th century. Day by day the knowledge & idea of
people upgraded, so they invented modern, most complicated & most automated
machinery in the textile industry. A skilled hand knitter produced 120 to 150
stitches per minute. In comparison, a modern high speed circular knitting machine
makes about 20 million stitches per minute. The Northern Corporation Ltd. is
also using different types of modern knitting machines on the basis of the
requirement.
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# Lay-Out Of Knitting Section Of Northern Corporation Ltd.:
Enter Office
4
3 2 1
10
6 7 8 9
5 11
14
16 15 13
12
Exit
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Process flow of knitting section:
Warehouse
Yarn Book
Machine Select
Machine Setting
Sample Production(5-10kg
Quality Check
Bulk Production
Warehouse
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KNITTING M/C
m/c m/c
United needle United needle
Independent needle Independent needle
Indipendent needle
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Features of circular knitting machine of Northern Corporation Ltd.:
•In circular knitting machine, there have rotating cylindrical needle
beds.
•Latch needles are used.
•Between every needle spaces holding down sinker are used on
single jersey knitting m/cs.
•Stationary angular cam systems are used for needles &sinkers.
•Around the circumferences of the rotating cylinder, stationary
yarn feeders are situated at regular intervals.
Yarns are supplied from creel, but from overhead bbobbin in case
of lycra.
Brand:
Mayer and Cie (Germany)
FUKUHARA (Japan)
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Flat knitting machine:
The knitting machines whose needle beds are arranged in V-shape with two flat
beds are called flat knitting machine.
Feeder Number: 28
• Needle
• Cam
• Sinker
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Fabric GSM:
GSM means gram per square meter. It is a measurement of fabric
thickness and compactness.
Internationally Accepted range is ±5%
In factory Target of keeping G.S.M should be 0%-4%
Measuring System:
Setting the pad on the table
Putting fabric on the pad (without any crease or extra tension)
Putting cutter on fabric
Setting the hook at outer position at this blades become active
Giving pressure on the head
Turning handle 400º-500º
Taking weight & multiply with 100
Manually Calculation:
𝐶𝑃𝐼×𝑊𝑃𝐼×𝑆𝐿(𝑚𝑚)
G.S.M= × 0.9158
𝑁𝐸 (𝑌𝐴𝑅𝑁 𝐶𝑂𝑈𝑁𝑇)
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Stitch length:
Stitch length is a length of yarn which includes the needle loop and half
the sinker loop on either side of it. Generally the larger the stitch length,
the more extensible and lighter the fabric and the poorer the cover,
opacity and bursting strength. In practical job 100 needle lengths is
stitch length. Stitch length of fabric is controlled by VDQ (variable dia
quality) / pulley of knitting machine.
Stitch Length= 100 loops=29cm (by measure) ÷10=2.9mm
Production in kg/shift
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#Remarks:
Observer’s signature
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LAB SECTION:
Introduction:
The working process of quality control & lab are quite different but they
are equipped under same section on due to the NORTHERN
CORPORATION’s similarities in view of purpose .They mainly give
assurance of quality of textile . On laboratory, shade matching & recipe
calculation of a swatch is performed .The properties of fabric & fastness
of color is tested on the Q.C department.
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Lay-out of Lab and Quality Control department:
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M/c Name: 1) Mathis – (Sample Dyeing m/c)-made by Switzerland
2) Ahiba-made by U.S.A
Dye =
Stock solution %
Where,
P = shade percentage
CC = cubic centimeter.
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Quality assurance:
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# Sequence of chemical lab’s work:
Sample dyeing
If not If approved,
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#Sequence of dyeing 100% cotton fabric in lab:
Select bleach
fabric (5gm)
Recipe making
Select dyes
Dyeing
Hot wash
Neutralization
Soaping
Cold wash
Drying
match with standard
sample(If matches)
Bulk production
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Procedure :
After finished the dyeing time then cold wash two times.
Acid wash for neutralization.
Then soaping by required soap solution for 10 min. at 900C.
Cold wash then drying the lab dip and compare with the
standard.
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#Problems for lab-dip:
Objectives
- To know how light fastness test do.
- To know which reactive groups are better.
- To know how to sample rating by grey scale.
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Dyeing section
Introduction:
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# Process flow Chart Of Dying Section:
M/C M/C Capacity Brand Origin Maxm. Nozzle Max Liquor Pressure
0
No. Type (kg) Name Temp.( C) No. Nozzle Ratio
Speeed
(r.p.m)
01 Sample 15 FONG’s China 140 1 300 1:10 400kpa
dyeing
02 Sample 10 KRSNA India 140 1 300 1:10 400kpa
dyeing
03 Dyeing 600 Athena 2 Greece 142 4 310 1:6 0.28mpa
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Dyeing Recipe:
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# Classification of dyes :
Coloring Matters
Dyes Pigments
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7. Sulphur dyes: Cotton, Viscose Rayon, and Linen.
8. Reactive dyes: Cotton, Viscose Rayon, Linen, Wool, Silk, and Nylon.
9. Disperse dyes: Polyester, Nylon, Acrylic, Acetate Rayon, and Triacetate
Rayon.
10.Acid Mordant dyes: Wool, Silk, and Nylon.
Turning process :
Normally turning is done for those fabrics which are not same in
both face & back to protect the face side of fabric from any dust,
spot, other color, machine corrosion or any visual or physical
disturbance.
The machine by which counting of rolls & face/back side of fabric
is opened is called turner machine.
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The necessity of turning:
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Note :
Turning is only for single jersey fabric and its derivatives (PQ,
lacoste fabric etc).
But fleece, double jersey and their derivatives are kept unturned.
Precaution should be taken during batching. Otherwise lot may be
mixed and causes in dyeing problem.
Nozzle
Addition tank
Heat Exchanger
Filter
Reserve tank
Drain Line
Safety bulb
Seam line
Stand
Cooling line
Wash 2
Water realized
Wash 2
Water Supply
1 hours running
Enzyme hot
Wash 2
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Leveling (PH 5 - 6)
Shade OK
Acid wash
Fixing agent
Unload
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Some Special Chemicals name which is mostly used in NCL:
1. AN Tshamer-k 50
2. Anticrease-200
3. Agasol-AME
4. Arristan-64
5. Acetic Acid
6. Biavin –BPA
7. Bio Polish-EC
8. Bio Polish Biavin-109-CR
9. Biosoft-C-100
10. B/Powder
11. Cibafix Eco
12. Coustic Soda
13. Cotoblan Sel
14. Catalase BF
15. Coto blanc NSR
16. Dispergotor-XHTS
17. Felosan-RGN
18. Glauber-Salt
19. Heptl EMG
20. H2o2
20. Hydroze
21. Meropen CIT
22. Neutrcid NVM
23. Polybin PEN
24. Rewin –RNR
25. Soda Ash
26. Scourzm
27. Sarabid mip etc.
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#Remarks:
Observer’s signature
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GARMENTS SECTION
Introduction
Garments is the second need of basic needs of human. Once man used
leafs, barks, and animal skin to protect their body from environment
conditions when yarn and fabric was unknown to human. Now-a-days
with modern technology man is producing different garments of
different colors, fabrics and yarn. Quality, comfort, fashion are the most
important parameters of a garments. In Northern Corporation Ltd.
Garments are made considering these facts and has got much
reputation both inside and outside of our country.
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Flow chart of making garments.
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Cutting section
Sewing section
Finishing section.
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Operation Description of men’s T-Shirt
SL. Process Description M/C & Stitch Working SMV
Class Aid
1. Shoulder Sew 4 thread O/L N.P.F Time
study
(514),SS
2. Shoulder top Stitch 2 needle M.T.L/S G.P.F Time
study
(401),DS
3. Neck rib ends tuck 1 needle L/S(301) N.P.F Time
study
SS
4. Neck rib sew to body neck 4 thread O/L N.P.F Time
study
(514),SS
5. Tape sew to back neck 1 needle L/S(301) G.P.F Time
study
BS
6. Tape lower side closed to back 1 needle L/S(301) G.P.F Time
study
neck with label DS
7. Sleeve hem 2 needle Bottom Folder on Time
study
Cov. (406),EFS easy guide
8. Sleeve sew to Aram hole 4 thread O/L N.P.F Time
study
(514),SS
9. Aram hole top stitch 2 needle M.T.L/S G.P.F Time
study
(401),DS
10. Side seam closed with care 4 thread O/L N.P.F Time
study
label (514),SS
11. Bottom Hem 2 needle Bottom Folder on Time
study
Cov. (406),EFS easy guide
12. Sleeve ends tuck 1 needle L/S(301) N.P.F Time
study
DS
VARIATION
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16. Bottom cover seam at shoulder Top & bottom Folder on Time
study
Cover, DS easy guide
17. Bottom cover seam at neck line Top & bottom Folder on Time
study
Cover, DS easy guide
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16. Side Seam 4 thread O/L N.P.F Time
(514),SS study
17. Vent sticker 1 needle L/S(301) N.P.F Time
SS study
18. Bottom Hem 2 needle Bottom Cov. Folder on Time
(406),EFS easy guide study
19. Sub label 1 needle L/S(301) N.P.F Time
SS study
20. Sleeve ends Tuck 2 needle Bottom Folder on Time
Cov. (406),EFS easy guide study
Operation Description of men’s Woven-Shirt
SL. Process Description M/C & Stitch Working Aid SMV
Class
Collar :
1. Collar top part fusing Fusing Machine - Time
study
2. Collar run stitch 1 needle L/S(301) N.P.F Time
SS study
3. Collar point trim - Scissor Time
study
4. Collar turn& point - Pointer Time
study
5. Collar 1/16” top stitch 1 needle L/S(301) 1/16” CR.F Time
SS study
6. Collar out line(1/4” top stitch) 1 needle L/S(301) 1/4” CR.F Time
SS study
7. Collar band fusing Fusing m/c - Time
study
8. Collar band hem(as per meas.) 1 needle L/S(301) Edge guide Time
study
9. Collar & Collar band attach 1 needle L/S(301) Band pattern Time
study
10. Collar & band attach trim - Scissor Time
study
11. Collar band turn& point - Pointer Time
study
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12. 1/16” top stitch at band 1 needle L/S(301) 1/16” CR.F Time
SS study
Cuff:
13. Cuff fusing Fusing m/c - Time
study
14. Cuff hem (as per meas.) 1 needle L/S(301) Edge guide Time
study
15. Cuff run stitch 1 needle L/S(301) N.P.F Time
SS study
16. Cuff trim - Scissor Time
study
17. Cuff turn & point - Pointer Time
study
18. Cuff 1/16” top stitch at edge 1 needle L/S(301) 1/16” CR.F Time
SS study
19. Cuff out line(1/4” top stitch) 1 needle L/S(301) 1/4” CR.F Time
SS study
Back Part:
20. Back pleat tuck 1 needle L/S(301) N.P.F Time
SS study
21. Back loop making 2 flat lock Folder Time
study
22. Back loop attach to back part 1 needle L/S(301) N.P.F Time
SS study
23. Back &Back yoke Attach 2 needle L/S M/C N.P.F Time
study
24. Main label& size label attach to 1 needle L/S(301) 1/16” CR.F Time
under yoke SS study
Front part:
25. Right front BTN Stand Stitch 1 needle L/S(301) Folder Time
study
26. Placket attach to front 2 needle M.T.L/S Folder Time
(401) study
27. PKT Position mark to L/ Front - Pencil, temp. Time
study
28. Pocket Hem stitch 1 needle L/S(301) Folder Time
study
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29. Pocket edge iron - Iron& tem. Time
study
30. Placket attach to L/ Front 1 needle L/S(301) 1/16” CR.F Time
study
Sleeve:
31. Sleeve upper placket iron - Iron& tem. Time
study
32. Sleeve lower placket attach 1 needle L/S(301) 1/16” Time
CL+folder study
33. Sleeve upper placket attach 1 needle L/S(301) 1/16” CR.F Time
study
Assembly:
34. Shoulder Attach 1 needle L/S(301) No.F+E.guide Time
study
35. Shoulder top stitch 1 needle L/S(301) CR or CL Time
foot study
36. Neck center mark - Scissor/Pencil Time
study
37. Collar center mark - Scissor/Pencil Time
study
38. Collar attach to body 1 needle L/S(301) N.P.F Time
study
39. Collar closed 1 needle L/S(301) 1/16” CL.F Time
study
40. Sleeve attach to body 5-T O/L M/C N.P.F Time
study
41. Sleeve top stitch (double) 2-T O/L M/C G.P.F Time
study
42. Side joint (back+ front) 2 needle M.T.L/S Folder Time
(401),DS study
43. Cuff attach to sleeve 1 needle L/S(301) N.P.F Time
study
44. Cuff Closed 1 needle L/S(301) 1/16” CL.F Time
study
45. Bottom hem 1 needle L/S(301) Folder Time
study
46. Bottom hole stitch 1 needle BTN Guide Time
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hole M/C study
47. Button position mark - Pencil & Time
temp. study
48. Button Attach 1 needle BTN Temp. Time
attach M/C study
5) BTN=Button
8) E-guide=edge guide
Oil leakage
Air leakage
M/c cleanliness
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Sequence of sample garments manufacturing
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Marker:
Marker is a thin paper which contains all necessary pattern pieces for
all sizes for a particular style of garments in such a way that fabric
wastage would be least.
Marker width is equal to the minimum fabric width and its length
depends on the no. of pattern sizes that will be drawn.
Marker efficiency=
Fabric spreading:
In garments industry, fabric is cut once to make wear.For doing this ,
the process of fabric alignment according to production planning and
length and width is called the fabric spreading.
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Fabric must be flat
Straight lay
Stepped lay
Face to face
1) Manual method:
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Hand spreading
Spreading by hook
2) Mechanical method:
Semi automatic
Full automatic
Fabric Cutting:
It is difficult to define cutting. In garments industry , to cut the
different parts of fabric nicely and accurately from fabric lay or spread
according to the patterns of the marker , is called fabric cutting.
Clean edge
Unfused edge
Consistent cutting
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Cutting Section process breakdown :
Dyeing fabric
(Import)
Relaxation (1day
keep)
shrinkage test
/color fastness test
Marker
Cutting
Cut writing
Numbering
Bundling
Print Check
Import
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Methods of fabric cutting :
1) Manual method:
Round knife
Straight knife
Band knife
Die cutting
Notcher
Drill
2) Computerized method:
Knife cutting
Laser cutting
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Cutting Production Calculation
Suppose,
2. Width=200 cm
4. Marker =7 pcs
5. Ratio=1500:1000:12 Dzn.
We know 1”=2.54cm
=236 inch
2. Width=200 cm÷2.54
=78 dia
=3.05 kg/dzn.
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Four Point System:
Four point system is an international system to measure how defective the fabric is.
Above 40 points /100 sq.yds lot will be Rejected /2nd Quality. (Depends on
Buyer & Supplier)
Up to 3” 1
3”-6” 2
6”-9” 3
More than 9” 4
Any Hole 4
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Calculation of 4-point system:
Classification:
1-20 pts/100 yds. = Class “A”
21-30 pts/100 yds. = Class “B”
31-40 pts/100 yds. = Class “C”
More than-40 pts/100 yds=Reject
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Sewing:
Sewing is the most important process in producing garments.
Generally, by sewing we understand to sew with needle and thread
.Without needle and thread it is also possible to sew fabric. The
processes that are used for sewing, among them sewing with needle
and thread is the best and most costly. Because the strength and the
flexibility in this method is not found in any other method.
Properties of seam:
The line by which more layers of fabrics are sewn is called the seam.
The properties of seam are discussed below
Seam strength
Elasticity
Durability
Security
Comfort
Special properties
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Seam types:
Class-2,Lapped seam
Class-3,bound seam
Class-4,flat seam
Class-5,decorative seam
Class-6,edge neatening
Class-7
Class-8
Stitch types:
Stitch class-300
Stitch class-400
Stitch class-500
Stitch class-600
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Sewing machine:
Sewing machines are mainly two types:
Zigzag machine
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Sewing problem :
Slipped stitch
Staggered stitch
Unbalanced stitch
Unequal stretch
Fabric construction
Mismatched pattern
Mechanical damage
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Sequence of finishing:
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1. Off shape NK
2. Interlining visible at NK
4. Hole at sleeve
5. Oil spot
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6. Dirty spot
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Store section:
Different types of Trim & Accessories:
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Trims and Accessories
Introduction:
To full fill the design objectives we need different kind of materials. Fabrics are
the main material, which used for garment manufacturing. We need other
materials also, which make the garments aesthetic, functional and commercially
required. Usually other than fabrics these materials used for making garments are
called trims and accessories.
Trims:
The raw materials used in sewing room other than fabric are called Trims. On the
other hand we can say that which materials are directly attached with the fabric
to make a garment are called trims. Like: Threads, buttons, lining, Interlining,
zippers, labels, care labels, etc. (Interlining is used as shape forming / preserving
materials.)
Accessories:
The materials, which are used to make a garment attractive for sale and packing,
other than fabrics and trims, are called Accessories.
SL Trims SL Accessories
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5 Interlining 5 Size clip
6 Elastic 6 P. P. bell
24 Adjuster 24 Clip
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Industrial Engineering Department (I.E)
Work of IE officers
Making garments process layout
Finding working efficiency
Finding MMR (man to m/c ratio)
Binding time for each action
Targeting 60% working efficiency
Taking necessary steps against the failure
Objectives:
The basic objectives of Industrial Engineering departments are;
To establish methods for improving the operations and controlling the
production costs.
To develop programmes for reducing these costs.
Production:
Production is defined as the process or procedure to transform a set of input
into output having the desired utility and quality. Production is a value-
addition process. Production system is an organized process of conversion of
raw materials into useful finished goods..
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Productivity:
Productivity may be defined as the ratio between output of wealth and input of
resources of production. Output means the quantity produced and inputs are the
various resources employed, e.g., land, building, machinery, materials and labor.
It may also be defined as human effort to produce more and more with less and
less inputs of resources as a result of which the benefits of production may be
distributed more equally among maximum number of people.
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Classification of productivity:
Labor productivity=output/labor input
M/c Productivity=output/mc input
Material productivity=output/material input
Energy productivity=output/energy input
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Time Study Sheet:
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Define & classify production system
Manufacturing sub system that includes all functions required to design,
produce, distribute, and service a manufactured product.
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Push system:
The push system of inventory control involves forecasting inventory
needs to meet customer demand. Companies must predict which
products customers will purchase along with determining what quantity
of goods will be purchased. The company will in turn produce enough
products to meet the forecast demand and sell, or push, the goods to the
consumer. Disadvantages of the push inventory control system are that
forecasts are often inaccurate as sales can be unpredictable and vary
from one year to the next. Another problem with push inventory control
systems is that if too much product is left in inventory. This increases
the company's costs for storing these goods. An advantage to the push
system is that the company is fairly assured it will have enough product
on hand to complete customer orders, preventing the inability to meet
customer demand for the product. An example of a push system is
Materials Requirements Planning, or MRP. MRP combines the
calculations for financial, operations and logistics planning. It is a
computer-based information system which controls scheduling and
ordering. Its purpose is to make sure raw goods and materials needed for
production are available when they are needed.
The production capacities of input machine are higher than output machine.
There are always bottlenecks between two adjacent work stations.
The cycle time (CT)/ through put time (TPI) is extremely high in push
system.
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Pull system:
The pull inventory control system begins with a customer's order. With
this strategy, companies only make enough products to fulfill customer's
orders. One advantage to the system is that there will be no excess of
inventory that needs to be stored, thus reducing inventory levels and the
cost of carrying and storing goods. However, one major disadvantage to
the pull system is that it is highly possible to run into ordering dilemmas,
such as a supplier not being able to get a shipment out on time. This
leaves the company unable to fulfill the order and contributes to
customer dissatisfaction. An example of a pull inventory control system
is the just-in-time, or JIT system. The goal is to keep inventory levels to
a minimum by only having enough inventories, not more or less, to meet
customer demand. The JIT system eliminates waste by reducing the
amount of storage space needed for inventory and the costs of storing
goods.
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𝐏𝐫𝐨𝐝𝐮𝐜𝐞 𝐌𝐢𝐧𝐢𝐮𝐭𝐞𝐬
Efficiency =
𝐒𝐩𝐞𝐧𝐭 𝐌𝐢𝐧𝐢𝐮𝐭𝐞𝐬
Spent Min=worker×W.H×60
𝐌𝐚𝐧𝐩𝐨𝐰𝐞𝐫×𝟔𝟎×𝐖.𝐇
Total Target for Individual Line: × 𝐞𝐟𝐟𝐢. %
𝐬𝐦𝐯
Remarks:
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Tools & Techniques for Merchandiser
Merchandiser:
A man who collect order from customer sourcing raw materials production on time
with quality and maintain lead time.
Merchandiser is he who builds up relationship with the buyer and acts as a seller.
He plays a vital role in an organization in a sense that he bears more responsibility
than other in regards to execution of an order.
Responsibility:
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Works of a Merchandiser:
Order sheet Received from
Buyer(Sketch,Measurement,Materials
details etc.)
Consumption
Costing
Back to Back LC
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Related work to
Production Planning
Start Bulk
Production
Line inspection
Final Inspection By
Buyer
Shipment to Buyer
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COST BREAK DOWN SHEET
BUYER H&M Order Qty 2,00,000 pcs
STYLE# 0141569-5868 BRAND LOGG
ITEM R-Neck SS CTN Basic
Merchandiser Name Mr. XYZ
SIZES XS - XXL
SL No. Fabric Description Supplier Cons/ gmt Cons/dzn Unit Unit Amount
Price
1 100% Cotton Single Jersey- Nice Dyeing Factory Ltd. 0.208 kg 2.50 $8.00 kg $20.00
130 gsm (Solid)
2 95% Cotton 5% Spandex Nice Dyeing Factory Ltd. 0.008 kg 0.10 $8.50 kg $0.85
1X1 Rib-165 gsm (Solid)
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Fabric order sheet
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Garments Merchandising:
Merchandising means total responsibility of a Merchandiser.
Corresponding
Way of communication
- E-mail,
- Fax,
- Phone,
- Physical,
Corresponding -01:
Sub.: Business Relation
Dear,
Mr. X,
At first I would like to introduce myself. I am a Merchandiser of “Y” company.
We have previously deals with you successfully. From now, I myself try to deals
with you/your organization with our company’s previous reputation and quality.
Hope, will understand me. And I also try to increase our business relationship in
future with our better service.
Thanks.
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Corresponding -02:
Sub.: Searching for Business counterpart.
Dear Sir,
We are very much interested in doing business with your company. If you
interested, please visit us our company web site www. “X” .com or send your
company products catalogue and price list and also the condition of doing business.
Hope that, place our first order from your site.
We look forward to having a long term and profitable business relationship with
your company.
Cordially yours.
SOURAB GHOSH
Corresponding -02:
Sub.: Work Order.
Dear
Mr. X
This is your kind information about that your company as selected to place a work
orders for some garments items as follows:
Shirts, Pants
Therefore, we hope that you send us your Pro-forma Invoice for take necessary
action.
Waiting to hear from you soon.
Thanking you,
SOURAB GHOSH
_____________
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Consumption of a T-Shirt:
Sleeve Length= Given Length+ armhole joining allowance +sleeve hem Rolling
Total Length=B/L+S/L
Rib Fabric:
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Sample
What is sample?
Sample is a unique which represents the bulk.
Buyer develops the sample for their desire satisfaction, consumer behavior &
fashion design.
Three main aspect, Buyer develop the sample, they are-
a. Collection: Buyer collection to desire design from fashion / buying house.
b. Marketing: Buyer goes to market to satisfy design.
c. Forecasting: Consumer behavior how desire the design
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Shipping Mark
CBM Calculation:
‘L’ X ‘W’ X ‘H’
Inquiry:
i) Sketch,
ii) Specification,
iii) Measurement sheet,
iv) Technical sheet
- Fabrication,
- Trims & Accessories.
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Time & Action Planning:
Estimated
Description of Items Comments
Date
PI Issue 31/01/2015
L/C Open & Received 14/02/2015
Order Sheet (Purchase) Fr. Dt. Of PI 10/02/2015
Lab dip Develop 11/02/2015
Lab Dip Result 18/02/2015
Lab Dip Checked & Send 19/02/2015 Any shade verifies the sample.
Consumption 14/03/2015
Lab Dip Comments fr. Buyer 26/02/2015
Sample Develop after Lab Dip Develop 17//02/2015
Q.C Checked & send to Buyer. 18/02/2015
Approval Comments fr. Buyer 25/02/2015
Fit Sample develop 02/03/2015
Q.C Checked & Send 04/03/2015
Approval Comments fr Buyer 11/03/2015
Size Set Sample Develop 13/03/2015 Cutting Approval
Pre-Production Sample Ready 15/03/2015
Q.C Checked & Send to Buyer 16/03/2015
Approval Comments Fr. Buyer 23/03/2015
PI Request fr Supplier 14/03/2015
Back to Back L/C open 16/03/2015
Work Order Issue 17/03/2015
Fabric in house 02/04/2015
Pre-Production Meeting 03/04/2015
Production start 04/04/2015
Packing list 27/04/2015 72hrs Before shipping
Vessel Booking 27/04/2015
Final inspection 29/04/2015
Ex-Factory 30/04/2015
B/L collect 05/05/2015
Shipping Sample collect 05/05/2015
Document 14/05/2015
Accessories Develop 15/02/2015
Accessories in house 25/02/2015
QC checked & Send 26/02/2015
Approval comments fr. buyer 05/03/2015
consumption 06/03/2015
P/I request 10/03/2015
Back to Back L/C open 15/03/2015
Work order issue 16/03/2015
Accessories In house 30/03/2015
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Technology:
Technology is not just used to reduce production cost and maximize product
quality. For Northern Tosrifa Group, technology has a much more crucial role to
play. In this organization the uses of technology goes hand in hand towards an
effective manufacturing process, quality assurance and decision making. The group
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embraces technology with open arms and resolute to make necessary investments
whenever and wherever needed for it is technology that will move the company
forward in the years to come.Although it is evident that the nature of this industry
demands the organization to keep up with the fast paced technological
advancements, Northern Tosrifa Group eagerly engages itself in keeping all the
units updated with the latest technologies to sustain efficiency and quality in
production.For NTG every little detail matters. That is why systems like CAD,
CAS and CAM are used in the factories to lessen wastage and make cutting more
systematic and precise.In addition, state of the art fabric lab contains Robolab,
Spectrophotometer- Data Color and Dyeing machines from Ahiba and Methis to
insure that the fabric being used are uncompromised.
Apart from specific separate softwares and machines, a completely integrated ERP
software is used to manage and monitor the progress and process of the entire
operation.
However, the Group does not leave it all onto the machines to run all the errands; a
dedicated team of professional foreign and local industrial engineers are also
available to make the production process leaner.
Going Green:
Going Green is one of the most significant revolutions in the history of
mankind. The Group's motive is not only to achieve manufacturing success but
also commit themselves for being socially and environmentally responsible. They
strive to be eco- friendly through adopting solutions like measuring carbon
footprint, using renewable power source, conserving energy and not emitting
harmful chemicals and gases.
Northern Tosrifa Group is a green company that keeps the environment in mind
while making any organizational decision. Owing to its responsibility towards the
environment the Group has taken few measures.
Firstly it has optimized water usage by deploying highly efficient and effluent
Water Treatment plant.
Lastly, the Group has indulged in full compliance with REACH regulation to
protect environment and people from risks of chemicals which are necessary for
production. It has also partnered with GIZ of Germany to obtain ISO 14001:2004
Environmental Management System certifications.
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People:
Human Capital
We believe that human beings, with a blend of their creativity and uniqueness can
make miracles. It is evident that a group of happy, trained and disciplined
workforce can do wonders; the case has been no different for Northern Tosrifa
Group.The backbone of any thriving organization is undoubtedly its employees.
Similarly, the power of this group also lies within its PEOPLE. NTG is committed
to be an 'equal opportunity employer' and offers the finest environment and
unsurpassed facilities for its valued employees. Presently, the group is blessed with
a workforce of over 4500 employees.
Not only that, the group understands the importance of a motivated workforce. In
order to achieve that NTG assures transparency and proper recognition within the
organization through 360 degree performance evaluation.
In addition, to keep the employees up to dated with the uses and application of the
latest technologies, trainings are organized with both foreign and local experts in
the company's very own training center. The company allocates 5% of its profit to
training and development of employees. Apart from the existing, skilled
employees, the fresh ones also receive a chance to undergo the training sessions to
turn them into better skilled operators.
Moreover, as per its policy, the Group strictly adheres to all local government labor
laws; regulations set by ILO, BGMEA and respected buyers. At any cost, keeping
the labor rights unaltered is a priority of this organization.
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Quality:
STITCHING a legacy of 24 years
At any cost, Northern Tosrifa Group is adamant not to compromise with quality.
As a result, it ensures from knitting to sewing and finishing, that all concerns are
outfitted with the best and latest machines.In addition, every single employee is
coated with unbeaten ardency and sheer excellence.
Their constant strives for perfection never fails to meet each and every stringent
quality standard that is set for the buyers. Production lines are carefully designed in
both Modular and Linear layout. Whether ordered in bulks or in much smaller and
critical styles, every single piece is engraved with superior quality and thorough
proficiency to deliver the best results.
Furthermore, in all stages of production- starting from knitting yarn to the final
garment, 4'Points Product Quality Control and 7'Points Traffic Light Systems are
followed.
The 5S (seiri, seiso, seiketsu and shitsuke) technique is strictly upheld for work
layout.Finally, AQL (Acceptance Quality Limit) Standards, Major 1.50 and Minor
4.00 are practiced for final inspection so that they never have to give up the first
place in terms of quality.
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BGMEA has selected our factory (Northern Corporation) as one of the best
environmentally compliant factories to receive the prestigious “Award of the
Environmental Compliance Program’’ jointly organized by BGMEA, IFC, UK Aid
& Norad. A jury board comprised of BGMEA, IFC-SEDF and environmental
experts has reviewed the findings of a survey conducted on the wet processing
factories (Composite Fabric, Yarn, Dyeing & Washing) in Bangladesh and selected
our factory among others for the award. The ceremony was held on 19 February,
2013 at 11:00 am at Ball Room, The Westin, Gulshan-2, Dhaka. Mr. Ghulam
Muhammed Quader, MP, Hon’ble Minister, Ministry of Commerce attended as the
Chief Guest of the ceremony. Mr. Md. Ghulam Hossain, Chairman, NBR attended
as the Guest of Honor; Mr. Carel Richter, Deputy Head of Mission, Embassy of
Netherland to Bangladesh, Mr. Andrew Barnard, Chargé d’ Affaires, European
Union Delegation to Bangladesh, Mr. Kyle Kelhofer, Country Manager, IFC-
SEDF also attended the ceremony as the Special Guests. The event was chaired by
Mr. Md. Shafiul Islam, President, BGMEA.
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Environment is one of the key issues in today’s world and the global community is
getting increasingly concerned on sustainable and environment friendly
production. There is an increasing instance on the adoption of resource-efficient
production techniques. For an export-based industry, reading the global trends and
public emotions is crucial for continued competitiveness. Buyers are also getting
increasingly concerned on environment friendly production. Moreover, resource
efficiency is a highly potential avenue for our industry to reduce cost and be
environment friendly. In order to promote the environmental awareness issue
among the apparel and textile producers BGMEA runs a number of activities and
the award is a part of this initiative. We do also believe that sharing the experience
of performing factories will act as a catalyst to improve the overall environmental
standard in the textile and apparel industry in Bangladesh, and thus could create a
greater momentum in our move toward a green and clean future.
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Buyer Name:
Carrefour,
LINDEX& Stockman,
Celio,
Itochu
Contact Inforation:
Name : Northern Corporation Limited
Finance Office
Plot#91, 4th & 5th Floor, Suhrawardy Avenue, Block# K, Baridhara, Dhaka-1212,
Bangladesh
Email: info@ntg.com.bd
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View Larger Map
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Certification of the company:
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Transmission Letter
15 Jan, 2015
VC/Principal
BGMEA University of fashion & technology
Subject: Thanking letter to your respective faculty.
My Dear Sir, It is inform you that, I am a student of B.sc Hon’s in Apparel
Manufacturing & Technology (AMT) in BUFT. Under the course “Final Project” you
gave us a nice Report & which is influences our realistic Practical Knowledge. So
we are very much proud to learn lots of things about your course. In future it will
help us lots of practical work as well as different types of work. From your course
we learned lots of issue which we used our information sense & others personal
activities & it is very help for our future in industrial work.
So we are very much pleased to you to give us a nice Report & we want to thank
you for gives us nice support. I hope that you accept my Report cordially.
Yours Faithfully
Sourab Ghosh
(111-AMT-03 )
ID : 111-118-0-45