Escolar Documentos
Profissional Documentos
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in Shale
Dongmei Wang, SPE, Raymond Butler, Hong Liu, and Salowah Ahmed, University of North Dakota
Valve D Valve E
Core holder
Shale slice
Valve C
Valve F
Transfer ISCO Pump
cylinder
Oil Outlet
DI water inlet
Vacuum
core slice. Valves D, E, and F are three-way valves that control fluid accurately with a Carrera precision digital caliper, which read to
input/outflow for the transfer cylinder. The core holder accom- 0.01 mm. Table 1 list properties of the cores used for the first
modates cylindrical core slices that are 25–26 mm in diameter porosity measurements.
and 0–10 mm in thickness, at pressures up to 3,000 psi (207 bar We routinely measured the length (thickness) at 5 to 10 loca-
or 20.7 MPa). tions for each core and reported the average in Table 1. However,
all measurements were never more than ±0.01 mm of the average
Core Samples, Oils, and Brine. The shale rock plugs are from value—demonstrating the flatness of the surfaces.
the Odanah member of the Pierre shale and the Middle member of We used two oils: (1) a mineral oil, called Soltrol 130™, and
the Bakken formation (Wells 16433). The Pierre shale is light grey (2) Bakken formation crude oil. Soltrol 130 is an isoparaffin that
shale and mostly silica, but has some carbonate (oyster fossils). had a viscosity of 1.6 mPa·s and a density of 0.76 g/cm3 at 23°C.
As an outcrop, it is siliceous, noncalcareous, and has hard, slate- The Bakken crude was from Well BL-Davidson 2-11H and was
like, iron-stained joints, with a yellow bentonite near its base. It generously provided by Hess Oil Corporation. It has a density of
shows ferruginous concretions and forms conspicuous cliffs. Our 0.78 g/cm3 and a viscosity of 1.8 mPa·s.
core plugs were typically 25–26 mm in diameter and 1–5 mm
in thickness. The dimensions of each core were measured very Porosity- and Permeability-Testing Procedure. The following
steps were used during determination of porosity and permeability:
• Step 1: Filter the oil through Whatman 4™ filter paper.
• Step 2: Measure the oil viscosity using a Brookfield viscom-
TABLE 1—DIMENSIONS AND POROSITY
OF PIERRE CORES
eter with UL-Adapter.
• Step 3: Place the shale slice into the core holder.
Length, Porosity, volume • Step 4: Pump distilled water into the transfer vessel, then
Core mm Diameter, mm fraction pump the test liquid (crude oil or Soltrol 130 oil) into the transfer
1 1.17 24.63 0.336 cylinder. For the brine experiments, add another transfer cylinder
(that contains brine) after the oil transfer cylinder. In this way, dis-
2 0.92 25.30 0.278 tilled water from the ISCO pump drives oil from the first transfer
3 0.99 24.83 0.349 cylinder, to displace brine (in the second transfer cylinder) into the
4 1.04 25.43 0.268 core and core holder.
5 0.86 24.98 0.336 • Step 5: Apply vacuum to the shale material for 1 hour to
remove any gas from the lines and core.
6 0.91 25.39 0.295
• Step 6: Pump the test liquid into the core, and maintain the
7 2.33 25.35 0.339 vacuum for an additional 1 hour.
8 1.84 26.20 0.350 • Step 7: Increase the injection rate until a constant pressure is
9 1.96 26.28 0.303 reached. Otherwise, maintain constant rate and observe pressure
10 2.12 25.19 0.353 changes.
• Step 8: After the first liquid drop is produced, observe and
11 1.79 26.13 0.349 record the pressure changes. Look for pressure stability on the
12 2.95 26.52 0.348 order of 1 hour.
13 2.08 26.46 0.349 In all experiments, the temperature was ambient (approximately
14 3.00 26.31 0.355 23°C).
15 4.03 26.64 0.275
Data Analysis and Discussion
16 4.06 26.38 0.267 Porosity Measurements. Porosity of the shale cores was deter-
17 4.35 26.51 0.263 mined by weight differences before and after saturation with the
18 4.55 26.47 0.247 oil. Weight measurements were made using a Mettler Toledo
19 4.87 26.24 0.345 Model XP504™ analytical balance that reads weights to 0.0001 g.
Eq. 1 provides the method for porosity determination:
20 4.98 25.90 0.345
21 4.92 26.40 0.324 = (Wo – W1)/(o Vshale), . . . . . . . . . . . . . . . . . . . . . . . . . . . (1)
35
30
25
20
1 2 3 4 5 6
Sample No.
where is the rock porosity (dimensionless), W1 is the dry weight is interesting that the cores could be saturated as effectively by
of the shale rock (g), Wo is the weight after oil saturation (g), o is spontaneous oil imbibition as by forced oil injection. It is also
the oil density (g/cm3), and Vshale is the volume of the shale rock interesting that the porosity was so high for our very-low-perme-
(cm3). Two methods were used to saturate the cores. In Method ability cores. Of course, we recognize that porosities may be less if
A, a vacuum was applied to the core; then oil was pumped into a high overburden pressure is applied to the core or if clay swelling
the core using the apparatus described in Fig. 1. In Method B, the (because of contact with water) occurs (Osisanya 1995).
core was simply placed into a beaker and oil imbibed spontane- Earlier literature (Cheatham and Nahm 1990) reported that the
ously into the core during a 24-hour period. In all, 21 cores were Pierre shale porosity was approximately 23% for a 100%-water-
examined (see Fig. 2): six 1-mm cores, six 2-mm cores, six 4-mm saturated core. This value is consistent with our measurements.
cores, and three 5-mm cores. The far-right column of Table 1 lists Clay swelling could potentially reduce porosity.
porosity values for individual cores. In our experiments, no over- Heat-flow research of Gosnold (1990) revealed that thermal
burden pressure was applied. Of course, application of significant conductivities are different for the different members of the Pierre
overburden pressure can decrease porosity and permeability. In Shale. The upper members of the Pierre shale show a higher
future experiments, an overburden pressure may be applied. Our thermal conductivity than the lower members. On the basis of
interest at the present time is ultimately focused on establishing this study, we suspect that our shale samples (which have high
the degree of imbibition that can occur. porosities) originate from locations that have a higher thermal
A set of example calculations can provide the reader a feel for conductivity.
the error associated with our porosity measurements. The shortest, Another study (Neuzil 1993) examined the deformation charac-
smallest-volume core that we used was 0.65 mm long (and 25.00 mm teristics of Pierre shales with low fluid pressure in South Dakota.
in diameter). The error associated with measurement of a given With this study, the porosity exhibited high porosities (30 to 40%)
core dimension could be ±0.01 mm. Thus, this core had a total for effective stresses from 0 to 35 MPa. This report is consistent
volume of 319 mm3 ±5 mm3. After saturation with Soltrol 130 with our experimental results that were performed with low flow
oil, this core weighed 0.0662 g (±0.0001 g) more than before rates at low liquid pressures.
saturation. Soltrol 130 density was 0.76 ±0.01 g/cm3. So the pore We also used our method to measure porosities of Bakken
volume was 0.0871 cm3 or 87.1 mm3 ±2 mm3. Given this informa- cores. As shown in Table 2, for cores from the middle member of
tion, the porosity was 0.273 ±0.011. Longer cores would have a the Bakken formation, porosity averaged 2.87% for core samples
lower percentage error associated with the length measurements, with 2-mm thickness. This result is consistent with porosities rang-
which, in turn, would reduce errors for the porosity measurements. ing from 2–6%, reported from well logs in the Bakken formation
We note that the porosities measured for our shortest cores were (https://www.dmr.nd.gov/oilgas/).
in the same vicinity as for our longer cores.
Throughout all the cores, our porosity measurements varied Measurements of Permeability to Oil. Assuming the flow is lin-
from 25 to 35%. The average porosity for all 21 samples was ear, permeability for fluid flow through shale can be obtained by
31.8%. Close examination of Fig. 2 reveals that porosity did not Darcy’s flow equation. Tables 3 and 4 provide Pierre shale perme-
correlate with the method of core saturation (Methods A or B), with ability measurements as a function of flow rate using Soltrol 130
core thickness (from 1–5 mm), or with the type of oil used (Bak- oil and Bakken oil, respectively. Table 5 shows results for Bakken
ken crude or Soltrol 130). Considering the accuracy of our weight oil in core from the middle member of the Bakken formation. The
measurements, the typical error bar on a porosity measurement apparatus shown in Fig. 1 was used to measure permeability.
was approximately 1 porosity percentage point. Thus, the porosity A core disk (roughly 25 mm in diameter) was placed inside the
variations seen in Fig. 2 (covering 10 porosity percentage points) steel core holder. Flat O-rings were placed upstream and down-
must be caused by natural variations from sample to sample. It stream of the core, and the top part of the core holder was screwed
TABLE 3—PERMEABILITY OF PIERRE SHALE SAMPLES SATURATED WITH SOLTROL 130 OIL
Flow rate, Pressure drop, Permeability to Average permeability,
3
Sample cm /hr psi oil, md md
D: 25.00 mm
–3
0.3 26.5 2.43 10
Deff: 15.87 mm 0.6 56 2.30 10
–3
2.43 10
–3
–4
o : 1.6 mPa-s 0.01 41 4.01 10
–4
0.019 66 4.73 10
–4
D: 26.22 mm 0.038 130 4.80 10 –4
4.85 10
Deff: 15.88 mm 0.075 255 4.83 10
–4
–5
0.015 184 2.49 10
–5
D: 25.16 mm 0.030 329 2.79 10
Deff: 19.17 mm 0.060 641 2.86 10
–5
3.32 10
–5
–4
0.025 232 1.90 10
–4
D: 26.21 mm 0.045 509 1.56 10
Deff: 15.98 mm 0.075 795 1.67 10
–4
2.19 10
–4
1.0
5mm, Sotrol Oil
0.9
1mm, Bakken Oil
2mm, Bakken Oil
0.8
5mm, Bakken Oil
Permeability to Oil, microdarcies
0.6
0.5
0.4
0.3
0.2
0.1
0.0
0.001 0.01 0.1 1
Flux, ft/D
and was 2.34×10−3 md in a 0.65-mm-long Pierre slice. Perme- lower-permeability portions that noticeably reduce the composite
ability to Soltrol 130 was determined to be 2×10−4 and 2.33×10−4 permeability of the core. In the thinner core, we may fortuitously
md for two other 5-mm-thick Pierre cores. These differences are have more-permeable rock. However, in Table 4, note that a 4.82-
probably caused by natural slice-to-slice variations in permeability mm-long core was more permeable than the two shorter cores. In
of the source rock. It is possible that part of the difference may Table 5, note that the permeability of the 4.26-mm-long Bakken
be associated with length of the cores. Longer cores may have core averaged 4.84×10−4 md—two times the average value for the
4.82-mm-long Pierre core in Table 4.
Permeability variations were noticeable when Bakken oil was
used. For a given Pierre core slice with Bakken oil (Table 4), a
greater variation in permeability occurred at different flow rates,
although there was no definitive trend with changing flow rate.
Also, note that the permeability to Bakken oil was generally lower
than that to Soltrol oil. We suspect that differences in wax, asphal-
tene, and particulate content of the two oils may be responsible
for these observations. Fig. 3 shows additional data, comparing the
behavior with Soltrol in a 5-mm slice (from Table 3) with that for
Bakken oil in 1-, 2-, and 5-mm slices.
For permeability measurements with Bakken oil in Bakken
core, the low value was 2.87×10−4 md and the high value was
7.74×10−4 md. Again, permeability did not appear to depend on
flow rate (Table 5).
Fig. 4 shows a basis for our suspicion that wax/asphaltene/par-
ticulate deposition impacts our permeability measurements using
the Bakken oil. After oil saturation, we found a black waxy deposi-
tion on the surface of the slice. This observation helps explain why
permeabilities measured using Bakken oil were generally lower
than those using Soltrol 130. Fig. 5 provides further support for this
concept. This figure plots the apparent permeability to Bakken oil
Fig. 4—Apparent wax deposit after Bakken-crude-oil flow. vs. throughput (i.e., cm3 of oil per cm2 of shale area associated with
0.6
0.4
0.118 ft/D
0.2 0.024 ft/D
0.012 ft/D
0
0 0.1 0.2 0.3
Throughput, cm3/cm2
the inlet core face) for three separate 5-mm cores. In each case, the a beaker of oil (Method B in the Porosity Measurements subsec-
apparent permeability decreased with throughput, indicated some tion). During oil saturation of a dry core, presumably, the rock
level of plugging. Exactly why wax/asphaltene/particulate should surfaces would prefer to be wetted by oil than by air (Tang and
deposit on the core face is subject to debate. Perhaps it was present Firoozabadi 2002).
in a finely suspended form in the oil and was accumulated on the In the following experiments, we examine the ability of brine
core face by filtration. (In Fig. 5, ft/D in the legend refers to the to enter oil-saturated cores. For cores that were saturated with oil
flux or superficial fluid velocity during fluid injection—i.e., ft3 of but with no prior exposure to brine, the reader might question
fluid per ft2 of rock area per day.) whether the brine saturation process that we observed can techni-
Interestingly, we found that exposure to very high pressure gra- cally be called “imbibition.” Some might argue that the wetting
dients could also temporarily reduce permeability. For the 0.65-cm state of the core must be known in advance (specifically, it must
core in Table 3, after injecting at 1.2 cm3/hr, we increased the rate be “water-wet”) before spontaneous water intake can be labeled
to 2.4 cm3/hr. At this rate, the permeability dropped continuously, “imbibition.” Nevertheless, we will use the term “imbibition” to
to as low as 1.52×10−4 md, without any sign of stabilization. Upon describe spontaneous brine intake by the core.
reducing the rate to 1.2 cm3/hr, permeability stabilized at 1.03×10−3 The oil-saturated core from the preceding section was then
md. It appears that when a very high pressure gradient is applied suspended below a Mettler-Toledo XP504 analytical balance and
to the core, the shale was compressed into a much less permeable immersed in a 100-cm3 beaker of the 27.1% TDS Bakken brine
state. When the pressure gradient was reduced, the core regained already mentioned. The balance was zeroed immediately after the
most of its original permeability over time. core was suspended and immersed. Subsequently, by monitoring
weight vs. time, we could follow the rate of water imbibition into
Permeability to Water vs. Oil. For the 4.85×10−4-md core in Table the core. Because Soltrol 130 density (o) was 0.76 g/cm3 and the
3, we injected brine after injecting the Soltrol 130 oil. This brine brine density (w) was 1.205 g/cm3, we could convert weight gain
contained 271 g/L total dissolved solids (TDS), and was represen- (ΔW) during the course of the experiment to the percent OOIP
tative of Bakken formation water. The specific composition of the displaced using Eq. 2:
brine was 218.8 g/L NaCl, 10.85 g/L KCl, 36.60 g/L CaCl2, and
4.7 g/L MgCl2. During injection at 0.03 cm3/hour (0.00445 ft/D),
permeability to water stabilized at 7.37×10−4 md—almost 50% %OOIP = 100·(ΔW)/[( w /o −1)·(OOIP)]. . . . . . . . . . . . . (2)
greater than the previous permeability to oil. We then injected Sol-
trol oil again, and observed a second permeability to oil of 9.8×10−3 The solid circles in Fig. 6 plot the oil recovery vs. time for this
md—almost a 20-fold increase from the original permeability to brine-intake experiment. After 1 day of immersion, 20.3% OOIP
oil, even though the core presumably had connate-water saturation had been recovered.
(Swr). Apparently, exposure to the brine somehow increased perme- A similar experiment was performed with a new 5-mm-thick
ability, perhaps by mineral dissolution or by inducing very small core, except this core was saturated only with Soltrol 130 oil (using
cracks. Upon removing the core from the core holder no cracks Method A). The permeability to oil was 2.37×10−4 md. Brine intake
were visible, and the core dimensions were exactly the same as was examined with this core using the same technique as just
for the original dry core. described above. Results from this experiment are shown by the
open diamonds in Fig. 6. For this core, we noted that substantial
Measurements of Brine Intake. In this section, we examine cracks developed during the brine-intake process, as can been
the ability of brine to be spontaneously drawn into oil-saturated seen in Fig. 7. A substantial jump in oil recovery occurred when
Pierre cores. Brine imbibition is central to our ultimate hope that these cracks opened. Before these studies, we feared that exposure
that this process may be a viable means to improve oil recovery to brine might reduce shale permeability because of clay swell-
from Bakken oil reservoirs. Note that our Pierre cores were from ing. In contrast, during exposure to brine, our results indicated
a dry outcrop—suggesting that they initially had no significant an increase in permeability—presumably by mineral dissolution
oil or water saturation (i.e., they were “air saturated”). As noted during forced brine injection and by cracking (possibly caused
in our procedures earlier, oil was introduced into the cores either by clay swelling) during spontaneous brine intake. This result is
(1) by pulling a vacuum on a dry core, followed by oil injection, encouraging for future application of imbibition to enhance oil
or (2) allowing oil to saturate simply by placing a dry core into recovery from shale.
30
20
10
0
1 10 100 1,000 10,000
Time, minutes
Fig. 6—Brine intake into cores saturated with Soltrol 130 oil.
Fig. 8 replots the data from Fig. 6 to reveal the brine intake 5. Permeability to oil for Pierre shale cores (with no water pres-
rate (expressed in cm3 of volume imbibed per cm2 of rock area ent) ranged from 3.32×10−5 to 2.19×10−4 md when injecting
per day) vs. time. As expected, the brine-intake rate decreased Bakken oil and from 4.85×10−4 to 2.34×10−3 md when injecting
with time. However, the behavior was reasonably similar for the Soltrol 130.
two cores tested (i.e., with vs. without the presence of a connate- 6. Permeability to Bakken oil for a Bakken core (with no water
water saturation). present) averaged 4.84×10−4 md.
In our experiments in this paper, no overburden pressure was 7. In Pierre shale and Bakken cores with thicknesses ranging
applied. We recognize that as overburden pressure increases, poros- from 0.65 to 5 mm, permeabilities were basically independent
ity and permeability may decrease significantly, and consequently, of flow rate, in agreement with expectations from the Darcy
the imbibition rate may decrease. It is also possible that the ulti- equation.
mate level of imbibition could be affected also. These topics will 8. A saline brine was spontaneously drawn into oil-saturated Pierre
be addressed in our ongoing research. cores, yielding recovery values up to 41% OOIP.
9. During exposure to brine, our results indicated an increase in
Conclusions Pierre shale permeability—presumably by mineral dissolution
As part of an effort to assess the potential for imbibition to recover during forced brine injection and by cracking (possibly caused
oil from shale, we studied porosity, permeability to oil, perme- by clay swelling) during spontaneous brine intake. This result
ability to water, and spontaneous brine intake for the Pierre shale. is encouraging for future application of imbibition to enhance
We found the following. oil recovery from shale. Before these studies, we feared that
1. Porosities for Pierre shale cores were relatively high—from 25 exposure to brine might reduce shale permeability because of
to 35%. clay swelling.
2. Porosities for Bakken cores averaged less than 3%.
3. Bakken oil imbibed into dry Pierre shale cores (up to 5 mm in
thickness) to the same extent as could be achieved by forced Nomenclature
injection of oil (i.e., achieving the same oil saturations for both D = diameter, mm
processes). Deff = effective diameter, mm
4. Permeability to a clean mineral oil (Soltrol 130) was higher L = thickness, mm
than for Bakken oil—apparently because of deposition of wax/ PV = pore volume, cm3
asphaltenes/particulates on the Pierre core faces when injecting
q = flow rate, cm3/hr
Bakken oil.
Swr = connate-water saturation
Vshale = volume of the shale rock, cm3
1
W1 = dry weight of the shale rock, g
WO = weight after oil saturation, g
ΔP = pressure gradient, psi
Imbibition rate, cm/d
0.1
ΔW = weight change, g
o = fluid viscosity, mPa·s
o = oil density, g/cm3
0.01
w = brine density, g/cm3
0.001 Acknowledgments
Core with Swr
Core with no Swr We thank Hess Corporation and the North Dakota Geological
Survey’s Wilson M. Laird Core and Sample Library for support-
0.0001 ing core samples, and thank Will Gosnold, Richard LeFever, and
1 10 100 1,000 10,000 Joseph Hartman for providing useful technical information about
Time, minutes Pierre shale. Thanks also to Nels Forsman, Deborah Hanson,
and Hanying Xu for providing us the support and laboratory
Fig. 8—Brine-intake rate [in (cm3/cm2)/d or cm/d] vs. time items. We especially appreciate Randy Seright’s suggestions dur-
(replot of Fig. 6). ing the experiments. Partial funding for this work was provided by