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Para. Description
328.2.2 WPS qualification by others
328.2.3 Welder performance qualification by others
328.3.2 Weld backing material
328.3.3 Consumable inserts
328.4.2 End preparation
328.4.3 Alignment
328.5.2 Fillet and socket welds
328.5.4 Welded branch connection
330 Preheating
– Table 330.1.1 Preheat temperature
Table 4.6 PQR essential variables for CVN testing (SMAW, SAW, GMAW,
FCAW & GTAW)
Table 9.11 WPS tubular qualification – PJP groove welds, thickness qualified
range
Table 9.12 WPS tubular qualified – fillet welds, thickness qualified range
Table 9.15 Tubular root opening tolerance butt joints without backing
Table 4.6 WPS qualification 3G with CVN test not qualified for all position
WELDING
In addition to the welding requirements of ASME B31.3, the following shall apply:
• The Gas Tungsten Arc Welding (GTAW) process shall be employed for root welds
of all pipes and for welds of pipes, branch fittings and flanges in sizes DN 50 and
Section 2.4.1 smaller.
• For stainless steel piping without back welding of the internal side, the root pass shall
be carried out by the GTAW process with an inert gas purge which shall be maintained
until completion of the second pass.
• Weld connections for welded valves and steam traps shall be in accordance with
(Appendix 3).
WELDING
Welding repair and remedial procedures:
All repairs shall be executed by qualified welders according to approved welding
Section 2.4.6 procedures and all requirements of this specification shall be met. Weld defects shall
be repaired in accordance with the requirements of relevant design code.
(Super) Duplex stainless steels shall only be subject to 1 weld repair unless otherwise
agreed with OWNER.
All inspection and testing is the responsibility of the Vendor. All dimensions shall be
checked to ensure that the fabrication meets the requirements of the isometric drawings
within the specified tolerances. Inspection shall be carried out before any paint, coating,
or lining is applied.
Section 4.1 Inspection of welds shall be carried out after final heat treatment in accordance with
(Appendix 4). The methods to be employed for inspection, the acceptance criteria for
welds, and the progressive examination shall all be in accordance with ASME B31.3.
For Positive Material Identification (PMI), see (3.6).
PRESSURE TESTING
PTS 31.38.01.31 A piping system in category D fluid service may be subjected to an initial service leak
Section 4.2 test in accordance with ASME B31.3 requirement with OWNER approval, in lieu of the
hydrostatic leak test.
Test pressures shall be as stated on the isometric drawings, see (2.1).
Pressure testing may be performed on fully painted piping spools (including welds)
provided that:
- the welds consist of at least two layers (root and fill run) for stainless steels, and three
layers for all other materials, in accordance with a Welding Procedure Specification
qualified for the application;
- the test is not considered to be a sensitive leak test in accordance with ASME B31.3;
- the piping spool has been fully inspected (visual examination, non-destructive
PTS 31.38.01.31 examination and positive material identification, where specified) and released
Section 4.2 for pressure test.
The first 10 production welds made by each welder shall be examined before that
welder performs any further welding. If progressive examination of a welder's work is
required on the basis of ASME B31.3, the follow up examinations shall first of all be
made on welds made by the same welding procedure as used to make the defective
weld.
PTS 31.38.01.31 The above "first 10 welds" and any progressive examinations shall be in addition to the
Section 4.3.1 10 % examination requirement.
Suplement to PTS
31.38.01.31
Section 4.3.1 General Examination shall be performed in accordance with ASME BPV Code, Section V.
VISUAL EXAMINATION (VT) of Branch Connections
Appendix 4 specifies that all welds shall be visually examined.
Examination requirements for branch connections not specified in the piping classes
Section 4.3.2 shall be approved by the Contractor.
GENERAL
Each welding procedure qualification shall include hardness tests (see 4.4.2).
Appendix 4 specifies the percentage of production welds to be hardness tested. Those
welds shall be hardness tested as follows:
• At least one reading per weld shall be taken on piping of size DN 100
Section 4.4.1 and smaller;
• At least two readings per weld shall be taken on piping of size DN 150
through DN 300;
• at least one reading every 400 mm of weld length shall be taken on piping
over size DN 300,.
The highest hardness for each weld shall be recorded on the spool sheets for the
Principal's review and record.
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TYPE PRESSURE VESSELS
OF ASME SEC VIII, DIVISION 1: 2001 EDITION
DISCONTINUITY FULL RADIOGRAPHY SPOT RADIOGRAPH
INCOMPLETE
PENETRATION: NONE ALLOWED UW-51 NONE ALLOWED UW-
ROOT PASS
INCOMPLETE
PENETRATION:
DUE TO HI/LO FIT-UP
NONE ALLOWED UW-51 NONE ALLOWED UW-
OR CROSS PENETRATION
(IDP) OR (ICP)
INCOMPLETE FUSION:
NONE ALLOWED UW-51 NONE ALLOWED UW-
ROOT PASS OR SURFACE
(IF)
INCOMPLETE FUSION:
SIDEWALL OR BETWEEN NONE ALLOWED UW-51 NONE ALLOWED UW-
BEADS(COLD LAP) (IF)
UW-51 UW-51
VT VT
Smoothly contoured concavity permitted if equal Smoothly contoured concavity
INTERNAL CONCAVITY weld reinforcement is provided. if equal weld reinforcement is
(IC) UW-35, d UW-35, d
RT RT
See Elongated or Rounded indications below See Elongated or Rounded indicat
UW-51 UW-52
VT (UW-35) VT (UW-35)
The weld must be free of ripples, grooves, over- The weld must be free of ripples, gr
UNDERCUT: lap, abrupt ridges or valleys. Reduction in the abrupt ridges or valleys. Reduction
ROOT OR CAP PASS (UC) thickness from welding shall not exceed 1/32" thickness from welding shall not exc
or 10%t. RT or 10%t. RT
(See Elongated or Rounded Indications Below) (See Elongated or Rounded Indications Belo
UW-51 UW-52
Nominal Thickness Max Length Maximum lengh of 2/3t,with 3/4" Ma
GENERAL ELONGATED < 3/4" 1/4" total length is t in a length of 6t with
UW-51 UW-52
Cat. B & C
NOM. THICKNESS Other Welds NOM. THICKNESS
butt welds
Note 1: Tw is the nominal wall thickness of the thinner of two components being joined by a butt weld.
Note 2: The height of reinforcement or internal protrusion in any plane through the weld shall be within the limits shown.
Note 3: Reference ASME Section VIII, Division 1 (Appendix 4).
Note 4: "t" is the thickness of the weld, excluding reinforcement. For butt welds, joining two members of different thickn
the weld, (t) is the thinner of the two thicknesses.
ELS PROCESS PIPING
001 EDITION ASME B31.3, 1999 EDITION (See Note 7)
SPOT RADIOGRAPHY SEVERE CYCLIC CONDITIONS(100% RADIOGRAPHY)
UW-52
Table 341.3.2
UW-52
utt weld. Note 6: "L" is the length of the longest indication under consideration.
be within the limits shown. Note 7: B31.3 ACCEPTANCE CRITERIA- Where two limiting values are separated by "and", t
Where the two sets of values are separated by "or", the lager of the values is accept
members of different thicknesses at Note 8: Any misalignment within these tolerances shall be faired at a 3:1 taper or re-aligne
Note 9: (for B31.1) tm = whichever is applicable: 1) as defined in Para. 104.1.2(A) 2) the m
(or the thinner of the two) when the joint is between two compoments.
PROCESS PIPING
1.3, 1999 EDITION (See Note 7)
NORMAL FLUID SERVICE(5% RADIOGRAPHY)
Table 341.3.2
Table 341.3.2
Table 341.3.2
Table 341.3.2
(See note 1)
Table 341.3.2
(See Note 3) (See Note 4)
Tw Max. Height
≤ 1/4" 1/16"
>1/4" to 1/2" 1/8"
>1/2" to 1" 5/32"
Over 1" 3/16"
NOT COVERED
(9.3.6)
NOT COVERED
PW-35.1
VT VT (PW-35)
Verticle Butt Joints: 1/64" Maximum The weld must be free of ripples, groves, overlaps,
Horizontal Butt Joints: 1/32" Maximum abrupt ridges or valleys. Reduction in the thickness
Attachment welds: 1/64" Maximum from welding shall not exceed 1/32" or 10%t.
RT
RT (See elongated or rounded indications below)
(See ASME Section VIII, Div 1, UW-51) PW-51
Nominal Thickness Max Length
< 3/4" 1/4"
PW-51
VERT. MISALIGNMENT HORIZ. MISALIGNMENT NOM. THICKNESS CIRCUM. JOINT LONG. JOINT
Thickness Maximum Thickness Maximum ≤1/2" 1/4t 1/4t
≤5/8" 1/16" ≤5/16" max. 1/16" >1/2" to 3/4" 1/4t 1/8"
>3/4" to1 1/2" 3/16" 1/8"
> 5/8" lesser of > 5/16" 20% of >1 1/2" to 2" 1/8t 1/8"
10%t or upper over 2" lesser of 1/8t lesser of 1/16t
1/8" plate. Max or 3/4" or 3/8"
1/8" (note 8)
For UT: The acceptance criteria shall be agreed upon For UT: See PW-52
by the purchaser and manufacturer. RT
Para. 6.3 Geometric Unsharpness may not exceed
.07"
POWER PIPING
ASME B31.1, 2001 EDITION
NONE ALLOWED
136.4.5
NONE ALLOWED
136.4.5
NONE ALLOWED
136.4.5
NONE ALLOWED
136.4.5
NONE ALLOWED
136.4.5
127.4.2
(See Note 9)
1/16"
127.3
NOT COVERED