Operating Manual

Model ME/MZ

No KK731056

GB kk731056TOC.fm - 10/03
 kk731056TOC.fm

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Contents

Chapter Page

1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.0 New equipment - be careful! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.0 Think safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Think safety - always observe the decals displayed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.0 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1 Depth/transport wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.0 Optional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.0 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.0 Tractor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.1 Tractor equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.2 Tractor attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.0 Lifting the plough body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9.0 Assembly of the reset mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
9.1 Reset mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
10.0 Disc coulter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10.1 Standard disc coulter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10.2 Spring loaded disc coulter for conventional plough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
11.0 Skim equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
11.1 Manure skimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
11.2 Trashboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
12.0 Landside, knives & furrow openers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
13.0 Checking and adjustment of the plough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
13.1 Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
13.2 Field setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
13.3 Alignment/front furrow width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
13.4 Ploughing depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
15.0 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
16.0 Finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
17.0 Lubrication and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
18.0 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
19.0 Useful tips for correct adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
22.0 Original spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
21.0 Tightening torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Kverneland Klepp AS 3
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1.0 Introduction
Congratulations on the purchase of your new Kverneland plough. You have chosen a product
which will give you trouble free service and performance to the highest standards expected.
Should you require after sales, service or the supply of spare parts, please contact your local
Kverneland dealer.

All Kverneland products are developed and tested in co-operation with farmers and institutions
with the purpose to secure the most optimal function and safety in operation.

For your safety, we ask you to read through this operator's manual before you begin to use the
equipment.

Good luck!

Kverneland Klepp AS
4355 Kvernaland
Tlf.: 51 42 90 00
Fax:51 42 90 01

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2.0 New equipment - be careful!

It is very important to be careful when new equipment is going to be used for the first time.
Incorrect mounting of equipment and operational errors can lead to expensive repair work and
operational losses. The Kverneland factory warranty is not valid if the instructions in this
operating manual are not followed correctly.

Please ensure that all equipment is mounted correctly and that it is not damaged. Also, check that
the hydraulic hoses are mounted such that they are long enough for free hydraulic cylinder
movement and that they do not become trapped during implement operation.

When leaving the Kverneland factory all new equipment is lubricated with the correct kind of
grease. Only use quality grease recommended.

Check that all nuts and bolts are firmly tightened (look at chapter 21.0 Tightening torque), this is
very important after the first hours in use.

Important Safety Recommendations

All mounted reversible ploughs:

On large fully mounted reversible ploughs it is recommended to replace the cross shaft after
approx. 1000 km of transport operation. This is for safety reasons in the unlikely event a failure
should occur.

Hydraulic system:

The hydraulic system is working under high pressure and is therefore potentially dangerous. It is
very important that all hoses and connections are checked frequently for leakage and external
damage.

The hydraulic hoses should not be connected to, or removed from the hydraulic system on the
tractor unless the oil pressure in both the tractor and implement has been released.

In accordance with the EU-directive, all hydraulic hoses should be exchanged with new genuine
Kverneland replacements after 6 years. Porous and defective hoses must always be replaced
immediately.

Oil leakage from damaged hoses and connections can cause fatal injur y and possible fire
risk.

Always seek medical treatment immediately following an injur y.

Note: The sound level on all ploughs is less than 70 dB.

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GB Model GB Interbody clearance GB Headstock

D Modell D Körperlängsabstand D Drehwerk
F Modelé F Dégagement sous age F Type de tête
E Modelo E Separaciòn entre cuerpos E Tipo de cabezal

MOD

NO
WEIGHT KG

MADE IN NORWAY
BY KVERNELAND KLEPP AS
N-4355 KVERNALAND - NORWAY

GB Serial number Type of beam: GB Type of body

D Seriennummer Heavy Duty D Körperform
F Numéro de serie Vibromat F Type de corps
E Numero de serie On-land E Tipo de cuerpo

Complete model code and serial number must be stated to

GB avoid mistakes when ordering spare parts and
misunderstandings regarding service consultations. The
identification plate is located on the headstock.

Le code complet et le numéro de série doivent être

F indiqués pour éviter des erreurs lors de la commande de
pièces de rechange et des malentendus concernant des
demandes de Service-Après-Vente. La plaque d’identité est
située sur la tête.

Um bei Ersatzteilbestellungen und Serviceleistungen

D Fehler und Mißverständnisse zu vermeiden ist es
erforderlich, daß die genaue Bezeichnung und die
Seriennummer angegeben werden. Die Plakette befindet
sich am Drehwerk.

Debe figura el codigo completo del modelo y el numero de

E serie para evitar errores al pedir las piezas de recambio y
al hacer consultas tecnicas. La placa de identificacion esta
situada en el cabezal.

Maschine no.:__________

Delivery year:__________

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3.0 Think safety

The tractor should be fitted

Read the instruction
with enough front-end
manual and follow the weights for stability and to
instructions given.
maintain secure steering.

Do not stand on, under or

Use the tractor’s position
close to the implement
control when coupling the
while it is in work or while
implement to the tractor.
coupling it to the tractor.

Do not stand under or near Do not stand between

the implement unless it is tractor and implement
properly supported. while it is being raised.

The tractor's lower link

arms should be stabilised
When parking the tractor - before driving on a public
always lower the road so that the plough and
implement. tractor lower link arms do
not touch the tyres during
transport.

The implement must not be

used for other purposes Make sure that all nuts and
bolts are always fully
than those it is constructed tightened.
for.

The user is responsible for

The user should be familiar ensuring the implement
with the function and safe
complies with the law when
use of the implement. driving on public roads.

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3.1 Think safety - always obser ve the decals displayed

1. Warning: Always read the instruction manual.

2. Danger: Do not stand between tractor and

implement.

3. Use the parking support.

4. Danger: Reversible plough.

5. Crush danger: Keep clear.

6. Crush danger: Keep clear.

7. Sharp point: Keep clear.

8. Crush danger: Keep clear.

9. All nuts should be tightened after some hours

of use.

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4.0 Technical specifications

Inter Under- Number Furrow Packo- Packo-

Beam Frame size Weight
body beam of width mat mat
type (mm) kg (1)
clearance clearance furrows (cm) S C

345/385/485/
MZ 80 70 2-5 Fixed D 114 30 - 40 No No
640

ME 80 70 2-3 Fixed D 114 30 No No

1. Net. weight without equipment

4.1 Depth/transport wheel

Depth wheel for MZ:
Steel depth wheel, 500 x 165
Rubber depth wheel, 6.00 x 9

Depth wheel for ME:

Rubber wheel 5.00 x 8

5.0 Optional equipment

Skimmers
Maize skimmers
Trashboards

Disc coulters (45 or 50 cm. diameter)

Share knives
Landside knives
Furrow opener (for tractors with wide tyres)

First furrow hydraulic adjustment

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Fig. 1

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6.0 Description
The plough has a main frame built in sections and can be extended from 2 to 5 furrows. The plough
can be supplied with a working width of 12”, 14” or 16”.

The leg are fixed or can have a semi-automatic reset mechanism for use in stony soil.

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Fig. 2 Fig. 3

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7.0 Tractor

7.1 Tractor equipment

If hydraulic front furrow adjustment is used, the tractor must be equipped with:

- one double acting hydraulic outlet.

The lower links should NOT be stabilized during ploughing. The rear wheel setting (between
inside faces of tyres) should be from 100 to 140 cm, the front wheel setting 0 to 10 cm greater (fig.
2). This may vary as it is dependant upon the tractor and soil type. When using 4WD tractors, inside
wheel settings should be equal on both front and rear axles. Ensure the tractor is adequatly
weighted to give better control.

7.2 Tractor attachment

The cross shaft can be delivered in different sizes. They are also supplied in various lengths
(measured between journals):

Cat. I (Ø22 mm) 720 and 825 mm standard, Cat. II (Ø28mm) 825 and 935 mm and Cat. III (Ø36 mm)
965 mm are available.

Use the correct length of cross shaft (fig. 3) for correct linkage geometry.

Regardless of wheel widths, the first furrow width adjustment can be adjusted without affecting the
pull line between the tractor and plough. The headstock mast should be moving sideways to allow
the top link to run parallel with the furrow edge.

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Fig. 4

Fig. 5

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8.0 Lifting the plough body

The plough body can be tipped up as shown in fig. 4 and fig. 5. To do this, the cap must be removed
and bolt 2 (fig. 5) taken off. The nut on bearing bolt 1 (fig. 5) should be slackened one turn; then
the plough body can be raised.

When ploughing for long periods with the plough body raised, the disc coulter should be secured
upside down, or it should be removed.

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Fig. 6 Fig. 7

Fig. 8

3600 kg

2500 kg

Parking position

Fig. 9

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9.0 Assembly of the reset mechanism

Fit the plough to the tractor and raise it so that it is suspended in the tractor hydraulics by:

First, remove bolt 1 (fig. 6). Fasten swivel pin 2 with the spring and tension levers using roll pin 3
and screw 4. Then attach the compression and release linkages (fig. 8). Raise the leg assembly and
the plough body and attach the release linkage to the frame using bolt 1 (fig. 7). The existing bolt
on the plough is too short and must be replaced with a longer bolt. Adjust bearing pin 6 to give
minimum play between the leg assembly and the crossbrace plates. This is most readily
accomplished if the bolt is first tightened until it becomes difficult to move the leg assembly. Then
loosen the nut 1/4 to 1/2 turn so the leg assembly can move freely. Then hook the tension levers
over the pin 2 (fig. 7), and lower the leg assembly and the plough body. NB! Be careful, it latches
in lock at the end position.

Check that the spacer on bolt 1 (fig. 7) is fitted. Ensure the plough is correctly supported.

9.1 Reset mechanism

The reset mechanism is semi-automatic, and when it has tripped, the plough should be raised and
the tractor reversed gently to return the plough body to its working position.

The reset spring can be adjusted to two positions, giving a release force of 2,500 kg and 3,600 kg
respectively, measured at the blade tip (fig. 9). Lubricate the reset mechanism regularly to ensure
that it continues to work safely and effectively.

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E
C

F
B

Fig. 10 Fig. 11

D 2/3 D

1/3 D
5 cm
1-4 cm

Fig. 12 Fig. 13

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10.0 Disc coulter

Standard (fig. 10) or spring loaded (fig. 11) disc coulters are available as optional equipment.

10.1 Standard disc coulter

Adjust the depth by loosening bolt (A, fig. 10). If the depth adjustment on the arm is not enough,
the serrated connection (B, fig. 10) can be adjusted gradually to reposition the disc coulter by
means of loosening the center bolt and lift or lower the disc coulter to the new position.

The disc coulter is adjusted so that 1/3 of the diameter (D) cuts into the ground. When 2/3 of the
disc coulter is above the ground you will avoid the disc from stopping, (fig. 12). The distance
between the coulter and the share should be min. 5 cm. When working in stony soil, the distance
should be increased.

The distance between the coulter and the landside can be adjusted by loosening bolt (A) and
turning the arm for disc coulter (E), fig. 10. The distance should be 1 - 4 cm (fig. 13).

10.2 Spring loaded disc coulter for conventional plough

Spring loaded disc coulter (fig. 11) is adjusted at the same way as standard disc coulter.

The difference from standard disc coulter is that the depth adjustments only can be doing by
loosening bolt (A, fig. 11) and that the lower bracket arm for the blade of the disc coulter is springy.

The spring (C) gives the disc coulter the opportunity to move in to the hight by contact of stones
and varying hardness in the soil.

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Fig. 14 Fig. 15

Fig. 16

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11.0 Skim equipment

11.1 Manure skimmer

The manure skimmer (fig. 15) is suitable for both grassland and stubble.

The skimmer is mounted to the beam as shown in fig. 14 and fig. 15. The depth is adjusted by
loosening the bolt B. Working depth should be 3 - 5 cm.

11.2 Trashboard
The trashboard (fig. 16) should be placed with the front edge close to the mouldboard, the rear
edge should be adjusted according to the ploughing depth.

There are two adjusting holes in the bracket for the trashboard, one for deep ploughing and one
for shallower ploughing (A, fig. 16), in addition there is the oblong track for stepless adjusting.

NB!
To avoid uneven furrows, all the equipment on the bodies must be adjusted equally.

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A B

Fig. 17 Fig. 18

Fig. 19

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12.0 Landside, knives & furrow openers

Fig. 17 shows a landside knife mounted on a body. This knife has the same function as the share
knife, but has better wearing characteristics. The landside knife can be mounted in two positions
(A and B).

Fig. 18 shows a furrow opener fitted on the rear body for use with tractors having extra wide tyres.

Fig. 19 shows an optional share knife. The share knife has almost the same function as the disc
coulter and is mounted below the two bolts which keep the reversible point steady to the share.

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Fig. 20 Fig. 21

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13.0 Checking and adjustment of the plough

13.1 Checking
The paint on the mouldboards, trashboards and manure skimmers should be removed by using a
scraper or paint remover. Mouldboard extensions can be delivered as extras, and should be
mounted as shown in fig. 20.

Fig. 21: A2 = A1, B2 = B1

Adjustment is made by the stays on the rear of the mouldboards.

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Fig. 22

Fig. 23

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13.2 Field setting

The leg assemblies should be perpendicular to the ground (fig. 22). Adjustments can be made
using the control lever on the tractor lifting arm.

Adjust the length of the top shaft so that the frame is parallel to the ground (fig. 23).

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Fig. 24

Fig. 25

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13.3 Alignment/front furrow width

The width of the front furrow should be the same as the width of the remaining furrows. The inner
wheel width setting is varying on different tractor’s. The front furrow has to be adjusted according
to the tractor’s wheel width setting and is adjusted as described in the paragraph below.

On ploughs fitted with a round cross shaft, the handle should be adjusted so that the link arms have
an equal angle to the tractor.

When this has been done, the width of the front furrow must be measured. If the front furrow is
wider than the others, loosen the cross shaft and move the plough closer to the ploughed area. If
the front furrow is too narrow loosen the cross shaft and move the plough correspondingly towards
the unploughed area.

On ploughs fitted with a square cross shaft the rear turnbuckle is used to adjust the angle of the
tractor’s link arms. The other one (B) is to adjust the width of the front furrow.

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Fig. 26

Fig. 27

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13.4 Ploughing depth

Set the desired furrow depth using the tractor’s in-cab hydraulic control. Normally, the tractor’s
resistance adjustment is used.

To achieve an even depth, support wheels should also be used.

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Starting

A B C

Fig. 28
Finishing
D E

Fig. 29

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15.0 Starting
Fig. 28. When the plough is set for normal ploughing, the start can be done without any adjustment,
except for adjusting the depth.

First run (A)

The last body is adjusted to work 1/2 ploughing depth.

Second run (B)

The right hand wheel of the tractor is in the furrow. The first body adjusted to plough at 1/2 depth
and the last body at full depth.

Third run (C)

The right hand wheel of the tractor is positioned on the first furrow of the second run. The plough
is adjusted to about 1/2 depth on first body so that an even surface is achieved.

16.0 Finishing
Make sure that the remaining land is parallel. Fig. 29 shows finishing with 3 furrows and larger
ploughs.

The finish begins when the remaining land is one furrow width less than twice the number of
furrows on the plough (for 3 furrow plough - 5 furrow widths, for 4 furrow plough - 7 furrow
widths). The last body is adjusted to work at about 1/2 depth.

The right hand lift rod of the tractor is lengthened so that the front body is working at full depth
(D). On completion, the beams are set to work at 90º to the land being ploughed. The front bodies
plough the unploughed ground and the rear body cuts the base furrow to its full depth (E).

Finishing with 2 furrow ploughs begins when approximately five furrow widths are left. This is
done in three turns, where the two last runs are ploughed in the same direction.

To attain a good result of setting and finishing, it is an advantage always to have a depth wheel and
rear disc fitted to the plough.

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Fig. 30

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17.0 Lubrication and Maintenance

Lubrication
The lubrication points is shown in fig. 30.

During the ploughing season the plough should be lubricated daily to prevent the ingress of water
and dirt to the bearings and moving parts. NB! It is very important to lubricate well after power
washing. All nipples should be lubricated after being washed.

When ploughing has been completed, the plough must be cleaned and lubricated with Tectyl or
acid free grease.

Maintenance

All nuts and bolts must always be firmly tightened. This is very important after the first hours in
use.

The wearing parts of the plough should be kept in good condition and not too much worn, since
this will affect the ploughing quality.

One rubber wheel dimension is available for the depth wheel arms: 6.00 x 9. The pneumatic
pressure should be adjusted according to the table below:

Wheel Recommended pressure

6.00 x 9 4,2 bar (4,2 kp/cm2)

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Problem Correction Correct

AB

AD

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18.0 Troubleshooting

Problem Cause Correction

Worn shares or points Replace shares or points
Adjust frame parallel to the
Poor penetration Plough leaning into work
ground
Plough not level Adjust tractor upper link
Incorrect front furrow width Adjust the front furrow width
Adjust the plough level and
Incorrect front furrow depth
parallel to the ground
Incorrectly adjusted disc
Adjust as recommended
Uneven furrows coulters
Incorrectly adjusted skim
Adjust as recommended
coulters
Align the bodies by means of a
Body height
eccenter below the beam
Add front end ballast for
Front of the tractor too light
stability
Plough not running in line with
Tractor difficult to steer Adjust alignment
tractor
Upper link not parallel to
Move the headstock
ploughing direction

Furrows rolling back/ not Furrow too narrow for depth Increase furrow width
turned over Upper link too short Lenghten upper link

19.0 Useful tips for correct adjustment

1. Check, that the front wheel width (between the 2 inside faces of the tyres) is 2 - 10 cm wider
than at the rear.
2. Be aware that the hoses between the plough and tractor are not trapped during lifting.
3. Check, that the legs are in a safety angel to the ground.
4. After ploughing thorough cleaning and greasing of mouldboards and shares is
recommended.

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Shinpiece

Saddle
Mouldboard

Reversible
point
Share

Fig. 31

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22.0 Original spare parts

Look for the arrow!

Safeguard your warranty - fit genuine Kverneland parts.

WARNING!

Warranty is not valid:-

- If non genuine spare parts are used

- Parts are heated or welded

Kverneland reserves the right to make changes in design and specification or to add new features
without obligation on implements purchased before or after such changes are made.

10/03 39
 gb_teig_moment.fm

21.0 Tightening torque

Tigthening torque kpm

Bolt diam. El. galvanized bolts
10,9 12,9
M8 - M10 6,5 - 7,0 8,0 - 9,0
M 12 11,5 - 12,5 14,0 - 15,0
M14 18,5 - 20,0 22,0 - 24,0
M16 28,5 - 31,0 34,0 - 37,5
M20 55,5 - 61,0 65,5 - 73,0
M24 95,0 - 105,0 115,5 - 127,0

1 kpm = 9,81 Nm

Tigthening torque Nm
Bolt diam. El. galvanized bolts
10,9 12,9
M8 - M10 64,0 - 69,0 78,5 - 88,0
M12 113,0 - 122,5 137,0 - 147,0
M14 181,5 - 196,0 216,0 - 235,5
M16 279,5 - 304,0 333,5 - 368,0
M20 544,5 - 598,5 652,0 - 716,0
M24 932,0 - 1030,0 1133,0 - 1246,0

1 Nm = 0,102 kpm

40 10/03