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Sl No Activities No
1 Site Mobilization
2 Survey
3 Tower Foundation
i.Excavation and backfilling of soil
ii.Reinforcement Work (Bar bending/cutting and shuttering)
iii.Concerting
4 Tower Erection
5 Stringing Of Conductors
6 GIS Equipment Erection
7 Panel Erection
8 Cable tray & Cable laying.
9 Roof Sheet works
10 Welding & Gas cutting
11 Storage of Flammable and Corrosive Liquids.
12 Pipes transportation and erection.
13 Transporting and handling of gas cylinders
14 Testing & commissioning
15 Working in office
Project Activities And Sub A
Equipments & tools
Sr.No. Activity Sub Activity Required
SITE MOBILIZATION

Transportation of Containers /
pipelines / heavy Steel Structural Trailer,Hydra etc.
materials / Equipment etc.
Site Mobilization

Unloading of Containers / pipes /


1 equipment's, etc. slings/web-belts,D-
Unloading of Containers / pipes / shakels,naylon ropes.
equipment's, etc.

D.B's,ele-tool kit,DI
Temporary Power Connection
cable.

D.B's,ele-tool kit,DI
Office Works
cable.
Storing of Structural materials hand gloves.
Activities And Sub Activities:
Identified Hazards Risk pertaining to each hazards

Failure of lifting gear Injury due to fall / hit by material

Improper Rigging Injury due to fall / hit by material

Fall of Equipment & Materials due


Material fall and personal injury
to poor transportation method.

Fall of equipment, Toppling of Injury to personnel working near-


Vehicles. by area
Fall of spatters while cutting the Chanses of fire and personal
welded supports of materials. injury.

Electrical Energy (terminations, Burn Injuries due to short circuiting


joints, exposed conductors)
Explosion due to short circuiting
Electrical short circuit / over Fire & Explosion and personal
heating of electrical appliances. burn injury.
Slide of materials, personal fall
personal injury
above the materials.
Remarkes
Project Activities And Sub Acti
Equipments & tools
Sr.No. Activity Sub Activity Required
SURVEY

SURVEY

1 Area Survey Area Leveler,


roject Activities And Sub Activities:
Identified Hazard Risk pertaining to each hazards

Working near bushes / tress,


Insect bites / poisoning
etc.
Uneven route and walking in
Injury due to slip/trip and fall
and near bushes
Working in the sun light/
Chance of Heat Stroke
Exposure

Working near to excavations


chances of fall from height/ drowning in water.
& water Stagnation .
Remarkes
Project Activities And Sub Ac
Equipments & tools
Sr.No. Activity Sub Activity Required
TOWER FOUNDATION

Excavator,JCB,dozer,
Excavation, dressing and backfilling
compactor,roller,
of soil
tipper etc.
TOWER FOUNDATION

1 Bar bending
Reinforcement Work (Bar machine,wood
bending/cutting and shuttering) cutter,hand
tools,jakes VH.
TION

Cement handling

Cement handling
Stacking of cement
CONCRETING

bags
Disposing of cement
bags
Movement of transit
mixers

Concrete pouring at
site
Activities And Sub Activities:
Identified Hazards Risk pertaining to each hazards

Sides of the soil are not


Collapse of soil
maintained properly
Working near bushes / tress,
Insect bites / poisoning
etc.

Presence of Underground Injury or burns due contact with existing


Utilities (electrical cables, etc.) utilities.

Person working too close to the


Fall of person into excavation
edge of excavation
Presence of Toxic gases Inhalation of toxic gases
Improper house-keeping Injury due to slip/trip and fall
Mechanical hazard due to trap
Injury to personnel working near-by
by bucket
Hitting to persons while
Injury to personnel working near-by
reversing of vehicle
Hazards due to over speed
Toppling of vehicle / injury to persons
during turning
Dust pollution due to vehicle
Inhalation of dust
movement
Manual excavation on / by
Chance of getting hit-by vehicles
roadway.

hand &Shoulder injury while


Injury due to stuck with off loaded
handling, loading and unloading
materials or bars.
of reinforcement rods/bars.

Damage of electrical cables


which are exposing above
Electrocution.
the ground during the rebar's
fall.
Eye injury while cutting the
Eye injury or even lose of vision.
binding wires by hand cutter.
Material Throwing from height Injury to personal
Slip/Trip/Fall of personals above
chances of personal injury.
the projected rebar's.
Unauthorized
personal/untrained personal chances of personal injury/property
operation of bar bending damage.
machine.
Poor working position may lead
to cutting wheel contact with chances of cut injury by machine.
personal.
Fixing of top mate and bottom
chances of collapse and personal may
mate for Heavy reinforcement
trap in heavy reinforcement sometime
works with the help of scaffold
fatal.
lifting.

Fall of person or material during


working at height (while binding Injury to persons due to fall from height
and shuttering & DE shuttering, or fall of materials.
and rebar work)

Hazards due to cement bag


silicosis due to inhalation of cement dust
handling

Cement loading platform failure


chances of personal injury.
due to poor design or work

Hazards due to poor stacking of Injury due to fall of cement bags on to


cement bags persons
Presence of poisonous
Injury due to bite of poisonous creatures
creatures
Hitting to persons while
Injury to personnel working near-by
reversing of vehicle
hazards due to concrete
Injury to personal due to concrete splash
splashing
Use of electrical Vibrators Electrical Shock
Working at Heights Fall of persons from heights
Hazards due to improper
Electrocution due to earthing failure
earthing
Hazards due to contact with Skin irritation due to contact with
green concrete concrete
Remarkes
Project Activities And Su
Equipments & tools
Sr.No. Activity Sub Activity Required
TOWER ERECTION

TOWER ERECTION

Derrick
1 Tower parts and other
poles,hydra,slings,
equipments transpotation
rops
Project Activities And Sub Activities:
Identified Hazards Risk pertaining to each hazards

Injury due to fall


Injury due to hit by an object
Fall of tools, materials and tower parts
Fall of Nut/bolts & tools from height to persons

Failure to check rigging tools and Injury due to failure of lifting gear(tractor) /
takels improper rigging
Injury of outsider
Working near high volages without
Injury due to induction of high voltage
proper precautions
collapse of members/structure
Failure of Derrick Pole
Failure of crane checking pointsat
Failure of Derrick pole from center due to
regular basis
improper design
Hiting of loose materials to workman
Non usage of ppe at working area Failure usage of properly by full body harness

Injury due to failure of tools and equiments


Damaged tools and tackles usage
fatal accidents possiable
Unskilled operator fatality
Hit by machine or Collision Property Loss or Personal Injury
Remarkes
Project Activities And Sub Activitie
Equipments & tools
Sr.No. Activity Sub Activity Required
STRINGING OF CONDUCTORS

Checking of lines and tools


STRINGING OF CONDUCTORS

Fitting of stay and lifting ropes Ropes,slings,D-


1 Shackles,lifting
gear,stay ropes

Communication
oject Activities And Sub Activities:
Identified Hazards Risk pertaining to each hazards Remarkes

Poor checking of lines crossing


Electrocution due to residual
In proper line clearnce current from power lines,
transformer etc
Live lines crossing
Injury due to fall from height
Faller of tools and equipments Injury due to failure of stringing
tools / equipment etc.
Failure of lifting gear Property Loss or Personal Injury
Damaged stay ropes
Selection stay angle
Over load while stringing Failure of backstay
Damaged rope wheels
lack of knowlage use of stay
Inadequate communication
Identification signals system (Between drum point to
tower location)
Operator expose with heavy
Verbal communication at site noise produce by
Tensioner/Puller machine

Fall due to short cut descending


shortcutts in stringing works
after final sag
Equipments & tools
Sr.No. Activity Sub Activity Required
GIS Equipment Erectio
Unloading of GIS pipes in
site.

Removing packing of GIS


GIS Equipment Erection

pipes

Transporting GIS Pipes to


desired location slings,hydra,gas
1 cylinders kit,D-
shackles,trailer
Lifting of pipes and cleaning

Fitting of GIS pipes as for dra

filling of SF6 gas filling


Identified Hazards Risk pertaining to each hazards

GIS Equipment Erection


muscular pain due to improper method of
damage / broken sling, unloading, fall of panels due to improper
method of unloading,

sharp edges of packing, heavy weight, Fall of panel due to broken slings /
improper use of hand tools inadequate capacity of lifting tackles /
improper method of material lifting,injury
Fall of panel due to broken slings /
sharp edges of panel, heavy weight,
inadequate capacity of lifting tackles /
improper use of hand tools, improper body
improper method of material lifting, if
posture or method of transporting,faulty
material shift by using trolley, panel fall
design of lifting tackles or broken condition,
due to not tie with the trolley.

failure of slings and equipemets, housekeeing injurys and property damage,slips/trips un


even ground
scffolding erection not as per
standards,lifting failures
oxygen deficiency include respiratory
difficulty, ringing in ears, headaches,
low level of oxygen,health effects,blast of shortness of breath, wheezing,
cylinders headache, dizziness, indigestion, nausea,
and, at high concentrations,
unconsciousness or death may occur
Remarkes
Equipments & tools
Sr.No. Activity Sub Activity Required
Panel E

Unloading of panels at store by lifting


machine (Hydra Crane)

Transporting Panel to desired location


panel erection

hydra,slings,panels,w
Laying foundation, insertion of plates, elding machine,hand
1 base channels. tools,electricals tool
kit

Bolting of base channel.

Welding of base channel

Laying Power / control bus bars,


interpanel wiring
Identified Hazards

Panel Erection

sharp edges of panel, heavy weight, improper


use of hand tools, improper body posture,
faulty design of lifting machine / lifting tackles,
damage / broken sling

sharp edges of panel, heavy weight,


improper use of hand tools, improper body
posture or method of transporting,faulty
design of lifting tackles or broken condition,

Heavy weight of plate / channels, sharp


edges of plates, improper method of handling
the material or improper body posture

improper use of hand tools (broken tip of


screw driver)

welding fumes, welding arcs, UV rays, poor


earthing, loose connection, damage insulation
of cable, unwanted material laying nearby
work area

sharp edges, inadequate space, improper


body posture
Risk pertaining to each hazards Remarkes

ction

Injury to hand / foot while performing unloading activities, muscular


pain due to improper method of unloading, fall of panels due to
improper method of unloading, broken slings, inadequate design of
lifting tackles

Fall of panel due to broken slings / inadequate capacity of lifting


tackles / improper method of material lifting, if material shift by using
trolley, panel fall due to not tie with the trolley.

hand injury due to trapping the hand between ground surface & panel,
muscular pain due to improper method of handling the channels or
improper body posture

injury due to slip of spanner or use of improper hand tool.

Fire due to laying of unwanted material nearby work area, electric


shock, eye irritation due to UV rays of welding, burn injury due to
splashing of the welding arcs, suffocation due to welding fumes.

Cut injury to hand due to sharp edges / corners, muscular pain due to
improper body posture
Sr.No. Activity Sub Activity

Cable tray & Cable laying.

Marking of supports and its fixing on location as per


Cable tray approved drawing.

Drilling for the foundation bolts.

1
Fixing of Anchor fastners at appropriate position

Fixing of the cable tray on vertical and horizontal level by


welding

Unloading of cable drum at site by Lifting Machine (Hydra


Crane)

Rolling the cable drum


Cable laying.

Jacking up the cable on the cable drum


2

Proper cable dressing at trays and clamping of cables.

Drilling right size of hole in the gland plate and removal of the
sharp edges.
Equipments & tools Identified Hazards
Required

Sharp edges, height work, unsafe use of hand


tools

faulty machine, sharp edges, damage


insulation of supply wire, poor earthing
Drill machine,cable
tray, supporting
angles,hand tools
wrong tool use, unsafe use of hand tools

sharp edges, welding fumes, splaching the


welding arcs,improper body posture,loose
connection, poor earthing

Sharp edges, potruding nails, weight of drum,


improper method of unloading,
broken cable drum, weight of drum, improper
method of rolling

heavy weight, protruding nails, unbalance of


Drill machine,hand jack
tools,Chain pulley

sharp edges of cable tray and cutter

sharp edge, weight of cable, gland cutter,


improper handling of machine
Risk pertaining to each hazards Remarkes

Injury on fall from height, hand injury due to sharp


edges of cable tray

injury due to improper alignment of drill machine,Eye


irritation and inhalation of dust during drilling,damage
insulation of supply cable.

injury due to broken tool,Slip of spanner due to wrong


spanner in use

burn injury due to spalshing of the welsing arcs, eye


irritation due to UV rays, muscular pain due to
improper body posture, electric shock due to poor
earthing.
injury to the hand due to sharp edges / protruding
nails,

injury due to loss of balance during rolling the drum.

Muscular pain due to improper method of handling


and body posture. Bodily injury due to fall of drum due
to unbalance of jack

injury due to sharp edges of the armour / cable tray


adges

injury due to sharp edge of panel / improper handling


of machine. Electric shock due to improper connection
to the earthing.
Project Activities And Sub A
Equipments & tools
Sr.No. Activity Sub Activity Required
Roof sheet workes

Roof sheet workes Roof Sheet Lifting, Placing &


Alignment, Unlashing and
Welding.

Web-Belts,hydra,hand
1 tools,drilling
machine,cutting
Roof works machine.

Welding near opening at floor


sheets/plates.
oject Activities And Sub Activities:
Identified Hazards Risk pertaining to each hazards

Personal fall & Injury from height.


Gravity Hazard
Injury due to falling objects above the personals.

Failure of lifting gear/ improper Injury due to failure of lifting gear/ improper
rigging. rigging.
Fall of person Injury due to fall from height
Fall of material Injury due to stuck with material
Fall of purlin / brazing and
chances of fall above person and may lead to
other structure which is lifted
severe injury even may fatal.
manually.
Roof sheets may fly due to
Injury due contact with flying material
heavy wing

fall of personal Personal fall & Injury from height.


Remarkes
Project Activities And Sub A
Equipments & tools
Sr.No. Activity Sub Activity Required
Welding & Gas Cutting

Welding machine,gas
Welding & gas-cutting works cutting
set,helmet,gaggles.
Welding & Gas Cutting

Cable routing

Working in Plain rod basket

Grinding
Grinding machine,goggles,face
sheeld

Using of safety nets at height


work safety
oject Activities And Sub Activities:
Identified Hazards Risk pertaining to each hazards

Use of improper electrical


Electrical Shock, Fire.
equipment & cables
Use of improper hoses Fire, Explosion
Damaged flash back arrester /
malfunction of flash back Chances of back fire & burn injury
arrester
Improper gas cutting Fire, Burn Injury
Welding & gas-cutting near / in
the vicinity of flammables Fire, Explosion
materials
Welding & gas-cutting at Fire, Explosion
heights Burn injury due to fall of spatters
Fall of Cut Piece material to
Fire/Injury to personals
height to ground level
Using of Grinding wheel
chances of severe injury
without wheel guard
Using of Non standard
Sudden burst of regulator and fire.
regulators.
Cutting of supports & scrap
Chances of fall above the person and severe
items and loose MS materials
injury and fatal.
from height

Welding cable and power Chances of melting of power cable by welding


cable combined routing cable heat & electrocution in welding terminals.

Poor design and poor welding


joints may lead to failure of chances of personal fall.
Man basket
Emission of fumes of burned Human ill health due to poor ergonomics &
metals / welding rod respiration.
Use of electrical driven
Injury due to electric shock.
machines. Portable tools.
Rotating equipment with
Injury due to flying particles & cut off wheels. Fire
breakable disc, flying of Melton
hazard due to the hot metal particles
metals,
Crumbling of grinding wheel.
Fixing of underrated disc on Injury due to cut off wheels
m/c's
Chances of hot metal fall
fire
above the safety net.
Use of damaged safety nets chances of personal fall.
Chances of personal fall while
personal injury
tying at height.
Remarkes
Project Activities And Su
Equipments & tools
Sr.No. Activity Sub Activity Required
Storage of Flammable liqu

liquids and gases


Handling & Storage of Flammable
& Corrosive liquids

1 Mateal Cage,Chaine
Loock
Fuel storage

Flammable gas storage


Project Activities And Sub Activities:
Identified Hazards Risk pertaining to each hazards

Storage of Flammable liquids & gases


Leakage of liquids Skin burns due to contact with corrosive liquids

Fire & Explosion Injury due to fire & explosion.

Fumes of stored liquids. Ill health due to inhalation of toxic fumes.

Severe injury with fire and explosion

Fire & Explosion.


Severe injury or even fatal with fire and explosion
Remarkes
Project Activities And Sub Acti
Equipments & tools
Sr.No. Activity Sub Activity
Required
Mechanical Erection works
Unauthorized Erection
works
Working at height
Climbing on Ladders

Projecting objects such


as scaffolding bracings,
Mechanical Erection works

structural supports etc.

Falling objects from


height

slings / Plates / D
Erection works
shackles

Using of Hand tools at


height works.

Welding Near to Splice


plates.
ect Activities And Sub Activities:
Identified Hazards Risk pertaining to each hazards

Mechanical Erection works


Chances due to erection failure due to unsafe
Material fall
work methods, using faulty tools and tackles,
Gravity Hazard Injury due to fall from height
Fall from height Injury due to fall from ladder.

Gravity Hazard Injury due to hitting the object.

Gravity Hazard Injury due falling objects.


Gravity Hazard Injury due to fall from height.
Falling objects from
Injury due falling objects.
height
Failure of lifting gear/ Injury due to failure of lifting gear/ improper
improper rigging. rigging.
Using Home made
slings / Plates / D chances of material lifting failure. And personal
shackles or other tools & injury.
tackles.
Using of Non Standard
Bolts for securing the
chances bolt shearing and materials fall.
strutural members like
brazing, Angles etc,.
chances of fall from
fall from height and personal injury.
height while using.
Injury due to unlashing of material, damages to
Unlashing of materials
materials
chances of fall above person and may lead to
Detaching of splice plate.
severe injury even may fatal.
Remarkes
Project Activities And Sub Acti
Equipments & tools
Sr.No. Activity Sub Activity
Required
Pipes transportation and erect
transportation and erection Transporting length
pipes with Hydra crane.

Lifting of Pipes with


Hydra crane.

1 Stocking of pipes. hydra, D-shackles,web-


belts

Placing of Pipes at
Gallery

Working on gallery.
ect Activities And Sub Activities:
Identified Hazards Risk pertaining to each hazards

Pipes transportation and erection


May lead to hydra crane toppling, and personal
Crane Toppling
injury.

Gravity Hazard chance fall from height while lifting.

Rolling & crush chances of pipe rolling and hitting the personal.

Gravity Hazard chances of roll and fall from height.

Gravity Hazard chances of personal fall.


Remarkes
Project Activities And Sub A
Equipments & tools
Sr.No. Activity Sub Activity
Required
Transporting and handling of g
Transporting and handling

Transporting gas
1 cylinders, Oxygen, Matel Cage,Trolley with
Acetylene, Argon, chain loock.
Nitrogen, LPG
oject Activities And Sub Activities:
Identified Hazards Risk pertaining to each hazards

porting and handling of gas cylinders

Cylinders kept horizontal &


near by vehicle movement Fire & explosion
area

Gas leakage due to valve damage during


Cylinders with no valve cap
handling of cylinders

Prolonged cylinder exposure to


Explosion
sun light
Remarkes
Project Activities And Sub A
Equipments & tools
Sr.No. Activity Sub Activity
Required
Testing & Commission
energised or de-energised
electrical working
oject Activities And Sub Activities:
Identified Hazards Risk pertaining to each hazards

Testing & Commissioning


energised conductor,
Remarkes
Project Activities And Sub A
Equipments & tools
Sr.No. Activity Sub Activity
Required
Working in office
Working in office

working in office
1 Computers,laptops,
switch boards

Office Pantry
oject Activities And Sub Activities:
Identified Hazards Risk pertaining to each hazards

Working in office
Using switch boards for
chances of electrocution.
Inserting laptop/computers.

Overloading of plugs in single


chances of Fire
Junction box/spike card.

Using Papers and files and


chances of fire
other flammable materials.
Sharp edge of furniture / broke
minor injury
furniture's.
working posture back pain due to long time working posture.
Radiation from Laptop and
chances of Eye injury due to UV radiation.
computers.
Spillage of water chances of slip/trip/fall.
Operating Induction Stoves. chances of electrocution
Hot Liquid spillage. Burn injury
Remarkes