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Electrochemical and Solid-State Letters, 13 共3兲 H83-H86 共2010兲 H83

1099-0062/2009/13共3兲/H83/4/$28.00 © The Electrochemical Society

Nonvolatile Memories with Dual-Layer Nanocrystalline ZnO


Embedded Zr-Doped HfO2 High-k Dielectric
Chen-Han Lin and Yue Kuo*,z
Thin Film Nano and Microelectronics Research Laboratory, Texas A&M University, College Station,
Texas 77843-3122, USA

Metal-oxide-semiconductor memory capacitors composed of dual-layer nanocrystalline ZnO embedded zirconium-doped hafnium
oxide high-k film were fabricated, characterized, and compared with those with the single-layer nanocrystalline ZnO embedded
sample. Distinct layers of discretely dispersed nanocrystalline dots embedded in the amorphous high-k matrix were observed. The
nanocrystalline ZnO dots trap many electrons. The dual-layer sample not only drastically increases the charge storage density but
also improves the charge trapping speed due to the coulomb blockade effect. This is a potentially important gate dielectric
structure for high density, high speed nonvolatile memories.
© 2009 The Electrochemical Society. 关DOI: 10.1149/1.3276055兴 All rights reserved.

Manuscript submitted October 5, 2009; revised manuscript received November 25, 2009. Published December 31, 2009. This was
paper 762 presented at the San Francisco, California, Meeting of the Society, May 24–29, 2009.

Recently, there have been reports on replacing the thermally Experimental


grown SiO2 with a high-k dielectric material as the tunnel and con- Metal-oxide-semiconductor 共MOS兲 capacitors with single- and
trol dielectric layers in the floating-gate memory device to improve dual-layer ZnO embedded ZrHfO gate dielectrics were prepared on
the programming efficiency and charge retention time.1,2 In addition, the p-type Si 共phosphorus doped at 1015 cm−3兲 wafer. All thin-film
there are reports that the continuous polycrystalline silicon film in layers were sequentially sputter deposited in a one-pump-down pro-
the floating-gate dielectric could be replaced with nanocrystalline cess without breaking the vacuum. The ZrHfO layer was sputtered
silicon 共nc-Si兲 dots to minimize the charge loss due to the defective from a Zr/Hf 共12/88 wt % 兲 target and the ZnO layer was sputtered
thin tunnel dielectric layer.3,4 Among many high-k materials, from a Zn target, both in a 1:1 Ar/O2 ambient at 60 W. For the
hafnium oxide 共HfO2兲 is promising for the gate dielectric applica- single-layer embedded structure, the ZrHfO 共tunnel
tion due to its relatively large bandgap, good thermal stability, etc.5,6 dielectric兲/ZnO/ZrHfO 共control dielectric兲 stack was deposited for
Furthermore, the doped high-k thin film has many advantages over 2/3/10 min, separately. For the dual-layer embedded structure, the
the undoped high-k thin film, such as a higher amorphous-to- ZrHfO 共tunnel dielectric兲/ZnO/ZrHfO/ZnO/ZrHfO 共control dielec-
polycrystalline transformation temperature, a thinner interface layer tric兲 stack was deposited for 2/3/5/3/5 min, separately. The post-
共IL兲, a lower interface state density, and a larger breakdown deposition annealing step was carried out with a rapid thermal an-
voltage.7-9 The zirconium-doped HfO2 共ZrHfO兲 high-k dielectric has nealing 共RTA兲 process at 800°C under pure N2 ambient for 1 min.
been prepared into sub-1-nm equivalent oxide thickness 共EOT兲 with The control sample, i.e., containing only ZrHfO gate dielectric with-
good dielectric properties.10 The electron barrier height between out any embedded layer, was also prepared under the same sputter-
ZrHfO and Si is lower than that between SiO2 and Si, i.e., 1.5 eV vs ing 共for 12 min兲 and RTA conditions as those in preparing the ZnO
3.5 eV, which favors the high data writing speed.1 Based on the embedded samples. Aluminum 共Al兲 was sputter deposited and pat-
same EOT, the ZrHfO high-k film is a better tunnel dielectric than terned as the gate electrode and the back ohmic contact layer. The
SiO2 with respect to charge retention because the former has a complete capacitor was annealed at 300°C for 5 min under forming
thicker physical thickness than the latter. For example, the nc-Si gas 共10:90 H2 /N2兲. The dielectric stack was examined with a high
embedded ZrHfO memory has a retention time greater than resolution transmission electron microscope 共TEM兲 共JEOL 2010兲.
10 years.2 Charge trapping characteristics were investigated using capacitance–
In this study, the authors investigated the memory function of the voltage 共C-V兲 measurements 共Agilent 4284A Precision LCR meter兲.
dual-layer nanocrystalline zinc oxide 共nc-ZnO兲 embedded ZrHfO The flatband voltage 共VFB兲 of the capacitor was extracted from the
high-k dielectric capacitor. Because ZnO is a wide bandgap C-V curve using the NCSU CVC program.19
共⬃3.3 eV兲 semiconductor with a large work function
共⬃4.5 eV兲,11,12 judged from the energy band diagram, it can en- Results and Discussion
hance the charge trapping and retention capabilities when embedded The cross-sectional TEM micrograph of the control sample is
in the high-k film.13 ZnO can be prepared into the nanocrystalline shown in Fig. 1a. The ZrHfO film is amorphous. It contains two
form for various electronic and optoelectronic applications.14,15 The amorphous ILs formed at the ZrHfO/Si 共IL1 ⬃ 3.5 nm兲 and
sputtered ZnO film is an n-type semiconductor containing many ZrHfO/Al 共IL2 ⬃ 1.8 nm兲 contacts. The former has a hafnium
defects, such as Zn interstitial 共Zni兲 and oxygen vacancy 共VO兲, silicate-like structure20 and the latter has an aluminum oxide-like
which may work as deep trapping sites, i.e., below the conduction structure. Figure 1b shows the top-view TEM micrograph of the
bandedge.16-18 Because there is a large conduction band offset be- single-layer nc-ZnO embedded ZrHfO film. The grain size of the
tween nc-ZnO and ZrHfO, i.e., ⬃2 eV, the nc-ZnO embedded nanodot is 3–8 nm, and the two-dimensional spatial density is about
high-k dielectric could have a long charge retention time. Therefore, 1.43 ⫻ 1012 cm−2. The nanodots are crystalline ZnO with 共100兲 ori-
this kind of film is potentially important for nonvolatile memory entation detected by X-ray diffraction 共XRD兲, as shown in Fig. 1c.
applications. In principle, two nc-ZnO layers could trap more The absence of crystalline ZrHfO peaks in the XRD pattern indi-
charges than one nc-ZnO layer in the same dielectric film. However, cates that the ZrHfO part is amorphous, which is consistent with the
a floating-gate memory device composed of two layers of nc-ZnO TEM result shown in Fig. 1a. Figure 1d and e shows the cross-
embedded in the high-k dielectric film has never been fabricated and sectional TEM micrographs of the single- and dual-layer ZnO em-
studied. bedded ZrHfO stacks without the top Al gate layer, respectively. In
the single-layer embedded sample, discrete nanodots, as highlighted
in circles, are dispersed in the amorphous ZrHfO matrix. In the
* Electrochemical Society Fellow. dual-layer embedded sample, two layers of discrete nanodots are
z
E-mail: yuekuo@tamu.edu observed, which is critical to memory functions such as charge leak-

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H84 Electrochemical and Solid-State Letters, 13 共3兲 H83-H86 共2010兲

Figure 1. 共a兲 Cross-sectional TEM micro-


graph of control sample. 共b兲 Top-view
TEM micrograph and 共c兲 XRD pattern of
the single-layer nc-ZnO embedded ZrHfO
film. Cross-sectional TEM micrographs of
共d兲 single- and 共e兲 dual-layer nc-ZnO em-
bedded ZrHfO stacks.

ing and retention characteristics.21 Assuming that the density of the embedded samples, i.e., ⌬VFB = 0.43 and 0.98 V, separately, which
nc-ZnO dots in the cross-sectional view is proportional to that in the corresponds to electron trapping densities 共Qe’s兲 of 1.34 ⫻ 1012 and
top view, the density of the dual-layer nc-ZnO sample is about 3.06 ⫻ 1012 cm−2, separately. The latter is comparable to that of the
2.38 ⫻ 1012 cm−2. The 3.7 nm thick amorphous hafnium silicate IL dual-layer nc-Si embedded SiO2 capacitor.23 Judging from the Qe of
formed between ZrHfO and Si has a low electron barrier height to the single-layer embedded sample and the nc-ZnO density, in aver-
Si.22 Separately, the top amorphous Al2O3 IL has a large energy age, each nc-ZnO dot stores about one electron, which is in the same
barrier, i.e., ⬃2.9 eV, which makes it difficult to inject electrons order of magnitude as that of nc-Si in SiO2.24,25 The increase in the
from the gate electrode to the dielectric layer or to leak electrons charge trapping density from the addition of the second embedded
from the trapped nc-ZnO site in the dielectric layer to the gate elec- layer is consistent with the increase in the number of the nc-ZnO
trode. The insets in Fig. 1d and e show that the nanodots in both dots in the dielectric structure. Figure 2a also shows that after a
single- and dual-layer embedded samples have periodic lattice −8 V stress, the C-V curve of the single-layer embedded sample
fringes spacing about 0.28 nm, which corresponds to the ZnO共100兲 slightly shifts to the negative direction, i.e., ⌬VFB = −0.15 V, which
layer. indicates the trap of a small amount of holes. It is not contributed by
Figure 2 shows C-V curves of 共a兲 single- and 共b兲 dual-layer nc- the ZrHfO part of the film, as shown in the inset of Fig. 2a. The low
ZnO embedded samples before 共fresh兲 and after being stressed for hole trapping capability is probably related to nc-ZnO properties.
10 ms with a constant gate voltage 共Vg兲 of −8 or +8 V. The C-V Defects, such as Zni and VO, in nc-ZnO are sub-conduction-band
curves were measured at 1 MHz over a small voltage range, i.e., trapping centers for electrons instead of holes.16-18 Therefore, only a
−2 to 1 V, so that the amount of charges introduced from the mea- small portion of the injected holes were retained at the nc-ZnO site.
surement process is negligible. The −8 V stress condition induced a For the dual-layer embedded sample, the negative shift of the C-V
hole-rich accumulation layer and the +8 V stress condition induced curve after a −8 V stress is negligible, as shown in Fig. 2b. Because
an electron-rich inversion layer near the Si/high-k interface. Charges the dual-layer embedded sample has a thinner top control dielectric
that obtained enough energy could be injected into the gate dielec- layer than the single-layer embedded sample, as shown in Fig. 1a
tric layer. The shift of the VFB of the sample’s C-V curve, i.e., and b, it may be easier to inject electrons from the Al electrode to
⌬VFB = VFB共after stress兲 − VFB共fresh兲, represents the amount of the dielectric film or to detrap holes from the nc-ZnO sites to the Al
charges trapped due to the gate stress process. Because the control electrode under the strong gate bias condition. However, more stud-
sample has a negligible C-V shift under either a +8 or −8 V stress ies are required to verify the exact mechanism.
condition, as shown in the inset of Fig. 2a, the contribution of the Figure 3 shows the C-V hysteresis curves of the control sample
ZrHfO part of the embedded sample to the total charge trapping is and the two nc-ZnO embedded samples with the gate being swept
minimum. Figure 2a and b shows that after a +8 V stress, the C-V from −2 to + 8 V 共forward兲 and then back to −2 V 共backward兲.
curve shifts to the positive direction in both single- and dual-layer The control sample shows very small C-V hysteresis corresponding

Figure 2. C-V curves of 共a兲 single- and


共b兲 dual-layer nc-ZnO embedded samples
stressed at −8 and +8 V for 10 ms. C-V
curve of control sample is shown in the
inset of 共a兲.

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Electrochemical and Solid-State Letters, 13 共3兲 H83-H86 共2010兲 H85

ZrHfO.26,27 This kind of relationship implies that some of the


trapped charges were probably lost to the gate electrode during gate
stress.28 In addition, electrons injected from the substrate may not be
completely retained by the nc-ZnO dots in the single-layer embed-
ded sample. In the dual-layer embedded sample, the loss of electrons
from the bottom nc-ZnO layer during gate stress could be reduced
because they have to overcome the coulomb blockade effect gener-
ated from electrons trapped in the top nc-ZnO layer before reaching
the gate electrode.29 Because the VFB shift of the dual-layer embed-
ded sample is much larger than that of the single-layer embedded
sample within a very short stress time, e.g., ⬍10 ms, the data writ-
ing speed is greatly improved with the addition of the extra nc-ZnO
layer. In addition, the VFB shift of the dual-layer embedded sample is
less dependent on the stress time than the single-layer embedded
sample is. This is probably due to the limited supply of electrons
from the substrate or the saturation of the nc-ZnO charge trapping
Figure 3. C-V hysteresis curves of control, single-, and dual-layer nc-ZnO site within a short period of stress time.
embedded samples measured at 1 MHz.
Conclusion
MOS capacitors containing single- and dual-layer nc-ZnO em-
to the negligible charge trapping capability of the ZrHfO film. Both bedded amorphous ZrHfO high-k gate dielectric were fabricated.
nc-ZnO embedded samples show counterclockwise hysteresis, Electrons instead of holes were trapped by the embedded nc-ZnO
which is contributed by the large positive gate voltage, i.e., +8 V, at dots, which is responsible for the large memory window of the de-
the end of the forward sweeping condition. Electron trapping densi- vice. The dual-layer embedded sample has many advantages over
ties 共Qe’s兲 of 1.47 ⫻ 1012 and 3.06 ⫻ 1012 cm−2 were obtained for the single-layer embedded sample with respect to the charge trap-
the single- and dual-layer embedded samples, separately. This is ping density and writing speed. The additional embedded layer hin-
consistent with the result of Fig. 2 that the dual-layer embedded dered the charge leakage to the gate electrode or to the substrate due
sample traps much more electrons than the single-layer embedded to the coulomb blockade effect. Charge trapping in the dual-layer
sample does under the +8 V stress condition. Separately, it was sample can be accomplished in a very short period of time. The
observed that the memory window was enlarged with the increase in dual-layer nc-ZnO embedded high-k gate dielectric structure is
the forward direction voltage. For example, for the dual-layer em- promising for future high density nonvolatile memories.
bedded sample, the memory window ⌬VFB was increased from
0.12 V to 0.42 and 0.98 V when the end of the forward gate voltage Acknowledgments
was increased from +4 V to +6 and +8 V, separately. Under the This work was supported by the NSF CMMI 0926379 project.
same gate bias condition, for the single-layer embedded sample, the Chen-Han Lin acknowledges Applied Materials Inc. for providing a
corresponding ⌬VFB’s were 0.12, 0.3, and 0.47 V, separately. The graduate fellowship.
magnitude of the memory window difference between the dual- and
Texas A&M University assisted in meeting the publication costs of this
single-layer embedded samples increases with the increase in the article.
gate sweep voltage. The high positive gate voltage enhances the
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