Escolar Documentos
Profissional Documentos
Cultura Documentos
As described in Chapter 2, many efforts have been made in the study of swirling flow
in both pipes and annuli on the basis of theoretical analysis and experimental
investigation. However, because of the complexity of the flow, the flow features such
as velocity distribution, shear stress or friction factor and other characteristics of the
flow can only be predicted by use of certain assumptions for simplifying the problems.
For example, the tangential velocity in an annular seal can be predicted by Black’s
theory (Black et al, 1981) with the assumption that tangential velocity is much less than
the axial component so that the friction factor of the flow is constant along the seal,
annulus. The characteristics of the wall friction factor and the velocity distribution will
be examined. The wall friction factor is modified by adopting and linearizing Yamada’s
experimental results of the annular swirling flow to take account for the effect of local
swirl. The tangential velocity distribution is then derived with the linearized friction
factor. The effect of the wall curvature of the annulus is also considered by treating the
39
Chapter 3 Theoretical Analysis of Swirling Flow
friction factors on inner and outer walls differently. These treatments form an extension
of Black’s theory. The effect of Taylor vortices on the tangential velocity distribution
is also briefly analyzed theoretically in this chapter, and finally the momentum equation
of the swirling flow in an eccentric annulus is established with the proposed friction
factor used in the concentric annulus for the correlation of the experimental results.
In this chapter, the theoretical analysis is carried out based the assumption that the radial
distributions of both axial and tangential components of velocity are constant and the
velocity in the clearance can be represented by those at the mid-position across the
clearance. The wall shear stresses of the flow are calculated by Hirs’ bulk-flow theory
(Hirs, 1973). The flow is treated as incompressible. The coordinate system and velocity
Before dealing with the friction factor, it is necessary to examine the particular flow
40
Chapter 3 Theoretical Analysis of Swirling Flow
features of the annular swirling flow, which is of great importance in determining the
Considering the swirling flow in an annulus with a constant clearance and stationary
walls, the streamlines of the flow with a given inlet velocity are shown in Figure 3.2,
where the flow domain has been unrolled (unwrapped) along a fixed angular section.
The velocity components of the flow and the corresponding shear stresses are also
shown in this figure. Based on Hirs’ bulk-flow theory, the wall shear stress is
proportional to the velocity relative to the wall concerned. Since the walls of the annulus
are stationary, the relative velocity of the flow to both walls equals the flow velocity
itself and the shear stress on both walls induced by the resultant velocity acts in the
opposite direction to the resultant velocity which can be decomposed into axial and
tangential components. Under the continuity condition, the axial velocity must keep a
constant speed along the clearance, so that an axial pressure gradient is formed by the
axial component of the shear stress. On the other hand, the swirling flow must be axi-
41
Chapter 3 Theoretical Analysis of Swirling Flow
symmetric under the cyclic condition, so that there is no pressure drop in the tangential
direction (y direction in Figure 3.2). The tangential component of the shear stress results
a velocity change in this direction according to the momentum equation. Hence, the
resultant shear stress acts on the flow in such two ways, one causes a pressure drop in
the axial direction and another causes a velocity change in the tangential direction. It can
be seen that as the flow develops, the velocity varies in both magnitude and direction.
Because of the existence of tangential velocity, the flow differs from that between two
parallel plates. Although the flow can be regarded as axi-symmetric, the three-
dimensional boundary layers near the walls are developed. It is clear that the
development of the three dimensional boundary layers on the walls could have a
Apart from presence of the three dimensional boundary layer in the annular swirling
flow, the curvature of the wall surface is another important factor affecting the shear
stress on the wall. On the concave surface of the outer cylinder, the tangential velocity
induces Goertler vortices (Goertler, 1940; Schlichting, 1979) in the boundary layer,
which acts as the stabilizing effect because of its centrifugal force. On the contrary, the
tangential velocity induces a destabilizing effect on the convex wall (surface of inner
cylinder or rotor) which may cause Taylor vortices to form. Therefore, the stabilizing
effect from the outer wall and destabilizing effect from the inner wall induce different
three dimensional disturbances near the walls and have a great influence on the wall
shear stress, so that the friction factors on the inner and outer walls should be considered
differently.
If there is rotation of the inner cylinder, the flow pattern may become more complicated,
42
Chapter 3 Theoretical Analysis of Swirling Flow
but the flow features are principally identical to those discussed above.
The analysis of the flow features clearly shows that for the swirling flow in an annulus,
the effects of the three dimensionality of the flow and the curvature of the walls on the
wall shear stresses should be considered. These two aspects are dealt with in the
following sections.
The flow in an annulus is subjected to the resistance from the inner and outer boundaries
as discussed in Section 3.1. The prediction of the velocity distribution depends mainly
on the determination of the wall shear stress. As mentioned in Chapter 2, the commonly
used method to calculate the wall shear stress is based on the Hirs’ bulk-flow theory
which considers the velocities of bulk flow in the clearance relative the surface
(3.1)
where f is the friction factor and u is the relative velocity to the surface concerned. The
friction factor can usually be estimated by a Blasius type formula or from the Moody
Taking the flow in a smooth annulus as an example, the Blasius type formula is used.
Based on the empirical finding in the two dimensional boundary layer flows, the friction
factor of Blasius type of formula Equ.(3.1) can be expressed as follows (Blasius, 1950;
Schlichting, 1979).
43
Chapter 3 Theoretical Analysis of Swirling Flow
(3.2)
where c and m are constants which are discussed in details in the following subsections
The constants in Equ.(3.2) for the non-swirling pipe flow and annular flow are
Table 3-1 The Constants of the Friction Factor for Pipe and Annular Flows
where β is radius ratio of the annulus and Reynolds number is calculated based on the
clearance.
The results in the Table 3-1 for the non-swirling turbulent flow in a smooth annulus (the
flow could exist only when an annulus is stationary without inlet swirl) is quoted
according to the work of Hanks (1963). His results show that, similar to the flow in
pipes, the flow can also be distinguished as laminar or turbulent flow by the critical
Reynolds number of the pipe flow (Rec=2320) with a maximum deviation less that 7%
throughout the range of an annulus (0≤β≤1). For turbulent flow in annuli, the constants
for turbulent flow in pipes can be applied with sufficient accuracy for engineering
application (also refer the work of Meter & Bird, 1961 and Churchill, 1988).
44
Chapter 3 Theoretical Analysis of Swirling Flow
When swirl is introduced into the annular flow, the flow becomes more complicated and
previous section, the difference between non-swirling annular flow and swirling annular
flow is apparent. In boundary layer flow, such as in pipes, between two parallel plates
and in stationary annuli without inlet swirl, from which the Blasius type formula
originated, the flow is unidirectional and treated as two dimensional, where the inertial
force perpendicular to the flow is neglected. Therefore, the application of Blasius type
formula is restricted to the unidirectional flows such as the flows due to the pressure
gradient, shear stress of the moving walls ( the direction in which the wall is moving
is the same as the direction of flow) or combinations of these two basic types. However,
for annular swirling flow, where there are two velocity components in mutually
perpendicular directions, even if the radial velocity component is neglected, the effect
of inertial force is considerable. The resultant shear stress contributes not only to the
axial pressure drop, but also to the changing tangential velocity, and the boundary layers
of the flow are three dimensional. Directly applying the Blasius type formula for friction
factor to such flow is inadequate for calculating the wall shear stress. Unfortunately, at
boundary layer flow to calculate the wall shear stress. Blasius type formula can be only
Comparing the flow features of the swirling flow with non-swirling flow, it is clear that
the friction factor for the swirling flow is not only a function of axial flow and the
geometric configuration, but a function of tangential flow. Supposing the shear stress of
the swirling flow follows the relation in Equ.(3.1), we have following equation.
45
Chapter 3 Theoretical Analysis of Swirling Flow
(3.3)
where q is the resultant velocity relative to the wall where the shear stress τ exerted and
f is the friction factor which can be generally expressed for the smooth surface as
follows.
(3.4)
where Ra, Rw are the axial and tangential Reynolds numbers and h/r1 is a parameter
related to the geometrical details of the annulus. If the function of Equ.(3.4) could be
found, the shear stress of the swirling flow could therefore be calculated.
Although as discussed before, no universal formula of friction factor has yet been found
for the three dimensional flow, nevertheless, the modified Blasius type formula can be
(3.5)
Good agreement was obtained by Yamada (1962) between his experimental results and
the theoretical analysis of the axial friction factor based on Equ.(3.5) covering a wide
range of axial Reynolds numbers, tangential Reynolds numbers and radius ratios. (refer
Chapter 2 for more details). Yamada’s experimental results confirmed that the axial
friction factor of swirling flow can be expressed Equ.(2.14), which is rewritten here for
convenience.
46
Chapter 3 Theoretical Analysis of Swirling Flow
(3.6)
where Rw is a tangential Reynolds number based on the periphery speed of the rotating
inner cylinder and k is a constant, If Couette flow has been developed in the annulus,
k=7/8 (Pai, 1943). The comparison of the axial friction factor in Equ.(3.6) with the
friction factor of the non-swirling flow is given in Figure 3.3 where m=0.25.
Figure 3.3 The Comparison of Axial Friction Factor of the Swirling Flow
with Non-Swirling Flow
Introducing a parameter λ to represent the term in square parentheses in the right hand
(3.7)
and plotting it against v/u gives the results shown in Figure 3.4.
47
Chapter 3 Theoretical Analysis of Swirling Flow
Figure 3.4 shows clearly that the relation between λ and v/u can be expressed as a linear
(3.8)
where a is a constant. For m=0.25 and k=7/8,the constant a can be obtained as a=0.389,
and finally
(3.9)
Equ.(3.9) is a linearized friction factor for the swirling flow in an annulus, which will
48
Chapter 3 Theoretical Analysis of Swirling Flow
To determine the tangential velocity distribution in the clearance of the annulus requires
the tangential component of the wall shear stress when the angular momentum
conservation equation is used. As the result of the previous section, the linearized
friction factor for the swirling flow in an annulus including the effect of local swirl has
been established, by which the tangential component of the wall shear stress can be
calculated. The tangential component of shear stress is also calculated separately at both
inner and outer walls here, because the boundary layers feature differently due to the
Figure 3.5 The Details of Velocities on the Moving and Stationary Walls
Figure 3.5 shows the relative velocities of the swirling flow to both walls, where x is
the axial direction and y is the tangential direction of the flow. Taking the shear stress
on the stationary (outer wall) as an example and resolving the resultant shear stress, the
following relations between axial and tangential components of the shear stress and
49
Chapter 3 Theoretical Analysis of Swirling Flow
(3.10)
where τ2x is the axial component of shear stress and τ2y is the tangential one. Therefore,
(3.11)
and similarly for the inner wall (moving wall), the following relation is obtained
(3.12)
follows
(3.13)
Now assuming that Equ.(3.13) could be used for calculating the axial components of
shear stress on both stationary and moving walls as Yamada’s formula Equ.(3.6)
indicated, but with the different constants at each wall gives the following expressions
(3.14)
(3.15)
50
Chapter 3 Theoretical Analysis of Swirling Flow
Equ.(3.14) and Equ.(3.15) are used to calculate the tangential components of shear stress
on both the moving and stationary walls where the effect of local swirling flow on the
With the linearized formulae for tangential shear stress considering the local swirling
flow and the curvature of the walls established in the previous section, a derivation of
section. The derivation uses the angular momentum equation over a control volume.
Considering the control volume of swirling flow in an annulus shown in Figure 3.6, the
angular momentum of the bulk flow in the clearance is changed by the torque of friction
shear stress from both inner and outer walls, so that the angular momentum equation can
be established.
Figure 3.6 The Control Volume of the Swirling Flow in a Concentric Annulus
51
Chapter 3 Theoretical Analysis of Swirling Flow
The rate of the angular momentum of the flow in the control volume is
(3.16)
(3.17)
where are the shear stresses exerted on the flow from inner and outer walls
(3.18)
gives
(3.19)
Substituting Equ.(3.19) into Equ.(3.17), the torque acting on the control volume becomes
(3.20)
(3.21)
By letting , we obtain
52
Chapter 3 Theoretical Analysis of Swirling Flow
(3.22)
(3.23)
experiments.
From Equ.(3.23), it is clear that when x approaches infinity (x→∞), the tangential
(3.24)
Equ.(3.24) indicates that the tangential velocity varies exponentially with the axial
distance depending on the flow and boundary conditions. Comparing Equ.(3.17) with
53
Chapter 3 Theoretical Analysis of Swirling Flow
2. The limit velocity at infinity was set to half of the speed of the moving surface
(rotor surface speed) in Equ.(2.9), but in Equ.(3.24), this limit velocity (v∞) is a
function of the radius ratio and the friction factors on both inner and outer walls,
so that the velocity limit may vary with the wall conditions (curvature and
3. The exponential factor in Equ.(3.24) includes explicitly the constants of the wall
friction factors and the limit speed of flow at infinity and the geometric details
It also indicates that the following changes delay the progress to the limiting
velocity: i) increasing axial flow rate, ii) increasing the roughness of the
stationary wall and/or decreasing the roughness of the moving wall and iii)
annular swirling flow where there is no velocity sign changing throughout the
attention should be given to the sign of constant a to keep the axial friction
factor positive. It is also clear that if a backward inlet swirl is introduced with
a high rotating speed of the inner cylinder, the tangential velocity may be change
its sign in the clearance. In this case, a mathematical singularity can be found in
54
Chapter 3 Theoretical Analysis of Swirling Flow
Equ.(3.24) will be used to interpret the experimental data in later chapters by fitting
In the forgoing analysis, the bulk flow in annuli was treated without considering the
wavy profiles of tangential velocity (regular wave-like tangential velocity profiles of the
swirling flow in a concentric annulus with varying wave amplitude and wave length,
refer Chapter 6 for details) have been found in many experimental conditions of the
relevant to Taylor vortices. This section presents a qualitative discussion from a semi-
theoretical point of view to explain this experimental finding. It should be noted that
because of the complexity of the problem, an exact mathematical treatment has not been
attempted.
In certain ranges of axial and tangential Reynolds numbers, Taylor vortices or secondary
flows similar to the Taylor vortices do occur in the annular swirling flows. Four distinct
hydrodynamical regimes of the swirling annular flow have been found (Taylor, 1923,
Kaye & Elgar, 1958) as discussed in Chapter 2. However, the effect of Taylor vortices
on the axial distribution of tangential velocity in the clearance has not yet been reported.
following sections.
3.5.1 Assumptions
In Figure 3.7, part (a) gives the flow patterns of Taylor vortices in the clearance of the
55
Chapter 3 Theoretical Analysis of Swirling Flow
annulus without the axial flow as a schematic illustration, and part (b) shows flow
patterns (streamlines in a fixed angular section) after the disturbance of Taylor vortices
has set in with an axial flow through the annulus. The proposed axial and radial
distributions of the disturbance due to the vortices are shown in Figure 3.8, together with
Figure 3.8 The Velocity Distributions of Disturbances Due to Taylor Vortices (b)
As shown in Figure 3.8, the proposed axial and radial velocity distributions of the
56
Chapter 3 Theoretical Analysis of Swirling Flow
results of Taylor (1923) to simplify the problem. The coordinates and notation of the
velocity components used in the following analysis are also shown in the figures. The
4. the amplitude of disturbance induced by Taylor vortices is small and has the
According to the above assumptions and the proposed distribution of velocity variation
due to the disturbance, the velocity components in the clearance can be expressed as
follows.
(3.25)
where the variables with overbar are values without disturbance, those with prime (′ )
are deviations of the velocities from the undisturbed values due to the disturbances of
Taylor vortices, σ=π/Lv is wave number (Lv is the axial dimension of the Taylor
57
Chapter 3 Theoretical Analysis of Swirling Flow
∂
Taylor vortices on the axial velocity. For the axi-symmetric flow 0 , the continuity
∂y
equation is expressed as
(3.26)
(3.27)
where the condition of is used for the undisturbed axial flow. Rearranging
(3.28)
(3.29)
Applying the conditions at the mid-position of the clearance into Equ.(3.29) gives
(3.30)
where .
Since wo is relatively small, it is clear from Equ.(3.30) that u′ has its value in the same
58
Chapter 3 Theoretical Analysis of Swirling Flow
order as wo, so that the effect of disturbance on the axial velocity is small and can be
neglected.
neglecting the viscous term, is used to examine the effect of Taylor vortices on the axial
(3.31)
(3.32)
As the disturbance due to Taylor vortices is assumed to be symmetric about the mid-
becomes
(3.33)
59
Chapter 3 Theoretical Analysis of Swirling Flow
Integrating Equ.(3.33) with boundary conditions at the inlet and the mid-position gives
(3.34)
Equ.(3.34) describes the effect of Taylor vortices in the annular flow on the axial
depends on the undisturbed value of tangential velocity and that the disturbance can be
As mentioned before, the viscosity was not considered in the analysis and the results
could only be applied to the inviscid flow. For a real flow with viscosity, the results
could be applied if the effects of viscosity were considered in the undisturbed tangential
Eccentric seals are often found in real machinery because of the positioning technique
of the shaft or balancing drum during the procedures of manufacturing and assembling
and the loading of the machine. However, investigation concerning the friction factor
of shear stress applicable to the swirling flow in eccentric seals has rarely been done
(Yamada et al, 1969) and a very limited number of experimental data of the wall
friction factor of the flow in eccentric seals are available. As the present study is aimed
friction of the flow can be deduced from the velocity measurements. The friction factor
60
Chapter 3 Theoretical Analysis of Swirling Flow
for swirling flow in concentric annuli can be examined for its applicability to the
eccentric case. This section presents some theoretical aspects of establishing the relation
between the wall shear stress and the momentum changes of the swirling flow in an
eccentric annulus by using the proposed friction factor, which will be used for the
The geometrical details of an eccentric annulus are shown in Figure 3.9 where the
clearance of the annulus has been greatly exaggerated for clarity. The following
1. the angular momentum of the fluid in the clearance and the torque exerted by the
wall friction forces acting on the fluid from the inner and outer cylinders (rotor
and stator) are calculated based on the axis of the outer cylinder;
2. the eccentricity of the annulus (e) is assumed small compared with the radii of
the inner and outer cylinders, so that the shear stress on the inner cylinder and
tangential velocity in the clearance are considered as normal to the radius. In the
present study, the ratio of eccentricity to the radius of inner cylinder is 0.11 and
61
Chapter 3 Theoretical Analysis of Swirling Flow
the maximum relative error due to this effect is about 1% which is negligible;
Figure 3.6, the angular momentum and torque acting on the control volume about the
(3.35)
and
(3.36)
where, f1 and f2 are constants the same as those in Equ.(3.18), a is the same constant in
Equ.(3.8) and r is radius of inner wall with respect to the reference axis which is a
function of θ and .
According to the geometrical relation, the radial position of the inner wall in an
eccentric annulus is
(3.37)
62
Chapter 3 Theoretical Analysis of Swirling Flow
(3.38)
By dropping the small term containing the square of the eccentricity ratio, Equ.(3.38)
becomes
(3.39)
(3.40)
so that,
(3.41)
Applying the momentum equation Equ.(3.21) to the flow in the control volume gives
(3.42)
Equ.(3.42) will be used to examine the applicability of the linearized expressions for
3.7 Summary
In this chapter, the swirling flow in annuli was analyzed. Although annular swirling flow
63
Chapter 3 Theoretical Analysis of Swirling Flow
features the characteristics of three dimensional boundary layer flow and no universal
formula is available to calculate the wall shear stress for such flow, a modified Blasius
type formula can be used in determining the friction factor, which has been confirmed
factor based on the experimental results of Yamada was used and the axial distribution
The effect of disturbance due to Taylor vortices in a swirling annular flow was discussed
in this chapter. The results show that the deviation of the axial velocity due to the
disturbance is of the same order as the radial deviation, but the deviation of tangential
velocity due to the disturbance is proportional to the tangential velocity itself. When the
The momentum equation of the swirling flow in an eccentric annulus was also
established, where the linearized friction factor was used. The equation will be used to
examine the applicability of the linearized friction factor to the flow in eccentric case
64