Calculation Sheet For Heat Exchangers Foundations

"INGENIERIA BASICA PARA EL INCREMENTO DE LA PRODUCCIÓN DE
165 MBD A 230 MBD DE CRUDO EXTRAPESADO EN LAS INSTALACIONES

DE PETROLERA SINOVENSA EN PLANTA DE MEZCLA JOSE, MORICHAL
y MPE-3"
FACILITY: DRU FOUNDATION DESIGN FOR HORIZONTAL VESSEL

DESCRIPTION: FOUNDATION FOR HEAT EXCHANGERS (E-101010A-D) DEVELOPED BY:
DATE: JAN-2018 CHECKED BY:
EQUIPMENT DATA
Vessels Quantity: 1.00 Unit(s)
External Diameter (Øe): VESSEL A 0.000 m 0.00 ft
External Diameter (Øe): VESSEL B 1.787 m 5.86 ft 70.36 in
External Diameter (Øe): VESSEL C 1.787 m 5.86 ft 70.36 in
Tangent to Tangent Length (2:1 Ellip Head) 8.306 m 27.25 ft 327.00 in
Total Length (LT): 11.664 m 38.27 ft 459.20 in
Distance from Pedestal to Vessel's CL "C" (h1): 1.219 m 4.00 ft 48.00 in
Length of Saddle (b1) 1.651 m 5.42 ft 65.00 in
Width of Saddle (b2) 0.305 m 1.00 ft 12.00 in
Distance between Saddles 5.531 m 18.15 ft 217.75 in
Height of Pedestal above Finished Floor (ht): 1.900 m 6.23 ft 74.80 in
Grouting thickness 0.025 m 0.08 ft 1.00 in
Unit Weight of Concrete (‫ﻻ‬c) 2,500 kg/m³ 155.93 pcf
Compressive Strength of Concrete (fć) 280 kg/cm² 3,978.96 psi
Yielding Strength of Steel (Fy) 4,200 kg/cm² 59,684.41 psi
Modulus of Elasticity of Concrete 252,671 kg/cm² 3,595,503.05 psi
Ec= 15100*(fć)^(1/2)
Soil Admissible Capacity (fs) 2.60 kg/cm² 5,320.44 psf
Unit Weight of Soils (‫ﻻ‬s) 2,000 kg/m³ 124.74 pcf
Reference: View Equipment Drawing or Data Sheet for Technical Information
VESSELS WEIGHT (Weight of all equipment must be included)

Total (lb) R1 (lb) (50% Slided Saddle) * R2 (lb) (50% Fixed Saddle) *
Testing Weight 460,000.00 230,000.00 230,000.00
Operating Weight 420,000.00 210,000.00 210,000.00
Empty Weight 342,000.00 171,000.00 171,000.00
Bundle Weight 0.00 0.00 0.00
WIND LOADS CALCULATION (ACCORDING TO COVENIN 2003-1989)

DATA
Design Wind Velocity: 85.00 Km/h 52.80 mph
Exposure Factor (Terrain Surface Roughness) (Page: 15 / Section 5.2): D
Classification according to use (Page: 11 / Section 4.2): B
Aditional Factor according to diameter of vessel Diameter 1.79 m Factor: 1.28
PDVSA L-STC-007 Page 4
DIAMETER OF VESSEL (m) FACTOR
0.610 to 0.762 1.50
0.914 to 1.219 1.37
1.372 to 1.829 1.28
1.981 to 2.438 1.20
higher than 2.591 1.18
y MPE-3"

EQUIPMENT DATA
11.66 m
0.00 m
Elevations
ØA
0.00 m EL + 0.00 m 0.00 m
A
0.00 m
0.00 m 0.00 m
ØB EL + 4.93 m 4.93 m
1.79 m B
1.79 m 4.04 m
0.28 m
TOP = 4.04 m
ØC EL + 3.14 m
1.79 m C
0.33 m 3.14 m h1= 1.22 m

b2 0.30 m
1.93 m EL + 0.00 m
ht = 1.93 m
5.53 m
b1: 1.65 m
459.20 in
327.00 in
Elevations
ØC
0.00 in EL + 0.00 ft 0.00 ft
A
0.00 ft
0.00 in 0.00 ft
ØB EL + 16.18 ft 16.18 ft
70.36 in B
11.02 in 5.86 ft 13.25 ft
TOP = 158.98 in
ØA EL + 10.32 ft
70.36 in C
12.82 in 10.32 ft h1= 48.00 in

b2 12.00 in
ht = 75.80 in EL + 0.00 ft ht = 75.80 in
217.75 in
b1: 65.00 in
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EQUIPMENT
DIMENSION CHECK OFDATA
FOUNDATION
FOUNDATION SIZE
Note: The footing size must be well proportioned in order to obtain uniform acting pressures on the ground under operating loads
For footing pre-dimensioning, an "h" distance from face of pedestal B to the edge of the footing must be initially assumed
R1= 95,256.00 kg R2= 95,256.00 kg
Proportion R1= 210,000.00 Lbs R2= 210,000.00 Lbs
R1= 50.00 % from total
R2= 50.00 % from total
L1= 21.42 ft = 6.53 m

15.75 in
0.40 m =
1.31 ft L2= 3.28 ft
L2= 1.000 m
PEDESTAL "A"
ht= 6.23 ft = 1.90 m
PEDESTAL "B"
PEDESTAL
hpedestal=2.60 m
2.62 ft 8.53 ft
2.30 ft = 0.70 m hf= 4.92 ft = 1.50 m 0.80 m
h= 2.62 ft = 0.80 m
A
X1 18.15 ft = 5.531 m X2
*Schematic Representation L3
RTotal= 420,000.00 Lb
RTotal= 190,508.80 kg
M summation at point A
∑ MA = R1*L1 + R2*L2 - RTOTAL*L3
0 = R1*L1 + R2*L2 - RTOTAL*L3
L3 = (R1L1+R2L2) / RTotal
y MPE-3"

Application point for load L3= 12.35 ft EQUIPMENT DATA
Footing Depth (hf) = 1.50 m 4.92 ft
Footing Height = 0.80 m 2.62 ft 31.50 in
Cover = 0.075 m 0.25 ft 2.95 in
d= 0.73 m 2.38 ft 28.54 in
Provisional Length of Footing (2 L3)= 7.53 m = 24.70 ft
Final Length of Footing = 9.00 m 29.52 ft
Final X1 = 1.73 m = 5.69 ft
Final X2 = 1.74 m = 5.69 ft
Provisional Width of Saddle (b1+0.10 m)= 1.80 m = 5.90 ft
Final Width of Pedestal = 2.00 m 6.56 ft 78.72 in
Provisional Width of Footing (b1+0.10 m)= 1.75 m = 5.74 ft
Final Width of Footing = 5.60 m 18.37 ft
Length= 9.00 m
Y Axis
Width= 5.60 m X Axis Pedestal Width= 2.00 m
1.53 m 0.40 m 5.13 0.40 m 1.54 m

* Schematic Representation
DATA
Footing Plan Area (Ma) 542.22 ft2 50.37 m2
Section Modulus on X Axis(Smx) 1,659.93 ft3 47.00 m3
Section Modulus on Y Axis(Smy) 2,667.74 ft3 75.54 m3
Footing Weight (PMat) 221,855.96 Lb 100,800.00 kg
Pedestals Weight (Both) (Pped) 22,887.62 Lb 10,398.96 kg
Pedestal Weight (Just one) 11,443.81 Lb 5,199.48 kg
Fill Weight (Pbfl) 150,369.04 Lb 68,320.00 kg
Total Weight=Footing+Pedestals+Fill (Ptf) 395,112.62 Lb 179,518.96 kg
y MPE-3"

EQUIPMENT
WIND LOADS CALCULATION DATA TO COVENIN 2003-1989)
(ACCORDING
1. Calculation of wind pressure (Page: 26 / Table 6.2.2 a):

qz= 0,00485 * Kz * a * V2 (kg/m2) x 2.205/10.76 (lb/ft2)
1.1.Importance Factor a: (Table 4.1.2, Page: 12 / Section 4.1.2)

a= 1.00
1.2. Kz and qz: (Table 6.2.3, Page: 25)

According to Type of Exposure: D
zg= 200 m (Page:25 / Table 6.2.3)
β= 10.00 (Page:25 / Table 6.2.3)
qz= 0,00485*Kz*a*V2
z Kz qz
VESSEL A 0.00 ft 0.00 m 0.00000 0.00 lb/ft2 0.00 kg/m2
Saddle A 0.00 ft 0.00 m 0.00000 0.00 lb/ft2 0.00 kg/m2
VESSEL B 16.18 ft 4.93 m 1.23030 8.83 lb/ft2 43.11 kg/m2
Saddle B 13.25 ft 4.04 m 1.20797 8.67 lb/ft2 42.33 kg/m2
VESSEL C 10.32 ft 3.14 m 1.20797 8.67 lb/ft2 42.33 kg/m2
Saddle C 6.85 ft 2.09 m 1.20797 8.67 lb/ft2 42.33 kg/m2
Pedestal 3.16 ft 0.96 m 1.20797 8.67 lb/ft2 42.33 kg/m2
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2. Wind Force EQUIPMENT DATA
F= qz * G * Cf * Af (Page: 19 / Section 6.2.2 / Eq. 6.1)
2.1.G: ( Section 6.2.4, table 6.2.4.a, Page: 29) According to type of exposure: D
G
For longitudinal direction 1.15
For transversal direction 1.15
2.2. Cf: (Table 6.2.5.6, Page: 39)

Pedestal = Saddle + 8"
Width of Pedestal = 20.00 in 0.508 m
Width of Pedestal = 73.00 in 1.854 m
Longitudinal Wind
Vessel A h/D= 0.00 Type of circular surface: Moderately smooth
Vessel A Cf= Does not apply
Saddle A h/D= 0.000

Saddle A Cf= Does not apply
Vessel B h/D= 1.00 Type of circular surface: Moderately smooth

Vessel B Cf= 0.500
Saddle B h/D= 0.541

Saddle B Cf= 1.300
Vessel C h/D= 1.00 Type of circular surface: Moderately smooth

Vessel C Cf= 0.500
Saddle C h/D= 0.468

Saddle C Cf= 1.300
Para Pedestal h/d= 1.099

Para Pedestal CF= 1.400
Cross Wind
Vessel A h/D= 0.00 Type of circular surface: Moderately smooth
Vessel A Cf= Does not apply
Saddle A h/D= 0.000

Saddle A Cf= Does not apply
Vessel B h/D= 3.09 Type of circular surface: Moderately smooth

Vessel B Cf= 0.500
Saddle B h/D= 2.932

Saddle B Cf= 1.400
Vessel C h/D= 3.09 Type of circular surface: Moderately smooth

Vessel C Cf= 0.500
Saddle C h/D= 2.534

Saddle C Cf= 1.400
For Pedestal h/d= 4.738

For Pedestal CF= 1.400
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2.3. Af (Tributary Area): EQUIPMENT DATA
Preliminary dimensions (length x width) of pedestals shall be those of the saddles plus 4 in (100 cm) respectively.
According to PDVSA L-STC-007 section 6.1 page 7
LONGITUDINAL WIND
0.00 in Pedestal Width= 15.75 in 0.400 m

Pedestal Lenth= 78.72 in 2.000 m
Element Area (Af) EL from +0,00

EL + 0.00 ft No Vessel 0.00 ft² 0.00 ft
No Saddle 0.00 ft² 0.00 ft
0.00 in Vessel B 34.56 ft² 16.18 ft
Saddle B 4.76 ft² 13.25 ft
EL + 16.18 ft Vessel C 34.56 ft² 10.32 ft
Saddle C 5.79 ft² 6.85 ft
70.36 in Pedestal 40.89 ft² 3.16 ft
EL + 10.32 ft
48.00 in
65.00 in
74.80 in
EL + 0.00 ft
78.72 in
CROSS WIND 459.20 in
0.00 in
0.00 in Vessel A
Element Area (Af) EL from +0,00
0.00 in No Vessel 0.00 ft² 0.00 ft
No Saddle 0.00 ft² 0.00 ft
70.36 in Vessel B Vessel B 34.56 ft² 16.18 ft
Saddle B 1.84 ft² 13.25 in
0.00 in Vessel C 239.07 ft² 10.32 ft
Saddle C 2.14 ft² 6.85 ft
70.36 in Vessel C Pedestal 16.58 ft² 3.16 ft
12.82 in
75.80 in 15.75 in
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2.4.-Forces and Moments Calculation EQUIPMENT DATA
LONGITUDINAL WIND
Element h qz G Cf Af
No Vessel 0.00 ft 0.00 lb/ft² Does not apply Does not apply 0.00 ft²
No Saddle 0.00 ft 0.00 lb/ft² Does not apply Does not apply 0.00 ft²
Vessel B 9.95 ft 8.83 lb/ft² 1.15 0.50 34.56 ft²
Saddle B 7.02 ft 8.67 lb/ft² 1.15 1.30 4.76 ft²
Vessel C 4.08 ft 8.67 lb/ft² 1.15 0.50 34.56 ft²
Saddle C 0.53 ft 8.67 lb/ft² 1.15 1.30 5.79 ft²
Pedestal 0.00 ft 8.67 lb/ft² 1.15 1.40 40.89 ft²
LONGITUDINAL WIND
Element Force at Axis Length from Pedestal Moment at Top of Pedestal
No Vessel 0.00 lbs 0.00 ft 0.00 lb-ft

No Saddle 0.00 lbs 0.00 ft 0.00 lb-ft
Vessel B 176.18 lbs 9.95 ft 1,752.39 lb-ft
Saddle B 61.93 lbs 7.02 ft 434.41 lb-ft
Vessel C 172.98 lbs 4.08 ft 706.34 lb-ft
Saddle C 75.30 lbs 0.53 ft 40.23 lb-ft
Pedestal 573.05 lbs 0.00 ft 0.00 lb-ft
Total 1,059.44 lbs 2,933.36 lb-ft
CROSS WIND
Element h qz G Cf Af
No Vessel 0.00 ft 0.00 lb/ft² Does not apply Does not apply 0.00 ft2
No Saddle 0.00 ft 0.00 lb/ft² Does not apply Does not apply 0.00 ft2
Vessel B 9.95 ft 8.83 lb/ft² 1.15 0.50 34.56 ft2
Saddle B 7.02 ft 8.67 lb/ft² 1.15 1.40 1.84 ft2
Vessel C 4.08 ft 8.67 lb/ft² 1.15 0.50 239.07 ft2
Saddle C 0.53 ft 8.67 lb/ft² 1.15 1.40 2.14 ft2
Pedestal 0.00 ft 8.67 lb/ft² 1.15 1.40 16.58 ft2
CROSS WIND
Element Force at Axis Length from Pedestal Moment at Top of Pedestal
No Vessel 0.00 lbs 0.00 ft 0.00 lb-ft

No Saddle 0.00 lbs 0.00 ft 0.00 lb-ft
Vessel B 176.18 lbs 9.95 ft 1,752.39 lb-ft
Saddle B 25.75 lbs 7.02 ft 180.62 lb-ft
Vessel C 1,196.58 lbs 4.08 ft 4,886.02 lb-ft
Saddle C 29.94 lbs 0.53 ft 15.99 lb-ft
Pedestal 232.34 lbs 0.00 ft 0.00 lb-ft
Total 1,660.79 lbs 6,835.03 lb-ft
Note: For pedestals design, cross wind loads come from half the total of forces and moments, and longitudinal wind loads come from dividing the final moment by the distance
between both pedestals
BASE REACTIONS PRODUCED BY WIND LOADS
SHEAR FORCES AND MOMENTS AT BASE OF FOOTING
Direction Shear on X Axis (Lb) Shear on Y Axis (Lb) Moment at X Axis (Lb-ft) Moment at Y Axis (Lb-ft) Axial Force (Lb)
Longitudinal = Wx 1,059.44 0.00 0.00 14,749.60 0.00

Cross = Wy 0.00 1,660.79 25,358.37 0.00 0.00
Note:
Longitudinal Direction= X Axis
Cross Direction= Y Axis
y MPE-3"

EQUIPMENT
SEISMIC LOADS ACCORDING DATA
TO PDVSA JA-221 AND PDVA JA-222
DATA
Location Site: ANZOÁTEGUI
Spectral Form S2
Annual Probability of Exceedance (p1): 0.001 PDVSA JA-221 Table 4.1. page 10
a*: 62.0 Fig. 6.1 PDVSA JA-221, page 13
g(Gamma): 3.75 Fig. 6.2 PDVSA JA-221, page 14
a = a* ((-ln(1-p1)))^-(1/g) 391.14 PDVSA JA-221 Ec 6.1. page 12
Ao= a/g 0.40 PDVSA JA-221 Ec 6.3. page 15
Type of Structure (For Damping Factor) C PDVSA JA-222 Table 6.1: page 4
(A) Welded Steel (B) Bolted Steel (C) Reinforced Concrete
x= Damping 0.05 PDVSA JA-222 Table 6.1, page 4.
Beta b= 2.6 page.17, Table 6.1, PDVSA JA-221
*
b* = b/2.3 x (0.0853 - 0.739 ln x) b= 2.6 PDVSA JA-221 Eq 6.4. page 15
Ductility on X Axis D= 2 PDVSA JA-222 Table 2, page 7.
Ductility on Y Axis D= 1.5 PDVSA JA-222 Table 2, page 7.
Response Coefficient (Cs) for Pedestals
 * Ao
Vo  W PDVSA JA-221 Eq. 9.3, page 23
2D  1
 * Ao
Cs  Pedestal X Axis Pedestal Y Axis
2D  1
Cs Pedestal A= 0.598 0.733
Cs Pedestal B= 0.598 0.733
Seismic Loads Distribution

Fx= Cvx * Vo (PDVSA JA-221 Eq. 9.5, Page: 24)
Cvx= wx * hx (PDVSA JA-221 Eq. 9.5, Page: 24)

Σ wi * hi
Fx: Seismic Lateral Force (Kip)

Cvx: Vertical Distribution Factor
Vo: Shear Force at Base of the Structure in Horizontal Direction (kip)
wi and wx: Tributary Weight of the Structure (W)
located and assigned at level i or x
hi and hx: Heaight (ft or m) from base to level i or x
y MPE-3"

Shear Force at Base (In case of concentric vessels) EQUIPMENT DATA
Vo= Cs * W PDVSA JA-221 Eq. 9.3, Page 23
Cs: Seismic Response Coefficient

W: Carga muerta total y la porción aplicable de otras cargas
For Pedestal A
W: 221,443.81 Lb (Operating Weight on Pedestal + Pedestal Selfweight)
Vx= 132,488.98 Lb Seismic Shear Force at Base in X Direction
Vy= 162,265.20 Lb Seismic Shear Force at Base in Z Direction
For Pedestal B
W: 221,443.81 Lb (Operating Weight on Pedestal + Pedestal Selfweight)
Vx= 132,488.98 Lb Seismic Shear Force at Base in X Direction
Vy= 162,265.20 Lb Seismic Shear Force at Base in Z Direction
Horizontal Shear Force Distribution

n
Vx= Σ Fi
i=x
Overturning Moment Calculation

n
Mx= Σ Fi(hi - hx)
i=x
Calculation of Fundamental Period of Pedestals

Data:
Ixx=b*h^3/12 Moment of inertia around X axis 26,639,370.48 cm4 640,013.44 in4

Iyy=h*b^3/12 Moment of inertia around Z axis 1,065,574.82 cm4 25,600.54 in4
y MPE-3"

SEISMIC REACTIONS EQUIPMENT DATA
FOR PEDESTAL "A" hi (ft) hx(ft) wx (kip) wx * hi Cvx

VESSEL A 0.00 ft 0.00 0.00 0.00 0.000
VESSEL B 21.10 ft 11.15 210.00 4,431.00 0.571
VESSEL C 15.24 ft 11.15 210.00 3,199.70 0.412
PEDESTAL 11.15 11.15 11.44 127.61 0.016
431.44 7,758.31
ON X AXIS DIRECTION
FOR PEDESTAL "A"
Fx (Kip) Vx (Kip) My (Kip-ft)
VESSEL A 0.00 0.00 0.00
VESSEL B 75.67 75.67 752.81
VESSEL C 54.64 130.31 223.24
PEDESTAL 2.18 132.49 0.00 Moment at the top
132.49 976.05 of Pedestal "A"
Note: For anchor bolts design
Axial Force Faz 53.79 Kip Due to seismic effects on X direction
ON Y AXIS DIRECTION
FOR PEDESTAL "A"
Fy (Kip) Vy (Kip) Mx (Kip-ft)
VESSEL A 0.00 0.00 0.00
VESSEL B 92.67 92.67 922.00
VESSEL C 66.92 159.60 273.41
162.27 1,195.41 of Pedestal "A"
Axial Force Faz 65.88 Kip Due to seismic effects on Y direction
ON X AXIS DIRECTION
FOR PEDESTAL "B"
hi (ft) hx(ft) wx (kip) wx * hi Cvx
VESSEL A 0.00 ft 0.00 0.00 0.00 0.000
VESSEL B 21.10 ft 11.15 210.00 4,431.00 0.571
VESSEL C 15.24 ft 11.15 210.00 3,199.70 0.412
PEDESTAL 11.15 11.15 11.44 127.61 0.016
431.44 7,758.31
ON X AXIS DIRECTION
FOR PEDESTAL "B"
Fx (Kip) Vx (Kip) My (Kip-ft)
VESSEL A 0.00 0.00 0.00
VESSEL B 75.67 75.67 752.81
VESSEL C 54.64 130.31 223.24
132.49 976.05 of Pedestal "B"
Axial Force Faz 53.79 Kip Due to seismic effects on X direction
ON Y AXIS DIRECTION
FOR PEDESTAL "B"
Fy (Kip) Vy (Kip) Mx (Kip-ft)
VESSEL A 0.00 0.00 0.00
VESSEL B 92.67 92.67 922.00
VESSEL C 66.92 159.60 273.41
162.27 1,195.41 of Pedestal "B"
Axial Force Faz 65.88 Kip Due to seismic effects on Y direction
y MPE-3"

EQUIPMENT DATA
SHEAR FORCE DUE TO SEISMIC EFFECTS AT THE BASE OF THE PEDESTAL
Vx at Pedestal A 132,488.98 Lb 132.49 Kip 60,097.00 Kg
Vx at Pedestal B 132,488.98 Lb 132.49 Kip 60,097.00 Kg
Vx total= 264,977.96 Lb 264.98 Kip 120,194.00 Kg
Vy at Pedestal A 162,265.20 Lb 162.27 Kip 73,603.49 Kg
Vy at Pedestal B 162,265.20 Lb 162.27 Kip 73,603.49 Kg
Vy total= 324,530.40 Lb 324.53 Kip 147,206.99 Kg
MOMENT DUE TO SEISMIC EFFECTS AT THE BASE OF THE FOUNDATION FOOTING

Mx = 6,009,715.18 lb-ft 6,009.72 Kip-ft 830,886.87 Kg-m
My = 4,906,911.89 lb-ft 4,906.91 Kip-ft 678,416.29 Kg-m
AXIAL FORCE AT THE PEDESTAL DUE TO SEISMIC EFFECTS

Due to seismic effects on X direction
at Pedestal A 53.79 Lb 0.0538 Kip 24.40 Kg
at Pedestal B 53.79 Lb 0.0538 Kip 24.40 Kg
Due to seismic effects on Y direction

at Pedestal A 65.88 Lb 0.0659 Kip 29.88 Kg
at Pedestal B 65.88 Lb 0.0659 Kip 29.88 Kg
AXIAL FORCE AT THE PEDESTAL DUE TO SEISMIC EFFECTS ON Z DIRECTION
at Pedestal A 114,781.43 Lb 114.78 Kip 52,064.86 Kg

at Pedestal B 114,781.43 Lb 114.78 Kip 52,064.86 Kg
SEISMIC FORCES AT THE BASE OF THE FOUNDATION FOOTING, FOR EACH SEISMIC COMPONENT
SHEARS AND MOMENTS DUE TO SEISMIC EFFECTS

Seismic Component Shear X (Lb) Shear Y (Lb) Moment X (Lb-ft) Moment Y (Lb-ft) Axial Force (Lb)
Sx 264,977.96 0.00 0.00 4,906,911.89 107.58
Sy 0.00 324,530.40 6,009,715.18 0.00 131.76
Sz 0.00 0.00 0.00 0.00 229,562.87
DESIGN SEISMIC FORCES AT THE BASE OF THE FOUNDATION FOOTING
SHEARS AND MOMENTS DUE TO SEISMIC EFFECTS

Seismic Component Shear X (Lb) Shear Y (Lb) Moment X (Lb-ft) Moment Y (Lb-ft) Axial Force (Lb)
Comb 1: Sx+0.3Sy+0.3 Sz 264,977.96 97,359.12 1,802,914.55 4,906,911.89 69,015.97
Comb 2: Sx+0.3Sy-0.3 Sz 264,977.96 97,359.12 1,802,914.55 4,906,911.89 -68,721.76
Comb 3: 0.3Sx+Sy+0.3 Sz 79,493.39 324,530.40 6,009,715.18 1,472,073.57 69,032.89
Comb 4: 0.3Sx+Sy-0.3 Sz 79,493.39 324,530.40 6,009,715.18 1,472,073.57 -68,704.83
Comb 5: 0.3Sx+0.3Sy+Sz 79,493.39 97,359.12 1,802,914.55 1,472,073.57 229,634.67
Comb 6: 0.3Sx+0.3Sy-Sz 79,493.39 97,359.12 1,802,914.55 1,472,073.57 -229,491.07
y MPE-3"

EQUIPMENT DATA
THERMAL LOADS
a-) Required force to overcome the static friction between the equipment support and the sliding plate
(PDVSA L-STC-007, section 3.2.4, pag 5). Plancha deslizante en Pedestal= A
Force at the Top of the
28,576.80 kg 63,000.00 Lb Moment at the Base 97,129. kg-m 702,522 Lb-ft
Pedestal
b-) Required force to obtain a deflection of the support equal to half the equipment expansion
Expansion magnitude of the equipment between supports. (PDVSA L-STC-007, section 3.2.4, pag 5)
External Temperature 53 ºC Steel Thermal Coeff. 1.17 E-05 m/m ºC
Internal Temperature 211 ºC Vessel ΔL 0.0102 m = 0.4023 in

23,517.38 kg 51,846.07 Lb Moment at the Base 79,933. kg-m 578,143 Lb-ft
Pedestal
c-) The lowest value between the calculated forces (a) and (b) shall be used as the thermal load
(PDVSA L-STC-007, section 3.2.4, pag 5).

23,517.38 kg 51,846.07 Lb Moment at the Base 79,933. kg-m 578,143.24 Lb-ft
Pedestal
y MPE-3"

EQUIPMENTCHECK
PRESSURE DATA
Factor of the increase in the soil admissible capacity 1.00

a. Wieght for hidrostatic test:
Total Axial Force (P=W.test+Ptf) 387,879.08 kg 855,112.62 Lb
Stress =(P/Ma) 0.77 kg/cm2 1,577.05 psf < 5,320.44 psf Ok
b. Operation + Thermal:
Axial Force (P=W.Oper.+ Ptf) 369,735.08 kg 815.11 kip
Moverturning (My) 79,933. kg-m 578.14 kip-ft
q1=P/Ma - My/Smy 0.63 kg/cm2 1,286.56 psf Ok
q2=P/Ma + My/Smy 0.84 kg/cm2 1,719.99 psf < 5,320.44 psf Ok
MRESISTANT ( P x Footing.lenght/2) = 1,663,382. kg-m 12,031.06 kip-ft
MRESISTANT / MOVERTURNING 20.81 > 1.50 Ok
c. Operation + Longitudinal Wind or 0.70xSeism: On X Direction
Axial Force (P=W.Oper. + Ptf + 0.70Fseism) 391,649.03 kg 863.42 kip 0,70Seism > Wind
Moverturning (My) 447,747. kg-m 3,238.56 kip-ft
q1=P/Ma - My/Smy 0.18 kg/cm2 378.40 psf Ok
MRESISTANT ( P x Footing.lenght/2) = 1,761,969. kg-m 12,744.14 kip-ft
d. Operation + Longitudinal Wind or 0.70xSeism: D+(W or 0.70S) On Y Direction
Axial Force (P=W.Oper. + Ptf + 0.70Fseism) 391,654.41 kg 863.44 kip 0,70Seism > Wind
Moverturning (Mx) 548,385. kg-m 3,966.41 kip-ft 16.7 %
q1=P/Ma - Mx/Smx -0.39 kg/cm2 -797.11 psf Area under tensile forces=16.7%
OK According to JA-252 Section 14.2.5
q2=P/Ma + Mx/Smx 1.94 kg/cm2 3,981.91 psf < 5,320.44 psf Ok
MRESISTANT ( PxFooting.Width/2) = 1,096,352. kg-m 7,929.79 kip-ft
e. Empty + Longitudinal Wind or 0.70xSeism: D+(W or 0,70S) On X Direction
Axial Force (P=W.empty + Ptf + 0.70Fseism) 356,268.23 kg 785.42 kip 0,70Seism > Wind
MOVERTURNING (My) 447,755. kg-m 3,238.56 kip-ft
MRESISTANT ( P x Footing.Length/2) = 1,603,044. kg-m 11,592.86 kip-ft
f. Empty + Longitudinal Wind or 0.70xSeism: D+(W or 0,70S) On Y Direction
Axial Force (P=W.empty + Ptf + 0.70Fseism) 356,273.61 kg 785.44 kip 0,70Seism > Wind
MOVERTURNING (Mx) 548,385. kg-m 3,966.41 kip-ft 19.7 %
q1=P/Ma - Mx/Smx -0.46 kg/cm2 -940.96 psf Area under tensile forces=19.7%
OK according to JA-252 Section 14.2.5
MRESISTANT ( PxFooting Width/2) = 997,311. kg-m 7,213.44 kip-ft
y MPE-3"

g. 0,6 Empty + Longitudinal Wind or 0,70xSeism: (0,6D+W or 0,70S) OnEQUIPMENT
X Direction DATA
Axial Force (P=0.6W.Empty. + Ptf + 0.70FSeism) 294,215.75 kg 649 kip 0,70Seism > Wind
MOverturning (My) 447,755. kg-m 3,238.56 Kip-ft 0.7 %
q1=P/Ma - My/Smy -0.01 kg/cm2 -17.74 psf Area under tensile forces=0.8%
MRESISTANT ( P x Footing.Length/2) = 1,323,632. kg-m 9,573.69 kip-ft
h. 0,6 Empty + Longitudinal Wind or 0,70xSeism: (0,6D+W or 0,70S) On Y Direction
Axial Force (P=0.6W.Empty + Ptf + 0.70FSeism) 294,221.13 kg 649 kip 0,70Seism > Wind
MOverturning (Mx) 548,385. kg-m 3,966.41 Kip-ft 25.0 %
q1=P/Ma - Mx/Smx -0.58 kg/cm2 -1,193.26 psf Area under tensile forces=25%
i. 0,6 Operation + Longitudinal Wind or 0,70xSeism: (0,6D+W or 0,70S) On X Direction
Axial Force (P=0.6W.Oper + Ptf + 0.70FSeism) 315,444.23 kg 695.42 kip 0,70Seism > Wind
MOverturning (My) 447,755. kg-m 3,238.56 Kip-ft
MRESISTANT ( P x Footing Length/2) = 1,419,136. kg-m 10,264.46 kip-ft
j. 0,6 Operation + Longitudinal Wind or 0,70xSeism: (0,6D+W or 0,70S) On Y Direction
Axial Force (P=0.6W.Empty + Ptf + 0.70FSeism) 315,449.61 kg 695.44 kip 0,70Seism > Wind
MOverturning (Mx) 548,385. kg-m 3,966.41 Kip-ft 23.2 %
q1=P/Ma - Mx/Smx -0.54 kg/cm2 -1,106.95 psf Area under tensile forces=23.2%
k. 0,6 Empty + Bundle Extraction Force: (0,6 D+EH) On X Direction
Axial Force (P=0.6W.Empty. + Ptf + 0.66FSeism) 272,301.80 kg 600.31 kip
MOVERTURNING due to Bundle Extraction (My) . kg-m 0.00 Kip-ft
q1=P/Ma - My/Smy 0.54 kg/cm2 1,107.13 psf Ok
MRESISTANT ( P x Footing Length/2) = 1,225,024. kg-m 8,860.61 kip-ft
Eccentricity (My / P) 0.00 m 0.00 ft
Regrouped q2 0.54 kg/cm2 1,107.13 psf < 5,320.44 psf Ok
y MPE-3"

Factored Loads (COVENIN 1753-06. Table 9-3) EQUIPMENT DATA
a. 1.4 Weigth for hidrostatic test:

Total Axial Force (P=W.Test+Ptf) 543,030.72 kg 1,197,157.66 lbs
Stress = (P/Ma) 1.08 kg/cm2 2,207.87 psf
b. 1.4 Weigth for operation + 1.4 Thermal load:

Total Axial Force (P) 517,629.12 kg 1,141,157.66 lbs
Overturning Moment on Y Direction (My) Seism or Wind 111,906. kg-m 809,400.54 lb-ft
q1=P/Ma - My/Smy 0.88 kg/cm2 1,801.19 psf
q2=P/Ma + My/Smy 1.18 kg/cm2 2,407.99 psf
Eccentricity My/ P 0.22 m 0.71 ft
c. 1.2 Operation + 1.6Longitudinal Wind. or 1.2 Operation + Seism: On X Direction

Main Load Combination: Seism X Direction ==> 1.2 Operation + 1 Seism
Axial Force (P=1.2(W.Oper + Ptf )+ FSeism) 474,987.74 kg 1,047,151.11 lbs
Overturning Moment Y Direction (My) Seism or Wind 678,416. kg-m 4,906,911.89 lb-ft
q1=P/Ma - My/Smy 0.04 kg/cm2 91.86 psf
d. 1.2 Operation + 1.6Longitudinal Wind or 1.2 Operation + Seism: On Y Direction

Main Load Combination: Seism on Y Direction ==> 1.4 Operation + 1 Seism
Axial Force (P=1.2(W.Oper + Ptf )+ FSeism) 474,995.42 kg 1,047,168.03 lbs
Overturning Moment on X Direction (Mx) Seism or Wind 830,887. kg-m 6,009,715.18 lb-ft
q1=P/Ma - Mx/Smx -0.82 kg/cm2 -1,689.25 psf
q2=P/Ma + Mx/Smx 2.71 kg/cm2 5,551.69 psf
Eccentricity Mx/ P 1.75 m 5.74 ft
e. 1.2 Empty + 1.6Longitudinal Wind or Seism: On X Direction

Main Load Combination: Seism on X Direction ==> 1.2 Empty + 1 Seism
Axial Force (P=1.2(W.Empty + Ptf )+ FSeism) 432,530.78 kg 953,551.11 lbs
Overturning Y Direction (My) Seism or Wind 678,416. kg-m 4,906,911.89 lb-ft
q1=P/Ma - My/Smy 0.04 kg/cm2 91.90 psf
f. 1.2 Empty + 1.6 Longitudinal Wind or Seism: On Y Direction

Main Load Combination: Seism on Y Direction ==> 1.2 Empty + 1 Seism
y MPE-3"

EQUIPMENT DATA
g. 0,9 Empty + 1.6 Longitudinal Wind or 0,9 Empty + Seism: On X Direction
Overturning Moment on Y Direction (My) Seism or Wind 678,416. kg-m 4,906,911.89 lb-ft
q1=P/Ma - My/Smy -0.24 kg/cm2 -488.59 psf
h. 0,9 Empty + 1.6 Longitudinal Wind or 0,9 Empty + Seism: On Y Direction

Main Load Combination: Seism on Y Direction ==> 0.9 Empty + 1 Seism
i. 0,9 Operation + 1.6 Longitudinal Wind or 0,9 Operating + Seism: On X Direction

Main Load Combination: Seism on X Direction ==> 0.9 Operation + 1 Seism
Axial Force (P=0.9W.Oper + Ptf + FSeism) 364,067.22 kg 802,617.32 lbs
Overturning Moment on Y Axis Direction (My) Seism or Wind 678,416. kg-m 4,906,911.89 lb-ft
q1=P/Ma - My/Smy -0.18 kg/cm2 -359.12 psf
j. 0,9 Operation + 1.6 Longitudinal Wind or 0,9 Operation + Seism: On Y Direction

Main Load Combination: Seism on Y Direction ==> 0.9 Operation + 1 Seism
Axial Force (P=0.9(W.Oper + Ptf )+ FSeism) 364,067.22 kg 802,617.32 lbs
k. 1.2 Empty + 1.6 Bundle Extraction Force: (1.2 D+ 1.6BE) On X Direction

Total Axial Force (P) 401,225.14 kg 884,535.14 lbs
Overturning Moment on Y Direction (My) 0.00 kg 0.00 lbs
q1=P/Ma - My/Smy 0.80 kg/cm2 1,631.31 psf
Regrouped q2 1.06 kg/cm2 2,175.08 psf
y MPE-3"

Acting Moment on X Axis to determine the Footing Steel Reinforcement EQUIPMENT
X direction DATA
Maximum Pressure
1.84 kg/cm2 3,770.60 psf
(qmax)=
qmax eccentricity= 1.57 m 5.15 ft
q for shear calculation= 1.69 kg/cm2 3,456.03 psf

q for moment calculation= 1.52 kg/cm2 3,112.99 psf
* Schematic Drawing
PEDESTAL "B"
PEDESTAL "A"
1.53 m
(**)
0.80 m
d
1.73 m 7.27 m
L'= 13.50 m
q for moment calculation
q for shear calculation (**) Point where pressure are nule (q= 0,00)
qmax
Shear Force Verification

Acting Shear Force (Vu) = 79,826.66 kg 175,987.65 lbs 1.9662 psf 6.65
Admissible Shear Force ØVn =
270,048.76 kg 595,355.60 lbs Ok ØVn > Vu
Ø*0.53*raiz(fć)*bo*d =
Punching Condition Verification

fv : Reduction Factor for the Resistant Shear Capacity 0.75 Fondonorma-1753. Section 9.3 f= 0.75 º
q4 at critical distance d/2 = 461.88 kg/cm2 29,560.56 psf ACI-318. Section 9.3.2.3 f= 0.75
Main Load Combination: Seism on X Direction ==> 1.2 Empty + 1
q5 at critical distance d/2 = 389.52 kg/cm2 24,929.51 psf
Seism
Perimeter = 8.00 m 314.88 in Pressure due to the Main Load Combination: 2769.95 psf
f Vn= f *(0.53+1.06/b)* fć * bo*d = 1,117,157.07 kg 2,462,868.31 lbs
f Vn= f*(1.6)* fć * bo*d = 1,124,183.21 kg 2,478,358.05 lbs
f Vn= f* (0.53+asd/bo) * fć * bo*d = 698,306.60 kg 1,539,476.64 lbs Using as = 5.3 (most unfavourable case) - 1753,2006 Sec. 11.9.2.1
Admissible Punching Force (ØVn)= 698,294.86 kg 1,539,476.64 lbs

Acting Force (Vu) = 446,724.82 kg 984,859.64 lbs Ok ØVn > Vu
y MPE-3"

EQUIPMENT
QUANTITIES TAKE-OFF DATA
FOR COMBINED FOUNDATION
EXCAVATION 80.64 m3
FILL 34.16 m3
*PEDESTAL 4.16 m3
REINFORCED
*FOOTING 40.32 m3
CONCRETE
*TOTAL 44.48 m3
Lean Concrete or Gravel THK=10 cm 5.04 m3
DISCARDED MATERIAL 46.48 m3
GROUT 40.00 Lt.

Calculation Sheet For Heat Exchangers Foundations

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Calculation Sheet For Heat Exchangers Foundations

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"INGENIERIA BASICA PARA EL INCREMENTO DE LA PRODUCCIÓN DE

165 MBD A 230 MBD DE CRUDO EXTRAPESADO EN LAS INSTALACIONES

FACILITY: DRU FOUNDATION DESIGN FOR HORIZONTAL VESSEL

Reference: View Equipment Drawing or Data Sheet for Technical Information

VESSELS WEIGHT (Weight of all equipment must be included)

WIND LOADS CALCULATION (ACCORDING TO COVENIN 2003-1989)

FACILITY: DRU FOUNDATION DESIGN FOR HORIZONTAL VESSEL

0.33 m 3.14 m h1= 1.22 m

11.02 in 5.86 ft 13.25 ft

12.82 in 10.32 ft h1= 48.00 in

FACILITY: DRU FOUNDATION DESIGN FOR HORIZONTAL VESSEL

L1= 21.42 ft = 6.53 m

ht= 6.23 ft = 1.90 m

0 = R1*L1 + R2*L2 - RTOTAL*L3

FACILITY: DRU FOUNDATION DESIGN FOR HORIZONTAL VESSEL

Provisional Width of Footing (b1+0.10 m)= 1.75 m = 5.74 ft

Final Width of Footing = 5.60 m 18.37 ft

Width= 5.60 m X Axis Pedestal Width= 2.00 m

1.53 m 0.40 m 5.13 0.40 m 1.54 m

FACILITY: DRU FOUNDATION DESIGN FOR HORIZONTAL VESSEL

1. Calculation of wind pressure (Page: 26 / Table 6.2.2 a):

1.1.Importance Factor a: (Table 4.1.2, Page: 12 / Section 4.1.2)

1.2. Kz and qz: (Table 6.2.3, Page: 25)

FACILITY: DRU FOUNDATION DESIGN FOR HORIZONTAL VESSEL

2.2. Cf: (Table 6.2.5.6, Page: 39)

Saddle A h/D= 0.000

Vessel B h/D= 1.00 Type of circular surface: Moderately smooth

Saddle B h/D= 0.541

Vessel C h/D= 1.00 Type of circular surface: Moderately smooth

Saddle C h/D= 0.468

Para Pedestal h/d= 1.099

Saddle A h/D= 0.000

Vessel B h/D= 3.09 Type of circular surface: Moderately smooth

Saddle B h/D= 2.932

Vessel C h/D= 3.09 Type of circular surface: Moderately smooth

Saddle C h/D= 2.534

For Pedestal h/d= 4.738

FACILITY: DRU FOUNDATION DESIGN FOR HORIZONTAL VESSEL

0.00 in Pedestal Width= 15.75 in 0.400 m

Element Area (Af) EL from +0,00

CROSS WIND 459.20 in

FACILITY: DRU FOUNDATION DESIGN FOR HORIZONTAL VESSEL

Element Force at Axis Length from Pedestal Moment at Top of Pedestal

No Vessel 0.00 lbs 0.00 ft 0.00 lb-ft

Element Force at Axis Length from Pedestal Moment at Top of Pedestal

No Vessel 0.00 lbs 0.00 ft 0.00 lb-ft

BASE REACTIONS PRODUCED BY WIND LOADS

SHEAR FORCES AND MOMENTS AT BASE OF FOOTING

Longitudinal = Wx 1,059.44 0.00 0.00 14,749.60 0.00

FACILITY: DRU FOUNDATION DESIGN FOR HORIZONTAL VESSEL

Response Coefficient (Cs) for Pedestals

Seismic Loads Distribution

Cvx= wx * hx (PDVSA JA-221 Eq. 9.5, Page: 24)

Fx: Seismic Lateral Force (Kip)

FACILITY: DRU FOUNDATION DESIGN FOR HORIZONTAL VESSEL

Vo= Cs * W PDVSA JA-221 Eq. 9.3, Page 23

Cs: Seismic Response Coefficient

Horizontal Shear Force Distribution

Overturning Moment Calculation

Calculation of Fundamental Period of Pedestals

Ixx=b*h^3/12 Moment of inertia around X axis 26,639,370.48 cm4 640,013.44 in4

FACILITY: DRU FOUNDATION DESIGN FOR HORIZONTAL VESSEL

FOR PEDESTAL "A" hi (ft) hx(ft) wx (kip) wx * hi Cvx

0 = R1L1 + R2L2 - RTOTAL*L3