Escolar Documentos
Profissional Documentos
Cultura Documentos
PART 1 - GENERAL
1.01 DESCRIPTION:
A. Provide and test process pipe, fittings, and appurtenances as indicated and specified.
(NTS: Select and list specification sections for inserting into this subsection based on the
following:
1. Specification sections that contain products and construction that the reader might
expect to find in this section BUT are specified elsewhere.
2. Specification sections referenced in the body of this section.)
1.02 RELATED WORK:
1.03 REFERENCES:
1. ASTM A216: Standard Specification for Steel Castings, Carbon, Suitable for
Fusion Welding, for High Temperature Service
5. B16.15: Standard for Cast Bronze Threaded Fittings, 125 and 250 lb (PN 10, PN
20)
7. B16.22: Standard for Wrought Copper and Bronze Solder-Joint Pressure Fittings
8. B16.26: Standard for Cast Copper Alloy Fittings for Flared Copper Tubes
10. ASTM D1599: Standard Test for Short-Time Rupture Strength of Plastic Pipe,
Tubing and Fittings
12. ASTM D2105: Standard Test for Longitudinal Tensile Properties of Reinforced
Thermosetting Plastic Pipe and Tube
13. ASTM D2412: Standard Test for External Loading Properties of Plastic Pipe by
Parallel-Plate Loading
14. ASTM D2564: Standard Specification for Solvent Cements for Polyvinylchloride
(PVC) and Chlorinated Polyvinylchloride (CPVC) Plastic Pipe and Fittings
15. ASTM D2855: Standard Practice for Making Solvent Cemented Joints with
Polyvinylchloride (PVC) and Chlorinated Polyvinylchloride (CPVC) Pipe and
Fittings
17. ASTM F491: Standard Specification for Polyvinylidene Fluoride (PVDF) Plastic-
Lined Ferrous Metal Pipe and Fittings
1. ANSI B16.1: AN Standard for Cast Iron Pipe Flanges and Flanged Fittings, Class
25, 125, 250 and 800
2. ANSI B16.5: AN Standard for Pipe Flanges and Flanged Fittings, Steel Nickel
Alloy and Other Special Alloys
E. British Standards
1. EN 1057: Copper and Copper Alloys. Seamless, round copper tubes for water and
gas in sanitary and heating applications
2. BS 1377: Methods of tests for soils for civil engineering purposes. General
requirements and sample preparation.
3. BS 3416: Specification for bitumen-based coatings for cold application, suitable for
use in contact with potable water.
4. BS 4772 Specification for ductile iron pipes and fittings
5. BS 4865 Specification for non-metallic envelope gaskets.
6. BS 7874: Method of test for microbial deterioration of elastomeric seals for joints
in pipework and pipelines.
1. SSPC-SP10.
1. ISO 2084: Pipeline flanges for general use – Metric series – Mating
dimensions
2. ISO 2531: Ductile iron pipes, fittings, accessories and their joints for water
and gas applications.
3. ISO 8179: Ductile iron pipes – External zinc-based coating
K. DIN
1.04 SUBMITTALS:
8. Reports as required for welding certifications per ANSI B31.1 Paragraph 127.6.
9. Catalog cuts of joints, couplings, harnesses, expansion joints, gaskets, fasteners and
other accessories.
10. Brochures and technical data on coatings and linings and proposed method for
application and repair.
11. Manufacturer's descriptive literature and technical data on insulation and proposed
method of installation.
21. Provide a listing of the materials recommended for each service specified and
indicated. Provide documentation showing compatibility with process fluid and
service specified and as indicated.
22. The most recent ISO 9000 series certification or quality system plan.
b. Where materials are not specified, provide technical data and certification that
the proposed materials are recommended and suitable for the service conditions
specified and indicated.
B. A copy of the contract mechanical process, electrical and instrumentation drawings, with
addenda that are applicable to the equipment specified in this section, marked to show all
changes necessary for the equipment proposed for this specification section. If no
changes are required, mark all drawings with “No changes required”.
1. Failure to include all drawings applicable to the equipment specified in this section
will result in submittal return without review.
C. A copy of this specification section with addenda and all referenced specification sections
with addenda, with each paragraph check-marked to indicate specification compliance or
marked to indicate requested deviations and clarifications from the specified
requirements.
B. Replace all materials contaminated with gasoline, lubricating oil, liquid or gaseous fuel,
aromatic compounds, paint solvent, paint thinner, and acid solder at no additional cost to
the Owner.
C. Coordinate dimensions and drilling of flanges with flanges for valves, pumps and other
equipment to be installed in piping systems. Bolt holes in flanges to straddle vertical
centerline.
D. Qualification for Pipe Support Structural Attachment Welders: Provide certification that
welders to be employed in work have satisfactorily passed AWS qualification tests. If
recertification of welders is required, retesting is the Contractor's responsibility at no
additional cost to the Owner.
E. Protect piping from dirt, dust, oil, grease, and other foreign matter during installation to
prevent debris from being left in piping.
B. Shipping:
1. Ship equipment, material and spare parts complete except where partial
disassembly is required by transportation regulations or for protection of
components.
2. Pack spare parts in containers bearing labels clearly designating contents and pieces
of equipment for which intended.
3. The Contractor shall obtain spare parts from the manufacturer at the same time as
pertaining equipment. The Contractor shall maintain possession of spare parts until
Substantial Completion at which time, all spare parts shall be turned over to the
Owner.
C. Receiving:
D. Refer to the applicable specification sections of Division 1 with regard to providing the
following:
1. Lubricants.
2. Special Tools.
6. Nameplates.
PART 2 - PRODUCTS
2.02 STAINLESS STEEL PIPE AND FITTINGS 2-1/2-IN. [65 MM] AND LARGER:
A. Schedule 80
B. Material: Type IV, Grade I Chlorinated Polyvinyl Chloride (CPVC) compound with a
Cell Classification of 23447 per ASTM D1784.
C. Provide pipe and fittings manufactured in compliance to ASTM F441 meeting the
Quality Assurance test requirements of this standard with regard to material,
workmanship, burst pressure, flattening, and extrusion quality.
D. Provide pipe and fittings produced in the USA using domestic materials, by an ISO 9002
certified manufacturer, and shall be stored indoors after production, at the manufacturing
site, until shipped from factory.
F. Joining:
2. Provide flanges at valves pumps and equipment only or as indicated and specified.
A. Schedule 80
B. Material: Type I, Grade I Polyvinyl Chloride (PVC) compound with a Cell Classification
of 12454 per ASTM D1784.
C. Provide pipe and fittings manufactured in compliance to ASTM D1785 meeting and/or
exceeding the Quality Assurance test requirements of this standard with regard to
material, workmanship, burst pressure, flattening, and extrusion quality.
D. . Standard lengths of pipe sizes 10" (250 mm) and larger shall be beveled each end by the
pipe manufacturer. All pipe shall be stored indoors after production at the manufacturing
site until shipped from factory.
E. Provide standard lengths of pipe sizes 10-inch [250 mm] and larger beveled each end by
the pipe manufacturer.
F. Provide pipe and fittings with the National Sanitation Foundation (NSF) seal of approval
for potable water applications.
G. Joining:
2. Provide flanges at valves, pumps and equipment only or as indicated and specified.
B. Material: Type I, Grade I Polyvinyl Chloride (PVC) compound with a Cell Classification
of 12454 per ASTM D1784.
E. Joining:
2. Clear female threaded transition fittings, incorporating a Type 316 stainless steel
retaining ring. Provide all threaded joints with three wraps of tape in the direction
of the threads on the male end, followed by one to two turns beyond finger tight.
3. Standard rigid thermoplastic pipe fittings with flanges, molded grooved coupling
adapters and unions.
2.06 STEEL PIPE AND FITTINGS 10-IN [250 MM] AND SMALLER:
A. Materials: Carbon steel, ASTM A53, Schedule 40 or 80, black or galvanized as indicated
in the Process Piping Schedule.
B. Joints:
1. Pipe 2-1/2 in [65 mm] and smaller: Screwed joints using malleable-iron fittings,
black or galvanized, to match pipe.
2. Pipe 3-in [80 mm] and larger: Welded joints and butt-weld steel fittings.
3. Provide flanged connections to equipment and valves with 150-lb.(PN 20) weld
neck flat faced flanges.
4. Welding of pipe within classified areas in operation is not acceptable. Provide shop
fabricated sub-assemblies and install with flanges or grooved-couplings as
specified and indicated.
C. Fittings:
1. 2-1/2-in [65 mm]and smaller: Screwed type, 150-lb.(PN 20) malleable iron, black
or galvanized to match the pipe, ASTM A197 or A47, conforming to ANSI B16.3.
Unions of 150-lb.(PN 20) malleable iron with brass to iron seat.
2. 3-in [80 mm] and larger: Butt welded carbon steel to match pipe wall thickness,
ASTM A234, conforming to ANSI B16.9 standards.
1. 2-in [50 mm] and smaller connections to welded pipe: Screwed, forged carbon
steel, ASTM A105, 3,000-lb.(PN 420) half-couplings or welding saddle with
threaded outlet.
2. 2-1/2-in [65 mm] and larger pipe connections: Tees or reducing tees. Butt welded
carbon steel to match pipe wall thickness, ASTM A181 GR1 or A105 GR1,
conforming to ANSI B16.1 standards.
3. Raised face type: 1/16-in.(1.5 mm) raised faced in accordance with ANSI B16.5.
4. Flat-face, welding neck type: ANSI B16.1 Standard for all connections to valves
and equipment.
5. Gaskets: For flanged joints, 1/16 in (1.5 mm). thick suitable for the service
specified and indicated.
2.08 STAINLESS STEEL PIPE AND FITTINGS ½-INCH [15 MM] TO 2-INCH [50 MM]:
1. Provide a sufficient number of unions to allow removal of all valves and inline
devices.
B. Pressfit System:
1. Pressfit system, ½-inch [15 mm] through 2-inch [50 mm] Sch 5S comprised of
stainless steel Pressfit fittings, couplings and pipe.
2. Type 316 stainless steel Pressfit couplings and fittings and Type 316 stainless steel
Pressfit pipe UL classified to ANSI/NSF 61 for cold +86 degrees F (+30 degrees C)
and hot +180 degrees F (+82 degrees C) potable water service.
4. Valves ½-in [15 mm] through 2-in [50 mm]: ball valves with Type 316 stainless
steel plain ends for Pressfit assembly.
d. PTFE seats.
1. Schedule 40 Type 316L stainless steel pipe and fittings with socket welded
connections.
A. Materials:
B. Type:
E. Fittings: Cast-bronze
4. Unions bronze ASTM B62, 125-lb.(PN 10) with ground joint seats.
A. Manufacturers:
1. Abresist
1. Steel pipe casing and fittings minimum thickness, in.(cm): 0.134 (0.340).
c. Porosity, %: 0
a. Carbon steel, ASTM A36 plate, flat face, fixed or rotating as indicated.
Dimensions according to manufacturers standards. Gasket sealing surfaces of
flanges or retaining rings to be machined with phonographic type finish.
4. Pipe Lining:
a. Provide surfaces of pipe and fittings lined with cylindrical cast, fused basalt
lining of precise uniform thickness up to 20 in [500 mm].
b. Provide engineered tiles for sizes greater than 24 in [600 mm] and larger.
c. Provide linings held in place with Type II Portland cement or epoxy, depending
an application and as recommended by the manufacturer.
d. Provide all pipes lined with fused basalt pressure grouted and free of voids in
the mortar. Pipe lining shall not extend beyond end of pipe.
D. Gaskets: Full-face, 1/8-in.(3 mm) thick, block rubber, canvas insert, 6-70 durometer.
E. Fasteners:
1. Bolts: Carbon steel hex head bolts, manufactured in accordance with ASTM A449
(Type 1).
2. Nuts: Carbon steel heavy hex nuts, manufactured in accordance with ASTM A194
(Graded 2H).
F. Fabrication:
1. Provide standard spool pieces in 18-foot (6 m) lengths with either fixed flanges or
grooved ends as indicated and specified.
3. Provide fittings for change of direction (elbows, tees, laterals etc.) with lap flanges
or grooved ends as indicated and specified.
5. Slip-on type fixed flanges and rings: Full welded on the ID and OD.
6. Provide pipe slides, welded attachments, shear lugs etc. welded into position prior
to lining.
A. Manufacturers:
1. Material: Polyurethane
E. Connections:
A. Material: Pure Titanium or Titanium alloy suitable for use with 20% sodium
hypochlorite, 13.5 pH, 43 deg. C.
C. Hardware: Titanium
2. Properties:
b. Water Absorption %, 24 hours at 73 deg F (23 deg C), ASTM D570: 0.04
c. Tensile Strength at 73 deg F (23 deg C), ASTM D638: 6,000 psi (400 Bar)
d. Izod Impact Strength at 73 deg F (23 deg C), ASTM D256: 3.8
1. Provide pipe manufactured to the same tolerances for outside diameter and wall
thicknesses as outlined in ASTM D 1785 for Schedule 80 pipe.
C. Connections:
1. Pipe and Fittings: Socket-end connections suitable for heat-fusion welding with
socket lengths and wall thicknesses conforming to ASTM D 2467 and socket
diameters in accordance with the manufacturer’s printed recommendations to
provide an interference-fit with the pipe.
F. Transition Unions: Unions intended for joining dissimilar materials, shall utilize
components of the two dissimilar materials, joined with an elastomeric seal to absorb the
thermal-expansion coefficient differential.
G. Pressure Ratings:
1. Pipe and fittings joined by the heat-fusion technique at 73° F (23 deg. C) water
service.
1. 150 psi [10 bar] non-shock water service at 73° F (23 deg C)
3. Provide O-rings and gaskets suitable for the service specified and indicated.
I. Markings: Provide all pipe and fittings clearly marked with the manufacturer’s name or
trademark, nominal size, and country of manufacture.
J. Installation:
1. The Contractor shall retain the services of the piping manufacturer to provide on-
site training for installation and joining.
2. Provide and use specialized joining equipment as recommended by the pipe and
fittings manufacturer.
A. Provide polyvinylidene fluoride-lined pipe and fittings in accordance with ASTM F491.
B. Liner: Polyvinylidene fluoride (PVDF) in accordance with ASTM D3222 Kynar Flex
resin.
C. Pipe: Fabricated for ERW steel tubing, lined with PVDF mechanically locked to the pipe
interior by swaging the tubing to NPS dimensions. Schedule 40.
D. Fittings: Cast steel ASTM A216, grade WCB with dimensions and drilling per ANSI
B16.5, Class 150. (PN 20)
E. Flanges: Chamfered forged steel, ASTM A105, with dimensions and drilling per ANSI
B16.5, Class 150. (PN 20)
F. Testing: Provide minimum 15,000 volt electrostatic test with factory test reports.
G. Pipe and fittings requiring venting of gas between pipe wall and the liner are not
acceptable.
A. Manufacturers:
2. Nalge lnc.
3. Norton Company
4. Or equal.
B. Tubing:
1. Provide braided reinforced flexible PVC tubing resistant to the chemical specified.
4. Tubing to handle a maximum of 130 psi (900 kPa) at 70 deg F (21 deg C).
A. Gauges:
(NTS: Include the following for seal water panels and seal water systems.
12. Seal Water Gauges: Provide gauges with range to cover both the normal operating
range and the range of pressures that will result from flushing.
(NTS: Include the following for seal water panels and seal water systems.
B. Pipe and fittings: Type 316L stainless steel, provide in accordance with Section 15370
C. Ball valves: General service ball valves, stainless steel in accordance with Section
15101.
1. 1-in [25 mm] and Larger: Provide sensor/isolators that fit inside the bolt circle of
150-lb (PN 20) or 300-lb ( PN 50) ANSI flanges as required.
2. ¾-in [19 mm] and Smaller: Provide sensor/isolators full flange or threaded as
specified and indicated. For chemical system provide full flange, threaded
connections are not acceptable.
4. Type: Flow through design with flexible sleeve around full circumference. The
center section shall have a cavity behind the sleeve filled with silicone fluid to
transfer pressure to the gauge.
5. Rigidly support all pressure instruments by a post at least 7/8 in. [22 mm] diameter
welded to the isolator. On sensor rings with more than one instrument, provide all
connections 1/2-in. [13 mm] NPT as a minimum, 1/4-in. [6 mm] NPT fittings are
not acceptable.
6. Provide sensor/isolator rings that do not have any fill plugs or valves that can be
inadvertently removed with the resultant loss of fill fluid. Pressure sensor/isolators
using valves are not acceptable.
7. Provide liquid filled sensor/isolators permanently vacuum sealed at the factory with
a modular seal consisting of a membrane and needle fitting to allow removal and
replacement of pressure instruments without compromising the vacuum fill.
Sensor/isolators using valves are not acceptable.
8. Provide the needle fitting with both 1/4-in. [6 mm] NPT(F) threads and 1/2-in.[13
mm] NPT(M) threads.
9. Provide the pressure sensor/isolator capable of operating under pressure with all
pressure instruments removed with no loss of fill fluid and without the need for
isolating valves.
10. Attach pressure instruments to the isolator with a hand tightened lock ring.
12. Permanently fill the pressure sensor with high viscosity silicone instrument oil to
damp out surges or pressure spikes without the requirement for a separate snubber.
13. Pressure rating: 200 psi [14 bar] minimum for all lines tested at 150 psi [15 bar] or
less and 600 psi [41 bar] minimum per lines tested above 150 psi [15 bar].
14. Provide gauges as specified herein. Provide all other types of instruments indicated
and specified in accordance with Section 13300.
15. Materials:
2. 18 COUPLINGS-SLEEVE TYPE:
A. Manufacturers:
2. Smith Blair
3. Viking Johnson
4. Dresser
1. End rings and center rings: ASTM A536 ductile iron, fusion bonded epoxy coated
1. End rings and center rings: ASTM A36 steel, fusion bonded epoxy coated
E. Bridles and tierods: Minimum ¾-in [19 mm] diameter, except where tierods replace
flange bolts of smaller size, in which case fit with nut on each side of pair of flanges.
1. Provide as indicated
A. Type: Bolted, split-sleeve type coupling consisting of four basic components; one piece
housing, gaskets assembly, bolts and nuts, and restraint rings as required for restraint.
1. Provide split-sleeve with a double arch cross section closing around pipe ends that
are smooth for expansion or contraction requirements or pipe ends with end rings
affixed for pipe end restraint requirements. As the coupling housing closes, it
confines the elastomeric gasket beneath the arches of the sleeve to create the radial
seal. The axial seal is affected by the sealing plate at the closure plates as the bolts
pull the coupling housing snug around the pipe.
B. Provide couplings designed for the type, size, and working pressure of the piping system
as indicated in the Process Piping Schedule and specified.
C. Materials:
1. Split-sleeve:
a. Carbon Steel and Ductile Iron pipelines: ASTM A-36 Carbon Steel.
2. Gaskets:
(1) Air Service: Silicone conforming to ASTM D-2000 for air service up to
240 F.(115 deg. C) with intermittent exposure to 280 F (140 deg. C).
a. Bolts: Stainless steel conforming to ASTM F593 Type 316, minimum tensile
strength 85,000 p.s.i. , (6000 kg/cm2) (or threaded studs to ASTM A-193, Class
2 Grade B8M Type 316)
4. End Rings:
c. Fixed x Expansion (FxE) type couplings: Allows for thermal expansion and
contraction at the pipe joint. Provide one or two restraint rings fixed to one end
of the pipe to keep coupling in the proper location. Where split sleeve coupling
FxE for expansion is used provide the expansion side of the coupling with a
combination of fixed and sliding supports for thermal movement.
(NTS: Indicate the type of coupling (FxE, ExE or FxF) on the drawings.
e. Provide type as indicated and specified.
D. Protective Coating: Prior to installation, couplings shall be coated on the I.D. and O.D. in
accordance with section 09940 and 09941.
1. The coupling housing shall be assembled pulling the closure plates together with
the bolts tightened to assure snug coupling housing contact with the pipe OD.
Follow the manufacture’s recommendation regarding the installation and tightening
of the bolts.
A. General: Provide flexible connectors as indicated, specified and as required for ductile
iron, steel and stainless steel piping
b. 0.5 in. per 100 feet, other piping systems. (0.4 mm/m)
B. Manufacturers:
3. Garlock, Inc.
A. Manufacturers:
1. Pathway
2. Flexonic
3. Adsco
B. Design Criteria:
3. Minimum Pressure Rating: 150 psi (PN 20) minimum or as indicated in the
Process Piping Schedule.
6. For expansion joints used on pump discharge nozzles the Contractor shall
coordinate the rod size and movement allowable with the pump manufacturer and
provide a statement from the pump manufacturer that the expansion joint and rod
C. Products:
1. Provide bellows of two ply construction formed from concentric tubes having only
longitudinal seams.
2. For two ply construction, each ply shall be capable of retaining the rated pressure at
the specified temperature independently.
3. For two ply construction, seal weld both plies so that no gas or liquid leaks out at
the ends.
6. Provide minimum two lifting lugs on each joint. Each lug shall be designed to
carry the entire weight of the assembly.
7. Provide each joint with a liner and mark a flow arrow on the outside to indicate
direction of flow.
8. Provide each expansion joint with a Type 316 stainless steel nameplate indicating
size, bellows material, pressure and temperature rating, lateral and axial limits on
movement, date of manufacturer, and the manufacturer.
D. Materials:
1. Bellows:
a. Inner Ply: Inconel alloy 625, minimum 0.048-inch (1.22 mm) thick.
b. Outer Ply: Inconel alloy 625, minimum 0.048-inch (1.22 mm) thick.
2. Liner: Type 316L stainless steel, minimum 0.1875-inch ( 4.76 mm) thick.
b. pH: 11 to 13.5.
4. Mating Pipe: SCH 80 CPVC, SCH 80 PVC, Kynar lined steel or stainless steel as
indicated in the Process Piping Schedule.
B. Type: Bellows
C. Materials:
2. Reinforcing rings:
4. Hardware:
D. Joint Testing:
1. Leak free after 100,000 cycles at maximum rated travel 10 cycles per minute at 21
deg C.
A. Provide shield type and materials for the service specified. Provide a written
recommendation from the safety shield manufacturer.
B. Material: Non-porous teflon-impregnated glass cloth with a 5 mil thickness and sewn
with 100 percent teflon thread and velcor closures and folded in a trifold design with an
0.82 mil teflon cord inserted on the sides to act as a draw string tying on the flange neck.
Provide for use with 150 lb ANSI flanges.(PN 20, ISO 2084)
D. Provide a clear leak indicating window with a pH paper insert that will change color to
indicate a leak.
E. Provide shields with a working temperature rating of 93 deg. C and a working pressure
rating of 200 psi.( 13 Bar)
B. Materials:
E. Capacities as indicated. For pump seal water services provide with range as
recommended by the pumping equipment manufacturer.
A. Hose Manufacturers:
2. Goodyear
4. Goodall
B. Fittings Manufacturers:
a. Dickson
b. Dover Corp
c. Ever-Tite Coupling Co
1. Provide 4-ply rubber-lined and rubber-covered water hose for 150 psi [10 bar]
working pressure.
3. Provide each hose section with a male and female cam and groove type coupling.
5. Hose Racks:
b. Furnish one hose rack for each two lengths of hose at locations indicated.
6. Provide 1-1/4-inch [32 mm] female cam and groove type coupling on each hose.
1. Provide 2-ply water hose, 200 psi [14 bar] working pressure, 50 foot [15 meter]
lengths, at locations indicated.
2. Provide Type 316 stainless steel male and female hose couplings and one heavy-
duty Type 316 stainless steel adjustable hose nozzle for each 1-1/2-inch [20 mm]
hose.
4. Hose racks:
a. Heavy-gage Type 316 stainless steel, semicircular type for wall mounting for
each 50 foot [15 meter] hose length.
B. Materials:
1. Body and Cap: Clear Type I, Grade I Polyvinyl Chloride (PVC) compound with a
Cell Classification of 12454 per ASTM D1784.
2. Seals: Viton
C. Ends: Socket
1. Materials:
a. Body, Cover and Plug: ASTM A351 CF8M (316) stainless steel
2. Screens:
3. Ends: Threaded
4. Pressure Rating: 1440 psi (10,000 kPa) 100 deg F (38 deg C) WOG
5. Blow Off: Provide an NPT tapped blow off connection of the size recommended by
the strainer manufacturer.
A. Service Conditions:
1. Provide strainers suitable for the chemical service as indicated in the equipment
schedules.
B. Materials:
3. O-rings: Hypalon
D. Body:
F. Ball Valves for duplex strainers: Provide a 3-way ball valve at the inlet and outlet,
mechanically connected with true-union connections.
A. Type: Peripheral inflow design, self cleaning with cylindrical straining screens.
1. Provide body with inline inlet and outlet, flanged, 150-lb (PN 20).
4. Provide an inspection port and cover for access to the scraper bars for inspection
and adjustment without disassembly or removal the strainer from the pipeline.
6. Reject Valve:
a. Provide a 220 V, NEMA 4X electric motor operated ball valve operated by the
control logic to flush solids from the strainer during the cleaning sequence.
D. Motors:
2. Enclosure: TEFC.
4. Insulation: Class F.
(NTS: The following is a typical strainer schedule, edit to suit project requirements.
E. Strainer Schedule:
b. Number of Units: 1
e. Number of screens/strainer: 2
h. Motors:
(1) Number: 2
i. Reject Valve:
(1) Number: 1
1. Provide a NEMA 4X Type 316L stainless steel control panel with the following:
a. Disconnect.
b. Motor starters.
c. H/O/A switch. In the HAND position the screen drives and reject valve are
actuated. In the AUTO position the screens operate and the reject valve open
based on differential pressure. Provide a timer to allow setting of the time
between cleaning cycles, adjustable from 1 minute to 24 hours.
A. Materials:
1. Floor Sleeves:
a. 3-in.( 80 mm) and Smaller: Schedule 40 Galvanized steel ASTM A53 GRB
b. 4-in.( 100 mm) and larger: Ductile iron in accordance with Section 02615
2. Wall Sleeves Between a Dry Area and a Wet Area (Tank, Channel etc)
3. Wall Sleeves Between Dry Area or Between Dry Area and Ground
a. 3-in. (80 mm) and Smaller: Schedule 40 Galvanized steel ASTM A53 GRB
b. 4-in.(100 mm) and larger: Ductile iron in accordance with Section 02615
B. Water Stops: Provide water stops welded on both sides. Provide water stops 1/4-in.(8
mm) thick and 2-in.(50 mm) high and centered on the wall thickness.
C. Provide modular, mechanical type seals, consisting of inter-locking synthetic rubber links
shaped to continuously fill the annular space between the pipe and the wall opening.
2. Color: Black
F. Modular seal pressure plates: Molded of glass reinforced Nylon Polymer with the
following properties:
2 Flexural Strength @ Yield: 30,750 psi (2100 kg/cm2) per ASTM D-790
A. Pigs:
1. Manufacturers:
a. Girard Poly-Pig
b. Knapp Inc.
2. Material: Open cell polyurethane foam with 90A durometer urethane rubber
coating.
3. Construction: Provide base with concave seal. Provide parabolic shaped nose.
(2) Gauging Pigs: 5 to 8 lbs/cf foam density. (80 kg/m3 to 130 kg/m3)
(3) Direction of Flow Pigs: 1-1/2 to 2 lbs/cf foam density. (24 kg/m3 to 32
kg/m3)
(4) Provide four of each type for each size launcher as indicated.
b. Cleaning Pigs:
c. Provide pigs to traverse short radius 90 degrees bends and eccentric and
concentric reducers and capable of reducing to 60 percent of the original cross-
section.
d. Provide pigs for cleaning glass lined ductile iron pipe and fittings.
1. Manufacturers:
a. Girard Poly-Pig
b. Knapp Inc.
2. Fabricated as indicated.
A. Material: Type 316L stainless steel in accordance with ASTM 269, cold drawn, annealed,
pickled and pressure tested hydraulic tubing.
1. Provide tubing with a minimum safety factor of 6:1 based on maximum working
pressure.
D. Joints: Swagelock.
E. Fittings: Forged, Type 316L stainless steel with ends to suit valve and equipment
connections.
C. Materials:
2. Gaskets: Virgin Styrene Butadiene Rubber(SBR) suitable for potable water and
wastewater service, ASTM D 2000 MBA 710.
3. Provide 5/8 inch, Type 316 Stainless steel bolts and nuts
E. Lining and Coating: Fusion bonded epoxy in accordance with AWWA C213.
A. Materials:
1. Flanged Spool: AWWA Class D steel ring flange compatible with ANSI class 125
(PN 10) and 150 (PN 20) bolt circles. Provide pipe of ASTM A36 plate 1 percent
cold expanded to size.
E. Manufacturers
1. Romac
2. Viking Johnson
2.36 INSULATION
1. Insulation.
2. Jacket or covering.
3. Sealer/adhesive.
1. Manufacturers
a. Owens-Corning.
c. Knauf
b. Minimum density: 3.0 pounds per cubic foot (48 kg/m3) and a thermal
conductivity at 75 deg. F (24 deg C) of not greater than 0.28 BTU-
in./hr/sq.ft/deg F. (0.04 W/m-C)
d. Provide insulation covered with a factory applied, all service, vapor barrier
jacket having a permeance of 0.02 perm.
(1) Provide the jacket longitudinally split where the insulation is split
for ease of installation.
(2) Provide the jacket consisting of high density white kraft bonded to
aluminum foil, and reinforced with fiberglass yarn. Provide the
kraft chemically treated for fire safety and to minimize corrosion
of the foil.
(4) Provide a 2-inch [50 mm] overlap on the longitudinal seam for
sealing the seam vapor tight.
(6) Provide 2-inch [50 mm] wide butt strips of the same material as the
jacket to seal butt ends of insulation/jacket sections vapor tight.
(7) Provide a 30 mil thick PVC jacket over the insulation and vapor
barrier jacket.
e. For the composite of the insulation, jacket, and sealants, the flame spread
rating shall not exceed 25 and the smoke development rating 50 per
ASTM E-84, NFPA-255, and UL-723.
g. Insulation for interior fittings and valves: Fiberglass inserts covered with
PVC jackets, all preformed to fit the fittings and valves.
1. Manufacturers:
a. Eastern Refractories
b. INFAB
a. Pipe wrap.
b. Insulation.
c. Jacket or covering.
d. Sealer/adhesive.
3. Products:
A. Manufacturers:
C. Pressure Rating:
b. 3/4-in [20 mm] to 2-in [50 mm]: 450 psi 350 kPa)
c. 2-1/2-in [65 mm] to 4-in [100 mm]: 300 psi (3000 kPa)
D. Material:
1. ¾ -in [20 mm] to 3-in [80 mm]: 150-lb (PN 20) welded female union end
2. ¾-in [20 mm] and larger: 150-lb (PN 20) flat faced floating flanged
3.01 INSTALLATION:
A. Install items in accordance with manufacturer's printed instructions and as indicated and
specified.
B. Ensure interior lines parallel to building walls wherever possible. Install piping to
accurate lines and grades, and support. Provide pipe supports as specified under Section
15056 except runs of PVC piping. Where temporary supports are used, ensure rigidity, to
prevent shifting or distortion of pipe. Provide for expansion.
C. Support piping laid in trenches in trench on bed of selected backfill material which
maintains desired line and grade.
D. Pitch all piping toward low points. Provide for draining low points.
E. Before assembly, remove all dirt and chips from inside pipe and fittings.
F. Use dielectric bushings or unions when ferrous pipes join nonferrous pipes carrying
liquid either underground or elsewhere.
A. Expand rubber against pipe and sleeve by tightening bolts when assembled around pipe
and inserted in wall.
A. Close open ends of pipe with temporary plugs or caps when pipe installation is not in
progress. Use watertight plugs for exterior, buried piping and if water or debris is in
trench when work is resumed, do not remove until adequate provision has been made to
prevent any water or debris entering pipe even if it necessitates dewatering trench.
3.04 TESTING:
(NTS: Section 01680 does not exist as a Masterspec and must be developed specifically for
the project.
A. Provide in accordance with Section 01680.
B. After installation, test all pipelines for watertightness. Furnish testing plugs or caps,
pressure pumps, pipe connections, gauges, all equipment, all labor, and all water.
E. Repair faulty joints even to extent of disassembling and remaking joint, remove defective
pipe and fittings and replace in manner satisfactory to the Owner.
END OF SECTION