Pe430 500 Nv90e

1. Outline of Mechanism ........................................................................
1 - 1
Main Mechanisms ...........................................................................1 - 2
Driveline ..........................................................................................1 - 3
Positions of electronic components ................................................1 - 4
Control system block diagram .........................................................1 - 5
Operation of other electronic components ......................................1 - 6
2. Basics of Disassembly/Assembly .....................................................2 - 1
Main parts ..........................................................................................................2 - 2
Removal of Embroidery unit .............................................................................................................2 - 3
Removal of Face plate assy. ..............................................................................................................2 - 3
Removal of Needle plate B assy. .......................................................................................................2 - 3
Removal of Bottom cover ..................................................................................................................2 - 3
Removal of Base foot cover ...............................................................................................................2 - 4
Removal of Front cover assy. ............................................................................................................2 - 5
Removal of Rear cover ......................................................................................................................2 - 6
Electrical parts and motors ................................................................................2 - 7
Removal of LCD unit ........................................................................................................................2 - 8
Removal of Main PCB assy. ..............................................................................................................2 - 8
Removal of NP PCB assy. .................................................................................................................2 - 9
Removal of Power supply unit ...........................................................................................................2 - 9
Removal of Embroidery connector assy. .........................................................................................2 - 10
Removal of Main motor sub assy. ...................................................................................................2 - 10
Thread tension mechanism .............................................................................2 - 11
Removal of Thread unit ...................................................................................................................2 - 12
Bobbin winder mechanism ...............................................................................2 - 13
Removal of Bobbin winder assy. .....................................................................................................2 - 14
Feed/rotary hook and thread cutter mechanism ..............................................2 - 15
Removal of Tension pulley assy. .....................................................................................................2 - 16
Removal of Bushing presser (for lower shaft) .................................................................................2 - 16
Removal of Feed/rotary hook module .............................................................................................2 - 17
Removal of Thread cutter module ...................................................................................................2 - 18
Needle bar, presser / upper shaft mechanism .................................................2 - 19
Removal of Bushing presser (for upper shaft) .................................................................................2 - 20
Removal of Upper shaft assy. ..........................................................................................................2 - 20
Removal of Needle bar, presser module ..........................................................................................2 - 21
Needle bar, presser / upper shaft mechanism .................................................2 - 22
Attachment of Needle bar, presser module ......................................................................................2 - 23
Attachment of Upper shaft assy. ......................................................................................................2 - 24
Attachment of Bushing presser (for upper shaft) .............................................................................2 - 24
Feed/rotary hook and thread cutter mechanism ..............................................2 - 25
Attachment of Thread cutter module ...............................................................................................2 - 26
Attachment of Feed/rotary hook module .........................................................................................2 - 27
Attachment of Bushing presser (for lower shaft) .............................................................................2 - 28
Attachment of Tension pulley assy. .................................................................................................2 - 28
1
Attachment of Bobbin winder assy. .................................................................................................2 - 30
Attachment of Thread unit ...............................................................................................................2 - 32
Electrical parts and motors ..............................................................................2 - 33
Attachment of Main motor sub assy. ...............................................................................................2 - 34
Attachment of Embroidery connector assy. .....................................................................................2 - 34
Attachment of Power supply unit ....................................................................................................2 - 34
Attachment of NP PCB assy. ...........................................................................................................2 - 35
Attachment of Main PCB assy. ........................................................................................................2 - 35
Attachment of LCD unit ..................................................................................................................2 - 36
Main parts ........................................................................................................2 - 37
Attachment of Rear cover ................................................................................................................2 - 38
Attachment of Front cover assy. ......................................................................................................2 - 39
Attachment of Base foot cover ........................................................................................................2 - 40
Attachment of Bottom cover ............................................................................................................2 - 40
Attachment of Needle plate B assy. .................................................................................................2 - 40
Attachment of Face plate assy. ........................................................................................................2 - 40
Attachment of Embroidery unit .......................................................................................................2 - 41
3. Application of Disassembly/Assembly .............................................3 - 1

Main parts ..........................................................................................................3 - 2
Disassembly of Face plate .................................................................................................................3 - 3
Disassembly of Needle plate B assy. .................................................................................................3 - 3
Disassembly of Front cover assy. (Removal of SSVR PCB assy.) ...............................................3 - 4
Disassembly of Front cover assy. (Removal of Buttons) .............................................................3 - 4
Disassembly of Rear cover assy. (Removal of bobbin presser) ...................................................3 - 5
Disassembly of Rear cover assy. (Removal of Spool pin) ............................................................3 - 5
Disassembly of Rear cover assy. (Removal of Thread guide supporting plate) ..........................3 - 6
Disassembly of Rear cover assy. (Removal of thread guide plate assy.) .....................................3 - 6
Removal of Stud ................................................................................................................................3 - 7
Removal of Card connect cover .........................................................................................................3 - 7
Removal of Cord guide ......................................................................................................................3 - 7
Removal of Wire clip .........................................................................................................................3 - 7
Removal of Felt .................................................................................................................................3 - 8
Removal of Plate spring .....................................................................................................................3 - 8
Removal of Handle ............................................................................................................................3 - 9
Removal of Base plate assy. ..............................................................................................................3 - 9
Disassembly of Base plate assy. ....................................................................................................3 - 9
Disassembly of LCD unit (Removal of Touch panel assy.) .......................................................3 - 11
Disassembly of LCD unit (Removal of LCD supply assy.) ........................................................3 - 11
Disassembly of Power supply unit (Removal of Insulation plate) .............................................3 - 12
Disassembly of Power supply unit (Removal of Power PCB supply assy.) ..............................3 - 12
Disassembly of Power supply unit (Removal of Inlet assy.) .....................................................3 - 13
Disassembly of Embroidery connector assy. ...................................................................................3 - 14
Disassembly of Main motor sub assy. .............................................................................................3 - 14
Removal of Thread guard cover ......................................................................................................3 - 16
Removal of Bobbin winder guide assy. ...........................................................................................3 - 16
Removal of Thread guard holder S ..................................................................................................3 - 16
2
Removal of Thread tension dial .......................................................................................................3 - 17
Removal of Plate assy. .....................................................................................................................3 - 17
Removal of Up thread PCB assy. ....................................................................................................3 - 18
Removal of Thread sensor holder ....................................................................................................3 - 18
Removal of Thread catching spring case .........................................................................................3 - 18
Removal of Thread guide wire ........................................................................................................3 - 19
Removal of Spring tape ...................................................................................................................3 - 19
Removal of Bobbin base assy. .........................................................................................................3 - 21
Disassembly of Bobbin base assy. ..............................................................................................3 - 21
Removal of SW assy: BW-F ............................................................................................................3 - 21
Removal of BW shaft holder assy. ..................................................................................................3 - 22
Removal of Bobbin winder shaft stopper ........................................................................................3 - 22
Removal of SW adjust plate ............................................................................................................3 - 22
Needle-presser module ...................................................................................3 - 23
Removal of Embroidery presser assembly ......................................................................................3 - 24
Removal of Thread take-up lever link .............................................................................................3 - 24
Removal of Needle bar crank rod assy. ...........................................................................................3 - 25
Removal of Needle bar assy. ...........................................................................................................3 - 25
Disassembly of Needle bar assy. .................................................................................................3 - 25
Removal of Needle holder guide assy. ............................................................................................3 - 26
Removal of Needle bar supporter assy. ...........................................................................................3 - 26
Removal of Hook release plate ........................................................................................................3 - 27
Removal of Threader hook assy. .....................................................................................................3 - 27
Removal of Needle holder shaft A ..................................................................................................3 - 27
Removal of PF switch assy. .............................................................................................................3 - 28
Removal of Presser foot lifter ..........................................................................................................3 - 28
Removal of Embroidery presser stopper .........................................................................................3 - 28
Removal of Presser bar ....................................................................................................................3 - 29
Removal of Thread releaser assy. ....................................................................................................3 - 29
Removal of Thread release lever .....................................................................................................3 - 29
Removal of T cam ............................................................................................................................3 - 30
Removal of Z zigzag cam ................................................................................................................3 - 30
Removal of Rubber ..........................................................................................................................3 - 30
Removal of Z pulse motor ...............................................................................................................3 - 30
Removal of Lock nut .......................................................................................................................3 - 31
Removal of Shaft bushing ................................................................................................................3 - 31
Feed / rotary hook module ...............................................................................3 - 32
Removal of Inner rotary hook assy. .................................................................................................3 - 33
Removal of Needle plate A assy. .....................................................................................................3 - 33
Disassembly of Needle plate A assy. ..........................................................................................3 - 33
Removal of Photo diode holder assy./Inner rotary hook bracket assy. ...........................................3 - 34
Disassembly of Photo diode holder assy. ....................................................................................3 - 34
Removal of Outer rotary hook assy. ................................................................................................3 - 34
Removal of Thread cutter module supporter ...................................................................................3 - 34
Removal of Thread cutter module supporter ...................................................................................3 - 35
Removal of Needle plate supporter shaft B .....................................................................................3 - 35
Removal of Lead wire guide holder ................................................................................................3 - 35
Removal of Shaft supporter .............................................................................................................3 - 35
Removal of Timing pulley D ...........................................................................................................3 - 36
Removal of Lower shaft bushing .....................................................................................................3 - 36
Removal of Bushing presser B ........................................................................................................3 - 36
Removal of Lower shaft assy. ..........................................................................................................3 - 37
Removal of Horizontal feed shaft ....................................................................................................3 - 37
3
Thread cutter module .......................................................................................3 - 38
Removal of Thread cutter frame assy. .............................................................................................3 - 39
Removal of Presser plate assy. ........................................................................................................3 - 39
Removal of Thread hook assy. ........................................................................................................3 - 40
Removal of Spacer ...........................................................................................................................3 - 40
Removal of Rubber ..........................................................................................................................3 - 40
Removal of Photo transistor assy. ....................................................................................................3 - 41
Removal of Thread cutter lever assy. ..............................................................................................3 - 41
Disassembly of Thread cutter lever assy. ....................................................................................3 - 41
Removal of Idle gear A/B ................................................................................................................3 - 42
Removal of Motor pulse ..................................................................................................................3 - 42
Embroidery unit ................................................................................................3 - 43
Removal of Carriage cover ..............................................................................................................3 - 44
Removal of ES cover U ...................................................................................................................3 - 44
Removal of Main frame assy. ..........................................................................................................3 - 44
Removal of lead wire assy: EMB unit .............................................................................................3 - 45
Removal of Handle ..........................................................................................................................3 - 45
Removal of X shutter .......................................................................................................................3 - 46
Removal of X belt presser ...............................................................................................................3 - 46
Removal of X slider .........................................................................................................................3 - 46
Removal of X carriage guide plate assy. / X guide shaft .................................................................3 - 47
Removal of Y tension pulley assy. ..................................................................................................3 - 47
Removal of Y slider .........................................................................................................................3 - 48
Removal of Y carriage .....................................................................................................................3 - 49
Removal of Y driving gear / Y gear ................................................................................................3 - 50
Removal of X carriage assy. ............................................................................................................3 - 50
Removal of Cord holder ..................................................................................................................3 - 50
Removal of YSENS PCB assy. ........................................................................................................3 - 51
Removal of YPM .............................................................................................................................3 - 51
Removal of X tension pulley assy. ..................................................................................................3 - 51
Removal of X gear / X driving gear ................................................................................................3 - 52
Removal of XPM .............................................................................................................................3 - 53
Removal of XSENS PCB assy. ........................................................................................................3 - 53
Main parts ........................................................................................................3 - 54
Attachment of Base plate assy. ........................................................................................................3 - 55
Attachment of Base plate ............................................................................................................3 - 55
Attachment of Handle ......................................................................................................................3 - 55
Attachment of Plate spring ..............................................................................................................3 - 56
Attachment of Felt ...........................................................................................................................3 - 56
Attachment of Wire clip ..................................................................................................................3 - 56
Attachment of Cord guide ................................................................................................................3 - 57
Attachment of Card connect cover ..................................................................................................3 - 57
Attachment of Stud ..........................................................................................................................3 - 57
Assembly of Rear cover assy. (Attachment of Thread guide plate assy.) ...................................3 - 58
Assembly of Rear cover assy. (Attachment of Thread guide supporting plate) ........................3 - 58
Assembly of Rear cover assy. (Attachment of Spool pin) ..........................................................3 - 59
Assembly of Rear cover assy. (Attachment of Bobbin presser) .................................................3 - 59
Assembly of Front cover assy. (Attachment of Buttons) ............................................................3 - 60
Assembly of Front cover assy. (Attachment of SSVR PCB assy.) .............................................3 - 60
Assembly of Needle plate B assy. ...................................................................................................3 - 61
Assembly of Face plate ....................................................................................................................3 - 62
Assembly of Main motor sub assy. ..................................................................................................3 - 64
Assembly of Embroidery connector assy. .......................................................................................3 - 64
4
Assembly of Power supply unit (Attachment of Inlet assy.) ......................................................3 - 65
Assembly of Power supply unit (Attachment of Power PCB supply assy.) ..............................3 - 65
Assembly of Power supply unit (Attachment of Insulation plate) .............................................3 - 66
Assembly of LCD unit (Attachment of LCD supply assy.) ........................................................3 - 66
Assembly of LCD unit (Attachment of Touch panel assy.) ........................................................3 - 66
Attachment of Spring tape ...............................................................................................................3 - 68
Attachment of Thread guide wire ....................................................................................................3 - 68
Attachment of Thread catching spring case .....................................................................................3 - 69
Attachment of Thread sensor holder ................................................................................................3 - 69
Attachment of Up thread PCB assy. ................................................................................................3 - 70
Attachment of Plate assy. .................................................................................................................3 - 70
Attachment of Thread tension dial ...................................................................................................3 - 71
Attachment of Thread guard holder S ..............................................................................................3 - 71
Attachment of Bobbin winder guide assy. .......................................................................................3 - 72
Attachment of Thread guard cover ..................................................................................................3 - 72
Attachment of SW adjust plate ........................................................................................................3 - 74
Attachment of Bobbin winder shaft stopper ....................................................................................3 - 74
Attachment of BW shaft holder assy. ..............................................................................................3 - 74
Attachment of SW assy: BW-F .......................................................................................................3 - 75
Attachment of Bobbin base assy. .....................................................................................................3 - 75
Assembly of Bobbin base assy. ...................................................................................................3 - 75
Needle-presser module ...................................................................................3 - 76
Attachment of Shaft bushing ...........................................................................................................3 - 77
Attachment of Lock nut ...................................................................................................................3 - 77
Attachment of Z pulse motor ...........................................................................................................3 - 77
Attachment of Rubber ......................................................................................................................3 - 78
Attachment of Z zigzag cam ............................................................................................................3 - 78
Attachment of T cam .......................................................................................................................3 - 79
Attachment of Thread release lever .................................................................................................3 - 79
Attachment of Thread releaser assy. ................................................................................................3 - 80
Attachment of Presser bar ................................................................................................................3 - 80
Attachment of Embroidery presser stopper .....................................................................................3 - 81
Attachment of Presser foot lifter ......................................................................................................3 - 81
Attachment of PF switch assy. .........................................................................................................3 - 81
Attachment of Needle holder shaft A ..............................................................................................3 - 82
Attachment of Threader hook assy. .................................................................................................3 - 83
Attachment of Hook release plate ....................................................................................................3 - 83
Attachment of Needle bar supporter assy. .......................................................................................3 - 84
Attachment of Needle holder guide assy. ........................................................................................3 - 84
Attachment of Needle bar assy. .......................................................................................................3 - 85
Assembly of Needle bar assy. .....................................................................................................3 - 86
Attachment of Needle bar crank rod assy. .......................................................................................3 - 87
Attachment of Thread take-up lever link .........................................................................................3 - 87
Attachment of Embroidery presser assembly ..................................................................................3 - 88
Feed / rotary hook module ...............................................................................3 - 89
Attachment of Horizontal feed shaft ................................................................................................3 - 90
Attachment of Lower shaft assy. .....................................................................................................3 - 90
Attachment of Bushing presser B ....................................................................................................3 - 91
Attachment of Lower shaft bushing .................................................................................................3 - 91
Attachment of Timing pulley D .......................................................................................................3 - 92
Attachment of Shaft supporter .........................................................................................................3 - 92
Attachment of Lead wire guide holder ............................................................................................3 - 92
5
Attachment of Needle plate supporter shaft B .................................................................................3 - 92
Attachment of Thread cutter module supporter ...............................................................................3 - 93
Attachment of Thread cutter module supporter ...............................................................................3 - 93
Attachment of Outer rotary hook assy. ............................................................................................3 - 93
Attachment of Photo diode holder assy./Inner rotary hook bracket assy. ......................................3 - 94
Assembly of Photo diode holder assy. ........................................................................................3 - 94
Attachment of Needle plate A assy. .................................................................................................3 - 95
Assembly of Needle plate A assy. ...............................................................................................3 - 95
Attachment of Inner rotary hook assy. .............................................................................................3 - 95
Thread cutter module .......................................................................................3 - 96
Attachment of Motor pulse ..............................................................................................................3 - 97
Attachment of Idle gear A/B ............................................................................................................3 - 97
Attachment of Thread cutter lever assy. ..........................................................................................3 - 98
Assembly of Thread cutter lever assy. ........................................................................................3 - 98
Attachment of Photo transistor assy. ...............................................................................................3 - 98
Attachment of Rubber ......................................................................................................................3 - 99
Attachment of Spacer .......................................................................................................................3 - 99
Attachment of Tread hook assy. ......................................................................................................3 - 99
Attachment of Presser plate assy. ..................................................................................................3 - 100
Attachment of Thread cutter frame assy. .......................................................................................3 - 100
Embroidery unit ..............................................................................................3 - 101
Attachment of XSENS PCB assy, .................................................................................................3 - 102
Attachment of XPM .......................................................................................................................3 - 102
Attachment of X gear / X driving gear ..........................................................................................3 - 102
Attachment of X tension pulley assy. ............................................................................................3 - 103
Attachment of YPM .......................................................................................................................3 - 103
Attachment of YSENS PCB assy. .................................................................................................3 - 103
Attachment of Cord holder ............................................................................................................3 - 103
Attachment of X carriage assy. ......................................................................................................3 - 104
Attachment of Y driving gear / Y gear ..........................................................................................3 - 104
Attachment of Y carriage ...............................................................................................................3 - 105
Attachment of Y slider ...................................................................................................................3 - 106
Attachment of Y tension pulley assy. ............................................................................................3 - 106
Attachment of X carriage guide plate assy. / X guide shaft ..........................................................3 - 107
Attachment of X slider ...................................................................................................................3 - 107
Attachment of X belt presser .........................................................................................................3 - 108
Attachment of X shutter .................................................................................................................3 - 108
Attachment of Handle ....................................................................................................................3 - 108
Attachment of lead wire assy.: EMB unit ......................................................................................3 - 109
Attachment of Main frame assy. ....................................................................................................3 - 109
Attachment of ES cover U .............................................................................................................3 - 110
Attachment of Carriage cover ........................................................................................................3 - 110
4. Adjustment ..........................................................................................4 - 1
Needle curvature / Tip damage to needle ..........................................................4 - 2
Starting test mode / Starting and stopping operation .........................................4 - 3
Touch panel position ..........................................................................................4 - 4
Timing belt tension .............................................................................................4 - 5
Motor belt tension ..............................................................................................4 - 6
Upper thread tension .........................................................................................4 - 7
Needle left/right position ....................................................................................4 - 8
6
Needle bar rise ..................................................................................................4 - 9
Needle bar height ............................................................................................4 - 10
Clearance between the needle and the rotary hook point ...............................4 - 11
Needle threader ...............................................................................................4 - 12
Presser bar height ...........................................................................................4 - 13
Bobbin winder (uneven bobbin winding and bobbin winding amounts) ...........4 - 14
BW switch position ...........................................................................................4 - 15
Forward and back position of needle and presser ...........................................4 - 16
Inner rotary hook bracket position ...................................................................4 - 17
Inner rotary hook assy. (lower thread) tension ................................................4 - 18
Belt tension (embroidery unit) ..........................................................................4 - 19
Embroidery central position (embroidery unit) .................................................4 - 20
LCD position ....................................................................................................4 - 21
Periodical maintenance ...................................................................................4 - 22
Lubrication list ..................................................................................................4 - 23
5. Failure Investigation for Electronic Parts .........................................5 - 1

Error message list ..............................................................................................5 - 2
The power does not come on ............................................................................5 - 3
C pulse motor do not return to starting point .....................................................5 - 5
Tension disc does not open with thread cutting .................................................5 - 6
The touch panel does not work ..........................................................................5 - 7
LCD light does not come on ..............................................................................5 - 8
Main motor does not turn ...................................................................................5 - 9
Main motor rotation abnormal ..........................................................................5 - 11
Problems with vertical needle movement ........................................................5 - 12
Thread cutter does not work normally .............................................................5 - 13
Bobbin winding cannot be done .......................................................................5 - 14
The lamp at hand does not have light ..............................................................5 - 15
Bobbin thread detection does not work normally .............................................5 - 16
Upper thread sensor does not work normally ..................................................5 - 17
Embroidery card cannot be used normally ......................................................5 - 18
USB function cannot be used normally ............................................................5 - 19
Embroidery unit does not operate initial operation normally ............................5 - 20
Main body does not recognize embroidery unit ...............................................5 - 21
Error is displayed .............................................................................................5 - 22
Main motor stops in the sewing .......................................................................5 - 25
7
6. Repair Manual .....................................................................................6 - 1
7. Special Instructions of Wiring ...........................................................7 - 1

Needle bar / Presser module wiring ...................................................................7 - 2
Thread cutter module wiring ..............................................................................7 - 4
Rotary hook module wiring ................................................................................7 - 5
Power unit wiring ...............................................................................................7 - 7
Main PCB assy. wiring .....................................................................................7 - 11
Front cover wiring ............................................................................................7 - 15
Embroidery wiring ............................................................................................7 - 16
8
1 Outline of
Mechanism
Main Mechanisms .................................................... 1 - 2
Driveline .................................................................... 1 - 3
Positions of electronic components........................... 1 - 4
Control system block diagram................................... 1 - 5
Operation of other electronic components ................ 1 - 6
1-1
Outline of Mechanism Main Mechanisms
Main body
Bobbin winder
Thread tension mechanism mechanism
Needle bar /
Presser mechanism
Upper shaft
mechanism
Thread guide
mechanism
Thread cutter Rotary hook drive

mechanism mechanism
Feed / Rotary hook
mechanism
Embroidery unit
Y guide shaft
X guide shaft
Y timing belt
X timing belt
X driving gear
YSENS PCB assy.

X pulse motor
XSENS PCB assy.
Y pulse motor Y driving gear
1-2
Outline of Mechanism Driveline
A) Up and down movement of needle bar, movement of thread take-up lever
Mechanism
Outline of
Thread take-up Upper shaft Pulley
counter weight
Needle bar crank Thread take-up lever
Needle bar crank rod
Needle bar block
Needle bar
Needle bar crank Upper shaft
Needle
Pulley
Thread take-up counter weight
Needle bar Needle bar crank rod
Needle bar block
Needle
B) Movement of bobbin
Timing pulley D Timing belt Upper shaft Upper shaft Pulley

pulley
Lower shaft assy
Pulley
Lower shaft gear
Upper shaft pulley
Upper shaft
Outer rotary hook
Timing belt
Timing pulley D
Lower shaft assy
Lower shaft gear Outer rotary hook
1-3
Outline of Mechanism Positions of electronic components
SS-VR PCB assy
LED lamp R assy Power PCB assy
Inlet assy
Main motor
Up thread PCB assy

LCD assy SW assy
PF switch assy
Z pulse motor
NP PCB assy
Main PCB assy
C pulse motor
Embroidery connector assy

Photo diode PCB assy
Photo transister PCB assy
1-4
Outline of Mechanism Control system block diagram
Mechanism
Outline of
Power supply PCB
AC Power supply Main motor drive circuit Main motor
Inlet Switching power supply NP PCB
NP sensor x3
+30V
+5V
SP sensor
Main PCB
BW SW
Upper thread 3.3V REG RESET IC
sensor CPU PF SW
EEPROM H8S/2373R
8Kbit
Buzzer
FLASH
32Mbit 3.3 5V Card Embroidery
SDRAM buffer connector card
64Mbit USB driver USB
USB function
PDIUSB12PW connector
Pulse motor drive circuit

Z pulse motor PM driver MTD2114G x1
PM driver MTD2035G x3
C pulse motor
LED drive
circuit 1
Lower thread sensor

FPC FPC
Photo diode
Photo transistor Back light LCD

LED x2 module
Touch panel Embroidery attachment

Main body
X pulse motor
Front cover
Y pulse motor
SSVR PCB
SS SW NP SW ATC SW
X sensor
Two-color LED drive EEPROM
LED circuit 2 8Kbit
Y sensor
LED lamp
1-5
Outline of Mechanism Operation of other electronic components
Start/Stop (SS) Switch, LED . . . . . . . . . . . . Switch for starting and stopping the sewing machine. The
machine operates at a slow speed while the switch is being held
down.
Needle position switch . . . . . . . . . . . . . . . . . This switch toggles the needle between the up and down
positions.
Thread cutter switch . . . . . . . . . . . . . . . . . . . This switch is for cutting the thread. If the switch is pressed, the
thread is cut regardless of the position of the needle, and the
machine stops with the needle up.
Touch Panel . . . . . . . . . . . . . . . . . . . . . . . . . Used to select pattern and input test mode number required for
sewing by simply touching the display on the panel. This
simplifies the operation for selecting the desired pattern and
number.
NP sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . This sensor detects the drive timing for the pulse motor for the
vertical stop position for the needle. It detects the upper shaft
angle of rotation using a shutter attached to the upper shaft and
an opitical sensor.
Speed sensor. . . . . . . . . . . . . . . . . . . . . . . . . This sensor detects the rotational speed of the main motor. It
detects the upper shaft rotational speed using a shutter attached
to the upper shaft and an optical sensor.
PF presser switch . . . . . . . . . . . . . . . . . . . . . This switch detects the vertical position of the presser foot lifter.
BW (bobbin winder) switch . . . . . . . . . . . . . When the bobbin thread is wound, this switch detects whether
the bobbin is set for winding or not.
LED lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . White LED lamp for illuminating the work space.
Up thread PCB . . . . . . . . . . . . . . . . . . . . . . . Detects the presence or absence of the upper thread and whether
it is cut or not.
Photo diode PCB assy,
photo transistor PCB assy. . . . . . . . . . . . . . . When the bobbin thread is low, this detects it.
1-6
2 Basics of
Disassembly/Assembly
In this chapter, explains the disassembly and assembly of the each
module. When fix by a unity of the module, use this chapter.
* When fix and replace the part of the module, refer to “CHAPTER 3 Applications
of Disassembly/assembly.
Disassembly Main parts........................................ 2 - 2

Electrical parts and motors .............. 2 - 7
Thread tension mechanism ........... 2 - 11
Bobbin winder mechanism ............ 2 - 13
Feed/rotary hook and thread cutter mechanism .. 2 - 15
Needle bar, presser / upper shaft mechanism... 2 - 19
Assembly Needle bar, presser / upper shaft mechanism... 2 - 22
Feed/rotary hook and thread cutter mechanism .. 2 - 25
Bobbin winder mechanism ............ 2 - 29
Thread tension mechanism ........... 2 - 31
Electrical parts and motors ............ 2 - 33
Main parts...................................... 2 - 37
2-1
Basics of Disassembly Main parts
Main parts location diagram
2-2
1 Removal of Embroidery unit

1. Remove the embroidery unit 1.
→Refer to 3 - 43 of the Disassembly.
Basics
1
2 Removal of Face plate assy. 1 1

1. Remove the screw 1, and then remove the face plate assy. 1.
3 Removal of Needle plate B assy. 3

1. Remove the needle plate cover 1.
*Key point
• Slide the slide button 2, and then remove it.
2. Remove the needle plate B assy. 3.
1 2
4 Removal of Bottom cover 1 1

1. Remove the screw 1, and then remove the bottom cover 1 from the arm
bed.
2-3
5 Removal of Base foot cover

1. Remove the base foot cover 1 from the base plate.
2-4
6 Removal of Front cover assy. 1 2

1. Remove the 2 screws 1 and the 2 screws 2.
2. Remove the hooks (2 locations) of the front cover assy. while pushing the
part which showed with the arrows of the 1, 2 of the side of the rear
cover. And then remove the hook of the front cover assy. while pushing the
part which showed with arrow of the 3 of the side of the rear cover.
*Key point
• Be careful not to damage the hooks.
3. Remove the hooks 4 (2 locations) of the bottom side of the front cover
Basics
assy. from the base plate 5.
4. Remove the 2 connectors 6 from the main PCB assy., and then remove
the front cover assy..
1 2
3 1
5 2
2-5
7 Removal of Rear cover 1 3

1. Remove the 2 screws 1.
2. Lower the presser lever 1.
3. Remove the rear cover 2 from the arm bed.
*Key point
• Check that the section 3 get over the presser lever 1.
2 1
2-6
Basics of Disassembly Electrical parts and motors
Electrical parts and motors location diagram
Basics
2-7
1 Removal of LCD unit 1 2

1. Remove the FFC of the touch panel assy. 1 from the main PCB assy..
*Key point
• Release the lock of the main PCB assy..
2. Remove the connector 2 of the back light PCB assy. from the main PCB
assy..
*Key point
• Remove the lead wire of the back light PCB assy. from the
guide part of the light plate assy..
3. Remove the connector 3 of the ZPM lead wire and the FFC 4 of the LCD
supply assy. from the main PCB assy..
*Key point 6
• Remove the ZPM lead wire from the guide part of the LCD
supporter and LCD supply assy.. 2 5 1
4. Remove the screw 1, and then remove the zigzag adjusting nut 5.
*Key point
• The adjustment of the position of the LCD unit 6 is easy when
add the mach mark to the zigzag adjusting nut 5 and the light
plate assy. with the pencils when re-assembly it before
remove the screw 1.
5. Remove the screw 2, and then remove the LCD unit 6 from the arm bed.
3 4
2 Removal of Main PCB assy. 2
1. Remove the all connectors from the main PCB assy. 1.

2. Remove the screw 1, and then remove the LCD supporter 2 from the arm
bed.
3. Remove the 5 screws 2, and then remove the main PCB assy. 1 from the
arm bed.
1 2 1
2-8
3 Removal of NP PCB assy. 1 1

1. Remove the all lead wires from the cord guide 1 and the cord guide A 2.
2. Remove the screw 1, and then remove the cord guide A 2 from the arm
bed.
3. Remove the 2 screws 2, and then remove the NP PCB assy. 3 from the
arm bed.
Basics
2
3
4 Removal of Power supply unit 1 2

1. Remove the main motor sub assy. lead wire connector 1 and the power
lead wire assy. connector 2 from the power PCB supply assy..
2. Remove the fixed tape 3 from the insulation cover.
*Key point
• Remove the each lead wire from the guide part of the
insulation cover.
3. Remove the 3 screws 1, and then remove the power supply unit 4 from
the arm bed.
4 1
2-9
5 Removal of Embroidery connector assy. 1
1. Remove the 2 screws 1, and then remove the embroidery connector assy.
1 from the base plate.
6 Removal of Main motor sub assy. 1

1. Remove the T belt 1.
2. Remove the 2 screws 1, and then remove the main motor sub assy. 2
from the arm bed.
1 2
2 - 10
Basics of Disassembly Thread tension mechanism
Thread tension mechanism location diagram
Basics
2 - 11
Basics of Disassembly Thread tension mechanism
1 Removal of Thread unit 1
1. Remove the 2 screws 1, and then remove the thread unit 1 from the arm
bed.
2 - 12
Basics of Disassembly Bobbin winder mechanism
Bobbin winder mechanism location diagram
Basics
2 - 13
Basics of Disassembly Bobbin winder mechanism
1 Removal of Bobbin winder assy. 1

1. Remove the screw 1 and the 2 screws 2, and then remove the LCD
supporter 1 from the arm bed.
2. Remove the 2 screws 3, and then remove the bobbin winder assy. 2 from
the arm bed.
1
1
2
2 3
2 - 14
Basics of Disassembly Feed/rotary hook and thread cutter mechanism
Feed/rotary hook and thread cutter mechanism location diagram
Basics
2 - 15
1 Removal of Tension pulley assy. 1

1. Remove the screw 1, and then remove the tension pulley assy. 1 from
the arm bed.
2 Removal of Bushing presser (for lower shaft) 1
1. Remove the screw 1, and then remove the bushing presser 1 from the
arm bed.
2 - 16
3 Removal of Feed/rotary hook module 1

1. Remove the screw 1 and the 2 screws 2, and then remove the feed/rotary
hook module 1 from the arm bed.
*Key point
• Remove the T belt 2 from the timing pulley D 3.
Basics
1
2
2
2 - 17
4 Removal of Thread cutter module

1. Remove the screw 1, and then remove the coaching clip 1.
2. Remove the lead wire of the thread cutter module 2 from the lead wire
guide holder 3.
3. Remove the screw 2 and 3, and then remove the thread cutter module 2
from the feed/rotary hook module.
3 1 1
2 2
3 3
2 - 18
Basics of Disassembly Needle bar, presser / upper shaft mechanism
Needle bar, presser / upper shaft mechanism location diagram
Basics
2 - 19
1 Removal of Bushing presser (for upper shaft) 1 1
1. Remove the 2 screws 1, and then remove the 2 bushing pressers 1 from
the arm bed.
1 1
2 Removal of Upper shaft assy. 1 1

1. Remove the screw 1, and then remove the upper shaft assy. 1 from the
arm bed.
*Key point
• Remove the thread take-up counter weight 2 from the needle
bar crank rod assy. 3.
2. Remove the T belt 4 from the upper shaft assy. 1.
3. Remove the pulley 5 from the upper shaft assy. 1.
3 2
4 5
2 - 20
3 Removal of Needle bar, presser module 1

1. Cut the band 1.
2. Remove the lead wire from the coaching clip 2 (2 locations) of the back
side of the arm bed.
3. Remove the screw 1.
4. Remove the 2 screws 2, and then remove the 2 presser plates 3 from the
arm bed.
5. Remove the needle bar, presser module 4 from the arm bed.
Basics
2 1
2 4 2
2 - 21
Basics of Assembly Needle bar, presser / upper shaft mechanism
Needle bar, presser / upper shaft mechanism location diagram
2 - 22
1 Attachment of Needle bar, presser module 2 1 2

1. Attach the needle bar, presser module 1 from the arm bed.
*Key point
• Set in the take-up support shaft 2 to the groove 3 (2
locations) of the arm bed.
2. Attach the 2 presser plates 4 with the 2 screws 1.
3. Tighten the screw 2 temporarily.
*Key point
Basics
• Fully tighten the screw after performing "4-11 Adjustment :
Clearance between the needle and the rotary hook point"
4. Bind up the lead wires with the band 5.
5. Secure the lead wires with the 2 coaching clips 6.
3
→Refer to 3 - 76 of the Assembly. 1
2
5
Taptite, Bind S Torque

1 M4X10 1.47 – 1.96 N·m
Screw, Pan (S/P washer) Torque

2 M3X18A Free tighten
6
2 - 23
2 Attachment of Upper shaft assy. 2 4 1

1. Attach the pulley 1 to the upper shaft assy. 2.
2. Hang the T belt 3 on the upper shaft pulley 4.
3. Insert the shaft of the needle bar crank 5 into the thread take-up counter
weight 6, and then attach the upper shaft assy. 2 to the arm bed.
*Key point
• Check that the 2 lower shaft bushings 7 engaged with the
attaching part 8 of the arm bed.
4. Attach the screw 1.
*Key point
• Check that the screw 1 with the D cut surface of the needle
bar crank rod assy. 5.
3
5 1
6
7 2 7
Set Screw, Socket (FT) Torque

1 M5X5 1.18 – 1.57 N·m
8
3 Attachment of Bushing presser (for upper shaft) 1 1
1. Attach the 2 bushing pressers 1 to the arm bed with the 2 screws 1.

1 M4X10 1.47 – 1.96 N·m
1 1
2 - 24
Basics of Assembly Feed/rotary hook and thread cutter mechanism
Feed/rotary hook and thread cutter mechanism location diagram
Basics
2 - 25
1 Attachment of Thread cutter module 1 1

1. Attach the thread cutter module 1 to the feed/rotary hook module with the
screw 1 and 2.
2. Insert the lead wire of the thread cutter module 1 into the lead wire guide
holder 2.
3. Attach the coaching clip 3 to the arm bed with the screw 3, and then
secure the lead wires with the coaching clip 3.
→Refer to 3 - 96 of the Assembly.
2 2
Screw, Bind Torque

1 M3X5 1.18 – 1.57 N·m
2 Screw, Bind Torque

M4X5
3 1.18 – 1.57 N·m 2 3 3
2 - 26
2 Attachment of Feed/rotary hook module 2

1. Hang the timing pulley D 1 on the T belt 2.
2. Set in the lower shaft bushing 3 to the attaching part 4 of the arm bed.
3. Attach the feed module 5 to the arm bed with the 2 screws 1 and 2.
*Key point
• Check that there is the gullet 7 of the upper shaft pulley and
the reference point 8 of the outer rotary hook assy. in the
front side, when the needle bar 6 is the highest point.
Basics
4 3 1
1
2
6 7
Stud screw Torque

1 M4 1.18 – 1.57 N·m
Screw, Bind Torque

2 M3X12 0.59 – 0.78 N·m
8
2 - 27
3 Attachment of Bushing presser (for lower shaft) 1
1. Attach the lower shaft bushing 1 to the arm bed with the screw 1.

1 M4X10 1.47 – 1.96 N·m
1
4 Attachment of Tension pulley assy. 1

1. Set the tension pulley assy. 1 to the arm bed, and then tighten the scerw
1 temporarily.
*Key point
Timing belt tension".

1 M4X10 Free tighten
1
2 - 28
Basics of Assembly Bobbin winder mechanism
Basics
2 - 29
Basics of Assembly Bobbin winder mechanism
1 Attachment of Bobbin winder assy. 1 1

1. Attach the bobbin winder assy. 1 to the arm bed with the 2 screws 1.
2. Attach the LCD supporter 2 to the arm bed with the screw 2 and the 2
screws 3.
2
2

1 M4X10 1.47 – 1.96 N·m
Screw, Bind Torque

2 M4X5 1.18 – 1.57 N·m
Screw, Bind Torque

3 M4X8 1.18 – 1.57 N·m
3
2 - 30
Basics of Assembly Thread tension mechanism
Basics
2 - 31
Basics of Assembly Thread tension mechanism
1 Attachment of Thread unit 1
1. Attach the thread unit 1 to the arm bed with the 2 screws 1.
*Key point
• Refer to "4-7 Adjustment : Upper thread tension".
Stud screw Torque

1 M4 1.18 – 1.57 N·m
1
2 - 32
Basics of Assembly Electrical parts and motors
Basics
2 - 33
1 Attachment of Main motor sub assy. 2

1. Set the main motor sub assy. 1 to the arm bed, and then tighten the 2
screws 1 temporarily.
*Key point
Motor belt tension".
2. Hand the T belt 2 on the T pulley and the gear for the main motor sub
assy. 1.
Upset Torque
1 4X12DB Free tighten
1 1
2 Attachment of Embroidery connector assy. 1
1. Attach the embroidery connector assy. 1 to the base plate with the 2
screws 1.
Screw, Bind Torque

1 M3X5 1.18 – 1.57 N·m
1
3 Attachment of Power supply unit 1 1

1. Attach the power supply unit 1 to the arm bed with the 3 screws 1.
2. Insert the lead wire of the main motor sub assy. and the power lead wire
assy. into the guide part of the power supply unit 1, and then secure them
with the fixed tape 2.
3. Attach the main motor sub assy. lead wire connector 3 and the power lead
wire assy. connector 4 to the power PCB supply assy..
*Key point
• Refer to "Special Instructions of Wiring".
3 4
Screw, Bind Torque

1 M4X8 0.78 – 1.18 N·m 2
2 - 34
4 Attachment of NP PCB assy. 1

1. Attach the NP PCB assy. 1 to the arm bed with the 2 screws 1.
2. Attach the cord guide A 2 to the arm bed with the screw 2.
3. Insert the lead wire into the cord guide A 2 and the cord guide 3.
*Key point
Basics
1
3 2

M4X8
2 0.78 – 1.18 N·m 2
5 Attachment of Main PCB assy. 1
1. Attach the main PCB assy. 1 to the arm bed with the 5 screws 1.
2. Attach the remove the LCD supporter 2 to the arm bed with the screw 2.
3. Attach the connectors to the main PCB assy. 1.
*Key point

M4X8
2 0.78 – 1.18 N·m
2 2 1
2 - 35
6 Attachment of LCD unit 6 5 2

1. Attach the LCD unit 1 to the arm bed with the screw 1.
2. Attach the zigzag adjusting nut 2 with the screw 2.
*Key point
• Attach the zigzag adjusting nut as shown the photograph.
(When add the mach mark to the zigzag adjusting nut and the
light plate assy., matches it.)
• When the LCD is not parallel for the sash of the front cover
before attach the front cover, refer to "4-21 Adjustment : LCD
position". And then adjust the tilt of the LCD unit.
3. Insert the ZPM lead wire into the guide part of the light plate assy. and the
LCD supporter assy., attach the main PCB to the connector 3 of the ZPM
lead wire. 1 2
*Key point 1
4. Attach the FFC 4 of the LCD supply assy. to the main PCB.
5. Insert the lead wire of the back light PCB assy. into the guide part of the
light plate assy., attach the connector 5 of the back light PCB assy..
*Key point
6. Attach the FFC 6 of the touch panel assy. to the main PCB assy..
*Key point
• Check that the connector is locked.

1 3 4
Width is wide Width is narrow
Centerline
Screw, Bind Torque
1 M4X5 0.78 – 1.18 N·m
Bolt, Socket Torque

2 M3X12 0.78 – 1.18 N·m
2
2 - 36
Basics of Assembly Main parts
Basics
2 - 37
1 Attachment of Rear cover 1 4

1. Lower the presser lever 1.
2. Attach the rear cover assy. 2 to the arm bed, and then hang the hook 3 on
the base plate.
*Key point
• Check that the section 4 get over the presser lever 1.
• Check that the 2 bosses of the rear cover assy. 2 engaged
with the 2 positioning holes of the arm bed.
3. Attach the rear cover assy. 2 with the 2 screws 1.

2 1
Screw, Bind Torque

1 M4X8 1.18 – 1.57 N·m
2 - 38
2 Attachment of Front cover assy. 1

1. Attach the connector 1 of the SSVR PCB assy. to the main PCB assy..
2. Attach the front cover assy. 2.
*Key point
• Check that the hooks 3 (2 locations) hang on the base plate
4 and the hooks 5 (3 locations) hang on the attaching part of
the hook.
3. Attach the front cover assy. 2 with the 2 screws 1 and the 2 screws 2.
Basics
4 5
1 2
Taptite, Bind P Torque

1 M3X16 0.59 – 0.78 N·m
Taptite, Cup B Torque

2 M4X14 0.78 – 1.18 N·m 1 2
2 - 39
3 Attachment of Base foot cover

1. Attach the base foot cover 1.
4 Attachment of Bottom cover 1 1

1. Set the bottom cover 1 to the arm bed with the screw 1.
Screw, Bind Torque

1 M4X8 0.59 – 0.78 N·m
5 Attachment of Needle plate B assy. 1

1. Attach the needle plate B assy. 1.
2. Attach the needle plate cover 2 to the needle plate B assy. 1.
6 Attachment of Face plate assy. 1 1

1. Attach the face plate assy. 1 with the screw 1.

1 M4X14 0.78 – 1.18 N·m
2 - 40
7 Attachment of Embroidery unit

1. Attach the embroidery unit 1.
Basics
1
2 - 41
2 - 42
3 Application of
Disassembly/Assembly
In this chapter, explains the disassembly and assembly of the each
module. When fix and replace the each module, use this chapter.
Disassembly Main parts.........................................3 - 2

Electrical parts and motors .............3 - 10
Thread tension mechanism ............3 - 15
Bobbin winder mechanism .............3 - 20
Needle-presser module ..................3 - 23
Feed / rotary hook module..............3 - 32
Thread cutter module .....................3 - 38
Embroidery unit ..............................3 - 43
Assembly Main parts.......................................3 - 54
Electrical parts and motors .............3 - 63
Thread tension mechanism ............3 - 67
Bobbin winder mechanism .............3 - 73
Needle-presser module ..................3 - 76
Feed / rotary hook module..............3 - 89
Thread cutter module .....................3 - 96
Embroidery unit ............................3 - 101
3-1
Application of Disassembly Main parts
3-2
1 Disassembly of Face plate 1

1. Remove the needle thread lever knob 1.
2. Remove the screw 1, and then remove the face plate cutter holder 2 and
the NT lower thread cutter 3.
3. Remove the screws 2 and 3, and then remove the shaft presser plate 4
and the plain washer 5.
4. Remove the spring S01 .
5. Remove the needle thread lever shaft 6.
6. Remove the needle thread lever 7 and the rubber washer 8 from the
needle thread lever shaft 6.
S01 8 4 7 2 1
Application
6 3 5 3 2
2 Disassembly of Needle plate B assy. 1

1. Remove the cutter cover 2 from the needle plate B assy. 1.
2. Remove the spring plate 3 from the cutter cover 2, and then remove the
NT lower thread cutter 4.
3. Remove the slide button 5 from the needle plate B assy. 1.
*Key point
• Disengage the hooks 6 (2 locations) from the backside of the
needle plate B assy. 1.
2 5
3 2 4
5 6
3-3
3-1 Disassembly of Front cover assy. (Removal of SSVR PCB assy.) 4 2, 5 1 6

1. Remove the mini clamp 1 from the SSVR PCB assy. 2.
*Key point
• Remove the lead wire of the LED lamp right assy. 3 from the
mini clamp 1.
2. Remove the rubber 4.
3. Remove the 2 screws 1, and then remove the 2 board pressers, the
insulator sheet 5 and the SSVR PCB assy. 2.
4. Remove the connector 6 of the LED lamp right assy. 3 from the SSVR
PCB assy. 2.
5. Remove the 2 screws 2, and then remove the LED lamp right assy. 3.
1 2 3
3-2 Disassembly of Front cover assy. (Removal of Buttons)

2
1. Remove the SS button 1 and the NP button 2.
2 1
3-4
4-1 Disassembly of Rear cover assy. (Removal of bobbin presser) 1 1

1. Remove the screw 1, and then remove the bobbin presser 1 and the nut 1
M3 2.
4-2 Disassembly of Rear cover assy. (Removal of Spool pin)
Application
1
1. Remove the screw 1, and then remove the spool pin holder assy. 1 from
the rear cover assy..
2. Remove the spool pin 2 from the shaft of the spool pin holder assy. 1.
3. Remove the spool presser 3 from the spool pin 2.
1 3
3-5
4-3 Disassembly of Rear cover assy. (Removal of Thread guide supporting plate)
1
1. Remove the screw 1, and then remove the thread guide supporting plate
1 from the rear cover assy..
4-4 Disassembly of Rear cover assy. (Removal of thread guide plate assy.)
1
1. Remove the screw 1, and then remove the thread guide plate assy. 1
from the rear cover assy..
2. Remove the retaining ring E2.
3. Pull out the shaft 2, and then remove spring S02 and the thread guide
spring 3 from the thread guide plate 4.
4. Remove the retaining ring E2 from the shaft 2.
Retaining
ring E2
1
Retaining
ring E2
2 4
S02 3
3-6
5 Removal of Stud
1. Remove the 2 studs 1 from the arm bed.
Application
6 Removal of Card connect cover 1 1
1. Remove the 2 screws 1, and then remove the card connect cover 1 from
the arm bed.
7 Removal of Cord guide 2

1. Disengage the 2 hooks 1, and then remove the cord guide 2 from the
handle holder.
8 Removal of Wire clip 1

1. Remove the 2 screws 1, and then remove the 2 coaching clips 1 and the
insulate sheet back 2 from the arm bed.
1 2 1
3-7
9 Removal of Felt 1
1. Remove the 3 felts 1 from the arm bed.
10 Removal of Plate spring

1. Remove the adjusting screw 1.
2. Remove the 2 screws 1, and then remove the plate spring 2.
3-8
11 Removal of Handle 1
1. Remove the 2 screws 1, and then remove the handle holder 1 from the
arm bed.
2. Remove the 2 retaining rings E4, and then remove the 2 polyester sliders
2.
3. Remove the 2 handle shafts 3, and then remove the handle 4 from the
handle holder 1.
Application
3
3
Retaining ring E4 2
2
1
Retaining ring E4
1
12 Removal of Base plate assy. 1

1. Remove the 3 screws 1, and then remove the base plate assy. 1 from the
arm bed.
12-1Disassembly of Base plate assy.

1
1. Remove the 3 base rubbers A 1 from the base plate.
2. Remove the adjusting screw 2 from the base plate.
3. Remove the base plate rubber 3 from the adjusting screw 1.
1 2 3
3-9
Application of Disassembly Electrical parts and motors
3 - 10
1-1 Disassembly of LCD unit (Removal of Touch panel assy.) 3 2

1. Disengage the 2 hooks 1, and then remove the touch panel assy. 2 from
the light plate assy. 3.
1-2 Disassembly of LCD unit (Removal of LCD supply assy.)
Application
1 2 3
1. Disengage the 2 hooks 1, and then remove the LCD supply assy. 2 from
the light plate assy. 3.
3 - 11
2-1 Disassembly of Power supply unit (Removal of Insulation plate) 1

1. Remove the 3 screws 1, and then remove the insulation plate 1 from the
insulation cover 2.
1 2
2-2 Disassembly of Power supply unit (Removal of Power PCB supply assy.)
2 3
1. Disengage the hook 1, and then remove the power PCB supply assy. 2
from the insulation cover 3.
2. Remove the connector 4 of the inlet assy. from the power PCB supply
assy. 2.
3 - 12
2-3 Disassembly of Power supply unit (Removal of Inlet assy.)

3 1
1. Remove the screw 1, and then remove the inlet holder 1 of the inlet assy.
from the insulation cover 2.
2. Remove the power SW 3 of the inlet assy. from the insulation cover 2.
2 1
3 2
Application
1
3 - 13
3 Disassembly of Embroidery connector assy. 3 4

1. Remove the ferrite core 1 from the lead wire assy. main body 2.
*Key point
• Remove the 2 locks of the ferrite core 1.
2. Disengage the 2 hooks 3, and then remove the connector holder cover 4
from the connector holder 5.
3. Remove the 2 retaining rings E2, and then remove the lead wire assy. main
body 2 from the connector holder 5.
4. Pull out the ES pin F-A 6 from the connector holder 5.
5. Remove the retaining ring E2 from the ES pin F-A 6.
6. Pull out the ES pin F-B 7 from the connector holder 5, and then remove
the spring S03 and the feed bar spacer 8.
7. Remove the retaining ring E2 from the ES pin F-B 7. 2 1 5
Retaining
7 8 ring E2
S03
Retaining 2
4 ring E2
5
6
Retaining ring E2 Retaining ring E2
4 Disassembly of Main motor sub assy. 1

1. Remove the motor fan 2 from the main motor sub assy. 1.
2. Remove the 2 screws 1, and then remove the main motor sub assy. 1
from the motor holder 3. 2
3
3 - 14
Application of Disassembly Thread tension mechanism
Application
3 - 15
1 Removal of Thread guard cover 2 1

1. Remove the thread guard cover 1 from the thread unit.
*Key point
• Remove it while lifting the section 2 of the thread guard cover
1 to get over the boss 3 of the thread unit.
2 Removal of Bobbin winder guide assy. 1

1. Remove the screw 1, and then remove the bobbin winder guide assy. 1
from the thread unit.
3 Removal of Thread guard holder S 1

1. Remove the 2 screws 1, and then remove the thread guard holder S 1
from the thread unit.
3 - 16
4 Removal of Thread tension dial 4 2 3

1. Remove the screw 1, and then remove the notched spring 1 from the
thread unit.
2. Remove the tension dial shaft 2, and then remove the thread tension dial
3 and the thread tension plate assy. 4 from the thread unit.
*Key point
• Turn the thread tension dial 3 to the right, and slide the
thread tension plate assy. 4 to the left to see the tension dial
shaft 2.
3. Remove the screw 2, and then remove the adjusting screw spring plate 5
from the thread tension plate assy. 4.
4. Remove the thread tension adjusting screw 6, and then remove the thread
tension adjusting gear 7 from the thread tension plate assy. 4. 1 1
5. Remove in order of the spring S04 , the washer 8, the tension disc washer
9, the thread release plate 0, the washer A, the tension disc B B and the 7 4
Application
tension disc B C from the shaft of the thread unit.
5 2 6
2 5
0
S04
6
9 8 4
C B A
7
5 Removal of Plate assy. 1

1. Remove the screw 1, and then remove the plate assy. 1 from the thread
unit.
3 - 17
6 Removal of Up thread PCB assy. 1 2

1. Remove the screw 1, and then remove the up thread PCB assy. 1 from
the thread sensor holder 2.
7 Removal of Thread sensor holder 1 1

1. Remove the screw 1, and then remove the thread sensor holder 1 from
the thread unit.
8 Removal of Thread catching spring case 1 1

1. Remove the screw 1, and then remove the thread catching spring case 1,
thread cutting shutter 2 and the spring S05 from the thread unit.
S05 2
S05
2 1
3 - 18
9 Removal of Thread guide wire 1 1

1. Remove the screw 1, and then remove the thread guide wire 1 and the
washer, plain 2 from the thread unit.
Application
10 Removal of Spring tape 1
1. Remove the spring tape 1 from the thread unit.
3 - 19
Application of Disassembly Bobbin winder mechanism
3 - 20
1 Removal of Bobbin base assy. 1

1. Remove the bobbin base assy. 1 from the bobbin winder assy. 2.
1-1 Disassembly of Bobbin base assy.
Application
3 2
1. Remove the bobbin thread cutter holder 2 from the bobbin base assy. 1.
*Key point
• Be careful not to damage the hooks 3 (4 locations).
2. Remove the 2 NT lower thread cutters 4 from the bobbin base assy. 1.
1 3
1 2
2 Removal of SW assy: BW-F 2 3

1. Disengage the hooks 1 (2 locations), and then remove SW assy: BW-F 2
from the bobbin winder assy. 3.
3 - 21
3 Removal of BW shaft holder assy. 1

1. Open the bobbin winder assy..
3. Remove the BW shaft holder assy. 1 from the bobbin winder assy. holder
2.
4. Remove the bobbin winder shaft spring 3 from the BW shaft holder assy.
1.
5. Remove the rubber ring 4 from the BW shaft holder assy. 1.
S06 2
1 3
4 Removal of Bobbin winder shaft stopper 1

1. Remove the screw 1, and then remove the bobbin winder shaft stopper 1
from the bobbin winder assy. holder 2.
1 2
5 Removal of SW adjust plate 1 2

1. Remove the screw 1, and then remove the SW adjust plate 1 from the
bobbin winder assy. holder 2.
3 - 22
Application of Disassembly Needle-presser module
Needle-presser module location diagram
Application
3 - 23
1 Removal of Embroidery presser assembly 1 2

1. Remove the screw 1, and then remove the embroidery presser assembly
1 from the presser bar 2.
2 Removal of Thread take-up lever link 1 1

1. Remove the screw 1, and then pull the take-up support shaft 1, and then
remove the washer, spring 2 and the thread take-up lever link 3.
*Key point
• Pull the thread take-up lever link 3 from the shaft of the
thread take-up lever 4.
2. Remove the retaining ring E5 from the take-up support shaft 1.
4 3
2 Retaining ring E5 1
4 3
3 - 24
3 Removal of Needle bar crank rod assy. 2 1

1. Remove the needle bar crank rod assy. 1 from the needle bar block 2.
2. Remove the screw 1, and then remove the thread take-up lever 3 from
the needle bar crank rod assy. 1.
*Key point
• The screw is reverse threaded.
1 1
Application
3
4 Removal of Needle bar assy. 1 3 2

1. Remove the 2 screws 1, and then pull the needle bar assy. 1 from the
needle bar supporter assy., and then remove the needle thread block 2 and
the needle bar block 3.
4-1 Disassembly of Needle bar assy.

1 2
1. Remove the screw 1, and then remove the needle thread guide spring 1
from the needle bar assy..
2. Remove the screw 2, and then remove the needle bar thread guide 2 and
the needle block 3 from the needle bar assy..
3. Remove the needle thread plate 4 from the needle block 3.
1 3 4 2
3 - 25
5 Removal of Needle holder guide assy. 1

1. Remove the screw 1, and then remove the needle holder guide assy. 1
from the base holder assy..
6 Removal of Needle bar supporter assy. 3 S08 1

1. Remove the spring S08 , and then remove the needle bar supporter assy.
1 from the base holder assy..
*Key point
• Pull the shaft 2 of the needle bar supporter assy. 1 from the
shaft bushing 3, and then remove it from the upper side.
1 2
3 - 26
7 Removal of Hook release plate 1

1. Remove the screw 1, and then remove the hook release plate 1 from the
needle bar supporter assy..
Application
8 Removal of Threader hook assy.
1. Remove the threader hook assy. 1 from the needle bar supporter assy..
*Key point
• Pull the threader hook assy. 1 to the lower side.
2. Disassemble the threader hook assy. 1, the link A assy. 2, the link B 3
and the thread guide assy. 4.
1
2 3
4 1
9 Removal of Needle holder shaft A 2 1 1 2

2. Remove the screw 1, and then remove the plate 1 from the needle bar
supporter assy..
3. Remove the screw 2, and then pull the shaft 2, and then remove the
needle holder shaft A 3 from the needle bar supporter assy..
S09 3
3 - 27
10 Removal of PF switch assy. 1 1

1. Remove the screw 1, and then remove the presser switch holder 1 from
the base holder assy..
2. Remove the PF switch assy. 2 from the presser switch holder 1.
11 Removal of Presser foot lifter 1

1. Remove the retaining ring E4, and then remove the presser foot lifter 1.
Retaining ring E4
12 Removal of Embroidery presser stopper 1

1. Remove the screw 1, and then remove the embroidery presser stopper 1
from the base holder assy..
3 - 28
13 Removal of Presser bar 3 1

1. Remove the screw 1, and then pull the presser bar 1 from the base holder
assy., and then remove the spring 2 and the presser bar clamp 3.
1 2
Application
3
14 Removal of Thread releaser assy. 1

1. Remove the retaining ring E2 and retaining ring E4.
2. Remove the thread releaser assy. 1 and the polyester slider from the base
holder assy..
15 Removal of Thread release lever

1. Remove the retaining ring CS4, and then remove the thread release lever
1 and the spring S10 from the base holder assy..
Retaining ring CS4 S10 1
3 - 29
16 Removal of T cam 1
1. Disengage the hook 1, and then remove the T cam 2 from the base
holder assy..
17 Removal of Z zigzag cam 1

1. Disengage the hook 1, and then remove the Z zigzag cam 2 from the
base holder assy..
18 Removal of Rubber
1. Remove the rubber 1.
19 Removal of Z pulse motor 1

1. Remove the 2 screws 1, and then remove the Z pulse motor 1 from the
base holder assy..
2. Remove the lead wire assy. 2 from the Z pulse motor 1.
1 2
3 - 30
20 Removal of Lock nut 1

1. Remove the lock nut 1 from the base holder assy..
2. Remove the screw 1.
Application
21 Removal of Shaft bushing 1
1. Remove the 2 screws 1, and then remove the shaft bushing 1 from the
base holder assy..
3 - 31
Application of Disassembly Feed / rotary hook module
Feed / rotary hook module location diagram
3 - 32
1 Removal of Inner rotary hook assy.

1. Remove the inner rotary hook assy. 1.
Application
2 Removal of Needle plate A assy. 1
1. Remove the 2 screws 1, and then remove the needle plate A assy. 1.
2-1 Disassembly of Needle plate A assy.

2 2 3
1. Remove the.2 screws 1, and then remove the F gear stopper plate 1 from
the needle plate A 2.
2. Remove the 2 screws 2, and then remove the needle plate B support plate
3 and the stopper plate 4 from the needle plate A 2.
1 1 4
3 - 33
3 Removal of Photo diode holder assy./Inner rotary hook bracket assy. 1
1. Remove the screw 1, and then remove the photo diode supporter 1 and
the inner rotary hook bracket assy. 2 from the base plate assy..
2 1
3-1 Disassembly of Photo diode holder assy. 2 1

1. Remove the screw 1, and then remove the photo diode holder assy. 1.
2. Remove the screw 2, and then remove the cord holder 2.
2 1
4 Removal of Outer rotary hook assy.

1
1. Remove the screw 1, and then pull the outer rotary hook shaft 1, and
then remove the spacer 2, the outer rotary hook assy. 3, the washer 6 4 2
and the spacer 5 from the shaft supporter 6. 3
1
6
5 Removal of Thread cutter module supporter 1
1. Remove the screw 1, and then remove the thread cutter module supporter
1.
3 - 34
6 Removal of Thread cutter module supporter 1
1. Remove the 2 screws 1, and then remove the thread cutter module
supporter 1.
Application
7 Removal of Needle plate supporter shaft B 2
1. Remove the nut 1 M3 1.

2. Remove the needle plate supporter shaft B 2 from the base plate assy..
8 Removal of Lead wire guide holder 1
1. Remove the 2 screws 1, and then remove the lead wire guide holder 1
from the base plate assy..
9 Removal of Shaft supporter 1

1. Remove the 2 screws 1, and then remove the shaft supporter 1 from the
base plate assy..
3 - 35
10 Removal of Timing pulley D 1

1. Remove the 2 screws 1, and then remove the timing pulley D 1 from the
lower shaft assy. 2.
2 1
11 Removal of Lower shaft bushing 2 Retaining ring E6

1. Remove the retaining ring E6, and then lower shaft bushing 1 from the
12 Removal of Bushing presser B 1 2 3

1. Remove the retaining ring E6, and then remove the “washer, thrust 2”
from the lower shaft assy. 1.
2. Remove the 3 screws 1, and then remove the bushing presser B 3 from
the base plate assy..
3. Remove the lower shaft bushing 4 and the “washer, thrust 5” from the
Retaining ring E6 1 1
1 5
3 - 36
13 Removal of Lower shaft assy. 1

1. Remove the lower shaft assy. 1 from the base plate assy..
2. Remove the 2 screws 1, and then remove the set collar 2.
Application
2
14 Removal of Horizontal feed shaft 1

1. Remove the screw 1, and then remove the horizontal feed shaft 1 from
the base plate assy..
3 - 37
Application of Disassembly Thread cutter module
Thread cutter module location diagram
3 - 38
1 Removal of Thread cutter frame assy. 1 2
1. Cut the band 1.

2. Remove the 2 screws 1, and then remove the thread cutter frame assy. 2
and the 2 collars 3 from the motor holder assy. 4.
3. Remove the polyester slider 5 from the thread cutter frame assy. 2.
4. Remove the wave-shape spring washer 6 from the motor holder assy. 4.
Application
1
2 Removal of Presser plate assy. 1 1
1. Remove the screw 1, and then remove the spring plate 1 and the presser
plate assy. 2 from the thread cutter frame assy. 3.
3 2
3 - 39
3 Removal of Thread hook assy. 4 Retaining ringE4
1. Remove the retaining ring E4, and then remove the washer 1 and the
polyester slider 2.
2. Remove the thread hook assy. 3 from the thread cutter frame assy. 4.
1, 2
3 4
4 Removal of Spacer 3 1
1. Remove the NT lower thread cutter 1 from the spacer 2.

2. Remove the spacer 2 from the thread cutter frame assy. 3.
Retaining ring E3
5 Removal of Rubber 2
1. Remove the retaining ring E3, and then remove the rubber 1 from the
thread cutter frame assy. 2.
3 - 40
6 Removal of Photo transistor assy. 1
1. Remove the 2 screws 1, and then remove the photo transistor 1 from the
motor holder assy. 2.
1 2
Application
7 Removal of Thread cutter lever assy. 1
1. Remove the thread cutter lever assy. 1 from the motor holder assy. 2.
7-1 Disassembly of Thread cutter lever assy. 1

1. Remove the screw 1, and then remove the thread cutter lever gear 1 from
the thread cutter lever 2.
1 2
3 - 41
8 Removal of Idle gear A/B Retaining ring E2
1. Remove the retaining ring E2, and then remove the idle gear A 1, the
spring 2 and the idle gear B 3 from the motor holder assy. 4.
4 1
3 1
9 Removal of Motor pulse 1 2
1. Remove the 2 screws 1, and then remove the motor pulse 1 from the
motor holder assy. 2.
2. Remove the CPM lead wire assy. 3 from the motor pulse 1.
1 3
3 - 42
Application of Disassembly Embroidery unit
Embroidery unit location diagram
Application
3 - 43
1 Removal of Carriage cover 1

1. Move the X carriage assy. to the right side.
*Key point
• Set the embroidery unit as shown in the right figure.
2. Remove the screw 1, and then remove the carriage cover 1 from the X
carriage assy..
2 Removal of ES cover U
1. Remove the 4 screws 1, and then remove the ES cover U 1.
2. Set the embroidery unit as shown in the right figure, and then slide the ES
cover U 1 to the right side. And remove it.
1
1
3 Removal of Main frame assy. 3 1 2
1. Move the X carriage assy. 1 to the position where the screw is seen.
2. Remove the 4 lead wires assy. from the guide part 3 of the ES cover D,
and then remove the 4 connectors.
3. Remove the 3 screws 1, and then remove the ES cover D 2 from the
main frame assy. 4.
1 4 1
3 - 44
4 Removal of lead wire assy: EMB unit 1

1. Remove the screw 1, and then remove the coaching clip 1.
2. Remove the 2 screws 2, and then remove the lead wire assy: EMB unit 2
from the ES cover D.
Application
2
5 Removal of Handle 1
1. Remove the 2 screws 1, and then remove the handle 1 from the ES cover
D.
2. Remove the spring S17 from the handle 1.
1
S17 1
3 - 45
6 Removal of X shutter 1 2
1. Remove the screw 1, and then remove the X shutter 1 from the X
carriage guide plate assy. 2.
7 Removal of X belt presser 2 1 1

1. Remove the screw 1, and then remove the X belt presser 1 from the X
carriage guide plate assy. 2.
8 Removal of X slider 1 3 1
1. Remove the screw 1, and then remove the cord presser 1 from the X
slider 2.
2. Remove the screw 2, and then remove the X slider 2 from the X carriage
guide plate assy. 3.
2 2
3 - 46
9 Removal of X carriage guide plate assy. / X guide shaft 1

1. Remove the 2 screws 1, and then remove the X carriage guide plate assy.
1 and the X guide shaft 2 from the main frame assy..
2. Remove the X guide shaft 2 from the X carriage guide plate assy. 1.
2 1
Application
1 2
10 Removal of Y tension pulley assy. Retaining ring E2

1. Remove the retaining ring E2, and then remove the roller assy. 1 from the
shaft 3 of the Y tension pulley assy. 2.
2. Remove the screw 1, and then remove the Y tension pulley assy. 2 from
the X carriage assy..
3. Remove the T belt 40S2M316 4.
1 3
2 4
3 - 47
11 Removal of Y slider 1 1
1. Remove the screw 1, and remove the shutter presser plate 1, the Y
shutter 2 and the Y slider 3 from the Y carriage 4.
4 3 2
3 - 48
12 Removal of Y carriage Retaining ring E4

1. Remove the 2 retaining rings E4, and then remove the Y guide shaft 1 and
remove the “washer, wave spring 2” and the Y carriage 3 from the X
carriage assy..
2. Remove the retaining ring E4 from the Y guide shaft 1.
3. Remove the Y presser plate 4 from the Y carriage 3.
4. Remove the screw 1, and then remove the notched spring 5 from the Y
carriage 3.
2 1 3
Application
Retaining ring E4
3 4
1 3
3 - 49
13 Removal of Y driving gear / Y gear Retaining ring E2 Retaining ring E6

1. Remove the retaining ring E6, and then remove the Y driving gear 1 from
the X carriage assy..
2. Remove the retaining ring E2, and then remove the Y gear 2 from the X
carriage assy..
2 1
14 Removal of X carriage assy.

1. Cut the 2 bands 1.
2. Remove the 3 screws 1, and then remove the X carriage assy. 2 from the
X carriage guide plate assy. 3.
1 2
15 Removal of Cord holder 1

1. Remove the screw 1, and then remove the cord holder 1 from the X
carriage assy..
3 - 50
16 Removal of YSENS PCB assy. 1

1. Remove the screw 1, and then remove the YSENS PCB assy. 1 from the
X carriage.
Application
17 Removal of YPM 1
1. Remove the 2 screws 1, and then remove the YPM 1 and the cord guide
2 from the X carriage guide plate assy..
2 1
18 Removal of X tension pulley assy. 1

1. Remove the screw 1, and then remove the X tension pulley assy. 1 from
the main frame assy..
3 - 51
19 Removal of X gear / X driving gear Retaining ring E6

1. Remove the retaining ring E6, and then remove the X driving gear 1, the
T belt 40S2M400 2 and the washer from the main frame assy..
2. Remove the retaining ring E3, and then remove the X gear 3 from the
main frame assy..
1 2
Retaining ring E3
3 - 52
20 Removal of XPM 1
1. Remove the 2 screws 1, and then remove the XPM 1 from the main
frame assy..
Application
21 Removal of XSENS PCB assy.
1. Remove the screw 1, and then remove the XSENS PCB assy. 1 from the
main frame assy..
1 1
3 - 53
Application of Assembly Main parts
3 - 54
1 Attachment of Base plate assy. 1

1. Attach the base plate assy. 1 to the arm bed with the 3 screws 1.

1 M4X10 1.47 – 1.96 N·m
1
1-1 Attachment of Base plate
Application
3
1. Attach the base plate rubber 1 to the adjusting screw 2.
2. Attach the adjusting screw 2 to the base plate.
3. Attach 3 base rubbers A 3 to the base plate.
3 2 1
2 Attachment of Handle 1
1. Set the handle 1 to the handle holder 2, and then insert the 2 handle
shafts 3. 3
2. Insert the 2 polyester sliders 4 into the handle shaft 3, and then attach the 3
retaining ring E4.
3. Attach the handle holder 2 to the arm bed with the 2 screws 1.
Retaining ring E4 4
4
2
Retaining ring E4
1

1 M4X10 1.47 – 1.96 N·m 1
3 - 55
3 Attachment of Plate spring 1
1. Attach the plate spring 1 to the front of the arm bed with the 2 screws 1.
2. Attach the adjusting screw 2 to the back of the arm bed.
*Key point
• Tighten the adjusting screw 2 so that the screw threads are
completely hidden.
Screw, Bind Torque

1 M4X8 1.18 – 1.57 N·m 2
4 Attachment of Felt 1
1. Attach the 3 felts 1 to the arm bed.
5 Attachment of Wire clip 3 2

1. Attach the insulate sheet back 1 and the coaching clip 2 to the arm bed
with the screw 1.
*Key point
• Set the tip of the coaching clip upward.
2. Attach the coaching clip 3 to the arm bed with the screw 2.
*Key point
• Set the tip of the coaching clip to the left.

M4X8
2 1.18 – 1.57 N·m 2 1 1
3 - 56
6 Attachment of Cord guide 2 1

1. Attach the cord guide 1 to the handle holder 2.
*Key point
• Check that the groove of the cord guide 1 engaged with the
handle holder 2 and hang on the 2 hooks 3.
Application
7 Attachment of Card connect cover 1 1
1. Attach the card connect cover 1 to the arm bed with the 2 screws 1.
Screw, Bind Torque

1 M4X8 0.78 – 1.18 N·m
8 Attachment of Stud
1. Attach the 2 studs 1 to the arm bed.
3 - 57
9-1 Assembly of Rear cover assy. (Attachment of Thread guide plate assy.)
1. Attach the retaining ring E2 to the shaft 1.
2. Insert the shaft 1 into the spring S02 , the thread guide spring 2 and the Retaining ring E2
thread guide plate 3, and then attach the retaining ring E2. 3
3. Set the thread guide plate assy. 4 to the rear cover assy., and then tighten 1
the screw 1.
Retaining ring E2
1 2
S02
Screw Torque
1 M3X8 0.59 – 0.78 N·m
9.0
S02 Spring
3.7 X57605*** 1
9-2 Assembly of Rear cover assy. (Attachment of Thread guide supporting plate)
1
1. Attach the thread guide supporting plate 1 to the rear cover assy. with the
screw 1.
Taptite, Bind B Torque

1 M3X12 0.59 – 0.78 N·m
3 - 58
9-3 Assembly of Rear cover assy. (Attachment of Spool pin)

2
1. Attach the spool pin 2 to the shaft of the spool pin holder assy. 1.
2. Attach the spool presser 3 to the spool pin 2.
3. Set the spool pin holder assy. 1 to the rear cover, and then attach it with
the screw 1.
*Key point
• Check that the 2 bosses of the rear cover engaged with the 2
positioning holes of the spool pin holder assy. 1.
1 3
Application
Screw, Bind Torque
1 M3X12 0.59 – 0.78 N·m 1
9-4 Assembly of Rear cover assy. (Attachment of Bobbin presser)

3 1
1. Set the nut 1 M3 1 to the attaching part 2 of the rear cover assy..
2. Attach the bobbin presser 3 with the screw 1.

1 M3X20 0.59 – 0.78 N·m
1 2
3 - 59
10-1Assembly of Front cover assy. (Attachment of Buttons) 2

1. Attach the SS button 1 and the NP button 2 to the font cover assy..
10-2 Assembly of Front cover assy. (Attachment of SSVR PCB assy.)

5 3, 4 6 2
1. Attach the LED lamp right assy. 1 to the front cover assy. with the screw
1.
2. Attach the connector 2 of the LED lamp right assy. 1 to the SSVR PCB
assy. 3.
3. Attach the SSVR PCB assy. 3, the insulator sheet 4 and the 2 board
pressers to the front cover assy. with the 2 screws 2.
*Key point
• Check that the switch parts (3 locations) of the SSVR PCB
assy. 3 with the each button (3 locations).
4. Attach the rubber 5.
*Key point
• Secure the lead wire of the SSVR PCB assy. 3 with the 2 1 1
rubber 5 and front cover assy..
5. Attach the mini clamp 6 to the SSVR PCB assy. 3.
6. Hang the lead wire of the LED lamp right assy. 1 on the mini clamp 6.
1 Taptite, Bind B Torque

M3X10
2 0.59 – 0.78 N·m
3 - 60
11 Assembly of Needle plate B assy. 1 6 4 5
1. Attach the slide button 1 to the needle plate B assy. 2.

*Key point
• Check that the hooks 3 (2 locations) hang on the needle plate
B assy. 2.
2. Attach the NT lower thread cutter 5 and the spring plate 6 to the cutter
cover 4.
3. Attach the cutter cover 4 to the needle plate B assy. 2.
*Key point
• Check that the hook 7 hang on the needle plate B assy. 2.
2 3
Application
4 2
7 2
3 - 61
12 Assembly of Face plate S01 3 4 2 1 3

1. Attach the needle thread lever shaft 1, needle thread lever 2, and rubber
washer 3 to the face plate.
2. Attach the shaft presser plate 4 to the face plate with the screw 1.
3. Attach the screw 2 and the washer 5.
4. Attach the spring S01 to the needle thread lever 2 and the shaft presser
plate 4.
5. Attach the NT lower thread cutter 6 to the face plate, and then attach the
face plate cutter holder 7 with the screw 3.
6. Attach the needle thread lever knob 8.
1 2 5 6 7
1 Taptite, Bind B Torque

M3X10
2 0.29 – 0.34 N·m
Taptite, Pan B Torque

3 M3X6 0.29 – 0.34 N·m
23
S01 THREAD THROUGH LEVER SPRING
4 138260***
3 - 62
Application of Assembly Electrical parts and motors
Application
3 - 63
1 Assembly of Main motor sub assy. 1

1. Attach the main motor sub assy. 1 to the motor holder 2 with the 2
screws 1.
2. Attach the motor fan 3 to the gear for main motor sub assy. 1. 3
2
1
1 M3X8DB 0.59 – 0.78 N·m
2 Assembly of Embroidery connector assy. 5

Retaining
2 ring E2
1. Attach the retaining ring E2 to the ES pin F-A 1 and the ES pin F-B 2.
2. Insert the ES pin F-A 1 and the ES pin F-B 2 into the lead wire assy.
main body 3 and connector holder 4. S03
Retaining 3
*Key point 6 ring E2
• Check that there is the ES pin F-A 1 in the lower side and
there is the ES pin F-B 2 in the upper side.
3. Attach the 2 retaining rings E2 to the ES pin F-A 1.
7
4. Insert the feed bar spacer 5 and the spring S03 into the ES pin F-B 2,
and then attach the retaining ring E2.
5. Attach the connector holder cover 6 to the connector holder 4. 4
6. Attach the ferrite core 7 to the lead wire assy. main body 3. 1
Retaining ring E2
Retaining ring E2
8.9 Spring, compression

S03
3.5 XD0967*** 3 7 4
3 - 64
3-1 Assembly of Power supply unit (Attachment of Inlet assy.) 1 2

1. Attach the power SW 1 of the inlet assy. to the insulation cover 2.
2. Set the inlet holder 3 of the inlet assy. to the insulation cover 2, and then
tighten the screw 1.
1 3
Application
1 M3X10 0.59 – 0.78 N·m
1
3-2 Assembly of Power supply unit (Attachment of Power PCB supply assy.)
1
1. Attach the connector of the inlet assy. 1 to the power PCB supply assy.
2.
2. Attach the power PCB supply assy. 2 to the insulation cover 3.
*Key point
• Check that the hook 4 hang on the power PCB supply assy.
2.
2 3
3 - 65
3-3 Assembly of Power supply unit (Attachment of Insulation plate)

1
1. Attach the insulation plate 1 to the insulation cover 2 with the 3 screws
1.

1 M3X10 0.59 – 0.78 N·m 1 2
4-1 Assembly of LCD unit (Attachment of LCD supply assy.) 3 1 2

1. Attach the LCD supply assy. 1 to the light plate assy. 2.
*Key point
• Check that the hooks 3 (2 locations) hang on the LCD supply
assy. 1.
4-2 Assembly of LCD unit (Attachment of Touch panel assy.)

2 1
1. Attach the touch panel assy. 1 to the light plate assy. 2.
*Key point
• Check that the hooks 3 (2 locations) hang on the touch panel
assy. 1.
3 3
3 - 66
Application of Assembly Thread tension mechanism
Application
3 - 67
1 Attachment of Spring tape 1 2

1. Attach the spring tape 1 to the thread unit 2.
*Key point
• Attach it on the position of the right figure.
2 Attachment of Thread guide wire 2 3 1

1. Attach the “washer, plain 1” and the thread guide wire 2 to the thread
unit 3 with the screw 1.
*Key point
• Check that the section 4 of the thread guide wire 2 engaged
with the notch part 5 of the thread unit 3.

1 M3X6 0.78 – 1.18 N·m
5 4 1
3 - 68
3 Attachment of Thread catching spring case 1

1. Attach the thread cutting shutter 2 to the thread catching spring case 1.
2. Attach the spring S05 to the thread catching spring case 1.
S05
*Key point
• Check that there is the groove 4 of the thread cutting shutter
2 between the tabs 3 (2 locations) of the thread catching
spring case 1. and then hang on the spring.
• Insert the spring into the right-most hole 5 of the upper side of
the thread catching spring case 1.
3. Attach the thread catching spring case 1 to the thread unit with the screw
1.
*Key point
2 1
• Check that the tabs (2 locations) of the thread catching spring
case 1 engaged with the groove of the thread unit. 3
Application
5
S05
1 1 5

1 M3X18 0.29 – 0.49 N·m
Tread take up spring

S05 7.4 XC6957***
15.6 S05 2
4 Attachment of Thread sensor holder 1 1

1. Attach the thread sensor holder 1 to the thread unit with the screw 1.
*Key point
• Check that the boss of the thread sensor holder 1 engaged
with the positioning hole of the thread unit.
Screw, Bind Torque

1 M3X4 0.78 – 1.18 N·m
3 - 69
5 Attachment of Up thread PCB assy. 1 2

1. Attach the up thread PCB assy. 1 to the thread sensor holder 2 with the
screw 1.
*Key point
• Check that the positioning hole of the up thread PCB assy. 1
engaged with the boss of the thread sensor holder 2.

1 M3X6 0.59 – 0.78 N·m
1
6 Attachment of Plate assy. 1

1. Attach the plate assy. 1 to the thread unit with the screw 1.
*Key point
• Check that the positioning hole of the plate assy. 1 engaged
with the boss of the thread unit.
Screw, Bind Torque

1 M3X4 0.78 – 1.18 N·m
1
3 - 70
7 Attachment of Thread tension dial 2 1

1. Insert the thread tension adjusting gear 2 into the shaft of the thread
tension plate assy. 1, and then attach the thread tension adjusting screw
3.
2. Attach the adjusting screw spring plate 4 to the thread tension plate assy.
1 with the screw 1.
3. Insert in order of the tension disc A 6, the tension disc B 7, the washer
8, the thread release plate 9, the tension disc washer 0, the washer A,
and the spring S04 into the shaft of the thread unit.
*Key point
• Align the notch part of the tension disc A 6 and the tension
disc B 7 with the protrusion B of the thread unit.
4. Attach the protrusion of the thread tension plate assy. 1 to the groove D 4 1 3
of the thread tension dial C, and then insert the thread tension adjusting
screw 3 into the shaft of the thread unit, and then attach the thread tension 5
dial C to the thread unit with the tension dial shaft E.
Application
*Key point
• Attach the tension dial shaft E to the thread tension dial C in
the state that “9“ of the scale of the thread tension dial C is 1 4
the top.
5. Attach the notched spring F to the thread unit with the screw 2.
9
*Key point S04
• Insert the tip of notched spring F into the bottom of the thread
tension dial C. 3
• Check that the boss part of the thread unit engaged with the 0 A 1
positioning hole of the notched spring F. 6 7 8
2
C E D
Screw, Bind Torque

1 M3X4 0.78 – 1.18 N·m
Screw, Pan Torque

2 M3X4 0.78 – 1.18 N·m
17.0
S04 Spring
7.6 XE3014*** B F 2
8 Attachment of Thread guard holder S 1

1. Attach the thread guard holder S 1 to the thread unit with the 2 screws 1.
Screw, Bind Torque

1 M3X4 0.78 – 1.18 N·m 1
3 - 71
9 Attachment of Bobbin winder guide assy. 2
1. Attach the bobbin winder guide assy. 1 to the thread unit 2 with the
screw 1.
*Key point
Bobbin winder (uneven bobbin winding and bobbin winding
amounts)".
Screw Torque
1 3X10 Free tighten
1 1
10 Attachment of Thread guard cover 4 5, 6

1. Attach the thread guard cover 1 to the thread unit 2.
*Key point
• Attach it while lifting the section 4 of the thread guard cover
1 to get over the boss 3 of the thread unit 2.
• Check that the protrusions 5 (2 locations) of the thread unit 2
engaged with the gullets 6 (2 locations) of the thread guard
cover 1.
2 3 1
3 - 72
Application of Assembly Bobbin winder mechanism
Application
3 - 73
1 Attachment of SW adjust plate 1 2

1. Align the boss part of the SW adjust plate 1 with the positioning hole of
the bobbin winder assy. holder 2, and then tighten the screw 1
temporarily.
*Key point
• Fully tighten the screw after performing "4-15 Adjustment : BW
switch position".
Screw, Bind Torque

1 M3X6 Free tighten 1
2 Attachment of Bobbin winder shaft stopper 1

1. Align the boss part of the bobbin winder shaft stopper 1 with the
positioning hole of the bobbin winder assy. holder 2 with the screw 1.
Screw, Bind Torque

1 M3X6 0.78 – 1.18N·m
1 2
3 Attachment of BW shaft holder assy. 1 3

1. Attach the rubber ring 2 to the BW shaft holder assy. 1.
2. Attach the bobbin winder shaft spring 3 to the top position of the BW
shaft holder assy. 1.
3. Attach the BW shaft holder assy. 1 to the bobbin winder assy. holder 4.
*Key point
• Check that the 2 boss parts of the BW shaft holder assy. 1
engaged with the 2 positioning holes of the bobbin winder
assy. holder 4.
4. Attach the spring S06 to the BW shaft holder assy. 1 and the bobbin
winder assy. holder 4.
*Key point
2
• Attach the side where the hook part of the spring is twisted in
the right angle to the BW shaft holder assy. 1. 1
4 4 2.8
BOBBIN WINDER SPRING
XZ0070***
S06
7.1 2.5
S06 4
3 - 74
4 Attachment of SW assy: BW-F 1 2

1. Attach the SW assy: BW-F 1 to the SW adjust plate 2.
*Key point
• Check that the hooks 3 (2 locations) of the SW adjust plate 2
hang on the SW assy : BW-F 1.
Application
5 Attachment of Bobbin base assy. 3, 4 1
1. Attach the bobbin base assy. 1 to the bobbin winder assy. 2.
*Key point
• Check that the 2 gullets 3 of the bobbin base assy. 1 engage
with the 2 protrusions 4 of the bobbin winder.
5-1 Assembly of Bobbin base assy. 2 3

1. Attach the 2 NT lower thread cutters 2 to the bobbin base assy. 1.
2. Attach the bobbin thread cutter holder 3 to the bobbin base assy. 1.
*Key point
• Be careful not to damage the hooks 4 (4 locations).
3 - 75
Application of Assembly Needle-presser module
Needle-presser module location diagram
3 - 76
1 Attachment of Shaft bushing 1

1. Attach the shaft bushing 1 to the base holder assy. with the 2 screws 1.
Screw, Bind Torque

1 M3X6 0.78 – 1.18 N·m 1
Application
2 Attachment of Lock nut 1 1
1. Attach the lock nut 1 with the screw 1.
*Key point
• Tighten the lock nut 1 to about half of the screw 1.
2. Attach the screw 1 to the base holder assy..
*Key point
• Tighten it until the lock nut 1 hit the base holder assy.
• Refer to "4-16 Adjustment : Forward and back position of
needle and presser"
Set Screw, Socket (CP) Torque

1 M4X12 – 1
3 Attachment of Z pulse motor 1 2

1. Attach the Z pulse motor 1 to the base holder assy. with the 2 screws 1.
2. Attach the lead wire sub assy. 2 to the Z pulse motor 1.
Screw, Bind Torque

1 M3X4 0.78 – 1.18 N·m
1
3 - 77
4 Attachment of Rubber 1 2
1. Attach the rubber 1 to the shaft 2 of the base holder assy.
5 Attachment of Z zigzag cam 3 5

1. Attach the Z zigzag cam 1 to the shaft 2 of the base holder assy..
*Key point
• Align the match mark 3 on the Z zigzag cam 1 with the
match mark 5 on the Z pulse motor gear 4.
• Align the hook 6 of the Z zigzag cam 1 with the groove the
shaft 2.
Apply EPNOC AP (N) 0 to all of the sliding part of Bead

the Z zigzag cam pin. XC8387***
Bead
Apply EPNOC AP (N) 0 to all of the Z zigzag cam. 1 4
XC8387***
Apply EPNOC AP (N) 0 to the teeth around the Z Bead 6 2
zigzag cam gear. XC8387***
3 - 78
6 Attachment of T cam 2 5 4 3
1. Attach the T cam 2 to the shaft 1 of the base holder assy..
*Key point
• Align the match mark 4 on the Z zigzag cam 3 with the
match mark 5 on the T cam 2.
• Align the hook 6 of the T cam 2 with the groove the shaft 1.
6 1
Application
2
7 Attachment of Thread release lever 1

1. Attach the thread release lever 2 and the spring S10 to the shaft 1 of the
base holder assy., and then attach the retaining ring CS4.
*Key point
• Check that the hook of the spring is the upper side, when set it
as shown in the right figure.
Apply EPNOC AP (N) 0 to the shaft of the base Small amount

holder assy. XC8387***
5.0 SPRING Retaining ring CS4 S10 2

S10
XC4904***
3 - 79
8 Attachment of Thread releaser assy. 1

1. Attach the polyester slider 2 to the shaft 1 of the base holder assy..
2. Attach the thread releaser assy. 4 to the shaft 1 of the base holder assy.
and the shaft 3 of the thread release lever assy..
3. Attach the Retaining ring E4 to the shaft 1.
4. Attach the Retaining ring E2 to the shaft 3.
3 4 1
9 Attachment of Presser bar 1 3

1. Insert the presser bar 1 into the base holder assy., the presser bar clamp
2, the spring 3 and the base holder assy., and then tighten the screw 1
temporarily.
*Key point
Presser bar height".
Apply FBK OIL RO 100 to the tip of the presser Apply liberally
bar. XC8388***
2 1
Screw stud Torque

1 M5 Free tighten 1
3 - 80
10 Attachment of Embroidery presser stopper 1

1. Attach the embroidery presser stopper 1 to the base holder assy. with the
screw 1.
*Key point
• Align the positioning hole of the embroidery presser stopper 1
with the boss of the base holder assy..
Screw, Bind Torque

1 M3X4 0.78 – 1.18 N·m
1
Application
11 Attachment of Presser foot lifter 3 4 1
1. Attach the presser foot lifter 1 to the shaft 2 of the base holder assy., and
then attach the retaining ring E4.
*Key point
• Push the presser bar clamp 3 to the upper side, and then
attach it while pushing the bottom side of the thread release
lever 4.
Apply EPNOC AP (N) 0 to the shaft of the base Small amount

holder assy.. XC8387***
Apply EPNOC AP (N) 0 to the operating surface of Small amount
the presser bar lifter presser bar clamp. XC8387***
2 Retaining ring E4
12 Attachment of PF switch assy. 1

1. Attach the PF switch assy. 1 to the presser switch holder 2.
*Key point
• Align the boss part of the PF switch assy. with the positioning
hole of the presser switch holder 2.
2. Attach the presser switch holder 2 to the base holder assy. with the screw
1.
*Key point
• Align the boss part of the PF switch assy. 1 with the notch
part of the base holder assy..
1 1
Screw, Bind Torque

1 M3X6 0.59 – 0.78 N·m
3 - 81
13 Attachment of Needle holder shaft A 2 1

1. Insert the needle holder shaft A 1 to the upper side hole of the needle bar
supporter assy., and then insert the shaft 2 into the needle bar supporter
assy., the needle holder shaft A 1 and the needle bar supporter assy..
*Key point
• Check that the groove 3 of the shaft 2 is the left side, when
set the needle bar supporter assy. as shown in the right figure.
2. Attach the plate 4 to the needle bar supporter assy. with the screw 1.
*Key point
• Check that the groove 3 of the shaft 2 engaged with the
notch part 5 of the plate 4.
3. Attach the screw 2 to the needle holder shaft A 1.
3
4. Attach the spring S09 to the plate 4 and the needle bar supporter assy..
5 1
*Key point
• Attach the hook side of the spring to the plate 4.
Apply FBK OIL RO 100 to the needle holder shaft 1-2 drops
A. XC8388***
4 2
4
Screw, Bind Torque

1 M3X5 0.59 – 0.78 N·m

2 M3X5 0.59 – 0.78 N·m
23
S09 SPRING
4 X50476*** S09
3 - 82
14 Attachment of Threader hook assy. 3 4

1. Assemble the threader hook assy. 1, the link A assy. 2, the link B 3 and
the thread guide assy. 4.
*Key point
• Assemble the link A assy. 2, the link B 3 and the thread
guide assy. 4 so that a triangle is formed.
2. Align the shaft hole of the thread hook assy. 1 with the pin on the shaft of
the needle bar supporter assy., and then attach the threader hook assy. 1 to
the shaft of the needle bar supporter assy..
2 1
2 3
Application
4 1
15 Attachment of Hook release plate 1

1. Attach the hook release plate 1 to the needle bar supporter assy. with the
screw 1.

1 M2X6 0.39 – 0.59 N·m
1
3 - 83
16 Attachment of Needle bar supporter assy. 3 S08 1

1. Insert the needle holder shaft A 2 of the needle bar supporter assy. 1 into
the shaft bushing 3 of the base holder assy., and then attach the needle bar
supporter assy. 1 to the base holder assy..
2. Attach the spring S08 to the needle bar supporter assy. 1 and the base
holder assy..
*Key point
• Attach the long side of the hook of the spring to the shaft
bushing 3.
24.5
S08 SPRING
4 XC2429*** 2
17 Attachment of Needle holder guide assy.

1. Attach the needle holder guide assy. 1 to the base holder assy., and then
tighten the screw 1 temporarily.
*Key point
Needle left/right position".
Apply EPNOC AP (N) 0 to the shaft of the shaft Bead

assy.. XC8387***
Screw Torque
1 M3X10 Free tighten 1
3 - 84
18 Attachment of Needle bar assy. 1 2 3

1. Insert the needle bar assy. 1 into the needle bar supporter assy., the needle
bar block 2, the needle thread block 3 and the needle bar supporter assy.,
and then tighten the 2 screws 1 temporarily.
*Key point
• When the needle thread block 3 is viewed from the front, it is
secured in a position turned slightly counterclockwise.
Needle bar height"and "4-12 Adjustment : Needle threader".
Lubricate the needle bar crank joint area with 1-2 drops
MOLYKOTE (OILER 90% + MOLYKOTE M XZ0206***
DISPERSION 10%). XC8386*** 1
Apply EPNOC AP (N) 0 to the sliding pin part of Bead
the needle thread block. XC8387***
Application
Lubricate the needle bar supporter assy. needle 1-2 drops
operating area with OILER. XZ0206***
Set Screw, Socket (FT) Torque

1 M4X4 0.78 – 1.18 N·m
3 - 85
18-1Assembly of Needle bar assy.

1. Attach the needle thread plate 1 to the needle block 2. 1 2
2. Attach the needle bar thread guide 3, the needle block 2 and the needle
thread guide spring 4 to the needle bar with the screw 1.
3. Attach the screw 2 to the needle block 2.
*Key point
• Check that there should no gap 5 between the needle bar
thread guide 3 and the tip of the needle thread guide spring
4.
• Check that there should be a 0.3 mm – 0.65 mm gap between
the needle block 2 and the right side of the needle bar thread
guide 3.
4 2 1 3
5 3
2
Screw Torque
1 SM2.38 0.29 – 0.49 N·m
0.3mm to
0.65mm
2 Needle Clamp Screw –
3
3 - 86
19 Attachment of Needle bar crank rod assy. 1 2

1. Attach the thread take-up lever 1 to the needle bar crank rod assy. 2 with
the screw 1.
*Key point
• The screw is reverse threaded.
2. Attach the needle bar crank rod assy. 2 to the needle bar block 3.
Apply EPNOC AP (N) 0 to the shaft of the needle Small amount

bar crank. XC8387***
Apply EPNOC AP (N) 0 to the shaft of the thread Small amount
take-up lever. XC8387***
Apply EPNOC AP (N) 0 to the thread take-up
Small amount 1
lever attachment face (left screw attachment face)
XC8387***
of the needle bar crank.
3 2
Application
Screw, Flat Torque
1 SM3.57 - 40X7L 1.18 – 1.57 N·m
20 Attachment of Thread take-up lever link 2 Retaining ring E5 1

1. Attach the retaining ring E5 to the take-up support shaft 1.
2. Set the base holder assy. as shown in the right figure, and then insert the
take-up support shaft 1 into the “washer, spring 2”, the thread take-up
lever link 3 and the base holder assy. from the right side, and then attach it
with the screw 1.
*Key point
• Insert the shaft of the thread take-up lever 4 into the thread
take-up lever link 3.
Apply EPNOC AP (N) 0 to the all around the take- Small amount
up support shaft hole. XC8385***
4 3
Screw Torque
1 3X8 1.18 – 1.57 N·m 4 3
3 - 87
21 Attachment of Embroidery presser assembly 2

1. Attach the embroidery presser assembly 1 to the presser bar 2 with the
screw 1.
Screw Torque
1 3.57 0.78 – 1.18 N·m
1 1
3 - 88
Application of Assembly Feed / rotary hook module
Feed / rotary hook module location diagram
Application
3 - 89
1 Attachment of Horizontal feed shaft 1

1. Insert the horizontal feed shaft 1 into the base plate assy. from the right
side, and then align the positioning hole on the feed arm supporter shaft,
and then secure it with the screw 1.
Screw, Bind Torque

1 M3X12 0.78 – 1.18 N·m
1
2 Attachment of Lower shaft assy. 2 1 3

1. Insert the set collar 2 to the lower shaft assy. 1, and then tighten the 2
screws 1 temporarily.
*Key point
• Check that the cut surface 3 of the set collar 2 is the out
side.
• Fully tighten the screw after performing "3-91 Attachment of
Bushing presser B".
2. Set the lower shaft assy. 1 to the base plate assy..

1 M4X4 Free tighten
3 - 90
3 Attachment of Bushing presser B 1

1. Insert the “washer, thrust 2” and the lower shaft bushing 3 into the lower
shaft assy. 1.
2. Attach the bushing presser B 4 to the base plate assy. with the 3 screws
1.
3. Insert the “washer, thrust 2” into the lower shaft assy. 1, and then attach
the retaining ring E6.
4. Sandwich the lower shaft bushing 3 with the retaining ring E6 and the set
collar 5 and then tighten the 2 screws 2.
*Key point
• Check that the lower shaft assy. 1 is not a wobble, and it
moves smoothly.
2 3
Lubricate the lower shaft bushing round surface 1-2 drops
with FBK OIL RO 100. XC8388*** 1 2 4
Application
Apply MOLYKOTE EM30L to all of the teeth Small amount
around the lower shaft gear. XC8385***
Retaining ring E6 1
2 3 5 2

1 M3X6 0.39 – 0.78 N·m

2 M4X4 0.78 – 1.18 N·m
4 Attachment of Lower shaft bushing 1 Retaining ring E6

1. Insert the lower shaft bushing 2 into the lower shaft assy. 1, and then
attach the retaining ring E6.
Lubricate the lower shaft bushing with FBK OIL 1-2 drops
RO 100. XC8388***
3 - 91
5 Attachment of Timing pulley D 1 1

1. Insert the timing pulley D 1 into the lower shaft assy. and then tighten the
2 screws 1 temporarily.
*Key point
• Insert it until the timing pulley D 1 hits the retaining ring E6.
Needle bar rise".

1 M5X5 Free tighten
Retaining ring E6
6 Attachment of Shaft supporter 1

1. Attach the shaft supporter 1 to the base plate assy. with the 2 screws 1.

1 M4X10DA 1.18 – 1.57 N·m
1
7 Attachment of Lead wire guide holder 1
1. Attach the lead wire guide holder 1 to the horizontal feed shaft 2 with
the 2 screws 1.
Screw, Bind Torque

1 M3X4 0.78 – 1.18 N·m
1 2
8 Attachment of Needle plate supporter shaft B 1
1. Attach the needle plate supporter shaft B 1 to the base plate assy..
2. Attach the nut 1 M3 2 to the needle plate supporter shaft B 1.
3 - 92
9 Attachment of Thread cutter module supporter 1
1. Attach the thread cutter module supporter 1 to the base holder assy. with
the 2 screws 1.
Screw, Bind Torque

1 M4X5 1.18 – 1.57 N·m
1
Application
10 Attachment of Thread cutter module supporter 1
1. Attach the thread cutter module supporter 1 to the base holder assy. with
the screw 1.
*Key point
• Align the boss of the thread cutter module supporter 1 with
the positioning hole of the base holder assy..
Screw, Bind Torque

1 M4X5 1.18 – 1.57 N·m
1
11 Attachment of Outer rotary hook assy.

1
1. Insert the outer rotary hook shaft 1 into the spacer 2, the outer rotary
hook assy. 3, the washer 6 4, the spacer 5 and the shaft supporter 6, 2
and then attach it with the screw 1. 3
*Key point
• Turn the lower shaft so that the hole of the lower shaft is the 4
upper side, and then attach so that the match mark on the
rotary hook faces forward.
5
Apply MOLYKOTE EM30L to the shaft supporter Small amount
surface. XC8385*** 1
Lubricate the outer rotary hook shaft with the Apply liberally
6
OILER. XZ0206***

1 M4X6 0.78 – 1.18 N·m
3 - 93
12 Attachment of Photo diode holder assy./Inner rotary hook bracket assy. 2
1. Attach the inner rotary hook bracket assy. 1 and the photo diode holder
assy. 2 to the base holder assy. with the screw 1.
*Key point
• Align the positioning hole of the inner rotary hook bracket
assy. 1 with the boss of the base holder assy..
• Align the boss of the photo diode holder assy. 2 with the
positioning hole of the inner rotary hook bracket assy. 1.
• Refer to "4-17 Adjustment : Inner rotary hook bracket
position".
1 1
1 M3X8DB Free tighten
12-1Assembly of Photo diode holder assy. 1 2

1. Attach the cord holder 1 to the photo diode supporter with the screw 1.
2. Attach the photo diode holder assy. 2 to the photo diode supporter with
the screw 2.
Screw, Bind Torque

1 M2.6X3 0.58 – 0.78 N·m
Screw, Bind Torque

2 M2X4 0.29 – 0.49 N·m
1 2
3 - 94
13 Attachment of Needle plate A assy. 1
1. Attach the needle plate A assy. 1 with the 2 screws 1.
Screw Torque
1 M4 0.78 – 1.18 N·m
1
13-1Assembly of Needle plate A assy.
Application
2 2 4
1. Attach the F gear stopper plate 1 to the needle plate A 2 with the 2 screws
1.
*Key point
• Check that the boss part of the F gear stopper plate 1
engaged with the positioning hole of the needle plate A 2.
2. Attach the stopper plate 3 and the needle plate B support plate 4 to the
needle plate A assy. 2 with the 2 screws 2.
*Key point
• Check that the boss of the stopper plate 3 engaged with the
positioning hole of the needle plate A 2.

M2.6X3
1 1 3
2 0.59 – 0.78 N·m
14 Attachment of Inner rotary hook assy.

1. Attach the inner rotary hook assy. 1 to the outer rotary hook assy. 2.
2 1
3 - 95
Application of Assembly Thread cutter module
Thread cutter module location diagram
3 - 96
1 Attachment of Motor pulse 2 1

1. Attach the CPM lead wire assy. 1 to the motor pulse 2.
2. Attach the motor pulse 2 to the motor holder assy. with the 2 screws 1.
1-2 drops
Lubricate the ZPM bearing with FBK OIL RO 100.
XC8388***
Screw, Bind Torque

1 M3X4 0.59 – 0.78 N·m
1
Application
2 Attachment of Idle gear A/B 5 6 7 1 4
1. Assemble the idle gear A 1, the spring 2 and the idle gear B 3.
*Key point
• Insert the hooks (2 locations) of the spring 2 into the
attaching hole 4 of the idle gear A 1 and the attaching hole 5
of the idle gear B 3.
• Align the positioning hole 8 of the idle gear A 1 with the
positioning hole 7 of the idle gear B 3.
2. Attach the idle gear B 3, the spring 2 and the idle gear A 1 to the idle
gear shaft 8, and then attach the retaining ring E2.
*Key point
• Align the match mark 0 of the idle gear A 1 with the match
3 2
mark B of the ZPM gear A.
8 9
Apply a small amount of EPNOC AP(N)0 to the idle Small amount
gear shaft. XC8387***
Apply a small amount of EPNOC AP(N)0 to all of the Small amount
teeth around the idle gear shaft A·B. XC8387***
Apply a small amount of EPNOC AP(N)0 to all of the Small amount
teeth around the ZPM gear. XC8387***
6, 7 Retaining ring E2 A 0
1
3 - 97
3 Attachment of Thread cutter lever assy. 3 1 2

1. Attach the thread cutter lever assy. 1 to the thread cutter lever shaft 3 of
the motor holder assy. 2.
*Key point
• Align the match mark 5 of the thread cutter gear 4 with the
match mark 7 of the gear A 6.
Apply a small amount of EPNOC AP(N)0 to the thread Small amount

cutter lever shaft. XC8387***
4 4 5 7 6
3-1 Assembly of Thread cutter lever assy.

1 2
1. Attach the thread cutter lever gear 1 to the thread cutter lever 2 with the
screw 1.
*Key point
• Align the boss part of the thread cutter lever gear 1 with the
notch part of the thread cutter lever 2.
Apply a small amount of EPNOC AP(N)0 to the gear Small amount

part of the thread cutter lever gear. XC8387***
Apply a small amount of EPNOC AP(N)0 to the long Small amount
hole of the thread cutter lever. XC8387***

1 M3X6DA 0.59 – 0.78 N·m
1
4 Attachment of Photo transistor assy. 1 2

1. Attach the photo transistor assy. 1 to the motor holder assy. 2 with the 2
screws 1.
*Key point
• Check that the CPM lead wire assy. 3 through the lower side
of the photo transistor assy. 1.

1 M3X6DA 0.59 – 0.78 N·m
3 1
3 - 98
5 Attachment of Rubber 3 2
1. Attach the rubber 1 to the shaft 3 of the thread cutter frame assy. 2, and
Retaining ring E3 1
Application
6 Attachment of Spacer 2 3 4
1. Attach the spacer 1 to the thread cutter frame assy. 2.
*Key point
• Align the boss (2 locations) of the spacer 1 with the
positioning hole of the thread cutter frame assy. 2.
2. Set the NT lower thread cutter 3 to the attaching groove 4 of the thread
cutter frame assy. 2.
*Key point
• Check that the cutting part of the NT lower thread cutter 3 is
the outside.
7 Attachment of Tread hook assy. 5 7 6

1. Attach the thread hook assy. 1 to the thread cutter frame assy. 2.
*Key point
• Insert the shaft 3 and the shaft 4 of the thread hook assy. 1
into the groove 5 of the thread cutter frame assy. 2.
• Put the thread hook part 6 of the thread hook assy. 1 on NT
lower thread cutter 7.
2. Attach the washer 8 to the shaft 3 of the thread hook assy. 1, and then
1 2
5 2
4 3 8 Retaining ring E4
3 - 99
8 Attachment of Presser plate assy. 2 1

1. Attach the presser plate assy. 1 and the spring plate 2 to the thread cutter
frame assy. 3 with the screw 1.
*Key point
• Align the boss part of the thread cutter frame assy. 3 with the
positioning hole of the presser plate assy. 1 and the spring
plate 2.
Screw, Bind Torque

1 M3X4 0.78 – 1.18 N·m
3 1
9 Attachment of Thread cutter frame assy.

1. Attach the polyester slider 2 to the shaft of the thread hook assy. 1. 1
2. Attach the wave-shape spring washer 3 to the thread cutter lever shaft 4.
3. Attach the 2 collars 5 and the thread cutter frame assy. 6 to the motor
holder assy. 7 with the 2 screws 1.
*Key point 6 1
• Check that insert the thread cutter lever shaft 4 into the
positioning hole 8 of the thread cutter frame assy. 6.
• Check that insert the shaft of the thread hook assy. 1 into the
positioning hole of the thread cutter lever assy. 9.
4. Attach the lead wire to the motor holder assy. 7 with the band 0.
5
8
5
3
7
9
4
4 6
Screw, Bind Torque

1 M4X20 1.18 – 1.57 N·m
0 1
3 - 100
Application of Assembly Embroidery unit
Embroidery unit location diagram
Application
3 - 101
1 Attachment of XSENS PCB assy,

1. Attach the XSENS PCB assy. 1 to the main frame assy. with the screw 1.
Screw, Bind Torque

1 M2X4 0.29 – 0.49 N·m 1 1
2 Attachment of XPM 1
1. Attach the XPM 1 to the main frame assy. with 2 screws 1.
1-2 drops
Lubricate the XPM bearing with FBK OIL RO 100.
XC8388***

1 M3X5DA 0.79 – 1.18 N·m
1
3 Attachment of X gear / X driving gear Retaining ring E3 2

1. Attach the X gear 1 to the shaft 2 of the main frame assy., and then
2. Attach the washer, the T belt 40S2M400 3 and the X driving gear 4 to
the shaft of the main frame assy., and then attach the retaining ring E6.
*Key point
• Check the T belt 40S2M400 3 hang on the gear of the bottom
side of the X driving gear 4.
Apply EPNOC AP(N)O to the shaft of the 2 and Bead

5. XC8387***
Apply EPNOC AP(N)O to the gear part of the X Thinly all surface
driving gear, the X gear and the XPM gear. XC8387*** 1
Retaining ring E6 5
4 3
3 - 102
4 Attachment of X tension pulley assy. 1

1. Set the X tension pulley assy. 1 to the main frame assy., and then tighten
the screw 1 temporarily.
*Key point
• Check that the positioning hole of the X tension pulley assy. 1
engaged with the boss part of the main frame assy..
Belt tension (embroidery unit)".
Screw Torque
1 4X8F Free tighten
1
Application
5 Attachment of YPM 1
1. Attach the cord guide 1 and the YPM 2 to the X carriage guide plate
assy. with the 2 screws 1.
1-2 drops
Lubricate the YPM bearing with FBK OIL RO 100.
XC8387***

1 M3X6 0.78 – 1.18 N·m
1 2
6 Attachment of YSENS PCB assy. 1

1. Attach the YSENS PCB assy. 1 to the X carriage with the screw 1.
Screw, Bind Torque

1 M2X4 0.29 – 0.49 N·m
1
7 Attachment of Cord holder 2 1

1. Attach the cord holder 1 to the X carriage assy. with the screw 1.
*Key point
• Check that the positioning hole of the cord holder 1 engaged
with the boss part of the X carriage assy..
• Check that the lead wire of the YSENS PCB assy. 2 go
through the bottom side of the cord holder 1.
Screw, Bind Torque

1 M3X4 0.78 – 1.18 N·m 1
3 - 103
8 Attachment of X carriage assy. 1 1

1. Attach the X carriage assy. 1 to the X carriage guide plate assy. 2 with
the 3 screws 1.
2. Bind up the 2 lead wires with the 2 bands 3.

1 M3X6 0.78 – 1.18 N·m 3
9 Attachment of Y driving gear / Y gear Retaining ring E2 2 4

1. Attach the Y gear 1 to the shaft 2 of the X carriage assy., and then attach
the retaining ring E2.
2. Attach the Y driving gear 3 to the shaft 4 of the X carriage assy., and
Apply EPNOC AP(N)O to the shaft of the 2 and Bead

4. XC8387***
Apply EPNOC AP(N)O to the gear part of the Y Thinly all surface
driving gear, the Y gear and the YPM gear. XC8387***
1 Retaining ring E6 3
3 - 104
10 Attachment of Y carriage 1 2
1. Attach the notched spring 1 to the Y carriage with the screw 1.
*Key point
• Check that the positioning hole of the notched spring 1
engaged with the boss part of the Y carriage 2.
2. Attach the Y presser plate 3 to the Y carriage 2.
3. Attach the retaining ring E4 to the groove of the outside of the Y guide
shaft 4.
4. Insert the Y guide shaft 4 in order of the washer, wave spring 5, the X
carriage assy., the Y carriage 2, X carriage assy., and then attach the 2
retaining ring E4.
*Key point
1
• Set the X carriage assy. as shown in the right figure, and then
Insert the Y guide shaft 4 from the left side.
2 3
Application
Small amount
Apply EPNOC AP(N)O to the Y guide shaft.
XC8387***
Apply EPNOC AP(N)O to the sliding part of the Y Small amount
slider. XC8387***
5 4 2
Retaining ring E4
Retaining ring E4

1 M3X5DA 1.18 – 1.57 N·m 4
3 - 105
11 Attachment of Y slider 1 3 5
1. Attach the Y slider 1, the Y shutter 2 and the shutter presser plate 3 to
the Y carriage 4 with the screw 1.
*Key point
• Check that the groove 5 of the Y slider 1 engaged with the
rib 6 of the X carriage assy..
• Check that the boss part of the Y slider 1 engaged with the
positioning hole of the Y shutter 2 and the shutter presser
plate 3.

1 M3X7 0.78 – 1.18 N·m
4 1 6 2
12 Attachment of Y tension pulley assy. 1 3

1. Set the Y tension pulley assy. 1 to the X carriage assy., and then tighten
the screw 1 temporarily.
*Key point
Belt tension (embroidery unit)".
2. Hang the T belt 2 on the Y tension pulley assy. 1 and the Y driving gear
3.
*Key point
• Check that the tooth engaged, when attach the T belt to the Y
slider 4.
3. Insert the roller assy. 6 into the shaft 5 of the Y tension pulley assy. 1,
and then attach the retaining ring E2. 1 2 4
Retaining ring E2

1 M3X6 Free tighten
6 5
3 - 106
13 Attachment of X carriage guide plate assy. / X guide shaft 2

1. Insert the X guide shaft 1 into the X carriage guide plate assy. 2.
2. Attach the X guide shaft 1 to the main frame assy. with the 2 screws 1.
Small amount
Apply EPNOC AP(N)O to the X guide shaft.
XC8387***
1 1
Application
1 M4X8 1.18 – 1.57 N·m
1 1
14 Attachment of X slider 4 2 2
1. Attach the X slider 1 to the X carriage guide plate assy. 2 with the screw
1.
*Key point
• Check that the boss part of the X slider 1 engaged with the
positioning hole of the X carriage guide plate assy. 2.
• Check that the groove 3 of the X slider 1 engaged with the
rib of the main frame assy..
2. Attach the cord presser 4 to the X slider 1 with the screw 2.
*Key point
• Check that the 2 cords is between the X slider and the cord
presser 4.
1 1
Apply EPNOC AP(N)O to the sliding part of the X Small amount 1
slider. XC8387***

1 M4X8 0.78 – 1.18 N·m

2 M3X8 0.59 – 0.78 N·m
3
3 - 107
15 Attachment of X belt presser 2 1 1

1. Attach the X belt presser 1 to the X carriage guide plate assy. 2 with the
screw 1.
*Key point
• Check that the tooth engaged, when Insert the T belt
40S2M400 4 into the groove 3 of the X belt presser 1.

1 M4X8 0.78 – 1.18 N·m
4 3
16 Attachment of X shutter 3 1 2
1. Attach the X shutter 1 to the X carriage guide plate assy. 2 with the
screw 1.
*Key point
• Check that the positioning hole of the X shutter 1 engaged
with the boss part of the X carriage guide plate assy. 2.
• Check that the X shutter 1 is parallel to the X guide shaft 3.

1 M3X5DA 0.78 – 1.18 N·m
1
17 Attachment of Handle S17 1
1. Attach the spring S17 to the handle 1.

2. Attach the handle 1 to the ES cover D with the 2 screws 1.

1 M4X14 0.59 – 0.78 N·m
32.2
S17 Spring
XA1988*** 1
3 - 108
18 Attachment of lead wire assy.: EMB unit 1

1. Attach the lead wire assy.: EMB unit 1 to the ES cover D with the 2
screws 1.
2. Attach the coaching clip 2 to the ES cover D with the screw 2.
3. Hold on the lead wire with the coaching clip 2.
Application
1 M3X16 0.59 – 0.78 N·m

2 M3X8 0.78 – 1.18 N·m
2
19 Attachment of Main frame assy. 2
1. Attach the main frame assy. 1 to the ES cover D with the 3 screws 1.
*Key point
• Set the embroidery as shown in the right figure, and then
move the X carriage assy. to the right side.
2. Connect the 4 connectors, and then hang the 4 lead wires on the guide part
2 of the ES cover D.
*Key point
Taptite, Cup B Torque 1 1 1

1 M4X14 0.78 – 1.18 N·m
3 - 109
20 Attachment of ES cover U 1
1. Set the ES cover U 1 to the ES cover D.
*Key point
• Set the embroidery as shown in the right figure, and then
move the X carriage assy. to the left side.
2. Attach the ES cover U 1 with the 4 screws 1.

1 M4X14 0.78 – 1.18 N·m
1
21 Attachment of Carriage cover 1

1. Set the carriage cover 1 to the X carriage assy. with the screw 1.
*Key point
• Check that the attaching groove of the carriage cover 1
engaged with the rib of the X carriage assy..

1 M3X6 0.78 – 1.18 N·m
1
3 - 110
4 Adjustment
Inspection Needle curvature / Tip damage to needle .... 4 - 2
Test Mode Starting test mode / Starting and stopping operation.... 4 - 3
Touch panel position ................................ 4 - 4
Adjustment Timing belt tension ................................... 4 - 5
Motor belt tension..................................... 4 - 6
Upper thread tension................................ 4 - 7
Needle left/right position........................... 4 - 8
Needle bar rise ......................................... 4 - 9
Needle bar height ................................... 4 - 10
Clearance between the needle and the rotary hook point... 4 - 11
Needle threader...................................... 4 - 12
Presser bar height .................................. 4 - 13
Bobbin winder (uneven bobbin winding and bobbin winding amounts) .. 4 - 14
BW switch position ................................. 4 - 15
Forward and back position of needle and presser... 4 - 16
Inner rotary hook bracket position .......... 4 - 17
Inner rotary hook assy. (lower thread) tension...... 4 - 18
Belt tension (embroidery unit) ................ 4 - 19
Embroidery central position (embroidery unit) ...... 4 - 20
LCD position........................................... 4 - 21
Maintenance Periodical maintenance .......................... 4 - 22
Lubrication list ........................................ 4 - 23
4-1
Inspection Needle curvature / Tip damage to needle
1. Put needle on a level block, and check a needle is not bent.
The gap with the block should be even.
2. Slide a needle on your finger and check it moves smoothly (no damage on needle point).
4-2
Test Mode Starting test mode / Starting and stopping operation
1. Start test mode
Turn on the power while pressing the (Start/Stop button) and the (Needle positon button), then test mode starts
(test mode screen is displayed).
2. Starting and stopping operation

Test mode selection screen
Press the (Start/Stop button).
3. Return to test mode selection screen.
When the test mode stops, press the (Back
Inspection and
Adjustment
key) on the touch panel.
4-3
Test Mode Touch panel position
[Adjustment standard]
Touch the 5 points in order from 1 to 5, and then “SUCCESS” is displayed.
[Adjustment procedure]
1. Turn the power on while pressing the (Start/Stop button), the (Needle position button) and the
(Thread cutter button).
2. Touch the point (x) in order from 1 to 5.
*Key point
• Adjustment finishes when “SUCCESS” is displayed after pressing “5”.
• Adjust again when “ERROR” is displayed after pressing “5”.
*NOTE
• Use included touch pen.
Do not use acute hard tip one, otherwise touch panel will be damaged.
3. Turn the power off and on again. Check touch panel work correctly.
Touch panel position adjustment screen
4-4
Adjustment Timing belt tension
4 to 5mm slack by pushing the center of the timing belt with a force of 1.96N (200g).
1. Remove the front cover.
2. Loose the pan head screw (S/P washer, M4x10) of the tension pulley assembly.
3. Move tension pulley assembly forward and back, adjust belt 4 to 5mm slack by pushing the center of the timing
belt with a force of 1.96N (200g).
4. Tighten the pan head screw (S/P washer, M4x10) of the tension pulley assembly.
(tightening torque: 1.18 to 1.57N·m)
XC2277001 Push-pull gauge (3N)
Inspection and
Adjustment
Pan head screw
(S/P washer, M4x10)
1.96N (200g)
4-5
Adjustment Motor belt tension
4 to 5mm slack by pushing the center of the motor belt with a force of 0.98N (100g).
2. Loose the 2 upset screws (M4x12 DB) of the motor holder.
3. Move motor holder up and down adjust the motor belt, 4 to 5mm slack by pushing the center of the motor belt
with a force of 0.98N (100g).
4. Tighten the 2 upset screws (M4x12 DB) of the motor holder. (tightening torque: 1.18 to 1.57N·m)
0.98N (100g)
Upset screw (M4x12 DB)

Motor holder
4-6
Adjustment Upper thread tension
Pass the schappe spun thread #60 through thread guide supporting plate, thread guide plate · thread guide spring,
tension disk and plate assy., and pull it by tension gauge, then adjust tension must be in 0.33 to 0.38N (34 to 39g).
1. Remove the face plate assy..
2. Turn the thread tension dial to the “ 4 ”.
3. Raise the presser foot lever.
4. Pass the schappe spun thread #60 through the thread guide supporting plate, thread guide plate · thread guide
spring, tension disk and plate assy. in this order.
5. Lower the presser foot lever.
6. Pull thread by tension gauge, and turn the thread tension adjusting gear, and adjust the tension to 0.32 to 0.42N
(33 to 43g).
XA9154001 Tension gauge 50 (0.5 N)
Thread tension dial

Tension disk
Inspection and
Adjustment
Hex wrench
(3mm)
Thread tension adjusting gear
Plate assy.
Schappe Spun Thread #60
Thread guide supporting plate
Tension disk
Hole for adjustment of

upper thread tension
Thread guide plate ·

Thread guide spring
Schappe Spun Thread #60
Plate assy.
4-7
Adjustment Needle left/right position
The needle top must drop in the mark area on the needle plate A.
1. Remove the presser foot.
2. Attach the #11 needle.
3. Turn the pulley by hand, and lower the needle top to the needle plate.
4. Loose the socket head cap screw (M3x10).
Socket head cap screw (M3x10)
5. Move the needle holder guide assy. to the left and right and adjust needle top drops in the mark area on the needle
plate A.
Needle holder guide assy.
Socket head cap screw (M3x10)
Mark
Needle top
6. Tighten the socket head cap screw (M3x10). (tightening torque: 0.78 to 1.18N·m)
4-8
Adjustment Needle bar rise
The right edge of the needle aligns with the outer rotary hook point when raising needle bar up 2.6 to 3.0mm from its
lowest position.
1. Remove the presser foot, the needle plate A and the needle plate B, and then remove the inner rotary hook.
2. Remove the front cover assy..
4. Turn the pulley by hand, and lower the needle top to the needle plate.
5. Loose the 2 socket set screws (CP, M5x5) on lower shaft pulley D.
6. Turn the outer rotary hook by hand and adjust that the right edge of the needle is aligns with the outer rotary hook
point when raising needle bar up 2.6 to 3.0mm from its lowest position.
7. Tighten the 2 socket set screws (CP, M5x5) on lower shaft pulley D. (tightening torque: 1.37 to 1.76N·m)
Socket set screws

(CP, M5x5)
Inspection and
Adjustment
2.6 - 3.0 mm
Lower shaft pulley D
The right edge of the needle aligns with the

outer rotary hook point when raising needle
bar up 2.6 to 3.0mm from its lowest position.
2.6 - 3.0 mm
4-9
Adjustment Needle bar height
When turn the pulley by hand until the right edge of the needle aligns with the outer rotary hook point, clearance
between the top of needle hole and the outer rotary hook point is 1.4 to 1.8mm.
4. Turn the pulley by hand until the right edge of the needle aligns with the outer rotary hook point.
5. Loose the socket set screw (FT, M4x4) of the needle bar block.
6. Move the needle bar up and down, and adjust clearance between the top of the needle hole and the outer rotary
hook point is 1.4 to 1.8mm.
*Note
• Check the socket set screw (FT, M4x4) faces front.
7. Tighten the socket set screw (FT, M4x4) of the needle bar block. (tightening torque: 0.78 to 1.18N·m)
8. Adjust the “Needle threader”.
*Key point
• Need to adjust “4-12 Needle threader” after this adjustment.
Needle bar
block
Socket set
screw
(FT, M4x4)
Needle bar
Right edge of needle

and hook point aligns
1.4 - 1.8mm
4 - 10
Adjustment Clearance between the needle and the rotary hook point
Clearance between the needle and the outer rotary hook point (front and back) is 0.15mm to 0.2mm.
4. Loose the pan head screw (washer, M3x18).
5. Turn the pulley by hand until the right edge of the needle aligns with the outer rotary hook point.
6. Turning the adjusting screw, adjust clearance between the needle and the outer rotary hook point (front and back)
to 0.15mm to 0.2mm.
7. Tighten the pan head screw (washer, M3x18). (tightening torque: 0.78 to 1.18N·m)
XE2395001 Box screw driver 6
Rear cover
Needle #11
Inspection and
Adjustment
Back Front
0.15mm - 0.2mm
Tip
Needle
Pan head screw

(washer, M3x18)
Adjusting screw
4 - 11
Adjustment Needle threader
When passing the hook into the needle hole, clearance between the upper edge of the hook and the upper edge of the
needle hole is 0mm.
3. Turn the pulley by hand, and set the needle bar at its highest point.
4. Loose the socket set screw (FT, M4x4) of the needle thread block.
5. Adjust the needle thread block, pass the hook of needle threader through the needle hole.
6. Tighten the socket set screw (FT, M4x4) of the needle thread block. (tightening torque: 0.78 to 1.18N·m)
*Key point
• Tighten the socket set screw (FT, M4x4) at the position slightly to the left when viewed from the front of the
machine.
• Adjust so that the upper edge of the threading hook and the upper edge of the needle hole are at the same
height.
*NOTE
• In case the position of the socket set screw (FT, M4x4) is too left, the hook doesn't turn. (Fig.1)
• In case the position of the socket set screw (FT, M4x4) is too right, the needle thread block contacts the
needle bar supporter assy., and get damaged. (Fig.2)
Needle thread block
Socket set
screw
(FT, M4 x 4)
Needle bar
Needle
Hook
Fig. 1 Fig. 2
4 - 12
Adjustment Presser bar height
When the presser foot is lower, the clearance between the needle plate A and bottom surface of the presser foot is 1.5
to 2.5mm.
2. Raise the presser foot lever.
3. Loose the stud screw (M5) of the presser bar clamp.
4. Lower the presser foot lever.
5. Turn the pulley by hand and insert the needle top into the presser hole.
6. Move the needle bar up and down, and adjust clearance between the needle plate A and bottom surface of the
presser foot is 1.5 to 2.5mm.
7. Raise the presser foot lever, and tighten the stud screw (M5) of the presser bar clamp.
(tightening torque: 1.18 to 1.57N·m)
*Key point
• Adjust the clearance (left/right) between the needle and the inside surface of needle hole to 2.4 to 2.8mm. (Fig. 1)
Inspection and
Adjustment
Stud screw (M5)
Upper surface
of needle plate
1.5 - 2.5mm
Needle top position
2.4 - 2.8mm Needle hole
Fig. 1
4 - 13
Bobbin winder
Adjustment
(uneven bobbin winding and bobbin winding amounts)
No uneven bobbin winding.
The target for the bobbin winding quantity is filling 80 - 90% of the diameter.
2. Loose the socket head cap screw (M3x10) of the bobbin winder guide assy.
3. Move the bobbin winder guide assy. up and down, and adjust uneven bobbin winding.
4. Tighten the socket head cap screw (M3x10) of the bobbin winder guide assy. (tightening torque: 0.59 to 0.78N · m)
Bobbin winder guide assy.
Socket head cap

screw (M3x10)
5. Loose the pan head screw (S/P washer, M3x20) of the bobbin presser.
6. Turn the bobbin presser left and right, and adjust the winding quantity.
7. Tighten the pan head screw (S/P washer, M3x20) of the bobbin winder guide assy..
(tightening torque: 0.59 to 0.78N · m)
*Key point
• The target for the bobbin winding quantity is filling 80 - 90% of the diameter.
Bobbin presser
80 - 90%
Pan head screw (S/P washer, M3x20)
4 - 14
Adjustment BW switch position
When the position of the bobbin winder cam in the figure to the lower, clearance between the BW switch assy. and
the BW shaft holder assy. is 0.1 to 0.5mm
1. Loose the bind screw (M3x6) of the SW adjusting plate.
2. Set the bobbin winder cam as shown in the figure below.
3. Move the adjusting plate left and right, and adjust clearance between the SW switch assy. and the BW shaft holder
assy. is 0.1 to 0.5mm.
BW switch assy.
SW adjusting plate
BW shaft holder assy.
Bind screw (M3x6)
Inspection and
Adjustment
0.1 - 0.5mm
Bobbin winder
shaft stopper Bobbin winder cam
4. Tighten the bind screw (M3x6) of the SW adjusting plate. (tightening torque: 0.59 to 0.78N · m)
4 - 15
Adjustment Forward and back position of needle and presser
The clearance (front/back) between the needle and the inside surface of needle hole is 1.9 to 2.3mm.
3. Turn the pulley by hand and insert the needle top into the needle hole.
4. Loose the lock nut.
5. Turn the socket set screw (CP, M4x12) and adjust the clearance (front/back) between the needle and the inside
surface of needle hole to 1.9 to 2.3mm.
*NOTE
• Do not hit the needle top to the Needle plate.
6. Tighten the lock nut. (tightening torque: 0.39 to 0.49N · m)
*Key point
• Need to adjust “4-11 Clearance between the needle and the rotary hook point” after this adjustment.
Socket set screw (CP, M4x12)

Lock nut
Rear of main unit
Needle top position
1.9 - 2.3mm Needle hole
4 - 16
Adjustment Inner rotary hook bracket position
Clearance (overlap) between inner rotary hook point and bracket spring must be 1.9 to 2.1mm.
1. Remove the needle plate B.
2. Set the inner rotary hook in the outer rotary hook assy..
3. Loose the pan head screw (S/P washer, M3x8) of the inner rotary hook bracket assy..
4. Move the position of the inner rotary hook bracket assy. (forward and back), and adjust the clearance is in
standard (1.9 to 2.1mm).
5. Tighten the pan head screw (S/P washer, M3x8) of the inner rotary hook bracket assy..
(tightening torque: 0.78 to 1.18N· m)
1.9 - 2.1mm
Inspection and
Adjustment
Pan head screw (S/P washer, M3x8) Inner rotary hook bracket assy.
4 - 17
Adjustment Inner rotary hook assy. (lower thread) tension
Inner rotary hook assy. (lower thread) tension is 0.20 to 0.23N (20 to 23g).
1. Set the bobbin (the schappe spun thread #90) in the inner rotary hook assy..
2. Pull thread with the tension gauge, and turn spring adjusting screw, adjust the tension to 0.20 to 0.23N (20 to
23g).
3. After adjustment, apply a small amount of the thread locker to the spring adjusting screw.
XA9153001 Tension gauge (0.3N)
0.20 - 0.23N (20 - 23g)
Schappe spun thread #90
Spring adjusting screw
4 - 18
Adjustment Belt tension (embroidery unit)
X tension belt
2 to 4mm slack by pushing the center of the belt with a force of 0.98N (100g).
1. Loose the pan head screw (S/P washer, M4x8) of the X tension pulley assy..
2. Move X tension pulley assy. forward and back adjust the belt, 2 to 4mm slack by pushing the center of the belt
3. Tighten the pan head screw (S/P washer, M4x8) of the X tension pulley assy.. (tightening torque: 1.18 to 1.57N · m)
X tension pulley assy.
2 - 4mm
Inspection and
Adjustment
Pan head screw
(S/P washer, M4x8) 0.98N (100g)
Y tension belt
2 to 4mm slack by pushing the center of the belt with a force of 0.98N (100g).
1. Loose the pan head screw (S/P washer, M3x6) of the Y tension pulley assy..
2. Move Y tension pulley assy. forward and back adjust the belt, 2 to 4mm slack by pushing the center of the belt
3. Tighten the pan head screw (S/P washer, M3x6) of the Y tension pulley assy. (tightening torque: 1.18 to 1.57N · m)
Pan head screw (S/P washer, M3x6)
Y tension pulley assy.
0.98N (100g) 2 - 4mm
4 - 19
Adjustment Embroidery central position (embroidery unit)
Repairing or adjusting embroidery unit, check this adjustment.
Needle drops in the center of embroidery sheet hole.
Checking the embroidery center position
1. Attach the embroidery unit to the machine. (Remove embroidery hoop.)
2. Turn on the power, and press , and move the embroidery carriage.
3. Put the embroidery sheet on the embroidery hoop.
4. Attach the embroidery hoop to the embroidery unit.
5. Turn the pulley by hand and check needle drops in the center of embroidery sheet hole.
Checking the embroidery center position

1. Turn off the power of the machine.
2. Start the test mode, and then select the test mode number [2].
3. Adjust the needle position by pressing the button on the screen for needle to drop in the center of
embroidery sheet hole.
4. After adjustment, turn the power off (adjusting value is memorised automatically).
4 - 20
Adjustment LCD position
In case the position of the LCD inclines for the sash of the front cover, turn the Zigzag adjusting nut
of the right side of the LCD and fine adjust the position of the LCD.
The LCD position does not incline for the sash of the front cover.

2. Loose the bind screw (M4x5) of the left side of the LCD.
3. Loose the socket head cap screw (M3x12) of the right side of the LCD.
4. Turn the zigzag adjusting nut, and fine adjust the tilt of the LCD.
5. Tighten the socket head cap screw (M3x12) of the right side of the LCD.
6. Tighten the bind screw (M4x5) of the left side of the LCD.
7. Attach the front cover.
8. Turn on the power of the machine, and check whether the image displayed in the LCD does not incline for the sash.
If incline it, return to the Procedure 1 and readjust it.
Inspection and
Adjustment
Bind screw (M4x5) Zigzag adjusting nut Socket head cap screw (M3x12)
4 - 21
Maintenance Periodical maintenance
1) When the number of “SERVICE COUNT” on the setting screen is about 9,000,000, do maintenance of the
machine.
• Lubricate the machine. (Refer to 4 - 23 to 4 - 27)
• Clean around the lower rotary hook.
*Key point
• The number of "SERVICE COUNT" is 9,000,000.
: Use the machine for about 500 hours.
2) The main motor is the consumable part.

When the machine is used for about 500 hours, the replacement of the main motor is recommended.
3) Reset the counter of the service after doing maintenance of the machine.
• How to reset counter of the service

1. Turn on the power while pressing the Start/stop button and Needle position button.
2. Run by the "TEST MODE", and then press the “19” key.
3. Cleared by pushing the “OK” key of the “CLEARING COUNTER”.
4 - 22
Maintenance Lubrication list
Read the following attention before lubrication by all means.

• Remove the following part according to the service manual before lubrication.
Service manual
Parts
Disassembly Assembly
1 Front cover 2 - 3 - 1 to 2 - 5 - 6 2 - 39 - 2 to 2 - 40 - 6
2 Main PCB assy. 2 - 8 - 1 to 2 - 8 - 2 2 - 35 - 5 to 2 - 36 - 6
3 Thread tension unit 2 - 12 - 1 2 - 32 - 1
4 ES cover U of embroidery unit 3 - 44 - 1 to 3 - 44 - 2 3 - 110 - 20 to 3 - 110 - 21
• The circle in the illustration of the following figure shows the lubrication area, and the arrow shows the lubrication
position
Inspection and
Adjustment
1
4 - 23
1) Upper shaft unit
1
1
Grease/Oil Spread Comment

1 FBK OIL RO 100 1 - 2 drop Lubricate from the both edge side.
4 - 24
2) Needle bar module
Inspection and
Adjustment
5

2 MOLYKOTE EM30L Small bead Lubricate from the both edge side.
MOLYKOTE M DISPERSION 1 - 2 drop • Mix the MOLYKOTE M DISPERSION in
the following rations.
3 MOLYKOTE M DISPERSION 10%
OILER 90%
• Lubricate from the both edge side.
4 EPNOC AP(N) 0 Bead
5 OILER 1 - 2 drop
4 - 25
3) Feed module
7
8

OILER 1 - 2 drop Loosen the screw that is fixation of outer
6 rotary, and float about 1mm, and lubricate
from the opened gap.
7 FBK OIL RO 100 1 - 2 drop Lubricate from the both edge side.
8 MOLYKOTE EM30L Small bead
4 - 26
4) Embroidery unit
0 9
Inspection and
Adjustment
0

9 MOLYKOTE M DISPERSION Thinly all surface
0 EPNOC AP(N) 0 Grease the front-back both sides.
4 - 27
4 - 28
5 Failure Investigation
for Electronic Parts
* Perform resistance measurements after turning off the power, and detaching the
connectors to be measured from the PCB.
Error message list ............................................................ 5 - 2

The power does not come on........................................... 5 - 3
C pulse motor do not return to starting point .................... 5 - 5
Tension disc does not open with thread cutting ................5 - 6
The touch panel does not work ........................................ 5 - 7
LCD light does not come on ............................................. 5 - 8
Main motor does not turn ................................................. 5 - 9
Main motor rotation abnormal ........................................ 5 - 11
Problems with vertical needle movement....................... 5 - 12
Thread cutter does not work normally ............................ 5 - 13
Bobbin winding cannot be done ..................................... 5 - 14
The lamp at hand does not have light ............................ 5 - 15
Bobbin thread detection does not work normally ........... 5 - 16
Upper thread sensor does not work normally................. 5 - 17
Embroidery card cannot be used normally..................... 5 - 18
USB function cannot be used normally .......................... 5 - 19
Embroidery unit does not operate initial operation normally.... 5 - 20
Main body does not recognize embroidery unit.............. 5 - 21
Error is displayed............................................................ 5 - 22
Main motor stops in the sewing.......................................5 - 25
5-1
Failure Investigation
Error message list
Error display Cause

F01 (5 - 22) Abnormal rotation in main motor.
Key pressed continually with power ON
F02 (5 - 23)
(operation system SW).
F05 (5 - 24) Dirty speed sensor
F06 (5 - 24) NP sensor disconnect
A malfunction occurred.
Each pulse motor has not returned to its
Turn the machine off, the on again
original position.
*-PM
5-2
The power does not come on
When the power is turned on,

nothing appears on the LCD.
When the power is turned on, does Y

To next page
the buzzer sound after a while?
Is the power supply cord free from N Connect the power supply
damage and connected correctly? cord correctly or replace it.
Is the inlet assembly free from damage and N Connect the inlet assembly
correctly connected to the power PCB? correctly or replace it.
Is the power lead wire assy. free from breakage

N Connect the power lead wire
and connected correctly between the power
supply PCB assy. and the main PCB assy.? assy. correctly or replace it.
Electronic Parts
Is the voltage between pins 2 and 3
and pins 4 and 3 of CN11 on the
N Replace the power supply
main PCB assy. correct?
PCB assy.
• Pins 2 and 3 … 5 VDC
• Pins 4 and 3 … 30 VDC
Replace the main PCB assy.
5-3
The power does not come on
From previous page
N 5-8 Proceed to "LCD light

Is the backlight turned on?
does not come on".
Is the FFC of the LCD assy. free

N
from breakage and is it connected Connect it properly.
to the main PCB (CN12) correctly?
Does the touch panel work? N 5-7 Proceed to "Touch panel

does not work".
Replace the LCD assy.,

or
Replace main PCB assy.
5-4
C pulse motor do not return to starting point
C pulse motor do not return to respective home positions although the

touch panel was touched after the power was turned ON.
• Regardless of needle position C pulse motor return to starting position.
Is the resistance between the 1 & 2 pins

and 3 & 4 pins of CN7 on the C pulse N
Replace C pulse motor.
motor connectors 4 – 6 Ω? Are the 1 &
2 pins and 3 & 4 pins insulated?
Is the voltage between pins 3 & 4 of N Replace the power supply

CN11 on the main PCB assy. 26 V DC? PCB assy.
Electronic Parts
5-5
Tension disc does not open with thread cutting
Tension disc does not open with

thread cutting.
Is the resistance between the 1 & 2 pins

and 3 & 4 pins on the Z pulse motor N
Replace Z pulse motor.
connectors 4 – 6 Ω? Are the 1 & 2 pins
and 3 & 4 pins insulated?
Is the voltage between pins 3 & 4 of N Replace the power supply

CN11 on the main PCB assy. 26 V DC? PCB assy.
5-6
The touch panel does not work
The touch panel does not work.
N
Is the touch panel adjusted correctly? Adjut the touch panel.
Is FFC of the touch panel connected

N
correctly to CN14 on the main PCB Lock and connect it properly.
and locked firmly?
Is the resistance between pins 2 and

N Change touch panel and
4, and 1 and 3 of the touch panel 200
– 900Ω, respectively? tune it again.
Change main PCB assy. and

tune the touch panel again.
Electronic Parts
5-7
LCD light does not come on
LCD light does not come on.
Are the LCD assy. backlight leads and N

main PCB assy. properly connected? Reconnect it correctly.
Is the voltage between pins 2 & 1 on

N
the main PCB assy. connector (CN20) Replace the LCD assy.
approximately 6 – 7 V?
5-8
Main motor does not turn
Main motor does not turn.
N Adjust the assembly of upper

Does the pulley turn easily? shaft.
Is the main motor connector correctly

N
connected to the power supply PCB Reconnect it correctly.
assy.?
N
Is the main motor resistance 1.5 – 3.5 Ω? Replace main motor.
Electronic Parts
Y
Are the resistance values for the

Stop/Start switch, needle position
switch and the thread cutter switch N
normal? Replace SS-VR PCB assy.
• Switch resistance values
Switch depressed … 1 Ω or less
Switch out …………. ∞
Y
To next page
5-9
Main motor does not turn
From previous page
Is the presser switch resistance

normal? N
• Presser switch resistance Replace switch assy.
Switch out …………. ∞
Is the NP PCB assy. connector N

correctly connected to CN17 on the Reconnect it correctly.
main PCB assy.?
When the error message of F01

displayed on the LCD, did you select N
Select No.14 of the test mode.
No.14 of the test mode after having
repaired it?
Replace main PCB assy., or

replace power supply PCB assy.
5 - 10
Main motor rotation abnormal
Main motor rotational variance.

or
Does not reach maximum speed.
or
Speed cannot be adjusted.
When the upper shaft pulley is slowly

turned by hand, does the voltage N
Replace NP PCB assy.
between pins 3 & 4 of CN17 on the
main PCB assy. vary 0 – 5 V DC?
Replace main PCB assy., or

replace NP PCB assy.
Electronic Parts
5 - 11
Problems with vertical needle movement
Problems with vertical needle movement.
Are the resistance values for the

Stop/start switch, needle position
switch and the thread cutter switch
N
normal? Replace SS-VR PCB assy.
• Switch resistance values
Switch ……………… out ∞
When the upper shaft pulley is slowly

turned by hand, does the voltage N
between pins 3 & 1 , pins 3 & 2, pins Replace NP PCB assy.
3 & 4 and pins 3 & 6 of CN17 on the
main PCB assy. vary 0 – 5 V DC?
5 - 12
Thread cutter does not work normally
Thread cutter does not operate

normally.
Do the thread hook assy. and lever N Adjust the assembly of the
gear move easily? thread cutter module.
Is the resistance between the 1 & 2 N

pins and 3 & 4 pins on the C pulse Replace C pulse motor.
motor connectors 4 – 6 Ω?
Electronic Parts
5 - 13
Bobbin winding cannot be done
Bobbin winding cannot be

done.
N Adjust the bobbin winder

Is the bobbin winder mechanism
mechanism for correct
assembled and attached correctly? assembly and attachment.
Is the resistance between the bobbin

winder assy. connector pins 1 & 2
normal? N
• Bobbin winder shaft in bobbin wind Replace BW switch assy.
position ………. 1 Ω or less
• Bobbin winder shaft not in bobbin
wind position … ∞
5 - 14
The lamp at hand does not have light
The lamp does not light.
Are the SS-VR PCB assy. and the N

Reconnect it properly.
main PCB assy. correctly connected?
Are the SS-VR PCB assy. and LED N

Reconnect it properly.
lamp R assy. correctly connected?
Is the voltage between pins 1 & 2 of N Replace LED lamp R assy.

CN3 on the SS-VR PCB assy. about
3 – 4V?
Electronic Parts
5 - 15
Bobbin thread detection does not work normally
Bobbin thread detection does not

work normally.
Are the main PCB assy. and photo N

Reconnect it correctly.
diode assy. correctly connected?
Are the main PCB assy. and photo N

transistor assy. correctly connected?
When another photodiode assy. is

connected to CN4 of the main PCB
Y
assy. and brought into the proximity Replace the photodiode assy.
of the phototransistor assy., does it
operate normally?
When another phototransistor assy.

is connected to CN5 of the main
Y Replace the phototransistor
PCB assy. and brought into the
proximity of the photodiode assy., assy.
does it operate normally?
5 - 16
Upper thread sensor does not work normally
Upper thread sensor does not

work normally.
Are the main PCB assy. and upper thread N

sensor PCB assy. correctly connected?
When release/interference switching is

carried out on the upper thread PCB
Y Replace the upper thread
assy. slit with the power on, does the
sensor PCB assy.
voltage across pins 2 & 3 of CN13 on
the main PCB assy. vary 0 3.3V DC?
Electronic Parts
5 - 17
Embroidery card cannot be used normally
Embroidery card cannot be

used normally.
Does the unit operate correctly if N

another card is used? Use another card.
5 - 18
USB function cannot be used normally
USB cannot be used normally.
Is the USB cable connected to the PC N

side and embroidery side correctly? Reconnect it properly.
When replace the another USB N

cable, does it operate normally? Replace USB cable.
Electronic Parts
5 - 19
Embroidery unit does not operate initial operation normally
Embroidery unit does not operate

initial operation normally.
Is the lead wire of the X pulse motor

N
and the Y pulse motor connected Reconnect it properly.
correctly?
When operate initial operation, the

Y
Y carriage malfunctions, and is the Replace Y sensor PCB.
error displayed on the LCD.
When operate initial operation, the Y

X carriage malfunctions, and is the Replace X sensor PCB.
error displayed on the LCD.
5 - 20
Main body does not recognize embroidery unit
Main body does not recognize the

embroidery unit.
Does the foreign substance adhere to

N
connector of embroidery unit side Remove foreign substance.
and connector of main body side.
Replace lead wire of embroidery

Is the connector of embroidery unit side.
Y
side or connector of main body or
side free from damage? Replace lead wire of main body
side.
Is the Y sensor PCB assy. at the Y

soldering part free from damage? Replace Y sensor PCB assy.
Electronic Parts
Replace the X sensor PCB assy.
and the Y sensor PCB assy.
or
5 - 21
Error is displayed
"F01" is displayed.
After the power supply PCB assy. is

N
replaced, does the motor correctly Replace main PCB assy.
rotate in test mode "14"?
OK
5 - 22
Error is displayed
"F02" is displayed.
Is one of the SS key, NP key and

N
CUT key stuck in a pressed down Replace SS-VR PCB assy.
condition?
Release the switch that is

stuck.
Electronic Parts
5 - 23
Error is displayed
The error message "F05" or "F06"

is displayed on the screen.
Is the NP PCB assy. correctly

N
connected to the main PCB assy. Connect it properly.
(CN17)?
When the NP PCB assy. is replaced

N
with a new one, does it work Replace main PCB assy.
correctly?
Replace the NP PCB assy.
5 - 24
Main motor stops in the sewing
Main motor stops in the sewing.
Does the number of "TOTAL COUNT"

Y
on the setting screen exceed Replace the main motor.
9,000,000?
Replace the main PCB assy and

the power supply PCB assy.
Electronic Parts
5 - 25
5 - 26
6 Repair Manual
In this chapter, projects the cause from contents of the malfunction
of the products, and explains the method of the fix and the
maintenance. When do not understand the cause of the
malfunction and the method of the fix and the maintenance, use
this chapter.
6-1
Repair Manual
Problem Primary factors and causes Repair method Items for Inspection method
Inspection and standards
1 Stitch skipping Needle tip damaged while Needle replacement Tip damage to Touch the needle tip
Thread abrasion sewing needle with your finger, be
Thread breakage Needle catches and bends sure that it is not
Seam unevenness before or after sewing damaged. (4-2)
Needle breaks Needle curvature Remove the needle,
place on level block
(horizontal block) and
be sure there is no
curvature. (4-2)
2 Power supply Main PCB assy. and SSVR PCB Plug connector in (2-39) Sewing machine When power is
enter, but LCD assy. connector disconnected runs when switched ON, conform
display nothing Main PCB assy. and LCD unit Plug FFC in (2-36) switched on that there is a beep,
FFC disconnected that the LCD screen
light.
Main PCB assy. and power lead Plug connector in (2-34)
wire assy. connector
disconnected
Power supply assy. and power Plug connector in (2-34)
lead wire assy. connector
disconnected
Power supply assy. and INLET Plug connector in (3-65)
assy. connector disconnected
Bad LCD contrast adjustment Adjust contrast
Broken power lead wire assy. Replace power lead wire assy.
(2-9) (2-34)
Bad LCD unit Replace LCD unit (2-8) (2-36)
Bad main PCB assy. Replace main PCB assy.
(2-8) (2-35)
Bad power supply assy. Replace power supply assy.
(2-9) (2-34)
Bad power supply cord Replace power supply cord
LCD back light Main PCB assy. and LCD unit Plug connector in (2-35) (2-36)
does not light connector disconnected
Bad LCD unit Replace LCD unit (2-8) (2-36)
(2-8) (2-35)
Sewing machine LED lamp right assy. and SSVR Plug connector in (2-39) (3-60)
lamp (LED lamp) PCB assy. connector
does not light disconnected
Bad LED lamp right assy. Replace LED lamp right assy.
(3-4) (3-60)
Bad SSVR PCB assy. Replace SSVR PCB assy.
(3-4) (3-60)
Bad Main PCB assy. Replace main PCB assy.
(2-8) (2-35)
START/STOP Bad SSVR PCB assy. Replace SSVR PCB assy.
lamp does not light (3-4) (3-60)
Bad Main PCB assy. Replace main PCB assy.
(2-8) (2-35)
3 Even when the PF switch assy. and main PCB Plug connector in (2-35) Presser switch When the presser foot
presser foot lifter is assy. connector disconnected function lifter is lifted up and
raised after Bad PF switch assy. attachment Adjust PF switch assy. down, color of SS lamp
selecting pattern, position attachment position change.
the sewing (3-28) (3-81) · When the presser foot
machine will not lifter is raised: Red
Bad PF switch assy. Replace PF switch assy.
work (SS LAMP · When the presser foot
(3-28) (3-81)
does not change lifter is lowered: Green
green) Bad main PCB assy. Replace main PCB assy.
(2-8) (2-35)
6-2
Repair Manual
4 Stitch skipping Bad needle interference Adjust needle interference Needle and tip Refer to Clearance
Thread abrasion adjustment (4-11) gap between the needle
Thread breakage Loose needle interference and the rotary hook
adjustment screw point. (4-11)
Bad needle bar rise adjustment Adjust needle bar rise (4-9) Needle Refer to Needle bar
Loose timing adjustment screws interference rise. (4-9)
Needle and
needle tip
coincide
Bad needle bar height Adjust needle bar height (4-10) Needle bar rise Refer to Needle bar
adjustment height. (4-10)
Loose timing adjustment screws
Bad front-back needle drop Adjust front-back needle Back-front needle Refer to Forward and
adjustment interference (4-16) drop position back position of needle
Bad needle A plate attachment Reattach needle plate A and presser. (4-16)
position (3-33) (3-95)
5 Does not turn main Power supply assy. and main Plug connector in (2-34) (2-35) Sewing machine Check that the sewing
motor motor assy. connector runs when SS machine starts and
disconnected button is pushed stops when SS button
Bad main motor assy. Replace main motor assy. is pushed.
(2-8) (2-35)
Bad power supply assy. Replace power supply assy.
(2-9) (2-34)
(3-4) (3-60)
NP PCB assy. and main PCB Plug connector in (2-35)
assy. connector disconnected
Bad NP PCB assy. Replace NP PCB assy.
(2-9) (2-35)
(2-8) (2-35)
6 Irregular rotation Grease or dust adhering to Remove grease or dust Machine Check that rotate
speed shutter operation while smoothly.
Grease or dust adhering to NP Remove grease or dust sewing
PCB assy.
Bad NP PCB assy. Replace NP PCB assy.
(2-9) (2-35)
Interference between NP PCB Eliminate cause of interference
Manual
Repair
assy. and timing shutter
• Damage to speed shutter Replace upper shaft
(2-20) (2-24)
• Damage to NP PCB assy. Replace NP PCB assy.
(2-9) (2-35)
(2-8) (2-35)
6-3
Repair Manual
7 Sewing sounds Operating noise Check that there is no
Inappropriate abnormal noise while
sounds sewing.
• Thread take- Take-up support shaft noise
up noise • Loose screws Retighten screws (3-24) (3-87)
• Outer rotary Outer rotary hook noise
hook vertical • Outer rotary hook vertical Reattach outer rotary hook
rattle noise rattle (3-34) (3-93)
• Upper shaft Upper shaft bushing out of oil Lubricate upper shaft bushing
noise (4-24)
Thread take-up counter weight Lubricate sliding surface of
sliding surface out of oil thread take-up counter (2-24)
Rattle along the thread take-up Reattach thread take-up counter
counter weight shaft weight (2-20) (2-24)
• Motor noise Belt too tight Adjust motor belt (4-6)
Motor brush noise Replace main motor assy.
(2-10) (2-34)
• Lower shaft Lower shaft bushing out of oil Lubricate lower shaft bushing
noise (3-91)
Lower shaft axial rattle Reattach lower shaft
(3-37) (3-90)
• Needle Noise of contact between needle
contact noise and outer rotary hook
• Bad needle interference Adjust needle interference
adjustment (4-11)
• Loose needle interference Retighten screw (4-11)
adjustment screw
8 Threading not Thread pushed out at the hook Threading Check that tha needle
possible end function thread lever moves
• Vertical slippage in needle Adjust needle threader (4-12) smoothly and that
thread block needle threading
through the needle hole
Hook extends right of the needle
is possible.
hole
• Wide gab between right side Replace threader hook assy.
of needle and hook guide (3-27) (3-83)
• Needle curvature Replace needle
• Needle slant (hole slant with Replace needle bar
slanted attachment of (2-21) (2-23)
needle block)
• Threader hook assy. Replace threader hook assy.
Slippage (3-27) (3-83)
Does not go into needle hole Replace threader hook assy.
because of hook tip curvature (3-27) (3-83)
Needle thread Bad needle stop position
lever operation • NP sensor damage Replace NP PCB assy.
catches part way (2-9) (2-35)
through
• Grease or dirt adhering to Remove grease and dirt
NP sensor
• Rotation shutter damage Replace upper shaft assy.
(2-20) (2-24)
Bad needle thread block Adjust needle threader (4-12)
rotational position
6-4
Repair Manual
9 Either upper thread Upper thread tension is tight/ Adjust upper thread tension Upper thread Check that the thread
tension or lower loose (4-7) tension tension is good.
thread tension Lower thread tension is tight/ Adjust lower thread tension Lower thread
loose (4-18) tension
Upper thread or lower thread Replace upper thread or lower
unsuitable thread
10 Actual sewing Inner rotary hook slips because Adjust inner rotary hook bracket Actual sewing Check that the needle
• Needle the inner rotary hook and inner assy. position (4-17) does not break during
breakage rotary hook bracket back/front actual sewing.
overlap is too small Check that there are no
Inner rotary hook slips because Confirm the presence of washer abnormal sounds
the inner rotary hook and inner and spacer under outer rotary during actual sewing.
rotary hook bracket vertical hook (3-34) (3-93)
overlap is too small
Thread catches on thread bobbin Reset upper thread
(thread falls down to the right of
thread bobbin because the spool
pressure is insufficient)
Thread catches on spool presser Replace spool presser
(scratches on spool presser)
Needle catches and bends Replace needle
before or after sewing
• Thread Thread catches on thread bobbin Reset upper thread Actual sewing Check that the thread
breakage (thread falls down to the right of does not break during
Stitch skipping thread bobbin because the spool actual sewing.
pressure is insufficient)
Thread catches on spool presser Replace spool presser
(scratches on spool presser)
Scratches on outer rotary hook Replace outer rotary hook assy.
(3-34) (3-93)
Wrong thread guide path Reset upper thread
• Seam Bad presser position Adjust presser bar height Actual sewing Check that stitches are
unevenness (4-13) not uneven during
Scratches on inner rotary hook Replace inner rotary hook actual sewing.
Scratches on outer rotary hook Replace outer rotary hook
(3-34) (3-93)
Scratches around needle plate Replace needle plate A
needle hole (3-33) (3-95)
Manual
Repair
Scratches around presser foot Replace presser
needle hole
Burrs and scratches in thread Replace parts with burrs and
guide path scratches
Slippage from lower thread Reset lower thread
tension spring
Tension loosened by thread Remove thread and dust on
scraps and dirt adhering to the stuck to thread guide plate
thread guide plate
6-5
Repair Manual
11 Upper thread Bad upthread PCB assy. Replace upthread PCB assy. Detecting upper When hang the thread
detect does not (3-18) (3-70) thread function on the thread catching
operate normally Upthread PCB assy. connecter Plug connector in (2-35) spring and let go up
disconnected and down in the state
that select the test
mode “No.11”, beep is
(2-8) (2-35)
ON/OFF.
Lower thread Bad lower thread sensor Replace lower thread sensor Detecting lower When set the bobbin
detect does not (3-34) (3-94) thread remaining that roll the thread in
operate normally Lower thread sensor connecter Plug connector in (2-35) amount function the state that select the
disconnected test mode “No.11”,
beep is OFF.
(2-8) (2-35)
12 Touch panel does Bad touch panel adjustment Readjust touch panel (4-4) Selecting pattern Check to be able to
not react Touch panel assy. and main PCB Lock it after connect FFC to function select the pattern from
assy. FFC disconnected connector (2-36) the touch panel.
Bad touch panel assy. Replace touch panel assy.

(2-8) (2-36)
(2-8) (2-35)
13 Thread cutter does Bad thread cutter pulse motor Replace thread cutter pulse Thread cutter Check that thread is cut
not operate, even if motor (3-42) (3-97) function surely.
press thread cutter Thread cutter pulse motor and Plug connector in (2-35)
switch main PCB assy. connector
disconnected
Thread cutter lever gear Reattach part that operation is
operation is heavy heavy
(2-8) (2-35)
(3-4) (3-60)
Bad power supply assy. Replace SSVR PCB assy.
(3-4) (3-60)
Thread does not Lint or dirt adhering to thread Remove lint or dirt
cut through thread hook assy
cutter operate Bad timing to turn out of thread
hook assy.
• Grease or dust adhering to Remove grease or dust
NP sensor
• Bad NP PCB assy. Replace NP PCB assy.
(2-9) (2-35)
• NP PCB assy. and main Plug connector in (2-35)
PCB assy. connector
disconnected
• Timing shutter and NP PCB Clear off cause of interference
assy. interfere
Thread hook assy. does not
scoop thread
• Bad thread hook assy. Replace thread hook assy.
Shape (3-40) (3-99)
• Float spring plate thread Replace spring plate
hook lever (3-39) (3-100)
Blunt NT lower thread cutter Replace NT lower thread cutter
(3-21) (3-75)
6-6
Repair Manual
14 Bobbin winder Bad SW assy:BW-F Replace SW assy:BW-F Bobbin winder Operate the bobbin
shaft not turning (3-21) (3-75) function winder, and confirm
SW assy:BW-F and main PCB Plug connector in (2-35) that there is no uneven
assy. connector disconnected bobbin winding or
abnormal noises.
Bad SW assy:BW-F attachment Adjust SW assy:BW-F position
Check that the amount
position (3-21) (3-75)
of thread wound onto
Bad rubber ring Replace rubber ring the bobbin is 80 – 90%
(3-22) (3-74) of the bobbin diameter.
(2-8) (2-35)
Bobbin winding Bad bobbin presser adjustment Adjust bobbin winder (4-14)
amount unsuitable Loose bobbin presser
attachment screw
Bobbin winder Bad bobbin winder guide assy. Adjust bobbin winder (4-14)
winds unevenly height adjustment
Loose bobbin winder guide assy.
screw
15 Embroidery Broken X pulse motor lead wire Replace X pulse motor Embroidery Check that the carriage
machine does not Bad X pulse motor (3-53) (3-102) function moves surely.
operate X pulse motor connector Plug connector in (3-109)
disconnected
Broken Y pulse motor lead wire Replace Y pulse motor
Bad Y pulse motor (3-51) (3-103)
Y pulse motor connector Plug connector in (3-109)
disconnected
When power is switched ON, Replace INIT sensor assy.
initial operation malfunction (3-53) (3-102)
Broken lead wire assy. Replace lead wire assy.
(embroidery side) (embroidery side) (3-45) (3-109)
Broken lead wire assy. (Main Replace lead wire assy.
body side) (main body side) (3-44) (3-109)
Others Replace main PCB assy.
(2-8) (2-35)
Manual
Repair
6-7
6-8
7 Special Instructions of Wiring
Needle bar / Presser module wiring.........7 - 2
Thread cutter module wiring ....................7 - 4
Rotary hook module wiring ......................7 - 5
Power unit wiring......................................7 - 7
Main PCB assy. wiring ...........................7 - 11
Front cover wiring ..................................7 - 15
Embroidery wiring ..................................7 - 16
7-1
Special Instructions of Wiring Needle bar / Presser module wiring
1. Wiring on back side of needle-presser module
Secure the lead wires

with a clip.
Secure with a band.
The lead wires should be

positioned above the rib.
with a clip.
2. Wiring on back side of arm bed
Pass the lead wires

through the guide.
7-2
Special Instructions of Wiring Needle bar / Presser module wiring
3. Wiring on right side of needle-presser module
Insert the lead wires of the up thread PCB assy.

into the hole of the holder, and then connect it
to the connector of the main PCB.
Special Instructions
of Wiring
7-3
Special Instructions of Wiring Thread cutter module wiring
1. Wiring on front side of thread cutter module
Secure the motor lead wires to the hole

of the motor holder with a band.
2. Wiring on back side of thread cutter module
The lead wires should

be positioned below
the motor lead wires.
The lead wires

should not be loose.
7-4
Special Instructions of Wiring Rotary hook module wiring
1. Wiring on front side of rotary hook module
2. Wiring on right side of rotary hook module
The lead wires should not

be loose.
with the coating clip.
of Wiring
7-5
Special Instructions of Wiring Rotary hook module wiring
3. Wiring on back side of rotary hook module
The lead wires should

be positioned inside
the guide holder.
7-6
Special Instructions of Wiring Power unit wiring
1. Wiring of inlet assy. lead wires
Power PCB supply assy.
Be careful about the direction

of the power supply switch.
Power supply switch
Pass the lead wires of inlet assy. through

the groove of the insulation cover.
of Wiring
Inlet assy.
7-7
2. Wiring of power PCB supply assy. and inlet assy. lead wires.
Power PCB supply assy.
Inlet assy.
Surely insert the connector

of the inlet assy.
7-8
3. Wiring of power lead wire and main motor lead wire
1. Insert the connector of the power

lead wire into the connector of the
Main PCB assy. main PCB assy.
Power lead wire
2. Pass the power lead wire and the

main motor lead wire to the hole
Insulation cover of the insulation cover.
Main motor
Main motor
lead wire
Power lead wire
of Wiring
3. Pull out the power lead wire and
the main motor lead wire from the
Power supply unit hole of the insulation cover.
Power lead wire
Main motor
lead wire
7-9
4. Wiring of the main motor lead wire and power lead wire
Pass the lead

wires to the guide
of the insulation
cover.
Power supply unit
The lead wires

7 - 10
Special Instructions of Wiring Main PCB assy. wiring
1. Front side of main PCB assy.
of Wiring
7 - 11
2. Wiring of main motor lead wire and CPM lead wire
Power
lead wire Main motor
Main motor
lead wire
CPM lead wire
Pass the CPM lead wire from the

bottom side of the lead wires.
3. Lower side of main PCB assy.
Twist the CPM lead wire

around it three times.
Pass the all lead wires

of the embroidery unit
connecter to the core.
7 - 12
4. Right side of main motor (Right side of LCD unit)
Pass the lead wires

through the groove.
Insert the FFC of the

LCD module vertically
and parallel into the
connector.
5. Wiring of FPC of touch panel
Insert the FFC of the touch panel.
of Wiring
Unlock the connector. Lock the connector.
7 - 13
6. Upper side of main PCB (Upper side of LCD unit)
7. Wiring of LCD module lead wire
Pass the lead wires

through the hole.
Hang the lead wires on the hooks.
7 - 14
Special Instructions of Wiring Front cover wiring
1. Inside of front cover
Pass the lead wires of the

SS-VR PCB assy.
through the bottom of the
rib of the front cover.
Pass the lead wires between the rib

and the upper surface of the front
cover, and attach it with the rubber.
Pass the lead wires

through the clamp.
of Wiring
7 - 15
Special Instructions of Wiring Embroidery wiring
1. Upper surface of carriage
2. Around the Y pulse motor
The connector, the band

and the lead wires should
not run out on the upper
than the cord guide.

with a band.
7 - 16
3. Upper surface of carriage
4. Wiring of Y sensor lead wire
Pass the Y sensor lead Pass the Y sensor lead wires

wire through the hook. through the cord holder.
of Wiring
The lead wires

7 - 17
5. Inside of ES cover D
Secure the lead

Secure the lead
wires with a clip.
wires with a band.
6. Slit part of ES cover D
X sensor lead wire assy. A XPM lead wire
Y sensor lead wire
Lead wire assy.
X sensor lead wire assy.
7 - 18
7. Wiring of carriage
Lift the carriage so that the lead wires

is not off the slit part.
Turn the carriage 360 degrees counterclockwise. (Stop the harness spread.)
of Wiring
7 - 19
7 - 20

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1. Outline of Mechanism ........................................................................

3. Application of Disassembly/Assembly .............................................3 - 1

5. Failure Investigation for Electronic Parts .........................................5 - 1

7. Special Instructions of Wiring ...........................................................7 - 1

Thread cutter Rotary hook drive

YSENS PCB assy.

XSENS PCB assy.

Y pulse motor Y driving gear

A) Up and down movement of needle bar, movement of thread take-up lever

Needle bar crank Thread take-up lever

Needle bar crank rod

Needle bar block

Timing pulley D Timing belt Upper shaft Upper shaft Pulley

Lower shaft assy

Lower shaft gear Outer rotary hook

SS-VR PCB assy

LED lamp R assy Power PCB assy

Up thread PCB assy

Main PCB assy

Embroidery connector assy

AC Power supply Main motor drive circuit Main motor

Inlet Switching power supply NP PCB

Pulse motor drive circuit

Lower thread sensor

Photo transistor Back light LCD

Touch panel Embroidery attachment

Disassembly Main parts........................................ 2 - 2

Main parts location diagram

1 Removal of Embroidery unit

→Refer to 3 - 43 of the Disassembly.

2 Removal of Face plate assy. 1 1

→Refer to 3 - 3 of the Disassembly.

3 Removal of Needle plate B assy. 3

→Refer to 3 - 3 of the Disassembly.

4 Removal of Bottom cover 1 1

5 Removal of Base foot cover

6 Removal of Front cover assy. 1 2

7 Removal of Rear cover 1 3

→Refer to 3 - 5 of the Disassembly.

Electrical parts and motors location diagram

1 Removal of LCD unit 1 2

→Refer to 3 - 11 of the Disassembly.

2 Removal of Main PCB assy. 2

1. Remove the all connectors from the main PCB assy. 1.

3 Removal of NP PCB assy. 1 1

4 Removal of Power supply unit 1 2

→Refer to 3 - 12 of the Disassembly.

5 Removal of Embroidery connector assy. 1

→Refer to 3 - 14 of the Disassembly.

6 Removal of Main motor sub assy. 1

→Refer to 3 - 14 of the Disassembly.

Thread tension mechanism location diagram

1 Removal of Thread unit 1

→Refer to 3 - 15 of the Disassembly.

Bobbin winder mechanism location diagram

1 Removal of Bobbin winder assy. 1

→Refer to 3 - 20 of the Disassembly.

Feed/rotary hook and thread cutter mechanism location diagram

1 Removal of Tension pulley assy. 1

2 Removal of Bushing presser (for lower shaft) 1

3 Removal of Feed/rotary hook module 1

→Refer to 3 - 32 of the Disassembly.

4 Removal of Thread cutter module