Escolar Documentos
Profissional Documentos
Cultura Documentos
List of contents
• Overview
The Vivaro range is based on a front-wheel drive platform with a self-supporting body and a transverse
engine. The main versions include vans, platform vans and vehicles for passenger transport (minibuses,
etc.). Depending on the format, vehicles are available in a choice of two different TPWs (total permissible
weights), two different wheel bases and four different engines. Three turbocharged diesel (F9Q eco, F9Q
and G9U) and one petrol engine (F4R) are available.
H1 = Normal roof
H2 = high roof
TPW = Total Permissible Weight
–1–
Technical Data Vivaro
The chassis number can be viewed by levering up one of the two flaps located above the right-hand
cab foot board using a suitable tool (e. g. a screwdriver).
The identification plate is located on the right-hand cab door frame.
Data interpretation details are outlined on the following pages.
–2–
Technical Data Vivaro
Identification plate
Line 1: Manufacturer
Line 2: Approval number
Line 3: Chassis number
Line 4: Total permissible weight
Line 5: Perm. gross towing weight
Line 6: Max. perm. front axle load
Line 7: Max. perm. rear axle load
Colour code
Country-specific information (if avail.)
Equipment Level
–3–
Technical Data Vivaro
PERMISSIBLE
COMBINATION WEIGHT PV 0.00 t PTAC 0.00 t
PTRA 0.00 t
Lon 0.00 m Lar 0.00 m
S 0.00 m2
VEHICLE LENGTH
VEHICLE WIDTH
BOTTOM SURFACE
Chassis number
CHASSIS NUMBER
WOL
WOL
–4–
Technical Data Vivaro
Van
• Superstructure
The main sections for the Vivaro are indicated in the diagram overleaf.
–5–
SECTION 5
SCALE 1:20
SECTION 3
SCALE 1:8 SECTION 4
SCALE 1:20
Technical Data Vivaro
SECTION 2
SCALE 1:4
SECTION 6
SCALE 1:20
SECTION 7
SCALE 1:20
SECTION 8
SCALE 1:20
SECTION 9
–6–
SCALE 1:20
Body sections
SECTION 1
SCALE 1:4
SECTION 11 SECTION 12
SECTION 10
SCALE 1:20 SCALE 1:20
SCALE 1:20
SECTION 13
SCALE 1:20
Technical Data Vivaro
• Rear doors
The procedure is the same as for side panels.
Section
PANEL VAN
ROOF STRUT
50 mm
UPPER REINFORCEMENT
GLAZED VAN
UPPER REINFORCEMENT
50 mm
STRUT
SIDE PANEL
SLIDING WINDOW
LOWER REINFORCEMENT
50 mm
200 mm
–7–
Technical Data Vivaro
• Position of crossmembers
The following drawings are plan views (without floor panel). The positions of the side members and
crossmembers for vans, combis and buses are illustrated (L1, L2, RHD and LHD).
816 3487
3187
2955
2911
570
2790
2392
543 2067
1743
905
211
634
145
516
25
75
516
634
489
FRONT AXLE
1269
1354
1455
1954
2411
2611
1840
FRONT AXLE
2165
2644
2969
–8–
Technical Data Vivaro
3587
3355
3311
3187
2354
2811
3011
1840
FRONT AXLE
2165
2644
2969
–9–
Technical Data Vivaro
– 10 –
Technical Data Vivaro
Full partition
50
50
%
1262,7
1171,1
50 849,4 50
FULL PARTITION
50
Separation grille
50
%
1262,7
1171,1
50 839,4 50
SEPARATION GRILLE
50
– 11 –
Technical Data Vivaro
• Loading a europallet
Full partition
FRONT ACCESS LIMIT
84
50
%
1000
1283
80 800 70
FULL PARTITION
145
50
Separation grille
50
%
1000
1283
70 800 70
SEPARATION GRILLE
145
50
– 12 –
Technical Data Vivaro
• Lashing points
The L1 van features six lashing points, the L2 van features eight.
All the rings are attached to the sheet metal panel and conform to DIN 75410. The specification
for the fastening bolts is M8 x 26.5.
Diameter 9,2 mm
– 13 –
Technical Data Vivaro
L1 Van
FRONT AXLE
40
70
36
Z0
276
1435
2633
3679
L2 Van
– 14 –
Technical Data Vivaro
Main dimensions
SECTION A-A
1672 1673
800 Z 1600
827 Z 1400
834 Z 1200
A
802 Z 1000
890 Z 800
803 Z 600
A
633
833 Z 400
Z 200
285
Z0
– 15 –
Technical Data Vivaro
Z1600
Z 1651
1314
1390
Z1200
Z800
1268
Z400
Z 285
Z0
– 16 –
Technical Data Vivaro
1678
39
870
721
678
870
34
1642
– 17 –
Technical Data Vivaro
1686
1255
721
870
870
678
1233
1641
– 18 –
Technical Data Vivaro
1685
1440
721
870
870
678
1401
1641
– 19 –
Technical Data Vivaro
1141
(laden / unladen)
2027 / 2128
1846 / 1959
1767 / 1854
– 20 –
Technical Data Vivaro
min. 1003 mm
max. 1078 mm
– 21 –
Technical Data Vivaro
• Platform chassis
Vivaro platform chassis are fitted with a connection flange with six fastening points. The seat belt
anchor points are certified as such.
B B
C C
– 22 –
Technical Data Vivaro
Section A-A
(Body fastening points)
PARTITION
Section B-B
PARTITION
– 23 –
Technical Data Vivaro
Section C-C
PARTITION
– 24 –
Technical Data Vivaro
– 25 –
Technical Data Vivaro
Section A-A
100
Section B-B
100
– 26 –
Technical Data Vivaro
Section C-C
196.3
324.7
Section D-D
100
– 27 –
Technical Data Vivaro
Section E-E
On the rear of the B pillar
Maximum
Floor panel overall width
Section F-F
Horizontal cut at B pillar
Lower pillar
lining Lower door end panel
– 28 –
Technical Data Vivaro
D D
A B C
A B C
– 29 –
Technical Data Vivaro
Section A-A
CUTTING AREA
SCHNITTBEREICH
100
Section B-B
SCHNITTBEREICH
CUTTING AREA
130
171
100
– 30 –
Technical Data Vivaro
Section C-C
100
100
Section D-D
100
150
50 mm
– 31 –
Technical Data Vivaro
– 32 –
Technical Data Vivaro
4 Electrics
• Circuit diagrams
This section contains the following electrical diagrams:
– Fuse boxes and relay units
– Relais and fuses in driver cabine
– Main fuse in Engine compartment
– Relais in Engine compartment
– Wiring for Van and tailgate
– 33 –
Technical Data Vivaro
Fuse assignment
1 Not used 14 Rear screen 27 High beam, left
wiper/washer system
2 Radio 15 Screen wipers 28 High beam, right
3 Not used 16 Brake light 29 Low beam, left
4 Not used 17 ABS 30 Low beam, right
5 Not used 18 Not used 31 Tail lamp, left
6 Not used 19 Window winders 32 Tail lamp, right
7 AC, rear 20 Window winders 33 Rear fog lamp
8 Not used 21 Seat heating 34 Horn
9 Fog lamps 22 Not used 35 Mirror heating
10 Central locking 23 Not used 36 Windscreen heating
control
11 Interior illumination 24 Radio 37 Not used
12 Diagnostic plug, 25 Heating 38 Not used
immobiliser
13 Rear screen heating 26 Accessories 39 Not used
– 34 –
Technical Data Vivaro
In the cab
– 35 –
Technical Data Vivaro
Note: The relay for the electronic thermostat is installed on the left-hand side of the air mixer
and distributor.
– 36 –
Technical Data Vivaro
– 37 –
Technical Data Vivaro
Note: In the diesel version the vehicle is either equipped with an auxiliary heater or with
a parking heater.
1 Instruments – dashboard/
instrument panel
2 Airbag computer
3 CPU cab
4 Connection for diagnostics plug
5 Fuel injection computer
The Vivaro multiplex network enables the 4 computers (CPU cab, fuel injection, airbag and instrument
panel) to exchange data.
The network is connected with the connection for the diagnostics plug and uses the CAN
(Controller Area Network) protocol
– 38 –
Technical Data Vivaro
• Wiring harnesses
– 39 –
Technical Data Vivaro
5 Supplementary information
• Ground clearance
The specified ground clearance given for the van, combi and platform chassis relate to vehicles
at total permissible weight.
L1 version
21° 24°
TPW only
ENGINE SUPPORT
173
171
165
L2 version
MUFFLER
20° 22°
TPW only
183
179
165
ENGINE SUPPORT
– 40 –
Technical Data Vivaro
MUFFLER
18° 20°
TPW only
184
178
160
ENGINE SUPPORT
– 41 –
Technical Data Vivaro
• Centre of gravity
The specified centres of gravity relate to the unladen vehicle, ready to drive.
L1 Van
1198,8
L2 Van
1333,3
– 42 –
Technical Data Vivaro
1345,2 BUS
1336,5
393.2
391,5
BUS
L2 Combi
394,6
386.3
– 43 –
Technical Data Vivaro
Platform chassis
1044,4
284,4
– 44 –
Technical Data Vivaro
TPW Tyre size Rolling circumference Rims Speed index Load index
2,7 t 195 / 65 R16 2000 mm 6J16 R 100/98R
2,9 t 205 / 65 R16 2042 mm 6J16 R 107/105R
Option 215 / 65 R16 2085 mm 6J16 R 106/104R
The rebound clearance envelope of the rear wheels is specified as a section with dimensions.
The section is shown with an asymmetrical rebound clearance and fully compressed stops.
It is recommended that a clearance of 10 mm should be added for each body position.
TURNING CIRCLE
BETWEEN WALLS
BETWEEN PAVEMENTS
– 45 –
Technical Data Vivaro
3300
2720
1450
FRONT AXLE
50
%
1219
1311
1245
195
294
474
Z0
379
276
1425
2708
3519
3300
2720
1450
FRONT AXLE
50
%
1219
1311
1245
219
294
474
Z0
379
276
1425
2708
3077
– 46 –
Technical Data Vivaro
• Seat mountings:
X1319
Y0
X905
Y0 X2968,8
Y250
LONGITUDINAL AXIS
X905 X2968,8
Y-254 Y-250
X2968,8
X905 Y-516
Y-616
X1840
Y-516
X905
Y254 X2968,8
Y250
LONGITUDINAL AXIS
X905 X2968,8
Y-254 Y-250
X2968,8
X905 Y-516
Y-616
X1840
Y-516
– 47 –
Technical Data Vivaro
• Position of R points
50
%
416
379
454
276
Z0
– 48 –
Technical Data Vivaro
1147
523
500
123
LONGITUDINAL AXIS
435
500
1077
FRONT AXLE
2053
2857
356
LONGITUDINAL AXIS
383
435
1077
FRONT AXLE
2053
2857
– 49 –
Technical Data Vivaro
• Add-on heater
The add-on heater can be ordered ex works. When retrofitting, the feed line must be replaced by part
number 91166223. These modifications ensure sufficient fuel supply to the engine, regardless of tank
level and vehicle dynamics.
LONGITUDINAL AXIS
FRONT AXLE
– 50 –
Technical Data Vivaro
LONGITUDINAL AXIS
FRONT AXLE
Section A-A
Tank filler pipe (according to SAE J 1140)
89
B B
290
BODY MAXIMUM
100 mm
– 51 –
Technical Data Vivaro
Section B-B
Tank filler pipe (according to SAE J 1140)
80
100 mm
90
BODY MAXIMUM
150
– 52 –
Technical Data Vivaro
Charcoal canister
Clamp
Filter
Ground cable
Supply unit
Tank
Line with solenoid valve
Feed hose,
Add-on heater
Clamp
Charcoal canister
– 53 –
Technical Data Vivaro
Feed line
Return line
Clamp
Tank
Feed line,
Filter Add-on heater
Feed line
Return line
Clamp
– 54 –
Technical Data Vivaro
LONGITUDINAL AXIS
LONGITUDINAL AXIS
– 55 –
Technical Data Vivaro
FRONT AXLE
LONGITUDINAL AXIS
LONGITUDINAL AXIS
– 56 –
Technical Data Vivaro
LONGITUDINAL AXIS
X 3431
Y-127
FRONT AXLE
Z 140
– 57 –
Technical Data Vivaro
LONGITUDINAL AXIS
RHD
FRONT AXLE
LONGITUDINAL AXIS
– 58 –
Technical Data Vivaro
F4R engine
LONGITUDINAL AXIS
FRONT AXLE
F9Q engine
LONGITUDINAL AXIS
FRONT AXLE
– 59 –
Technical Data Vivaro
G9U engine
LONGITUDINAL AXIS
FRONT AXLE
– 60 –
HOSE CLAMP |A 18
• Engine cooling
Technical Data Vivaro
HOSE CLAMP |A 12
RADIATOR
HOSE CLAMP |A 20
– 61 –
as the A/C circuits for the engine versions F4R and F9Q.
HOSE CLAMP |A 16
F4R engine coolant circuit
HOSE CLAMP |A 32
HOSE CLAMP |A 32
HOSE CLAMP |A 20
– 62 –
AUX. ON HEATER FEED HOSE
F9Q engine coolant circuit
HOSE CLAMP |A 16
HOSE CLAMP |A 24
RADIATOR
HOSE CLAMP |A 32
RADIATOR OUTLET HOSE
HOSE CLAMP |A 32
Technical Data Vivaro
Inlet pipe,
heater
Spring clamping ring,
diameter 18
Radiator inlet pipe
Non-AC radiator
Alumeca
Water outlet Spring clamping ring, diameter 20
module
Condenser
Receiver drier,
assembled
– 63 –
Technical Data Vivaro
clamp
radiator inlet pipe
clamp
add.
Heating
radiator return pipe
heater unit
• AC circuit
RECEIVER DRIER
COMPRESSOR
CONDENSER
– 64 –
Technical Data Vivaro
Alternator
Depending on the version and connections, the X83 vehicles can be equipped with one of the two
following generators:
– 110 A alternator (F4R engine)
– 125 A alternator (F4R, F9Q and G9U engines)
110 A alternator
MINIMUM OUTPUT AT 13.5 VOLT (INSTANTANEOUS VALUE) AFTER WARM-UP FOR Ω HOUR
AT 3000 RPM AT 13.5 V
Output curve
– 65 –
Technical Data Vivaro
125 A alternator
MINIMUM OUTPUT AT 13.5 VOLT (INSTANTANEOUS VALUE); AFTER WARM-UP PERIOD FOR Ω HOUR
AT 3000 RPM AT 13.5 V
Output curve
– 66 –
Technical Data Vivaro
• Power take-off
The vehicle can be ordered with an optional power take-off in the form of a belt-driven pulley.
A drive belt with the following specification is employed:
– Number of ribs: 6
– Width (mm): 21.36 ± 0.5
– Length: 1795 ± 0,5
– Service life: 120,000 km (for standard compression characteristics)
– Static tension of the belt in operation: 250 N per strand at 20 °C
Drive belt
pulley
Note: The output and torques which can be reached are considerably in excess of the specified
values. Systematic calculations are necessary to determine the following values relating
to the drive belt and pulley:
– Tension
– Service life
Contact the belt manufacturer in order to determine these values.
– 67 –
Technical Data Vivaro
(Note: Care is required with part numbers for intermediate pipe for L1 / L2 versions)
CONDENSER
TUBE
UNIT
INTERMEDIATE LINE
– 68 –
Technical Data Vivaro
• Cutouts for additional AC lines, right side of vehicle, behind the rear wheel housing.
68,5
35,5 35,5
67,3
75
1 TO 7,2
49 1 BO 7,2 x 14,2
4R = 5
– 69 –
Technical Data Vivaro
• Auxiliary heater
An auxiliary heater is available as an option for the combi and bus versions. In order to equip the van
version with an auxiliary heater, combi parts must be used.
Procedure:
1 For F4R engine, replace radiator outlet line with part number 91166712; for F9Q engine, replace
thermostat outlet line with part number 91166712.
2 Replace the original heating radiator feed line with part number 91166713.
3 Connect heater unit to the new pipes in the engine compartment (route fixed lines under body,
part number 91166732).
4 Install auxiliary heater unit (part number 91167501). For details of the tank filler pipe, see fuel
supply system.
(Note: For details of electrical connections, see section on “Electrics”)
Overall view
UNDERBODY LINE
5 KW HEATER UNIT
– 70 –
Technical Data Vivaro
• Roof rack
Vivaro vehicles are fitted with roof rack fastening points, which constitute the only permissible fastening
points. The maximum permissible roof load is 200 kg for all vehicle versions. All the fastening points
must be used. If a shorter roof rack is used, the maximum permitted roof load is reduced by 25 kg for
each fastening point not used.
It is recommend to use original parts (roof rack). If other manufacturers’ products are used,
the attaching points must be identical to the original parts.
The centre of gravity of the roof load must not be higher than 100 mm above the roof rack,
i.e. approx. 200 mm above the van roof.
• Wind deflector
Important: Vivaro vehicles are not designed to be fitted with a roof spoiler, this option is therefore
not advisable.
The roof would otherwise need to be fitted with suitable fastenings in order to avoid damage caused
by vibration and wind pressure.
L1H1 van
3345
2865
FRONT AXLE
2079
1218
1451
A A
– 71 –
Technical Data Vivaro
L2H1 van
3745
2865
FRONT AXLE
2079
1218
1451
A A
Section A-A
(applies to versions L1 and L2)
|A 8,2
88
– 72 –
Technical Data Vivaro
• Trailer hitch
The maximum permissible trailer weight is 2000 kg (braked) and 750 kg (unbraked).
The van and combi versions can be ordered with a pre-installed trailer hitch.
All versions (including platform chassis) can be retrofitted with a trailer hitch.
The maximum permissible tongue load is 80 kg. A telltale lamp indicating faulty trailer turn signal
lamps, is located on the instrument panel.
• Liftgate
The fastening holes for the trailer hitch can also be used as additional fastening points for a liftgate.
These must not, however, be used as the only fastening points, as the forces exposured in this area
will result in damages of the underbody structure.
REINFORCEMENT
3 M10 NUTS
LINK ELEMENT
– 73 –
Technical Data Vivaro
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main menu
– 74 –