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62.1:DVC6000
July 2006 DVC6000 Series
W9131-1
W7957-1 / IL
Figure 1. Type DVC6010 Digital Valve Controller Mounted on Figure 2. Type DVC6010 Digital Valve Controller Mounted on
a Sliding-Stem Valve Actuator Type 585C Piston Actuator
D102758X012
www.Fisher.com
Product Bulletin
62.1:DVC6000
DVC6000 Series July 2006
Specifications
Available Configurations Supply Pressure(3)
Valve-Mounted Instrument: Minimum Recommended: 0.3 bar (5 psig)
DVC6010: Sliding-stem applications higher than maximum actuator requirements
DVC6020: Rotary applications and long-stroke Maximum: 10.0 bar (145 psig) or maximum
sliding-stem applications pressure rating of the actuator, whichever is lower
DVC6030: Quarter-turn rotary applications
Remote-Mounted Instrument(1):
DVC6005: Base unit for 2-inch pipestand or wall Steady-State Air Consumption(4,5)
mounting Standard Relay:
DVC6015: Feedback unit for sliding-stem At 1.4 bar (20 psig) supply pressure: Less than
applications 0.38 normal m3/hr (14 scfh)
DVC6025: Feedback unit for rotary or long-stroke At 5.5 bar (80 psig) supply pressure: Less than
sliding-stem applications 1.3 normal m3/hr (49 scfh)
DVC6035: Feedback unit for quarter-turn rotary
applications Low Bleed Relay(6):
DVC6000 Series digital valve controllers can be At 1.4 bar (20 psig) supply pressure: Average
mounted on Fisher and other manufacturers value 0.056 normal m3/hr (2.1 scfh)
rotary and sliding-stem actuators. At 5.5 bar (80 psig) supply pressure: Average
value 0.184 normal m3/hr (6.9 scfh)
Input Signal(2)
Point-to-Point:. Maximum Output Capacity(4,5)
Analog Input Signal: 4−20 mA dc, nominal; split At 1.4 bar (20 psig) supply pressure: 10.0 normal
ranging available m3/hr (375 scfh)
Minimum Voltage Available at Instrument At 5.5 bar (80 psig) supply pressure: 29.5 normal
Terminals must be 10.5 volts dc for analog m3/hr (1100 scfh)
control, 11 volts dc for HART communication (see
instrument instruction manual for details)
Minimum Control Current: 4.0 mA Independent Linearity(2,7)
Minimum Current w/o Microprocessor Restart: 3.5
mA ±0.50% of output span
Maximum Voltage: 30 volts dc
Overcurrent Protection: Input circuitry limits
current to prevent internal damage Electromagnetic Interference (EMI)
Reverse Polarity Protection: No damage occurs
from reversal of loop current Tested per IEC 61326-1 (Edition 1.1). Meets
emission levels for Class A equipment (industrial
Multi-drop:. locations) and Class B equipment (domestic
Instrument Power: 11 to 30 volts dc at locations). Meets immunity requirements for
approximately 8 mA industrial locations (Table A.1 in the IEC
Reverse Polarity Protection: No damage occurs specification document). Immunity performance is
from reversal of loop current shown in table 2.
Output Signal(2)
IEC 61010 Compliance Requirements
Pneumatic signal as required by the actuator, up (Valve-Mounted Instruments Only)
to 95% of supply pressure
Minimum Span: 0.4 bar (6 psig) Power Source: The loop current must be derived
Maximum Span: 9.5 bar (140 psig) from a separated extra-low voltage (SELV) power
Action: J Double, J Single Direct, and J Single source
Reverse Environmental Conditions: Installation Category I
(continued)
2
Product Bulletin
62.1:DVC6000
July 2006 DVC6000 Series
Specifications (continued)
Electrical Classification valve-mounted instruments only)
Hazardous Area: Cover: Thermoplastic polyester
Elastomers
Explosion proof, Division 2, Dust-Ignition Standard: Nitrile
proof, Intrinsically Safe Optional: Fluorosilicone
Explosion proof, Non-incendive, Stem Travel
APPROVED
Dust-Ignition proof, Intrinsic Safety DVC6010, DVC6015:
0 to 102 mm (4 inches) maximum travel span
ATEX Flameproof, Type n, Intrinsic Safety 0 to 9.5 mm (3/8 inches) minimum travel span
DVC6020, DVC6025: 0 to 606 mm (23-7/8
IECEx Flameproof, Type n, Intrinsic Safety inches) maximum travel span
Shaft Rotation (DVC6020, DVC6025, DVC6030
Refer to tables 3, 4, 5, and 6 for specific approval
and DVC6035)
information
0 to 50 degrees minimum
Electrical Housing: Meets NEMA 4X, CSA Type 0 to 90 degrees maximum
4X, IEC 60529 IP66
Mounting
Connections Designed for direct actuator mounting or remote
Supply Pressure: 1/4-inch NPT female and pipestand or wall mounting. Mounting the
integral pad for mounting 67CFR regulator instrument vertically, with the vent at the bottom
Output Pressure: 1/4-inch NPT female of the assembly, or horizontally, with the vent
Tubing: 3/8-inch metal, recommended pointing down, is recommended to allow drainage
Vent (pipe-away): 3/8-inch NPT female of moisture that may be introduced via the
Electrical: 1/2-inch NPT female conduit instrument air supply.
connection. optional—M20 female conduit
Weight
connection, spring clamp terminal connection(8)
Valve-Mounted Instruments.
Operating Ambient Temperature Limits(3) Aluminum: 3.5 kg (7.7 lbs)
−40 to 80_C (−40 to 176_F) for most approved Stainless steel: 7.7 kg (17 lbs)
valve-mounted instruments Remote-Mounted Instruments.
−40 to 125_C (−40 to 257_F) for remote-mounted DVC6005 Base Unit: 4.1 kg (9 lbs)
feedback unit. DVC6015 Feedback Unit: 1.3 kg (2.9 lbs)
−52 to 80_C (−62 to 176_F) for valve-mounted DVC6025 Feedback Unit: 1.4 kg (3.1 lbs)
instruments utilizing the Extreme Temperature DVC6035 Feedback Unit: 0.9 kg (2.0 lbs)
option (fluorosilicone elastomers).
Options
Construction Materials J Supply and output pressure gauges or J Tire
Housing, module base and terminal box: valves, J Integral mounted filter regulator,
ASTM B85 A03600 low copper aluminum alloy J Stainless steel housing, module base and
(standard) terminal box (valve-mounted instruments only),
CF8M (cast 316 stainless steel) (optional for J Low-Bleed Relay, J Extreme Temperature
1. 3-conductor shielded cable, 22 AWG minimum wire size, is recommended for connection between base unit and feedback unit. Pneumatic tubing between base unit output connection and
actuator has been tested to 15 meters (50 feet) maximum without performance degradation.
2. These terms are defined in ISA Standard S51.1.
3. The pressure/temperature limits in this document and any other applicable code or standard should not be exceeded.
4. Normal m3/hour − Normal cubic meters per hour at 0_C and 1.01325 bar, absolute. Scfh − Standard cubic feet per hour at 60_F and 14.7 psia.
5. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.
6. The Low Bleed Relay is offered as standard relay for DVC6000 SIS tier, used for On/Off applications.
7. Typical value. Not applicable for Type DVC6020 digital valve controllers in long-stroke applications or remote-mounted Type DVC6005 digital valve controllers with long pneumatic tubing
lengths.
8. ATEX/IEC approvals only.
3
Product Bulletin
62.1:DVC6000
DVC6000 Series July 2006
4
Product Bulletin
62.1:DVC6000
July 2006 DVC6000 Series
ERROR
(RED)
WARNING
(YELLOW)
NO CONDITIONS HAVE
BEEN DETECTED
(GREEN)
D Travel Control — Pressure Fallback—Valve valve assembly. Diagnostic capabilities available are
position feedback is critical to the operation of a Performance Diagnostics (PD) and Advanced
digital valve controller. Without this feedback, the Diagnostics (AD). Refer to table 1 for details on the
control valve assembly traditionally goes to its fail capabilities of each diagnostic tier.
safe position. DVC6000 Series digital valve
controllers can detect position feedback problems
caused by a travel sensor failure or linkage failure
and continue to operate in “pressure control” mode. Performance Diagnostics
If a problem with the valve position feedback is Performance Diagnostics enables the use of
detected, the instrument will automatically disable diagnostics while the valve is in service and
the travel sensor, send an alert, and control its operating.
output pressure much like an I/P transducer. This
allows the valve assembly to continue to operate D Red/Yellow/Green Condition Indicator
with reduced accuracy until maintenance can be (see figure 3)
scheduled.
D I/P and Relay Integrity Diagnostic
D One-Button Diagnostic
Diagnostics
The One-Button Diagnostic, (shown in figure 4), is
DVC6000 Series digital valve controllers are packed a 20 second sweep which runs the I/P and Relay
with user-configurable alerts and alarms. When Integrity, Relay Adjustment Travel Deviation,
integrated with a HART communication-based Supply Pressure, and Air Mass Flow Performance
system, these flags provide real-time notification of Diagnostic tests. When the sweep is complete,
current and potential valve and instrument problems. AMS ValveLink Software will show any errors,
With AMS ValveLink Software, tests can be possible causes, and recommended actions to
performed to identify problems with the entire control resolve the error(s).
5
Product Bulletin
62.1:DVC6000
DVC6000 Series July 2006
ERROR TYPE
RECOMMENDED
ACTION
E1035
ERROR
DETECTED (RED) POSSIBLE CAUSE
E1036
Advanced Diagnostics
Advanced Diagnostics include the following dynamic
scan tests:
6
Product Bulletin
62.1:DVC6000
July 2006 DVC6000 Series
real-time. From the safety of a control room, multiple
instruments can be monitored for alerts and alarms.
Additionally, tasks such as configuration, calibration
and diagnostic testing do not require special trips to
the field. AMS ValveLink Software can communicate
via Modbus to the distributed control system (DCS)
to provide critical information such as valve travel
alerts and alarms (figure 7).
D Integrated Control System—A control system
with HART communication capabilities has the ability
to directly gather information from DVC6000 Series
digital valve controllers. Information such as valve
travel, alerts and alarms can be seamlessly
W7468/IL accessed to provide a view into the field device from
the safety of the control room.
Figure 6. The Valve Signature Display
Communication
The Step Response Test checks the valve
assemblies response to a changing input signal. and
plots travel versus time. The end results of this test HARTR Protocol Overview
allow you to evaluate the dynamic performance of The HART (Highway Addressable Remote
the valve. The Performance Step Test (25 Transducer) protocol gives field devices the
pre-configured points) provides a standardized step capability of communicating instrument and process
test with which to evaluate your valve performance. data digitally. This digital communication occurs over
It utilizes small, medium and large changes. the same two-wire loop that provides the 4 to 20 mA
process control signal, without disrupting the
Advanced Diagnostics are performed with AMS process signal (figure 8). In this way, the analog
ValveLink Software. The valve must be out of process signal, with its faster response, can be used
service for Advanced Diagnostics to be performed. for control. At the same time, the HART digital
communication gives access to calibration,
configuration, diagnostic, maintenance, and
additional process data. The protocol provides total
system integration via a host device.
Integration
The HART protocol gives you the capability of
D Non-HARTR Systems—Because DVC6000 multidropping, where you can network several
Series digital valve controllers operate with a devices to a single communications line. This
traditional 4 to 20 mA control signal, they directly process is well suited for remote applications such
replace older analog instruments. as pipelines, custody transfer sites, and tank farms.
Microprocessor-based electronics provide improved
performance along with repeatable and reliable
configuration and calibration. Model 375 Field Communicator
You can perform configuration and calibration at the
D Modbus with AMS ValveLinkR Software and valve or anywhere on the two-wire loop via a Model
HARTR Multiplexers—HART communication allows 375 Field Communicator (figure 9). Powerful tools
you to extract more value from DVC6000 Series such as the Setup Wizard and Auto Travel
digital valve controllers beyond their inherent Calibration automate the tasks of commissioning
improved performance. When integrated into a DVC6000 Series digital valve controllers. These
multiplexer network and using AMS ValveLink automation tools not only save time, but also provide
Software, the device and valve information is accurate and repeatable results.
7
Product Bulletin
62.1:DVC6000
DVC6000 Series July 2006
FIELD TERMINATION
ASSEMBLY (FTA)
RS232-TO-RS485
CONVERTER
4-20 mA
HART
W8082 -1 / IL
Figure 7. Integrate Information from the Digital Valve Controller into a Non-HART R Compatible Control
System With AMS ValveLink R Software’s Modbus Interface
+0.5 mA
0
ANALOG
SIGNAL
−0.5 mA
1200 Hz 2200 Hz
“1” “0”
W9128
AMS ValveLinkR Software Figure 9. Perform Configuration and Calibration at the Valve
or Anywhere on the 4 to 20 mA Loop with the Model 375 Field
AMS ValveLink Software is a WindowsR-based Communicator
software package that allows easy access to the
information available from DVC6000 Series digital
valve controllers. Diagnostics, as well as On-Line Friction and
Deadband Analysis and Trending can be run while
Using AMS ValveLink Software, you can monitor the the valve is in service and operating. Valve
performance characteristics of the valve and obtain Signature, Dynamic Error Band, and Step Response
vital information without having to pull the valve from are displayed in an intuitive user-friendly
the line. I/P and Relay Integrity and Travel Deviation environment that allows easy interpretation of data.
8
Product Bulletin
62.1:DVC6000
July 2006 DVC6000 Series
TERMINAL BOX
TERMINAL BOX COVER
HOUSING
GAUGES
PNEUMATIC RELAY
COVER
TRAVEL SENSOR
W8083-1 / IL
I/P CONVERTER
MODULE BASE ASSEMBLY
Figure 10. DVC6000 Series Digital Valve Controller Assembly (Valve-Mounted Instrument)
9
Product Bulletin
62.1:DVC6000
DVC6000 Series July 2006
4−20 mA
INPUT SIGNAL
+
HART
AUXILIARY
TERMINALS
TERMINAL BOX
VALVE TRAVEL
PRINTED FEEDBACK
WIRING BOARD
DRIVE
SIGNAL
OUTPUT A
I/P
CONVERTER
SUPPLY
PNEUMATIC PRESSURE
RELAY
OUTPUT B
10
Product Bulletin
62.1:DVC6000
July 2006 DVC6000 Series
189.1
(7.44)
28.6 122.8 148.7
(5.85) 1/2-14 NPT
(1.13) (4.84)
CONDUIT CONN
BOTH SIDES
2 MOUNTING HOLES
1/4-18 NPT
j 8.6 (0.34)
OUTPUT CONN A
TYPE 67CFR
FEEDBACK 1/4-18 NPT
ARM SUPPLY CONN
210.7
(8.29)
144.5
(5.69)
3/8-18 NPT
VENT CONN
1/4-18 NPT
ACTUATOR OUTPUT CONN 1/4-18 NPT
CENTERLINE PLUGGED OUTPUT CONN B
mm
(INCH)
48B7710 Sht 1 / Doc.
19B3538-C
E0405 / IL
Figure 12. Dimensions for Type DVC6010 Digital Valve Controller with Integrally Mounted Filter Regulator
Note
Ordering Information
Neither Emerson, Emerson Process
When ordering, specify: Management, Fisher, nor any of their
affiliated entities assumes
1. Actuator type and size responsibility for the selection, use
and maintenance of any product.
Responsibility for the selection, use
2. Maximum actuator travel or rotation and maintenance of any product
remains with the purchaser and
3. Options end-user.
11
Product Bulletin
62.1:DVC6000
DVC6000 Series July 2006
95.3 156.3
(3.75) (6.16)
1/2-14 NPT
CONDUIT CONN
157.7
MOUNTING BOTH SIDES
(6.21)
BRACKET
4 MOUNTING 1/4-18 NPT
HOLES OUTPUT
j 9.7 (0.38) CONN A
FEEDBACK TYPE 67CFR
ARM 1/4-18 NPT
SUPPLY CONN
234.7
(9.24)
174.6
(6.88)
1/4-18 NPT
ACTUATOR OUTPUT CONN
1/4-18 NPT mm
CENTERLINE 91.5 PLUGGED
OUTPUT CONN B (INCH)
(3.6)
Figure 13. Dimensions for Type DVC6020 Digital Valve Controller with Integrally Mounted Filter Regulator
125
(4.91) 1/2-14 NPT
CONDUIT CONN
BOTH SIDES
1/4-18 NPT
OUTPUT CONN A
3/8-18 NPT
VENT CONN
1/4-18 NPT
OUTPUT
148.1 CONN
(5.83) PLUGGED
214.7 1/4-18 NPT 201.8
(8.45) OUTPUT CONN B (7.94)
mm
(INCH)
48B9597 Sht 1 / Doc
19B3558-D
E0407_1 / IL
Figure 14. Dimensions for Type DVC6030 Digital Valve Controller with Integrally Mounted Filter Regulator
12
Product Bulletin
62.1:DVC6000
July 2006 DVC6000 Series
63 193 92
1/2-14 NPT CONDUIT
(2.46) (7.60) (3.62)
CONN BOTH SIDES
1/4-18 NPT
OUTPUT CONN A
1/2-14 NPT
CONDUIT CONN 1/4-18 NPT
BOTH SIDES 151 OUTPUT CONN B 3/8 -18 NPT
(5.93) VENT CONN
234
(9.20)
PIPESTAND MOUNTED
64
(2.50)
57
(2.25)
BRACKET LOCATION
FOR WALL MOUNTING
72
(2.82)
2 MOUNTING
184
HOLES 0.86 (0.34)
(7.23)
mm
(INCH)
10C1795-A / DOC
10C1796-A / DOC WALL MOUNTED
E1030
13
Product Bulletin
62.1:DVC6000
DVC6000 Series July 2006
57
9
(2.25)
(0.37) 4 MOUNTING
29 HOLES
2 MOUNTING (1.13) 9.7 (0.38)
97
HOLES (3.81)
8.6 (0.34) CENTERLINE OF
19
ACTUATOR
(0.76)
94 175
(7.63) (6.88)
138
(5.45) 121
(4.75)
1/2-14 NPT
CONDUIT
99 CONN
10
65 (3.90)
(0.38) 95
(2.54) 1/2-14 NPT (3.75)
175 CONDUIT CONN
10C1797-A 114
E0867 / IL (6.89) (4.50)
10C1798-A 140
E0868 / IL (5.52)
TYPE DVC6015 SLIDING STEM ACTUATOR MOUNTING TYPE DVC6025 ROTARY AND LONG-STROKE SLIDING STEM
UP TO 102 mm (4-INCH) TRAVEL ACTUATOR MOUNTING
76
(3.00)
38
(1.50)
46
(1.83)
93
120 (3.66)
(4.72)
10C1799-A
E0869 / IL
mm
(INCH)
14
Product Bulletin
62.1:DVC6000
July 2006 DVC6000 Series
Table 2. Immunity Performance
Performance Criteria(1)
Port Phenomenon Basic Standard
Point-to-Point Mode Multi-drop Mode
Electrostatic discharge (ESD) IEC 61000-4-2 A(2) A
Enclosure Radiated EM field IEC 61000-4-3 A A
Rated power frequency magnetic field IEC 61000-4-8 A A
Burst IEC 61000-4-4 A(2) A
I/O signal/control Surge IEC 61000-4-5 A(2) A
Conducted RF IEC 61000-4-6 A A
1. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.
2. Excluding auxiliary switch function, which meets Performance Criteria B.
T4(Tamb v 125_C) 4X
(Explosion Proof)
DVC60x5 Class/Division −−− T5(Tamb v 95_C)
(x = 1,2,3) Class I, Division 1 GP B,C,D
T6(Tamb v 80_C)
T4(Tamb v 125_C) 4X
Class I Division 2 GP A,B,C,D
Class II Division 1 GP E,F,G −−− T5(Tamb v 95_C)
Class III Division 1
T6(Tamb v 80_C)
15
Product Bulletin
62.1:DVC6000
DVC6000 Series July 2006
Table 4. Type DVC6000 Series, Hazardous Area Classifications for United States—FM
CERTIFICATION TEMPERATURE ENCLOSURE
TYPE CERTIFICATION OBTAINED ENTITY RATING
BODY CODE RATING
(Intrinsic Safety) Vmax = 30 Vdc 4X
T5(Tamb v 80_C)
Class/Division Imax = 226 mA
Class I,II,III Division 1 GP A,B,C,D,E, Ci = 5 nF
F,G per drawing 29B3427 Li = 0.55 mH
DVC60x0 Pi = 1.4 W
DVC60x0S (Explosion Proof) 4X
T6(Tamb v 80_C)
(x = 1,2,3) Class/Division −−−
Class I, Division 1 GP B,C,D
Class I Division 2 GP A,B,C,D 4X
T6(Tamb v 80_C)
Class II,III Division 1 GP E,F,G −−−
Class II,III Division 2 GP F,G
(Intrinsic Safety) Vmax = 30 Vdc Voc = 9.6 Vdc 4X
T6(Tamb v 60_C)
Class/Division Imax = 226 mA Isc = 3.5 mA
Class I,II,III Division 1 GP A,B,C,D, Ci = 5 nF Ca = 3.6 μF
E,F,G per drawing 29B3521 Li = 0.55 mH La = 100 mH
Pi = 1.4 W Po = 8.4 mW
DVC6005 (Explosion Proof) 4X
T6(Tamb v 60_C)
FM Class/Division −−−
Class I, Division 1 GP C,D
Class I Division 2 GP A,B,C,D 4X
T6(Tamb v 60_C)
Class II,III Division 1 GP E,F,G −−−
Class II,III Division 2 GP F,G
Vmax = 10 Vdc 4X
(Intrinsic Safety) T4(Tamb v 125_C)
Imax = 4 mA
Class/Division T5(Tamb v 95_C)
Ci = 0 nF
Class I,II,III Division 1 GP A,B,C,D,
Li = 0 mH T6(Tamb v 80_C)
E,F,G per drawing 29B3521
Pi = 10 mW
T4(Tamb v 125_C) 4X
DVC60x5 (Explosion Proof)
(x = 1,2,3) Class/Division −−− T5(Tamb v 95_C)
Class I, Division 1 GP A,B,C,D
T6(Tamb v 80_C)
T4(Tamb v 125_C) 4X
Class I Division 2 GP A,B,C,D
Class II,III Division 1 GP E,F,G −−− T5(Tamb v 95_C)
Class II,III Division 2 GP F,G
T6(Tamb v 80_C)
16
Product Bulletin
62.1:DVC6000
July 2006 DVC6000 Series
17
Product Bulletin
62.1:DVC6000
DVC6000 Series July 2006
FIELDVUE, ValveLink and Fisher are marks owned by Fisher Controls International LLC, a member of the Emerson Process Management
business division of Emerson Electric Co. Emerson, Emerson Process Management, and the Emerson logo are trademarks and service marks of
Emerson Electric Co. DeltaV is a mark owned by one of the companies in the Emerson Process Management business division of Emerson Electric
Co. HART is a mark owned by the HART Communication Foundation. All other marks are the property of their respective owners. This product may
be covered under one or more of the following patents (5,451,923; 5,434,774; 5,439,021; 5,265,637) or under pending patent applications.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are
not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability.
We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Neither Emerson, Emerson Process Management, Fisher, nor any of their affiliated entities assumes responsibility for the selection, use and
maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user.
18
EFisher Controls International LLC 2000, 2006; All Rights Reserved Printed in USA