Chapter 12

Sunroof
Content
12.1 Vehicle roof – sunroof Error! Bookmark not defined.
12.1.1. Specificatio ................................................................................... Error! Bookmark not defined.
12.1.1.1. Tightening torque specification .................................... Error! Bookmark not defined.
12.1.2. Schematic and wiring diagram ..................................................... Error! Bookmark not defined.
12.1.2.1. Schematic diagram of the sunroof ............................... Error! Bookmark not defined.
12.1.3. Diagnostic information and procedure ......................................... Error! Bookmark not defined.
12.1.3.1. Symptom-vehicle roof .................................................. Error! Bookmark not defined.
12.1.3.2. Power sunroof fault ...................................................... Error! Bookmark not defined.
12.1.4. Service instruction ........................................................................ Error! Bookmark not defined.
12.1.4.1. Replacement of the sunroof assembly ........................ Error! Bookmark not defined.
12.1.4.2. Replacement of the sunroof motor............................... Error! Bookmark not defined.
12.1.4.3. Replacement of the sunroof sunshade ........................ Error! Bookmark not defined.
12.1.4.4. Sunroof glass height adjustment.................................. Error! Bookmark not defined.
12.1.4.5. Replacement of the sunroof glass ............................... Error! Bookmark not defined.
12.1.4.6. Replacement of the sunroof switch .............................. Error! Bookmark not defined.
12.1.5. Description and operation ............................................................ Error! Bookmark not defined.
12.1.5.1. Description and operation of the sunroof ..................... Error! Bookmark not defined.
12.1.5.2. Initialization of sunroof motor ....................................... Error! Bookmark not defined.
 Vehicle roof – sunroof 12-1

12.1. Vehicle roof – sunroof

12.1.1.Specification
12.1.1.1.Tightening torque specification

Tightening torque specification

Specification
Application
Metric
Sunroof switch fastener 2±0.5 N.m
Sunroof assembly retaining bolt 9±1.5 N.m
Sunroof glass retaining bolt 4.5±0.5 N.m
 Vehicle roof – sunroof 12-2

12.1.2. Schematic and wiring diagram

12.1.2.1. Schematic diagram of the sunroof

Schematic diagram of the sunroof

Sunroof
–
Control
Module

Fuse
Box –
Dashbo
ard

Sunr
oof
Switc
h

Fuse
Box –
Underh
ood
 Vehicle roof – sunroof 12-3

12.1.3. Diagnostic information and

procedure
12.1.3.1. Symptom-vehicle roof
Note: The following steps must be completed before
using the symptom list:
1. Execute “Inspection of diagnostic system - vehicle”
to confirm that the followings are true:
 No DTC is set up.
 Communication can be realized in control
module through serial data link.
2. Look up system operation, and be familiar with
system function. Refer to “Description and
operation of sunroof”.Visual / appearance
inspection
 Inspect whether aftermarket equipment which
may affect the operation of power sunroof
system exists. Refer to “Inspection of
aftermarket accessories”.
 Inspect whether the touchable or visible
system components have obvious damage or
fault that may cause such symptom.
3. Intermittent fault
 The intermittent fault may be caused by
electrical connection fault or wiring harness
fault. Refer to “Test intermittent fault and bad
contact”.
4. Symptom list
 Diagnose symptoms with reference to “Power
sunroof fault” in the symptom diagnosis
procedure.
 Vehicle roof – sunroof 12-4

12.1.3.2. Power sunroof fault 3. Confirm that the test lamps between the following B+
Diagnostic description circuit terminals and ground light up.
 Execute “Inspection of Diagnostic System -  B+ circuit terminal 9
Vehicle” before adopting such diagnostic  B+ circuit terminal 7
procedure.  If the test lamp does not light up, test whether B+
 Look up “Diagnosis based on strategy”, so as circuit is short-circuited to ground or open-circuit /
to obtain overview of diagnostic method. the resistance is too large. If the test circuit is
 Provide overview of each diagnostic category normal and B+ circuit fuse is blown, then
in “Description of Diagnostic Procedure”. determine if M69 sunroof motor causes the blown
Fault diagnosis information fuse. Replace the M69 sunroof motor.
4. Shift the ignition switch to ON position and confirm that
Short Open Short
Signal the test lamps between the following circuit terminals
Circuit to circuit/overlarge to
performance and ground light up.
ground resistance voltage
 Terminal 5
B+ 1 1 — —
 Terminal 1
Sunroof  If the test lamp does not light up, test whether
switch
1 1 1 — corresponding circuit is short-circuited to ground
off
signal or open-circuit / the resistance is too large.
Sunroof 5. Shift the ignition switch to OFF position and confirm
switch that the test lamps between the following circuit
1 1 1 — terminals and ground light up.
on
signal  Terminal 5
Sunroof  Terminal 1
module — 1 — —  If the test lamp lights up, test whether corresponding
ground
circuit is short-circuited to voltage.
1. Power sunroof fault 6. Disconnect the wiring harness connector of S72
Circuit/system description sunroof switch.
The electrical system of sunroof consists of sunroof 7. Test whether the resistance between the following
switch and sunroof motor. The sunroof motor is circuit terminals is less than 10Ω.
powered by battery or ignition switch. The sunroof  S72 sunroof switch terminal 6 and M69 sunroof
switch can enable or disable the sunroof motor to open motor terminal 5
and close the sunroof. Reference information  S72 sunroof switch terminal 7 and M69 sunroof
Reference of schematic diagram Schematic diagram of motor terminal 1
the sunroof Connector end view reference Part  If it is larger than the specified value, test whether
connector end view Description and operation corresponding circuit is open / or the resistance is
Description and operation of the sunroof Electrical too large.
information reference 8. If all circuit tests are normal, test or replace M69 sunroof
 Circuit test motor.
 Repair of connector
 Test intermittent fault and bad contact Component test
 Circuit repair Sunroof switch
Scan tool reference Static test
Refer to “Control module reference”, so as to obtain 1. Shift the ignition switch to OFF position and disconnect
the information of scan tool. the wiring harness connector of S72 sunroof switch.
Circuit/system verification 2. Test whether the resistance between the ground circuit
Shift the ignition switch to ON position, and shift the terminal 8 and the following circuit terminals is infinite.
sunroof switch to on and off position. When switching  Circuit terminal 6
between the command states, the sunroof should be  Circuit terminal 7
open and closed.  If it is not within the specified range, replace S12
Circuit/system test sunroof switch.
Note: Depending on the approachability of switch, 3. Turn on the switch to test if the resistance between the
perform the switch component test before ground circuit terminal 8 and the signal circuit terminal
circuit/system test. 7 is less than 2Ω.
1. Shift the ignition switch to OFF position and  If it is not within the specified range, replace S12
disconnect the wiring harness connector of M69 sunroof switch.
sunroof motor. 4. Turn off the switch to test if the resistance between the
2. Test whether the resistance between ground circuit ground circuit terminal 8 and the signal circuit terminal
terminal 10 and ground is less than 10Ω. 6 is less than 2Ω.
 If it is more than the specified value, test  If it is not within the specified range, replace S12
whether the ground circuit is open-circuit/its sunroof switch.
resistance is too large.
 Vehicle roof – sunroof 12-5

Service instruction
Execute “Diagnosis Inspection and Repair Effect” after
diagnostic procedure finished.
 Replacement of the sunroof switch
 Replacement of the sunroof motor
 Refer to “Control module reference”, so as to
replace and set up sunroof motor/actuator.
 Vehicle roof – sunroof 12-6

12.1.4. Service instruction

12.1.4.1. Replacement of the sunroof assembly

Replacement of the sunroof assembly

Figure number Part names
Preparation procedure
Disassemble the headlining trim panel. Refer to “Replacement of the headlining trim panel (with sunroof)”.
Sunroof assembly retaining bolt (quantity: 9)
Warning: Refer to “Warning on Relevant tightening”.
1
Tightening torque
9±1.5 N.m
Sunroof assembly
2 Note: After the sunroof motor is powered off, it is required to conduct
initialization operation and refer to “Initialization of the sunroof motor”.
 Vehicle roof – sunroof 12-7

12.1.4.2. Replacement of the sunroof motor

14BT1201002

Replacement of the sunroof motor

Figure number Part names
Preparation procedure
Disassemble the headlining trim panel. Refer to “Replacement of the headlining trim panel (with sunroof)”.
Sunroof motor retaining bolt (quantity: 3)
1
Warning: Refer to “Warning on Relevant tightening”.
Sunroof motor
2 Note: After the sunroof motor is powered off, it is required to conduct
initialization operation and refer to “Initialization of the sunroof motor”.
 Vehicle roof – sunroof 12-8

12.1.4.3. Replacement of the sunroof sunshade

Replacement of the sunroof sunshade

Figure number Name of component
Preparation procedure
Disassemble the sunroof assembly. Refer to “Replacement of the sunroof assembly”.
Sunroof sunshade
1
Procedure: Remove the sunshade backward from the rack
 Vehicle roof – sunroof 12-9

12.1.4.4. Sunroof glass height adjustment

Sunroof glass height adjustment

Figure number Name of component
Preparation procedure
Disassemble the headlining trim panel. Refer to "Replacement of the headlining trim panel (with sunroof)".
Sunroof glass set screw (quantity: 4)
Warning: Refer to “Warning on Relevant tightening”.

Procedure
1. Switch the sunroof glass from the fully open position to the closed
position.
2. Loosen the sunroof glass set screws.
3. Adjust the front part to be 0-1mm (0-0.04 inch) lower the sunroof
1 cover.
4. Adjust the rear part to be 0-1mm (0-0.04 inch) higher the sunroof
cover.
5. Tighten the sunroof glass set screws.
6. Pull the sunroof glass to all positions.
7. Inspect the sunroof adjustment status, and if necessary, adjust
again.
Tightening torque
4 N.m (35 pound force per inch)
 Vehicle roof – sunroof 12-10

12.1.4.5. Replacement of the sunroof glass

Replacement of the sunroof glass

Figure number Part names
Preparation procedure
Disassemble the sunroof assembly. Refer to “Replacement of the sunroof assembly”.
Sunroof set screw (quantity: 4)
Warning: Refer to “Warning on Relevant tightening”.
1
Tightening torque
4.5±0.5 N.m
2 Sunroof glass
 Vehicle roof – sunroof 12-11

12.1.4.6. Replacement of the sunroof switch

14BT1201006

Replacement of the sunroof switch

Figure number Name of component
Preparation procedure
Disassemble the dome lamp and reading lamp. Refer to “Replacement of dome lamp and reading lamp”.
Sunroof switch
1
Procedure:
Disconnect the plug connector.
 Vehicle roof – sunroof 12-12

12.1.5. Description and operation The sunroof slides (open and closed)
 Point contact type
12.1.5.1. Description and operation of To slide open the sunroof, press the "Open" position at
the sunroof the rear half of toggle to slide the sunroof open to any
Tilt/sliding sunroof consists of a mobile glass pane and position for >0.3s. If the sunshade is closed, when the
a manual sunshade. In a tilt/sliding sunroof system, the sunroof slides open, it will pull the sunshade open. To
rear glass tilts upward to ventilate, and it slides open close the sunroof at the open position, press the
between the headlining and the sunroof cover. The "Closed/tilted" position at the front half of toggle for
glass is controlled by an integrated motor/BCM. There >0.3s to slide the sunroof closed to any position.
is mechanical connection between the sunshade and  One-button type
the glass so that it can be opened together with the To slide open the sunroof, press the "Open" position at
glass to prevent its closing amplitude from being the rear half of toggle for < 0.3s to slide the sunroof
greater than the glass.The electrical part of tilt/sliding until it is fully open. If the sunshade is closed, when the
sunroof system includes: sunroof slides open, it will pull the sunshade open. To
 BCM close the sunroof at the open position, press the
 Sunroof switch "Closed/tilted" position at the front half of toggle for
 Sunroof motor <0.3s to slide the sunroof until it is fully closed.The
Sunroof window/sunroof switch sunroof tilts open
Attentions: The sunroof is equipped with drain pipe,  Point contact type
which passes through the upper pillar of vehicle body The sunroof is at the tilted position; press the
to prevent water from entering the vehicle.The sunroof "Closed/tilted" position at the front half of toggle for
has the following characteristics: >0.3s until it arrives at the closed position; release the
 Let sunlight and air enter into the vehicle switch and press the "Open" position at the rear half of
through the roof toggle for >0.3s until the sunroof slides open to any
 Embedded in the roof position.
 Made of glass  One-button type
 Equipped with manual sunshade The sunroof is at the tilted position; press the
 Driven by motor "Closed/tilted" position at the front half of toggle for
 Controlled by sunroof switch built in the front <0.3s until it arrives at the closed position; release the
dome lamp assembly switch and press the "Open" position at the rear half of
 Sunroof switch is a toggle located on the right toggle for <0.3s until the sunroof slides to fully open
side of front dome lamp assembly. The ignition position.
switch must be ON before operating the
sunroof.
Anti-trap function
For obstacle with rigidity of more than (10±0.5) N/mm,
within the opening range of 200mm - 4mm, and before
the clamp load is more than 100N, the sunroof will
automatically retract.
Operation of sunroof
The sunroof has three positions: Closed, open, tilted.
The sunroof tilts (open and closed)
 Point contact type
To tilt the rear of sunroof, release the switch when it
arrives at the closed position, then press the
"Closed/tilted" position at the front half of toggle for
>0.3s until the rear of sunroof tilts open. To close the
sunroof at the tilt open position, press the "Open"
position at the rear half of toggle for >0.3s until the
sunroof tilts closed.
 One-button type
To tilt the rear of sunroof, release the switch when it
arrives at the closed position, then press the
"Closed/tilted" position at the front half of toggle for
<0.3s until the rear of sunroof tilts open. To close the
sunroof at the tilt open position, press the "Open"
position at the rear half of toggle for <0.3s until the
sunroof tilts closed.
 Vehicle roof – sunroof 12-13

12.1.5.2. Initialization of sunroof motor procedure.

"Initialization/demonstration process" of sunroof is
required in case of one of the following circumstances:
1. In case of disorderly sunroof operation due to BCM
procedure memory error as a result of external
environment during the operation of sunroof.
2. During the repair or replacement of any parts and
components such as motor, sunroof frame and
sunroof assembly.
Initialization/demonstration process:
1. Make sure that the wiring harness of the headlining
is connected to the sunroof motor.
2. When the sunroof is at the closed position, press
the "Closed/tilted" position of sunroof switch until
the sunroof arrives at the tilted position.
3. After arriving at the tilted position of sunroof, press
the "Closed/tilted" position of sunroof switch and
hold it for more than 5s until the glass reciprocates,
and release the switch. Learning is completed.
4. Confirm that the sunroof can be normally closed,
opened, and tilted.
Note: If any of the following operations occurs before
the completion of initialization cycle, then the
initialization/demonstration procedure is not
completed:
 The ignition switch and/or battery has been
removed.
 The glass pane does not arrive at its closed
position.
If the initialization/demonstration process is not fully
performed, then it is necessary to restart such