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EasyPact TVS
Designed
for the essential
Contents
1
EasyPact TVS: control & protection,
A cost-effective offer
> The best price for the performance and quality
level you need.
> A maximum of solutions with an optimal number
of products.
> Designed to perform the essential starter's
functions: control and overload protection.
Do-It-Yourself solutions.
> With an intuitive commercial references system:
easy to order, easy to understand and easy to
remember.
Guaranteed availability
> Available in distribution.
2
in a simple way
Circuit protection
CDB500400
Tesys GS Tesys GV GZ1 E
3
EasyPact TVS Motor starters, contactors & relays up to 630 A
0.1 A to 630 A
4 NO/NC contacts
4
and relays
Characteristics A-3
Control your motors, Do It Yourself simply your solution:
direct-on-line starter, reversing starter, star-delta starter
Accessories, spare parts A-10
Glossary 49
References D-3
Definitions 50
Dimensions, mounting
Technical informations D-7
51
Glossary E-4
Definitions E-5
5
EasyPact TVS Motor starters, contactors & relays up to 630 A
CPB100419
CPB100418
CPB100417
Size 1 2 3
Rated operational
A 6 9 12 18 25 32 38 40 50 65
current AC-3
Rated operational
A 20 25 32 36 50 60 70 80
current AC-1
Width mm 45 56 75
Auxiliary built in
1 NO or 1 NC 1 NO + 1 NC
contact
References (1) LC1E06 LC1E09 LC1E12 LC1E18 LC1E25 LC1E32 LC1E38 LC1E40 LC1E50 LC1E65
A-1
from 6 to 630 A
CPB100409
CPB100408
CPB100421
CPB100415
CPB100420
4 5 6 7 8 9
110 120 150 200 250 300 320 500 700 1000
1 NO + 1 NC - -
LC1E80 LC1E95 LC1E120 LC1E160 LC1E200 LC1E250 LC1E300 LC1E400 LC1E500 LC1E630
Common characteristics
> Contactors compatible with:
gories
LAENp auxiliary contact blocks Utilisation cate
j at
(see page 16) loads with cos
> Class AC-1: AC si st iv e lo ad ,
95 (re
LAETSD time delay auxiliary contact (from 25 A contactor) least equal to 0. et c. ).
ut io n,
(see page 16) heating, distrib ors with
-3 : sq uirrel-cage mot
> Class AC otor
LAERCpp RC switch suppressor (up to 95 A) place with th m e
breaking taking
(see page 15) running.
LAEMp mechanical interlock
(see page 15)
LAEPp set of power connections (up to 95 A)
(see page 15)
A-2
Characteristics EasyPact TVS contactors
6 to 630 A
Power characteristics
A-3
LC1E25 LC1E32 LC1E38 LC1E40 LC1E50 LC1E65 LC1E80 LC1E95 LC1E120 LC1E160 LC1E200 LC1E250 LC1E300 LC1E400 LC1E500 LC1E630
25 32 38 40 50 65 80 95 –
120 160 200 250 300 400 500 630
36 50 60 70 80 110 120 –
150 200 250 300 320 500 700 1000
36 50 60 70 80 110 120 –
150 200 250 300 320 500 700 1000
200 256 304 320 400 520 640 760 960 1280 1600 2000 2400 3200 4000 5040
250 320 380 400 500 650 800 950 1200 1600 2000 2500 3000 4000 5000 6300
2.5 1.5 1 0.8 0.6 0.33 0.32 0.3 0.26 0.18 0.12
1.6 2.0 2.9 2.4 3.8 4.2 5.1 7.2 8.6 15 13 20 27 42 45 48
3.2 5.0 5.4 7.4 6.4 9.7 12 14 24 21 29 31 65 88 120
1 0.9 0.8 0.6 0.6 0.6
0.35 0.25 0.25 0.25 0.2
0.03 0.025 0.012 0.007 0.006 0.005 0.005 0.005 0.005
8 5 3 4 5 4 4 4
A-4
Characteristics EasyPact TVS contactors
6 to 630 A
Control circuit: coil characteristics
Built in auxiliary contact
A-5
LC1E25 LC1E32 LC1E38 LC1E40 LC1E50 LC1E65 LC1E80 LC1E95 LC1E120 LC1E160 LC1E200 LC1E250 LC1E300 LC1E400 LC1E500 LC1E630
24...440 according coil voltage code
–
A-6
Characteristics
EasyPact TVS contactors
6 to 630 A
Environment
Contactor type LC1E06...E18 LC1E25...E38
Rated insulation voltage (Ui) Conforming to IEC 60947-4-1, overvoltage V 690
category III, degree of pollution: 3
Rated impulse withstand voltage (Uimp) Conforming to IEC 60947 kV 6
Conforming to standards IEC 60947-4-1, IEC 60947-5-1
Product certifications GOST
Degree of protection Conforming to IEC 60529 IP20
Protective treatment Conforming to IEC 60068 "TH"
Ambiant air temperature Storage °C -60...+80
around the device Operation -5...+55
Permissible at UC (2) -20...+70
Maximum operating altitude Without derating m 3000
Operating positions Without derating ±30° in relation to normal vertical mounting plane
180°
90
°
°
90
Flame resistance Conforming to IEC 60695-2-1 °C 850 °C
Shock resistance (3) Contactor open 7 gn 6 gn
1/2 sinewave = 11 ms Contactor closed 10 gn
Vibration resistance (3) Contactor open 1.5 gn
5...300 Hz Contactor closed 3 gn
(1) Derating, please call your regional sales.
(2) Derating see page E-4.
(3) Without change of contact states, in the most unfavorable direction (coil energised at Ue).
Installation recommandations
Avoid fire, product damage or power loss with a safe enclosure
Severe conditions such as dust, humidity, high temperature can result in people or
equipments exposed to serious risks if the suitable protection of the electrical
components is not taken.
A-7
LC1E40...E65 LC1E80...E95 LC1E120...E160 LC1E200...E300 LC1E400 LC1E500 LC1E630
8
IEC 60947-4-1
IP00
–
°
90
°
30
A-8
Characteristics EasyPact TVS contactors
EasyPact TVS contactors for motor control
up to 335 kW at 400 V, in category AC-3
3-pole contactors
CPB100417
Standard power ratings of 3-phase motors Rated Instantaneous Basic reference, to be Weight
50/60 Hz in category AC-3 operational auxiliary contacts completed by adding
current in the control voltage
LC1E06
AC-3 440 V code
220 V 380 V up to
Seperate components
Auxiliary contact blocks, add-on modules and accessories, see pages 15 to 17.
A-9
Accessories for LC1E contactor
RC surge suppressor
b Effective protection for circuits highly sensitive to "high frequency" interference and
transcient generated when the contactor coil is switched off. For use only in cases
where the voltage is virtually sinusoidal, i.e. less than 5 % total harmonic distortion.
b Voltage limited to 3 Uc max. and oscillating frequency limited to 400 Hz max.
b Slight increase in drop-out time (1.2 to 2 times the normal time).
Mounting For use with contactor Cat. no. Weight
Rating Type
Va kg
LAERCp
LC1Epp
A-10
Characteristics EasyPact TVS contactors
Accessories for LC1E contactor
A-11
Accessories for LC1E
Environment
Contact block type LAEN11, 20, 02, 22 LAETSD
Conforming to standard IEC 60947-5-1
Product certifications GOST
Protective treatment Conforming to IEC 60068 "TH"
Degree of protection Conforming to IEC 60529 IP20
Ambiant air temperature Storage °C -60...+80
Operation -5...+55
Permissible for operation at Uc -20...+70
Maximum operating altitude Without derating m 3000
Connection by cable Philips N° 2 and Ø 6 mm. mm2 Min: 1 x 1
Flexible or solid cable Max: 2 x 2.5
with or without cable end
Accessories compatibility
Contactor Built in LAENpp LAETSD LAERCp LAEM LAEPp
contacts
LC1E06
LC1E09
1 -
LC1E12
LC1E18 1 NO or 1NC
LC1E25
LC1E32
1 1
LC1E38
LC1E40
LC1E50
1 or 1
LC1E65
1
LC1E80 1 NO + 1NC
LC1E95
LC1E120
LC1E160
LC1E200
LC1E250
- DIY (1)
LC1E300 2 or 0
-
LC1E400 1 or 1
LC1E500
LC1E630
(1) Do It Yourself.
A-12
Characteristics EasyPact TVS contactors
Coil replacement for EasyPact TVS,
LC1E06 to E38
A-13
Coil replacement for EasyPact TVS,
LC1E40 to E160
A-14
Characteristics EasyPact TVS contactors
Coil replacement for EasyPact TVS,
LC1E200 to E300
LAEX6pp Control circuit Average Inductance of Cat. no. (1) Average Inductance of Cat. no. (1) Weight
voltage resistance closed circuit resistance closed circuit
LAEX6pp Uc at 20 °C ±10 % at 20 °C ±10 %
V Ω H 50 Hz Ω H 60 Hz kg
24 0.18 0.03 LAEX6B5 0.13 0.02 LAEX6B6 0.510
48 0.71 0.12 LAEX6E5 - - - 0.510
110 4.2 0.65 LAEX6F5 2.7 0.44 LAEX6F6 0.510
220 17 2.59 LAEX6M5 11.1 1.80 LAEX6M6 0.510
240 20 3.09 LAEX6U5 - - - 0.510
380 51.3 7.8 LAEX6Q5 34 5.3 LAEX6Q6 0.510
415 62.3 9.1 LAEX6N5 - - - 0.510
440 62.3 9.1 LAEX6R5 43.5 6.9 LAEX6R6 0.510
Heat dissipation: 8 W.
A-15
Coil replacement for EasyPact TVS,
LC1E400 to E630
CDB500401
A-16
Characteristics EasyPact TVS contactors
Replacement contacts for EasyPact TVS,
LC1E120 to E630
Sets of contacts
Per pole: 2 fixed contacts, 1 moving contact , 2 deflectors, 1 back-plate, clamping
screws and washers.
For contactor Type Replacement for Cat. no. Weight
50 Hz kg
3-pole LC1E120 3 poles LAEC5 0.350
LC1E160 3 poles LAEC51 0.350
LC1E200 3 poles LAEC6 0.350
LAEC6 LC1E250 3 poles LAEC61 0.660
LC1E300 3 poles LAEC7 2.000
LC1E400 3 poles LAEC71 2
LC1E500 3 poles LAEC8 2.95
LC1E630 3 poles LAEC9 6.1
A-17
Dimensions and mouting EasyPact TVS contactors
LC1E06 to E95
LC1E06...E25 LC1E32/38
LAERCp
LAERCp
90
c1 c1
c2 c2
LC1E06...E25 LC1E32/38
2 x Ø4.8
2 x Ø4.5 2 x Ø4.5
60/70
50
C G C G
LC1E40...E65 LC1E80/95
LAERCp LAERCp
c2 c2
b 121 184
LC1E120/160
On panel with accessories
10
a 120
158
c a
c1
c2
On Panel
=
130
158
LC1E120 LC1E160
c (AM1 DP200 or DR200) 132 132
=
c = G = G 91/110 96/110
=
158
130
=
= G =
e2
c a
2 x LC1E120 or 160 a c e1 e2 G
For 120 and 160 266 148 56 18 242/256
c, e1 and e2: including cabing
A-19
Dimensions and mouting EasyPact TVS contactors
LC1E200, E250 and E300 A
=
b1
J1
X1 (mm) = minimum electrical clearence according to
M
b
J
operating voltage and breaking capacity.
f 220...500 V 600...690 V
X1
=
LC1E200 10 15
= G1 =
L LC1E250, 300 10 15
a f Z G Y
c
a b b1 c f G G1 J J1 L M P Q Q1 S Y Z
LC1E200 168.5 174 137 181 130 111 80 106 120 113.5 154 40 29 59.5 20 44 13.5
LC1E250 168.5 197 137 181 130 111 80 106 120 113.5 172 48 21 51.5 25 44 13.5
LC1E300 213 206 145 219 147 154.5 96 106 120 145 181 48 43 74 25 38 20.5
f = minimum distance required for coil removal.
P1
X1
=
110/120
LC1E200 10 15
X1
L = = = = LC1E250, 300 10 15
c J1 G1 J G1 J1
a
a b b1 c G1 J J1 L P1
2 x LC1E200 357 174 137 181 80 78 59.5 113.5 78
2 x LC1E250 357 197 137 181 80 78 59.5 113.5 62
2 x LC1E300 447 206 145 219 96 124 65.5 145 107
A-20
Dimensions and mouting EasyPact TVS contactors
LC1E400, E500 and E630 A
LC1E400 - LC1E500
On panel
CDB500404
56 S 44,5
(1) 6xM10x35
=
X1
=
=
X1 (mm) minimum electrical clearence according to operating
voltage and breaking capacity.
209
120
180
b2
M
b
220...500 V 600...690 V
LC1E400 15 20
=
=
X1
G LC1E500 15 20
=
LC1E630
CDB500405
72 40 64
6xM12x45
(1)
=
X1
=
280
304
464
264
185
LC1E630 20 30
60,5 G J1 (1) Power terminal protection shroud (see page 5/126).
=
a G* G min Gmax. J1 Q Q1
LC1E630 309 180 100 195 68.5 60 89
2 x LC1E400,LC1E500,LC1E630
(1) (1)
CDB500406
P1
=
=
220...500 V 600...690 V
LC1E400,500 15 20
=
=
LC1E630 20 30
J1 G J G J1
(1) Except LC1 E630 : 4 x Ø 10.5. J3 G1 J2 G1 J3
(2) Except LC1 E630. a
a b b1 c G G1 J J1 J2 J3 L P1
2 x LC1E400 446 206 209 219 80 170 157 64.5 67 19.5 145 107
3 x LC1E500 485 238 209 232 80 170 156 84.5 66 39.5 146 112
4 x LC1E630 636 304 280 255 180 - 139 68.5 - - 155 137
A-21
53/NO A2 A1 A2 A1 A1 A2 A2 A1
54
2 1 L1 2 1 L1 2/T1 1/L1
62 61/NC 04 03
4 3 L2 4 3 L2 4/T2 3/L2
LC1E06...38
2/T1 1/L1
Contactors
Schemes
6 5 L3 6 5 L3 6/T3 5/L3
2 x LC1E06...38
2 x LC1E120, 160
LC1E 400,500,630
4/T2 3/L2
Horizontaly mounted
Horizontaly mounted
14 13/NO 22 21/NC 14 13/NO
Reversing contactors
2/T1 1/L1
64 63/NO U 2 1
U 2 1 4/T2 3/L2
V 4 3
14 13/NO
4/T2 3/L2
A2 A1
LC1E40...95
6/T3 5/L3
52 51/NC A2 A1
14 13/NO
2 1 L1
62 61/NC
22 21/NC
4 3 L2
2NC (LAEN02)
6 5 L3 2 x LC1E40...95
54 53/NO A2 A1 14 13/NO A2 A1
LC1E06...630 A
6/T3 5/L3
6 5 L3
84 83/NO U 2 1
14 13/NO
22 21/NC
W 6 5
U 2 1
14 13/NO A2 A1
V 4 3
EasyPact TVS contactors
22 21/NC
W 6 5 2/T1 1/L1
A2 A1
4/T2 3/L5
LC1E200, 250, 300
A2 A1 6/T3 5/L3
A-22
Schemes EasyPact TVS contactors
LC1E06...630 A
68
56
Mechanical interlock
LAEMp
– KM2 – KM1
A1
A1
– KM1 – KM2
A2
A2
A-23
A-24
Possible Imax TOR Com. Compatible with Contactor (size 1 & 2) Com. Ref.
Calibration Ref LC1E06 LC1E09 LC1E12 LC1E18 LC1E25 LC1E32 LC1E38
0.10…0.16 A LRE01 b b b b b b b
0.16…0.25 A LRE02 b b b b b b b
0.25…0.40 A LRE03 b b b b b b b
0.40…0.63 A LRE04 b b b b b b b
0.63…1 A LRE05 b b b b b b b
1…1.6 A LRE06 b b b b b b b
1.6…2.5 A LRE07 b b b b b b b
2.5…4 A LRE08 b b b b b b b
4…6 A LRE10 b b b b b b b
5.5…8 A LRE12 b b b b b b
7…10 A LRE14 b b b b b b
9 …13 A LRE16 b b b b b
12…18 A LRE21 b b b b
16…24 A LRE22 b b b
23…32 A LRE32 b b b
30…38 A LRE35 b
Common characteristics
> Class: 10 A.
> Operating voltage: max. 690 V AC.
B-1
overload relays
TOR Com. Ref Possible Imax Compatible with Contactor (size 3 & 4) Com. Ref.
Calibration LC1E40 LC1E50 LC1E65 LC1E80 LC1E95
LRE322 17…25 A b b b b b
LRE353 23…32 A b b b b b
LRE355 30…40 A b b b b b
LRE357 37…50 A b b b b
LRE359 48…65 A b b b
LRE361 55…70 A b b
LRE363 63…80 A b b
LRE365 80…104 A b
TOR Com. Ref Possible Imax Compatible with Contactor (size 5, 6, 7, 8 & 9) Com. Ref.
Calibration LC1E120 LC1E160 LC1E200 LC1E250 LC1E300 LC1E400 LC1E500 LC1E630
LRE480 51…81A b b v v v v v v
LRE481 62…99A b b v v v v v v
LRE482 84…135A b b v v v v v v
LRE483 124…198A v b v v v v v
LRE484 146…234A v b b b v v
LRE485 174…279A v b b b v v
LRE486 208…333A b b b v v
LRE487 259…414A b b v v
LRE488 321…513A v b v
LRE489 394…630A v b
Note:
b means the relay can match with contactor both in electrical and mechanical.
v means the relay can match with contactor only in electrical (can not directly mounting).
B-2
Presentation, EasyPact TVS thermal overload
description
relays
Presentation
EasyPact TVS thermal overload relays are designed to protect a.c. circuits
and motors against:
b overloads
b phase failure
b Long starting time
b prolonged stalled rotor condition.
The thermal relay controls permanently the current driven by the motor.
When this current exceeds the setting it's auxiliary contacts will change
state, causing the motor to stop.
Description
LRE relays are supplied with the selector in the manual position, protected
by a cover.
6
2
LRE3pp
B-3
Characteristics EasyPact TVS thermal overload
relays
Environment
Conforming to standard IEC 60947-4-1, IEC 60947-5-1
Product certifications GOST
Degree of protection Conforming to IEC 60529 IP20 IP00
Protective treatment Conforming to IEC 60068 "TH"
Ambiant air temperature Storage °C -60...+80
Normal operation without -20...+60
derating (IEC 60947-4-1)
Minimum/maximum operating -20...+70
temperature (with derating) (1)
Operating positions In relation to normal Any position
without derating vertical mounting plane
Flame resistance Conforming to IEC 60068-2-1 °C 850
Shock resistance Permissive acceleration 6 gn - 11 ms
conforming to IEC 60068-2-7
Vibration resistance Permissive acceleration 3 gn
conforming to IEC 60068-2-6
Dielectric strenght at 50 Hz Conforming to IEC 60255-5 kV 6
Surge withstand Conforming to IEC 60801-5 6
Operating characteristics
Temperature compensation °C -20...+60
Tripping threshold Conforming to IEC 60947-4-1 A 1.14 ± 0.06 Ir
Sensitivity to phase failure Conforming to IEC 60947-4-1 Tripping current 130 % of Ir on two phase, the last one at 0
(1) Contact your regional sales.
B-4
Characteristics EasyPact TVS thermal overload
relays
Tripping curves
Average operating time related to multiples of the setting current
Time Class 10A
3 Balanced operation, 3-phase, after a long period at the set current (hot state).
B-5
EasyPact TVS thermal overload
relays
3-pole thermal overload relays
b for a.c.
Relay setting Fuses to be used For use with con- Reference Weight
LREpp range (A) with selected relay tactor LC1 kg
aM (A) gG (A)
Class 10 A (1) for connection by screw clamp terminals
0.10…0.16 0.25 2 E06…E38 LRE01 0.130
0.16…0.25 0.5 2 E06…E38 LRE02 0.130
0.25…0.40 1 2 E06…E38 LRE03 0.130
0.40…0.63 1 2 E06…E38 LRE04 0.130
0.63…1 2 4 E06…E38 LRE05 0.130
1…1.6 2 4 E06…E38 LRE06 0.130
1.6…2.5 4 6 E06…E38 LRE07 0.130
2.5…4 6 10 E06…E38 LRE08 0.130
LRE3pp 4…6 8 16 E06…E38 LRE10 0.130
5.5…8 12 20 E09…E38 LRE12 0.130
7…10 12 20 E09…E38 LRE14 0.130
9…13 16 25 E12…E38 LRE16 0.130
12…18 20 35 E18…E38 LRE21 0.130
16…24 25 50 E25…E38 LRE22 0.130
23…32 40 63 E25…E38 LRE32 0.130
30…38 40 80 E38 LRE35 0.130
17...25 25 50 E40…E95 LRE322 0.470
23...32 40 63 E40…E95 LRE353 0.470
30...40 40 100 E40…E95 LRE355 0.470
37...50 63 100 E50…E95 LRE357 0.460
LRE48p
48...65 63 100 E65…E95 LRE359 0.460
55...70 80 125 E80…E95 LRE361 0.480
63...80 80 125 E80…E95 LRE363 0.480
80...104 80 160 E95 LRE365 0.520
Class 10 A (1) for connection by connectors
51...81 100 125 E120...E300 LRE480 2.2
62...99 125 160 E120...E300 LRE481 2.2
84...135 160 200 E120...E300 LRE482 2.2
124...198 200 250 E160...E300 LRE483 2.1
146...234 250 315 E200...E300 LRE484 2.2
174...279 315 315 E250...E300 LRE485 2.2
208...333 400 400 E300 LRE486 2.2
259…414 400 500 E500 LRE487 2.4
321…513 500 800 E630 LRE488 3.2
394…630 630 1000 E630 LRE489 3.9
(1) Standard IEC 60947-4-1 specifies a tripping time for 7.2 times the setting current IR :
class 10 A: between 2 and 10 seconds.
B-6
Dimensions and mounting EasyPact TVS thermal overload
relays
Direct connection to LRE contactors
LRE01...E35
Direct mounting under LC1E06...38 contactors with screw clamp connections
LREpp
45 c
LRE3pp
Direct mounting under LC1E06...38 contactors with screw clamp connections
Auto
Reset
Man.
1
95
97
96
98
Test
2
Auto
B-7
Connection to a terminal block
LAEB1
LAEB1
81
44.5
86 45
LAEB3
LAEB3
B-8
Dimensions and mounting EasyPact TVS thermal overload
relays
Independant mounting and connection
LRE48p
Independent mounting on mounting plate
LRE48p: with direct mounting under contactors LC1E120...630 or separate mounting (without accessory).
ØP A A
D C G
R
4 x Ø 6.5
B B
T
Q
S F
(mm)
Dimensions and mounting
Range (A) A B C D E F G H P Q R S T
LRE480 51…81
LRE481 62...99 34.8 141 9 18
LRE482 84...135 32 3
LRE483 124...198 40 131 10 20
55.5 180 134 63 164
LRE484 146...234 25
77 93
LRE485 174...279
48 134 12
LRE486 208...333 32.5 25 4
LRE487 259...414
LRE488 321...513 55 76 43 140 30 5
242 148 14 77 222
LRE489 394...630 80 80 43.5 150 40 6
B-9
Independant mounting and connection
LRE48p
Independent mounting on mounting plate
LRE48p: with direct mounting.
A A
C E
B B
D
(mm)
Dimensions and mounting
Range (A) A B C D E F H
LRE480 51…81
LRE481 62...99 34.8 38 180
LRE482 84...135
LRE483 124...198 40
55.5 164 82 223
LRE484 146...234
93 77
LRE485 174...279
48
LRE486 208...333 255
113
LRE487 259...414
LRE488 321...513 55 76 264
222
LRE489 394...630 80 80 125 279
B-10
Dimensions and mounting EasyPact TVS thermal overload
relays
Independant mounting and connection
25
Dimension LAES1 LAES2
A (mm) 34 70
13 B (mm) 30 70
C (mm) 34-42 75-90 107-122
B-11
B-12
CPB100424
CPB100425
CPB100426
Contact
configuration
Coil V AC/Hz 50 Hz 50 Hz 50 Hz
Characteristics
> 4 NO/NC contacts.
> Weight: 0.280 kg.
C-1
Characteristics EasyPact TVS control relays
C-2
Characteristics
EasyPact TVS control relays
Environment
Type CAEa
Rated insulation voltage Conforming to IEC 60947-5-1 V 690
(Ui)
Rated impulse withstand Conforming to IEC 60947 kV 6
voltage (Uimp)
Electrical insulation IEC 60536 Up to 400 V reinforced insulation
Conforming to standards IEC 60947-5-1
Certifications GOST
Protective treatment Conforming to IEC 60068 "TH"
Degree of protection Conforming to IEC 60529 IP20
Ambient air temperature Storage °C -60...+80
around the device
0.85...1.1 UC -5...+55
For operation at Uc -20...+70
Maximum operating altitude Without derating m 3000
Operating position Without derating in the following
positions
180°
90
°
°
90
Shock resistance (1) Control relay open 7 gn
1/2 sine ware, 11 ms
Control relay closed 10 gn
Vibration resistance (1) Control relay open 1.5 gn
5...300 Hz
Control relay closed 3 gn
(1) No change of contact state at coil voltage Ue in worst conditions.
C-3
Mounting dimension EasyPact TVS control relays
Control relays and auxiliary blocks
CAEpp
LAERCp
90
c1
CAE 32 50
c 80 80
CAE
On mounting plate AM1-P
2 x Ø4.8
2 x Ø4.5
50
C G
CAEa
c 80
G 35
23/NO
33/NO
43/NO
13/NO
13/NO
33/NO
43/NO
43/NO
21/NC
21/NC
31/NC
A1
A2
14
24
34
44
22
22
14
14
34
44
32
44
C-4
Accessories EasyPact TVS control relays
Auxiliary contact blocks
RC suppressor
LAERCp
Instantaneous auxiliary contact blocks
For use in normal operating environments
Number of Maximum number of relays Composition Cat. no. Weight
contacts that can be mounted
Front Side NO NC kg
mounted mounted
2 1 - 1 1 LAEN11 0.030
1 - 2 - LAEN20 0.030
1 - - 2 LAEN02 0.030
4 1 - 2 2 LAEN22 0.050
LAENp
2 contacts Coil suppressor modules
CAEppp RC suppressor
b Effective protection for circuits highly sensitive to "high frequency" interference and
transcient generates when the contactor coil is switched off. For use only in cases
where the voltage is virtually sinusoidal, i.e. less than 5 % total harmonic distortion.
b Voltage limited to 3 Uc max. and oscillating frequency limited to 400 Hz max.
b Slight increase in drop-out time (1.2 to 2 times the normal time).
Mounted on Operational voltage Cat. no. Weight
kg
CAE40pp a24...48 V LAERCE 0.012
LAENp a110...240 V LAERCU 0.012
4 contacts a50...120 V LAERCG 0.012
a380...415 V LAERCN 0.012
C-5
C-6
Presentation
GZ1 E motor circuit-breakers are 3-pole thermal-magnetic circuit-breakers
specifically designed for the control and protection of motors, conforming to
standards IEC 60947-2 and IEC 60947-4-1.
1
Connection
These circuit-breakers are designed for connection by screw clamp
2 terminals. This technique ensures secure, permanent and durable clamping
that is resistant to harsh environments, vibration and impact and is even
3 more effective when conductors without cable ends are used. Each
Pushbutton control.
trip attachment.
Environment
Circuit-breaker type GZ1 E
Conforming to standards IEC 60947-2, IEC 60947-4
Protective treatment “TH”
Degree of protection In GV2 MC01 enclosure: IP 41
In GV2 MC02 enclosure: IP 55
Ambient air temperature Storage °C - 40…+ 80
Operation - 20…+ 60
Flame resistance Conforming to IEC 60695-2-1 °C 960
Maximum operating altitude m 2000
Cabling Min. Max.
Number of conductors
Solid cable mm2 2x1 2x6
and c.s.a.
Flexible cable without cable end mm2 2 x 1.5 2x6
Flexible cable with cable end mm2 2x1 2x4
Suitable for isolation Conforming to Yes
IEC 60947-1 § 7-1-6
Tightening torque N.m 1,7
Rated operational voltage Conforming to IEC 60947-2 V 690
(Ue)
Rated insulation voltage Conforming to IEC 60947-2 V 690
(Ui)
Rated operational frequencyConforming to IEC 60947-2 Hz 50/60
Rated impulse withstand Conforming to IEC 60947-2 kV 6
voltage (U imp)
Total power dissipated per W 2.5
pole
Mechanical durability C.O. 100 000
(C.O.: closing, opening)
Electrical durability For AC-3 duty CF.O. 100 000
Duty class C.O./h 25
(maximum operating rate)
D-1
Characteristics (continued) Protection components
Thermal-magnetic motor circuit-breakers
GZ1 E
Breaking capacity
Circuit-breaker type GZ1 E
01 to 06 07 08 10 14 16 20 21 22 to 32
Rating A 0.1 to 1.6 2,5 4 6.3 10 14 18 23 25 to 32
Breaking capacity 230/240 V Icu kA g g g g g g g 30 30
conforming to IEC 60947-2 Ics % (1) g g g g g g g 100 100
400/415 V Icu kA g g g g g 10 10 10 10
Ics % (1) g g g g g 50 50 40 40
440 V Icu kA g g g 30 10 6 6 5 5
Ics % (1) g g g 100 100 50 50 50 50
500 V Icu kA g g g 30 8 5 5 3 3
Ics % (1) g g g 100 100 75 75 75 75
690 V Icu kA g 2 2 2 2 2 2 2 2
Ics % (1) g 75 75 75 75 75 75 75 75
g > 100 kA.
(1) As % of Icu.
Tripping curves
Average operating times at 20 °C related to multiples of the setting current
Time (s)
10 000
1000
100
1
10
2
3
0,1
0,01
D-2
References Protection components
Thermal-magnetic motor circuit-breakers
GZ1 E
Motor circuit-breakers
CPB100407
Pushbutton control
Standard power ratings Setting Magnetic Reference Weight
of 3-phase motors 50/60 Hz range of tripping
in category AC-3 thermal current
trips Id ± 20 %
230 V 400 V 440 V 500 V 690 V
kW kW kW kW kW A A kg
– – – – – 0.1…0.16 1.5 GZ1 E01 0.260
– – – – – 0.16…0.25 2.4 GZ1 E02 0.260
– – – – – 0.25…0.40 5 GZ1 E03 0.260
GZ1 E – – – – 0.37 0.40…0.63 8 GZ1 E04 0.260
– – – 0.37 0.55 0.63…10 13 GZ1 E05 0.260
– 0.37 0.55 0.75 1.1 1…1.6 22.5 GZ1 E06 0.260
0.37 0.75 1.1 1.1 1.5 1.6…2.5 33.5 GZ1 E07 0.260
0.75 1.5 1.5 2.2 3 2.5…4 51 GZ1 E08 0.260
1.1 2.2 3 3.7 4 4…6.3 78 GZ1 E10 0.260
2.2 4 4 5.5 7.5 6…10 138 GZ1 E14 0.260
– 5.5 5.5 9 11 9…14 170 GZ1 E16 0.260
4 7.5 9 10 15 13…18 223 GZ1 E20 0.260
5.5 9 11 11 18.5 17…23 327 GZ1 E21 0.260
5.,5 11 11 15 22 20…25 327 GZ1 E22 0.260
7.5 15 15 18.5 22 24…32 416 GZ1 E32 0.260
D-3
References Protection components
Thermal-magnetic motor circuit-breakers
GZ1 E
Contact blocks
Instantaneous auxiliary contacts
Mounting Maximum Type of Sold in Unit Weight
number contacts lots of reference kg
Side 2 N/O + N/C 1 GZ1 AN11 0.050
LH side N/O + N/O 1 GZ1 AN20 0.050
Electric trips
Montage Type Tension Reference Weight
kg
GZ1 AN11 Side Undervoltage 110…115 V 50 Hz GZ1 AU115 0.105
(1 block on trip
220…240 V 50 Hz GZ1 AU225 0.105
RH side of
circuit- 380…400 V 50 Hz GZ1 AU385 0.105
breaker) Shunt trip 110…115 V 50 Hz GZ1 AS115 0.105
220…240 V 50 Hz GZ1 AS225 0.105
Mounting accessory
Description Application Sold in Unit Weight
lots of reference kg
Adapter plate For screw 10 GV2 AF02 0.021
fixing
of a GZ1 E
GZ1 AS115
D-4
GV2 V01
GV2 MC
GV2 K011
GV2 MP
GV2 E01
GV2
GV2 SNSN
GV2 CP
D-5
References Protection components
Thermal-magnetic motor circuit-breakers
GZ1 E
Front plate
Description Degree of protection Sold in Unit Weight
lots of reference kg
For direct control, IP 55 1 GV2 CP21 0.800
through a panel, of a
chassis mounted GZ1 E
D-6
Dimensions, Protection components
mounting
Thermal-magnetic motor circuit-breakers
GZ1 E
Dimensions
GZ1 E GZ1 AN, GZ1 AU, GZ1 AS
Block GZ1 AN
Block GZ1 AU, AS
X1
=
45
89
12 66 84 (1)
Mounting
GZ1 E on 35 mm y rail
4,2
44,5
50/60
44,5
35
c 80
GZ1 E on pre-slotted mounting plate GZ1 E on rails DZ5 MB201, DZ5 ME8 or GV2 AF02
50
60
35 15 35
D-7
Dimensions, Protection components
mounting
Thermal-magnetic motor circuit-breakers
GZ1 E, in enclosure
Dimensions
Surface mounting enclosure GV2 MC0p
=
130
147
=
84 93 = =
2xØ3,3
Ø17 = =
11,5
21
133
118
62
1…4 76 7,5
12 93
71
=
140
127
1…6 = 93,5 =
=
12 106,5
D-8
EasyPact TVS Motor starters, contactors & relays up to 630 A
Coordination between
protection
& control components
Coordination: safety and faster restart after a
short circuit
This benefit is obtained by choosing contactors with Schneider Electric
guaranteed coordination.
> type 1: guaranteed not to pose a danger to the workforce and not to
Compliance tests
Only the very stringent certified tests performed by Schneider Electric can
guarantee the behaviour described by IEC 60947-4-1.
E-1
Coordination with protections EasyPact TVS LC1E06 to 630
400 - 440 V
E-2
Coordination with protections EasyPact TVS LC1E06 to 300
400 - 440 V
Star-delta starter
Motors Switch- Fuse- Fuse Switch- Fuse- Fuse Line Delta Star Thermal o/l
400V 440V fuse (1) link size Fuse link size contactor contactor contactor relays:
type: type:
P Ie I rD P Ie IrD Ie Type gG Type aM Type Type Type Type Ith
(KW) (KW) max cal(A) cal(A)
1,5 3,6 2,08 1,5 3,06 1,8 4 GS* G 10 T000 GS* G 4 T000 LC1E06 LC1E06 LC1E06 LRE07 1,6..2,5
2,2 4,9 2,83 2,2 4,42 2,6 6 GS* G 16 T000 GS* G 6 T000 LC1E06 LC1E06 LC1E06 LRE08 2,5..4
3 6,5 3,75 3 5,77 3,3 8 GS* G 16 T000 GS* G 8 T000 LC1E06 LC1E06 LC1E06 LRE08 2,5..4
4 8,5 4,9 4 7,9 4,6 10 GS* G 20 T000 GS* G 12 T000 LC1E06 LC1E06 LC1E06 LRE10 4..6
- - - 5,5 10,4 6 12 GS* G 20 T000 GS* G 16 T000 LC1E06 LC1E06 LC1E06 LRE10 4..6
5,5 11,5 6,64 - - - 16 GS* G 20 T000 GS* G 16 T000 LC1E09 LC1E09 LC1E09 LRE14 7..10
7,5 15,5 8,95 7,5 13,7 7,9 16 GS* G 32 T000 GS* G 16 T000 LC1E09 LC1E09 LC1E09 LRE14 7..10
9 18,1 10,5 9 16,9 9,8 20 GS* G 32 T000 GS* G 25 T000 LC1E12 LC1E12 LC1E09 LRE16 9..13
11 22 12,7 11 20,1 12 24 GS* G 50 T000 GS* G 25 T000 LC1E18 LC1E18 LC1E09 LRE21 12..18
15 29 16,7 15 26,5 15 32 GS* G 63 T000 GS* G 32 T000 LC1E18 LC1E18 LC1E09 LRE21 12..18
18,5 35 20,2 18,5 32,8 19 40 GS* G 80 T000 GS* G 40 T000 LC1E25 LC1E25 LC1E09 LRE22 16..24
22 41 23,7 22 39 23 43 GS* G 80 T000 GS* G 50 T000 LC1E25 LC1E25 LC1E09 LRE32 23..32
30 55 31,8 30 51,5 30 55 GS* KK 100 T00 GS* KK 80 T00 LC1E32 LC1E32 LC1E18 LRE35 30..38
37 66 38,1 37 64 37 70 GS* KK 125 T00 GS* KK 100 T00 LC1E40 LC1E40 LC1E40 LRE355 30..40
45 80 46,2 45 76 44 85 GSx L 160 T0 GS* KK 100 T00 LC1E50 LC1E50 LC1E40 LRE357 37..50
55 97 56 55 90 52 110 GSx L 200 T0 GS* L 125 T0 LC1E65 LC1E65 LC1E40 LRE359 48..65
75 132 76,2 75 125 72 140 GSx N 250 T1 GS* L 160 T0 LC1E80 LC1E80 LC1E65 LRE365 80..104
90 160 92,4 90 146 84 165 GSxQQ 350 T2 GS* N 200 T1 LC1E95 LC1E95 LC1E80 LRE365 80..104
110 195 113 110 178 103 210 GSxQQ 400 T2 GS* N 250 T1 LC1E120 LC1E120 LC1E95 LRE482 84..135
132 230 133 132 215 124 280 GS2 S 450 T3 GS* QQ 315 T2 LC1E160 LC1E160 LC1E120 LRE483 124..198
160 280 162 160 256 148 300 GS2 S 500 T3 GS* QQ 315 T2 LC1E200 LC1E200 LC1E160 LRE483 124..198
220 388 224 220 350 202 405 GS2 S 630 T3 GS* QQ 400 T2 LC1E250 LC1E250 LC1E200 LRE484 146..234
260 480 277 220 430 248 500 GS2 S 800 T3 GS2 S 500 T3 LC1E300 LC1E300 LC1E250 LRE486 208..333
(1) Proposed Switch-Fuse are for Blade fuse type. Other fuse type and according switch-fuse can be used.
E-3
Glossary
Altitude The rarefied atmosphere at high altitude reduces the dielectric strength of the air and hence the
rated operational voltage of the contactor. It also reduces the cooling effect of the air and hence
the rated operational current of the contactor (unless the temperature drops at the same time).
No derating is necessary up to 3000 m.
Derating factors to be applied above this for main pole operational voltage and current
(a.c.supply) are as follows:
Altitude 3500m 4000m 4500m 5000m
Rated operational 0.90 0.80 0.70 0.60
voltage
Rated operational 0.92 0.90 0.88 0.86
current
Ambient air temperature The temperature of the air surrounding the device, measured near to the device. The operating
characteristics are given:
b with no restriction for temperatures between -5 and +55 °C
b with restrictions, if necessary, for temperatures between -40 and +70 °C.
Rated operational current This is defined taking into account the rated operational voltage, operating rate, ulilisation
(le) category and ambient temperature around the device.
Conventional thermal current The current which a closed contactor can sustain for a minimum of 8 hours without its
(lth) (1) temperature rise exceeding the limits given in the standards.
Permissible short-time rating The current which a closed contactor can for a short time after a period of no load, without
dangerous overheating.
Rated operational voltage This is the voltage value which, in conjunction with the rated operational current, determines the
(Ue) use of the contactor or starter, and on which the corresponding tests and the utilisation category
are based. For 3-phase circuits, it is expressed as the voltage between phases.
Rated control circuit voltage The rated value of the control circuit voltage, on which the operating characteristics are based.
(Uc) For a.c. applications, the values are given for a sinusoidal wave form (less than 5% total
harmonic distortion).
Rated insulation voltage This is the voltage value used to define the insulation characteristics of a device and referred to
(Ui) in dielectric tests determining leakage paths. As the specifications are not identical for all
standards, the rated value given for each of them is not necessarily the same.
Rated impulse withstand voltage The peak value of a voltage surge which the device is able to withstand without breaking down.
(Uimp)
Rated operational power The rated power of the standard motor which can be switched by the contactor, at the rated
(expressed in kW) operational voltage.
Rated breaking capacity (2) This is the current value which the contactor can break in accordance with the breaking
conditions specified in the IEC standard.
Rated making capacity (2) This is the current value which the contactor can make in accordance with the making
conditions specified in the IEC standard.
On-load factor (m) This is the ratio between the time the current flows (t) and the duration of the cycle (T).
m=t/T
Cycle duration: duration of current flow + time at zero current.
Pole impedance The impedance of one pole is the sum of the impedance of all the circuit components between
the input terminal and the output terminal. The impedance comprises a resistive component (R)
and an inductive component (X = Lω). The total impedance therefore depends on the frequency
and is normally given for 50 Hz. This average value is given for the pole at its rated operational
current.
Electrical durability This is the average number of on-load operating cycles which the main pole contacts can
perform without maintance. The electrical durability depends on the utilisation category, the
rated operational current and the rated operational voltage.
Mechanical durability This is the average number of no-load operating cycles (i.e. with zero current flow through the
main pole) which the contactor can perform without mechanical failure.
(1) Conventional thermal current, in free air, conforming to IEC standards.
(2) For a.c. applications, the breaking and making capacities are expressed by rms value of the
symmetrical component of the short-circuit current. Taking into account the maximum asymmetry
which may exist in the circuit, the contacts therefore have to withstand a peak asymmetrical
current which may be twice the rms symetrical component.
E-4
Application Definitions
b the type of load being switched: squirrel cage or slip ring motor, resistors
b the conditions under which making or breaking takes place: motor stalled, starting
a.c. applications
b Category AC-1:
This category applies to all types of a.c. load with a power factor equal to or greater
than 0.95.
b Category AC-3:
This category applies to squirrel cage motors with breaking during normal running of
the motor. On closing, the contactor makes the starting current, which is about 7
On opening, it breaks the rated current drawn by the motor; at this point, the voltage
light. For example: all standard squirrel cage motors: lifts, escalators, conveyor belts,
b Category AC-4:
The contactor closes at a current peak which may be as high as 5 or 7 times the
rated motor current. On opening it breaks this same current at a voltage which is
higher, the lower the motor speed. This voltage can be the same as the mains
This category covers applications with plugging and inching of squirrel cage and slip
ring motors.
For example: printing machines, wire drawing machines, cranes and hoists,
metallurgy industry.
E-5
Technical information
Current of asynchronous squirrel cage
motors at nominal load
kW A A A A
0.06 0.35 0.2 0.16 0.12
0.09 0.52 0.3 0.24 0.17
0.12 0.7 0.44 0.32 0.23
0.18 1 0.6 0.48 0.35
0.25 1.5 0.85 0.68 0.49
0.37 1.9 1.1 0.88 0.64
0.55 2.6 1.5 1.2 0.87
0.75 3.3 1.9 1.5 1.1
1.1 4.7 2.7 2.2 1.6
1.5 6.3 3.6 2.9 2.1
2.2 8.5 4.9 3.9 2.8
3 11.3 6.5 5.2 3.8
4 15 8.5 6.8 4.9
5.5 20 11.5 9.2 6.7
7.5 27 15.5 12.4 8.9
11 38 22 17.6 12.8
15 51 29 23 17
18.5 61 35 28 21
22 72 41 33 24
30 96 55 44 32
37 115 66 53 39
45 140 80 64 47
55 169 97 78 57
75 230 132 106 77
90 278 160 128 93
110 340 195 156 113
132 400 230 184 134
160 487 280 224 162
200 609 350 280 203
250 748 430 344 250
315 940 540 432 313
355 1061 610 488 354
400 1200 690 552 400
500 1478 850 680 493
560 1652 950 760 551
630 1844 1060 848 615
710 2070 1190 952 690
800 2340 1346 1076 780
900 2640 1518 1214 880
1000 2910 1673 1339 970
E-6
Application Technical information
Standardisation
Conformity to standards
Schneider Electric products satisfy, in the majority of cases, European (for example:
CENELEC) or international (IEC) standards. These product standards precisely
define the performance of the designated products (such as IEC 60947 for low
voltage equipment).
regulations and correct practices, these products will allow users to build equipment,
standards it has chosen to comply with, through its quality assurance system.
On request, and depending on the situation, Schneider Electric can provide the
following:
b a declaration of conformity
required or for particular specifications, such as those existing in the merchant navy.
Regulations
European Directives
Opening up of European markets assumes harmonisation of the regulations
pertaining to each of the member countries of the European Union.
The purpose of the European Directive is to eliminate obstacles hindering the free
circulation of goods within the European Union, and it must be applied in all member
countries. Member countries are obliged to transcribe each Directive into their
national legislation and to simultaneously withdraw any contradictory regulations.
The Directives, in particular those of a technical nature which concern us, only
establish the objectives to be achieved, referred to as “essential requirements”.
The manufacturer must take all the necessary measures to ensure that his products
conform to the requirements of each Directive applicable to his production.
As a general rule, the manufacturer certifies conformity to the essential requirements
ASEFA is now a member of the European agreement group LOVAG (Low Voltage
Agreement Group). This means that any certificates issued by LOVAG/ASEFA are
recognised by all the authorities which are members of the group and carry the
same validity as those issued by any of the member authorities.
Note
For further details on a specific product, please refer to the "Characteristics" pages in
this catalogue or consult your Regional Sales Office.
E-7
E-8
LVED212071EN 10-2012