Inspection Report

Defect- C0LD Work

Unit: 11 P&ID No: NA
Test Pack ID/Main Line: U52-HHP-059 Period: Maintenance / Shutdown / Turnaround
Line ID: NA Have you referred the last inspection report: YES / NO
Photos Findings Recommendations
#1:
GLOBE VALVE LWR 217
TEST PRESSURE
SIZE RATING HOLDING RESULT
BODY SEAT
1/2'' 1500# 5557.5PSI 4075.5PSI 15 SEC ACCEPT

1. Witness hydrotest valve done at workshop,Check:

All the activity hydrotest must be follow the procedure,
code and standard.
A) API standard 598 -Valve inspection and testing.
B) API standard 594 - Check Valve:water,water Lug and
double Flange Type.
C) Asme B16.34 - Valve- Flange Threded and welding End.

VALVE LWR 215

#2:
SHELL TEST. Next activity,check equipment testing.
The shell test shall be perform by applying the pressure inside A) Hydro test pump.
the assembled vavle with the vavle end closed,the valve partially B) Calibrate Pressure Guage with certificate.
open and any packing gland tighten enough to maintain the test C) On-Spec test Flange.
pressure.

SEAT TEST.
The shell test is required for all vavle and shall be perform by
applying pressure to on side the closed valve with the other side
open to the atmosphere to check for the leakage to the atmospheric
side of the closure.For a globe valve ,pressure shall be applied
in one direction with the pressure shall be applied under the
risk.

HYDRO TEST PUMP

#3:
PRESSURE GAUGE
RANGE DATE CALIBRATED/CALIBRATION CERT NO
0-14500 PSI 15/4/2015 (CC 15251-14)
0-14500 PSI 16/4/2014 (CC 14423-07)

VALVE TEST PRESSURE (PSI)

RATING BODY SEAT
WATER WATER AIR
150 426 313 100
300 1112 815 100
PRESSURE GAUGE ACES 15251-14
600 2221 1628 100
800 3001 2204 100
900 3332 2443 100
1500 5554 4072 100
2500 9255 6786 100
TEST DURATION (SECONDS MIN)

VALVE SIZE CHECK VALVE OTHER VALVE CHECK VALVE OTHER VALVE

2''& SMALLER 60 15 60 15
PRESSURE GAUGE 4500 2 1/2''-6'' 60 60 60 60
(HYDRO PUMP GUAGE) 8''-12'' 60 120 60 120
14'' & LARGER 120 300 120 120
Inspector PETRONAS Chemicals Ammonia Sdn Bhd PETRONAS Chemicals Ammonia Sdn Bhd
Inspected by:ZURUL ASRI Reviewed by:MSMA Approved by:
Company: ICSB Department: ASSET INTERGRITY SECTION-AIS Department:
Signature & Stamp: Signature & Stamp: Signature & Stamp:
Time & Date: 09 06 2015 Time & Date: Time & Date:
 Inspection Report
Defect- C0LD Work
Unit: 11 P&ID No: NA
Test Pack ID/Main Line: U52-HHP-059 Period: Maintenance / Shutdown / Turnaround
Line ID: NA Have you referred the last inspection report: YES / NO
Photos Findings Recommendations
#1:
TEST SHELL BODY

WITNESS HYDRO TEST VALVE NO :LWR 217 GLOBE

TEST SHELL BODY.
1.Check pressure up to 5557.5 PSI.
2.Holding perssure 15 second and check shell body free from leakage.
3.After 15 second release pressure.
5557.5 PSI HOLDING
TIME 15 SEC (TIME
START)

5557.5 PSI HOLDING

TIME 15 SEC (TIME
VALVE NO:LWR 217 TEST SHELL FINISH )
BODY

#2:
TEST VALVE SEAT

TEST VALVE SEAT.

1.Check pressure up to 4075.5 PSI.
2.Holding perssure 15 second and check shell body free from leakage.
3.After 15 second release pressure.

4075.5 PSI HOLDING

TIME 15 SEC (TIME
START)

INSPECTION ACTIVITY

*Check pressure up to requirement pressure,follow table rating valve.

*Check all fitting hose free from leaking.
4075.5 PSI HOLDING *Check shell body during pressure holding free from leak.
TIME 15 SEC (TIME
FINISH ) * Blow air for clean seat valve area free from water before pressure up .
VALVE NO 217 TEST SEAT VALVE
*Check leaking area seat valve free from water mark.

#3:
TEST VALVE SEAT Next activity reporting for certification valve.

NO WATER LEAKEAGE WAS OBSERVED

Inspector PETRONAS Chemicals Ammonia Sdn Bhd PETRONAS Chemicals Ammonia Sdn Bhd
Inspected by:ZURUL ASRI Reviewed by:MSMA Approved by:
Company: ICSB Department: ASSET INTERGRITY SECTION-AIS Department:
Signature & Stamp: Signature & Stamp: Signature & Stamp:
Time & Date: 08-06-15 Time & Date: Time & Date: