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J Polym Environ (2013) 21:359–365

DOI 10.1007/s10924-012-0473-y

ORIGINAL PAPER

Synthesis and Characterization of Biodegradable


Starch-Polyacrylamide Graft Copolymers Using
Starches with Different Microstructures
Wei Zou • Xingxun Liu • Long Yu •
Dongling Qiao • Ling Chen • Hongsheng Liu •

Nuozi Zhang

Published online: 7 June 2012


 Springer Science+Business Media, LLC 2012

Abstract The effects of starch structures, in particular Keywords Starch  Amylose  Superabsorbent polymer 
amylose content, on grafting reactions were investigated Miscrostructure  TGA
using thermal gravimetric analysis (TGA), nuclear mag-
netic resonance, X-ray diffraction (XRD). As a model
system, corn starches with different amylose contents (0,
26, 50 and 80 %) were grafted onto acrylamide to produce Introduction
superabsorbent polymers (SAPs). The weight loss mea-
sured by TGA at different temperature was used to analyze Superabsorbent polymers (SAPs) have been widely used
the grafting ratio in quantity. In general, the grafting ratio for hygienic applications, in particular in disposable dia-
increased (about 10 %) with increasing starch amylose pers and napkins, in which they capture secreted fluids such
content, and graft chain segment lengths were much lower as urine and blood. In addition, agricultural grades of SAPs
for the amylopectin-rich (waxy) starch. The high molecular have been used in granular form to retain soil moisture in
weight and branched structure of the amylopectin reduced arid areas. Now, due to environmental concerns, biode-
the mobility of the polymer chains and increased viscosity, gradable SAPs are attracting increasing attention [1, 2],
which resulted in resistance to chain growth. The water particularly for agricultural applications. The biodegrad-
absorption capability was increased with increasing amy- able properties of SAPs rely on the starch backbone [1–4].
lose content for the starch-based SAPs. XRD detection Of the various starches that have been used as base mate-
showed that the crystalline structure of all starches was rials to develop biodegradable starch-based SAPs, potato
destroyed after grafting reactions. The thermal stability of [5–7], sago [8], cassava [9], and corn starch and its
the polyacrylamide grafted onto the starches increased by derivatives [10–20] are the most popular.
about 10 C, which could be explained by the strong One of the key characteristics of starches from different
bonding between the grafted polymer chains and the starch resources is their amylose/amylopectin content. Essen-
matrices. tially, amylose has a linear structure of a-1,4 linked glucose
units, which makes it behave in a similar manner to con-
ventional synthetic polymers. The molecular weight of
amylose is about 9106, which is 10 times higher than that
of conventional synthetic polymers. Amylopectin, on the
other hand, has a highly branched structure of short a-1,4
W. Zou  X. Liu  L. Yu  D. Qiao  L. Chen  H. Liu
chains linked by a-1,6 bonds, and its molecular weight is
Centre for Polymers from Renewable Resources, ERCPSP,
South China University of Technology, Guangzhou 510640, about 9108, which is much higher than that of amylose.
China The high molecular weight and branched structure of
amylopectin reduce the mobility of the polymer chains, and
L. Yu (&)  N. Zhang
interfere with any tendency for them to become oriented
CSIRO Materials Science and Engineering, Private Bag 33,
Clayton, VIC 3169, Australia closely enough to allow significant levels of hydrogen
e-mail: long.yu@csiro.au bonding.

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360 J Polym Environ (2013) 21:359–365

High amylose maize starch [21] and high amylopectin 120 min. Then sodium hydroxide solution of NaOH
waxy cornstarch [22] have previously been used to produce (6.84 g) in distilled water (125 mL) was added to the
starch-based SAPs. Comer and Jessop [23] compared two flask at 90 C for 120 min.
types of starch (high amylose and high amylopectin) and • The modified starch was washed with distilled water to
found no significant difference in the grafting efficiency of a pH of 7 then rewashed with ethanol. The sol fraction
starch-g-poly (methyl methacrylate) prepared by emulsion was removed during the water washing. The product
photopolymerization. However, the differences in the was dried to a constant weight in an oven at 90 C.
grafting efficiency of high amylase and high amylopectiun
The method has been described in detail previously
starches with acrylamide have recently been observed [24].
[24–26].
The aim of this work is to investigate the effect of starch
The percentages of graft polymer, free polymer and sol-
structures on chemical modifications, with a focus on the
uble starch were determined through separation by washing
effects of amylose on the grafting reactions, microstruc-
using distilled water, and acid hydrolysis using HCl [1].
tures and performance of the starch-based SAPs. Grafting
acrylamide onto corn starches with different amylose
contents to produce SAPs was used as a model system in Characterization
this work. The weight loss measured by TGA at different
temperature was used to analyze the grafting ratio in Thermal Gravimetric Analysis (TGA)
quantity. The thermal stability of the grafted groups and the
starches after grafting were also investigated. A PerkinElmer Diamond TGA system was used to deter-
mine the grafting amount of the graft copolymer, based on
Experimental the identified decomposition temperatures of the starch and
grafted groups [1, 27, 28]. The thermal stability of the
Materials grafted groups and the graft starches were investigated by
heating samples from 30 to 600 C at 10 C/min in a
Commercially available corn starches (from Penford, nitrogen atmosphere. Water release rates were also mea-
Australia) with different amylose contents were used in this sured by TGA through heating swollen samples at the
work (Table 1). All other chemicals used are also com- lower rate of 2 C/min.
mercially available and were supplied by Huagong
Chemicals (China) at the chemically pure grade. Nuclear Magnetic Resonance (NMR)

Preparation of Starch-Based SAPs A Varian NMR 300 system operating at a resonant fre-
quency of 75 MHz for 13C was used to study the graft
The SAPs from different starches were prepared under the positions and graft ratios on specific carbons in the star-
same conditions, as follows: ches. Solution 13C-NMR spectra were measured at room
temperature using a 10 mm solution probe-head via con-
• 5.00 g of starch in distilled water (80 mL) was firstly
ventional methods. Tetramethylsilane was used as an
gelatinized at 121 C for 15 min. Then 0.50 g of ceric
internal reference to determine chemical shifts.
ammonium nitrate (CAN) was added into the gelati-
nized starch solution at 60 C to react for 10 min in a
Water Absorption Capacity
nitrogen atmosphere.
• A solution of acrylamide (AM) (15.00 g) containing
Water absorption capacity of the polymer gels was measured
N,N0 -methylene-bisacrylamide (N-MBA) (0.07 g) was
by immersing samples in distilled water for 24 h at ambient
added into the gelatinized starch at 60 C to react for
temperature. Each swollen gel sample was passed through a
Table 1 Details of starches used in the experiments 200-mesh screen to remove excess water, and then weighed.
Starch Amylose Molecular Moisture
content (%) weight* (Mn) content (%)
X-ray Diffraction (XRD)

Waxy 0 20,787,000 12.9 A Bruker D8 diffractometer (operating at 40 kV, and


Maize 26 13,000,000 12.7 40 mA, with Cu Ka radiation monochromatized with a
Gelose 50 (G50) 50 5,115,000 12.3 graphite sample monochromator, LynxExe array detector,
Gelose 80 (G80) 80 673,000 12.2 scanning speed of 17.7 s per step, and scanning step 0.02)
*Average number molecular weight measured by GPC provided by was used to study the crystalline structures of the starch
Penford granules and starch-based SAPs.

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J Polym Environ (2013) 21:359–365 361

Results and Discussion

TGA weight loss measurements were used to calculate


grafting characteristics, which are expressed as the per-
centage of add-on and the percentage of grafting ratio, as
reported previously [1]. In order to simplify the TGA
curves, all samples were pre-dried at 105 C under vacuum
conditions for 24 h so that weight loss due to moisture
evaporation could be discounted. The percentage weight
loss at the decomposition temperatures of a starch and
polyacrylamide (PAM) grafted onto the starch can be
determined in the TGA thermograms. Figure 1 presents the
TGA thermograms obtained in this work for a typical
sample of the dried waxy starch, as well as a waxy starch-
based SAP (SAP-waxy), both before and after acid
hydrolysis. The thermogravimetric (TG) curve for the
native starch (Fig. 1a) shows that significant weight loss
began at about 270 C. Correspondingly, there is a peak in
the derivative thermogravimetric (DTG) curve at about
310 C due to starch decomposition. Lower decomposition
temperatures were observed for the native starches with
higher amylose content [29–31].
Figure 1b shows that two degradation steps occurred for
the grafted starch, with the first peak P1 in the DTG curve at
about 290 C being assigned to starch decomposition after
graft modification. Correspondingly, D1 in the TG curve
represents the weight loss of the starch backbone. It should be
noted that the peaks of decomposition temperature for the
modified starches were lower than those for the native star-
ches (cf. Fig. 1a). A similar phenomenon has previously
been observed [1, 32, 33], and can be explained by the
destruction of the crystalline structure in the starch granules
during gelatinization and modification [34, 35]. The second
peak P2 at about 405 C is the thermogram of the acrylamide
in the starch-g-PAM. The weight loss D2 represents the
decomposition of the PAM grafted onto the starch.
The thermogram for the acid-hydrolyzed SAP-waxy
(Fig. 1c) also shows two decomposition stages. Apart from
the acrylamide decomposition peak P21 in the DTG curve at Fig. 1 TGA thermograms of: a dried waxy starch, b SAP-waxy, and
c acid-hydrolyzed SAP-waxy
about 395 C, a new peak P22 appears at about 230 C,
which is attributed to the decomposition of the side groups
computed from the weight difference between the grafted
and branches in the graft polymer [1]. Correspondingly, D21
PAM and the total polymers. The grafting ratio (GR) reveals
and D22 represent the weight loss of P21 and P22 respec-
the degree of PAM grafted onto the starch backbone [1, 36].
tively. No second peak was detected for the starch-g-PAM
AO and GR were calculated based on D1 and D2 respec-
(see Fig. 1b), since the PA chains grafted onto the starch
tively in Fig. 2b by:
were very short [20] and thus there were no side groups. P
The percentage weight loss detected by TG for starch and ðweight loss at D2 Þ  100
AOð%Þ ¼ P ð1Þ
starch-g-PAM (Fig. 1b) can be converted to the percentage ðweight loss at D1 and D2 Þ
of starch and PAM grafted onto the starch respectively, P
ðweight loss at D2 Þ  100
which can then be used to calculate the grafting character- GRð%Þ ¼ P ð2Þ
ðweight loss at D1 Þ
istics (expressed in terms of the percentages of add-on and
grafting ratio). The weight in percentage of PAM in the graft It can be seen in Fig. 2 that the TGA thermograms for the
polymer—or the so-called ‘‘percentage add-on’’ (AO)—was different starches and their corresponding starch-g-PAM

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362 J Polym Environ (2013) 21:359–365

Fig. 2 TGA thermograms of


starches and their corresponding
SAPs both before and after acid
hydrolysis: a waxy, b maize,
c G50, and d G80

both before and after acid hydrolysis exhibit similar pat- spectra of PAM and starch-g-PAM have been widely
terns. The results listed in Table 2 show that the high reported previously [38–40], this work focused on the
amylopectin starch (SAP-waxy) recorded the lowest AO carbons in starches. The only observable difference in the
and GR values. The lower reaction efficiency could be peaks for the carbon atoms was a new peak detected at
because the double-helix crystalline structures formed by d = 61.8 ppm for the starch-based SAPs, which is close to
amylopectin’s short branched polymer chains are less the peak for C6 at d = 63.5 ppm (see Fig. 3). This result,
flexible than the long chains in amylose. It should be noted, which is similar to that previously reported [24, 41], indi-
however, that the highest amylose starch (SAP-G80) did cates that the hydroxyl groups of C6 participated mainly in
not record the highest AO and GR. This phenomenon could the graft reaction. The ratio of the peaks at d = 63.5 and
be due to the fact that the G80 has high and multiple 61.8 ppm were used to determine the ratio of C6-AM
gelatinization temperatures [37], so that it may not have grafting. Table 2 shows the composition of the different
been fully gelatinized during the first stage of the grafting SAPs, in which ‘‘Add-on (%)’’ represents the PAM seg-
reaction. This issue will be investigated in future work. ments in a sample, and ‘‘Reaction ratio of C6’’ represents
The decomposition temperature and the percentage the number ratio of C6 linked to the PAM. All SAP sam-
weight loss at different temperatures were also used to ples contained 70–80 wt% of PAM segments in the grafted
investigate the thermal stability of the starches and the starch. It has been noted that the sample based on waxy
groups grafted onto them. It has been noted that the thermal starch had 53.2 % of C6 involved in the grafting reactions,
stability of PAM grafted onto starch (P2 in SAPs) was which was significantly higher than other starch-based
higher than that of the ungrafted polymer (P21 in acid- SAPs (19–22 %). As grafting occurred mainly on C6, the
hydrolyzed SAPs). For example, the decomposition tem- length of the grafted PAM segments in each grafted starch
peratures of P2 and P21 were 405 and 395 C respectively was calculated based on the mole mass of glucose (160)
for SAP-waxy (see Fig 1b, c). This could be explained by and AM (71), and the results are also shown in Table 2.
the strong bonding between the grafted polymer chains and The results show that the segment length for the SAP-waxy
the starch matrix in the graft polymer, and imidization [1]. was much shorter (3.0) than other starch-based SAPs
There was no observable difference in the decomposition (ranged from 8.2 to 9.5). This would indicate that the high
temperature of the PAM grafted onto the different starches. molecular weight and branched structure of amylopectin
Graft positions and graft ratios on specific carbons in reduced the mobility of the polymer chains, resulting in a
the starches was investigated by NMR. As the 13C-NMR higher viscosity and resistance to chain growth. The add-on

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J Polym Environ (2013) 21:359–365 363

Table 2 Graft reactions,


Samples Grafting reaction Reaction ratio PAA segment Water viscosity Water
composition and properties of
of C6 (%) length (no.) (10 rad/s) (Pa.s) absorption (%)
the starched-based SAPs Add-on Grafting
(%) ratio (%)

SAP-waxy 41.29 70.34 53.2 3.0 268 320 ± 57


SAP-maize 44.07 78.79 21.6 8.2 185 286 ± 36
SAP-G50 43.45 76.84 18.3 9.5 105 523 ± 44
SAP-G80 42.77 74.72 20.1 8.4 123 724 ± 68

starch may have also contributed to the higher water


absorption. An earlier study by Michaels [42] showed that
PAM with longer chains was more effective in the floc-
culation of suspensions, and a similar phenomenon has also
been observed for graft copolymers of PAM on starches
[39, 43–45]. The rigid and branched structure of amylo-
pectin hinders water movement in the gel, which results in
lower water absorption. The shorter grafted chains of high
amylopectin starch, as detected by NMR, also correspond
with the observed water absorption behaviour.
Figure 4 shows the water release rates during heating, as
measured by TGA and, as expected, water evaporated
during heating. As there was no significant difference in the
release rates of the different SAPs, it would appear that the
length of the grafted AM chains has not changed the nature
of the bond between the AM and water.
The XRD spectra for the different native starches and
their corresponding SAPs are shown in Fig. 5. The spectra
for the native waxy and maize starches (high amylopectin
content) exhibited a typical A-type pattern, while those for
the G50 and G80 starches (high amylose content) exhibited
a strong B-type pattern. Overall, an increase in amylose
content in the native starches led to a progressively weaker
scanning intensity, except for the peaks observed at around
2h = 18, which is a characteristic of V-type starches.
Fig. 3 13C-NMR spectra of native starch (maize) and the starch-
based SAPs These results are similar to those previously reported
[46–48]. In the spectra for the various SAPs, the weak but

and graft ratio were also calculated by the gravimetric


method [1, 24] based on the percentages of graft polymer,
free polymer and soluble starch determined through sepa-
ration by washing using distilled water, and acid hydrolysis
using HCl.
Table 2 also gives the results of water absorption
capacity of the SAPs from different starches. It can be seen
that the SAPs from amylase-rich starches generally had a
higher capacity, which corresponds with the percentages of
AO and GR. The high molecular weight and branched
structure of amylopectin reduced the mobility of the
polymer chains, and interfered with any tendency for them
to become oriented closely enough to permit significant
levels of hydrogen bonding. Furthermore, based on the
NMR results, the longer grafted segments in high amylose Fig. 4 Water release rates of SAPs during heating at 2 C/min

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to chain growth. There was no significant difference in the


water release rates of the different SAPs, which indicates
that the length of grafted acrylamide chains did not change
the nature of the bond between the acrylamide and water.
XRD detection revealed that the crystalline structure of
all starches were destroyed by the graft reactions. The
thermal stability of the polyacrylamide grafted onto the
starches was increased by about 10 C, which could be
explained by the strong bonding between the grafted
polymer chains and the starch matrices.

Acknowledgments The authors from SCUT, China, would like to


acknowledge the research funds NFSC (21174043, 31130042),
RFDPHE (20110172110027) and FRFCU (2012ZZ0085). Thanks
also to Dr S. Li (CSIRO) for contact angle measurements and
analysis.

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